Scope:: About The Ballparam - Dual Spreadsheet ..
Scope:: About The Ballparam - Dual Spreadsheet ..
Scope:: About The Ballparam - Dual Spreadsheet ..
0
About the BallParam_Dual Spreadsheet ...
Scope :
The BallParam_Dual spreadsheet was designed to be used - in conjunction with the BallSim_Dual spreadsheet in
the "tuning" of such simulator to any specific actual grinding system. The attached spreadsheets provide an effective
algorithm to search for the set of parameter values that best approximate the model response to the actual
experimental measurements obtained from a Pilot or Full Scale Ball Mill, operating in close circuit with
hydrocyclones in a Dual Circuit Configuration (defined as a typical Reverse Configuration, with a secondary feed
stream directly into the ball mill, as in a SABC-2 Configuration). BallParam_Dual combines in a single application
the simultaneous closure of the Circuit Mass Balance, plus the evaluation of the corresponding Classifier
Constants (see About ... in CycloSim_Single) and the estimation of the characteristic Ore Grinding Parameters.
Theoretical Framework :
The reference ball mill model is described in the About ... worksheet of the BallSim_Dual spreadsheet. Similarly,
the reference hydrocyclone model is described in the About ... worksheet of the CycloSim_Single spreadsheet.
On the basis of Pilot or Full Scale Data, like those typically obtained from sampling campaigns around continuous
grinding/classification circuits, the BallParam_Dual routine allows for the calculation of all a's and b's (including dcrit)
- plus the classification parameters (Bpf, d50c and m; see CycloSim_Single) that minimize the least-squares
Objective Function:
3 n
where the fik's represent the experimental size distribution of the mill product (as % retained on screen 'i', i = 1,n) and
the fik's represent the model response for each corresponding fik, for a given set of model parameters. Also, the
subscript k = 1, 2, 3 represents the cyclone feed, overflow and underflow streams, respectively. The a's and b's
(including dcrit) and the above listed classification parameters that yield the minimum possible value of f are so
considered to be representative of the particular ore and test conditions under analysis.
This evaluation methodology imposes the condition that the hydrocylones perform in good agreement with the Plitt
´s Classification Efficiency Curve (see About ... in CycloSim_Single).
Also in Equation 3, the wik's represent user defined Weighting Factors that quantify the relative quality and
reliability of each particular mesh value with respect to the other screens data. Relatively high values of such
weighting factors indicate more reliable measurements. At the extreme, a wi factor equal to zero means that this
particular measurement is not being included in the Objective Function.
The minimization problem stated above may be readily solved with the aid of the Excel Subroutine Solver.
Most of the data required by the algorithm must be defined in each corresponding unprotected white background
cell - inside the red double-lined border - of the here attached Data_File worksheet. Gray background cells
contain the results of the corresponding formula there defined and are protected to avoid any accidental editing.
The remaining information required to run the program is entered in the Control_Panel worksheet, where the user is
requested to provide initial guesses of the grinding and classification parameters referred above.
To run the program, select the objective function Cell E36 in Control_Panel and then, from the Tools Menu, select
Solver ..., then Min and then By Changing any combination of Cells C19:F19, C21:D21, C25:E25, C27, C32:F32
and E34. The same "parameter reduction hints" provided in About ... of BallParam_Batch apply in this case, but
very importantly, Cell E34 must always be included in the By Changing list. Clicking on the Solve button will
execute the desired calculations.
Important Notice : Solver ... must be run every time any element of input data gets to be modified. Otherwise,
the current outputs are not valid.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the
whole utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the
comments by selecting Tools / Options / View / Comments / None.
Sample N° 1
100
Weighting Factors :
Streams :
Mill Discharge 1
Cyclone U'flow 1
Cyclone O'flow 1
% Passing
Size Distributions 1
% Solids 1
Obj. Function : 0.000 Note : Current calculations are not valid, if ITERATE and SOLVER has not been run after the last data modification.
Classifier Constants :
a1 a2 a3 a4 l
9.68 1.401 54.95 0.523 0.950
Mill Dimensions and Operating Conditions 3348 Balls Charge Mill Charge Weight, tons Apparent
Eff. Diam. Eff. Length Speed Charge Balls Interstitial Lift 0 Overfilling Volume, Ball Slurry Density
ft ft % Critical Filling,% Filling,% Slurry Filling,% Angle, (°) 536 Slurry m3 Charge Interstitial Excess ton/m3
18.5 22.0 72.0 38.00 38.00 100.00 35.0 3885 Net Power 63.76 296.48 47.48 0.00 5.395
rpm 12.82 10.0 % Losses
4316 Gross kW Feedrate to Sump, ton/hr (dry) 300.0 Feedrate to Mill 125.0 ton/hr (dry)
Cyclone Dimensions (inches) and Operating Pressure (psi) Ore Density, ton/m3 2.80 Mill Feed/Total Feed 29.4 %
Number Diameter Height Inlet Vortex Apex psi Balls Density, ton/m3 7.75
10 20.0 75.0 3.50 7.50 3.97 9.55 Make-up Ball Size, mm 77.00
Default Values: 60.0 5.0 7.0 3.5
40.00 % Solids
58.82 % - Size 18
157.7 P80 9.55 psi
Bpf 0.405
Bpw 0.426 10 # of Cyclones
7.50 Vortex
3.97 Apex
ton/hr 300.0 76.00 % Solids
F80 9795
125.0 Sec. Feed, ton/hr
Gross kW 4316.1
% Balls 38.00 Circ. Load 353.16
% Critical 72.00 m3/hr 1799
% Solids 72.00 % Solids 63.41
kWh/ton 10.16
Wio 14.61
1 1.05 25400 100.00 100.00 100.00 0.00 100.00 100.00 100.00 100.00
2 0.742 19050 100.00 100.00 100.00 0.00 100.00 100.00 100.00 100.00
3 0.525 12700 95.00 97.81 99.12 0.00 98.48 98.05 100.00 95.00
4 0.371 9500 78.40 91.69 97.33 0.00 94.38 92.79 100.00 78.40
5 3 6700 64.33 86.18 95.50 0.00 90.65 88.00 100.00 64.33
6 4 4750 54.00 81.74 93.76 0.00 87.57 84.05 100.00 54.00
7 6 3350 45.66 77.64 91.84 0.00 84.65 80.30 100.00 45.66
8 8 2360 38.82 73.51 89.50 0.00 81.61 76.40 100.00 38.82
9 10 1700 33.41 69.22 86.63 0.00 78.34 72.20 100.00 33.41
10 14 1180 28.31 63.96 82.70 0.00 74.22 66.93 100.00 28.31
11 20 850 24.41 58.14 77.90 0.00 69.57 60.95 100.00 24.41
12 28 600 20.87 50.97 71.64 0.00 63.73 53.48 99.93 20.87
13 35 425 17.86 42.64 63.89 0.00 56.72 44.70 99.16 17.86
14 48 300 15.27 33.73 54.81 0.00 48.65 35.27 95.92 15.27
15 65 212 13.06 25.65 45.44 0.00 40.39 26.70 88.74 13.06
16 100 150 11.18 19.43 37.05 0.00 33.02 20.11 78.60 11.18
17 150 106 9.56 15.12 30.40 0.00 27.15 15.58 68.01 9.56
18 200 75 8.18 12.29 25.53 0.00 22.83 12.63 58.82 8.18
19 270 53 7.00 10.40 22.02 0.00 19.68 10.68 51.47 7.00
20 400 38 6.15 9.13 19.53 0.00 17.45 9.38 45.94 6.15
CLASSIFIERS PERFORMANCE
Size Distributions
Mill Mill
i Mesh Opening Mid-Size Feed Discharge
Selection Function :
1 1.05 25400
2 0.742 19050 21997.05 0.279706
3 0.525 12700 15554.26 0.499505
4 0.371 9500 10984.08 0.832367
5 3 6700 7978.095 1.191379
6 4 4750 5641.365 1.487783
7 6 3350 3989.048 1.557154
8 8 2360 2811.761 1.428406
9 10 1700 2002.998 1.221491
10 14 1180 1416.333 1.00391
11 20 850 1001.499 0.811496
12 28 600 714.1428 0.654772
13 35 425 504.9752 0.523899
14 48 300 357.0714 0.41863
15 65 212 252.1904 0.334071
16 100 150 178.3255 0.266734
17 150 106 126.0952 0.212948
18 200 75 89.16277 0.170001
19 270 53 63.0476 0.135714
20 400 38 44.87761 0.108808
21 -400 0 19 0
Page 13
Bij
Breakage Function :
Page 14
Bij
1 1.05 25400 0
2 0.742 19050 0.661255 0
3 0.525 12700 0.121199 0.563523 0
4 0.371 9500 0.051286 0.204057 0.618797 0
5 3 6700 0.021839 0.060359 0.163024 0.61438 0
6 4 4750 0.014142 0.024856 0.051689 0.167441 0.618797 0
7 6 3350 0.011436 0.014937 0.022246 0.051787 0.164542 0.619728 0
8 8 2360 0.00948 0.011036 0.013344 0.021131 0.048844 0.158416 0.600351 0
9 10 1700 0.009575 0.010751 0.011978 0.014929 0.023573 0.055463 0.18147 0.631743 0
10 14 1180 0.007865 0.008738 0.009488 0.010764 0.013344 0.021131 0.049779 0.150078 0.600351 0
11 20 850 0.007668 0.008495 0.00916 0.01011 0.011464 0.01433 0.023041 0.051611 0.177284 0.61806
12 28 600 0.00696 0.007705 0.008291 0.009075 0.010001 0.011363 0.014231 0.022022 0.053965 0.16376
13 35 425 0.006446 0.007134 0.007673 0.00838 0.00916 0.01011 0.011497 0.014143 0.023041 0.051611
14 48 300 0.00589 0.006519 0.00701 0.007651 0.008345 0.009135 0.010085 0.011359 0.014316 0.022134
15 65 212 0.005382 0.005956 0.006405 0.006989 0.007619 0.008321 0.009111 0.009992 0.011413 0.01403
16 100 150 0.004953 0.005482 0.005894 0.006432 0.00701 0.007651 0.008359 0.009099 0.010085 0.011359
17 150 106 0.004526 0.005009 0.005386 0.005877 0.006405 0.006989 0.007631 0.00829 0.009111 0.009992
18 200 75 0.004165 0.004609 0.004956 0.005409 0.005894 0.006432 0.007021 0.007623 0.008359 0.009099
19 270 53 0.003666 0.004057 0.004362 0.00476 0.005188 0.005661 0.006179 0.006708 0.007351 0.007985
20 400 38 0.042267 0.046776 0.050297 0.054885 0.059814 0.06527 0.071244 0.077333 0.084725 0.091968
1 1 1 1 1 1 1 1 1 1
Page 15
Bij
1
1 1
0.384872 1 1
0.218179 0.38194 1 1
0.166666 0.217611 0.382875 1 1
0.144546 0.166568 0.218179 0.383928 1 1
0.130443 0.144434 0.166666 0.218179 0.382875 1 1
0.119116 0.130404 0.144546 0.166776 0.218179 0.383928 1 1
0.109083 0.119044 0.130443 0.144546 0.166666 0.218179 0.382875 1 1
0.100345 0.109416 0.119521 0.13096 0.145185 0.16797 0.221458 0.395446 1 1
Page 16
Bij
0
0.615128 0
0.166692 0.61806 0
0.051513 0.164328 0.617125 0
0.02212 0.051043 0.164696 0.616072 0
0.014103 0.022134 0.051513 0.165749 0.617125 0
0.011327 0.01403 0.02212 0.051403 0.164696 0.616072 0
0.010034 0.011359 0.014103 0.02223 0.051513 0.165749 0.617125 0
0.008738 0.009628 0.010922 0.013586 0.021481 0.05021 0.161417 0.604554 0
0.100345 0.109416 0.119521 0.13096 0.145185 0.16797 0.221458 0.395446 1 0
1 1 1 1 1 1 1 1 1 0
Page 17
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Matrix J
1 2 3 4 5 6 7 8 9
1 0.58513684406 0 0 0 0 0 0 0 0
2 0 0.4028358118 0 0 0 0 0 0 0
3 0 0 0.24360753725 0 0 0 0 0 0
4 0 0 0 0.15130435435 0 0 0 0 0
5 0 0 0 0 0.10637960853 0 0 0 0
6 0 0 0 0 0 0.09840824749 0 0 0
7 0 0 0 0 0 0 0.11386217335 0 0
8 0 0 0 0 0 0 0 0.14575977961 0
9 0 0 0 0 0 0 0 0 0.19256837949
10 0 0 0 0 0 0 0 0 0
11 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0
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16 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0
Page 18
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Matrix T
1 2 3 4 5 6 7 8 9
1 1 0 0 0 0 0 0 0 0
2 0.8414795173 1 0 0 0 0 0 0 0
3 0.48992470633 0.8456462707 1 0 0 0 0 0 0
4 0.38660614877 0.7768630586 1.43467377157 1 0 0 0 0 0
5 0.31532715074 0.7219959784 1.8092605082 2.4694656606 1 0 0 0 0
6 0.31539854821 0.8211298549 2.75237984169 6.76089082214 13.2712574082 1 0 0 0
7 0.36907618241 1.1198145838 5.37887510812 30.3364625953 -219.81180077 -7.4953879886 1 0 0
8 0.46685877322 1.7310257682 14.0579248678 926.112376191 695.29817011 18.4142080481 -4.1444332866 1 0
9 0.70861934277 3.4692455738 73.3281794853 -3857.7270667 -993.53165067 -22.32856376 6.92330630716 -3.5465794738 1
10 1.07231893399 8.1740422437 -2266.6272002 5667.08373291 719.386678998 14.1911994829 -5.6475274688 4.76639086408 -3.1322899533
11 1.95178061543 31.64779806 6321.1375471 -4128.4236616 -265.17843198 -4.5215541182 2.36378617712 -3.2157512889 3.98991189019
12 4.13643400298 579.41232522 -7291.8359131 1637.49365082 52.4404842239 0.75902862377 -0.5367283915 1.18555268313 -2.5935492889
13 11.8690149701 -2368.8074172 4263.56715275 -316.25945693 -3.5633190812 -0.0359290859 0.04690161031 -0.2089606291 0.87542629117
14 65.2746449276 3389.5746162 -1299.6673444 23.5724956686 0.0221184247 0.00057144127 -0.0005481411 0.01337227725 -0.1426753611
15 -1113.1477836 -2364.7548578 179.665247597 0.87956342954 0.05189068105 0.001273712 -0.000394096 0.00072112599 0.00648429706
16 2685.15241914 856.61689721 -5.6587946585 0.56704152304 0.05013452405 0.00123564575 -0.0003583626 0.00044808465 -8.375791E-05
17 -2777.3086268 -149.97724473 -0.227192911 0.5032526962 0.04619333579 0.00113932468 -0.0003279276 0.00039487078 -0.0002475194
18 1467.20224115 8.2654927188 -0.0275168407 0.46332703541 0.04269581162 0.00105307377 -0.0003028229 0.00036313048 -0.0002424183
19 -391.52914101 0.1157263628 -0.0091070593 0.40789360842 0.03761293281 0.00092772098 -0.0002667269 0.000319627 -0.0002150619
20 40.4334072953 -0.7530993905 -0.078171917 4.76003227195 0.43796605177 0.01079787969 -0.0031068707 0.00372872847 -0.0025191176
Vector SiE
1 2 3 4 5 6 7 8 9
1 0.27970585471 0.4995054641 0.83236683045 1.19137925359 1.4877832708 1.55715387363 1.42840647017 1.22149146342 1.00391041376
Matrix bij
1 2 3 4 5 6 7 8 9
1 0 0 0 0 0 0 0 0 0
2 0.66125490792 0 0 0 0 0 0 0 0
Page 19
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3 0.121199143 0.5635233113 0 0 0 0 0 0 0
4 0.05128593263 0.2040574151 0.61879653095 0 0 0 0 0 0
5 0.02183922731 0.06035874 0.163024186 0.61437996334 0 0 0 0 0
6 0.01414152064 0.0248564278 0.05168867811 0.16744075361 0.61879653095 0 0 0 0
7 0.01143632468 0.0149373601 0.02224627899 0.05178663333 0.16454160493 0.61972792657 0 0 0
8 0.00948004778 0.0110361085 0.01334375238 0.02113074414 0.04884415861 0.15841616568 0.6003511321 0 0
9 0.00957496655 0.0107505519 0.01197765314 0.01492897125 0.02357337956 0.05546325803 0.18146958485 0.63174283875 0
10 0.00786455402 0.0087376042 0.0094876432 0.0107637144 0.01334375238 0.02113074414 0.04977946721 0.1500778782 0.6003511321
11 0.00766790244 0.0084953584 0.0091604226 0.01010976152 0.01146447368 0.0143299053 0.02304067618 0.05161136186 0.17728445532
12 0.00695990436 0.0077047306 0.00829103142 0.00907544223 0.01000082266 0.01136278035 0.01423130597 0.02202156496 0.05396459674
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14 0.00589036776 0.0065189096 0.0070100244 0.0076512389 0.00834521553 0.00913465767 0.01008534172 0.0113594544 0.01431590384
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1 1 1 1 1 1 1 1 1
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Page 21
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10 11 12 13 14 15 16 17 18
0 0 0 0 0 0 0 0 0
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0 0 0 0 0 0 0 0 0
0.25093484191 0 0 0 0 0 0 0 0
0 0.3159296255 0 0 0 0 0 0 0
0 0 0.38733711775 0 0 0 0 0 0
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0 0 0 0 0 0 0 0.71553394877 0
0 0 0 0 0 0 0 0 0.76370616
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Page 22
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10 11 12 13 14 15 16 17 18
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
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0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0
-3.2002338623 1 0 0 0 0 0 0 0
4.0197306536 -3.0775485065 1 0 0 0 0 0 0
-2.5305938207 3.75777234736 -3.0759470533 1 0 0 0 0 0
0.83298542875 -2.306165209 3.73271086751 -3.0552420621 1 0 0 0 0
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1.492215E-05 -0.0001192382 2.014845E-05 0.00356157459 -0.1005558867 0.69252838905 -2.2067841689 3.65397434401 -3.0494002977
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10 11 12 13 14 15 16 17 18
0.81149567489 0.65477172822 0.52389850501 0.41862982676 0.33407121832 0.26673377811 0.21294834073 0.17000141776 0.13571356965
10 11 12 13 14 15 16 17 18
0 0 0 0 0 0 0 0 0
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Page 23
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0 0 0 0 0 0 0 0 0
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0.00798532043 0.00873795652 0.00962797111 0.01092199169 0.01358620001 0.02148053614 0.0502096103 0.1614172211 0.60455449915
0.09196789662 0.10034455072 0.10941620597 0.11952108649 0.13096015623 0.14518545163 0.16796967275 0.22145757493 0.39544550085
1 1 1 1 1 1 1 1 1
10 11 12 13 14 15 16 17 18
-8.967143E-16 -1.360422E-15 -1.425021E-15 -1.192208E-15 -1.819012E-15 -1.688535E-16 -6.362386E-16 -5.812333E-17 -1.630326E-16
1.3238379E-15 2.8535198E-15 2.4860466E-15 2.1756002E-15 4.7987505E-15 -8.746157E-16 1.3115383E-15 -3.501908E-16 3.1703699E-16
-7.436501E-16 -3.272088E-15 -1.921096E-15 -2.59421E-15 -3.456083E-15 7.6680049E-16 -9.243829E-16 2.4508062E-16 -1.882275E-16
7.376062E-16 5.6266818E-15 2.3970089E-15 4.3702572E-15 2.2188648E-15 -6.494273E-16 5.63503E-16 6.2592817E-17 8.6780078E-17
-1.173195E-15 -8.84805E-15 -3.912349E-15 -7.008938E-15 -2.103145E-15 9.4962299E-16 -4.579757E-16 -3.268787E-16 -5.123873E-17
1.1808598E-14 8.6420846E-14 3.9427983E-14 6.9195375E-14 1.9054494E-14 -9.550302E-15 3.9365291E-15 3.546481E-15 4.0245699E-16
-1.888514E-13 -1.452941E-12 -6.290891E-13 -1.142623E-12 -3.728996E-13 1.5377373E-13 -8.451898E-14 -4.807305E-14 -1.016131E-14
-8.590312E-13 -6.630193E-12 -2.809537E-12 -5.15049E-12 -2.447808E-12 7.4515102E-13 -6.151871E-13 -9.804294E-14 -9.209229E-14
Page 24
J&T
Page 25
J&T
19 20
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0.8044126 0
0 1
Page 26
J&T
19 20 SiE
0 0 1 0.27970585471
0 0 2 0.49950546409
0 0 3 0.83236683045
0 0 4 1.19137925359
0 0 5 1.4877832708
0 0 6 1.55715387363
0 0 7 1.42840647017
0 0 8 1.22149146342
0 0 9 1.00391041376
0 0 10 0.81149567489
0 0 11 0.65477172822
0 0 12 0.52389850501
0 0 13 0.41862982676
0 0 14 0.33407121832
0 0 15 0.26673377811
0 0 16 0.21294834073
0 0 17 0.17000141776
0 0 18 0.13571356965
1 0 19 0.1088078698
-1 1 20 0
19 20
0.1088079 0
19 20
0 0
0 0
Page 27
J&T
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
1 0
1 0
19 20
-3.51E-17 0
7.54E-17 0
-4.66E-17 0
2.18E-17 0
-1.3E-17 0
1.019E-16 0
-2.57E-15 0
-2.32E-14 0
Page 28
J&T
1.233E-14 0
-8.73E-14 0
-1.79E-14 0
-6.44E-14 0
1.735E-14 0
1.24E-14 0
-2.25E-14 0
-2.3E-15 0
-1.02E-15 0
-8.55E-16 0
1 0
1 1
Page 29
Class
Number of Cyclones 10
Classifier Dimensions, inches.
DC h DI DO DU
20 75 3.50 7.50 3.97
Classifier Constants
a1 a2 a3 a4 l Cyclone Cyclone Cyclone
9.6796053 1.4013308 54.945437 0.5229776 0.9500000283 Feed U'flow O'flow
Circulating Load, CL 3.5316394556 Solids, tons 192.59 150.09 42.5
Slurry Split, S 1.2796830929 Water, m3/hr 111.15 47.40 63.75
Cyclone Pressure, ft 13.070161311 Slurry, tons 303.74299 197.49299 106.25
Cyclone Pressure, lb/in2 9.55 Slurry, m3/hr 179.93213 101.00356 78.928571
Corrected Cut Size, d50c, microns 181.74567205 Solids Density, ton/m3 2.80 2.80 2.80
Water By-Pass 0.4264420553 Slurry Density, ton/m3 1.6880976 1.9553073 1.3461538
Fines By-Pass 0.4051199646 % Solids (by volume) 38.227644 53.072627 19.230769
Coarse By-Pass 0 % Solids (by weight) 63.41 76.00 40.00
Plitt's Parameter 1.4970736416
% Passing (model) % Passing (exp)
Opening Mid-Size Classifier Cyclone Cyclone Cyclone Cyclone
Efficiency Feed U'flow O'flow Feed
1 25400
2 19050 21997.045 1 100.00 100.00 100.00 100.00
3 12700 15554.26 1 100.00 100.00 100.00 100.00
4 9500 10984.079 1 98.48 98.05 100.00 98.48
5 6700 7978.095 1 94.38 92.79 100.00 94.38
6 4750 5641.3651 1 90.65 88.00 100.00 90.65
7 3350 3989.0475 1 87.57 84.05 100.00 87.57
8 2360 2811.761 1 84.65 80.30 100.00 84.65
9 1700 2002.9978 1 81.61 76.40 100.00 81.61
10 1180 1416.3333 0.9999998154 78.34 72.20 100.00 78.34
11 850 1001.4989 0.9999204372 74.22 66.93 100.00 74.22
12 600 714.14284 0.9972484674 69.57 60.95 100.00 69.57
13 425 504.97525 0.9757502244 63.73 53.48 99.93 63.73
14 300 357.07142 0.9114359529 56.72 44.70 99.16 56.72
15 212 252.1904 0.8081515324 48.65 35.27 95.92 48.65
16 150 178.32555 0.6966790388 40.39 26.70 88.74 40.39
Page 30
Class
Page 31
Class
Page 32
Class
Page 33
Mill
Matrix J
1 2 3 4 5 6 7 8
1 0.58513684406 0 0 0 0 0 0 0
2 0 0.40283581184 0 0 0 0 0 0
3 0 0 0.24360753725 0 0 0 0 0
4 0 0 0 0.15130435435 0 0 0 0
5 0 0 0 0 0.10637960853 0 0 0
6 0 0 0 0 0 0.09840824749 0 0
7 0 0 0 0 0 0 0.11386217335 0
8 0 0 0 0 0 0 0 0.14575977961
9 0 0 0 0 0 0 0 0
10 0 0 0 0 0 0 0 0
11 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0
Page 34
Mill
Matrix T
1 2 3 4 5 6 7 8
1 1 0 0 0 0 0 0 0
2 0.8414795173 1 0 0 0 0 0 0
3 0.48992470633 0.84564627073 1 0 0 0 0 0
4 0.38660614877 0.77686305856 1.43467377157 1 0 0 0 0
5 0.31532715074 0.72199597842 1.8092605082 2.4694656606 1 0 0 0
6 0.31539854821 0.82112985494 2.75237984169 6.76089082214 13.2712574082 1 0 0
7 0.36907618241 1.11981458381 5.37887510812 30.3364625953 -219.81180077 -7.4953879886 1 0
8 0.46685877322 1.73102576821 14.0579248678 926.112376191 695.29817011 18.4142080481 -4.1444332866 1
9 0.70861934277 3.46924557377 73.3281794853 -3857.7270667 -993.53165067 -22.32856376 6.92330630716 -3.5465794738
10 1.07231893399 8.17404224373 -2266.6272002 5667.08373291 719.386678998 14.1911994829 -5.6475274688 4.76639086408
11 1.95178061543 31.6477980602 6321.1375471 -4128.4236616 -265.17843198 -4.5215541182 2.36378617712 -3.2157512889
12 4.13643400298 579.412325215 -7291.8359131 1637.49365082 52.4404842239 0.75902862377 -0.5367283915 1.18555268313
13 11.8690149701 -2368.8074172 4263.56715275 -316.25945693 -3.5633190812 -0.0359290859 0.04690161031 -0.2089606291
14 65.2746449276 3389.57461625 -1299.6673444 23.5724956686 0.0221184247 0.00057144127 -0.0005481411 0.01337227725
15 -1113.1477836 -2364.7548578 179.665247597 0.87956342954 0.05189068105 0.001273712 -0.000394096 0.00072112599
16 2685.15241914 856.616897212 -5.6587946585 0.56704152304 0.05013452405 0.00123564575 -0.0003583626 0.00044808465
17 -2777.3086268 -149.97724473 -0.227192911 0.5032526962 0.04619333579 0.00113932468 -0.0003279276 0.00039487078
18 1467.20224115 8.26549271876 -0.0275168407 0.46332703541 0.04269581162 0.00105307377 -0.0003028229 0.00036313048
19 -391.52914101 0.11572636284 -0.0091070593 0.40789360842 0.03761293281 0.00092772098 -0.0002667269 0.000319627
20 40.4334072953 -0.7530993905 -0.078171917 4.76003227195 0.43796605177 0.01079787969 -0.0031068707 0.00372872847
Matrix T (inverse)
1 2 3 4 5 6 7 8
1 1 5.2574831E-16 1.9392565E-15 8.557801E-16 1.8727385E-15 1.3341983E-15 -7.867037E-17 4.733014E-16
2 -0.8414795173 1 -2.719957E-15 4.6177189E-16 -4.214966E-15 5.774157E-16 4.1353069E-15 2.7062682E-15
Page 35
Mill
Matrix T*J
1 2 3 4 5 6 7 8
1 0.58513684406 0 0 0 0 0 0 0
2 0.49238066909 0.40283581184 0 0 0 0 0 0
3 0.28667299649 0.340656602 0.24360753725 0 0 0 0 0
4 0.22621750178 0.31294826088 0.34949734426 0.15130435435 0 0 0 0
5 0.18450953383 0.29084583611 0.44074949666 0.37364090736 0.10637960853 0 0 0
6 0.18455131112 0.33078051174 0.67050047482 1.02295222067 1.41179116776 0.09840824749 0 0
7 0.21596007259 0.45110141698 1.31033451829 4.59003888621 -23.383493316 -0.7376079962 0.11386217335 0
8 0.27317626918 0.69731917065 3.42461645595 140.124835134 73.9655471467 1.812109943 -0.4718941813 0.14575977961
Page 36
Mill
Matrix [T*J*T(inv.)]
1 2 3 4 5 6 7 8
1 0.58513684406 3.0763471E-16 1.1347305E-15 5.0074847E-16 1.0958083E-15 7.8068857E-16 -4.603293E-17 2.7694609E-16
2 0.1534025846 0.40283581184 -1.408438E-16 6.0738783E-16 -7.758389E-16 8.8953716E-16 1.6271139E-15 1.3232262E-15
3 0.05401775802 0.1346507966 0.24360753725 -2.655359E-16 -1.149374E-15 -7.9264215E-16 4.6854382E-16 -1.6763202E-17
4 0.03264713288 0.08342082758 0.13242495555 0.15130435435 -6.126939E-16 4.5299823E-17 -3.580223E-16 -4.2569482E-16
5 0.02024250632 0.05249243791 0.08911819583 0.11094011712 0.10637960853 8.2559313E-17 -2.542421E-16 -1.8008974E-16
6 0.01533238787 0.03955232524 0.06996799881 0.0963800702 0.10578998418 0.09840824749 -2.26824E-16 -1.8327284E-16
7 0.01302353127 0.0328619528 0.05938892094 0.08724990369 0.10750422913 0.11583317023 0.11386217335 -1.5695029E-16
8 0.01120117931 0.02728838064 0.04948894084 0.07532024657 0.09925130813 0.11893059849 0.13219750116 0.14575977961
9 0.01091864114 0.02531341634 0.04512994914 0.06908003673 0.09369871512 0.11818958787 0.14311193523 0.16601041953
10 0.00925217845 0.02036168322 0.03528664819 0.05326929369 0.07255622132 0.09342532545 0.11797220942 0.14708262864
11 0.00867832085 0.01816140355 0.03030277659 0.04421328384 0.0588559956 0.07490406449 0.09485056291 0.12083130878
12 0.00774328038 0.01553265124 0.02494029576 0.03484281969 0.04454785977 0.05472525013 0.06752031681 0.08507920449
13 0.00699819758 0.01361525583 0.02117336069 0.02835330364 0.03457153894 0.04035013933 0.04731248297 0.05712853178
14 0.00627321094 0.01197211812 0.01820903609 0.02359610234 0.02758964801 0.03055578187 0.03365793711 0.03805328825
Page 37
Mill
Page 38
Mill
Page 39
Mill
Circuit Balance
1 2 3 4 5 6 7 8
Fresh Mill Mill Sump Cyclone Cyclone Cyclone Secondary
Feed Feed Discharge Water Feed U'flow O'flow Feed
1 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2 15.000 35.585 14.335 0.000 29.335 29.335 0.000 6.250
Page 40
Mill
1 2 3 4 5 6 7 8
Fresh Mill Mill Sump Cyclone Cyclone Cyclone Secondary
Feed Feed Discharge Water Feed U'flow O'flow Feed
1 100.00 100.00 100.00 100.00 100.00 100.00 100.00
2 100.00 100.00 100.00 100.00 100.00 100.00 100.00
3 95.00 97.81 99.12 98.48 98.05 100.00 95.00
4 78.40 91.69 97.33 94.38 92.79 100.00 78.40
5 64.33 86.18 95.50 90.65 88.00 100.00 64.33
6 54.00 81.74 93.76 87.57 84.05 100.00 54.00
7 45.66 77.64 91.84 84.65 80.30 100.00 45.66
8 38.82 73.51 89.50 81.61 76.40 100.00 38.82
9 33.41 69.22 86.63 78.34 72.20 100.00 33.41
10 28.31 63.96 82.70 74.22 66.93 100.00 28.31
11 24.41 58.14 77.90 69.57 60.95 100.00 24.41
Page 41
Mill
Page 42
Mill
9 10 11 12 13 14 15 16 17
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0.19256837949 0 0 0 0 0 0 0 0
0 0.25093484191 0 0 0 0 0 0 0
0 0 0.3159296255 0 0 0 0 0 0
0 0 0 0.38733711775 0 0 0 0 0
0 0 0 0 0.46018061261 0 0 0 0
0 0 0 0 0 0.5316581186 0 0 0
0 0 0 0 0 0 0.59889184075 0 0
0 0 0 0 0 0 0 0.66049042794 0
0 0 0 0 0 0 0 0 0.71553394877
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Page 43
Mill
9 10 11 12 13 14 15 16 17
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0
-3.1322899533 1 0 0 0 0 0 0 0
3.98991189019 -3.2002338623 1 0 0 0 0 0 0
-2.5935492889 4.0197306536 -3.0775485065 1 0 0 0 0 0
0.87542629117 -2.5305938207 3.75777234736 -3.0759470533 1 0 0 0 0
-0.1426753611 0.83298542875 -2.306165209 3.73271086751 -3.0552420621 1 0 0 0
0.00648429706 -0.1275643214 0.73025417967 -2.2666493003 3.68580176563 -3.0564259774 1 0 0
-8.375791E-05 0.00529218341 -0.1065866027 0.71123421954 -2.2321085966 3.69658232768 -3.0604592105 1 0
-0.0002475194 0.00018445238 0.00394652394 -0.1037045124 0.70033200046 -2.2421193991 3.69655371593 -3.0547356366 1
-0.0002424183 2.9481487E-05 -2.021046E-07 0.00363119118 -0.1009056362 0.70237388473 -2.2403568412 3.69241703392 -3.0597475611
-0.0002150619 1.492215E-05 -0.0001192382 2.014845E-05 0.00356157459 -0.1005558867 0.69252838905 -2.2067841689 3.65397434401
-0.0025191176 0.00015488257 -0.0015532924 -0.0012955607 -0.0014390457 0.00014505075 -0.0882660533 0.56910277157 -1.5942267829
9 10 11 12 13 14 15 16 17
6.1657101E-16 1.2568071E-15 1.0163188E-15 2.0198457E-15 9.8497859E-17 1.0444611E-15 6.8436824E-16 6.9508148E-16 4.2832977E-16
2.6168877E-15 3.3502931E-16 -4.775922E-16 -2.333123E-15 1.74901E-15 -9.7308668E-16 -2.779615E-16 -7.633819E-16 -5.8735255E-16
Page 44
Mill
9 10 11 12 13 14 15 16 17
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Page 45
Mill
0.19256837949 0 0 0 0 0 0 0 0
-0.6031800004 0.25093484191 0 0 0 0 0 0 0
0.76833086701 -0.8030501783 0.3159296255 0 0 0 0 0 0
-0.4994355837 1.00869047608 -0.9722887471 0.38733711775 0 0 0 0 0
0.16857942225 -0.6350141603 1.1871916104 -1.191428466 0.46018061261 0 0 0 0
-0.0274747631 0.20902506688 -0.7285859108 1.4458174688 -1.4059631638 0.5316581186 0 0 0
0.00124867058 -0.0320103328 0.2307089295 -0.8779574069 1.69613451446 -1.6249736848 0.59889184075 0 0
-1.612913E-05 0.00132799321 -0.0336738655 0.27548741264 -1.0271731014 1.9653180056 -1.8328840501 0.66049042794 0
-4.76644E-05 4.628553E-05 0.00124682383 -0.0401686069 0.322279209 -1.1920409814 2.21383585937 -2.0176236478 0.71553394877
-4.66821E-05 7.3979322E-06 -6.385084E-08 0.00140649513 -0.0464348175 0.37342277811 -1.3417314325 2.43880610687 -2.1893532546
-4.141412E-05 3.7444874E-06 -3.767089E-05 7.8042427E-06 0.00163896758 -0.0534613535 0.41474960169 -1.4575598201 2.61454269106
-0.0004851024 3.8865434E-05 -0.0004907311 -0.0005018187 -0.000662221 7.7117407E-05 -0.0528618192 0.37588693314 -1.1407233852
9 10 11 12 13 14 15 16 17
3.6077842E-16 7.3540414E-16 5.9468559E-16 1.1818861E-15 5.7634726E-17 6.1115265E-16 4.0044907E-16 4.0671778E-16 2.5063153E-16
1.3577637E-15 7.5378932E-16 3.0802451E-16 5.4667601E-17 7.5306232E-16 1.2227827E-16 2.2499683E-16 3.4727126E-17 -2.5705343E-17
-3.329525E-17 -1.984912E-16 -2.613027E-16 -5.813895E-16 9.6101906E-17 9.0091723E-18 -4.203397E-18 1.7937173E-17 -3.6028988E-18
-2.512601E-16 -2.007321E-16 -2.916791E-16 -1.795579E-16 -1.857457E-16 -2.1023366E-16 -5.128484E-17 -4.668025E-17 -5.4280283E-18
-1.727394E-16 -1.75908E-16 -2.014276E-16 -1.177587E-16 -1.160451E-16 -1.4091803E-16 -3.823806E-17 -3.499146E-17 -3.7514475E-18
-1.769989E-16 -1.553887E-16 -1.615267E-16 -8.306272E-17 -1.033286E-16 -1.2073984E-16 -3.377261E-17 -3.098172E-17 -2.9961932E-18
-1.616008E-16 -1.445579E-16 -1.390451E-16 -6.448209E-17 -9.29691E-17 -1.0754524E-16 -3.049164E-17 -2.814437E-17 -2.4825691E-18
-1.739695E-16 -1.176825E-16 -1.202163E-16 -5.281934E-17 -8.042633E-17 -9.1424098E-17 -2.590905E-17 -2.413714E-17 -1.9593391E-18
0.19256837949 -1.567227E-16 -1.196976E-16 -4.662949E-17 -7.052126E-17 -8.302056E-17 -2.341145E-17 -2.159531E-17 -1.5166644E-18
0.18282068384 0.25093484191 -9.21598E-17 -5.843182E-17 -5.423419E-17 -6.6397278E-17 -1.722322E-17 -1.606191E-17 -1.0424577E-18
0.15931113251 0.2079985073 0.3159296255 -1.362737E-15 -1.849589E-16 -2.5581897E-16 -2.972323E-16 -8.794577E-18 -1.9137688E-17
0.11377105741 0.15498305181 0.21976002113 0.38733711775 -1.204562E-16 -2.0099867E-16 -2.102346E-16 -6.601904E-18 -1.322564E-17
0.07432174171 0.10088370374 0.14750156 0.22406273337 0.46018061261 -1.0380089E-16 -1.272412E-16 -4.526381E-18 -8.8539216E-18
0.0463811406 0.06012637676 0.08625489932 0.13302007986 0.21838108281 0.5316581186 -8.907536E-17 -6.662216E-19 -6.0423835E-18
Page 46
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9 10 11 12 13 14 15 16 17
1.6293725E-15 -2.085648E-15 4.5877736E-16 -4.927536E-15 8.2023745E-16 -1.441439E-15 -7.713197E-16 -8.834656E-16 -5.3348884E-16
-1.094231E-14 -4.669425E-15 -2.084574E-15 3.9222972E-15 -4.039782E-15 3.4338984E-16 -6.075408E-16 1.6760196E-16 2.3079229E-16
3.3209469E-15 3.2148133E-15 2.1413453E-16 5.5856929E-15 1.2249188E-15 5.4933844E-17 5.6710912E-16 -2.192115E-17 -2.188574E-17
6.1599088E-15 3.139429E-16 4.6418247E-15 -4.65881E-15 2.3579007E-15 2.4353004E-15 4.1857484E-16 5.6323995E-16 2.3604786E-17
-2.455153E-15 8.7684025E-16 -1.75368E-16 5.2610415E-16 -4.384201E-16 -2.6305207E-16 3.507361E-16 -1.75368E-16 8.7684025E-17
2.3149495E-15 1.1574748E-15 -3.858249E-16 -1.286083E-16 0 2.5721662E-16 -1.929125E-16 1.2860831E-16 0
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