LCD27 Kuhn SM PDF
LCD27 Kuhn SM PDF
LCD27 Kuhn SM PDF
LC-27U16
America
CONTENTS
Safety instructions………………………………………………………………………..… 1
Adjustment instructions …………………………….…….…………………………….… 3
Trouble shooting ……………………………………………………….……………………6
Working principle analysis……………………………………………………….………….8
Block diagram…………………………………..……………….……………….………… 9
IC block diagram………………………………………………………………………..……10
Main assembly……………………………………………………………………………..…22
Identification criteria for the bright spot and dark spot of the LCD screen………..…. 23
Wiring diagram ……………………………………………………………..……………... 24
Troubleshooting charts………………………………………………………………..…… 25
Schematic diagram ………................................…………………………………..…… 28
APPENDIX: Exploded View
Attention: This service manual is only for service personnel to take reference with. Before
servicing please read the following points carefully.
Safety instructions
1. Instructions
Be sure to switch off the power supply before replacing or welding any components or
inserting/plugging in connection wire Anti static measures to be taken (throughout the entire
production process!):
a) Do not touch here and there by hand at will;
b) Be sure to use anti static electric iron;
c) It’s a must for the welder to wear anti static gloves.
Please refer to the detailed list before replacing components that have special safety requirements.
Do not change the specs and type at will.
1
would be unable to work and no way to get it repaired.
2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to
breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case
before the transportation or handling.
2.12 For the storage make sure to put it in a place where the environment can be controlled so as to
prevent the temperature and humidity from exceeding the limits as specified in the manual. For
prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one
place. The ambient conditions are tabulated as follows:
Temperature Scope for operation 0 ~ +50 oC
Scope for storage -20 ~ +60 oC
Humidity Scope for operation 20% ~ 85%
Scope for storage 10% ~ 90%
2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the
screen, as commonly called “ghost shadow”. The extent of the residual picture varies with the
maker of LCD screen. This phenomenon doesn’t represent failure. This “ghost shadow” may remain
in the picture for a period of time (several minutes). But when operating it please avoid displaying
still picture in high brightness for a long time.
2
Alignment instruction
1 Alignment equipment
PM5518 (video signal generator)
K-7253 (VGA signal generator)
CA210 (white balancer)
2 Alignment flow-chart
The alignment flow-chart is shown as fig-1
Preset ex-factory
3.1 Initialization
Enter factory menu, select “Factory settings” sub-menu, and adjustment for items of table1.
3
Table1 sub-menu adjustment
4
f. Input PROG852(640*480/75Hz) and the eighth level gray-scale of PATTERN signal of VG-849 to
HDMI, repeatedly the b-e course. In the HDMI channel, preset value of offset_R, offset_G and
offset_B to 15, preset value of gain_R, gain_G and gain_B to 25.
4 Performance check
4.1 TV function
Enter searching menu → auto search, connect RF-TV terminal with central signal source and check
if there are channels be skipped
4.2 AV/S, YpbPr terminals
Input AV/S, HD signal, check if it is normal.
4.3 VGA terminal
Insert VGA terminal, input VGA format signal of 640 X 480@60 Hz, check if the display is normal. If
interference exists, press the auto adjusts button on remote control again and check if it is normal.
4.4 HDMI terminal
Insert HDMI terminal, input signal of 640 X 480@60 Hz signal and check if the display is normal.
4.5 check sound channel
Check the speaker and headphone of each channel.
4.6 presetting before ex-factory
5
Item Setting Item Setting Item Setting
Picture mode NATURE OSD language English CCD OFF
Sound mode NORMAL HALFTONE 50 STEREO ON
N/R WEAK DURATION 30 VGA/HDMI NORMAL
SCREEN FULL MAG.C ON ANTENNA CATV
Trouble shooting
Before servicing please check to find the possible causes of the troubles according to the table
below.
1.Antenna(signal):
Picture is out of focus or jumping Bad status in signal receiving
Poor signal
Check if there are failures with the electrical connector or
the antenna.
Check if the antenna is properly connected.
Fringe in picture Check if the antenna is correctly oriented.
Maybe there is electric wave reflected from hilltop or
building.
Picture is interfered by stripe Possibly due to interference from automobile, train, high
shaped bright spots voltage transmission line, neon lamp etc.
Maybe there is interference between antenna and power
supply line. Please try to separate them in a longer
distance.
Maybe the shielded-layer of signal wire is not connected
properly to the connector.
There appear streaks or light color Check if interfered by other equipment and if interfered
on the screen possibly by the equipment like transmitting antenna,
non-professional radio station and cellular phone.
2.TV set:
Symptoms Possible cause
Unable to switch the power on Check to see if the power plug has been inserted
properly into the socket.
No picture and sound Check to see if the power supply of liquid crystal TV
has been switched on. (As can be indicated by the
red LED at the front of the TV set)
See if it’s receiving the signal that is transmitted from
other source than the station
Check if it’s connected to the wrong terminal or if the
input mode is correct.
Check if the signal cable connection between video
source and the liquid crystal TV set is correct.
6
Deterioration of color phase or color Check if all the picture setups have been corrected.
tone
Screen position or size is not proper Check is the screen position and size is correctly set
up.
Picture is twisted and deformed Check to see if the picture-frame ratio is properly set
up.
Picture color changed or colorless Check the “Component” or “RGB” settings of the
liquid crystal TV set and make proper adjustment
according to the signal types.
Picture too bright and there is Check if the contrast setting is too high.
distortion in the brightest area Possibly the output quality of DVD broadcaster is set
too high.
It maybe also due to improper terminal connection of
the video signal in a certain position of the system.
Picture is whitish or too bright in the Check if the setting for the brightness is too high
darkest area of the picture Possibly the brightness grade of DVD player
(broadcaster) is set too high.
No picture or signal produced from the Check if the cable is disconnected.
displayer if “XXX in search” appears. Check if it’s connected to the proper terminal or if the
input mode is correct.
There appears an indication - “outside Check if the TV set can receive input signal. The
the receivable scope) signal is not correctly identified and VGA format is
beyond the specified scope.
Remote control cannot work properly Check if the batteries are installed in the reverse
order.
Check if the battery is effective.
Check the distance or angle from the monitor.
Check if there is any obstruct between the remote
control and the TV set.
Check if the remote control signal- receiving window
is exposed to strong fluorescence.
No picture and sound, but only hash. Check if the antenna cable is correctly connected, or
if it has received the video signal correctly.
Blur picture Check if the antenna cable is correctly connected.
Of if it has received the right video signal.
No sound Check if the “mute” audio frequency setting is
selected.
Check if the sound volume is set to minimum.
Make sure the earphone is not connected.
Check if the cable connection is loose.
When playing VHS picture search When being played or in pause VHS picture search
tape, there are lines at the top or tape sometimes can’t provide stable picture, which
bottom of the picture. may lead to incorrect display of the liquid crystal TV,
In this case please press “auto” key on the remote
7
control so as to enable the liquid crystal TV set to
recheck the signal and then to display correct picture
signal
8
BLOCK DIAGRAM
AV1-A AV2/S-A
YPbPr-A AUDIO
VGA/DVI-A SW L/R
HDMI-A NA02 AUDIO
SIF DEC L/R AUDIO AMP
HEF4052 PROCESSOR
N201 N401
N301
LA72700 TPA3008D2
R2S15900SP
A
AV OUT L/R
SIF
SAW
RF Z102 IF AMP
TUNER SPEAKER
IF N101(TV)
SAW M52760E
Z103 V HEADPHONE
V IIC
VIDEO1 VIDEO
SCALER
Y/VIDEO2 DECORDER CCIR656 A/D D/A
C N601 8bit DEINTERLACER
TVP5147PFP
LVDS PANEL
YPbPr HDMI
VGA
HDMI/DVI N101(CPU)
DAC MST6151DA
HDMI-A NA01
L/R CS4340
9
IC block diagram
TVP5147
Copy VBI
CVBS/Y Data
Protection
Detector Processor
Analog
Front End
VI_1_A Composite and S-Video Processor
CVBS/ VI_1_B
C/Pb Y/C
VI_1_C CVBS/Y Y Luma Y[9:0]
Separation
Processing YCbCr Output
5-line Formatter
VI_2_A C/CbCr C Chroma
CVBS/ Clamping Adaptive
VI_2_B Processing C[9:0]
Y AGC Comb
VI_2_C M
2 11-Bit U
VI_3_A ADC X
CVBS/
VI_3_B
C/Pr
VI_3_C
CVBS/Y VI_4_A
GPIO
Sampling
Clock Timing Processor
Host
With Sync Detector
Interface
RESETB
HS/CS
VS/VBLK
PWDN
GLCO
AVID
FID
SCL
SDA
XTAL1
XTAL2
DATACLK
80: AV OUT
2: TV-V input
7: AV1-V input
9: AV2-V/S-Y input
18: S-C input
29: SDA
28: SCL
40: CLK output
43-47, 50-52: CCIR656 format signal output
4, 5, 20, and 21: 3.3V-A power supply
38, 48, 61: 3.3V-D power supply
11, 25, 76: 1.8V-A power supply
31, 41, 55, and 67: 1.8V-B power supply
10
M52760
2: AFT
3: AGC
4, 5: picture If input
7: sound IF input
13: SIF output
10: mono sound output
18: TV- VIDEO output
14, 17: +5V-1 power supply
11
LA72700
5: SIF input
25: TV sound -R output
26: TV sound- L output
11: SDA
12: SCL
31: +9Vpower supply
12
MST6151
207, 208: HDMI-R input
2, 3: HDMI-G input
5, 6: HDMI-B input
8, 9: HDMI-CLK input
14: HDMI-SDA
15: HDMI-SCL
20, 21: VGA-B input
22: VGA-G input
23, 24: VGA-G input
25, 26: VGA-R input
18: VGA H-sync input
19: VGA V-sync input
27, 28: PB input
29, 30: Y input
31: HDMI-G input
32, 33: PR input
54-61: CCIR656 format signal input
53: CLK input
164-171, 174: 4 difference signal output
160, 161: 1 clock signal output
188-191: HDMI sound output
200: PWW (brightness control switch) output
72-75: BUS (parallel communication signal)
49, 131, 195: 1.8V power supply
4,17,12,109,204,66,102: 3.3V power supply
13
PIN DIAGRAM (MST5151A)
AVDD_MPLL
AUMUTE
LVBCKM
LVACKM
DVI_R+
BYPASS
LVBCKP
LVACKP
SPDIFO
AUMCK
DVI_R-
LVB0M
LVB1M
LVB2M
LVB3M
LVA0M
LVA1M
LVA2M
LVA3M
AUSCK
AIMCK
LVB0P
LVB1P
LVB2P
LVB3P
LVA0P
LVA1P
LVA2P
LVA3P
PWM1
PWM0
AISCK
AUWS
VDDC
VDDC
VDDC
VDDP
VDDP
AUSD
XOUT
AIWS
AISD
GND
GND
GND
GND
GND
GND
GND
GND
GND
XIN
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
GND 1 156 VDDC
DVI_G+ 2 155 GND
DVI_G- 3 154 VDDM
AVDD_DVI 4 Pin 1 153 DQS[0]
DVI_B+ 5 152 MDATA[0]
DVI_B- 6 151 MDATA[1]
GND 7 150 MDATA[2]
DVI_CK+ 8 149 MDATA[3]
DVI_CK- 9 148 MDATA[4]
AVDD_DVI 10 147 MDATA[5]
REXT 11 146 MDATA[6]
AVDD_PLL 12 145 MDATA[7]
GND 13 144 MDATA[8]
DDCD_DA 14 143 MDATA[9]
DDCD_CK 15 142 MDATA[10]
GND 16 141 MDATA[11]
AVDD_ADC 17 140 GND
HSYNC1 18 139 VDDM
VYSNC1 19 138 MDATA[12]
BIN1P 20 137 MDATA[13]
BIN1M 21 136 MDATA[14]
SOGIN1 22 135 MDATA[15]
GIN1P 23 134 DQS[1]
GIN1M 24 133 DQM[0]
XXXXX
XXXXXXXXXXX
MST5151A
VDDC
DBUS[0]
DBUS[1]
DBUS[2]
DBUS[3]
GPO[3]
GPO[2]
GPO[1]
VDDC
DQS[3]
MDATA[31]
MDATA[30]
MDATA[29]
MDATA[28]
MDATA[27]
MDATA[26]
MDATA[25]
MDATA[24]
MDATA[23]
MDATA[22]
MDATA[21]
MDATA[20]
MDATA[19]
MDATA[18]
MDATA[17]
MDATA[16]
DQS[2]
DQM[1]
VDDM
VDDM
VDDP
GND
GND
GND
GND
GND
VI_CK
VCTRL
HWRESET
INT
MVREF
ALE
14
PIN DESCRIPTION
MCU Interface
Pin Name Pin Type Function Pin
HWRESET Schmitt Trigger Input Hardware Reset, active high 67
w/ 5V-tolerant
DBUS[3:0] I/O w/ 5V-tolerant MCU 4-bit DDR Direct bus; 4mA driving strength 75-72
ALE I w/ 5V-tolerant MCU Bus ALE, active high 69
RDZ I w/ 5V-tolerant MCU Bus RDZ, active high 70
WRZ I w/ 5V-tolerant MCU Bus WDZ, active high 71
INT Output MCU Bus Interrupt; 4mA driving strength 68
Analog Interface
Pin Name Pin Type Function Pin
RMID Mid-Scale Voltage Bypass 38
REFP Internal ADC Top De-coupling Pin 39
REFM Internal ADC Bottom De-coupling Pin 40
REXT Analog Input External Resister 390 ohm to AVDD_DVI 11
HSYNC0 Schmitt Trigger Input w/ Analog HSYNC Input from Channel 0 36
5V-tolerant
VSYNC0 Schmitt Trigger Input w/ Analog VSYNC Input from Channel 0 37
5V-tolerant
BIN0M Analog Input Reference Ground for Analog Blue Input from Channel 0 27
BIN0P Analog Input Analog Blue Input from Channel 0 28
GIN0M Analog Input Reference Ground for Analog Green Input from Channel 0 29
GIN0P Analog Input Analog Green Input from Channel 0 30
SOGIN0 Analog Input Sync On Green Input from Channel 0 31
RIN0M Analog Input Reference Ground for Analog Red Input from Channel 0 32
RIN0P Analog Input Analog Red Input from Channel 0 33
HSYNC1 Schmitt Trigger Input w/ Analog HSYNC Input from Channel 1 18
5V-tolerant
VSYNC1 Schmitt Trigger Input w/ Analog VSYNC Input from Channel 1 19
5V-tolerant
BIN1P Analog Input Analog Blue Input from Channel 1 20
BIN1M Analog Input Reference Ground for Analog Blue Input from Channel 1 21
SOGIN1 Analog Input Sync On Green Input from Channel 1 22
GIN1P Analog Input Analog Green Input from Channel 1 23
GIN1M Analog Input Reference Ground for Analog Green Input from Channel 1 24
RIN1P Analog Input Analog Red Input from Channel 1 25
RIN1M Analog Input Reference Ground for Analog Red Input from Channel 1 26
15
DVI Interface
Pin Name Pin Type Function Pin
DVI_R+ Input DVI Input Channel Red + 207
DVI_R- Input DVI Input Channel Red - 208
DVI_G+ Input DVI Input Channel Green + 2
DVI_G- Input DVI Input Channel Green - 3
DVI_B+ Input DVI Input Channel Blue + 5
DVI_B- Input DVI Input Channel Blue - 60
DVI_CK+ Input DVI Input Clock + 8
DVI_CK- Input DVI Input Clock - 9
Video Interface
Pin Name Pin Type Function Pin
VI_CK Input w/ 5V-tolerant Digital Video Input Clock 66
VI_DATA[15:0] Input w/ 5V-tolerant Digital Video Input Data[15:0] 48-41, 61-54
LVDS Interface
Pin Name Pin Type Function Pin
LVA0M Output A-Link Negative LVDS Differential Data Output 171
LVA0P Output A-Link Positive LVDS Differential Data Output 170
LVA1M Output A-Link Negative LVDS Differential Data Output 169
LVA1P Output A-Link Positive LVDS Differential Data Output 168
16
Pin Name Pin Type Function Pin
LVA2M Output A-Link Negative LVDS Differential Data Output 167
LVA2P Output A-Link Positive LVDS Differential Data Output 166
LVA3M Output A-Link Negative LVDS Differential Data Output 161
LVA3P Output A-Link Positive LVDS Differential Data Output 160
LVACKM Output A-Link Negative LVDS Differential Data Output 165
LVACKP Output A-Link Positive LVDS Differential Data Output 164
LVB0M Output B-Link Negative LVDS Differential Data Output 187
LVB0P Output B-Link Positive LVDS Differential Data Output 186
LVB1M Output B-Link Negative LVDS Differential Data Output 181
LVB1P Output B-Link Positive LVDS Differential Data Output 180
LVB2M Output B-Link Negative LVDS Differential Data Output 179
LVB2P Output B-Link Positive LVDS Differential Data Output 178
LVB3M Output B-Link Negative LVDS Differential Data Output 175
LVB3P Output B-Link Positive LVDS Differential Data Output 174
LVBCKM Output B-Link Negative LVDS Differential Data Output 177
LVBCKP Output B-Link Positive LVDS Differential Data Output 176
GPO Interface
Pin Name Pin Type Function Pin
PWM0 Output GPO with PWM Function; 4mA driving strength 200
PWM1 Output GPO with PWM Function; 4mA driving strength 201
GPO[1] I/O GPO / FIELD input; 4mA driving strength 78
GPO[2] I/O GPO / Digital VSYNC Input; 4mA driving strength 77
GPO[3] I/O GPO / DE Input; 4mA driving strength 76
GPO[4] I/O GPO / Secondary Video Clock Input; 4mA driving 52
strength
GPO[5] I/O GPO / Digital HSYNC Input; 4mA driving strength 51
DRAM Interface
Pin Name Pin Type Function Pin
MVREF Input Reference Voltage for DDR SDRAM 104
Interface
MCLKE Output DRAM Memory Clock Enable 105
MCLKZ Output DRAM Memory clock Complementary /Input 106
17
Pin Name Pin Type Function Pin
(for differential clocks)
MCLK Output DRAM Memory Clock 107
RASZ Output Row Address Strobe, active low 112
CASZ Output Column Address Strobe, active low 115
WEZ Output Write Enable, active low 116
DQM[1:0] Output Data Mask Byte Enable 101, 133
DQS[3:0] Output Data Strobe 81, 100, 134, 153
BADR[1:0] Output Memory Bank Address 110, 111
MADR[11:0] Output Memory Address 130-127, 124-117
MDATA[31:0] I/O Memory Data 82-85, 88-99,
135-138, 141-152
Misc. Interface
Pin Name Pin Type Function Pin
XIN Crystal Oscillator Input Crystal Oscillator Input 203
XOUT Crystal Oscillator Crystal Oscillator Output 202
Output
DDCD_DA I/O w/ 5V-tolerant HDCP Serial Bus Data / DDC data of DVI port; 4mA 14
driving strength
DDCD_CK Input w/ 5V-Tolerant HDCP Serial Bus Clock / DDC Clock of DVI Port 15
BYPASS For External Bypass Capacitor 158
VCTRL Output Regulator Control 62
Power Pins
Pin Name Pin Type Function Pin
AVDD_DVI 3.3V Power DVI Power 4, 10
AVDD_ADC 3.3V Power ADC Power 17, 34
AVDD_PLL 3.3V Power PLL Power 12
AVDD_PLL2 3.3V Power PLL Power 109
AVDD_APLL 1.8V Power Audio PLL Power 49
AVDD_MPLL 3.3V Power PLL Power 204
VDDM 3.3V Power (SDR SDRAM) / DRAM Interface Power 86, 102, 113, 125, 139,
2.5V Power (DDR SDRAM) 154
VDDP 3.3V Power Digital Output Power 66, 162, 182
VDDC 1.8V Power Digital Core Power 63, 79, 131, 156, 173,
185, 195
18
Pin Name Pin Type Function Pin
GND Ground Ground 1, 7, 13, 16, 35, 50, 64,
65, 80, 87, 103, 108,
114, 126, 132, 140,
155, 157, 159, 163,
172, 183, 184, 194,
205, 206
19
R2S15900
2: input L of AV1
27: input R of AV1
3: input L of AV2/S
26: input R of AV2/S
4: input L of YPBPR/VGA/HDMI
25: input R of YPBPR/VGA/HDMI
20
5: input L of TV
24: input R of TV
6: output L of AVOUT
23: output R of AVOUT
11: L output
19: R output
18: SCL
17: SDA
28: +9Vpower supply
TPA3008
1: MUTE
3: R input
5: L input
20, 17: L input
41, 44: R input
15, 23, 33, 39, and 47: +18V power supply
21
Main assembly
22
Identification criteria for the bright spot and dark spot of the LCD screen
Q’ty allowed Distance between two spots
Category criteria
15" 20" 22" 30" 40" 15" 20" 22" 30" 40"
One single
≤5 ≤2 ≤5 ≤2 ≤3
spot
Bright
2 neighboring ≥15mm
spot ≤2 ≤1 ≤2 ≤1 ≤1
spots
Total No. ≤5 ≤2 ≤5 ≤2 ≤3
One single ≥15mm
≤6 ≤7 ≤5 ≤4 ≤10
spot
Dark Two
≥10mm ≥5mm
spots neighboring ≤2 ≤2 ≤2 ≤1 ≤5
spots
Total No. ≤6 ≤7 ≤5 ≤4 ≤10
Total defected point ≤8 ≤7 ≤5 ≤4 /
Notes:
1. Definition of defected point (bright spot, dark spot): It is identified as a defected point if its area
exceeds 1/2 of a single picture element (R,G,B).
2. Definition of bright spot: It is identified as a bright spot if it is bright in the state of dark field and its
bright size remains unchanged
3. Definition of dark spot: It is identified as a dark spot if it is dark in the state of white field and its
dark size remains unchanged
4. Definition of two neighboring points: Defects of a group of picture elements(RB,RG,GB).
23
Wiring diagram
24
Troubleshooting guide
1. No raster
no
red
no
Check if the PIN12 of X503 in
Check STANDBY circuit of
CPU board is high-level?
power supply board
yes
no
no
Replacing N801 Check if the PIN12 of X501 in
CPU board is high-level?
yes
25
2. Raster, but no picture
no
no Check if the all
yes
channels have signal?
no
HDMI/VGA/YPRP
Enter factory-menu, Which is no
initialization EEPROM, signal of
Replacing then turn off the TV, channels
CPU board turn on again, display
TV Replacing
picture?
CPU board
yes
no
Check if output
Replacing no IF signal of
TUNER1 TUNER1 (pin
11) is normal?
yes
Check N101
26
3.no sound
no
no
no
yes
Check PIN5 wave of Replacing N201
N201
no
no
Replacing TUNER1
27
CPU board-1
CPU board-2
CPU board-3
CPU board-4
CPU board-5
CPU board-6
CPU board-7
CPU board-8
TV board
KEYS BOARD
IR board
Power supply board of 23" and 27"
Power supply board of 32"
APPENDIX: Exploded views
LC-27U16
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6
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3
2
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1
LC-27U16