Distribution Boards

& Protection Devices

3-phase Supply

 Division or balancing of Loads

– Balanced phases
– Transformer Sizing implications
– Cable sizing implications
– Neutral Current implication

 Advantages of a 3-Phase System:

– Dual Voltage
– Machine physicality's
– Rotational Magnetic Fluxes in Machines
– Transmission implications
Distribution Boards

 A Distribution Board is described in the ETCI Rules

for Electrical Installations (ET101: 2000) as an
assembly of protective devices, including two or
more fuses or circuit breakers, arranged for the
distribution of electrical energy to final circuits or to
other distribution boards.
 A distribution board will consist of a suitable
enclosure containing suitable facilities for mounting
fuses and/or circuit breakers and other protective
devices (such as residual current circuit
breakers/devices which may, or may not, provide
integral overcurrent protection) and other switching
and control devices. A distribution board will also
contain ‘busbars’ for interconnecting the circuit
breakers or fuses along with neutral and earth bars
for connecting the incoming and outgoing neutral
conductors and protective conductors. This
enclosure may be either of metal clad or all
insulated type of construction.
Distribution Boards

The diagram above illustrates a typical 12-

position UK distribution panel. It is likely that the
manufacturer produces 18 and 24-position
versions of this panel using the same chasis
which explains why there appears to be so much
unused space.
Distribution Boards
 Protection/ Location of Distribution Boards
• [ET 101: 2000: 538.1, I.S. EN60439]

– Shall be protected against dust, moisture, corrosive or

polluting substances, excessive temperatures, impact,
vibration and other mechanical stresses.

– Shall be readily accessible and not located over

cooking or heating appliances, in bathrooms,
washrooms or WC’s, in storage or airing cupboards,
under staircases or where it might be covered by
garments.

– Shall not be located in an escape route such as a

stairway or corridor unless supplementary fire
precaution measures are provided. This does not
apply to single occupancy buildings.

– Shall not be located above or below, or within 400mm

horizontally from a gas meter or a gas appliance in the
same space.

– Shall be protected against damage arising from a fault

in other services achieved by the use of barriers or by
separation.

 The Ingress Protection (IP) rating scheme is an

internationally recognised system of denoting the degree
of protection afforded by various products against
– Access to hazardous parts and
– Harmful ingress of water.
Distribution Boards
 Connections
• [ET 101: 2000: 538.1, I.S. EN60439]
– The phase conductors of each two or three phase circuit shall
be connected to the same way in a multi-way distribution
board.
• 1st Phase ‘Brown’ [must be brown]
• 2nd Phase ‘Black’
• 3rd Phase ‘Grey’
– Neutral and protective conductors shall be arranged in the
same sequence as the corresponding phase conductors.

 Identification & Marking:

• [ET 101: 2000: 514-4 & 515-1-2]
– Protective devices shall be arranged and identified so that the
circuits protected may be easily recognised (this being
facilitated by labels or other suitable means of identification –
no possibility of confusion).
– Record sheets including diagrams and tables shall be
available indicating:
• types of wiring
• size of conductors
• rating of protective devices
• points supplied
• information identifying protection, isolation and switching devices
and their locations.
– Graphical symbols used shall comply with IEC Publication
60617 (Annex 51B ETCI)
– A distribution board not provided with a back plate shall not
be mounted directly on a combustible surface. A separating
material with a flammability rating of FH1 shall be used.
These include:
• plaster board complying with the appropriate standard
• hardwood such as teak, oak, elm and mahogany.
• If the mounting surface is of metal it shall be bonded to the
protective conductor or to the bonding conductor of the
installation.
Ingress Protection
Overcurrents – ET101:2000
 Overload:
• An overload current is where too much
current is drawn down an electrically healthy
circuit e.g. too many appliances are plugged
in; there is no fault in the circuit. A properly
designed circuit will interrupt an overload
before any damage is done to the circuit.

 Short Circuits
• This is where a fault of negligible impedance
(resistance) occurs between live conductors.
The value of current, which will flow, will
depend on where the fault occurs. Longer
runs of cable, particularly smaller cables
have a significant attenuating effect on fault
current.
Overcurrents

 The fault level, sometimes known as the

prospective short circuit (Ik) is a
significant factor when selecting
protective devices – particularly circuit
breakers.
 The short circuit current at a particular
point in an installation is dependent
upon:
 The circuit voltage
 The total impedance of the circuit
including the supply transformer
Overcurrents
 Breaking Capacity :
– The purpose of determining the short circuit
current at a point in an installation is to
determine the Breaking Capacity in kA of the
protective device situated at that point

 Energy let through in the event of a short

circuit is described in terms of:
– Pre-arcing Energy:
• Energy required to melt the fuse element
– Arcing Energy
• Energy required (post pre-arcing energy) to
extinguish the resulting arc
 Overcurrents

 The total let through energy is proportional to

the energy dissipation during the pre-arcing and
arcing intervals and is referred to as the I2t
characteristic of the fuse/protective device.
Fuses
 Types of Fuses:
– VDE 0635 DZ type fuse:
• This is a cartridge type fuse available in four body sizes D1, D11,
D111 and DIV
• Current ratings from 2 Amps up to 100 Amps.
• The D1 size is no longer acceptable in this country but may still be
found in very old installations.
• Breaking capacity up to 60kA.

– VDE 0636 NEOZED or DO type fuse:

• This is also a cartridge type fuse available in three body sizes
D01, D02 and D03
• Current ratings from 2 up to 100Amps.
• Breaking capacity up to 50kA.

– VDE 0636 NH type fuse:

• Breaking capacity of 120kA.
• They are not designed for replacement by unqualified personnel
• They are available in ratings up to 1250Amps.

– BS 1361 fuse:
• This is a cartridge fuse available in ratings from 5 to 60 Amps.
• They are most commonly used in domestic and similar
installations and in supply authority cut-outs.
• They have a breaking capacity of r16.5kA which is adequate for
most domestic installation.
High Rupturing Capacity
(HRC) Fuses
Reduced cross
sections
Silver End
Element cap
Ceramic
Body

Overload zone in the

element – precise amount
of metal with a low boiling Quartz
point (usually tin). Here the filler
metallurgical phenomenon Fixing
known as the M-effect is Lug
utilised

The BS88 HRC fuse consists of a specially shaped silver element

totally enclosed in a heat proof body which is filled with very fine
grains of quartz. The quartz holds the element in place - even
while melting - ensures rapid arc extinction. The element is
connected to two tinned brass end caps incorporating fixing lugs
as shown above
Advantages of HRC Fuses

 Operation is very rapid

 Capable of breaking very high fault currents

safely

 Declared current rating is very accurate

 Element does not weaken with age

 Capable of discriminating between a persistent

fault and a transient fault such as the starting of
a large inductive motor

 Different ratings are made to different physical

sizes hence they are difficult to interchange
Fuse Characteristics

 For a fuse to satisfactorily protect a cable, its characteristic

must match, as closely as possible, the heating characteristic
of the cable.

 This means that fuses have an inverse time characteristic, i.e.

the larger the over current, the faster the blowing time of the
fuse.

 Fuse characteristics are drawn on log/log scale as this

enables a wide range of currents along with a wide range of
time intervals to be charted
Fuse Characteristics:
Discrimination

 Discrimination:
– In a correctly
designed
installation, in the
event of a fault,
the fuse nearest to
the fault should
interrupt the circuit
before any other
device has a
chance of
interrupting it. This
is known as
discrimination.
Fuse Characteristics:
Discrimination

 As Fuse characteristics will have tolerances

associated with their manufacture, it is not
possible to rely on Inverse time/current
characteristics to design for discrimination.
 It is necessary to use I2t characteristics
Circuit Breakers
 Circuit breakers are divided into three main
types:

• Miniature Circuit Breakers (MCB’s)

• Moulded Case Circuit Breakers(MCCB’s)

• Air Circuit Breakers (ACB’s)

From Supply
Transformer to
Final Circuits,
i.e. decreasing
breaking
capacity
Circuit Breakers
10kV Supply

Single line diagram illustrating the

sequence in which CBs are employed
Miniature Circuit Breakers
(MCB’s)
Miniature Circuit Breakers
(MCB’s)
 Categories of MCB’s:

– MCB’s manufactured to IS/EN 60898 (IEC 689)

are of three types; B,C, D.

– MCB’s manufactured to IS/EN 60898 (VDE

0641) are of two types; L and G

 MCB Overcurrent detection:

– Thermal Tripping
– Magnetic Tripping
MCB Characteristics

 Thermal tripping:
– In this type of tripping mechanism the current is passed through a
bimetal strip connected in series with a magnetic coil.

 Magnetic tripping:
– When a short circuit occurs, the heavy current in the magnetic coil
produces a strong magnetic field which instantly opens the breaker

 Arc Extinction:
– facilitated by guiding the arc (via self-induced magnetic fields) on
splitter plates
– facilitated by guiding the arc (via self-induced magnetic fields) on
splitter plates (as illustrated in figure 7). The V-shaped metal splitter
plates increase the length of the arc, splits it up, cools it and d-
ionises it
 MCB Characteristics
Thermal-Magnetic Tripping

Arc Extinction
Advantages of MCB’s over
Fuses

 Advantages of MCB’s :
 Tripped MCB readily identified even in darkness
 Cannot be switched back on while fault exists – trip
free mechanism
 Enables supply to be restored immediately and
easily even by untrained personnel
 Accepted as a circuit isolator
 Locking devices can be attached for maintenance
purposes
 Do not normally require replacement
 ‘Single phasing’ of motors is not an issue
 Do not age in service
 Tamperproof
Residual Current Devices
(RCD’s)
 There are two main reasons why RCD’s are
used:
i. To comply with the ETCI rules for electrical
installations.

i. To provide additional and a higher level of

protection than that given by direct earthing,
against electric shock and also against fire risk
caused by earth leakage currents. Where fuses
and miniature circuit breakers (MCB’s) are the only
means of earth fault protection, it is possible for
earth fault currents to flow undetected and cause
fire risk (or touch voltage problems).

i. The use of an RCD will prevent the flow of a

sustained leakage current above the sensitivity of
the RCD thus greatly reducing shock and fire risk.
Red's should disconnect all live conductors in the
protected circuits in the event of earth leakage
current flowing.
Residual Current Devices
(RCD’s)

 Terms associated with RCD’s:

•        RCCB:
– Residual Current Circuit Breaker used in
distribution boards to protect individual or
groups of circuits

•        RCBO:
– Residual Circuit Breaker with overcurrent
protection. This is a
– combined MCB/RCD and provides overload,
short circuit and earth fault protection in one
unit
–
•        SRCD:
– Socket outlet with combined RCD
–
•        PRCD:
– This is a portable RCD unit with an inbuilt plug
top and socket
outlet
–
 Residual Current Devices
(RCD’s)
Single Phase RCD

Three Phase RCD

Residual Current Devices
(RCD’s)

 Discrimination between RCD’s:

– The time-current characteristic of the device on

the supply side shall lie completely above the
operating time-current characteristic on the load
side

– The rated residual operating current of the

device located on the supply side shall be higher
than that of the device on the load side

– Selective operation may also be achieved by

means of time-delay devices
Residual Current Devices
(RCD’s)

 Nuisance Tripping:

– Sudden surge of overcurrent

– Voltage spikes/transients

– Inbuilt electronic circuit to protect against such

tripping.
Planning Main Switch Boards

 The following information is recommended

when determining the size and layout of
equipment to be used in a main switchboard:

– Schedule of all loads (Max demand per phase)

– Phase balancing of single phase loads

– Application of diversity

– Single line block diagram is required

– Current rating of each item of equipment is

included on the block diagram

– Scaled drawing of the proposed switchboard

should be prepared
Planning Main Switch Boards
 Diversity is applied in an installation when
determining the values of load current that are likely
to be used.
 Diversity is based on assumption that all of the
connected load current will not be used
simultaneously.
– E.g. thermostatically controlled devises/equipment
and time switch controlled loads are unlikely to
demand full loads at all times.
 When determining the current ratings of switchgear
diversity can be applied, which will enable a savings
to be made in the sizes of cables and in the current
ratings of the switchgear. This saves on both cost
and spaces
 Diversity is based on the relationship, therefore,
between the total load current that is available and
the assumed load current demand of an installation.

 Table A31-A Annex 31 A in the ETC/Riles and

Table J1 of the IEE Guidance Notes on the
Selection and Erection of Main Switchgear (more
comprehensive guidance)