5 The Degree of Crystallinity

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THERMAL PROPERITES OF

POLYMERS
Crstalline polymer

Glassy Viscous
Viscoelastic state
state state
TG TC TM

Amorphous polymer
Glassy Viscoelastic Viscous
state state state
TG

TG - glass transition temperature


TC - crystallization temperature
TM - melting temperature
CRYSTALLIZATION
Below the glass transition, polymers are in a glassy state.
They are stiff and hard.
Their macrochains do not have much energy to move.
The macrochains do not change their conformations.

Above the glass transition, the polymers gain a lot of mobility.

When the polymer is above the glass temperature (during heating and cooling as well), its
macrochains have enough energy to crystallize (to move into ordered arrangements, called
crystals).

Each polymer has different degree of crystallinity. It depends on the polymer chemical structure.
Some polymers do not have crystallinity at all – they are amorphous polymers.
There are not 100% crystalline polymers.
CRYSTALLIZATION
In the industry, the processes of shaping particular products are
based on the subsequent heating and cooling operations.
The polymer in the form of granules is introduced into the machine,
such as injection molding machine or extruder. It is melted inside.
Than it leaves the machine and is cooled down in the mold or in the
air or water bath.
That cooling process is essential for the degree of crystallinity.
If it is slow – the polymer macrochains have time to organize and
form crystals.
If it is fast – the polymer macrochains do not have time to organize
and only small amounts of crystals are formed.
If the degree of crystallinity is insufficient, the material will not have
proper properties and will deform during use, because the polymer
„remembers” its optimum degree of crystallinity and it tends to
achieve this level of crystallinity. It is easy, if this polymer is at the
temperature above Tg.
Therefore, the degree of crystallinity has to be controlled. It can be
done with the use of DSC.
Stretch supported CRYSTALLIZATION
In the industry, sometimes, products are stretched before cooling.
Stretching increases the degree of crystallinity. As a result increases in mechanical properties are observed.
Polymeric materials are stiffer, more durable, they have thinner walls and therefore they are lighter.
Fibers, films and sometimes bottles are stretched.
CRYSTALLIZATION
When polymers crystallize, they give off heat (this is an
exothermic process).
Tc – crystallization
This is seen as a big peak in the thermogram. temperature
Its presence in the thermogram depends on the degree of
crystallinity in the polymer, which was generated during previous
cooling operation.
If cooling was slow – that peak is not present in the thermogram.
If the cooling was fast – that peak is present in the thermogram.

Area of the peak –


the latent energy of
crystallization
DEGREE OF POLYMER
CRYSTALLINITY BY DSC
H
X cDSC = 100
H100
Xc DSC – the degree of crystallinity determined by DSC [%]
H – the measured enthalpy of melting of the sample [J/g]
H100 – the enthalpy of melting of a 100% pure crystalline sample of the same
polymer [J/g]

H100 for some polymers are available in the literature:

[1] Mandelkern L., Crystallization of Polymers, McGraw-Hill, New York (1964).


[2] METTLER TOLEDO Collected Applications TA, Mettler Toledo buletin

H100=115 J/g for PET

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