LME7 Burner Control: Basic Documentation

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LME7…

Burner control

Basic Documentation

The LME7… and this Basic Documentation are intended for use by OEMs which
integrate the LME7... in their products.

Software version 01.01


Building Technologies
CC1P7105en HVAC Products
13.10.2009
Supplementary documentation
Product Range Overview LME… ................................................................................ Q7101

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HVAC Products Safety notes 13.10.2009
Contents
1 Safety notes...........................................................................................................9

1.1 Warning notes .......................................................................................................9


1.2 Mounting notes................................................................................................... 10
1.3 Installation notes ................................................................................................ 11
1.4 Electrical connection of flame detectors........................................................... 12
1.5 Commissioning notes ........................................................................................ 13
1.6 Standards and certificates................................................................................. 14
1.7 Life cycle............................................................................................................. 14
1.8 Disposal notes.................................................................................................... 14

2 System makeup / function description.............................................................. 15

2.1 Features.............................................................................................................. 16

3 Type summary.................................................................................................... 17

3.1 Burner controls ................................................................................................... 17


3.2 Program module................................................................................................. 18

4 Technical Data ................................................................................................... 19

4.1 Basic unit LME7... .............................................................................................. 19


4.2 Terminal rating «Inputs».................................................................................... 19
4.3 Terminal rating «Outputs»................................................................................. 20
4.4 Cable lengths...................................................................................................... 21
4.5 Actuators............................................................................................................. 21
4.6 Cross-sectional areas ........................................................................................ 21
4.7 Signal cable AGV50........................................................................................... 22
4.7.1 AZL2... → BCI .................................................................................................... 22
4.8 Dummy plug for RJ11........................................................................................ 22
4.9 Environmental conditions .................................................................................. 23
4.10 Flame supervision with ionization probe .......................................................... 24
4.10.1 Measuring circuit for detector current measurement....................................... 24
Legend 24
4.11 Flame supervision with UV flame detector QRA2... / QRA4.U /
QRA10... ............................................................................................................. 25
4.11.1 Measuring circuit for detector current measurement....................................... 25

5 Dimensions......................................................................................................... 26

6 Function .............................................................................................................. 27

6.1 Preconditions for burner startup........................................................................ 27


6.2 Undervoltage ...................................................................................................... 27
6.3 Controlled intermittent operation....................................................................... 27
6.4 Control sequence in the event of fault.............................................................. 28
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6.5 Resetting the burner control.............................................................................. 28
6.6 Limitation of repetitions (can be parameterized) (depending on
parameter P240) ................................................................................................ 28

7 Operation, indication, diagnostics..................................................................... 29

7.1 Operation ............................................................................................................ 29


7.2 Operational state indication............................................................................... 29
7.3 Diagnostics of the cause of fault....................................................................... 30

8 Inputs / Outputs .................................................................................................. 32

9 PME71.401......................................................................................................... 33

9.1 Program sequence PME71.401........................................................................ 33


9.2 Connection diagrams fuel train applications (examples) ................................ 34
9.2.1 Gas direct ignition (G), 1-stage ......................................................................... 34
9.2.2 Gas direct ignition (G), 2-stage ......................................................................... 34
9.3 Time table and settings for program sequence PME71.401... ....................... 35
9.4 LME71.000..: Inputs and outputs / internal connection diagram .................... 36
9.5 Parameter list PME71.401A... (AZL2...)........................................................... 37

10 PME71.402......................................................................................................... 39

10.1 Program sequence PME71.402........................................................................ 39


10.2 Connection diagrams fuel train applications (examples) ................................ 40
10.2.1 Gas direct ignition (G), 1-stage ......................................................................... 40
10.2.2 Gas pilot ignition 1 (Gp1/1), 1-stage................................................................. 40
10.3 Time table and settings for program sequence PME71.402... ....................... 41
10.4 LME71.000..: Inputs and outputs / internal connection diagram .................... 42
10.5 Parameter list PME71.402A... (AZL2...)........................................................... 43

11 PME72.521......................................................................................................... 46

11.1 Program sequence PME72.521........................................................................ 46


11.2 Connection diagrams fuel train applications (example) .................................. 47
11.2.1 Gas direct ignition (G), 1-stage ......................................................................... 47
11.2.2 Gas direct ignition 1 (Gp1/1), 2-stage .............................................................. 47
11.3 Connection diagram for LME72.000... with actuator SQM4... (example
1) ......................................................................................................................... 48
11.4 Time table and settings for program sequence PME72.521... ....................... 49
11.5 LME72.000..: Inputs and outputs / internal connection diagram .................... 50
11.6 Parameter list PME72.521... (AZL2...) ............................................................. 51

12 PME72.541......................................................................................................... 53

12.1 Program sequence PME72.541........................................................................ 53


12.2 Connection diagrams fuel train applications (examples) ................................ 54
12.2.1 Gas direct ignition (G), 1-stage ......................................................................... 54

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12.2.2 Gas pilot ignition 1 (Gp1/1), 1-stage................................................................. 54
12.3 Connection diagram for LME72.000... with actuator SQM4... (example
1) ......................................................................................................................... 55
12.4 Time table and settings for program sequence PME72.541... ....................... 56
12.5 LME72.000..: Inputs and outputs / internal connection diagram .................... 57
12.6 Parameter list PME72.541... (AZL2...) ............................................................. 58

13 PME73.810......................................................................................................... 45

13.1 Program sequence PME73.810........................................................................ 45


13.2 Connection diagrams fuel train applications (examples) ................................ 46
13.2.1 Gas direct ignition (G), 1-stage ......................................................................... 46
13.2.2 Gas direct ignition (G), 2-stage ......................................................................... 46
13.2.3 Gas direct ignition (G), 1-stage, with valve proving......................................... 47
13.2.4 Gas direct ignition (G), 2-stage, with valve proving......................................... 47
13.2.5 Valve proving of gas valves............................................................................... 48
Valve proving with separate pressure switch (P LT) ....................................... 48
Valve proving – calculation of leakage rate ..................................................... 49
13.3 Connection diagram for LME73.000... with actuator SQM4... (example
1) ......................................................................................................................... 50
13.4 Time table and settings for program sequence PME73.810... ....................... 51
13.5 LME73.000...: Inputs and outputs / internal connection diagram ................... 52
13.6 Parameter list PME73.810... (AZL2...) ............................................................. 53

14 PME73.820A2 .................................................................................................... 56

14.1 Program sequence PME73.820A2 ................................................................... 56


14.2 Connection diagrams fuel train applications (examples) ................................ 57
14.2.1 Gas direct ignition (G), 1-stage ......................................................................... 57
14.2.2 Gas direct ignition 1 (G), 2-stage ...................................................................... 57
14.2.3 Gas direct ignition (G), 2-stage, with valve proving......................................... 58
14.2.4 Gas direct ignition 1 (G), 1-stage, with valve proving...................................... 58
14.2.5 Valve proving of gas valves............................................................................... 59
Valve proving with separate pressure switch (P LT) ....................................... 59
Valve proving – calculation of leakage rate ..................................................... 60
14.3 Connection diagram for LME73.000... with actuator SQM4... (example
1) ......................................................................................................................... 61
14.4 Connection diagram for LME73.000... without actuator SQM4...................... 62
14.5 Time tables and settings for program sequence PME73.820... ..................... 62
14.6 LME73.000...: Inputs and outputs / internal connection diagram ................... 63
14.7 Parameter list PME73.820... (AZL2...) ............................................................. 64

15 PME73.830A2 .................................................................................................... 67

15.1 Program sequence PME73.830A2 ................................................................... 67


15.2 Connection diagrams fuel train applications (examples) ................................ 68
15.2.1 Gas direct ignition (G), 1-stage ......................................................................... 68
15.2.2 Gas pilot ignition 1 (Gp1/1), 1-stage................................................................. 68
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15.2.3 Gas pilot ignition 1 (Gp1/2), 1-stage, with valve proving ................................ 69
15.2.4 Gas direct ignition 1 (Gp1/2), 1-stage, with valve proving .............................. 69
15.2.5 Valve proving of gas valves............................................................................... 70
Valve proving with separate pressure switch (P LT) ....................................... 70
Valve proving – calculation of leakage rate ..................................................... 71
15.3 Connection diagram for LME73.000... with actuator SQM4... (example
1) ......................................................................................................................... 72
15.4 Time table and settings for program sequence PME73.830... ....................... 73
15.5 LME73.000...: Inputs and outputs / internal connection diagram ................... 74
15.6 Parameter list PME73.830... (AZL2...) ............................................................. 75

16 PME73.840A2 .................................................................................................... 78

16.1 Program sequence PME73.840A2 ................................................................... 78


16.2 Connection diagrams fuel train applications (examples) ................................ 79
16.2.1 Gas direct ignition (G), 1-stage ......................................................................... 79
16.2.2 Gas pilot ignition 1 (Gp1/1), 1-stage................................................................. 79
16.2.3 Gas pilot ignition 1 (Gp1/2), 1-stage, with valve proving ................................ 80
16.2.4 Gas direct ignition 1 (Gp1/2), 1-stage, with valve proving .............................. 80
16.2.5 Valve proving of gas valves............................................................................... 81
Valve proving with separate pressure switch (P LT) ....................................... 81
Valve proving – calculation of leakage rate ..................................................... 82
16.3 Connection diagram for LME73.000... with actuator SQM4... (example
1) ......................................................................................................................... 83
16.4 Connection diagram for LME73.000... without actuator SQM4...................... 84
16.5 Time table and settings for program sequence PME73.840... ....................... 59
16.6 LME73.000...: Inputs and outputs / internal connection diagram ................... 60
16.7 Parameter list PME73.840... (AZL2...) ............................................................. 61

17 Legend ................................................................................................................ 65

18 Multistage or modulating mode......................................................................... 66

18.1 Relevant parameters.......................................................................................... 66


18.1.1 Connection diagram for feedback potentiometer ASZ12.33........................... 66
18.1.2 Connection diagram for load controller ............................................................ 67
18.2 Actuators............................................................................................................. 67
18.3 Function .............................................................................................................. 67
18.4 Load controller inputs ........................................................................................ 68
18.4.1 3-position step input X5-03................................................................................ 68
18.4.2 Analog input X65................................................................................................ 68
18.4.3 Selection source preset output analog / 3-position step input (P654) ........... 68
18.4.4 Actuator output X2-09........................................................................................ 68
18.4.5 Setting maximum running time of the actuator (P259 / P260 timeout) .......... 68
18.5 Multistage / modulating mode via 3-position step input X5-03 ....................... 69
18.5.1 Maximum possible resolution............................................................................ 69
18.6 Modulating mode via analog input signal X65 ................................................. 69
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18.6.1 Maximum possible resolution............................................................................ 69
18.6.2 Standardization of modulation range................................................................ 69
18.7 Setting the minimum power control step (P123) in modulating mode
via analog input signal X65 ............................................................................... 70

19 Operation via the AZL2….................................................................................. 71

19.1 Description of the unit / display and buttons .................................................... 71


19.2 Meaning of symbols on the display................................................................... 72
19.3 Special functions ................................................................................................ 72
19.3.1 Manual lockout ................................................................................................... 72
19.4 Operation ............................................................................................................ 73
19.4.1 Normal display.................................................................................................... 73
19.4.1.1. Display in standby mode ................................................................................... 73
19.4.1.2. Display during startup / shutdown..................................................................... 73
Display of program phases................................................................................ 73
List of phase display (display depends on program)....................................... 74
19.4.1.3. Display of operating position ............................................................................. 75
19.4.1.4. Fault state messages, display of errors and info ............................................. 76
Display of errors (faults) with lockout................................................................ 76
Reset 76
19.5 Menu-drive operation......................................................................................... 77
19.5.1 Assignment of levels.......................................................................................... 77
19.6 Info level.............................................................................................................. 78
19.6.1 Display of info level............................................................................................ 79
19.6.2 Display of info values ......................................................................................... 79
19.6.2.1. Identification date ............................................................................................... 79
19.6.2.2. Identification number.......................................................................................... 79
19.6.2.3. Identification of burner ....................................................................................... 80
19.6.2.4. Number of startups resettable........................................................................... 81
19.6.2.5. Total number of startups.................................................................................... 82
19.6.2.6. End of info level.................................................................................................. 82
19.7 Service level ....................................................................................................... 83
19.7.1 Display of the service level................................................................................ 83
19.7.2 Display of service values ................................................................................... 84
19.7.2.1. Error history ........................................................................................................ 84
19.7.2.2. Mains voltage ..................................................................................................... 84
19.7.2.3. Intensity of flame ................................................................................................ 84
19.7.2.4. End of service level............................................................................................ 84
19.8 Parameter level .................................................................................................. 85
19.8.1 Entering the password ....................................................................................... 86
19.8.2 Changing the heating engineer's password..................................................... 88
19.8.3 Changing the OEM's password......................................................................... 89
19.8.4 Backup ................................................................................................................ 90
19.8.5 Restore ............................................................................................................... 92
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19.9 Operating variants of the parameters ............................................................... 94
19.9.1 Parameters without index, with direct display.................................................. 94
19.9.1.1. Example of parameter 225 Gas prepurge time on the parameter level......... 94
19.9.2 Parameters without index, with no direct display............................................. 96
19.9.2.1. Example of parameter 224 Specified time for air pressure signal on the
parameter level................................................................................................... 96
19.9.3 Parameters with index, with or without direct display...................................... 98
19.9.3.1. Example of parameter 701: Error history on the service level........................ 98

20 Error code list with operation via external AZL2... display ............................ 101

21 Operation via internal LED .............................................................................. 102

21.1 Description of display and buttons.................................................................. 102


21.2 Normal display.................................................................................................. 102
21.2.1 Display in standby mode ................................................................................. 102
21.2.2 Display during startup / shutdown................................................................... 103
21.2.2.1. Display of program phases.............................................................................. 103
21.2.2.2. List of phase display ........................................................................................ 103
21.2.3 Display of operating position ........................................................................... 104
21.3 Fault state messages, display of errors.......................................................... 105
21.3.1 Display of errors (faults) with lockout.............................................................. 105
21.3.2 Display of flame current ION or QRA... .......................................................... 105
21.3.3 Display of flame current QRB... or QRC... ..................................................... 106
21.3.4 Display of preset output................................................................................... 107
21.4 Manual adjustment (depends on program module)....................................... 108
21.4.1 Position of actuator in the modulating operation with analog signal ............ 108
21.5 First startup with a new program module or in case of replacement of
program module ............................................................................................... 110
21.6 Manual backup ................................................................................................. 112
21.6.1 Error during backup process........................................................................... 113
21.7 Manual restore ................................................................................................. 114
21.7.1 Error during restore process ........................................................................... 115
21.7.2 Reset................................................................................................................. 115

22 Error code list with operation via internal LED............................................... 116

23 List of figures .................................................................................................... 117

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1 Safety notes
1.1 Warning notes
To avoid injury to persons, damage to property or the environment, the following
warning notes must be observed!

The LME7... are safety devices! Do not open, interfere with or modify the unit.
Siemens does not assume responsibility for damage resulting from unauthorized
interference!

• All activities (mounting, installation and service work, etc.) must be performed by
qualified staff
• Before making any wiring changes in the connection area, completely isolate the
plant from mains supply (all-polar disconnection). Ensure that the plant cannot be
inadvertently switched on again and that it is indeed dead. If not observed, there is a
risk of electric shock hazard
• Ensure protection against electric shock hazard by providing adequate protection for
the burner control’s connection terminals (e. g. with dummy plug for not used inputs
and outputs). If not observed, there is a risk of electric shock hazard
• The space where the program module is located is defined as plugging space and
therefore back-off-hand-proof when the program module is not fitted
• Each time work has been carried out (mounting, installation, service work, etc.),
check to ensure that wiring and parameterization is in an orderly state and make the
safety checks as described in «Commissioning notes». If not observed, there is a
risk of impairment from safety functions and of electric shock hazard
• If the housing or the area near the operating panel is damaged, the unit must imme-
diately be put out of operation. If not observed, there is a risk of electric shock haz-
ard
• Press the buttons on the operating panel only manually without using any tools or
pointed objects. If the film of the operating panel is damaged, there is a risk of elec-
tric shock hazard
• The data line for the AZL2… or other accessories, such as the OCI410… (plugs into
the BCI), must be connected or disconnected only when the burner control is dead
(all-polar disconnection), since the BCI does not ensure safe separation from mains
voltage. If not observed, there is a risk of electric shock hazard
• If the BCI (jack RJ11) is not used, protection against electric shock hazard must be
provided (jack must be covered up). If not observed, there is a risk of electric shock
hazard
• Fall or shock can adversely affect the safety functions. Such burner controls must
not be put into operation, even if they do not exhibit any damage. If not observed,
there is a risk of impairment from safety functions and of electric shock hazard
• To ensure protection against electric shock hazard, make certain that, prior to swit-
ching on power, the signal cable AGV50... is correctly connected to the AZL2…
• The mains-powered ionization probe is not protected against electric shock hazard.
Protection against accidental contact must be ensured. If not observed, there is a
risk of electric shock hazard

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HVAC Products 1 Safety notes 13.10.2009
1.2 Mounting notes
• Ensure that the relevant national safety regulations are complied with

168,8
Installation notes
73,9
13
O5 (3x)

13
5

5
42 13

108,8
13
(42)

Program module
Operating panel
60

13
7113z05e/1009 (73,9) 13
Outer contour housing

0,3

Figure 1: Mounting – mounting surface

Mounting surface

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HVAC Products 1 Safety notes 13.10.2009
1.3 Installation notes
• Always run the high-voltage ignition cable separate from the unit and other cables
while observing the greatest possible distance
• Do not mix up live and neutral conductors
• Install switches, fuses and earthing, in compliance with local regulations
• The connection diagrams show the burner controls with earthed neutral conductor.
In networks with nonearthed neutral conductor and ionization current supervision,
terminal X10-05/1 must be connected to the earth conductor. It must be made cer-
tain that local regulations are complied with (e.g. protection against electric shock
hazard) since AC 230 V (60 Hz) mains voltage produces peak leakage currents of
2.7 mA
• Make certain that the maximum permissible current rating of the connection termi-
nals is not exceeded
• Do not feed external mains voltage to the control outputs of the unit. When testing
the devices controlled by the burner control (fuel valves, etc.), the LME7… must not
be connected with the units
• Signal cable AGV50... from LME7… to AZL2…or from LME7… to OCI410…:
Since the BCI has no safe separation from mains voltage, the signal cable AGV50...
between LME7… and AZL2…, or LME7… and OCI410…, must conform to certain
specifications. Siemens has specified the signal cable AGV50... for use under the
burner hood (cable supplied by Hütter; refer to «Technical data»). When using sig-
nal cables of other manufacture, Siemens’ requirement will not necessarily be met
• Do not lay the signal cable AGV50... from the LME7… to the AZL2… together with
other cables, use a separate cable
• Service operation with a longer signal cable from LME7… to AZL2…, or from
LME7… to OCI410…:
If a longer signal cable is required for service work for example (short-time,
<24 hours), note that above usage under the burner hood no longer applies and, for
this reason, the signal cable can be subjected to increased mechanical stress. In
that case, extra cable sheathing is required
• Both the signal cable AGV50... and the AZL2… must be shipped and stored so that no
damage due to dust and water can occur when used in the plant later on
• The AZL2… must be used in a dry and clean environment
• Check the connecting lines of the air pressure switch for short-circuits

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HVAC Products 1 Safety notes 13.10.2009
1.4 Electrical connection of flame detectors
It is important to achieve practically disturbance- and loss-free signal transmission:
• Never run the detector cable together with other cables
– Line capacitance reduces the magnitude of the flame signal
– Use a separate cable
• Observe the permissible detector cable lengths (refer to «Technical Data»)
• The mains-powered ionization probe is not protected against electric shock hazard.
Protection against accidental contact must be ensured
• Locate the ignition electrode and the ionization probe such that the ignition spark
cannot arc over to the ionization probe (risk of electrical overloads) and that it can-
not adversely affect the supervision of ionization
• Insulation resistance
– Must be a minimum of 50 MΩ between ionization probe and ground
– Soiled detector holders reduce the isolation resistance, thus supporting
creepage currents
• Earth the burner in compliance with the relevant regulations; earthing the boiler
alone does not suffice

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HVAC Products 1 Safety notes 13.10.2009
1.5 Commissioning notes
• For display of the flame on the AZL2…, following general conditions apply:
- Display is subject to various component tolerances so that deviations of
±10 % can occur
- Note that for physical reasons there is no linear relationship between flame
display and detector signal values

The functions of the following available or required input state signals must be checked:
• Air pressure
• Minimum gas pressure and maximum gas pressure or POC
• Safety loop (e.g. safety temperature limiter (SBT))

Duties of the expert when making the approval tests

Action Check / response


a) Burner startup with disconnected flame detector Lockout at the end of 1st safety time (TSA1)
b) Burner startup with flame detector exposed to ex- Lockout at prepurge time (t1)
traneous light, e.g. to incandescent light with detec-
tors for visible radiation, quartz-halogen bulb or ci-
garette lighter flame with detectors for UV radiation
c) Simulation of loss of flame during operation. For Lockout or restart, depending on the burner control’s
that, disconnect the flame detector in the operating configuration
position and maintain that state
d) Check the plant’s response time with loss of flame Turning off power to the fuel valves by the burner con-
during operation. For that purpose, manually dis- trol within the period of time permitted for the respective
connect the fuel valves from power and check the time of plant
time from this moment the burner control requires
to turn off power to the valve

Further checks may be required, depending on the field of use and the relevant stan-
dards.

After installation and commissioning, the parameterized values and settings must be
documented by the person / heating engineer responsible for the plant. These data
can be printed out with the help of the ACS410 PC software, for example, or must be
written down. The documentation must be checked by the expert and then kept in a sa-
fe place.

Caution!
On the OEM access level of the LME7…, it is possible to make parameter set-
tings that differ from application standards. When setting the parameters, it
must be made certain that the application will run safely in accordance with le-
gal requirements.

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HVAC Products 1 Safety notes 13.10.2009
1.6 Standards and certificates
Conformity to EEC directives
- Electromagnetic compatibility EMC (immunity) 2004/108/EC
- Directives for gas-fired appliances 90/396/EEC
- Low-voltage directive 2006/95/EC

ISO 9001: 2000 ISO 14001: 2004


Cert. 00739 Cert. 38233

Identification code to EN 298 chapter 4


• PME71.401..: F M C L J N
• PME71.402...:F B C L J N
• PME72.521..: F M L L X N
• PME72.541..: F B L L X N
• PME73.810..: F M C L J N
• PME73.820..: F M C L J N
• PME73.830..: F B C L J N
• PME73.840..: F B C L J N

1.7 Life cycle


Burner controls LME7… has a designed lifetime* of 250,000 burner startup cycles which,
under normal operating conditions in heating mode, correspond to approx. 10 years of
usage (starting from the production date given on the type field). This lifetime is based on
the endurance tests specified in standard EN 298 and the table containing the relevant
test documentation as published by the European Association of Component Manufac-
turers (Afecor) (www.afecor.org).

The designed lifetime is based on use of the burner controls according to the manufac-
turer’s Basic Documentation. After reaching the designed lifetime in terms of the number
of burner startup cycles, or the respective time of usage, the burner control is to be re-
placed by authorized personnel.

* The designed lifetime is not the warranty time specified in the Terms of Delivery

1.8 Disposal notes


The unit contains electrical and electronic components and must not be disposed of to-
gether with household waste. Local and currently valid legislation must be observed.

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HVAC Products 1 Safety notes 13.10.2009
2 System makeup / function description
The LME7... is a microprocessor-based burner control with matching system compo-
nents for the control and supervision of forced draft burners of medium to high capacity.

LME7… are used for the startup and supervision of 1- or 2-stage gas forced draft burners
in intermittent operation. The flame supervision supervised with ionization probe optional
with UV flame detector QRA2..., QRA4.U or QRA10....
- Burner control to EN 298: 2003
- For gas forced draft burners to EN 267 and EN 676

Integrated in the LME7... basic unit are:


• Burner control
• BCI
• Only LME72... / LME73...: Control for one actuator
• Lockout reset button (info button)
• 3 multi color signal lamp LED for operations and fault notifications
• Optional: Analog inputs for load controller DC 0...10 V, DC 0 / 4...20 mA, 0...135 Ω
• 3 x 7 segment display for service, fault and state information’s
• Interface for program module

Figure 2: Example: Modulating gas burner

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HVAC Products 2 System makeup / function description 13.10.2009
The LME7... system components (display and operating unit AZL2...) are connected di-
rectly via BCI to the LME7... basic unit. All safety-related digital inputs and outputs of
the system are monitored by a contact feedback network. For intermittent operation in
connection with the LME7..., the ionization probe and optional the UV flame detector
QRA2..., QRA4.U or QRA10... can be used. The burner control is operated and param-
eterized via the AZL2... display and operating unit or via PC tool. The AZL2... display
and operating unit features an LCD and menu-driven operation, offering straightforward
operation and targeted diagnostics. When making diagnostics, the display shows oper-
ating states, the type of error and the meter reading. Passwords protect the different
parameter levels of the burner / boiler manufacturer and heating engineer against un-
authorized access. Basic settings that the plant operator can make on site require no
password.

Indication and • Multicolor indication for operational state and fault state messages via 3-colored
diagnostics LED
• Diagnostics of the cause of fault via blink code
• Extensive service, fault and state information’s via built-in 3 x 7 segment display
• Extensive service, fault and state information’s via BCI and AZL2...

2.1 Features
- Undervoltage detection
- Electrical remote reset facility
- Accurate control times thanks to digital signal handling
- Multicolor indication of fault state and operational state messages
- Air pressure supervision with function check of air pressure switch during start and
operation (gas)
- Repetition limitation
- Controlled intermittent operation after 24 hours of continuous operation
- BCI
- Indication of program sequence

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HVAC Products 2 System makeup / function description 13.10.2009
3 Type summary
3.1 Burner controls
Microprocessor-based burner control for single-fuel burner of medium to large capacity,
one actuator.

LME71.000A1

LME71.000A2

LME72.000A2

LME73.000A1

LME73.000A2
Type reference

Mains voltage AC 110 V x --- --- x ---


Mains voltage AC 230 V --- x x --- x
Pressure switch-min-gas / POC x x x x x
Pressure switch valve proving x x x x x
Air pressure switch x x x x x
Ionization probe x x x x x
QRA2... / QRA4.U / QRA10... x x x x x
Load controller analog input signal (0...10 V, 4...20 mA, 0...135 Ω) x x --- x x
Load controller input 3-position step input / 2-stage x x x x x
Output actuator control --- --- x x x
Input feedback for actuator with potentiometer 0...1 kΩ --- --- --- x x
Output PWM control x x x x x
Internal LED 7 segment display x x --- x x
BCI bus for AZL2... x x x x x

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HVAC Products 3 Type summary 13.10.2009
3.2 Program module
Example:

PME71.401A1

PME71.402A1

PME72.521A2

PME72.541A2

PME73.810A2

PME73.820A2

PME73.830A2

PME73.840A2
Type reference

Mains voltage AC 110 V x x --- --- --- --- --- ---


Mains voltage AC 230 V --- --- x x x x x x
For operation with LME71.000A... x x --- --- --- --- --- ---
For operation with LME72.000A... --- --- x x --- --- --- ---
For operation with LME73.000A2 --- --- --- --- x x x x
Gas program forced draft burner x x x x x x x x
Gas program atmospheric burner --- --- --- --- --- --- --- ---
1-stage / 2-stage or 1-stage modulating x x x x x x x x
Pilot burner intermittent / interrupt --- x --- x --- --- x x
Modulating via actuator (pneumatically, mechanical gas air ration --- --- x x x x x x
control)
Actuator control via analog signal / 3-position step signal for actua- --- --- --- --- x --- x ---
tor with potentiometer
3-position signal for actuator without potentiometer --- --- x x --- x --- x
Control sequence programmable time x x --- --- x x x x
POC x x x x x x x x
Valve proving --- --- --- --- x x x x

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HVAC Products 3 Type summary 13.10.2009
4 Technical Data
4.1 Basic unit LME7...
Mains voltage AC 120 V AC 230 V
Mains frequency 50 / 60 Hz ±6 % 50 / 60 Hz ±6 %
External primary fuse (Si) Max. 6,3 A (slow) Max. 6,3 A (slow)
Power consumption <10 W, typical <10 W, typical
Safety class I with parts according to II and III to
DIN EN 60730-1
Degree of protection IP00

Note
The burner or boiler manufacturer must
ensure degree of protection IP40 for
burner controls as per DIN EN 60529
through adequate installation of the
LME7...
Perm. mounting position Optional
Weight Approx. 490 g

4.2 Terminal rating «Inputs»


• Mains voltage: Input current depending on the operating state of the unit
Under voltage
• Safety shutdown from the operating ≤AC 165 V
position takes place should mains
voltage
• Restart is initiated when mains volt- ≥AC 195 V
age exceeds
State inputs, temperature controller, temperature switch, load controller, pressure
switch, air pressure switch, actuator (except safety loop) of the contact feedback net-
work (CFN) are used for system supervision and require mains-related input voltage
• Input safety loop Refer to «Terminal rating outputs»
• Input currents and input voltages
- UeMax UN +10 % UN +10 %
- UeMin UN -15 % UN -15 %
- IeMax 1,5 mA peak 1 mA peak
(peak value) (peak value)
- IeMin 0,8 mA peak 0,5 mA peak
(peak value) (peak value)
• Contact material recommendation Gold-plated silver contacts
for external signal sources (air pres-
sure switch, pressure switch-min,
pressure switch-max, etc.)
• Transition / settling behavior / boun-
ce
- Perm. bounce time of contacts Max. 50 ms
when switching ON / OFF (after the bounce time, the contact must
stay closed or open)
• UN AC 120 V AC 230 V
• Voltage detection
- ON >AC 60 V >AC 120 V
- OFF <AC 40 V <AC 80 V

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HVAC Products 4 Technical Data 13.10.2009
4.3 Terminal rating «Outputs»
Total contact loading:
• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Unit input current X3-04 Max. 5 A Max. 5 A
(safety loop) from:
- Fan motor contactor
- Ignition transformer
- Fuel valves

Individual contact loading:


Fan motor contactor X2-01/3
• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Rated current 2A 2A
(15A for max. 0.5s) (15A for max. 0.5s)
• Power factor Cosϕ ≥0.4 Cosϕ ≥0.4
Alarm output X2-03/3
• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Rated current 1A 1A
• Power factor Cosϕ >0.6 Cosϕ >0.6
Ignition transformer X4-02/3
• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Rated current 2A 2A
• Power factor Cosϕ >0.4 Cosϕ >0.4
Output K2/2 X2-09/7
• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Rated current 1A 1A
• Power factor Cosϕ >0.4 Cosϕ >0.4
Fuel valves / pilot valve (PV) X7-01/3
• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Rated current 1A 1A
• Power factor Cosϕ >0.4 Cosϕ >0.4
Fuel valves 1 (V1) X7-04/4 / fuel valve 2
(V2) X7-02/3
• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Rated current 2A 2A
- Valve proving inactive
- Valve proving active 1A 1A
• Power factor Cosϕ >0.4 Cosϕ >0.4

& Note
When activating the valve proving (e.g. on shutdown), the load on the valve
terminals is restricted. If the load is not reduced, the design life time is about
100,000 burner start cycles!
Safety valve (SV) X6-03/3
• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Total current 1,5 A 1,5 A
• Power factor Cosϕ >0.6 Cosϕ >0.6

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HVAC Products 4 Technical Data 13.10.2009
Safety loop (SL) X3-04/2, safety valve
(SV) X6-03/3, POC X2-02/3
• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Total current 2A 2A
• Power factor Cosϕ >0.4 Cosϕ >0.4

4.4 Cable lengths


• Mains supply line Max. 100 m (100 pF/m)
• Display, BCI For use under the burner hood or in a
control panel
Max. 1 m (100 pF/m)
• Load controller (LR) Max. 30 m (100 pF/m)
• Other lines Max. 30 m (100 pF/m)
• Remote reset (lay separate cable) Max. 30 m (100 pF/m)
• Fuel valve Max. 30 m (100 pF/m)

Specification as per EN 60730-1


Type of shutdown or interruption of each circuit
Shutdown with micro switch 1 pole
Mode of operation Type 2 B

4.5 Actuators
Closed / ignition position / open X2-09/1, X2-09/2, X2-09/3
Rated voltage AC 230 V, 50 / 60 Hz
Rated current 0.1 A (at 1 mio. switching cycles)
Power factor Cosϕ >0.6
Output K2/2 X2-09/7 AC 230 V, 50 / 60 Hz
Rated current Max. 1 A
Power factor Cosϕ >0.4
Feedback via input of cam V2, depending on the switching contact used in actuator
X2-09/8!

4.6 Cross-sectional areas


The cross-sectional areas of the mains power lines (L, N, and PE) and, if required, the
safety loop (safety limit thermostat, water shortage, etc.) must be sized for rated cur-
rents according to the selected external primary fuse.
The cross-sectional areas of the other cables must be sized in accordance with the in-
ternal unit fuse (max. 6.3 AT).

Min. cross-sectional area 0.75 mm²


(single- or multi-core to VDE 0100)

Cable insulation must be suited for the respective temperature and environmental con-
ditions!

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HVAC Products 4 Technical Data 13.10.2009
4.7 Signal cable AGV50...
4.7.1 AZL2... → BCI

Signal cable Color white


Unshielded
Conductor 4 x 0.141 mm²
With jack RJ11
Cable length
- AGV50.100 1m
Supplier (alternative) Recommendation:
Hütter
http://www.huetter.co.at/telefonkabel.htm
Location Under the burner hood (arrangements for
SKII EN60730-1 additional required)

4.8 Dummy plug for RJ11


Dummy plug For 6 pin modular plug (RJ11)
Suppliers Recommendation:
Molex
Order no.: 085 999 3256

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HVAC Products 4 Technical Data 13.10.2009
4.9 Environmental conditions
Storage DIN EN 60721-3-1
Climatic conditions Class 1K3
Mechanical conditions Class 1M2
Temperature range -40...+70 °C
Humidity <95 % r.h.
Transport DIN EN 60721-3-2
Climatic conditions Class 2K3
Mechanical conditions Class 2M2
Temperature range -40...+70 °C
Humidity <95 % r.h.
Operation DIN EN 60721-3-3
Climatic conditions Class 3K3
Mechanical conditions Class 3M2
Temperature range -40...+60 °C
Humidity <95 % r.h.

Caution!
Condensation, formation of ice and ingress of water are not permitted!

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HVAC Products 4 Technical Data 13.10.2009
4.10 Flame supervision with ionization probe
No-load voltage at terminal ionization AC 300 V
probe (ION) (X10–05, terminal 2)

Caution!
• The ionization probe must be protected against electric shock haz-
ard (electric shock hazard)!
• When monitoring ionization currents in earth-free mains, connect
terminal X10-05/1 to burner ground

Short-circuit current Max. AC 1 mA


Required detector current Min. DC 1 µA, display approx. 20 %
Possible detector current Max. DC 40 µA, display approx. 100 %
Permissible length of detector cable (laid 30 m (core-earth 100 pF/m)
separately)

Note
As the detector line capacitance (line length) increases, the voltage at the
ionization probe und thus the detector current will drop. Extremely long line
lengths and very high-ohmic flames might necessitate the use of low-

& capacitance cable (e.g. ignition cable). In spite of special electronic circuits
designed to compensate possible adverse effects of the ignition spark on the
ionization current, it must be made certain that the minimum detector current
required is already available during the ignition phase. If this is not the case,
the primary ignition transformer connections must be interchanged and / or
the electrodes relocated.

4.10.1 Measuring circuit for detector current measurement

Ionization probe

M
LME7...

X10-05/2
C
ION

X10-05/1

Figure 3: Measuring circuit for ionization probe

Legend

C Electrolytic condenser 100...470 µF; DC 10...25 V


ION Ionization probe
M Microammeter Ri max. 5,000 Ω

Caution!
Simultaneous operation of QRA... and ionization probe is not permitted!

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HVAC Products 4 Technical Data 13.10.2009
4.11 Flame supervision with UV flame detector
QRA2... / QRA4.U / QRA10...
Operation voltage AC 280 V ±15 %
Mains frequency 50...60 Hz ±6 %
Required detector current Min. 70 µA
Possible detector current
- Operation Max. 700 µA
Perm. length of detector cable
- Normal cable, laid separately ¹) Max. 100 m

¹) Multicore cable not permitted

4.11.1 Measuring circuit for detector current measurement

UV flame detector QRA...

QRA...
Figure 4: Measuring circuit for QRA...

Legend

A Exposure to light
C Electrolytic condenser 100...470 µF; DC 10...25 V
M Microammeter Ri max. 5,000 Ω

Caution!
• Input QRA... is not short-circuit-proof!
Short-circuits X10-06/2 against earth can destroy the QRA... input
• Simultaneous operation of flame detector QRA... and ionization
probe is not permitted!

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HVAC Products 4 Technical Data 13.10.2009
5 Dimensions
Dimension in mm

108,8
LME7...
54,4

7105m02/0407

168,8
180

32,3

9,65
14,9
50

A - + nfo

37,4
30

21,4
8,9

5,6
6,5
53 5,5
18,5 18,5
29,5
60
120

Figure 5: Dimension LME7...

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HVAC Products 5 Dimensions 13.10.2009
6 Function
6.1 Preconditions for burner startup
• Burner control must be reset
• All contacts in the line are closed, request for heat
• No undervoltage
• Air pressure switch (LP) or POC must be in its no-load position, or Dbr1 is con-
nected to X2-02
• Flame detector is darkened and there is no extraneous light
• All contacts in the safety loop are closed

6.2 Undervoltage
• Safety shutdown from the operating position takes place should mains voltage drop
below about AC 75 V (at UN = AC 120 V)

• Restart is initiated when mains voltage exceeds about AC 100 V


(at UN = AC 120 V)

• Safety shutdown from the operating position takes place should mains voltage drop
below about AC 165 V (at UN = AC 230 V)

• Restart is initiated when mains voltage exceeds about AC 195 V


(at UN = AC 230 V)

6.3 Controlled intermittent operation


After no more than 24 hours of continuous operation, the burner control initiates automatic
controlled shutdown followed by a restart.

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HVAC Products 6 Function 13.10.2009
6.4 Control sequence in the event of fault
If lockout occurs, the outputs for the fuel valves, the burner motor and the ignition equip-
ment immediately deactivated (<1 second).

Cause Response
Mains voltage failure Restart
Voltage below undervoltage threshold Safety shutdown
Voltage above undervoltage threshold Restart
Extraneous light before safety time (TSA) Lockout
Extraneous light during waiting time (tw) Prevention of startup, lockout after approx.
30 seconds at the latest
No flame at the end of safety time (TSA) Lockout end of safety time (TSA)
Loss of flame during operation Factory setting:
Lockout

Can be parameterized:
(Depending on program module e.g.
PME73.8...)
1 x repetition
Air pressure switch (LP) has welded in the Prevention of startup, lockout after 30 sec-
operating position onds
Air pressure switch (LP) has welded in the Lockout end of specified time (t10)
no-load position
No air pressure signal after completion Lockout, with breakdown time ≥0,3 seconds
specified time (t10)
POC contact is open during startup Lockout, approx. 5 seconds after tempera-
ture thermostat or pressurestat (R) or tem-
perature or pressure switch (W) on

In the event of lockout, the LME7… remains locked and the red fault signal lamp (LED)
lights up. The burner control can immediately be reset. This state is also maintained in
the event of mains failure.

6.5 Resetting the burner control


When lockout occurs, the burner control can immediately be reset. To do this, press the
lockout reset button (info button) for about 1 second (<3 seconds). The LME7… can
only be reset when all contacts in the line are closed and when there is no undervolt-
age.

6.6 Limitation of repetitions (can be parameter-


ized) (depending on parameter P240)
If the flame is lost during operation, a maximum of 1 repetition per controlled startup
can be performed via temperature thermostat or pressurestat (R), or else lockout will be
initiated.

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HVAC Products 6 Function 13.10.2009
7 Operation, indication, diagnostics
7.1 Operation

nfo Lockout reset button (info button) (EK) is the key operating element for

7105z04/0707
resetting the burner control and for activating / deactivating the diag-
nostics functions.

Red

7106z02e/0706
Yellow The multicolor signal lamp (LED) is the key indicating element for visual
Green diagnostics.
LED

Both lockout reset button (EK) and signal lamp (LED) are located in the control panel.

There are 2 diagnostics choices:


1. Visual diagnostics: Operational state indication or diagnostics of the cause of fault
2. Diagnostics: Via BCI to AZL2... display and operation unit

Visual diagnostics:
In normal operation, the different operating states are indicated in the form of color co-
des according to the color code table given below.

7.2 Operational state indication


During startup, state indication takes place according to the following table:

Color code table for multicolor signal lamp (LED)


State Color code Color
Waiting time (tw), other waiting sta- ......................................... Off
tes
Ignition phase, ignition controlled zzzzzz Flashing yellow
Operation, flame o.k. †.......................................... Green
Operation, flame not o.k. ††††† Flashing green
Extraneous light on burner startup †S†S†S†S†S Green-red
Undervoltage zSzSzSzSzS Yellow-red
Fault, alarm S......................................... Red
Error code output (refer to «Error S S S S Flashing red
code table»)
Interface diagnostics S S S S S S S S Red flicker light
Heating request z......................................... Yellow
New program card zzSzzSzzSzz Yellow-yellow-red

Legend ...... Steady on S Red


 Off z Yellow
† Green

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HVAC Products 7 Operation, indication, diagnostics 13.10.2009
7.3 Diagnostics of the cause of fault
After lockout, the red fault signal lamp (LED) will remain steady on. In that condition, vi-
sual diagnostics of the cause of fault according to the error code table can be activated
by pressing the lockout reset button (info button) for more than 3 seconds. Pressing the
lockout reset button (info button) again for at least 3 seconds, interface diagnostics will
be activated. If, by accident, interface diagnostics has been activated, in which case the
slightly red light of the signal lamp (LED) flickers, it can be deactivated by pressing
again the lockout reset button (info button) during >3 seconds. The instant of switching
over is indicated by a yellow light pulse.

The following sequence activates the diagnostics of the cause of fault:

Lockout position Lockout position

nfo Visual diagnostics


Fl as hing
nfo nfo
On
Reset
>3s >3s Lockout position < 3s
Interface diagnostics
Error code table PC / analyzer
xxxxxxxx
xxxxxxxx
xxxxxxxx
xxxxxxxx
xxxxxxxx
xxxxxxxx

nfo

7109z04/1008
>3s

Figure 6: Diagnostics of the cause of fault

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HVAC Products 7 Operation, indication, diagnostics 13.10.2009
Error code table
Red blink code of fault signal lamp (LED) Possible cause
2 x blinks No establishment of flame at the end of the safety time (TSA)
- Faulty or soiled fuel valves
- Faulty or soiled flame detector
- Poor adjustment of burner, no fuel
- Faulty ignition equipment
3 x blinks Air pressure switch (LP) faulty
- Loss of air pressure after specified time (t10)
- Air pressure switch (LP) welded in no-load position
4 x blinks Extraneous light on burner startup
5 x blinks Time supervision air pressure switch (LP)
- Air pressure switch (LP) welded in working position
6 x blinks Actuator position not reached
- Actuator faulty
- Wrong adjustment of cam
- Actuator defective or blocked
- False connection
- Misadjustment
7 x blinks Too many losses of flame during operation (limitation of repetitions)
- Faulty or soiled fuel valves
- Faulty or soiled flame detector
- Poor adjustment of burner
8 x blinks Free
9 x blinks Free
10 x blinks Wiring error or internal error, output contacts, other faults
12 x blinks Valve proving
- Fuel valve 1 (V1) leaky
13 x blinks Valve proving
- Fuel valve 2 (V2) leaky
14 x blinks Error in connection with valve closure control POC
15 x blinks Error code ≥15, e.g.
Error code 20: Failure of the pressure switch-min-gas (Pmin)
Error code 22: Error of the safety loop (SL)

During the time the cause of fault is diagnosed, the control outputs are deactivated
- Burner remains shutdown
- External fault indication (AL) at terminal X2-03, pin 3 steady on

Diagnostics of the cause of fault is quit and the burner switched on again by resetting the
burner control. Press the lockout reset button (info button) for about 1 second (<3 sec-
onds).

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HVAC Products 7 Operation, indication, diagnostics 13.10.2009
8 Inputs / Outputs
X56

7105z03/0707
X65 X66 X76

X2-03
X2-09

X3-04
X7-02

X6-03
X7-01

X2-02
X7-04

X2-01
X4-02

X5-03
X3-02
A - + nfo
X10-05

X5-01
X10-06

X9-04

Figure 7: Inputs / Outputs

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HVAC Products 8 Inputs / Outputs 24.09.2009
9 PME71.401...
9.1 Program sequence PME71.401...
→ For connection diagram fuel train «G»
Shutdown
Startup Operation

2. s tage 1. stage

Prepurge time (with extraneous ligt test) 2.1 seconds


Safety valve (SV) ON, air pressure switch (LP) in

Prepurge time (without extraneous light test)


Specified time air pressure s witch (LP)

Postignition time (P257 +0.3 seconds)


State message (timeout), s tabilization
no-load position / ckeck: POC closed

Interval: End of safety time (TSA) -


load controller (LR) release
Fan motor (M) ON

Flame detection
Preignition time

Postpurge time
Lockout phase

Waiting time

Homerun
Operating unit parameter number 224 225 226 257 230 240 234

Display AZL2... oP: P2 oP: P1

Display 7 segment in the LME... oP2 oP1

LED blinking
RAST5 plug Relay
pin number contact Function / inputs

Safety loop

X5-03 Pin 1

LR-OPEN

Not active

Not active

Not active

Not active

Not active

RAST5 plug Relay


Function / outputs
pin number contact
X2-02 Pin 3

X6-03 Pin 3

X2-01 Pin 3 K4

X4-02 Pin 3 K5/6

X7-04 Pin 4 K7/8

X7-02 Pin 3 K9/1 0


X2-03 Pin 3

7105d30e/1009
Figure 8: Program sequence PME71.401... for connection diagram fuel train (G)

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HVAC Products 9 PME71.401... 24.09.2009
9.2 Connection diagrams fuel train applications
(examples)
9.2.1 Gas direct ignition (G), 1-stage

Program G Gas direct 1-stage


LME71.000... V1
X7-04
SV

Figure 9: Connection diagram fuel train gas direct ignition (G), 1-stage

9.2.2 Gas direct ignition (G), 2-stage

Program G Gas direct 2-stage


LME71.000... V1
X7-01 X7-04
SV

V2a

Figure 10: Connection diagram fuel train gas direct ignition (G), 2-stage

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HVAC Products 9 PME71.401... 24.09.2009
9.3 Time table and settings for program sequence PME71.401...
Type Times in seconds
t1 t3 t3n t4 t8 t10
TSA
PME71.401... tw P225 P226 P257 P230 P234 P224 1) 2) 3)
max.
min. min. approx. min. min. approx.
Requirements 2.5 3 30 2 2.5 8 0 15 --- --- ---
Factory setting --- t3n+0.45 29.106+2.1 2.058 2.205+0.3 8.232 0 13.818 --- --- ---
Max. 2.5 14 1237+2.1 37.485 13.23+0.3 74.97 1237 13.818 1 0.45 0.45
Min. --- --- 0+2.1 1.029 0+0.3 3.234 0 0 0.3 0.3 ---
Step size --- --- 4.851 0.147 0.147 0.294 4.851 0.254 --- --- ---

Function parameter Parameter number Factory setting


1 Repetition in the event of loss of flame during operation P240 0
<2: None
= 2: 1 x

Legend

tw Waiting time t3n Postignition time (P257 +0.3 seconds)


TSA Safety time t4 Interval: End of safety time (TSA) – load controller (LR) release
t1 Prepurge time t8 Postpurge time
t3 Preignition time t10 Specified time air pressure switch (LP) state message (timeout)

1) Reaction time at change of signal by air pressure switch contact (open if air pressure switch (LP)) and response time in the event of loss of flame
2) Reaction time at change of signal by inputs (e.g. pressure switch-min (Pmin))
3) Flame detection time

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HVAC Products 9 PME71.401... 24.09.2009
9.4 LME71.000..: Inputs and outputs / internal connection diagram
BCI
X65 X66 X76 X56
Gas Caution:
direct 1-stage
*) If POC not used, wire link «Dbr1» must be connected!
**) For 2-stage operation (without load controller OPEN),

Not used

Not used

Not used
wire link «Dbr5» must be connected

GND
BCI
7105d31e/1009
K2/1
K1
Output alarm

03K15

X2-03
N L
NT

05K30

X3-04
LME71.000...

03K57

X6-03
+
Feedback input POC
-
03K34
X7-01

04K22

X2-02
K2/2
A
Output fuel valve V2
K4
µC

03K105

X2-01
X7-04

04K77

K7
03K66
X4-02

04K01

X5-03
K5

/reset

02K02

X3-02
FSV2
X10-05

05K37

Not active

03K54

X5-01
LED
FSV1
X10-06

02K43

X9-04
03K30
Coding
Plug marking

Figure 11: LME71.000...: Inputs and outputs / internal connection diagram


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HVAC Products 9 PME71.401... 24.09.2009
9.5 Parameter list PME71.401A... (AZL2...)
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
000 Internal parameter
41 Heating engineers password (4 characters) Edit xxxx xxxx --- --- --- OEM
42 OEM's password (5 characters) Edit xxxxx xxxxx --- --- --- OEM
60 Backup / restore Edit --- --- --- --- --- SO

100 General
102 Identification date Read only --- --- --- --- Info ---
103 Identification number Read only 0 9999 1 0 Info ---
113 Burner identification Read only x xxxxxxxx 1 --- Info ---
140 Mode display of Display and operating unit AZL2... Edit 1 4 1 1 SO SO
1 = Standard (program phase)
2 = Flame 1 (QRA... / ION)
3 = Flame 2 (QRB... / QRC...)
4 = Active power (power value)
164 Numbers of startups resettable Resettable 0 999999 1 0 Info Info
166 Total number of startups Read only 0 999999 1 0 Info ---
170.00 Switching cycles actuator relay K12 Read only 0 999999 1 0 Info ---
170.01 Switching cycles actuator relay K11 Read only 0 999999 1 0 Info ---
170.02 Switching cycles actuator relay K2 Read only 0 999999 1 0 Info ---
170.03 Switching cycles actuator relay K1 Read only 0 999999 1 0 Info ---
171 Max. switching cycles actuator relay Read only 0 999999 1 0 Info ---

200 Burner control


224 Specified time (t10) air pressure switch (LP) Edit 0s 13.818 s 0.294 s 13.818 s SO OEM
225 Gas: Prepurge time (t1) Edit 0s 1237 s 4.851 s 29.106 s SO OEM
226 Gas: Preignition time (t3) Edit 1.029 s 37.485 s 0.147 s 2.058 s SO OEM
230 Interval ( t4): End of safety time (TSA) – load control- Edit 3.234 s 74.97 s 0.294 s 8.232 s SO OEM
ler (LR) release
234 Gas: Postpurge time (t8) Edit 0s 1237 s 4.851 s 0 SO OEM
240 Repetition in the event of loss of flame during opera- Edit 0 2 1 0 SO OEM
tion
0 = None
1 = None
2 = 1 x repetition
257 Gas: Postignition time (t3n – 0.3 seconds) Edit 0s 13.23 s 0.147 s 2.205 s SO OEM

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Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 9 PME71.401... 24.09.2009
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
700 Error history
701 Current error: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1
702 Error history former 1: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1



711 Error history former 10: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1

900 Process data


936 Normalized speed Read only 0% 100 % 0.01 % --- Service ---
951 Mains voltage Read only 0V LME71.000A1: 175 V 1V --- Service ---
LME71.000A2: 350 V
954 Flame intensity Read only 0% 100 % 1% --- Service ---

38/164

Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 9 PME71.401... 24.09.2009
10 PME71.402...
10.1 Program sequence PME71.402...
→ For connection diagram fuel trains «G» / «Gp1/1»
Standby Startup Operation Shutdown

Repetition

Safety valve (SV) ON, air pressure switch (LP) in no-load position
in the event of
t1 TSA t22 loss of flame
during operation
(depending on P240)

Prepurge time (with extraneous light test) 2.1 seconds


t10 t3 t3n t4 t9 t8

Prepurge time (without extraneous light test)


Specified time air pressure switch (LP)
State message (timeout), stabilization

Interval: End of safety time (TSA) -

Interval: Fuel valve 1 (V1) ON and


fuel valve 1 (V1) ON

pilot valve (PV) OFF


Check: POC closed
Fan motor (M) ON

Preignition time
Lockout phase

LOC OFF OFF

Display 7 segment in the LME... LOC OFF OFF

LED permanent

Function / inputs

K1

Not active

Not active

LP

Not active

POC

Function / outputs

K1 POC

K1 SV

K4 M

K9 PV

K7

K7 V1

K5

K2/1 AL

Figure 12: Program sequence PME71.402... for connection diagram fuel trains (G) / Gp1/1)

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Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 10 PME71.402... 24.09.2009
10.2 Connection diagrams fuel train applications
(examples)
10.2.1 Gas direct ignition (G), 1-stage

Program G Gas direct 1-stage


LME71.000... V1
X7-01 X7-04
SV

Dbr2

Figure 13: Connection diagram fuel train gas direct ignition (G), 1-stage

10.2.2 Gas pilot ignition 1 (Gp1/1), 1-stage

Program Gp1/1 Gas pilot 1-stage


LME71.000... V1
X7-01 X7-04
SV

PV

Figure 14: Connection diagram fuel train gas pilot ignition 1 (Gp1/1), 1-stage

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Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 10 PME71.402... 24.09.2009
10.3 Time table and settings for program sequence PME71.402...
Type Times in seconds
t1 t3 t3n t4 t8 t9
TSA t10 t22
PME71.402... tw P225 P226 P257 P230 P234 P231 1) 2) 3)
max. approx. approx.
min. min. approx. min. min. approx.
Requirements 2.5 3 30 3 2.5 3 15 3 15 --- --- --- ---
Factory setting --- t3n+0.45 29.106+2.1 3.087 2.205+0.3 3.234 19.404 2.646 13.818 t9+1 --- --- ---
Max. 2.5 14 1237+2.1 37.485 13.23+0.3 74.97 1237 74.97 13.818 --- 1 0.45 0.45
Min. --- --- 0+2.1 1.029 0+0.3 3.234 0 0 0 --- 0.3 0.3 ---
Step size --- --- 4.851 0.147 0.147 0.294 4.851 0.294 0.294 --- --- --- ---

Function parameter Parameter number Factory setting


1 Continuous pilot P247 0
0: Off
1: On
2 Repetition in the event of loss of flame during operation P240 0
<2: None
= 2: 1 x

Legend

tw Waiting time t4 Interval: End of safety time (TSA) – fuel valve 1 (V1) ON
TSA Safety time t8 Postpurge time
t1 Prepurge time t9 Interval: Fuel valve 1 (V1) ON and pilot valve (PV) OFF
t3 Preignition time t10 Specified time air pressure switch (LP) state message (timeout)
t3n Postignition time (P257 +0.3 seconds) t22 2nd safety time (TSA2)

1) Reaction time at change of signal by air pressure switch contact (open of air pressure switch (LP)) and response time in the event of loss of flame
2) Reaction time at change of signal by inputs (e.g. pressure switch-min (Pmin))
3) Flame detection time

41/164

Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 10 PME71.402... 24.09.2009
10.4 LME71.000..: Inputs and outputs / internal connection diagram
BCI
X65 X66 X76 X56
Caution:
*) If POC not used, the wire link «Dbr1» must be connected!

Not used

Not used

Not used

GND
BCI
7105d41e/1009
K2/1
K1
Output alarm

03K15

X2-03
N L
NT

05K30

X3-04
LME71.000...

03K57

X6-03
+
Feedback input POC
-
03K34
X7-01

04K22

X2-02
K2/2
A
Out put pilot valve PV
direct ignition

K4
Dbr2 for

µC

03K105

X2-01
X7-04

04K77

K7
03K66
X4-02

04K01

X5-03
K5

/reset

02K02

X3-02
FSV2
X10-05

05K37

03K54

X5-01
LED

FSV1
X10-06

02K43

X9-04
03K30
Coding
Plug marking

Figure 15: LME71.000...: Inputs and outputs / internal connection diagram

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Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 10 PME71.402... 24.09.2009
10.5 Parameter list PME71.402A... (AZL2...)
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
000 Internal parameter
41 Heating engineers password (4 characters) Edit xxxx xxxx --- --- --- OEM
42 OEM's password (5 characters) Edit xxxxx xxxxx --- --- --- OEM
60 Backup / restore Edit --- --- --- --- --- SO

100 General
102 Identification date Read only --- --- --- --- Info ---
103 Identification number Read only 0 9999 1 0 Info ---
113 Burner identification Read only x xxxxxxxx 1 --- Info ---
140 Mode display of Display and operating unit AZL2... Edit 1 4 1 1 SO SO
1 = Standard (program phase)
2 = Flame 1 (QRA... / ION)
3 = Flame 2 (QRB... / QRC...)
4 = Active power (power value)
164 Numbers of startups resettable Resettable 0 999999 1 0 Info Info
166 Total number of startups Read only 0 999999 1 0 Info ---
170.00 Switching cycles actuator relay K12 Read only 0 999999 1 0 Info ---
170.01 Switching cycles actuator relay K11 Read only 0 999999 1 0 Info ---
170.02 Switching cycles actuator relay K2 Read only 0 999999 1 0 Info ---
170.03 Switching cycles actuator relay K1 Read only 0 999999 1 0 Info ---
171 Max. switching cycles actuator relay Read only 0 999999 1 0 Info ---

43/164

Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 10 PME71.402... 24.09.2009
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
200 Burner control
224 Specified time (t10) air pressure switch (LP) Edit 0s 13.818 s 0.294 s 13.818 s SO OEM
225 Gas: Prepurge time (t1) Edit 0s 1237 s 4.851 s 29.106 s SO OEM
226 Gas: Preignition time (t3) Edit 1.029 s 37.485 s 0.147 s 3.087 s SO OEM
230 Interval (t4): End of safety time (TSA) – fuel valve 1 Edit 3.234 s 74.97 s 0.294 s 3.234 s SO OEM
(V1) ON
231 Interval (t9): Fuel valve 1 (V1) ON – pilot valve (PV) Edit 0s 74.97 s 0.294 s 2.646 s SO OEM
OFF
234 Gas: Postpurge time (t8) Edit 0s 1237 s 4.851 s 19.404 s SO OEM
240 Repetition in the event of loss of flame during opera- Edit 0 2 1 0 SO OEM
tion
0 = None
1 = None
2 = 1 x repetition
247 Continuous pilot (during operation) Edit 0 1 1 0 SO OEM
0 = Off
1 = On
257 Gas: Postignition time (t3n – 0.3 seconds) Edit 0s 13.23 s 0.147 s 2.205 s SO OEM

44/164

Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 10 PME71.402... 24.09.2009
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
700 Error history
701 Current error: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1
702 Error history former 1: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1



711 Error history former 10: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1

900 Process data


936 Normalized speed Read only 0% 100 % 0.01 % --- Service ---
951 Mains voltage Read only 0V LME71.000A1: 175 V 1V --- Service ---
LME71.000A2: 350 V
954 Flame intensity Read only 0% 100 % 1% --- Service ---

45/164

Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 10 PME71.402... 24.09.2009
HVAC Products
Building Technologies
X2-09 Pin 7
X2-09 Pin 1
Actuator positions

X2-09 Pin 4
X2-09 Pin 2
X2-09 Pin 3
K4
K1
K1

K12
K11

K2/2
K2/3
K2/2
K7/8
K5/6

K9/10
Not active
Not active
Not active

POC

M
SV
LP

POC

AL
V2a
V2
V1
LR-OPEN

LR-CLOSED

11 PME72.521...
SA-Z

SA-R
SA-KL
Function / inputs

SA-NL

Output of cam V2
Function / outputs

High-fire

Cam V2
LED permanent
Lockout phase

Basisdokumentation LME7...
Standby

LOC OFF OFF

Safety valve (SV) ON, air pressure switch (LP) in no-load position

*)
Check: POC closed, actuator (SA) closing
Fan motor (M) ON
11 PME72.521...

Opening time of actuator


t11

*)
(timeout)
Chec k: Specified time air pressure s witc h (LP)
t10

State message (timeout), stabilization


Prepurge time (without ex traneous light test)
t1

Prepurge time (with extraneous light test) 2.1 seconds


Startup

Closing time of actuator


t12

*)
(timeout)
t3

Preignition time
t3n

Postignition time
TSA

Interval: End of safety time (TSA) -


t4

Load controller (LR) release


t11
→ For connection diagram fuel trains «G» / «Gp1/1»

Switching point fuel valve 2 (V2) ON


11.1 Program sequence PME72.521...

Via actuator (SA)


High-fire reac hed
oP:P1

Demand load controller (LR) CLOSED


Operation

t12

Switching point fuel valve 2 (V2) OFF


via actuator (SA)

Figure 16: Program sequence PME72.521... for connection diagram fuel trains (G) / Gp1/1)
Operation shutdown
Opening time of actuator
t11

*) During the actuator running phases, the actuator feedback signal must be OFF first, then ON.
*)
(timeout)
t8

Postpurge time
Shutdown

Actuator closing, homerun

*)

24.09.2009
CC1P7105de
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11.2 Connection diagrams fuel train applications
(example)
11.2.1 Gas direct ignition (G), 1-stage

Program G Gas direct 1-stage


LME73.000... V1
X7-01 X7-04
SV

Figure 17: Connection diagram fuel train gas direct ignition (G), 1-stage

11.2.2 Gas direct ignition 1 (Gp1/1), 2-stage

Program Gp1/1 Gas direct 1, 2-stage


LME72.000... V1
X7-01 X7-04
SV

V2a

Figure 18: Connection diagram fuel train gas direct ignition 1 (Gp1/1), 2-stage

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Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 11 PME72.521... 24.09.2009
11.3 Connection diagram for LME72.000... with ac-
tuator SQM4... (example 1)
Caution!
The suitable wiring diagram is merely an example which must be verified in the individual case de-
pending on application!
PME72.521... 1- / 2-stage modulating
Without pilot ignition
Without valve proving

7105d06e/1009
VI
V
I II III
IV
III
M II
I

IV V VI

32 6 4 5 1 X1 543 12 X2 2 3 1 X3
SA-R
SA-Z

PE
SA-KL
SA-NL

X2-09
Figure 19: Connection diagram for LME72.000... with actuator SQM4... (example 1)

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Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 11 PME72.521... 24.09.2009
11.4 Time table and settings for program sequence PME72.521...
Type Times in seconds
TSA t1 t3 t3n t4 t8 t10 t11 t12
PME72.521... tw 1) 2) 3)
max. min. min. approx. min. min. approx. approx. approx.
Requirement 2.5 3 30 6 2.5 9 15 15 300 300 --- --- ---
Factory setting --- --- --- --- --- --- --- --- --- --- --- --- ---
Max. 2.5 3 --- --- --- --- --- --- --- --- 1 0.45 0.45
Min. --- --- 30 6 --- 9 15 --- --- --- 0.3 0.3 ---
Step size --- --- --- --- --- --- --- --- --- --- --- --- ---

Legend

tw Waiting time t4 Interval: End of safety time (TSA) – load controller (LR) release
TSA Safety time t8 Postpurge time
t1 Prepurge time t10 Specified time air pressure switch (LP) state message (timeout)
t3 Preignition time t11 Opening time of actuator (timeout)
t3n Postignition time t12 Closing time of actuator (timeout)

1) Reaction time at change of signal by air pressure switch contact (open of air pressure switch (LP)) and response time in the event of loss of flame
2) Reaction time at change of signal by inputs (e.g. pressure switch-min (Pmin))
3) Flame detection time

49/164

Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 11 PME72.521... 24.09.2009
11.5 LME72.000..: Inputs and outputs / internal connection diagram
BCI
X65 X66 X76 X56
Caution:
*) If POC not used, the wire link «Dbr1» must be connected!

Not used

Not used

Not used

GND
BCI
7105d42e/1009
K2/1
K1
Output alarm
SA-Z K12

03K15

X2-03
SA-NL K11
08K24
X2-09

N L
NT

05K30

X3-04
K2/2
LME72.000...
03K10
X7-02

K9

03K57

X6-03
Output fuel valve V2

+
Feedback input POC
-
X7-01

03K34

04K22

X2-02
A
Output fuel valve V2a

µC K4

03K105

X2-01
X7-04

04K77

K7
03K66
X4-02

04K01

X5-03
K5

/reset

02K02

X3-02
FSV2
X10-05

05K37

Not active

03K54

X5-01
LED

FSV1
X10-06

02K43

X9-04
03K30
Coding
Plug marking

Figure 20: LME72.000...: Inputs and outputs / internal connection diagram


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Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 11 PME72.521... 24.09.2009
11.6 Parameter list PME72.521... (AZL2...)
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
000 Internal parameter
41 Heating engineers password (4 characters) Edit xxxx xxxx --- --- --- OEM
42 OEM's password (5 characters) Edit xxxxx xxxxx --- --- --- OEM
60 Backup / restore Edit --- --- --- --- --- SO

100 General
102 Identification date Read only --- --- --- --- Info ---
103 Identification number Read only 0 9999 1 0 Info ---
113 Burner identification Read only x xxxxxxxx 1 --- Info ---
164 Number of startups resettable Resettable 0 999999 1 0 Info Info
166 Total number of startups Read only 0 999999 1 0 Info ---
170.00 Switching cycles actuator relay K12 Read only 0 999999 1 0 Info ---
170.01 Switching cycles actuator relay K11 Read only 0 999999 1 0 Info ---
170.02 Switching cycles actuator relay K2 Read only 0 999999 1 0 Info ---
170.03 Switching cycles actuator relay K1 Read only 0 999999 1 0 Info ---
171 Max. switching cycles actuator relay Read only 0 999999 1 0 Info ---

700 Error history


701 Current error: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1
702 Error history former 1: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1



711 Error history former 10: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1

51/164

Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 11 PME72.521... 24.09.2009
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
900 Process data
936 Normalized speed Read only 0% 100 % 0.01 % --- Service ---
951 Mains voltage Read only 0V LME72.000A1: 175 V 1V --- Service ---
LME72.000A2: 350 V
954 Flame intensity Read only 0% 100 % 1% --- Service ---

52/164

Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 11 PME72.521... 24.09.2009
HVAC Products
Building Technologies
X2-09 Pin 7
X2-09 Pin 1

X2-09 Pin 4
X2-09 Pin 2
X2-09 Pin 3
Actuator positions

K4
K1
K1

K12
K11

K2/2
K2/3
K7/8
K2/2
K5/6

K9/10
Not active

POC
POC

M
SV
LP

PV

AL
V2
V1
LR-OPEN

LR-CLOSED

SA-Z

SA-R

Output Dbr3 for PV


SA-KL
Function / inputs

SA-NL
Not active

Not active

Function / outputs

High-fire

Cam V2
LED permanent
Lockout phase

12 PME72.541...
Standby

LOC OFF OFF


Safety valve (SV) ON, air pressure switch (LP) in no-load position

*)
Check: POC closed, actuator (SA) closing

Basisdokumentation LME7...
Fan motor (M) ON
Opening time of actuator

*)
(timeout)
Specified time air pressure switc h (LP)
t11 t10

State message (timeout), stabilization


Prepurge time (without extraneous light test)
t1
12 PME72.541...

Prepurge time (with extraneous light test) 2.1 seconds


Closing time of actuator
t12

*)
(timeout)
Startup

t3

Preignition time
t3n

Postpurge time
TSA

Interval: End of safety time (TSA) -


t4

Fuel valve (V1) ON


Interval: Fuel valve (V1) ON -
t9

pilot valve (PV) OFF


t22

Response time
Interval: Pilot valve (PV) OFF -
t5

load controller (LR) releas e


t11
→ For connection diagram fuel trains «G» / «Gp1/1»

Switching point fuel valve 2 (V2) ON


12.1 Program sequence PME72.541...

via actuator (SA)


High-fire reached
oP:P1

Demand load controller (LR) CLOSED


Operation

t12

Switching point fuel valve 2 (V2) OFF


via actuator (SA)

Figure 21: Program sequence PME72.541... for connection diagram fuel trains (G) / Gp1/1)
Operation shutdown
Opening time of actuator
t11

*) During the actuator running phases, the actuator feedback signal must be OFF first, then ON.
*)
(timeout)
t8

Postpurge time
Shutdown

Actuator closing, homerun

*)

24.09.2009
CC1P7105de
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12.2 Connection diagrams fuel train applications
(examples)
12.2.1 Gas direct ignition (G), 1-stage

Program G Gas direct 1-stage


LME72.000... V1
X7-01 X7-04
SV

Figure 22: Connection diagram fuel train gas direct ignition (G), 1-stage

12.2.2 Gas pilot ignition 1 (Gp1/1), 1-stage

Program Gp1/1 Gas pilot 1-stage


LME72.000... V1
X7-01 X7-04
SV

PV

Figure 23: Connection diagram fuel train gas pilot ignition 1 (Gp1/1), 1-stage

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Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 12 PME72.541... 24.09.2009
12.3 Connection diagram for LME72.000... with ac-
tuator SQM4... (example 1)
Caution!
The suitable wiring diagram is merely an example which must be verified in the individual case de-
pending on application!
PME72.541... 1-stage modulating
With pilot ignition
Without valve proving

7105d09e/1009
VI
V
I II III
IV
III
M II
I

IV V VI

32 6 4 5 1 X1 543 12 X2 2 3 1 X3
SA-R
SA-Z

PE

Output PV
Input PV
SA-KL
SA-NL

X2-09
Figure 24: Connection diagram for LME72.000... with actuator SQM4... (example 1)

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Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 12 PME72.541... 24.09.2009
12.4 Time table and settings for program sequence PME72.541...
Type Times in seconds
TSA t1 t3 t3n t4 t5 t8 t9 t10 t11 t12
PME72.541... tw t22 1) 2) 3)
max. min. min. approx. min. min. min. approx. approx. approx. approx.
Requirement 2.5 3 30 6 2.5 9 8.5 15 3 15 300 300 t9+1 --- --- ---
Factory setting --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Max. 2.5 3 --- --- --- --- --- --- --- --- --- --- --- 1 0.45 0.45
Min. --- --- 30 6 --- 9 8.5 15 --- --- --- --- --- 0.3 0.3 ---
Step size --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

Legend

tw Waiting time t8 Postpurge time


TSA Safety time t9 Interval: Fuel valve 1 (V1) ON - pilot valve (PV) OFF
t1 Prepurge time t10 Specified time air pressure switch (LP) state message (timeout)
t3 Preignition time t11 Opening time of actuator (timeout)
t3n Postignition time t12 Closing time of actuator (timeout)
t4 Interval: End of safety time (TSA) - fuel valve 1 (V1) ON t22 2nd safety time (TSA2)
t5 Interval: Pilot valve (PV) OFF - load controller (LR) release

1) Reaction time at change of signal by air pressure switch contact (open of air pressure switch (LP)) and response time in the event of loss of flame
2) Reaction time at change of signal by inputs (e.g. pressure switch-min (Pmin))
3) Flame detection time

56/164

Building Technologies Basisdokumentation LME7... CC1P7105de


HVAC Products 12 PME72.541... 24.09.2009
12.5 LME72.000..: Inputs and outputs / internal connection diagram
BCI

X65 X66 X76 X56


Caution:
*) If POC not used, the wire link «Dbr1» must be connected!

Not used

Not used

Not used

GND
BCI
7105d29e/1009
K2/1
K1
Output alarm
SA-Z K12

03K15

X2-03
SA-NL K11
08K24
X2-09

N L
NT

05K30

X3-04
K2/2
LME72.000...
Dbr3

03K10
X7-02

K9

03K57

X6-03
Output fuel valve V2

+
Feedback input POC
-
03K34
X7-01

04K22

X2-02
A
Out put pilot valve PV
direct ignition

µC K4
Dbr2 for

03K105

X2-01
X7-04

04K77

K7
03K66
X4-02

04K01

X5-03
K5

/reset

02K02

X3-02
FSV2
X10-05

05K37

Not active

03K54

X5-01
LED

FS V1
X10-06

02K43

X9- 04
03K30
Coding
Plug marking

Figure 25: LME72.000...: Inputs and outputs / internal connection diagram

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HVAC Products 12 PME72.541... 24.09.2009
12.6 Parameter list PME72.541... (AZL2...)
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
000 Interne Parameter
41 Heating engineers password (4 characters) Edit xxxx xxxx --- --- --- OEM
42 OEM's password (5 characters) Edit xxxxx xxxxx --- --- --- OEM
60 Backup / restore Edit Restore Backup --- --- --- SO

100 General
102 Identification date Read only --- --- --- --- Info ---
103 Identification number Read only 0 9999 1 0 Info ---
113 Burner identification Read only x xxxxxxxx 1 --- Info ---
164 Numbers of startups resettable Resettable 0 999999 1 0 Info Info
166 Total number of startups Read only 0 999999 1 0 Info ---
170.00 Switching cycles actuator relay K12 Read only 0 999999 1 0 Info ---
170.01 Switching cycles actuator relay K11 Read only 0 999999 1 0 Info ---
170.02 Switching cycles actuator relay K2 Read only 0 999999 1 0 Info ---
170.03 Switching cycles actuator relay K1 Read only 0 999999 1 0 Info ---
171 Max. switching cycles actuator relay Read only 0 999999 1 0 Info ---

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HVAC Products 12 PME72.541... 24.09.2009
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
700 Error history
701 Current error: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1
702 Error history former 1: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1



711 Error history former 10: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1

900 Process data


936 Normalized speed Read only 0% 100 % 0.01 % --- Service ---
951 Mains voltage Read only 0V LME72.000A1: 175 V 1V --- Service ---
LME72.000A2: 350 V
954 Flame intensity Read only 0% 100 % 1% --- Service ---

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HVAC Products 12 PME72.541... 24.09.2009
13 PME73.810...
13.1 Program sequence PME73.810...
→ For connection diagram fuel train «G» without valve proving
→ For connection diagram fuel train «G» with valve proving
→ For connection diagram actuator application example 1
Startup Operation Shutdown Valve proving
if parameter
P241 = 1 (ON)

can be
parameterized

Prepurge time (with extraneous light test) 2.1 seconds


Prepurege time (without ex traneous light test)

(checking if prepurging time is programmed)


Specified time air pressure switc h (LP)

Demand load controller (LR) CLOSED


Pos tignition time (P257 +0.3 seconds)
State mes sage (timeout), stabilization

Switching point fuel valve 2 (V2) OFF


Switching point fuel valve 2 (V2) ON
Demand load controller (LR) OPEN
Interval: End of s afety time (TSA) -
O pening time of actuator (timeout)

O pening time of actuator (timeout)


Closing time of actuator (timeout)

load controller (LR) release

Actuator closing, homerun

Test atmospheric press ure


Test space evacuating
Operation shutdown
Fan motor (M) ON

Test gas press ure


High-fire reached

Low-fire reached
via actuator (SA)

via actuator (SA)

Tes t space filling


Flame detection
Preignition time

Postpurge time
Lockout phas e

Waiting time

Operating unit parameter number 259 224 225 260 226 257 240 234

Display AZL2... oP: xx (ac tual power in %)

Display 7 segment in the LME... oP: xx (ac tual power in %)

LED blinking
RAST5 plug Relay
Function / inputs
pin number contact
Safety loop

X5-0 3 Pin 1

LR-OPEN

LR-CLOSED

An al og input LR up per

An al og input LR lower

P LT

Not active

RAST5 plug Relay


Function / outputs
pin number contact

X2-02 Pin 3

X6-03 Pin 3
X2-01 Pin 3 K4

X4-02 Pin 3 K5 /6

X7-04 Pin 4 K7 /8

X7-02 Pin 3 K9 /1 0

X7-01 Pin 3 K2/3 V2 a

X2-03 Pin 3

Inp ut of ca m V2

O utp ut of ca m V2

High-fire
Ac tuator positions

Cam V2

Ignition load / low-fire

CLOSED

7105d13e/1009
Figure 26: Program sequence PME73.810... for connection diagram fuel train (G)
*) During the actuator running phases, the actuator feedback signal must be OFF first, then ON.

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HVAC Products 13 PME73.810... 24.09.2009
13.2 Connection diagrams fuel train applications
(examples)
13.2.1 Gas direct ignition (G), 1-stage

Program G Gas direct 1-stage


LME73.000... V1
X7-01 X7-04
SV

Figure 27: Connection diagram fuel train gas direct ignition (G), 1-stage

13.2.2 Gas direct ignition (G), 2-stage

Program G Gas direct 2-stage


LME73.000... V1
X7-01 X7-04
SV

V2a

Figure 28: Connection diagram fuel train gas direct ignition (G), 2-stage

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HVAC Products 13 PME73.810... 24.09.2009
13.2.3 Gas direct ignition (G), 1-stage, with valve proving

Program G Gas direct 1-stage, with valve proving


LME73.000...
X7-02 X7-04
SV V1 V2

Figure 29: Connection diagram fuel train gas direct ignition (G), 1-stage, with valve proving

13.2.4 Gas direct ignition (G), 2-stage, with valve proving

Program G Gas direct 2-stage, with valve proving


LME73.000...
X7-01 X7-02 X7-04
SV V1 V2

V2a

Figure 30: Connection diagram fuel train gas direct ignition (G), 2-stage, with valve proving

& Note:
When valve proving is activated (e.g. on shutdown), the load on the valve’s
terminals (according to Technical data / Terminal rating Outputs) is re-
stricted.

Fuel valve 1 (V1) X7-04/4 / (V2) X7-02/3 / auxiliary output AUX


• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Rated current 1A 1A
• Power factor cosϕ >0.4 cosϕ >0.4

If the terminal load (according to Technical data / Terminal rating Outputs) is


not reduced (max. rated current 2 A, cosϕ >0.4), the design life time will be
reached after about 100,000 burner startup cycles!

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HVAC Products 13 PME73.810... 24.09.2009
13.2.5 Valve proving of gas valves

Valve proving is depending on parameter 241. This is valve proving designed to detect
leaking gas valves and, if necessary, prevent the valves from opening or ignition from
being switched on. Lockout is initiated.

Valve proving with separate pressure switch (P LT)

P When performing valve proving, the gas valve on


LT
the burner side is opened first to bring the test
space to atmospheric pressure. Then, the valve is
closed whereupon the pressure in the test space
must not exceed a certain level. Then, the gas val-
ve on the mains side is opened to fill the gas pipe.
When the gas valve is closed again, the gas pres-
sure must not drop below a certain level.
P LT
td1 Test atmospheric pressure
7113d11e/1009
td2 Test gas pressure
Figure 31: Valve proving with separate pres-
sure switch (P LT) td3 Test space filling
td4 Test space evacuating
V… Fuel valve
P LT Pressure switch valve proving
Signal ON
Signal OFF
Permissible signal

Valve proving can be parameterized to take place on startup, shutdown, or both.

Recommendation:
Perform valve proving on shutdown.

No. Parameter
241.00 Valve proving
0 = Off
1 = On ¹)
242 Valve proving test space evacuating
243 Valve proving time test atmospheric pressure
244 Valve proving test space filling
245 Valve proving time test gas pressure

¹) Valve proving during postpurging, if P234 >0 (postpurge time (t8)) and P241.01 = 1

Caution!
If valve proving is parameterized to take place on startup and shut-
down, the gas valves must run through additional switching cycles.
As a result, strain on the gas valves (wear) increases.

Caution!
The OEM must set the evacuation, filling and test times for atmos-
pheric or mains pressure on every plant in compliance with the re-
quirements of EN 1643.

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HVAC Products 13 PME73.810... 24.09.2009
It must be ensured that the 2 test times are correctly set. It is to be checked whether
the gas required for the test may be fed into the combustion chamber (on the relevant
application). The test times are safety-related. After a reset and in the case of aborted
or prevented valve proving, the unit will perform valve proving on the next startup (only
when valve proving is activated). In the case of valve proving, prepurging is active dur-
ing the startup phase, even if it has been deactivated.

Examples of aborted valve proving:


When the safety loop or the start prevention input for gas (containing Pmin) opens dur-
ing valve proving.

Valve proving – calculation of leakage rate

(PG - Pw) • V • 3600


tTest = ⎯⎯⎯⎯⎯⎯⎯⎯⎯
Patm • QLeck

QLeck in l / h Leakage rate in liters per hour


PG in mbar Overpressure between the valves at the beginning of the test phase
PW in mbar Overpressure set on the pressure switch (normally 50%
of the gas inlet pressure)
Patm in mbar Absolute air pressure (1013 mbar normal pressure)
V in l Volume between the valves (test volume) including valve volume
and pilot pipe, if present (Gp1 mod)
tTest in s Test time

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HVAC Products 13 PME73.810... 24.09.2009
13.3 Connection diagram for LME73.000... with ac-
tuator SQM4... (example 1)
Caution!
The suitable wiring diagram is merely an example which must be verified in the individual case de-
pending on application!
PME73.810... 1- / 2-stage modulating
Without pilot ignition
With / without valve proving
Terminal X66
X66 on LME73.000... Rotation
direction

Cl ockwise

clockwise
Counter-
(Signal)

(GND)
Type

3
2
SQNx1... a b c X ---
SQMx1... a b c X ---
SQNx0... c b a --- X
SQMx0... c b a --- X
Terminal potentiometer
(1 kOhm conductive
plastic 90°) ASZxx30

a b c

ASZ12.33

7105d11e /1009
VI
V
I II III
IV
III
M II
I

IV V VI

32 6 4 5 1 X1 54 3 12 X2 2 3 1 X3
SA-R
PE
SA-Z
SA-KL

Output of cam V2
Input of cam V2
SA-NL

X2-09
Figure 32: Connection diagram for LME73.000... with actuator SQM4... (example 1)

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HVAC Products 13 PME73.810... 24.09.2009
13.4 Time table and settings for program sequence PME73.810...
Type Times in seconds
t1 t8
t3 t3n t4 t11 t12 td1 td3
TSA P225 P234 t10
PME73.810... tw P226 P257 P230 P259 P260 1) 2) 3) td2 td4
max. 4) 5) approx.
min. approx. min. approx. approx. min. max.
min. min.
Requirement 2.5 3 30 6 2.5 9 15 15 300 300 --- --- --- 10 3
Factory setting --- t3n+0.45 29.106+2.1 6.174 2.205+0.3 9.408 19.404 13.818 300.762 300.762 --- --- --- 10.29 2.646
Max. 2.5 14 1237+2.1 37.485 13.23+0.3 74.97 1237 13.818 1237 1237 1 0.45 0.45 37.485 2.646
Min. --- --- 0+2.1 1.029 0+0.3 3.234 0 0 0 0 0.3 0.3 --- 1.029 0
Step size --- --- 4.851 0.147 0.147 0.294 4.851 0.294 4.851 4.851 --- --- --- 0.147 0.147

Function parameter Parameter number Factory setting


1 Repetition in the event of lost of flame during operation P240 0
<2: None
= 2: 1 x
2 Valve proving P241.00 1
0: Inactive
1: Active
3 Valve proving P241.01 1
0: During prepurge time (t1)
1: During postpurge time (t8)
4 Valve proving P241.02 0
0: According to P241.01
1: During prepurge time (t1) and postpurge time (t8)
5 Actuator position during prepurge time (t1) and postpurge time (t8) P515 1
0: Purging in low-fire
1: Purging in high-fire
Legend
tw Waiting time t10 Specified time air pressure switch (LP) state message (timeout)
TSA Safety time t11 Opening time of actuator (timeout)
t1 Prepurge time t12 Closing time of actuator (timeout)
t3 Preignition time
t3n Postignition time (P257 +0.3 seconds) td1 Test atmospheric pressure
t4 Interval: End safety time (TSA) - load controller (LR) release td2 Test gas pressure
t8 Postpurge time td3 Test space filling
td4 Test space evacuating

1) Reaction time at change of signal by air pressure switch contact (open of air pressure switch (LP)) and response time in the event of loss of flame
2) Reaction time at change of signal by inputs (e.g. pressure switch-min (Pmin))
3) Flame detection time
4) Minimum time td1 + td2 + td3 + td4 if: Parameter P241.00 = 1 (ON, after main ON, with lockout, P234 (postpurge time (t8)) = 0 (postpurging) or P241.01 = 0
5) Minimum time td1 + td2 + td3 + td4 if: Parameter P241.00 = 1 (ON) and P234 (Postpurge time (t8)) >0 (postpurging) and P241.01 = 1
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HVAC Products 13 PME73.810... 24.09.2009
13.5 LME73.000...: Inputs and outputs / internal connection diagram
BCI

X65 X66 X76 X56

Caution:

5 V power supply
*) If POC not used, the wire link «Dbr1» must be connected!

LR-IN (analog)
GND LR input

Not used
Signal
GND

GND
BCI
7105d43e/1009
K2/1
K1
SA-Z Output alarm
K12

03K15

X2-03
SA-NL K11
08K24
X2-09

N L
NT

05K30

X3-04
K2/2
LME73.000...
03K10
X7-02

K9

03K57

X6-03
Output fuel valve V2

+
Feedback input POC
-
03K34
X7-01

04K22

X2-02
A
O ut put fuel valve V2a

µC K4

03K105

X2-01
04K77
X7-04

K7
03K66
X4-02

04K01

X5-03
K5

/reset

02K02

X3-02
FSV2
X10-05

05K37

Not active

03K54

X5-01
LED

FSV1
X10-06

02K43

X9-04
03K30
Coding
Plug marking

Figure 33: LME73.000...: Inputs and outputs / internal connection diagram

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HVAC Products 13 PME73.810... 24.09.2009
13.6 Parameter list PME73.810... (AZL2...)
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
000 Internal parameter
41 Heating engineers password (4 characters) Edit xxxx xxxx --- --- --- OEM
42 OEM's password (5 characters) Edit xxxxx xxxxx --- --- --- OEM
60 Backup / restore Edit Restore Backup --- --- --- SO

100 General
102 Identification date Read only --- --- --- --- Info ---
103 Identification number Read only 0 9999 1 0 Info ---
113 Burner identification Read only x xxxxxxxx 1 burnErId Info ---
123 Min. power control step Edit 1% 10 % 0.1 2 SO SO
140 Mode display of Display and operating unit AZL2... Edit 1 4 1 4 SO SO
1 = Standard (program phase)
2 = Flame 1 (QRA... / ION)
3 = Flame 2 (QRB... / QRC...)
4 = Active power (power value)
164 Numbers of startups resettable Resettable 0 999999 1 0 Info Info
166 Total number of startups Read only 0 999999 1 0 Info ---
170.00 Switching cycles actuator relay K12 Read only 0 999999 1 0 Info ---
170.01 Switching cycles actuator relay K11 Read only 0 999999 1 0 Info ---
170.02 Switching cycles actuator relay K2 Read only 0 999999 1 0 Info ---
170.03 Switching cycles actuator relay K1 Read only 0 999999 1 0 Info ---
171 Max. switching cycles actuator relay Read only 0 999999 1 0 Info ---

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HVAC Products 13 PME73.810... 24.09.2009
Parameter- Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
200 Burner control
224 Special time (t10) air pressure switch (LP) Edit 0s 13.818 s 0.294 s 13.818 s SO OEM
225 Gas: Prepurge time (t1) Edit 0s 1237 s 4.851 s 29.106 s SO OEM
226 Gas: Preignition time (t3) Edit 1.029 s 37.485 s 0.147 s 6.174 s SO OEM
230 Interval (t4): End of safety time (TSA) - load controller (LR) re- Edit 3.234 s 74.97 s 0.294 s 9.408 s SO OEM
lease
234 Gas: Postpurge time (t8) Edit 0s 1237 s 4.851 s 19.404 s SO OEM
240 Repetition in the event of loss of flame during operation Edit 0 2 1 0 SO OEM
0 = None
1 = None
2 = 1 x Repetition
241.00 Valve proving Edit 0 1 1 1 SO OEM
0 = Off
1 = On
241.01 Valve proving Edit 0 1 1 1 SO OEM
0 = During prepurge time (t1)
1 = During postpurge time (t8)
241.02 Valve proving Edit 0 1 1 0 SO OEM
0 = According to P241.01
1 = During prepurge time (t1) and postpurge time (t8)
242 Valve proving test space evacuating Edit 0s 2.648 s 0.147 s 2.648 s SO OEM
243 Valve proving time test atmospheric pressure Edit 1.029 s 37.485 s 0.147 s 10.290 s SO OEM
244 Valve proving test space filling Edit 0s 2.648 s 0.147 s 2.648 s SO OEM
245 Valve proving time test gas pressure Edit 1.029 s 37.485 s 0.147 s 10.290 s SO OEM
257 Gas: Postignition time (t3n – 0.3 seconds) Edit 0s 13.23 s 0.147 s 2.205 s SO OEM
259 Opening time of actuator (t11) (timeout) Edit 0s 1237 s 4.851 s 300.762 s SO OEM
260 Closing time of actuator (t12) (timeout) Edit 0s 1237 s 4.851 s 300.762 s SO OEM

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HVAC Products 13 PME73.810... 24.09.2009
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
500 Ratio control
515 Actuator position during prepurge time (t1) and postpurge time (t8) Edit 0 1 1 1 SO OEM
0: Purging in low-fire
1: Purging in high-fire

600 Power setting


654 Analog input (feedback potentiometer ASZxx.3x required) Edit 0 5 1 1 SO SO
0 = 3-position step input
1 = 0...10 V
2 = 0...135 Ω
3 = 0...20 mA
4 = 4...20 mA with lockout at I <4 mA
5 = 4...20 mA

700 Error history


701 Current error: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1
702 Error history former 1: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1



711 Error history former 10: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1

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HVAC Products 13 PME73.810... 24.09.2009
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
900 Process data
936 Normalized speed Read only 0% 100 % 0.01 % --- Service ---
951 Mains voltage Read only 0V LME73.000A1: 175 V 1V --- Service ---
LME73.000A2: 350 V
954 Flame intensity Read only 0% 100 % 1% --- Service ---

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HVAC Products 13 PME73.810... 24.09.2009
14 PME73.820A2
14.1 Program sequence PME73.820A2
→ For connection diagram fuel train «G»
Startup Operation Shutdown Valve proving
if parameter
P241.00 = 1 (ON)

Can be
parameterized

Prepurge time (with extraneous light test) 2.1 seconds


Prepurge tim e (without extraneous light test) *1
Specified time air pressure s witch (LP)

Postignition time (P257 +0.3 seconds)

Demand load c ontroller (LR) CLOSED


State message (timeout), stabilization

Switching point fuel valv e 2 (V2) OF F

(check if prepurging is programmed)


Switching point fuel valv e 2 (V2) ON
Demand load controller (LR) OPEN
Interval: End of safety time (TSA) -

Opening time of ac tuator (timeout)


Opening time of actuator (tim eout)

Closing time of actuator (timeout)

load controller (LR) rele ase

Test atmospheric pressure


Actuator closing, homerun

Tes t space evacuating


Operation shutdown
Fan motor (M) ON

Postpurge time *2

Test gas pressure


High-fire reached
Flame detection

Low-fire reached

Test space fill ing


v ia ac tuator (SA)

v ia ac tuator (SA)
Preignition time
Lockout phase

Waiting time
Operating unit parameter number 259 224 225 260 226 257 230 240 234

Display AZL2... oP: P1

Display 7 segment in the LME... oP1

LED blinking
RAST5 plug Relay Function / inputs
pin number contact
Safety loop

X5-03 Pin 1

LR-OPEN

LR-CLOSED

Not active

Not active

P LT

Not active

RAST5 plug Relay


Function / outputs
pin number contact
X2-02 Pin 3

X6-03 Pin 3

X2-01 Pin 3 K4

X4-02 Pin 3 K5 /6

X7-04 Pin 4 K7 /8

X7-02 Pin 3 K9 /10

X7-01 Pin 3 K2 /3 V2a

X2-03 Pin 3

Inp ut of cam V2

Output of cam V 2

High-fire
Actuator positions

Cam V2

Ignition load / low-fire

CLOSED

7105d17e/1009
Figure 34: Program sequence PME73.820... for connection diagram fuel train (G)
*) During the actuator running phases, the actuator feedback signal must be OFF first, then ON.
*1 Valve proving, if P241 = 1 after mains ON, lockout or P234 (postpurge time t8) = 0 second
*2 Valve proving, if P241 = 1 and P234 (postpurge time t8) = 0 second

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HVAC Products 14 PME73.820A2 24.09.2009
14.2 Connection diagrams fuel train applications
(examples)
14.2.1 Gas direct ignition (G), 1-stage

Program G Gas direct, 1-stage


LME73.000... V1
X7-04
SV

Figure 35: Connection diagram fuel train gas direct ignition (G), 1-stage

14.2.2 Gas direct ignition 1 (G), 2-stage

Program G Gas direct 1, 2-stage


LME73.000... V1
X7-01 X7-04
SV

V2a

Figure 36: Connection diagram fuel train gas direct ignition 1 (G), 1-stage

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HVAC Products 14 PME73.820A2 24.09.2009
14.2.3 Gas direct ignition (G), 2-stage, with valve proving

Program G Gas direct 1-stage, with valve proving


LME73.000...
X7-02 X7-04
SV V1 V2

Figure 37: Connection diagram fuel train gas direct ignition (G), 2-stage, with valve proving

14.2.4 Gas direct ignition 1 (G), 1-stage, with valve proving

Program G Gas direct 2-stage, with valve proving


LME73.000...
X7-01 X7-02 X7-04
SV V1 V2

V2a

Figure 38: Connection diagram fuel train gas direct ignition 1 (G), 1-stage, with valve proving

& Note:
When valve proving is activated (e.g. on shutdown), the load on the valve’s
terminals (according to Technical data / Terminal rating Outputs) is re-
stricted.

Fuel valve 1 (V1) X7-04/4 / (V2) X7-02/3 / auxiliary output AUX


• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Rated current 1A 1A
• Power factor cosϕ >0.4 cosϕ >0.4

If the terminal load (according to Technical data / Terminal rating Outputs) is


not reduced (max. rated current 2 A, cosϕ >0.4), the design life time will be
reached after about 100,000 burner startup cycles!

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HVAC Products 14 PME73.820A2 24.09.2009
14.2.5 Valve proving of gas valves

Valve proving is depending on parameter 241. This is valve proving designed to detect
leaking gas valves and, if necessary, prevent the valves from opening or ignition from
being switched on. Lockout is initiated.

Valve proving with separate pressure switch (P LT)

P When performing valve proving, the gas valve on


LT
the burner side is opened first to bring the test
space to atmospheric pressure. Then, the valve is
closed whereupon the pressure in the test space
must not exceed a certain level. Then, the gas val-
ve on the mains side is opened to fill the gas pipe.
When the gas valve is closed again, the gas pres-
sure must not drop below a certain level.
P LT
td1 Test atmospheric pressure
7113d11e/1009
td2 Test gas pressure
Figure 39: Valve proving with separate pres-
sure switch (P LT) td3 Test space filling
td4 Test space evacuating
V… Fuel valve
P LT Pressure switch valve proving
Signal ON
Signal OFF
Permissible signal

Valve proving can be parameterized to take place on startup, shutdown, or both.

Recommendation:
Perform valve proving on shutdown.

No. Parameter
241.00 Valve proving
0 = Off
1 = On ¹)
242 Valve proving test space evacuating
243 Valve proving time test atmospheric pressure
244 Valve proving test space filling
245 Valve proving time test gas pressure

¹) Valve proving during postpurging, if P234 >0 (postpurge time (t8)) and P241.01 = 1

Caution!
If valve proving is parameterized to take place on startup and shut-
down, the gas valves must run through additional switching cycles.
As a result, strain on the gas valves (wear) increases.

Caution!
The OEM must set the evacuation, filling and test times for atmos-
pheric or mains pressure on every plant in compliance with the re-
quirements of EN 1643.

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HVAC Products 14 PME73.820A2 24.09.2009
It must be ensured that the 2 test times are correctly set. It is to be checked whether
the gas required for the test may be fed into the combustion chamber (on the relevant
application). The test times are safety-related. After a reset and in the case of aborted
or prevented valve proving, the unit will perform valve proving on the next startup (only
when valve proving is activated). In the case of valve proving, prepurging is active dur-
ing the startup phase, even if it has been deactivated.

Examples of aborted valve proving:


When the safety loop or the start prevention input for gas (containing Pmin) opens dur-
ing valve proving.

Valve proving – calculation of leakage rate

(PG - Pw) • V • 3600


tTest = ⎯⎯⎯⎯⎯⎯⎯⎯⎯
Patm • QLeck

QLeck in l / h Leakage rate in liters per hour


PG in mbar Overpressure between the valves at the beginning of the test phase
PW in mbar Overpressure set on the pressure switch (normally 50%
of the gas inlet pressure)
Patm in mbar Absolute air pressure (1013 mbar normal pressure)
V in l Volume between the valves (test volume) including valve volume
and pilot pipe, if present (Gp1 mod)
tTest in s Test time

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HVAC Products 14 PME73.820A2 24.09.2009
14.3 Connection diagram for LME73.000... with ac-
tuator SQM4... (example 1)
Caution!
The suitable wiring diagram is merely an example which must be verified in the individual case de-
pending on application!
PME73.820... 1- / 2-stage modulating
Without pilot ignition
With / without valve proving

7105d15e/1009
VI
V
I II III
IV
III
M II
I

IV V VI

32 6 4 5 1 X1 543 12 X2 2 3 1 X3
SA-R
SA-Z
SA-KL
SA-NL

Output to cam V2
Input to cam V2
PE

X2-09
Figure 40: Connection diagram for LME73.000... with actuator SQM4... (example 1)

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HVAC Products 14 PME73.820A2 24.09.2009
14.4 Connection diagram for LME73.000... without
actuator SQM4...
Caution!
The suitable wiring diagram is merely an example which must be verified in the individual case de-
pending on application!
PME73.820... 1-stage
Without actuator
With / without valve proving

7105d35e/1009
SA-KL
SA-NL

Input to cam V2
Output to cam V2
SA-R
PE
SA-Z

X2-09
Figure 41: Connection diagram for LME73.000... without actuator SQM4...

• When using the LME73.000... without actuator according to application Gas direct
ignition (G), 1-stage, gas direct ignition 1 (G), 1-stage, with valve proving, a wire
link Dbr4 must be fitted to the actuator connector X2-09 as shown above
• Parameter P515.01 must be set to 0

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HVAC Products 14 PME73.820A2 24.09.2009
14.5 Time tables and settings for program sequence PME73.820...
Type Times in seconds
t1 t8
t3 t3n t4 t11 t12 td1 td3
TSA P225 P234 t10
PME73.820... tw P226 P257 P230 P259 P260 1) 2) 3) td2 td4
max. 4) 5) approx.
min. approx. min. approx. approx. min. max.
min. min.
Requirements 2.5 3 30 6 2.5 9 15 15 300 300 --- --- --- 10 3
Factory setting --- t3n+0.45 29.106+2.1 6.174 2.205+0.3 9.408 19.404 13.818 300.762 300.762 --- --- --- 10.29 2.646
Max. 2.5 14 1237+2.1 37.485 13.23+0.3 74.97 1237 13.818 1237 1237 1 0.45 0.45 37.485 2.646
Min. --- --- 0+2.1 1.029 0+0.3 3.234 0 0 0 0 0.3 0.3 --- 1.029 0
Step size --- --- 4.851 0.147 0.147 0.294 4.851 0.294 4.851 4.851 --- --- --- 0.147 0.147

Function parameter Parameter number Factory setting


1 Repetition in the event of loss of flame during operation P240 0
<2: None
= 2: 1 x
2 Valve proving P241.00 1
0: Inactive
1: active
3 Valve proving P241.01 1
0: During prepurge time (t1)
1: During postpurge time (t8)
4 Valve proving P241.02 0
0: According to P241.01
1: During prepurge time (t1) and postpurge time (t8)
5 Actuator position during prepurge time (t1) and postpurge time (t8) P515.00 1
0: Purging in low-fire
1: Purging in high-fire
6 Application with / without actuator P515.01 1
0: Without actuator
1: With actuator
Legend
tw Waiting time t10 Specified time air pressure switch (LP) state message (timeout)
TSA Safety time t11 Opening time of actuator (timeout)
t1 Prepurge time t12 Closing time of actuator (timeout)
t3 Preignition time td1 Test atmospheric pressure
t3n Postignition time (P257 +0.3 seconds) td2 Test gas pressure
t4 Interval: End of safety time (TSA) - load controller (LR) release td3 Test space filling
t8 Postpurge time td4 Test space evacuating

1) Reaction time at change of signal by air pressure switch contact (open of air pressure switch (LP)) and response time in the event of loss of flame
2) Reaction time at change of signal by inputs (e.g. pressure switch-min (Pmin))
3) Flame detection time
4) Minimum time td1 + td2 + td3 + td4 if: Parameter P241.00 = 1 (ON), after mains ON, with lockout, P234 (postpurge time (t8)) = 0 (postpurging) or P241.01 = 0
5) Minimum time td1 + td2 + td3 + td4 if: Parameter P241.00 = 1 (ON) and P234 (postpurge time (t8)) >0 (postpurging) and P241.01 = 1

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HVAC Products 14 PME73.820A2 24.09.2009
14.6 LME73.000...: Inputs and outputs / internal connection diagram
BCI
X65 X66 X76 X56
Caution:
*) If POC not used, the wire link «Dbr1» must be connected!
**) For applications without actuator SQM4..., the wire link «Dbr4» must be connected!

Not used

Not used

Not used

GND
BCI
7105d44e/1009
K2/1
K1
SA-Z Output alarm
K12

03K15

X2-03
SA-NL K11
08K24
X2-09

N L
NT

05K30

X3-04
K2/2
LME73.000...
03K10
X7-02

K9

03K57

X6-03
O ut put fuel valve V2

+
Feedback input POC
-
03K34
X7-01

04K22

X2-02
A
Output fuel valve V2a

µC K4

03K105

X2-01
04K77
X7-04

K7
03K66

04K01
X4-02

X5-03
K5

/reset

02K02

X3-02
FSV2
X10-05

05K37

Not active

03K54

X5-01
LED

FSV1
X10-06

02K43

X9-04
03K30
Coding
Plug marking

Figure 42: LM73.000...: Inputs and outputs / internal connection diagram

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HVAC Products 14 PME73.820A2 24.09.2009
14.7 Parameter list PME73.820... (AZL2...)
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
000 Internal parameter
41 Heating engineers password (4 characters) Edit xxxx xxxx --- --- --- OEM
42 OEM's password (5 characters) Edit xxxxx xxxxx --- --- --- OEM
60 Backup / restore Edit Restore Backup --- --- --- SO

100 General
102 Identification date Read only --- --- --- --- Info ---
103 Identification number Read only 0 9999 1 0 Info ---
113 Burner identification Read only x xxxxxxxx 1 burnErId Info ---
140 Mode display of Display and operating unit AZL2... Edit 1 4 1 1 SO SO
1 = Standard (program phase)
2 = Flame 1 (QRA... / ION)
3 = Flame 2 (QRB... / QRC...)
4 = Active power (power value)
164 Numbers of startups resettable Resettable 0 999999 1 0 Info Info
166 Total number of startups Read only 0 999999 1 0 Info ---
170.00 Switching cycles actuator relay K12 Read only 0 999999 1 0 Info ---
170.01 Switching cycles actuator relay K11 Read only 0 999999 1 0 Info ---
170.02 Switching cycles actuator relay K2 Read only 0 999999 1 0 Info ---
170.03 Switching cycles actuator relay K1 Read only 0 999999 1 0 Info ---
171 Max. switching cycles actuator relay Read only 0 999999 1 0 Info ---

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HVAC Products 14 PME73.820A2 24.09.2009
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
200 Burner control
224 Specified time (t10) air pressure switch (LP) Edit 0s 13.818 s 0.294 s 13.818 s SO OEM
225 Gas: Prepurge time (t1) Edit 0s 1237 s 4.851 s 29.106 s SO OEM
226 Gas: Preignition time (t3) Edit 1.029 s 37.485 s 0.147 s 6.174 s SO OEM
230 Interval (t4): End of safety time (TSA) - load controller (LR) release Edit 3.234 s 74.97 s 0.294 s 9.408 s SO OEM
234 Gas: Postpurge time (t8) Edit 0s 1237 s 4.851 s 19.404 s SO OEM
240 Repetition in the event of loss of flame during operation Edit 0 2 1 0 SO OEM
0 = None
1 = None
2 = 1 x Repetition
241.00 Valve proving Edit 0 1 1 1 SO OEM
0 = Off
1 = On
241.01 Valve proving Edit 0 1 1 1 SO OEM
0 = During prepurge time (t1)
1 = During postpurge time (t8)
241.02 Valve proving Edit 0 1 1 0 SO OEM
0 = According to P241.01
1 = During prepurge time (t1) and postpurge time (t8)
242 Valve proving test space evacuating Edit 0s 2.648 s 0.147 s 2.648 s SO OEM
243 Valve proving time test atmospheric pressure Edit 1.029 s 37.485 s 0.147 s 10.290 s SO OEM
244 Valve proving test space filling Edit 0s 2.648 s 0.147 s 2.648 s SO OEM
245 Valve proving time test gas pressure Edit 1.029 s 37.485 s 0.147 s 10.290 s SO OEM
257 Gas: Postignition time (t3n – 0.3 seconds) Edit 0s 13.23 s 0.147 s 2.205 s SO OEM
259 Opening time of actuator (t11) (timeout) Edit 0s 1237 s 4.851 s 300.762 s SO OEM
260 Closing time of actuator (t12) (timeout) Edit 0s 1237 s 4.851 s 300.762 s SO OEM

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HVAC Products 14 PME73.820A2 24.09.2009
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
500 Ration control
515.00 Actuator position during prepurge time (t1) and postpurge time (t8) Edit 0 1 1 1 SO OEM
0: Purging in low-fire
1: Purging in high-fire
515.01 Application with / without actuator Edit 0 1 1 1 SO OEM
0: Without actuator
1: With actuator

700 Error history


701 Current error: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1
702 Error history former 1: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1



711 Error history former 10: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1

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HVAC Products 14 PME73.820A2 24.09.2009
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
900 Process data
936 Normalized speed Read only 0% 100 % 0.01 % --- Service ---
951 Mains voltage Read only 0V LME73.000A1: 175 V 1V --- Service ---
LME73.000A2: 350 V
954 Flame intensity Read only 0% 100 % 1% --- Service ---

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HVAC Products 14 PME73.820A2 24.09.2009
15 PME73.830A2
15.1 Program sequence PME73.830A2
→ For connection diagram fuel trains «G» / «Gp1/1» / «Gp1/2»
Standby Startup Operation Shutdown Valve proving

if parameter
P241.00 = 1 (ON)

t1 TSA t22 t11 t12 can be


parameterized

Prepurge time (with extraneous light test) 2.1 seconds


t11 t10 t12 t3 t3n t4 t9 t5 t11 t8 td4 td1 td3 td2

Prepurge time (without extraneous light test)


Specified time air press ure switch (LP)
State message (timeout), stabilization

Postignition time (P257 +0.3 seconds)

Demand load controller (LR) CLOSED


Switching point fuel valve 2 (V2) OFF

(check if postpurging is programmed)


Switching point fuel valve 2 (V2) ON
Interval: End of safety time (TSA) -
Opening time of actuator (timeout)

Opening time of actuator (timeout)


Closing time of actuator (timeout)

Interval: Pilot valve (PV) OFF -


Interval: Fuel valve (V1) ON -

Load controller (LR) release

Test atmospheric pressure


Actuator closing, homerun
Fuel valve 1 (V1) ON

Pilot valve (PV) OFF

Operation shutdown
Fan motor (M) ON

Test gas pressure


High-fire reached

via actuator (SA)


Via actuator (SA)
Preignition time

Postpurge time
Response time
Lockout phase

240

LOC OFF OF F

LOC OFF OF F

LED permanent

Function / inputs

LR-OPEN

LR-CLOSED

Analog input LR upper

Analog input LR lower

LP

POC

P LT

Function / outputs

K1 POC

K1 SV

K4 M

K5/6

K2/2 PV

V1
K7/8
V2
K9/10

K2/3 AL

X2-09 Pin 3 K11 SA-NL

X2-09 Pin 2 K12 SA-KL

X2-09 Pin 1 K4 SA-Z


*) *) *) *) *)
X2-09 Pin 4 SA-R

X2-09 Pin 7 K2/2 Output PV

High-fire
Actuator positions

Cam V2

7105d36e/1009

Figure 43: Program sequence PME73.830... for connection diagram fuel trains (G) / (Gp1/1) / (Gp1/2)
*) During the actuator running phases, the actuator feedback signal must be OFF first, then ON.
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HVAC Products 15 PME73.830A2 24.09.2009
15.2 Connection diagrams fuel train applications
(examples)
15.2.1 Gas direct ignition (G), 1-stage

Program G Gas direct 1-stage


LME73.000... V1
X7-01 X7-04
SV

LME73.000...
X2-09
PE

Output PV
Input PV
SA-R
SA-KL
SA-NL
SA-Z

Figure 44: Connection diagram fuel train gas direct ignition (G), 1-stage

15.2.2 Gas pilot ignition 1 (Gp1/1), 1-stage

Program Gp1/1 Gas pilot 1, 1-stage


LME73.000... V1
X7-01 X7-04
SV

PV

Figure 45: Connection diagram fuel train gas pilot ignition 1 (Gp1/1), 1-stage

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HVAC Products 15 PME73.830A2 24.09.2009
15.2.3 Gas pilot ignition 1 (Gp1/2), 1-stage, with valve proving

Program Gp1/2 Gas pilot 1, 1-stage


LME73.000...
X7-01 X7-04
SV V1 V2

PV
X7-02

Figure 46: Connection diagram fuel train gas pilot ignition 1 (Gp1/2), 1-stage, with valve proving

15.2.4 Gas direct ignition 1 (Gp1/2), 1-stage, with valve proving

Program Gp1/2 Gas direct 1, 1-stage


LME73.000...
X7-01 X7-04 X7-02
SV V1 V2

Figure 47: Connection diagram fuel train gas direct ignition 1 (Gp1/2), 1-stage, with valve proving

& Note:
When valve proving is activated (e.g. on shutdown), the load on the valve’s
terminals (according to Technical data / Terminal rating Outputs) is re-
stricted.

Fuel valve 1 (V1) X7-04/4 / (V2) X7-02/3 / auxiliary output AUX


• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Rated current 1A 1A
• Power factor cosϕ >0.4 cosϕ >0.4

If the terminal load (according to Technical data / Terminal rating Outputs) is


not reduced (max. rated current 2 A, cosϕ >0.4), the design life time will be
reached after about 100,000 burner startup cycles!

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HVAC Products 15 PME73.830A2 24.09.2009
15.2.5 Valve proving of gas valves

Valve proving is depending on parameter 241. This is valve proving designed to detect
leaking gas valves and, if necessary, prevent the valves from opening or ignition from
being switched on. Lockout is initiated.

Valve proving with separate pressure switch (P LT)

P When performing valve proving, the gas valve on


LT
the burner side is opened first to bring the test
space to atmospheric pressure. Then, the valve is
closed whereupon the pressure in the test space
must not exceed a certain level. Then, the gas val-
ve on the mains side is opened to fill the gas pipe.
When the valve is closed again, the gas pressure
must not drop below a certain level.
P LT
td1 Test atmospheric pressure
7113d11e/1009
td2 Test gas pressure
Figure 48: Valve proving with separate pres-
sure switch (P LT) td3 Test space filling
td4 Test space evacuating
V… Fuel valve
P LT Pressure switch valve proving
Signal ON
Signal OFF
Permissible signal

Valve proving can be parameterized to take place on startup, shutdown, or both.

Recommendation:
Perform valve proving on shutdown.

No. Parameter
241.00 Valve proving
0 = Off
1 = On ¹)
242 Valve proving test space evacuating
243 Valve proving time test atmospheric pressure
244 Valve proving test space filling
245 Valve proving time test gas pressure

¹) Valve proving during postpurging, if P234 >0 (postpurge time (t8)) and P241.01 = 1

Caution!
If valve proving is parameterized to take place on startup and shut-
down, the gas valves must run through additional switching cycles.
As a result, strain on the gas valves (wear) increases.

Caution!
The OEM must set the evacuation, filling and test times for atmos-
pheric or mains pressure on every plant in compliance with the re-
quirements of EN 1643.

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HVAC Products 15 PME73.830A2 24.09.2009
It must be ensured that the 2 test times are correctly set. It is to be checked whether
the gas required for the test may be fed into the combustion chamber (on the relevant
application). The test times are safety-related. After a reset and in the case of aborted
or prevented valve proving, the unit will perform valve proving on the next startup (only
when valve proving is activated). In the case of valve proving, prepurging is active dur-
ing the startup phase, even if it has been deactivated.

Examples of aborted valve proving:


When the safety loop or the start prevention input for gas (containing Pmin) opens dur-
ing valve proving.

Valve proving – calculation of leakage rate

(PG - Pw) • V • 3600


tTest = ⎯⎯⎯⎯⎯⎯⎯⎯⎯
Patm • QLeck

QLeck in l / h Leakage rate in liters per hour


PG in mbar Overpressure between the valves at the beginning of the test phase
PW in mbar Overpressure set on the pressure switch (normally 50%
of the gas inlet pressure)
Patm in mbar Absolute air pressure (1013 mbar normal pressure)
V in l Volume between the valves (test volume) including valve volume
and pilot pipe, if present (Gp1 mod)
tTest in s Test time

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HVAC Products 15 PME73.830A2 24.09.2009
15.3 Connection diagram for LME73.000... with ac-
tuator SQM4... (example 1)
Caution!
The suitable wiring diagram is merely an example which must be verified in the individual case de-
pending on application!
PME73.830... 1-stage modulating
With / without pilot ignition
With / without valve proving
Terminal X66
X66 on LME73.000... Rotation
direction

Clockwise

clockwise
Counter-
(Signal)

(GND)
Type

3
2
SQNx1... a b c X ---
SQMx1... a b c X ---
SQNx0... c b a --- X
SQMx0... c b a --- X
Terminal potentiometer
(1 kOhm conductive
plastic 90°) ASZxx30

a b c

ASZ12.33

7105d19e/1009
VI
V
I II III
IV
III
M II
I

IV V VI

32 6 4 5 1 X1 54 3 12 X2 2 3 1 X3
SA-R
PE

Output PV
Input Dbr3 for PV
SA-Z
SA-KL
SA-NL

X2-09
Figure 49: Connection diagram for LME73.000... with actuator SQM4... (example 1)

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HVAC Products 15 PME73.830A2 24.09.2009
15.4 Time table and settings for program sequence PME73.830...
Type Times in seconds
t1 t8
t3 t3n t4 t5 t9 t11 t12 td1 td3
TSA P225 P234 t10
PME73.830... tw P226 P257 P230 P232 P231 P259 P260 t22 1) 2) 3) td2 td4
max. 4) 5) approx.
min. approx. min. min. approx. approx. approx. min. max.
min. min.
Requirement 2.5 3 30 6 2.5 9 8.5 15 3 15 300 300 t9+1 --- --- --- 10 3
Factory setting --- t3n+0.45 29.106+2.1 6.174 2.205+0.3 9.408 8.82 19.404 2.646 13.818 300.762 300.762 --- --- --- --- 10.29 2.646
Max. 2.5 14 1237+2.1 37.485 13.23+0.3 74.97 74.97 1237 74.97 13.818 1237 1237 --- 1 0.45 0.45 37.485 2.646
Min. --- --- 0+2.1 1.029 0+0.3 3.234 2.058 0 0 0 0 0 --- 0.3 0.3 --- 1.029 0
Step size --- --- 4.851 0.147 0.147 0.294 0.294 4.851 0.294 0.294 4.851 4.851 --- --- --- --- 0.147 0.147

Function parameter Parameter number Factory setting


1 Repetition in the event of loss of flame during operation P240 0
<2: None
= 2: 1 x
2 Valve proving P241.00 1
0: Inactive
1: Active
3 Valve proving P241.01 1
0: During prepurge time (t1)
1: During postpurge time (t8)
4 Valve proving P241.02 0
0: According to P241.01
1: During prepurge time (t1) and postpurge time (t8)
5 Actuator position during prepurge time (t1) and postpurge time (t8) P515.00 1
0: Purging in low-fire
1: Purging in high-fire

Legend

tw Waiting time t10 Specified time air pressure switch (LP) state message (timeout)
TSA Safety time t11 Opening time of actuator (timeout)
t1 Prepurge time t12 Closing time of actuator (timeout)
t3 Preignition time t22 2nd safety time (TSA2)
t3n Postignition time (P257 +0.3 seconds)
t4 Interval: End of safety time (TSA) - fuel valve 1 (V1) ON td1 Test atmospheric pressure
t5 Interval: Pilot valve (PV) OFF - load controller (LR) release td2 Test gas pressure
t8 Postpurge time td3 Test space filling
t9 Interval: Fuel valve 1 (V1) ON - pilot valve (PV) OFF td4 Test space evacuating

1) Reaction time at change of signal by air pressure switch contact (open of air pressure switch (LP)) and response time in the event of loss of flame
2) Reaction time at change of signal by inputs (e.g. pressure switch-min (Pmin))
3) Flame detection time
4) Minimum time td1 + td2 + td3 + td4 if: Parameter P241.00 = 1 (ON), after main ON, with lockout, P234 (postpurge time (t8)) = 0 (postpurging) or P241.01 = 0
5) Minimum time td1 + td2 + td3 + td4 if: Parameter P241.00 = 1 (ON) and P234 (postpurge time (t8)) >0 (postpurging) and P241.01 = 1
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HVAC Products 15 PME73.830A2 24.09.2009
15.5 LME73.000...: Inputs and outputs / internal connection diagram
BCI
X65 X66 X76 X56

Caution:

5 V power supply
*) If POC not used, the wire link «Dbr1» must be connected!

LR-IN (analog)
GND LR input

Not used
Signal
GND

GND
BCI
7105d26e/1009
K2/1
K1
Output alarm
SA-Z K12

03K15

X2-03
SA-NL K11
08K24
X2-09

N L
NT

05K30

X3-04
K2/2
LME73.000...
Dbr3

03K10
X7-02

K9

03K57

X6-03
O ut put fuel valve V2

+
Feedback input POC
-
03K34
X7-01

04K22

X2-02
A
Output pilot valve PV
direct ignition

µC K4
Dbr2 for

03K105

X2-01
X7-04

04K77

K7
03K66
X4-02

04K01

X5-03
K5

/reset

02K02

X3-02
FSV2
X10-05

05K37

Not active

03K54

X5-01
LED

FSV1
X10-06

02K43

X9-04
03K30
P LT

Coding
Plug marking

Figure 50: LM73.000...: Inputs and outputs / internal connection diagram

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15.6 Parameter list PME73.830... (AZL2...)
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
000 Internal parameter
41 Heating engineers password (4 characters) Edit xxxx xxxx --- --- --- OEM
42 OEM's password (5 characters) Edit xxxxx xxxxx --- --- --- OEM
60 Backup / restore Edit Restore Backup --- --- --- SO

100 General
102 Identification date Read only --- --- --- --- Info ---
103 Identification number Read only 0 9999 1 0 Info ---
113 Burner identification Read only x xxxxxxxx 1 burnErId Info ---
123 Min. power control step Edit 1% 10 % 0.1 2 SO SO
140 Mode display of Display and operating unit AZL2... Edit 1 4 4 1 SO SO
1 = Standard (program phase)
2 = Flame 1 (QRA... / ION)
3 = Flame 2 (QRB... / QRC...)
4 = Active power (power value)
164 Numbers of startups resettable Resettable 0 999999 1 0 Info Info
166 Total number of startups Read only 0 999999 1 0 Info ---
170.00 Switching cycles actuator relay K12 Read only 0 999999 1 0 Info ---
170.01 Switching cycles actuator relay K11 Read only 0 999999 1 0 Info ---
170.02 Switching cycles actuator relay K2 Read only 0 999999 1 0 Info ---
170.03 Switching cycles actuator relay K1 Read only 0 999999 1 0 Info ---
171 Max. switching cycles actuator relay Read only 0 999999 1 0 Info ---

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Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
200 Burner control
224 Specified time (t10) air pressure switch (LP) Edit 0s 13.818 s 0.294 s 13.818 s SO OEM
225 Gas: Prepurge time (t1) Edit 0s 1237 s 4.851 s 29.106 s SO OEM
226 Gas: Preignition time (t3) Edit 1.029 s 37.485 s 0.147 s 6.174 s SO OEM
230 Interval (t4): End of safety time (TSA) - fuel valve 1 (V1) ON Edit 3.234 s 74.97 s 0.294 s 9.408 s SO OEM
231 Interval (t9): Fuel valve 1 (V1) ON - pilot valve (PV) OFF Edit 0s 74.97 s 0.294 s 2.646 s SO OEM
232 Interval (t5): Pilot valve (PV) OFF - load controller (LR) release Edit 2.058 s 74.97 s 0.294 s 8.820 s SO OEM
234 Gas: Postpurge time (t8) Edit 0s 1237 s 4.851 s 19.404 s SO OEM
240 Repetition in the event of loss of flame during operation Edit 0 2 1 0 SO OEM
0 = None
1 = None
2 = 1 x Repetition
241.00 Valve proving Edit 0 1 1 1 SO OEM
0 = Off
1 = On
241.01 Valve proving Edit 0 1 1 1 SO OEM
0 = During prepurge time (t1)
1 = During postpurge time (t8)
241.02 Valve proving Edit 0 1 1 0 SO OEM
0 = According to P241.01
1 = During prepurge time (t1) and postpurge time (t8)
242 Valve proving test space evacuating Edit 0s 2.648 s 0.147 s 2.648 s SO OEM
243 Valve proving time test atmospheric pressure Edit 1.029 s 37.485 s 0.147 s 10.290 s SO OEM
244 Valve proving test space filling Edit 0s 2.648 s 0.147 s 2.648 s SO OEM
245 Valve proving time test gas pressure Edit 1.029 s 37.485 s 0.147 s 10.290 s SO OEM
247 Continuous pilot (during operation) Edit 0 1 1 0 SO OEM
0 = Off
1 = On
257 Gas: Postignition time (t3n – 0.3 seconds) Edit 0s 13.23 s 0.147 s 2.205 s SO OEM
259 Opening time of actuator (t11) (timeout) Edit 0s 1237 s 4.851 s 300.762 s SO OEM
260 Closing time of actuator (t12) (timeout) Edit 0s 1237 s 4.851 s 300.762 s SO OEM

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Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
500 Ratio control
515 Actuator position during prepurge time (t1) and postpurge time Edit 0 1 1 1 SO OEM
(t8)
0: Purging in low-fire
1: Purging in high-fire

600 Power setting


654 Analog input (feedback potentiometer ASZxx.3x required) Edit 0 5 1 1 SO SO
0 = 3-position step input
1 = 0...10 V
2 = 0...135 Ω
3 = 0...20 mA
4 = 4...20 mA with lockout at I <4 mA
5 = 4...20 mA

700 Error history


701 Current error: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1
702 Error history former 1: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1



711 Error history former 10: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1

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Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
900 Process data
936 Normalized speed Read only 0% 100 % 0.01 % --- Service ---
951 Mains voltage Read only 0V LME73.000A1: 175 V 1V --- Service ---
LME73.000A2: 350 V
954 Flame intensity Read only 0% 100 % 1% --- Service ---

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16 PME73.840A2
16.1 Program sequence PME73.840A2
→ To connection diagram fuel trains «G» / «Gp1/1» / «Gp1/2»
Standby Startup Operation Valve proving
Shutdown
if parameter
P241.00 = 1 (ON)

t1 TSA t22 t11 t12 can be


parameterized

Prepurge time (with extraneous light test) 2.1 seconds


t11 t10 t12 t3 t3n t4 t9 t5 t11 t8 td4 td1 td3 td2

Prepurge time (without extraneous light test) *1

Postignition time (P257 + 0.3 seconds)


Specified time air pressure swtich (LP)

Demand load controller (LR) CLOSED

Swithcing point fuel valve 2 (V2) OFF


State message (timeout), stabilization

(check if postpurging is programmed)


Switching point fuel valve 2 (V2) ON
Interval: End of safety time (TSA) -
Opening time of actuator (timeout)

Opening time of actuator (timeout)


Closing time of actuator (timeout)

Interval: Pilot valve (PV) OFF -


Interval: fuel valve (V1) ON -

load controller (LR) release

Test atmospheric pressure


Actuator closing, homerun
fuel valve 1 (V1) ON

pilot valve (PV) OFF

Operation shutdown
Fan motor (M) ON

Test gas pressure


Postpurge time *2
High-fire reached

via actuator (SA)


via actuator (SA)
Preignition time

Response time
Lockout phase

240

LOC OFF OFF

LOC OFF OFF

LED permanent

Function / inputs

LR-OPEN

LR-CLOSED

Not active

Not active

LP

POC

P LT

Function / outputs

K1 POC

K1 SV

K4 M

K5/6

K2/2 PV

K7/8 V1

K9/10 V2

K2/3 AL

X2-09 Pin 3 K11 SA-NL

X2-09 Pin 2 K12 SA-KL

X2-09 Pin 1 K4 SA-Z


*) *) *) *) *)
X2-09 Pin 4 SA-R

X2-09 Pin 7 K2/2 Output PV

High-fire
Actuator positions

Cam V2

7105d14e/1009

Figure 51: Program sequence PME73.840... to connection diagram fuel trains «G» / «Gp1/1» / «Gp1/2»
*) During the actuator running phases, the actuator feedback signal must be OFF first, then ON.
*1 Valve proving, if P241 = 1 after mains ON, lockout or P234 (postpurge time t8) = 0 second
*2 Valve proving, if P241 = 1 and P234 (postpurge time t8) = 0 second

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HVAC Products 16 PME73.840A2 24.09.2009
16.2 Connection diagrams fuel train applications
(examples)
16.2.1 Gas direct ignition (G), 1-stage

Program G Gas direct 1-stage


LME73.000... V1
X7-01 X7-04
SV

LME73.000...
X2-09
SA-KL
SA-NL
SA-Z

PE

Output PV
Input PV
SA-R

Figure 52: Connection diagram fuel train gas direct ignition (G), 1-stage

16.2.2 Gas pilot ignition 1 (Gp1/1), 1-stage

Program Gp1/1 Gas pilot 1, 1-stage


LME73.000... V1
X7-01 X7-04
SV

PV

Figure 53: Connection diagram fuel train gas pilot ignition 1 (Gp1/1), 1-stage

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16.2.3 Gas pilot ignition 1 (Gp1/2), 1-stage, with valve proving

Program Gp1/2 Gas pilot 1, 1-stage


LME73.000...
X7-01 X7-04
SV V1 V2

PV
X7-02

Figure 54: Connection diagram fuel train gas pilot ignition 1 (Gp1/2), 1-stage, with valve proving

16.2.4 Gas direct ignition 1 (Gp1/2), 1-stage, with valve proving

Program Gp1/2 Gas direct 1, 1-stage


LME73.000...
X7-01 X7-04 X7-02
SV V1 V2

Figure 55: Connection diagram fuel train gas direct ignition 1 (Gp1/2), 1-stage, with valve proving

& Note:
When valve proving is activated (e.g. on shutdown), the load on the valve’s
terminals (according to Technical data / Terminal rating Outputs) is re-
stricted.

Fuel valve 1 (V1) X7-04/4 / (V2) X7-02/3 / auxiliary output AUX


• Rated voltage AC 120 V AC 230 V
50 / 60 Hz 50 / 60 Hz
• Rated current 1A 1A
• Power factor cosϕ >0.4 cosϕ >0.4

If the terminal load (according to Technical data / Terminal rating Outputs) is


not reduced (max. rated current 2 A, cosϕ >0.4), the design life time will be
reached after about 100,000 burner startup cycles!

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16.2.5 Valve proving of gas valves

Valve proving is depending on parameter 241. This is valve proving designed to detect
leaking gas valves and, if necessary, prevent the valves from opening or ignition from
being switched on. Lockout is initiated.

Valve proving with separate pressure switch (P LT)

P When performing valve proving, the gas valve on


LT
the burner side is opened first to bring the test
space to atmospheric pressure. Then, the valve is
closed whereupon the pressure in the test space
must not exceed a certain level. Then, the gas val-
ve on the mains side is opened to fill the gas pipe.
When the gas valve is closed again, the gas pres-
sure must not drop below a certain level.
P LT
td1 Test atmospheric pressure
7113d11e/1009
td2 Test gas pressure
Figure 56: Valve proving with separate pres-
sure switch (P LT) td3 Test space filling
td4 Test space evacuating
V… Fuel valve
P LT Pressure switch valve proving
Signal ON
Signal OFF
Permissible signal

Valve proving can be parameterized to take place on startup, shutdown, or both.

Recommendation:
Perform valve proving on shutdown.

No. Parameter
241.00 Valve proving
0 = Off
1 = On ¹)
242 Valve proving test space evacuating
243 Valve proving time test atmospheric pressure
244 Valve proving test space filling
245 Valve proving time test gas pressure

¹) Valve proving during postpurging, if P234 >0 (postpurge time (t8)) and P241.01 = 1

Caution!
If valve proving is parameterized to take place on startup and shut-
down, the gas valves must run through additional switching cycles.
As a result, strain on the gas valves (wear) increases.

Caution!
The OEM must set the evacuation, filling and test times for atmos-
pheric or mains pressure on every plant in compliance with the re-
quirements of EN 1643.

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It must be ensured that the 2 test times are correctly set. It is to be checked whether
the gas required for the test may be fed into the combustion chamber (on the relevant
application). The test times are safety-related. After a reset and in the case of aborted
or prevented valve proving, the unit will perform valve proving on the next startup (only
when valve proving is activated). In the case of valve proving, prepurging is active dur-
ing the startup phase, even if it has been deactivated.

Examples of aborted valve proving:


When the safety loop or the start prevention input for gas (containing Pmin) opens dur-
ing valve proving.

Valve proving – calculation of leakage rate

(PG - Pw) • V • 3600


tTest = ⎯⎯⎯⎯⎯⎯⎯⎯⎯
Patm • QLeck

QLeck in l / h Leakage rate in liters per hour


PG in mbar Overpressure between the valves at the beginning of the test phase
PW in mbar Overpressure set on the pressure switch (normally 50%
of the gas inlet pressure)
Patm in mbar Absolute air pressure (1013 mbar normal pressure)
V in l Volume between the valves (test volume) including valve volume
and pilot pipe, if present (Gp1 mod)
tTest in s Test time

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16.3 Connection diagram for LME73.000... with ac-
tuator SQM4... (example 1)
Caution!
The suitable wiring diagram is merely an example which must be verified in the individual case de-
pending on application!
PME73.840... 1-stage modulating
With / without pilot ignition
With / without valve proving

7105d45e/1009
VI
V
I II III
IV
III
M II
I

IV V VI

32 6 4 5 1 X1 543 12 X2 2 3 1 X3
SA-R
SA-Z
SA-KL
SA-NL

PE

Output PV
Input Dbr3 for PV

X2-09
Figure 57: Connection diagram for LME73.000... with actuator SQM4... (example 1)

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HVAC Products 16 PME73.840A2 24.09.2009
16.4 Connection diagram for LME73.000... without
actuator SQM4...
Caution!
The suitable wiring diagram is merely an example which must be verified in the individual case de-
pending on application!
PME73.840... 1-stage
With / without pilot ignition
With / without valve proving
Without actuator

7105d38e/1009
SA-KL
SA-NL
SA-R
PE

Output PV
Input Dbr3 for PV
SA-Z

X2-09
Figure 58: Connection diagram for LME73.000... without actuator SQM4...

• When using the LME73.000... without actuator according to application Gas direct
ignition (G), 1-stage, gas direct ignition 1 (G), 1-stage, with valve proving, a wire
link Dbr4 must be fitted to the actuator connector X2-09 as shown above
• Parameter P515.01 must be set to 0

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HVAC Products 16 PME73.840A2 24.09.2009
16.5 Time table and settings for program sequence PME73.840...
Type Times in seconds
t1 t3 t3n t4 t5 t8 t9 t11 t12 td1 td3
TSA t10
PME73.840... tw P225 4) P226 P257 P230 P232 P234 5) P231 P259 P260 t22 1) 2) 3) td2 td4
max. approx.
min. min. approx. min. min. min. approx. approx. approx. min. max.
Requirement 2.5 3 30 6 2,5 9 8.5 15 3 15 300 300 t9+1 --- --- --- 10 3
Factory setting --- t3n+0.45 29.106+2.1 6.174 2.205+0.3 9.408 8.82 19.404 2.646 13.818 300.762 300.762 --- --- --- --- 10.29 2.646
Max. 2.5 14 1237+2.1 37.485 13.23+0.3 74.97 74.97 1237 74.97 13.818 1237 1237 --- 1 0.45 0.45 37.485 2.646
Min. --- --- 0+2.1 1.029 0+0.3 3.234 2.058 0 0 0 0 0 --- 0.3 0.3 --- 1.029 0
Step size --- --- 4.851 0.147 0.147 0.294 0.294 4.851 0.294 0.294 4.851 4.851 --- --- --- --- 0.147 0.147

Function parameter Parameter number Factory setting


1 Repetition in the event of loss of flame during operation P240 0
<2: None
= 2: 1 x
2 Valve proving P241.00 1
0: Inactive
1: Active
3 Valve proving P241.01 1
0: During prepurge time (t1)
1: During postpurge time (t8)
4 Valve proving P241.02 0
0: According to P241.01
1: During prepurge time (t1) and postpurge time (t8)
5 Actuator position during prepurge time (t1) and postpurge time (t8) P515.00 1
0: Purging in low-fire
1: Purging in high-fire
6 Application with / without actuator P515.01 1
0: Without actuator
1: With actuator
Legend
tw Waiting time t10 Specified time air pressure switch (LP) state message (timeout)
TSA Safety time t11 Opening time of actuator (timeout)
t1 Prepurge time t12 Closing time of actuator (timeout)
t3 Pre ignition time t22 2nd safety time (TSA2)
t3n Postignition time (P257 +0.3 seconds)
t4 Interval: End of safety time (TSA) - fuel valve 1 (V1) ON td1 Test atmospheric pressure
t5 Interval: Pilot valve (PV) OFF - load controller (LR) release td2 Test gas pressure
t8 Postpurge time td3 Test space filling
t9 Interval: Fuel valve 1 (V1) ON - pilot valve (PV) OFF td4 Test space evacuating
1) Reaction time at change of signal by air pressure switch contact (open of air pressure switch (LP)) and response time in the event of loss of flame
2) Reaction time at change of signal by inputs (e.g. pressure switch-min (Pmin))
3) Flame detection time
4) Minimum time td1 + td2 + td3 + td4 if: Parameter P241.00 = 1 (ON), after main ON, with lockout, P234 (postpurge time (t8)) = 0 (postpurging) or P241.01 = 0
5) Minimum time td1 + td2 + td3 + td4 if: Parameter P241.00 = 1 (ON) and P234 (postpurge time (t8)) >0 (postpurging) and P241.01 = 1
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16.6 LME73.000...: Inputs and outputs / internal connection diagram
BCI
X65 X66 X76 X56
Caution:
*) If POC not used, the wire link «Dbr1» must be connected!
**) For applications without actuator SQM4..., the wire link «Dbr4»

Not used

Not used

Not used
must be connected!

GND
BCI
7105d27e/1009
K2/1
K1
Output alarm
SA-Z K12

03K15

X2-03
Dbr4 **)

SA-NL K11
08K24
X2-09

N L
NT

05K30

X3-04
K2/2
LME73.000...
Dbr3

03K10
X7-02

K9

03K57

X6-03
Output fuel valve V2

+
Feedback input POC
-
03K34
X7-01

04K22

X2-02
A
Output pilot valve PV
direct ignition

µC K4
Dbr2 for

03K105
04K77

X2-01
X7-04

K7
03K66

04K01
X4-02

X5-03
K5

/reset

02K02

X3-02
FSV2
X10-05

05K37

Not active

03K54

X5-01
LED

FSV1
X10-06

02K43

X9-04
03K30
P LT

Coding
Plug marking

Figure 59: LM73.000...: Inputs and outputs / internal connection diagram

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HVAC Products 16 PME73.840A2 13.10.2009
16.7 Parameter list PME73.840... (AZL2...)
Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
000 Internal parameter
41 Heating engineers password (4 characters) Edit xxxx xxxx --- --- --- OEM
42 OEM's password (5 characters) Edit xxxxx xxxxx --- --- --- OEM
60 Backup / restore Edit Restore Backup --- --- --- SO

100 General
102 Identification date Read only --- --- --- --- Info ---
103 Identification number Read only 0 9999 1 0 Info ---
113 Burner identification Read only x xxxxxxxx 1 burnErId Info ---
140 Mode display of Display and operating unit AZL2... Edit 1 4 1 1 SO SO
1 = Standard (program phase)
2 = Flame 1 (ION / QRA...)
3 = Flame 2 (QRB... / QRC...)
4 = Active power (power value)
164 Numbers of startups resettable Resettable 0 999999 1 0 Info Info
166 Total number of startups Read only 0 999999 1 0 Info ---
170.00 Switching cycles actuator relay K12 Read only 0 999999 1 0 Info ---
170.01 Switching cycles actuator relay K11 Read only 0 999999 1 0 Info ---
170.02 Switching cycles actuator relay K2 Read only 0 999999 1 0 Info ---
170.03 Switching cycles actuator relay K1 Read only 0 999999 1 0 Info ---
171 Max. switching cycles actuator relay Read only 0 999999 1 0 Info ---

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Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
200 Burner control
224 Specified time (t10) air pressure switch (LP) Edit 0s 13.818 s 0.294 s 13.818 s SO OEM
225 Gas: Prepurge time (t1) Edit 0s 1237 s 4.851 s 29.106 s SO OEM
226 Gas: Preignition time (t3) Edit 1.029 s 37.485 s 0.147 s 6.174 s SO OEM
230 Interval (t4): End of safety time (TSA) - fuel valve 1 (V1) ON Edit 3.234 s 74.97 s 0.294 s 9.408 s SO OEM
231 Interval (t9): Fuel valve 1 (V1) ON - pilot valve (PV) OFF Edit 0s 74.97 s 0.294 s 2.646 s SO OEM
232 Interval (t5): Pilot valve (PV) OFF - load controller (LR) release Edit 2.058 s 74.97 s 0.294 s 8.820 s SO OEM
234 Gas: Postpurge time (t8) Edit 0s 1237 s 4.851 s 19.404 s SO OEM
240 Repetition in the event of loss of flame during operation Edit 0 2 1 0 SO OEM
0 = None
1 = None
2 = 1 x Repetition
241.00 Valve proving Edit 0 1 1 1 SO OEM
0 = Off
1 = On
241.01 Valve proving Edit 0 1 1 1 SO OEM
0 = During prepurge time (t1)
1 = During postpurge time (t8)
241.02 Valve proving Edit 0 1 1 0 SO OEM
0 = According to P241.01
1 = During prepurge time (t1) and postpurge time (t8)
242 Valve proving test space filling Edit 0s 2.648 s 0.147 s 2.648 s SO OEM
243 Valve proving time test atmospheric pressure Edit 1.029 s 37.485 s 0.147 s 10.290 s SO OEM
244 Valve proving test space evacuating Edit 0s 2.648 s 0.147 s 2.648 s SO OEM
245 Valve proving time test gas pressure Edit 1.029 s 37.485 s 0.147 s 10.290 s SO OEM
247 Continuous pilot (during operation) Edit 0 1 1 0 SO OEM
0 = Off
1 = On
257 Gas: Postignition time (t3n – 0.3 seconds) Edit 0s 13.23 s 0.147 s 2.205 s SO OEM
259 Opening time of actuator (t11) (timeout) Edit 0s 1237 s 4.851 s 300.762 s SO OEM
260 Closing time of actuator (t12) (timeout) Edit 0s 1237 s 4.851 s 300.762 s SO OEM

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Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading from level writing from level
500 Ratio control
515.00 Actuator position during prepurge time (t1) and postpurge time (t8) Edit 0 1 1 1 SO OEM
0: Purging in low-fire
1: Purging in high-fire
515.01 Application with / without actuator Edit 0 1 1 1 SO OEM
0: Without actuator
1: With actuator

700 Error history


701 Current error: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1
702 Error history former 1: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1



711 Error history former 10: Read only --- Service ---
00: Error code 2 255 1
01: Startup meter reading 0 999999 1
02: MMI phase --- --- ---
03: Power value 0% 100 % 1

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Parameter Parameter Edit Value range Resolution Factory setting Password level Password level
number Min. Max. reading form level writing from level
900 Process data
936 Normalized speed Read only 0% 100 % 0,01 % --- Service ---
951 Mains voltage Read only 0V LME73.000A1: 175 V 1V --- Service ---
LME73.000A2: 350 V
954 Flame intensity Read only 0% 100 % 1% --- Service ---

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17 Legend
AL Alarm device
AUX Auxiliary output
Dbr Wire link

Lockout reset button (info button)


/reset (EK1)
EK2 Remote lockout reset button
FSV Flame signal amplifier
ION Ionization probe
K... Relay contact
LED 3-colored signal lamp
LP Air pressure switch
LR Load controller
LR-Auf Load controller OPEN position
LR-Zu Load controller CLOSED position
M Fan motor
NT Power supply unit
QRA... UV flame detector
P LT Pressure switch valve proving
Pmax Pressure switch-max
Pmin Pressure switch-min
POC Proof of closure
PV Pilot valve
R Temperature thermostat or pressurestat
SA Actuator
SA-KL Actuator low-fire
SA-NL Actuator high-fire
SA-R Actuator feedback
SA-Z Actuator CLOSED
SA-ZL Actuator ignition load
SL Safety loop
STB Safety temperature limiter
SV Safety valve
V1 Fuel valve
V2 Fuel valve
V2a Fuel valve
W Temperature or pressure switch
Z Ignition transformer
tw Waiting time
TSA Safety time
t1 Prepurge time
t3 Preignition time
t3n Postignition time (P257 +0.3 seconds)
t4 (dependent on Interval: End of safety time (TSA) - fuel valve 1 (V1) ON
application) Interval: End of safety time (TSA) - load controller (LR) release
t5 Interval: Pilot valve (PV) OFF - load controller (LR) release
t8 Postpurge time
t9 Interval: Fuel valve 1 (V1) ON - pilot valve (PV) OFF
t10 Specified time air pressure switch (LP) state message (timeout)
t11 Opening time of actuator (timeout)
t12 Closing time of actuator (timeout)
t22 2nd safety time (TSA2)

td1 Test atmospheric pressure


td2 Test gas pressure
td3 Test space filling
td4 Test space evacuating
µC µC-controller

Signal ON
Signal OFF
Permissible signal

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HVAC Products 17 Legend 13.10.2009
18 Multistage or modulating mode

18.1 Relevant parameters


Parameter Meaning
123 Minimum power control step
259 Opening time of actuator (t11) (timeout)
260 Closing time of actuator (t12) (timeout)
654 Analog input (feedback potentiometer ASZxx.3x required)
0 = 3-position step input
1 = DC 0...10 V
2 = 0...135 Ω
3 = 0...20 mA
4 = 4...20 mA with lockout at I <4 mA (AZL2…: Loc: 60)
5 = 4...20 mA

18.1.1 Connection diagram for feedback potentiometer


ASZ12.33

Caution!
The connection diagram is merely an example requiring verification in individual
cases, depending on the application!

PME7...
Terminal X66
X66 on the LME7... Rotation
direction
Clockwise

clockwise
Counter-
(Si gnal)

(GND)

Type
2

SQNx1... a b c X ---
SQMx1... a b c X ---
SQNx0... c b a --- X
SQMx0... c b a --- X
Terminal potentiometer
(1 kOhm conductive
plastik 90°) ASZxx30

a b c 7105d39e/1009

ASZ12.33
Figure 60: Connection diagram for feedback potentiometer ASZ12.33

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HVAC Products 18 Multistage or modulating mode 13.10.2009
18.1.2 Connection diagram for load controller

Caution!
The connection diagram is merely an example requiring verification in individual
cases, depending on the application!

PME7...
X65 X65

0-20mA
4-20mA
0-10V
0-135

7105d40/0909

0-135 LR
Figure 61: Connection diagram for load controller

18.2 Actuators
The LME7... has terminals for the connection of electromotoric actuators for the control
of air dampers and regulating dampers of oil and gas burners.

Possible types of actuator:

Operating mode ¹) Operating mode ¹)


Data stage / modulating modulating via Potentiometer
Type
Sheet via 3 position step analog input ASZxx.3x
input X5-03 signal X65
SQN3... N7808 x x x
SQN7... N7804 x x x
SQM2... N7812 x x x
SQM40...
N7817 x x x
SQM41...
SQM5... N7815 x x x

¹) Depending on the program sequence of LME7... or in the PME7...

18.3 Function
The internal program cycle time of the LME7... is about 0.147 s (≈ 0.15 s). In each pro-
gram sequence, the inputs are each read and the outputs switched on or off ac-
cordingly.

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HVAC Products 18 Multistage or modulating mode 13.10.2009
18.4 Load controller inputs

18.4.1 3-position step input X5-03

The load controller input is valued by making a 2-out-of-3 section. This means that to
trigger a control action via the actuator outputs, an ON or OFF signal must be identified
within at least 2 successive cycles. As a result of this sampling process, an ON or OFF
signal must be present for a time between minimum 0.3 seconds and maximum
0.45 seconds to produce an output signal change at the LME7...

18.4.2 Analog input X65

The LME7... handles the analog input signals with the help of an 8-bit A/D converter.

18.4.3 Selection source preset output analog / 3-position


step input (P654)

The following input signals can be selected and handled via parameter P654
• 3-position step input (feedback potentiometer ASZxx.3x required / dependent on
program sequence))
• 0...10 V
• 0...135 Ω
• 0...20 mA
• 4...20 mA with lockout at I <4 mA (AZL2...: Loc: 60)
• 4...20 mA

18.4.4 Actuator output X2-09

The actuators are powered by mains voltage delivered directly via the LME7...

18.4.5 Setting maximum running time of the actuator (P259 /


P260 timeout)

Parameters P259 and P260 are used to set the actuator's running time in accordance
with the type of actuator used. The time set must at least correspond to the running
time required by the actuator to travel from the fully CLOSED to the high-fire position
(e.g. 30 seconds for 90°). If the actuator does not reach its position within this period of
time, the LME7... will initiate lockout

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HVAC Products 18 Multistage or modulating mode 13.10.2009
18.5 Multistage / modulating mode via 3-
position step input X5-03
The signal time of a control pulse is a minimum of 147 ms.

18.5.1 Maximum possible resolution

The maximum possible resolution via 3-position step input X5-03 is calculated accord-
ing to the following formula:

Working range in angular degrees x 0.147 s


---------------------------------------------------- = maximum possible resolution in angular degree
Running time in seconds

Example: Actuator, 30 seconds running time for 90°

90° x 0.147 s
------------------- = 0.441° ≈ 0.5°
30 s

18.6 Modulating mode via analog input signal


X65

18.6.1 Maximum possible resolution

The maximum possible resolution of analog input signal X65 is determined via the con-
nected ASZxx.3x feedback potentiometer.
For actuators having a working range of 0...90°, the resolution is about 0.5°.
For actuators having a working range of 0...135°, the resolution is about 0.8°.

18.6.2 Standardization of modulation range

In the modulation range, the analog input signal is standardizes. This means that the
low-fire position corresponds to a preset output of 0 % = 0 V- / 0 mA- / 4 mA- / 0 Ω input
signal and the high-fire position corresponds to a preset output of 100 % = 10 V- /
20 mA- / 135 Ω input signal.

The modulation range in angular degrees corresponds to the angular rotation from the
low-fire position to the high-fire position.

Calculation: High-fire position minus low-fire position = Modulation range

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HVAC Products 18 Multistage or modulating mode 13.10.2009
18.7 Setting the minimum power control step
(P123) in modulating mode via analog input
signal X65
The minimum power control step must be greater than or equal to the percentage pro-
portion of the maximum resolution of the entire modulation range (protection against
hunting).

Calculation:

100 % x maximum resolution


---------------------------------------- = Minimum power control step
Modulation range

Example: Actuator: 0...90° working range, resolution approx. 0.5°


Modulation range: Low-fire position = 20°,
high-fire position = 70°

Modulation range in angular degree


Calculation: 70° - 20° = 50 °

Minimum power control step


Calculation:

100 % x 0.5°
----------------- = 1 %
50°

Note

& If the value set for parameter P123 is too small, the actuator oscillates about the set-
point, leading to more running cycles, increased switching frequency and more wear
and tear on the actuator.

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HVAC Products 18 Multistage or modulating mode 13.10.2009
19 Operation via the AZL2…
19.1 Description of the unit / display and but-
tons
Function and operation of unit versions AZL21… and AZL23… are identical.

Bild 1/0809
P

/reset
V h min s %
VSD ESC

F A

Figure 62: Description of the unit / display and buttons

Button Function
VSD Buttons A and F: Parameterized function
- For switching to parameter setting mode P

F A (press F and A simultaneously)


Info and Enter button
- For navigation in info and service mode
* For selection (symbol flashing) (press button for <1 second)
* For changing to a lower menu level (press button for 1…3 seconds)
* For changing to a higher menu level (press button for 3…8 seconds)
* For changing to the normal display (press button for >8 seconds)
/reset - Enter in parameter setting mode
- Reset in the event of fault
- One menu level down
- button
- For decreasing the value
+ button
- One menu level down
- For increasing the value
ESC + and - button: Escape function
(press and simultaneously)
- No adoption of value
- One menu level up

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.2 Meaning of symbols on the display
Fault status message
Flame present

Bild 2e/0807
Valve controlled
Ignition controlled
Fan motor controlled
Oil preheater on
Heat request from controllers

Parameter setting mode P


Info mode
Service mode
V h min s %
Actuator closing
Actuator opening
Unit of current display

Figure 63: Meaning of display

19.3 Special functions


19.3.1 Manual lockout

Press /reset together with any other button.

The basic unit switches instantly to the lockout


position, no matter what the operating position.
/reset

The display shows the fault state message.


plus any other
button
(Refer to chapter «Error code list»)

Display: Loc: 167

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.4 Operation
Caution!
All modifications to parameters and settings are only be set and saved in the internal
unit memory of LME7... basic unit.
To save the modified settings to the program module PME7..., the backup must be trig-
gered manually.

→ Chapter Operating via AZL2... / backup


→ Chapter Operating via internal LED / backup

Caution!
On first startup or after exchange of the program module, the sequence of functions and
parameter settings must be checked upon completion of the restore process.

→ Refer to chapter Operation via AZL2... / first startup, restore


→ Refer to chapter Operation via internal LED / first startup, restore

Caution!
If any parameters are changed, a backup must be made!

19.4.1 Normal display

Normal display is the standard display in normal operation, representing the highest
menu level. From the normal display, you can change to the info, service or parameter
level.

19.4.1.1. Display in standby mode

P
Unit is in standby mode.
Bild 9 /0707

V h min s %

19.4.1.2. Display during startup / shutdown

Display of program phases

The unit is in Phase 30. The controller calls for heat. The
bar below the and symbol appears. The individual
program phases and controlled components are displayed
in accordance with the program sequence.

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HVAC Products 19 Operation via the AZL2… 13.10.2009
List of phase display (display depends on program)

Phase number or LED Function


3-segment display
and AZL2... display
Standby
OFF Off Standby, waiting for heat demand
Ph08 Off Mains voltage ON / test phase (e.g. detector test)
Startup
Ph21 Yellow Safety valve ON, air pressure switch test / POC test (timeout / locking
after 5 seconds), actuator opens in low-fire position
Ph22 Yellow Fan motor ON or air pressure switch test / stabilization time
Ph24 Yellow Actuator opens in high-fire
Ph30 Yellow Prepurging
Ph36 Yellow Actuator closes in ignition load / low-fire
Ph38 Yellow blinking Preignition
Ph40 Yellow blinking 1st safety time (TSA1) / ignition transformer ON
Ph42 Green Safety time (ignition transformer OFF), flame check
Ph44 Green Interval: End of safety time and fuel valve 1 (V1) ON
Ph50 Green 2. safety time (TSA2)
oP1 Green Interval until release of load controller target (analog or 3-position
step input)
Operation
oP Green Operation, modulating operation
Shutdown
Ph10 Yellow Shutdown, actuator opens in low-fire position (homerun)
Ph72 Yellow Actuator opens in high-fire position
Ph74 Yellow Postpurging
Valve proving
Ph80 Yellow Test space evacuating
Ph81 Yellow Checking time fuel valve 1
Ph82 Yellow Test space filling
Ph83 Yellow Checking time fuel valve 2
Waiting phases (prevention of startup)
Ph01 Red / yellow blinking Undervoltage
Ph02 Yellow Safety loop open
Ph02 Red / yellow blinking Extraneous light at burner startup (timeout / locking after 30 seconds)
Ph90 Yellow Pressure switch-min open → safety shutdown
Lockout
LOC Red Lockout / locking

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.4.1.3. Display of operating position

P
Display oP: P1 stands for «Stage 1».

Bild 14/070 7
The display following oP is unit-specific.
V h min s %

The display oP: P2 shows «stage 2».


The display after oP is unit specific.

The display oP: shows «modulating operation».


The display after oP: is unit specific.

The display shows the relative value from actual position


of actuator (51).

Position of actuator 0° = 0 Ω value of potentiometer = 0 %


display

Position of actuator high-fire >0° = >0 Ω <1000 Ω value of


potentiometer = 100 % display

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.4.1.4. Fault state messages, display of errors and info

Display of errors (faults) with lockout

The display shows Loc:. The bar under the fault state
message appears.

P The unit is in the lockout position.

Bild 1 85/1107
The current error code is displayed (refer to «Blink code
V h min s % table»).

Example: Error code 7

Reset

P When pressing /reset for 1 second, rESEt appears on the

Bild 19/0707
display.
/reset
1s V h min s % When the button is released, the basic unit will be reset.

P
Bild 20/0707

V h min s %

P When pressing /reset for > 3 seconds, the display shows


Bild 21/0707

InFo, SEr and then OPErAtE.


/reset
<3s V h min s %
When the button is released, the basic unit will be reset.

P
Bild 22/0707

V h min s %

& Note
For meaning of the error and diagnostic codes, refer to the error code list.
When an error has been acknowledged, it can still be read out from the error history.

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.5 Menu-drive operation
19.5.1 Assignment of levels

The various levels can be accessed via different button combinations. The parameter
level can only be accessed by entering a password.

Normal display

>1 s
/reset
Operate

>8 s
Info level
/reset

>3 s or
<8 s
/reset

or
automatic
Service level return after 120 s

>8 s

Operate

>1 s

Parameter level

Figure 64: Assignment of levels

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.6 Info level
The info level displays information about the basic unit and operation in general.

& Note

On the info level, you can press or to display the next or the previous parameter.

In place of the button, you can also press /reset for <1 second.

& Note
ESC

You can press or /reset for > 8 seconds to return to the normal display.

& Note
No change of value on the info level.

P B ild 27e/0807
If the display shows ._._ together with the parameter, the
value may consist of more than 5 digits.

V h min s %
When pressing /reset for > 1 second and < 3 seconds, the
Parameter Parameter value value will be displayed.
ESC

Fig. 65: Info level By pressing /reset for > 3 seconds or , you re-
turn to the selection of the parameter no. (parameter
number flashes).

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.6.1 Display of info level

P
Press /reset until InFo appears.

Bild 28/0707
/reset
1…3 s V h min s % When releasing /reset , you are on the info level.

19.6.2 Display of info values


19.6.2.1. Identification date

On the left, parameter 102: is displayed flashing.


P On the right, ._._ is displayed.

Bild 29/0 707


V h min s % Example: 102: ._._

P Press /reset for 1…3 seconds to display the identifi-


cation date DD.MM.YY.
Bild 30/070 7
/reset
1…3 s V h min s %
Example: Identification date 03.11.05

P ESC
/reset
Bild 29/0 707

or Press /reset or to return to the display of


ESC parameters.
V h min s %

To the next parameter

19.6.2.2. Identification number

On the left, parameter 103: is displayed flashing.


P
On the right, identification number 0 appears.
Bild 31/070 7

V h min s %
Example: 103: 0

Back to the previous


To the next parameter
parameter
or /reset for < 1 s

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.6.2.3. Identification of burner

On the left, parameter 113: (108 with sample units)


P
is displayed flashing. On the right, ._._ appears.

Bild 32/070 7
V h min s %
Example: 113: ._._

Press /reset for 1…3 seconds to display the


P burner’s identification.

Bild 33/070 7
/reset
Factory setting: - - - - - - - -
1…3 s V h min s %

Example: 3

P
burnEr Id can only be changed with the help of the

Bild 162/1107
ACS410 PC software diagnostic tool.
V h min s %

P ESC
/reset
Bild 32/0707

or Press /reset or to return to the display of


ESC parameters.
V h min s %

Back to the previous


To the next parameter
parameter

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.6.2.4. Number of startups resettable

On the left, parameter 164: is displayed flashing.


P
On the right, characters ._._ appear.

Bild 3 4/ 0707
min s %
Example: Parameter 164: ._._
V h

Press /reset for 1…3 seconds to display the num-


P
ber of

Bild 201/1008
/reset startups (resettable).
1…3 s V h min s %
Example: 000036

P Press /reset for 3…8 seconds to go to the range

Biod 73/0707
that can be changed.
/reset
3…8 s V h min s % Digit 0 flashes.

P By pressing /reset , the number of startups is reset


Bild 163/1107

to 0.
/reset
V h min s % Display: 000000

P ESC
/reset
Bild 34/ 0707

or Press /reset or to show parameter 164


ESC flashing again.
V h min s %

Back to the previous


To the next parameter
parameter

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.6.2.5. Total number of startups

On the left, parameter 166: is displayed flashing.


P
On the right, characters ._._ appear.

Bild 36/ 0707


V h min s %
Example: Parameter 166: ._._

P Press /reset for 1…3 seconds to display the total

Bild 202/1008
number of startups.
/reset
1…3 s V h min s % Example: 000056

ESC
P
/reset

Bild 36/ 0707


or Press /reset or to go back to the display
ESC of parameters.
V h min s %

Back to the previous


To the next parameter
parameter

19.6.2.6. End of info level

When this display appears, you have reached the


P
end of the info level.
Bild 38/0707

The display shows – End – flashing.


V h min s %

To start of info level To end of info level

ESC

ESC

P
or Press or nfo to return to standby mode.
Bild 22/0707

V h min s % The display shows OPErAtE.


/reset
>8 s

P When this display appears, you are back on the


normal display and you can change to the next
Bild 9/0707

level mode.
V h min s %

Press /reset to switch be-


tween the service and the pa-
/reset
rameter level.

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.7 Service level
The service level is used to display information about errors including the error history.

& Note

When on the service level, you can press or to display the next or the previous
parameter.

Instead of pressing , you can also press /reset for < 1 second.

& Note
ESC

Press or /reset for > 8 seconds to return to the normal display.

19.7.1 Display of the service level

P
Press /reset for > 3 s until SEr appears.
Bild 21/0707

/reset
V h min s % When releasing /reset , you are on the service level.

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19.7.2 Display of service values
19.7.2.1. Error history

Refer to section «Parameter with index, with or without direct display / Example of pa-
rameter 701 Error history».

& Note
Can be deleted for service (refer to chapter «Parameter list»)!

19.7.2.2. Mains voltage

Parameter 951: appears flashing.


P

Bild 211/1008
Mains voltage is displayed on the right.

V h min s % Example: 951: 120

Back to the previous


To the next parameter
parameter

19.7.2.3. Intensity of flame

The display shows parameter 954: flashing.


P
On the right, the intensity of the flame is displayed
Bild 203/1008

in 0...100 %.
V h min s %
Example: 954: 0

Back to the previous


End of service level – End –
parameter

19.7.2.4. End of service level

When this display appears, you have reached the


P
end of the service level.
Bild 38/0707

V h min s %
The display shows – End – flashing.

To the start of the service To the end of the service


level level

ESC
ESC P
Press to return to standby mode.
Bild 22/0707

V h min s %
The display shows OPErAtE.

P When this display appears, you are back on the


normal display and you can change to the next
Bild 9/0707

level mode.
V h min s %

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.8 Parameter level
The parameters stored in the basic unit can be displayed or changed on the parameter
level.
The change to the parameter level requires entry of a password.

Siemens supplies the LME7... with the factory settings according to «Type summary».

The OEM can change the Siemens factory settings to match its own requirements.

With the LME7..., the burner control’s characteristics are determined primarily through
parameterization. Every time the unit is recommissioned, the parameter settings must
be checked. The LME7... must never be transferred from one plant to another without
matching the parameters to the new plant.

Caution!
Parameters and settings may only be changed by qualified staff.
If parameters are changed, responsibility for the new parameter settings is assumed by
the person who – in accordance with the access rights – has made parameter changes
on the respective access level.
After parameterization, the OEM must check to ensure that safe burner operation will
be warranted.
The OEM which made the settings is always responsible for the parameters, their set-
tings and compliance of the respective application with the relevant national and inter-
national standards and safety regulations, such as EN 676, EN 267, EN 1643, etc.
Siemens, its suppliers and other Group Companies of Siemens AG do not assume re-
sponsibility for special or indirect damage, consequential damage, other damage, or
damage resulting from wrong parameterization.

Warning!
If the factory settings are changed, all changes made must be documented and che-
cked by the OEM.

The OEM is obliged to mark the unit accordingly and to include at least the list of device
parameters and settings in the burner’s documentation.

Siemens also recommends attaching an additional mark on the LME7... in the form of
an adhesive label. According to EN 298, the label should be easy to read and wi-
peproof.

The label with a maximum size of 50 mm x 40 mm can be attached to the upper part of
the housing.

Example of label: OEM logo


Type / part no.: 1234567890ABCD
CAUTION! OEM settings:
Parameter no.
225 = 30 s (t1)
234 = 0 s (t8)
257 = 2 s (t3n) TSA = t3n + 0.45 s
259 = 30 s (t11)

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.8.1 Entering the password

Note
& The OEM password must consist of 5 characters,
that for the heating engineer of 4 characters.

VSD VSD
P
Press button combination to display

Bild 42/0707
F A
F A
>1s CodE.
V h min s %

P
When releasing the buttons, 6 bars appear the

Bild 43/0707
first of which flashes.
V h min s %

Bild 44/ 0707


or Press or to select a numeral or letter.

V h min s %

/reset

Press /reset to confirm the entry.


P
Bild 45/070 7

The value entered changes to a


or
minus sign (–).
V h min s %
The next bar starts flashing.

/reset

P
Bild 46/070 7

or Press or to select a numeral or letter.

V h min s %

After entry of the last character, the password

must be confirmed by pressing /reset .


P
Bild 47/070 7

Press /reset again to finish entry of the pass-


/reset word.
V h min s %

Example: Password consisting of 4 charac-


ters.

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HVAC Products 19 Operation via the AZL2… 13.10.2009
P
As a confirmation of correct entry, PArA appears for a

Bild 48/070 7
maximum of 2 seconds.
V h min s %

& Note
For the entry of passwords or burner IDs, the following numerals and letters can be
used:

=1 =A =L

=2 =b =n

=3 =C =o

=4 =d =P

=5 =E =r

=6 =F =S

=7 =G =t

=8 =H =u

=9 =I =Y

=0 =J

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.8.2 Changing the heating engineer's password

Note
& For the OEM to change the heating engineer’s password, c: requires entry of the OEM pass-
word!

Parameter 041: flashes.


P

Bild 56/0707
V h min s % Press /reset to go to level c: for password changes.

Letter c: for confirmation appears flashing.

Proceed as described in section Entering the password


P
and enter the former password.

Bild 164/1107
/reset After entry of the last character, the password must be
V h min s %

confirmed by pressing /reset .

Letter n: for new appears flashing.

Proceed as described in section Entering the password


P
and enter the new password (4 characters).
Bild 57/0707

/reset
V h min s %
After entry of the last character, the password must be

confirmed by pressing /reset .

Letter r: for repeat appears flashing.

Proceed as described in section Entering the password


P
and repeat entry of the new password.
Bild 58/0707

/reset After entry of the last character, the password must be


V h min s %

confirmed by pressing /reset .

P
SEt confirms that the new password has been saved.
Bild 59/0707

V h min s %

P
Bild 56/0707

Parameter 041: flashes again.

V h min s %

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.8.3 Changing the OEM's password

Parameter 042: flashes.


P

Bild 60/0707
V h min s % Press /reset to go to level c: for password changes.

Letter c: for confirmation appears flashing.

Proceed as described in section Entering the password


P
and enter the former password.

Bild 165/1107
/reset After entry of the last character, the password must be
V h min s %

confirmed by pressing /reset .

Letter n: for new appears flashing.

Proceed as described in section Entering the password


P
and enter the new password (5 characters).
Bild 60/0707

/reset
V h min s %
After entry of the last character, the password must be

confirmed by pressing /reset .

Letter r: for repeat appears flashing.

Proceed as described in section Entering the password


P
and repeat entry of the new password.
Bild 62/0707

/reset
V h min s %
After entry of the last character, the password must be

confirmed by pressing /reset .

P
SEt confirms that the new password has been saved.
Bild 59/0707

V h min s %

P
Bild 60/0707

Parameter 042: flashes again.

V h min s %

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.8.4 Backup

Parameter 000: blinks.

Display: Parameter 000: blinks, display Int not

/reset

Press /reset to get in parameter group 041.

Display: Parameter 041: blinks, display ._._ not

Press to get in the parameter 060.

Display: Parameter 060. blinks, index 00: and value 0 not

/reset

Press /reset to get in parameter rEStorE.

Display: Parameter rEStorE blinks

Press to get in parameter bAC_UP.

Display: Parameter bAC_UP blinks

/reset

Press /reset to get in the backup process.

Display: Value 0

Press to shift the value to change mode one place to


the left.

Display: Value 0 blinks

Note
For realizing display faults, the value change one pla-
ce to the left.
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HVAC Products 19 Operation via the AZL2… 13.10.2009
Press to get the value 1.

Display: Value 1 blinks

/reset

Press /reset to activate the backup process.

Display shows run

After approx. 3 seconds (depending on the duration of the


program sequence), the displays shows bAC End and
<3 s signaled the end of the backup process.

Display: bAC End

It will now be displayed for 2 minutes, or can be finished by pressing the /reset button


<2
min

or
The display shows OFF if the backup process is finished.

/reset

& Note
During backup, all settings and parameters are transferred from the basic unit’s memory device
to the memory device of the program module.

Caution!
If any parameters are changed, a backup must be made!

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.8.5 Restore

Parameter 000: blinks.

Display Parameter 000: blinks, display Int not

/reset

Press /reset to get in the parameter group 041.

Display: Parameter 041: blinks, display ._._ not

Press to select the parameter 060.

Display: Parameter 060. blinks, index 00: and value 0 not

/reset

Press /reset to get in parameter rEStorE.

Display: Parameter rEStorE blinks

/reset

Press /reset to select the restore process.

Display: value 0

Press to shift the value to change mode one place to


the left.

Display: Value 0 blinks

Note
For realizing display faults, the value change one pla-
ce to the left.

Press to select the value 1.

Display: Value 1 blinks

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HVAC Products 19 Operation via the AZL2… 13.10.2009
/reset

Press /reset to activate the restore process.

Display shows run

After approx. 3 seconds (depending on the duration of the


program sequence), the displays shows rSt End and sig-
<3 s naled the end of the restore process.

Display: rSt End

It will now be displayed for 2 minutes, or can be finished by pressing the /reset button


<2
min

or
The display shows OFF if the restore process is finished.

/reset

& Note
During the restore process, all settings and parameters are written from the program module to
the internal memory device of the basic unit. In the process, it is possible that previous program
sequences, parameters and settings in the internal memory device of the basic unit will be
overwritten!

Caution!
On first startup or after exchange of the program module, the sequence of functions and
parameter settings must be checked upon completion of the restore process.

→ Refer to chapter Operation via AZL2... / first startup, restore


→ Refer to chapter Operation via internal LED / first startup, restore

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.9 Operating variants of the parameters
The parameters stored in the LME7... gas burner control can be displayed and changed
on the parameter level.

19.9.1 Parameters without index, with direct display


19.9.1.1. Example of parameter 225 Gas prepurge time on the parameter level

P Press to select «Gas prepurge time».

Bild 166/1107
Display: Parameter 225: flashes, value 3.675
V h min s % does not.

/reset

P
Press to go to editing mode.

Bild 167/1107
/reset

V h min s % Display: 3.675

Press or to shift the former gas pre-


purge time to change mode one place to the
left.
P
Bild 168/1107

or Display: Gas prepurge time 3.675 flashes.

V h min s % Note
To detect display errors, the value appears
one place shifted to the left.

P Press or to select the required gas


prepurge time.
Bild 169/1107

or
V h min s % Display: Prepurge time 3.822 flashes

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HVAC Products 19 Operation via the AZL2… 13.10.2009
Alternative 1:

ESC
Discard the change!

Bild 166/1107
V h min s %

Alternative 2:

Adopt the value!


/reset

Press /reset to return to editing mode.

P The value set will be adopted.


Bild 170/1107

Note
V h min s % To detect display errors, the value appears one
place shifted to the right.

Display: Value 3.822

ESC

P
Bild 212/1008

V h min s %

Back to the previous


To the next parameter
parameter

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.9.2 Parameters without index, with no direct display

19.9.2.1. Example of parameter 224 Specified time for air pressure signal on
the parameter level

Press to select «Specified time for air


P pressure signal».

Bild 172/1107
Display: Parameter 224: flashes, characters
V h min s % ._._ do not.

/reset

P
Press /reset to go to editing mode.

Bild 173/1107
V h min s % Display: 48.510

Press or to shift the former gas spe-


cified time into change mode one place to the
left.
P
Bild 174/1107

Display: Specified time 48.510 flashes.


or
V h min s % Note
To detect display errors, the value appears
one place shifted to the left.

P
Press or to set the gas specified
time.
Bild 175/1107

or
V h min s % Display: Specified time 53.361 flashes.

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HVAC Products 19 Operation via the AZL2… 13.10.2009
Alternative 1:

ESC
Discard the change!

Bild 172/1107
V h min s %

Alternative 2:

Adopt the change!


/reset

Press /reset to return to editing mode.

The value set will be adopted.


P
Bild 176/1107

Note
To detect display errors, the value is shown a-
V h min s %
gain, but shifted one place to the right.

Display: Value 53.361

ESC

ESC

P Press to return to the parameter level.


Bild 172/1107

V h min s % Display: Parameter 224: flashes, characters ._._ do not.

Back to the previous


To the next parameter
parameter

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HVAC Products 19 Operation via the AZL2… 13.10.2009
19.9.3 Parameters with index, with or without direct display
19.9.3.1. Example of parameter 701: Error history on the service level

Refer to chapter «Error code list»!

Press to select parameter 701.


P

Bild 204/1008
Display: Parameter 701. flashes, index 00: and error 4 do
V h min s % not.

On the left, the current error 701. appears flashing, index


00: does not flash.
P

Bild 204/1008
On the right, error code 4 is displayed.

V h min s % Example:
Parameter 701., index 00:, error code 4

/reset 1…3 s

P Press /reset for 1…3 seconds to show index 00: for the er-
ror code flashing.
Bild 205/1008

V h min s % Display: Parameter 701. does not flash, index 00: flashes,
error 4 does not flash.

To the next index

Press to select the index.

.00 = Error code


P
.01 = Startup meter reading
Bild 206/1008

.02 = MMI phase to the time of fault


.03 = Power value to the time of fault
V h min s %

Example
Parameter 701., index 01:, startup meter reading._._

To the next index

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HVAC Products 19 Operation via the AZL2… 13.10.2009
Press to select the index.
P
.02 = MMI phase to the time of fault

Bild 207/1008
V h min s % Example:
Parameter 701., index 02:, Phase 02 = safety shutdown

To the next index

Press to select the index.


P
.03 = Power value to the time of fault

Bild 208/1008
V h min s % Example:
Parameter 701., index 03:, power value 60 %

/reset 1…3 s

ESC

P Press to return to the index.


Bild 209/1008

Display: Parameter 701. does not flash, index 03: flas-


V h min s % hes, characters ._._ do not flash.

To the next index Back to the previous index

When this display appears, you have reached the end of


P
the index level within parameter 701..
Bild 180/1107

Display – End – appears flashing.


V h min s %

ESC

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HVAC Products 19 Operation via the AZL2… 13.10.2009
ESC

P Press to return to the parameter level.

Bild 177/1107
Display: Parameter 701. flashes, index 01: and diagnos-
V h min s % tic code 4 do not.

To the next older error





Parameters cover the period back to the last error since
P deletion of the history (max. to parameter 711.)

Bild 210/1008
Example:
V h min s % Parameter 711., index 00: -

Back to the previous


To the next parameter
parameter

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HVAC Products 19 Operation via the AZL2… 13.10.2009
20 Error code list with operation via ex-
ternal AZL2... display
Error code Clear text Possible cause
Fault of compatibility program module to basic Program sequence of program module does not
bAC Er3
unit during backup process match the basic unit

- Error in data content of program module


Err PrC Fault of program module
- No program module fitted

No establishment of flame at the end of safety - Faulty or soiled fuel valves


time (TSA) - Faulty or soiled flame detector
Loc: 2 - Poor adjustment of burner, no fuel
- Faulty ignition equipment
Air pressure faulty (air pressure switch (LP) Air pressure switch (LP) faulty
welded in no-load position, decrease to speci- - Loss of air pressure signal after specified time (t10)
Loc: 3 - Air pressure switch (LP) has welded in no-load
fied time (t10) (air pressure switch (LP) re-
sponse time) position
Loc: 4 Extraneous light Extraneous light during burner startup
Air pressure faulty, air pressure switch welded Timeout air pressure switch (LP)
Loc: 5 in working position - Air pressure switch (LP) has welded in working
position
- Actuator faulty or blocked
Loc: 6 Fault of actuator - Faulty connection
- Wrong adjustment
Loss of flame Too many losses of flame during operation
(limitation of repetitions)
Loc: 7 - Faulty or soiled fuel valves
- Faulty or soiled flame detector
- Poor adjustment of burner
Loc: 8 --- Free
Loc: 9 --- Free
Error not relatable (application), internal error Wiring error or internal error, output contacts, other
Loc: 10
faults
Loc: 12 Valve proving Fuel valve 1 (V1) leak
Loc: 13 Valve proving Fuel valve 2 (V2) leak
Loc: 14 POC error Error valve closure control POC
Loc: 20 Pressure switch-min-gas open Gas shortage
- Pressure switch-max-gas open
Loc: 22 Safety loop open
- Safety temperature limiter cut out
Loc: 60 Analog power source 4...20 mA, I <4 mA Wire breakage
Loc: 138 Restore process successful Restore process successful
Loc: 139 No program module detected No program module plugged in
Loc: 167 Manual locking Manual locking

Error in compatibility program module to basic - Program sequence of program module does not
rSt Er1
unit during restore process match the basic unit
Error in compatibility program module to basic - Hardware of basic unit does not match the
rSt Er2
unit during restore process program module
- Program module faulty
rSt Er3 Error during restore process - Program module removed during restore
process

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HVAC Products 20 Error code list with operation via external AZL2... display 13.10.2009
21 Operation via internal LED
21.1 Description of display and buttons

A - + nfo

LCD Bild 01/0908


Figure 66: Description of the display and buttons

Button Function
A Button A
- Display preset output
- In lockout position: Power value to the time of fault
nfo
Info and Enter button
- Reset in the event of fault, changeover visual diagnostic of the cause of fault
(refer to chapter Diagnostics of the cause of fault )

- - button
- Display flame signal current 2 or phases display
- In lockout position: MMI phase to the time of fault
+ + button
- Display flame signal current 1 or phases display
- In lockout position: MMI phase to the time of fault
3 multi color signal lamp
- Refer to «Blink code table»
+ and - button: Escape function
- + - +

(press and simultaneously)


and - No adoption of value
- One menu level up

21.2 Normal display


Normal display is the standard display in normal operation.

21.2.1 Display in standby mode


LCD Bild 02/0908

Unit is in standby mode.

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HVAC Products 21 Operation via internal LED 13.10.2009
21.2.2 Display during startup / shutdown
21.2.2.1. Display of program phases

The unit is in Phase 21. The individual program phases are

LCD Bild 03/0908


displayed in accordance with the program sequence.
For color display of signal lamp, refer to «List of phase dis-
play».

21.2.2.2. List of phase display

Phase number or LED Function


3-segment display
and AZL2... display
Standby
OFF Off Standby, waiting for heat demand
P08 Off Mains voltage ON / test phase (e.g. detector test)
Startup
P21 Yellow Safety valve ON, air pressure switch test / POC test (timeout / locking
after 5 seconds), actuator opens in low-fire position
P22 Yellow Fan motor ON / air pressure switch test / stabilization time
P24 Yellow Actuator opens in high-fire
P30 Yellow Prepurging
P36 Yellow Actuator closes in ignition load / low-fire
P38 Yellow blinking Preignition time
P40 Yellow blinking 1st safety time (TSA1) / ignition transformer ON
P42 Green Safety time (ignition transformer OFF), flame check
P44 Green Interval: End of safety time and fuel valve 1 (V1) ON
Interval: End of safety time and load controller (LR) release
P50 Green 2. safety time (TSA2)
oP1 Green Interval until release of load controller target (analog or 3-position
step input)
Operation
oP Green Operation, modulating operation
Shutdown
P10 Yellow Shutdown, actuator opens in low-fire position (homerun)
P72 Yellow Actuator opens in high-fire position
P74 Yellow Postpurging
Valve proving
P80 Yellow Test space evacuating
P81 Yellow Checking time fuel valve 1
P82 Yellow Test space filling
P83 Yellow Checking time fuel valve 2
Waiting phases (prevention of startup)
P01 Red / yellow blinking Undervoltage
P02 Yellow Safety loop open
P04 Red / green blinking Extraneous light when burner startup (timeout / locking after 30 second
P90 Yellow Pressure switch-min open
Lockout
LOC Red Lockout / locking

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HVAC Products 21 Operation via internal LED 13.10.2009
21.2.3 Display of operating position

LCD Bild 04/0908


Display oP1 stands for «Stage 1».
The display following oP is unit-specific.
The signal lamp flashes green.

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HVAC Products 21 Operation via internal LED 13.10.2009
21.3 Fault state messages, display of errors
21.3.1 Display of errors (faults) with lockout

LCD Bild 06/0908


The display shows Loc and 4 alternately.

The unit is in the lockout position.


Alternately
The current error code is displayed and the signal lamp is
flashing red.

LCD Bild 07/0908


Example: Error code 4

+
+ -
LCD Bild 08/0908

Press or for display of phase, where fault was ap-


or pears.
- The signal lamp flashes green.

Example: Phase P02

21.3.2 Display of flame current ION or QRA...

& Note
This display is only possible in operating mode or standby!

+
LCD Bild 09/0908

Press button for display of flame signal amplifier.


The signal lamp flashes green.

The display shows FL.1.

+
LCD Bild 10/0908

When pressing (1…3 seconds) button, the flame signal


current will be displayed.
The signal lamp flashes green.
1...3 s
Example: 11.

When pressing (>3 seconds) button, the point after the


LCD Bild 11/0908

+ number begins flashing.


When the button is released, the value will be displayed for
2 minutes.
The signal lamp flashes green.
>3 s
After this time the normal display will be displayed.

Display: Point . flashes, value 11 does not.

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HVAC Products 21 Operation via internal LED 13.10.2009
21.3.3 Display of flame current QRB... or QRC...

& Note
This display is only possible in operating mode or standby!

LCD Bild 12/0908


-
Press button for display of flame signal amplifier.
The signal lamp flashes green.

The display shows FL.2.

-
When pressing (1…3 seconds) button, the flame signal
current will be displayed.
The signal lamp flashes green.
1...3 s
Example: 1.1

When pressing (>3 seconds) button, the point after the


- number begins flashing.
When the button is released, the value will be displayed for
2 minutes.
The signal lamp flashes green.
>3 s
After this time the normal display will be displayed.

Display: Point . flashes, value 11 does not.

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HVAC Products 21 Operation via internal LED 13.10.2009
21.3.4 Display of preset output

Note

& This display is only possible:


• in operating mode or in standby
• when program sequence for modulating operation via analog preset output

LCD Bild 13/0908


A Press to get in the display for the relative actual posi-
tion of actuator.
The signal lamp flashes green.

The display shows .oP.

Press (1…3 seconds) button for display the relative ac-


tual position.
The signal lamp flashes green.
The relative value .57 of actual position is displayed.
A
Position of actuator 0°
0 Ω value of potentiometer = 0 % display
1...3 s
Position of actuator high-fire >0°
<90° = value of potentiometer
<1000 Ω = 100 % display
>0 Ω <1000 Ω

Example: Value .57

When pressing (>3 seconds) button, the point after the


A number begins flashing.
When the button is released, the value will be displayed for
2 minutes
>3 s The signal lamp flashes green.
After this time the normal display will be displayed.

Display: Value 57, point . blinks.

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HVAC Products 21 Operation via internal LED 13.10.2009
21.4 Manual adjustment (depends on program
module)
21.4.1 Position of actuator in the modulating operation with
analog signal

Note
This display is only possible:
& • in operating mode or in standby
• when program sequence for modulating operation via analog preset output and with con-
nected actuator with potentiometer for position feedback to the LME7...

Press to get in the display for the relative actual posi-

LCD Bild 13/0908


A
tion of actuator.
The signal lamp flashes green.

The display shows .oP.

Press (1…3 seconds) button for display the relative ac-


tual position.
The signal lamp flashes green.
The relative value .57 of actual position is displayed.
A
Position of actuator 0°
0 Ω value of potentiometer = 0 % display
1...3 s
Position of actuator high-fire >0°
<90° = value of potentiometer >0 Ω <1000 Ω = 100 % dis-
play

Example: Value .57

When pressing (>3 seconds) button, the point after the


A number begins flashing.
When the button is released, the value will be displayed for
2 minutes.
>3 s The signal lamp flashes green.
After this time the normal display will be displayed.

Display: Value 57, point . blinks.

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HVAC Products 21 Operation via internal LED 13.10.2009
A

Press (>3 seconds) button for display LoA and 41 al-


ternately.

The relative value 41 of actual position is displayed

A Actuator position 0°
0 Ω potentiometer value = 0 % display
Alternately

>3 s Actuator position high-fire >0°


<90° = potentiometer value >0 Ω <1000 Ω = 100 % display

The actual value (example 41 %) is displayed and the signal


lamp flashes green.

Example: Position of actuator 41 % (based on range be-


tween high-fire and 0°)

A
A + -

and Press button together with or button, to ad-


+ just the actuator between low-fire (x %) and high-fire
(100 %).
Let go of buttons, when requested position is reached.
or The signal lamp flashes green.
-
Example: Value 43

Display shows LoA and 43 alternately.

Alternately The signal lamp flashes green.

Example: Desired position of actuator 43 %

- +
-
Press and button (Escape) together, to get return
to normal mode.
and
+ Display: oP

When manual adjustment is finished, the actuator returns to


analog preset output!

Note
• When program phase (e.g. P10 - Shutdown) changed during the mode «Manual adjust-
ment», the display is blinking.
& • The «Manual adjustment» mode remains active until «Escape» switches the basic unit
back to normal mode or until the basic unit is reset via mains on/off. This means that in
the case of a new heat request and after startup, the actuator is driven to the position of
the manually preset value
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HVAC Products 21 Operation via internal LED 13.10.2009
21.5 First startup with a new program module or
in case of replacement of program module

rSt and PrC appears alternately in the display.

The display shows the replacement of the program module.


Alternately
The signal lamp flashes up red for one time and yellow for
two times alternately.

nfo

Press (>3 seconds) button for starting the download


from data of the program module.
The signal lamp flashes yellow.
nfo
The process of 3 seconds is supported by a short flash of
the yellow signal lamp.

Note
>3 s nfo

If you press the button <3 seconds, the downloading of


data does not start. To start the restore process again, the
LME7... must be reset by switching mains on / off.

Display shows run during download (restore process) of


program sequence.

End and rSt appears alternately in the display.

Alternately The display shows the end of exchange of data.

The signal lamp flashes red.

After 2 minutes the unit change in Loc 138


LCD Bild 06/0908

After restore process, the unit is in lockout position


& Alternately (LOC 138) automatically and must be reset for opera-
tion!

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HVAC Products 21 Operation via internal LED 13.10.2009
nfo nfo

LCD Bild 02/0908


Press (>1 second) button to reset the unit.

>1 s Display OFF

Caution!
On first startup or after exchange of the program module, the sequence of functions and
parameter settings must be checked upon completion of the restore process

→ Refer to chapter Operation via AZL2... / first startup, restore


→ Refer to chapter Operation via internal LED / first startup, restore

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HVAC Products 21 Operation via internal LED 13.10.2009
21.6 Manual backup
-
- +

Press (>1 second) and buttons (Escape) together,


and to start a manual backup process.
+ You get in the parameter PrC.

Display: PrC
>1 s

-
- +

Press or button to get in parameter bAC.


or
+
Display: bAC

nfo

1…3 s

run displayed during downloading (backup process) of pro-


gram sequence.

End and bAC appears alternately in the display.


Alternately
The display shows the end of exchange of data.

It will now be displayed for 2 minutes, or can be finished by pressing the nfo button


nfo If backup process is completed, display shows OFF.
LCD Bild 02/0908

nfo

Press (>1 second) button to reset the unit.

>1 s Display OFF

Caution!
If any parameters are changed, a backup must be made!

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HVAC Products 21 Operation via internal LED 13.10.2009
21.6.1 Error during backup process

bAC and Er3 appears alternately in the display.


Alternately
Meaning a possible cause, refer to chapter Error code list
with operation via internal LED.

& Note
During backup, all settings and parameters are transferred from the basic unit’s memory device
to the memory device of the program module.

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HVAC Products 21 Operation via internal LED 13.10.2009
21.7 Manual restore
-
- +

Press (>1 second) and buttons (Escape) together,


and for starting the manual restore process.
+ You get in the parameter PrC.

Display: PrC
>1 s

-
- +

Press or button to get in parameter rSt.


or
+
Display: rSt

nfo

1…3 s

run displayed during downloading (restore process) of pro-


gram sequence.

End and rSt appears alternately in the display.

Alternately The display shows the end of exchange of data.

The signal lamp flashes red.

After 2 minutes the unit change in


Loc 138


LCD Bild 06/0908

After restore process, the unit is in lockout position

) Alternately
(LOC 138) automatically and must be reset for opera-
tion!

nfo nfo
LCD Bild 02/0908

Press (>1 second) button for reset the unit.

>1 s Display OFF

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HVAC Products 21 Operation via internal LED 13.10.2009
21.7.1 Error during restore process

Alternately with

rSt and Er1, Er2 or Er3 appears alternately in the display.


or with
Meaning a possible cause, refer to chapter Error code list
with operation via internal LED.

or with

& Note
During the restore process, all settings and parameters are written from the program module to
the internal memory device of the basic unit. In the process, it is possible that previous program
sequences, parameters and settings in the internal memory device of the basic unit will be
overwritten!

21.7.2 Reset
nfo
nfo
LCD Bild 02/0908

When pressing (1...3 seconds) button, OFF will be dis-


played.

>1 s When the button is released, the basic unit will be unlocked

& Note
For meaning of the error and diagnostic codes, refer to the error code list.

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HVAC Products 21 Operation via internal LED 13.10.2009
22 Error code list with operation via in-
ternal LED
Error code Clear text Possible cause
Fault of compatibility program module to ba- Program sequence of program module does not
bAC Er3
sic unit during backup process match to the basic unit

- Error in data content of program module


Err PrC Fault of program module
- No program module fitted

No establishment of flame at the end of safe- - Faulty or soiled fuel valves


ty time (TSA) - Faulty or soiled flame detector
Loc 2 - Poor adjustment of burner, no fuel
- Faulty ignition equipment
Air pressure faulty (air pressure switch (LP) Air pressure switch (LP) faulty
welded in no-load position, decrease to spe- - Loss of air pressure signal after specified time
Loc 3 cified time (t10) (air pressure switch (LP) re- (t10)
sponse time) - Air pressure switch (LP) is welded in no-load
position
Loc 4 Extraneous light Extraneous light when burner startup
Air pressure faulty, air pressure switch wel- Time out air pressure switch (LP)
Loc 5 ded in working position - Air pressure switch (LP) is welded in working
position
- Actuator faulty or blocked
Loc 6 Fault of actuator - Faulty connection
- Wrong adjustment
Loss of flame Too many losses of flame during operation
(limitation of repetitions)
Loc 7 - Faulty or soiled fuel valves
- Faulty or soiled flame detector
- Poor adjustment of burner
Loc 8 --- Free
Loc 9 --- Free
Error not relatable (application), internal error Wiring error or internal error, output contacts,
Loc 10
other faults
Loc 12 Valve proving Fuel valve 1 (V1) leak
Loc 13 Valve proving Fuel valve 2 (V2) leak
Loc 14 POC error Error valve closure control POC
Loc 20 Pressure switch min-gas open Gas shortage
- Pressure switch-max-gas open
Loc 22 Safety loop open
- Safety temperature limiter cut out
Loc 60 Analog power source 4...20 mA, I <4 mA Wire breakage
Loc 138 Restore process successful Restore process successful
Loc 139 No program module detected No program module identified
Loc 167 Manual locking Manual locking

Error in compatibility program module to ba- - Program sequence of program module does not
rSt Er1
sic unit during restore process match to the basic unit
Error in compatibility program module to ba- - Hardware of basic unit does not match to the
rSt Er2
sic unit during restore process program module
- Program module faulty
rSt Er3 Error during restore process - Program module removed during restore
process

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HVAC Products 22 Error code list with operation via internal LED 13.10.2009
23 List of figures

Figure 1: Mounting – mounting surface............................................................................. 10


Figure 2: Example: Modulating gas burner ...................................................................... 15

Figure 3: Measuring circuit for ionization probe................................................................ 24

Figure 4: Measuring circuit for QRA... ............................................................................... 25


Figure 5: Dimension LME7................................................................................................. 26
Figure 6: Diagnostics of the cause of fault........................................................................ 30

Figure 7: Inputs / Outputs ................................................................................................... 32


Figure 8: Program sequence PME71.401... for connection diagram fuel train (G)........ 33

Figure 9: Connection diagram fuel train gas direct ignition (G), 1-stage ........................ 34
Figure 10: Connection diagram fuel train gas direct ignition (G), 2-stage ...................... 34
Figure 11: LME71.000...: Inputs and outputs / internal connection diagram .................. 36

Figure 12: Program sequence PME71.402... for connection diagram fuel trains (G) /
Gp1/1)........................................................................................................................... 39

Figure 13: Connection diagram fuel train gas direct ignition (G), 1-stage ...................... 40
Figure 14: Connection diagram fuel train gas pilot ignition 1 (Gp1/1), 1-stage.............. 40

Figure 15: LME71.000...: Inputs and outputs / internal connection diagram .................. 42
Figure 16: Program sequence PME72.521... for connection diagram fuel trains (G) /
Gp1/1)........................................................................................................................... 46
Figure 17: Connection diagram fuel train gas direct ignition (G), 1-stage ...................... 47
Figure 18: Connection diagram fuel train gas direct ignition 1 (Gp1/1), 2-stage ........... 47

Figure 19: Connection diagram for LME72.000... with actuator SQM4... (example 1).. 48
Figure 20: LME72.000...: Inputs and outputs / internal connection diagram .................. 50

Figure 21: Program sequence PME72.541... for connection diagram fuel trains (G) /
Gp1/1)........................................................................................................................... 53

Figure 22: Connection diagram fuel train gas direct ignition (G), 1-stage ...................... 54
Figure 23: Connection diagram fuel train gas pilot ignition 1 (Gp1/1), 1-stage.............. 54
Figure 24: Connection diagram for LME72.000... with actuator SQM4... (example 1).. 55

Figure 25: LME72.000...: Inputs and outputs / internal connection diagram .................. 57
Figure 26: Program sequence PME73.810... for connection diagram fuel train (G)...... 45

Figure 27: Connection diagram fuel train gas direct ignition (G), 1-stage ...................... 46
Figure 28: Connection diagram fuel train gas direct ignition (G), 2-stage ...................... 46
Figure 29: Connection diagram fuel train gas direct ignition (G), 1-stage, with valve
proving.......................................................................................................................... 47
Figure 30: Connection diagram fuel train gas direct ignition (G), 2-stage, with valve
proving.......................................................................................................................... 47
Figure 31: Valve proving with separate pressure switch (P LT)...................................... 48

Figure 32: Connection diagram for LME73.000... with actuator SQM4... (example 1).. 50

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Figure 33: LME73.000...: Inputs and outputs / internal connection diagram .................. 52

Figure 34: Program sequence PME73.820... for connection diagram fuel train (G)...... 56
Figure 35: Connection diagram fuel train gas direct ignition (G), 1-stage ...................... 57
Figure 36: Connection diagram fuel train gas direct ignition 1 (G), 1-stage................... 57

Figure 37: Connection diagram fuel train gas direct ignition (G), 2-stage, with valve
proving.......................................................................................................................... 58

Figure 38: Connection diagram fuel train gas direct ignition 1 (G), 1-stage, with valve
proving.......................................................................................................................... 58

Figure 39: Valve proving with separate pressure switch (P LT)...................................... 59


Figure 40: Connection diagram for LME73.000... with actuator SQM4... (example 1).. 61
Figure 41: Connection diagram for LME73.000... without actuator SQM4..................... 62
Figure 42: LM73.000...: Inputs and outputs / internal connection diagram .................... 63

Figure 43: Program sequence PME73.830... for connection diagram fuel trains (G) /
(Gp1/1) / (Gp1/2) ......................................................................................................... 67
Figure 44: Connection diagram fuel train gas direct ignition (G), 1-stage ...................... 68

Figure 45: Connection diagram fuel train gas pilot ignition 1 (Gp1/1), 1-stage.............. 68
Figure 46: Connection diagram fuel train gas pilot ignition 1 (Gp1/2), 1-stage, with valve
proving.......................................................................................................................... 69
Figure 47: Connection diagram fuel train gas direct ignition 1 (Gp1/2), 1-stage, with
valve proving ................................................................................................................ 69
Figure 48: Valve proving with separate pressure switch (P LT)...................................... 70
Figure 49: Connection diagram for LME73.000... with actuator SQM4... (example 1).. 72
Figure 50: LM73.000...: Inputs and outputs / internal connection diagram .................... 74

Figure 51: Program sequence PME73.840... to connection diagram fuel trains «G» /
«Gp1/1» / «Gp1/2»...................................................................................................... 78
Figure 52: Connection diagram fuel train gas direct ignition (G), 1-stage ...................... 79

Figure 53: Connection diagram fuel train gas pilot ignition 1 (Gp1/1), 1-stage.............. 79
Figure 54: Connection diagram fuel train gas pilot ignition 1 (Gp1/2), 1-stage, with valve
proving.......................................................................................................................... 80
Figure 55: Connection diagram fuel train gas direct ignition 1 (Gp1/2), 1-stage, with
valve proving ................................................................................................................ 80
Figure 56: Valve proving with separate pressure switch (P LT)...................................... 81
Figure 57: Connection diagram for LME73.000... with actuator SQM4... (example 1).. 83

Figure 58: Connection diagram for LME73.000... without actuator SQM4..................... 84


Figure 59: LM73.000...: Inputs and outputs / internal connection diagram .................... 60

Figure 60: Connection diagram for feedback potentiometer ASZ12.33 ......................... 66

Figure 61: Connection diagram for load controller ........................................................... 67

Figure 62: Description of the unit / display and buttons ................................................... 71

Figure 63: Meaning of display............................................................................................ 72


Figure 64: Assignment of levels......................................................................................... 77

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Fig. 65: Info level................................................................................................................. 78

Figure 66: Description of the display and buttons ..........................................................102

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D-76437 Rastatt
Tel. +49 7222 598 279
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