QF - 20 - 168

INSPECTION REPORT Rev. No. : 01 Dt. : 17.01.2006

C-60, Phase II, Noida-201305 (U.P.) SELF REGULATING M/c Sr. No. : L86- 051
BRUSHLESS ALTERNATOR kVA Rating : 2850 KVA
TEST REPORT FOR SELF REGULATING BRUSHLESS ALTERNATOR
Frame : LSC 86 L Frequency : 50 Hz Protection : IP 23 Droop CT : 250/1.0A

Voltage : 415 Volt Phase : 3 Rotation : CW from DE Module Type : NA

Current (IN) : 3965 Amp Speed : 1500 rpm Mounting : B3 Module Sr. No. : NA

Output : 2850 kVA P.F. : 0.8 lag AVR Sr.No. : 20821100422 Space Heater : 2x 137.3 
Excitation : 45Vdc/4.25Adc Ambient : 40  C AVR Type : R 449 Winding RTD : PT100 X 6

Insulation : ‘H’ Duty : S1 Ref. Std. : IS 4722 & IEC34.1 Bearing BTD : PT100 X 2

Winding Resist. IR in M High Check for Accessory Resistance Insulation High

(Cold Condition) in ohms (500 Vdc) Voltage (Cold Condition) In ohms Resistance Voltage
at Tc = Before After 1 min At30 C 500 Vdc 1 min
30C HV HV
U-V 0.00132 >100 >100 2.0 kV A1, A2, A3 113.7 100 m 1.5kV
Stator winding V-W 0.00131 >100 >100 2.0 kV Stator A4, A5, A6 113.5 100 m 1.5kV
W-U 0.00131 >100 >100 2.0 kV winding A7, A8, A9 113.6 100 m 1.5kV
u-v 0.033 >100 >100 1.5 kV PT-100 A10, A11, A12 113.4 100 m 1.5kV
Exciter Rotor v-w 0.033 >100 >100 1.5 kV RTDs A13, A14, A15 113.5 100 m 1.5kV
w-u 0.033 >100 >100 1.5 kV A16, A17, A18 113.4 100 m 1.5kV
Main field J-K 0.522 >100 >100 1.5 kV Bearing T1, T2, T3 113.9 100 m 1.5kV
Exciter stator E+ - E- 9.32 >100 >100 1.5 kV PT-100 RTD T4, T5, T6 114.3 100 m 1.5kV
AREP winding X1-X2 0.195 >100 >100 1.5 kV Heater H1, H2 2x 137.3 >100 m 1.5kV
Z1-Z2 0.338 >100 >100 1.5 kV - - - - -

Remanence Voltage : Mains = 76 V Phase sequence : UVW OK

OPEN CIRCUIT CHARACTERISTIC TEST SHORT CIRCUIT CHARACTERISTIC TEST
at Rated Speed at Rated Speed
Terminal Voltage Excitation Current Line Current Excitation Current
U - V (Vac) Iex (Adc) Iu (Aac) Iex (Adc)
76 0 238 0.00
100.7 0.085 965 0.56
200.1 0.398 1885 1.33
300.9 0.678 2934 2.21
400 1.112 3970 3.10
415 1.2 4752 3.75
440 1.416 5695 4.55
500 2.293
530.7 3.019
TERMINAL VOLTAGE SYMMETRY AT NO LOAD
U-V = 415.3 V / V-W = 415.3 V /W-U = 415.2 V U - N= 239.6 V / V-N = 239.6 V /W-N = 239.5 V

PHASE SEQUENCE TEST

Direction of Rotation Clock-wise from DE (Drive End)
Phase Sequence UVW OK

DATE :28.02.2009 Tested by: Navneet Checked by : Mr. B.S. Yadav Page 1 of 6
 QF - 20 - 168
INSPECTION REPORT Rev. No. : 01 Dt. : 17.01.2006

C-60, Phase II, Noida-201305 (U.P.) SELF REGULATING M/c Sr. No. : L86- 051
BRUSHLESS ALTERNATOR kVA Rating : 2850 KVA

Open circuit characteristics

600

550

500

450
Terminal Voltage U-V Vac

400

350

300

250

200

150

100

50

0
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4

Excitation Current Iex Adc

Voltage Excitation Current

76 0
100.7 0.085
200.1 0.398
300.9 0.712
400 1.110
415 1.2
440 1.416
500 2.293
530.7 3.019

DATE :28.02.2009 Tested by: Navneet Checked by : Mr. B.S. Yadav Page 2 of 6
 QF - 20 - 168
INSPECTION REPORT Rev. No. : 01 Dt. : 17.01.2006

C-60, Phase II, Noida-201305 (U.P.) SELF REGULATING M/c Sr. No. : L86- 051
BRUSHLESS ALTERNATOR kVA Rating : 2850 KVA

Short Circuit Characteristics

6000
5500
5000
4500
Short Circuit Current Ish Aac

4000
3500
3000
2500
2000
1500
1000
500
0
0 0.56 1.12 1.68 2.24 2.8 3.36 3.92 4.48 5.04
Excitation Current Iex Adc

Stator current Excitation Current

238 0.00
965 0.56
1885 1.33
2934 2.21
3970 3.10
4752 3.75
5695 4.55

DATE :28.02.2009 Tested by: Navneet Checked by : Mr. B.S. Yadav Page 3 of 6
 QF - 20 - 168
INSPECTION REPORT Rev. No. : 01 Dt. : 17.01.2006

C-60, Phase II, Noida-201305 (U.P.) SELF REGULATING M/c Sr. No. : 86- 051
BRUSHLESS ALTERNATOR kVA Rating : 2850

TEST REPORT FOR SELF REGULATING BRUSHLESS ALTERNATOR

TEMPERATURE RISE TEST (as per clause no. 25.2 & 25.2.1 of IS : 7132 : 1973)
Time Terminal Line Excitn. Temperature Measurements °C
Voltage Current Current Winding RTD Bearing RTD Amb. Air In Air T
t Vuv (V) Iu (A) Ie (Adc) Uph1 Uph2 Vph1 Vph2 Wph1 Wph2 DE NDE Ta Ti Out

a.1 Temperature Rise at Open-Circuit Test (at Nominal speed of 1500 RPM at rated Terminal Voltage)

11.00 Started Open Circuit Temp. Rise Test

11.05 415 - 1.21 47 46 47 47 47 48 41 39 31.7 31 37 06
11.20 415 - 1.21 50 50 50 51 51 52 42 40 32.2 32 38 06
11.35 415 - 1.21 53 53 53 54 53 54 42 42 31.9 31 37 06
11.50 415 - 1.21 55 54 54 55 54 55 42 42 31.8 31 37 06
12.05 415 - 1.21 56 55 55 56 55 56 42 42 32.0 31 38 07
12.20 415 - 1.21 57 56 56 56 55 57 42 42 31.5 31 38 07
12.35 415 - 1.21 58 57 56 56 56 58 42 42 31.1 31 38 07
12.50 415 - 1.21 58 57 57 57 56 58 42 42 31.0 31 39 08
1.05 415 - 1.21 58 58 57 57 57 58 42 42 31.0 31 39 08
1.13 Stopped

Stator Winding Temperature Rise by RTD Method (T1) = (Max. Wdg. RTD Temp - Air In Temp.) = 58 - 31 = 27 °C

a.2 Temperature Rise at Short-Circuit Test (at rated speed & at Full Load Current)

4.25 Started Short Circuit Temp. Rise Test

4.30 - 3970 3.11 81 79 82 77 83 78 36 33 28.5 22 30 08
4.45 - 3970 3.12 100 97 100 94 101 95 39 37 32.1 31 40 09
5.00 - 3970 3.12 109 105 109 102 109 104 42 40 32.3 32 44 12
5.15 - 3970 3.14 117 111 116 109 115 111 43 42 32.6 32 45 13
5.30 - 3970 3.15 121 118 122 116 121 116 44 44 32.9 32 46 14
5.45 - 3970 3.16 126 121 126 119 124 120 46 44 33.1 32 47 15
6.00 - 3970 3.20 129 124 129 123 127 123 48 44 33.3 33 48 15
6.15 - 3970 3.20 132 125 130 124 128 125 49 43 32.8 33 49 16
6.30 - 3970 3.20 133 126 131 125 130 126 50 43 32.7 33 49 16
6.41 Stopped
Stator Winding Temperature Rise by RTD Method (T2) = (Max. wdg RTD Temp. - Air In Temp.) = 133 - 33 = 100 °C
Hot Rotor Field Winding Resistance (rh) =0.621 ohms
Hot Rotor Field Winding Temp. Rise by Resistance Method = ((rh - rc) / (rc)) x (235+Tc) + (Tc - Ti) = 47.26 ° C

Remarks : Estimated Stator Winding Temp. Rise by RTD Method = (T1 + T2 ) = (27 + 100) = 127 °C
Excitation Current during SCC (Iscc) = 3.20 Adc
Excitation Current on rated full load (Iefl ) = 4.25 Adc
Rotor Temperature Rise during SCC = 47.26 °C
 Extra polated Rotor Field Winding Temp. Rise by Resistance Method =47.26 x (4.25 / 3.20) 2
= 83.36 ° C

DATE : 28.02.2009 Tested by: Navneet Checked by : Mr. B.S. Yadav Page 4 of 6
 QF - 20 - 168
INSPECTION REPORT Rev. No. : 01 Dt. : 17.01.2006

C-60, Phase II, Noida-201305 (U.P.) SELF REGULATING M/c Sr. No. : L86- 051
BRUSHLESS ALTERNATOR kVA Rating : 2850 KVA

TEST REPORT FOR SELF REGULATING BRUSHLESS ALTERNATOR

VIBRATION MEASUREMENT AT NO LOAD
At No-Load & UV=415 V
Location Velocity Displacement
Air (In) mm / s micron
4 Vertical 1.5 25
1.  DE Bearing Horizontal 1.3 22
Axial 1.2 22
Test Vertical 1.1 20
2 Alternator 1 DC Motor 2.  NDE Bearing Horizontal 1.4 23
Axial 1.4 22
Vertical 1.4 23
3.  Body Feet Horizontal 1.4 14
3 Axial 0.8 12
Air ( Out) Vertical 1.7 27
4.  Body Feet Horizontal 1.8 16
Axial 0.8 12

AVR ADJUSTMENTS
Under freq. 47.5 Hz Voltage 415 Volt Ext. setpot - % Droop 3 %
VOLTAGE REGULATION TEST (With Inductive Load)
Load Terminal Line Current Frequency Excitation Excitation AREP Winding Voltage
Voltage Voltage Current
I / In U - V (Vac) Aac Hz E+ - E- (Vdc) E+ - E- (Adc) X1-X2 (Vac) Z1-Z2 (Vac)
0.00 415.8 0.00 50 11.23 1.13 100.1 7.61
0.10 415.7 396 50 14.02 1.40 100.0 10.25
0.20 415.6 793 50 16.76 1.68 100.1 15.80
0.30 415.6 1189 50 19.20 1.93 100.2 21.96
0.45 415.5 1784 50 24.15 2.43 100.3 31.05
HIGH VOLTAGE TEST (Hot Condition) INSULATION RESISTANCE TEST(Hot Condition)
Winding Voltage Duration Remarks Winding Insulation Resistance in
(Phase to earth ) in kV (Phase to earth) M
Main Stator 2.0 1 min OK Main Stator 100
Main Rotor 1.5 1 min OK Main Rotor 100
Exciter Stator 1.5 1 min OK Exciter Stator 100

FINAL CHECK (With Inductive Load)

Load Terminal Line Current Frequency Excitation Excitation AREP Winding Voltage
Voltage Voltage Current
I / In U - V (Vac) Aac Hz E+ - E- (Vdc) E+ - E- (Adc) X1-X2 (Vac) Z1-Z2 (Vac)
0.00 415.8 0.00 50 11.23 1.13 100.1 7.61
0.45 415.5 1784 50 24.15 2.43 100.3 31.05

Remarks : The performance results are found to be well with in satisfactory limits

DATE :28.02.2009 Tested by: Navneet Checked by : Mr. B.S. Yadav Page 5 of 6
 QF - 20 - 168
INSPECTION REPORT Rev. No. : 01 Dt. : 17.01.2006

C-60, Phase II, Noida-201305 (U.P.) SELF REGULATING M/c Sr. No. : L86- 051
BRUSHLESS ALTERNATOR kVA Rating : 2850 KVA

TEST REPORT FOR SELF REGULATING BRUSHLESS ALTERNATOR

LSC 86L 2850KVA 415V 0.8 PF  

KVA 2850  
Ambient Temperature in °C 32 °C
Cold Stator winding resistance at 30°C 0.00066 
Temperature Rise in °C 127 °C
Cold main field winding resistance at 30°C 0.522 
Temperature Rise in °C 83.36 °C
Exciter stator Cold resistance at 30°C 9.32 
Temperature Rise in °C 45 °C
Exciter rotor Cold resistance at 30°C 0.033 
Temperature Rise in °C 45 °C

Hot Stator winding resistance (Rh) 0.000935 

Hot main field winding resistance (rh) 0.665 
Hot Exciter stator resistance 10.70 
Hot Exciter rotor resistance 0.04 
     
Efficiency at Power Factor =0.8 PF    
Load 100 %
Output 2280000 W
Stator Current(i1) 3965.05 Amp
Field Current(i2) 139.1 Amp
     
Iron losses & Stray Load Loss 17120.0 W
Mechanical losses(Friction+Windage losses) 14780.0 W
Stator Cu losses (3*i1*i1*Rh) 62257.7 W
Rotor cu losses (i2*i2*rh) 10100.1 W
Exciter losses (18% of Rotor losses) 1818 W
Total losses 106075.8 W
Input 2386075.8 W
     
Efficiency 95.55 %

DATE :28.02.2009 Tested by: Navneet Checked by : Mr. B.S. Yadav Page 6 of 6