OPERATOR’S MANUAL H2XXXX-XXX-X

INCLUDING: APPLICATION, LUBRICATION, INSTALLATION & SERVICE RELEASED: 11-20-87

REVISED: 1-26-01
(REV. A)
H SERIES VALVES

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

MODEL DESCRIPTION CHART

H 2 X X XX Ć XXX Ć X
VALVE TYPE CURRENT TYPE
2 Ć 2 Position A Ć AC
D Ć DC
BODY STYLE N Ć No Coil
1 Ć 4 Way Side Ported
4 Ć 4 Way Bottom Ported COIL VOLTAGE
5 Ć 3 Way Side Ported 000 Ć No Coil
8 Ć 3 Way Bottom Ported 005 Ć 5 V
012 Ć 12 V
024 Ć 24 V
PORT SIZE
120 Ć 120 V
2 Ć 1/4" NPT
240 Ć 240 V
3 Ć 3/8" NPT
4 Ć 1/2" NPT
ACTUATOR / RETURN
BD Ć Bleed / Bleed (page 5)
KD Ć Solenoid / Solenoid (page 8)
PA Ć Pilot / Internal Pilot (page 5)
PD Ć Pilot / Pilot (page 5)
PS Ć Pilot / Spring (page 3)
SA Ć Solenoid / Internal Pilot (page 6)
SD Ć Solenoid / Solenoid (page 7)
SS Ć Solenoid / Spring (page 4)

INGERSOLL-RAND COMPANY
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506Ć0151
& (419) 636-4242 D FAX (419) 633-1674 E2001 D PRINTED IN U.S.A.
Warnings and Cautions
APPLICATION the limits set forth in the specifications for a particular valve
model.
WARNINGS:
5. When a manually operated (actuated) valve is used or
1. ARO valves are designed for use only in industrial pneumatic installed into a system, provisions must be made to prevent
(air) and / or vacuum systems applications and are NOT to be the valve from being accidentally operated (actuated), which
used for individual consumer use, application or service. may in turn cause bodily injury or otherwise cause a hazard-
ous or dangerous condition
2. When any ARO valve is used in any type application, safe-
guards must be provided to insure against bodily injury for the 6. Damaged air pressure hoses or electrical wiring, or connec-
operator and / or other persons in the immediate area. tions, can cause accidental valve operation (actuation), which
may in turn cause bodily injury or otherwise cause a hazard-
3. ARO valves are NOT to be used as a safety device or to oper- ous or dangerous condition. KEEP ALL HOSES, ELEC-
ate and / or control the operation of full revolution clutch sys- TRICAL WIRING, FITTINGS AND CONNECTIONS IN FIRST
tems and / or brake systems on power presses or similar CLASS OPERATING CONDITION.
equipment. ARO valves are not designed or intended for such
uses. 7. ARO 2-POSITION, 4-WAY VALVES: Regardless of which of
the 2-positions this type of ARO valve is in, when air pressure
LUBRICATION is applied to the inlet port(s) of these valves, there will always
be an open flow path of air from the inlet to one of the valve
Valve components are lubricated at the time of assembly at the outlets. A method to exhaust this trapped air pressure must be
factory and can normally be operated without air line lubrication to installed into the system so all air pressure can be removed
an approximate life of twenty million cycles, depending on ap- from valve or system before performing service or mainte-
plication. If air line cylinders or other air line devices, used in con- nance to valve.
junction with ARO valves, require lubrication, be sure the lubricat-
ing oils used are compatible with the valve seals and are of 8. ARO 3-POSITION, 4-WAY VALVES: To actuate this type of
sufficient viscosity to assure adequate lubrication. Aro recom- ARO valve, either a double solenoid, double remote air pilot
mends an oil lubricant with a viscosity of 100 - 200 SUS at 100_ F pressure or manual operation is used. When the valve actua-
and an aniline point above 200_ F. Aro does not recommend the tor has shifted the valve, air pressure applied at the inlet
use of compound oils containing graphite fillers, extremely low port(s) will flow thru the valve to one of the two outlet ports.
viscosities and other non-fluidic lubricants. RECOMMENDED: When the valve is not in a shifted position, the valve will auto-
Aro 29665 air line lubricator oil is available in one quart containers. matically move to a center position. ARO valves can be either
closed center or open center type and will reveal the following
INSTALLATION AND SERVICE characteristics when the valve is in the center position:

WARNINGS: a. OPEN CENTER VALVES: When this type ARO valve is in

the center position, the inlet port(s) is blocked and the two
1. Shut off, disconnect and exhaust air pressure from system be- outlet ports are open to the exhaust port(s) of the valve.
fore installing or performing service to any ARO valve. With this type valve, in the center position, air pressure is
not present at either outlet port. Do not use this type ARO
2. Shut off and disconnect electrical supply to system before valve if exhausting the air pressure from the valve will
installing or performing service to any ARO valve. cause hazardous or dangerous condition.

3. Allow only persons with a thorough understanding of the op- b. CLOSED CENTER VALVES: When this type valve is in the
eration and application of all ARO valves being used in a par- center position, all inlet, outlet and exhaust ports are
ticular system and how the ARO valve(s) relate to and interact blocked. Do not use this type valve if having the air pressure
with other components of the system to install or perform blocked at the port(s) may cause a hazardous or danger-
maintenance or service to any ARO valve or other compo- ous condition in the application, installation and / or servic-
nents of the system. ing of an ARO valve. These valves must not be used to con-
trol load holding devices without an additional mechanical
4. DO NOT subject any ARO valve to any condition that exceeds positive stop on the holding device.

2 OF 12 H Series Valves
 PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
3-WAY PILOT, SPRING RETURN
PRESSURE RANGE: 30 - 150 p.s.i. (2.1 - 10.4 bar) MODELS: H25XPS
H28XPS

NOT SHOWN 118126 PIPE PLUG

116343 LABEL
n Y195-68-C SCREW (2)

115016 VALVE ASSEMBLY

115006 COVER Y109-428 NUT

9020 PISTON 9026 “O” RING Q

Q Y325-9 “O” RING Y325-25 “O” RING Q

Q Y325-10 “O” RING Y325-28 “O” RING Q

Q 9019 INSERT 30197 SPRING Q

115021 BODY 9021 PLUNGER ASSEMBLY Q

Y195-74-C SCREW (2)

Q PARTS INCLUDED IN REPAIR KIT NO. 7102.

n INCLUDED IN 115016 VALVE ASSEMBLY.

9124 GASKET Q

SUB-BASE (SEE TABLE)

“B” PIPE PLUG (SEE TABLE)

“A” PIPE PLUG (SEE TABLE)

MODEL NO. SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG “A” PIPE PLUG “B”
H252PS 115013-1 SIDE 1/4 ––– –––
H253PS 115013-2 SIDE 3/8 ––– –––
H254PS 115009 SIDE 1/2 ––– –––
H282PS 115017-1 BOTTOM 1/4 Y227-3 Y227-4
H283PS 115017-2 BOTTOM 3/8 Y227-4 Y227-4
H Series Valves 3 OF 12
 PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
3-WAY SOLENOID, SPRING RETURN

PRESSURE RANGE: 30 - 150 p.s.i. (2.1 - 10.4 bar)

31 =
12 VAC
33 =
120 VAC
35 =
240 VAC
37 =
5 VDC
38 =
24 VAC / 12 VDC
MODELS: H25XSS-XXX-X (DUAL RATING)
H28XSS-XXX-X 39 = 24 VDC / 48 VAC
(DUAL RATING)
l 119380 NUT

l 116507 ARMATURE ASS’Y 116218-XX COIL

l 116506 FLANGE PLATE Y178-3 ROLL PIN l

Y325-8 “O” RING l
l 116495 BASE PLATE 118590 OVERRIDE PIN
Y195-65-C SCREW (3) l

l 116499 GASKET

115016 VALVE ASSEMBLY

115006 COVER Y109-428 NUT

9020 PISTON 9026 “O” RING Q

Q Y325-9 “O” RING Y325-25 “O” RING Q

Q Y325-10 “O” RING Y325-28 “O” RING Q

Q 9019 INSERT 30197 SPRING Q

115021 BODY 9021 PLUNGER ASSEMBLY Q

Q 9124 GASKET Y195-74-C SCREW (2)

SUB-BASE (SEE TABLE)

“A” PIPE PLUG (SEE TABLE) “B” PIPE PLUG (SEE TABLE)
NOT SHOWN
Q PARTS INCLUDED IN REPAIR KIT NO. 7102. 116343 LABEL
n INCLUDED IN 115016 VALVE ASSEMBLY. n Y195-68-C SCREW (2)
l 116346 SCREW (2)
l PARTS INCLUDED IN REPAIR KIT NO. 116572. l 118126 PIPE PLUG

MODEL NO. SUB–BASE PORT LOCATION PORTS (NPTF) PIPE PLUG “A” PIPE PLUG “B”
H252SS-XXX-X 115013-1 SIDE 1/4 ––– –––
H253SS-XXX-X 115013-2 SIDE 3/8 ––– –––
H254SS-XXX-X 115009 SIDE 1/2 ––– –––
H282SS-XXX-X 115017-1 BOTTOM 1/4 Y227-3 Y227-4
H283SS-XXX-X 115017-2 BOTTOM 3/8 Y227-4 Y227-4
4 OF 12 H Series Valves
 PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
4-WAY PILOT AND DOUBLE BLEED
PRESSURE RANGE: 20 - 150 p.s.i. (1.4 - 10.4 bar)

Q PARTS INCLUDED IN REPAIR KIT NO. 7103.

9600 PILOT BLEEDER
24130 BUTTON BLEEDER ASSEMBLY (2)
n INCLUDED IN 115014 VALVE ASSEMBLY. ASSEMBLY (2)

118126 PLUG

MODELS: H21XPA MODELS: H21XBD MODELS: H21XPD

H24XPA H24XBD H24XPD

115014 VALVE ASSEMBLY

Q 9025 DISC 9023 GASKET Q

115007 COVER Y109-428 NUT (2)

Q Y325-25 “O” RING (2) 9026 “O” RING (2) Q

9020 PISTON (2) Y325-28 “O” RING (2) Q

Q Y325-9 “O” RING (2) 9019 INSERT (2) Q

115015 BODY
Q 9021 PLUNGER ASS'Y (2)
Y195-74-C SCREW (3)

Q 9024 GASKET

SUB-BASE (SEE TABLE)

NOT SHOWN
116154 LABEL
n Y195-68-C SCREW (2)

MODEL NO. SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)
H212XX 115022-1 SIDE 1/4 –––
H213XX 115022-2 SIDE 3/8 –––
H214XX 115008 SIDE 1/2 –––
H242XX 115029-1 BOTTOM 1/4 Y227-3
H243XX 115029-2 BOTTOM 3/8 Y227-4
H Series Valves 5 OF 12
 PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
4-WAY SOLENOID, INTERNAL PILOT RETURN

PRESSURE RANGE: 25 - 135 p.s.i. (1.7 - 9.3 bar)

31 =
12 VAC
33 =
120 VAC
35 =
240 VAC
37 =
5 VDC
MODELS: H21XSA-XXX-X 38 =
24 VAC / 12 VDC
H24XSA-XXX-X (DUAL RATING)
39 = 24 VDC / 48 VAC
(DUAL RATING)
l 119380 NUT

l 116507 ARMATURE ASS’Y 116218-XX COIL

l 116506 FLANGE PLATE Y178-3 ROLL PIN l

Y325-8 “O” RING l
l 116495 BASE PLATE 118590 OVERRIDE PIN
Y195-65-C SCREW (4) l

l 116499 GASKET
115014 VALVE ASSEMBLY

Q 9025 DISC 9023 GASKET Q

115007 COVER Y109-428 NUT (2)

Q Y325-25 “O” RING (2) 9026 “O” RING (2) Q

9020 PISTON (2) Y325-28 “O” RING (2) Q

Q Y325-9 “O” RING (2) 9019 INSERT (2) Q

115015 BODY
Q 9021 PLUNGER ASS'Y (2)
Y195-74-C SCREW (3)

Q 9024 GASKET
SUB-BASE (SEE TABLE)

NOT SHOWN
116154 LABEL
Q PARTS INCLUDED IN REPAIR KIT NO. 7103. n Y195-68-C SCREW (2)
Q Y325-10 “O” RING
n INCLUDED IN 115014 VALVE ASSEMBLY.
l 116346 SCREW (2)
l PARTS INCLUDED IN REPAIR KIT NO. 116572. l 118126 PIPE PLUG

MODEL NO. SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)
H212SA-XXX-X 115022-1 SIDE 1/4 –––
H213SA-XXX-X 115022-2 SIDE 3/8 –––
H214SA-XXX-X 115008 SIDE 1/2 –––
H242SA-XXX-X 115029-1 BOTTOM 1/4 Y227-3
H243SA-XXX-X 115029-2 BOTTOM 3/8 Y227-4
6 OF 12 H Series Valves
 PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
4-WAY DOUBLE SOLENOID
PRESSURE RANGE: 25 - 135 p.s.i. (1.7 - 9.3 bar) MODELS: H21XSD-XXX-X
H24XSD-XXX-X

31 =
12 VAC
33 =
120 VAC
35 =
240 VAC
37 =
5 VDC
38 =
24 VAC / 12 VDC
l 119380 NUT (2) (DUAL RATING)
39 = 24 VDC / 48 VAC
(DUAL RATING)
l 116507 ARMATURE ASS'Y (2)
l 116506 FLANGE PLATE (2)
l Y178-3 ROLL PIN (2) 116218-XX COIL (2)
118590 OVERRIDE PIN (2)
Y325-8 “O” RING (2) l
l 116501-2 BASE PLATE
Y195-65-C SCREW (4) l

l 116505 GASKET 115014 VALVE ASSEMBLY

Q 9025 DISC 9023 GASKET Q

115007 COVER Y109-428 NUT (2)

Q Y325-25 “O” RING (2) 9026 “O” RING (2) Q

9020 PISTON (2) Y325-28 “O” RING (2) Q

Q Y325-9 “O” RING (2) 9019 INSERT (2) Q

115015 BODY
Q 9021 PLUNGER ASS'Y (2)
Y195-74-C SCREW (3)

Q 9024 GASKET
SUB-BASE (SEE TABLE)

NOT SHOWN
Q PARTS INCLUDED IN REPAIR KIT NO. 7103. 116154 LABEL
n Y195-68-C SCREW (2)
n INCLUDED IN 115014 VALVE ASSEMBLY.
l 116346 SCREW (4)
l PARTS INCLUDED IN REPAIR KIT NO. 116574. l 118126 PIPE PLUG

MODEL NO. SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)
H212SD-XXX-X 115022-1 SIDE 1/4 –––
H213SD-XXX-X 115022-2 SIDE 3/8 –––
H214SD-XXX-X 115008 SIDE 1/2 –––
H242SD-XXX-X 115029-1 BOTTOM 1/4 Y227-3
H243SD-XXX-X 115029-2 BOTTOM 3/8 Y227-4
H Series Valves 7 OF 12
 PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
4-WAY DOUBLE SOLENOID
PRESSURE RANGE: 25 - 135 p.s.i. (1.7 - 9.3 bar)

31 =
12 VAC
33 =
120 VAC
MODELS: H21XKD-XXX-X 35 =
240 VAC
H24XKD-XXX-X 37 =
5 VDC
38 =
24 VAC / 12 VDC
(DUAL RATING)
119380 NUT (2) 39 = 24 VDC / 48 VAC
(DUAL RATING)

116507 ARMATURE ASS'Y (2)

116506 FLANGE PLATE (2)
Y178-3 ROLL PIN (2) 116218-XX COIL (2)
118590 OVERRIDE PIN (2)
Y325-8 “O” RING (2)
116501-1 BASE PLATE
Y195-65-C SCREW (4)

116505 GASKET 115014 VALVE ASSEMBLY

Q 9025 DISC 9023 GASKET Q

115007 COVER Y109-428 NUT (2)

Q Y325-25 “O” RING (2) 9026 “O” RING (2) Q

9020 PISTON (2) Y325-28 “O” RING (2) Q

Q Y325-9 “O” RING (2) 9019 INSERT (2) Q

115015 BODY
Q 9021 PLUNGER ASS'Y (2)
Y195-74-C SCREW (3)

Q 9024 GASKET

SUB-BASE (SEE TABLE)

NOT SHOWN
116154 LABEL
n Y195-68-C SCREW (2)
116346 SCREW (4) Q PARTS INCLUDED IN REPAIR KIT NO. 7103.
118126 PIPE PLUG
n INCLUDED IN 115014 VALVE ASSEMBLY.

MODEL NO. SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)
H212KD-XXX-X 115022-1 SIDE 1/4 –––
H213KD-XXX-X 115022-2 SIDE 3/8 –––
H214KD-XXX-X 115008 SIDE 1/2 –––
H242KD-XXX-X 115029-1 BOTTOM 1/4 Y227-3
H243KD-XXX-X 115029-2 BOTTOM 3/8 Y227-4
8 OF 12 H Series Valves
 PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
3-WAY MANIFOLD ASSEMBLY

1A THRU 1E

2 3 4 5

“O” RING TO BLOCK OUTLET IN BASE INLET

OF VALVE, NO PORT IN MANIFOLD. 1/2 - 14 N.P.T.
6 “O” RING FOR SEALING BETWEEN
VALVE AND MANIFOLD PORTS. OUTLET
1/2 - 14 N.P.T.

NOTE: OUTLET ON VALVE MUST BE USED.

NO OUTLET PORT IN MANIFOLD.

ASSEMBLY NUMBER
9104-2 9104-3 9104-4 9104-5 9104-6
SYMBOL NO. DESCRIPTION PART NO. QUANTITY
1A TIE ROD ASSEMBLY 9129-2 2
1B TIE ROD ASSEMBLY 9129-3 2
1C TIE ROD ASSEMBLY 9129-4 2
1D TIE ROD ASSEMBLY 9129-5 2
1E TIE ROD ASSEMBLY 9129-6 2
2 END BLOCK 9130 1 1 1 1 1
3 “O” RING Y325-18 6 8 10 12 14
4 MANIFOLD BLOCK 9127 2 3 4 5 6
5 INLET BLOCK 9128 1 1 1 1 1
6 “O” RING Y325-18 6 9 12 15 18
SCREW (NOT SHOWN) Y154-57 4 6 8 10 12
LOCK WASHER (NOT SHOWN) Y14-10-C 4 6 8 10 12

H Series Valves 9 OF 12
 PARTS LIST
SERIES H POPPET VALVES
SUB-BASE MOUNTED
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)
4-WAY MANIFOLD ASSEMBLY

5A THRU 5E

1 2 3 4

INLET 1/2 - 14 N.P.T.

6
7 “O” RING FOR SEALING BETWEEN
OUTLET 1/2 - 14 N.P.T. VALVE AND MANIFOLD PORTS.

ASSEMBLY NUMBER
9007-2 9007-3 9007-4 9007-5 9007-6 9008-2 9008-3 9008-4 9008-5 9008-6
SYMBOL NO. DESCRIPTION PART NO. QUANTITY
1 INLET BLOCK 9028 1 1 1 1 1 1 1 1 1 1
2 “O” RING Y325-18 6 8 10 12 14 6 8 10 12 14
3 MANIFOLD BLOCK 9027 2 3 4 5 6 2 3 4 5 6
4 END BLOCK 9030 1 1 1 1 1 1 1 1 1 1
5A TIE ROD ASSEMBLY 9129-2 2 2
5B TIE ROD ASSEMBLY 9129-3 2 2
5C TIE ROD ASSEMBLY 9129-4 2 2
5D TIE ROD ASSEMBLY 9129-5 2 2
5E TIE ROD ASSEMBLY 9129-6 2 2
6 REDUCING BUSHING Y45-103-C 4 6 8 10 12
7 “O” RING Y325-18 8 12 16 20 24 8 12 16 20 24
SCREW (NOT SHOWN) Y99-43 4 6 8 10 12 4 6 8 10 12
LOCK WASHER (NOT SHOWN) Y14-416-C 4 6 8 10 12 4 6 8 10 12

10 OF 12 H Series Valves
H Series Valves 11 OF 12
 PN 119999Ć37

12 OF 12 H Series Valves