Testing and Analysis

Combining Plastic and Hyperelastic Material

Models to Describe Complex PEEK
Thermoplastic Behavior
Objective
PEEK is the selected material in a bearing application where stresses are expected to cause plastic yielding.

Fit
Introduction
Tension
At Axel, we fit material models based on the needs of the simulation,
the capabilities of the finite-element software being used, and the
behavior of the material. In this case, the material will support loads
0

Stress
and undergo some localized plastic deformation. It is important to
predict the plastic deformation and the resulting deflections under
loading. There isn’t a distinct yield point and the material has a In-Plane Compression
changing loading slope with increasing strains. An isotropic plastic
model with hyperelastic and Mullins softening is selected to capture 0.0
the behavior. Strain
Plastic-Yeoh-Mullins Fit to tension and compression
Testing and Modeling Effort test data
Often for thermoplastic models only tensile test data is used to
calibrate the material model. Because the material model is somewhat
complex and the application has a complex stress distribution, tensile data,
tensile load-unload data, shear data, and in-plane compression data were
collected.

The tensile load-unload data to 2%, 5%, and 10% strain was used to make
initial guesses for the isotropic plasticity parameters. A Yeoh model was
Abaqus wrapped in Optimus optimization
selected using a hand-fitted modulus to guess at the first Yeoh term and software
the 2nd and 3rd parameters were made small. Mullins parameters were
selected to make the Mullins effect small. We could have been
more methodical about separating these effects and fitting them
individually but the analyst was feeling lucky.

A single-element uniaxial tensile simulation was configured in

Abaqus and wrapped and optimized with the Optimus optimization
software until a reasonable solution was obtained.
Final Abaqus Material Model

The last step was to run single-element models to verify that the material

Axel Products, Inc. www.axelproducts.com

model performs as expected in the simulation software under the loading conditions of the experiments. This
operation was performed with terrible results. The very good fit developed with the tensile data yielded very poor
results in compression, the very load case that is most critical to this application.

A new optimization tree was developed in the Optimus optimization software using Abaqus elements and tensile,
shear, and in-plane-compression data sets using the previous optimization parameters as start values. This effort
yielded much more acceptable results.

Typical Specimen Test Raw Data First Fit Final Fit

Tension Fit Tension
100 100
Tension
Fit
100

80 80
80

Uniaxial Tensile
60 60
60

Stress

Stress
Stress
40 40
40

20 20 20

0 0 0
0.00 0.02 0.04 0.06 0.08 0.10 0.00 0.02 0.04 0.06 0.08 0.10 0.00 0.02 0.04 0.06 0.08 0.10

Strain Strain Strain

Shear Shear Shear

60 60 60

Shear 40 40
Fit 40
Fit
Stress

Stress

Stress
20 20 20

0 0 0
0.00 0.02 0.04 0.06 0.08 0.10 0.00 0.02 0.04 0.06 0.08 0.10 0.00 0.02 0.04 0.06 0.08 0.10

Strain Strain Strain

In-Plane Compression In-Plane Compression In-Plane Compression

0 0 0

-20 -20 -20

-40 -40 -40

In Plane -60 -60 -60

Stress

Stress

Stress
Fit

Compression -80 -80 -80

Fit
-100 -100 -100

-120 -120 -120

-0.10 -0.08 -0.06 -0.04 -0.02 0.00 -0.10 -0.08 -0.06 -0.04 -0.02 0.00 -0.10 -0.08 -0.06 -0.04 -0.02 0.00

Strain Strain Strain

Test Plan Summary: Analysis Tools Summary:

Uniaxial Tension Test, Slow Cyclic Loading, 23C Axel Internal Data Handling Tools
Rail Shear Test, Slow Cyclic Loading, 23C Optimus Optimization Software
In-Plane Compression Test, Slow Cyclic Loading, 23C Simulia Abaqus for Single Element Verification

For more information, visit www.axelproducts.com.

Axel Products provides physical testing services for engineers and analysts. The focus is
on the characterization of nonlinear materials such as elastomers and plastics.

Axel Products, Inc.

2255 S Industrial
Ann Arbor MI 48104
Tel: 734 994 8308
Fax: 734 994 8309
[email protected]