5 The Degree of Crystallinity
5 The Degree of Crystallinity
5 The Degree of Crystallinity
POLYMERS
Crstalline polymer
Glassy Viscous
Viscoelastic state
state state
TG TC TM
Amorphous polymer
Glassy Viscoelastic Viscous
state state state
TG
When the polymer is above the glass temperature (during heating and cooling as well), its
macrochains have enough energy to crystallize (to move into ordered arrangements, called
crystals).
Each polymer has different degree of crystallinity. It depends on the polymer chemical structure.
Some polymers do not have crystallinity at all – they are amorphous polymers.
There are not 100% crystalline polymers.
CRYSTALLIZATION
In the industry, the processes of shaping particular products are
based on the subsequent heating and cooling operations.
The polymer in the form of granules is introduced into the machine,
such as injection molding machine or extruder. It is melted inside.
Than it leaves the machine and is cooled down in the mold or in the
air or water bath.
That cooling process is essential for the degree of crystallinity.
If it is slow – the polymer macrochains have time to organize and
form crystals.
If it is fast – the polymer macrochains do not have time to organize
and only small amounts of crystals are formed.
If the degree of crystallinity is insufficient, the material will not have
proper properties and will deform during use, because the polymer
„remembers” its optimum degree of crystallinity and it tends to
achieve this level of crystallinity. It is easy, if this polymer is at the
temperature above Tg.
Therefore, the degree of crystallinity has to be controlled. It can be
done with the use of DSC.
Stretch supported CRYSTALLIZATION
In the industry, sometimes, products are stretched before cooling.
Stretching increases the degree of crystallinity. As a result increases in mechanical properties are observed.
Polymeric materials are stiffer, more durable, they have thinner walls and therefore they are lighter.
Fibers, films and sometimes bottles are stretched.
CRYSTALLIZATION
When polymers crystallize, they give off heat (this is an
exothermic process).
Tc – crystallization
This is seen as a big peak in the thermogram. temperature
Its presence in the thermogram depends on the degree of
crystallinity in the polymer, which was generated during previous
cooling operation.
If cooling was slow – that peak is not present in the thermogram.
If the cooling was fast – that peak is present in the thermogram.