800kW Chiller

PHOTO PARTS
GUIDE

UNIT TYPE: 800kW Air-cooled Chiller

PLANT TYPE: YAXC

UNIT ID: AC-250D-R134a EME Spec

DOCUMENT LAST REVISED: Dec-15

400kW CHILLER AC-125D-134a EME PHOTO PARTS GUIDE SEP-15-RevB Page: 1 of 13

Contents
FOR WHOM IS THIS MANUAL INTENDED ....................................................................................... 3
GENERAL INFORMATION ............................................................................................................... 3
ABOUT THIS MANUAL: ............................................................................................................................................................... 3
ABOUT THE UNIT: ..................................................................................................................................................................... 3

IMPORTANT SAFETY ADVICE ......................................................................................................... 3

SAFETY SYMBOLS ON THE EQUIPMENT ......................................................................................... 4
IMPORTANT WARRANTY RELATED ................................................................................................ 4
GENERAL PRODUCT VIEW EXTERIOR: ............................................................................................ 5
REFRIGERATION LIQUID LINE PARTS .............................................................................................. 6
INTERIOR UNIT REFRIGERATION LINE PARTS.................................................................................. 7
COMPRESSOR PARTS AND SENSORS .............................................................................................. 8
EVAPORATOR & HYDRONIC ITEMS ................................................................................................ 9
ELECTRICAL PANEL FRONT & POWER INPUT ................................................................................ 10
ELECTRICAL PANEL 3PHASE SIDES ................................................................................................ 11
ELECTRICAL PANEL RELAYS + PLC + EVD CONTROL ....................................................................... 12
VARIOUS PARTS NOT VISIBLE ...................................................................................................... 13

400kW CHILLER AC-125D-134a EME PHOTO PARTS GUIDE SEP-15-RevB Page: 2 of 13

INTRODUCTION
This manual contains spare part related identification assistance.

The information in this manual is the property of AGGREKO, and may not be copied or handed to third
parties without written consent from AGGREKO. The information supplied is subject to interim
changes to the manual or the construction of the AC unit. AGGREKO is not responsible for any errors
in this manual.

For Whom Is This Manual Intended

The information in this manual is intended for the end user. To maintain the CHILLER unit in a responsible manner, the
end user must fully understand the danger, which may result from careless work on the CHILLER unit. In order to work
safely with a CHILLER unit he must fully understand its operation.

If problems should occur for which no solution can be found in this manual, please contact the nearest AGGREKO depot.

General Information
About this manual:
This manual contains assistance for identification of parts in the equipment to be used in conjunction with system
maintenance.

Cautions appear at the appropriate place in this instruction manual. Your personal safety and the proper operation
of this machine require that you follow them carefully. AGGREKO assumes no liability for installations or servicing
performed by unqualified personnel.

About the unit:

The unit is intended for chilling of water or specifically authorised glycol solutions and is not suitable for purposes
other than those specified. These units are assembled, pressure tested, dehydrated, charged and tested before
shipment. The unit must not be operated outside the design parameters specified. The information contained in this
manual applies to the unit designated.

Important safety advice

This equipment has electrical, high pressure, rotating, hot surfaces & sharp edge hazards associated with it. The diagnosis
and changing of spare parts should only be carried out by trained and accredited personnel as required by any local or
state regulations.

Danger – These instructions must be followed otherwise the dangers can lead to serious injury or death

Caution / Warning – These instructions must be followed; failure to do so can lead to personal injury /
damage to the equipment / failure of the equipment.

400kW CHILLER AC-125D-134a EME PHOTO PARTS GUIDE SEP-15-RevB Page: 3 of 13

SAFETY SYMBOLS ON THE EQUIPMENT

Danger: This machine may start automatically without prior warning.

Warning: Rotating Parts

Warning: Hot surface

Danger Isolate all electrical sources of supply before opening or removing the
cover, as lethal voltages may exist

Danger – This equipment operates on high voltage, parts should only be examined and replaced when the
system power is isolated. The refrigerant system is under high pressure, many parts can only be changed
when the system gas and pressure is removed. Never attempt to change parts in the refrigeration system
whilst pressure remains in the system. The equipment should only be worked on by suitably trained and
qualified personnel.

Caution / Warning – This equipment is hot when in operation, before changing parts the system should
be allowed to cool. This equipment contains sharp edges and care must be take whilst changing parts to
avoid injury.

Important warranty related

We reserve the right to void warranty if components are changed to non-original parts. Non original parts may operate
differently to the original as supplied parts.

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PHOTO SPARE PARTS

GENERAL PRODUCT VIEW EXTERIOR:

1
2

No Denomination Description Model Qty Brand

1 ESTOP E.STOP CE4T-10R-01 1 ABB
Refrigerant High Pressure 2 REFCO
2 HP gauge 0-30KG REFCO -3~500psi MR-305
Gauge
Refrigerant Low Pressure 2 REFCO
3 LP gauge 0-16KG REFCO -30~230psi MR-205
Gauge
4 Fan 1…Fan10 EC Axial fan W3G800GV01-01/F01 10 EBM

Fan deck LP gauge 0-16bar HP gauge 0-30bar

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 REFRIGERATION LIQUID LINE PARTS

14

10 11 12 13
4
No Denomination Description Model Qty Brand
5 Liquid stop valve Liquid ball valve Φ1-5/8'' 2 SANRONG
6 Liquid stop valve Liquid ball valve Φ1-5/8'' 2 SANRONG
7 Sight glass Sight glass AMI-IT11, Φ7/8'' 2 EMERSON
8 TXV Economizer Expansion valve(ECO) TGEN17, Φ7/8*1-3/8,R134a 2 Danfoss
Economizer brazed V80*90 2
9 Plate ECO HX
plate heat exchanger SWEP
10 Solenoid valve Solenoid valve(ECO) EVR20, Φ7/8'', with winding 2 Danfoss
11 Sight glass Sight glass(ECO) AMI-IT11, Φ1-3/8'' 2 EMERSON
12 EXV Expansion valve E6V 2 Carel

EXV cable Ex-valve connect cable E2VCABS600,6M,IP67 2 Carel

13 Post valve Ball valve Φ1/4'' 2 SKY

14 Filter drier Filter drier with charge valve STAS-19217 T, Φ2-1/8'' 2 EMERSON

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INTERIOR UNIT REFRIGERATION LINE PARTS

19

20

15

16 21

17

18

22

No Denomination Description Model Qty Brand

Refrigerant safety 3060/45C170 4
Refrigerant pressure relief
15 pressure relief valve( low
valve
pressure) Castel
16 Relief valve dual valve Relief valve dual valve 3032/44 2
Castel
Auto purge valve Φ1/2''(inner thread)(Art,19015 1
17 Auto purge valve
CE0035) CANTAI
18 Hydronic hand valve Water purge valve Φ1/2'' 1
Guangzhou
Condenser coils LH/LM 4AC5/12S-47.5X216.54EA-LH 1
(Facing header) RH/RM 4AC5/12S-47.5X216.54EA-LM 1
19 Condenser coil Cold Magic
4AC5/12S-47.5X216.54EA-RH 1
4AC5/12S-47.5X216.54EA-RM 1
Refrigerant pressure Refrigerant safety 4 Castel
20 relief valve pressure 3060/45C275
Relief valve(high pressure)
21 Relief valve dual valve Relief valve dual valve 3032/44 2
Castel
22 Water valve Water valve Φ1/2'' 1 Guangzhou
NTC sensor NTC030WP00,3M,-50-105℃, 1
23 Ambient temp. sensor Carel
IP67
Note: Item 23 is difficult to view, it is the ambient temp. sensor.

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COMPRESSOR PARTS AND SENSORS

Note: Some common replacement parts for the compressor are listed however the complete compressor spare list is not
included in this manual. For detailed parts list of the compressor please request the relevant brochure from us.

24 25

31

26 27 28 29 30 32

20+ 20+ Comp1/Comp2

Comp1/Comp2 Screw compressor
Screw compressor CSH9563-210Y-40D
CSH9563-210Y-40D 2
No Denomination Description Model Qty Brand
24 Acoustic enclosure Acoustic enclosure 822.5H*702W 2 Cold magic
2 Cold magic
25 Acoustic enclosure Acoustic enclosure 822.5H*702W
Danfoss
26 Comp HP fault switch High pressure switch KP7S,8-32bar,1/4 in flare 2

27 Drum heater(option) Silicon compressor heater 220VAC/1PH/50-60HZ,0.3kW 2 -

28 Oil heater 300W,230V 34321802 2 Bitzer
29 Oil level switch 220V 220VAC/1PH/50-60HZ,0.3KW 2 -
30 Oil temp. sensor Bitzer
Oil temp. sensor PT1000
230V,50/60Hz 34331301 4
31 Valve(loading unloading)
Bitzer
Bitzer
32 Comp1/Comp2 Screw compressor CSH9563-210Y-40D 2

33 Brass 1/4” tee Brass 1/4” tee 1/4Schr*1/4Schr *1/4FSAE 4 Sky

Carel
Comp. High Pressure
34 Pressure sensor SPKT0031C0 2
sensor
Note: Item33/34 are difficult to view, they are the Brass 1/4” tee / Comp. High Pressure sensor .

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EVAPORATOR & HYDRONIC ITEMS

`
33 34 35 36 37 38 39 40 41 42

No Denomination Description Model Qty Brand

33 Evaporator Evaporator LSE 906/2,DX S/11,BT/S,CE 1 ONDA
34 Butterfly valve Manual water butterfly Φ6'' 1 Guangzhou
valve
Water flow switch FS80-1,1” 1
35 Hydronic flow switch
Johnson
36 4”camlock connection 4”camlock connection Φ4'' 1 Guangzhou
Stainless steel temperature -20-40℃, Φ80,1/2”outer thread 2
37 Hydronic temperature gauge Guangzhou
2 way hand valve Φ1/4'' 1
38 2 way hand valve
Guangzhou
Hydronic pressure Stainless steel water Guangzhou
39 0-1Mpa, Φ63, 1/4”outer thread 1
gauge pressure gauge
40 Butterfly valve Manual water butterfly Φ6'' 1 Guangzhou
valve
Stainless steel temperature -20-40℃, Φ80,1/2”outer thread 2
41 Hydronic temperature gauge Guangzhou
42 4”camlock connection 4”camlock connection Φ4'' 1 Guangzhou
Water inlet/outlet NTC sensor NTC030WP00,3M,-50-105℃, IP67 2
43 Carel
temp. sensor
Note: Item 43 water inlet/outlet temp. sensor – Not visible.

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ELECTRICAL PANEL FRONT & POWER INPUT

44

45

46

47 49G 49R
G
48 50G 50R

51

52

53 54 55 56

No Denomination Description Model Qty Brand

WM1296AV53DX,380-
44 Power meter Power meter 1 Carlo Gavazzi
660V,230VAC,50/60Hz
45 Hour meter Hour meter QJT5 230V 50HZ, 0-99999H59Min 2 Taiyang
Display PGD1000F00 Carel
46 Display 1
Display cable S90CONN000
47 Green indicator Indicator(green) CL-523G 1 ABB
48 SS1 Select switch C2SS1-10B-20 2 ABB
49G Green indicator Indicator(green) CL-523G 1 ABB
49R Red indicator Indicator(red) CL-523R 1 ABB

50G Green button Button(green) CP1-11G-10 1 ABB

50R Red button Button(red) CP1-11R-01 1 ABB
51 Handle Main isolator handle - 1 -
52 Power in sock Power in sock - 1 -
53 Power outlet pump Plug socket Bals,134,63A,3P+E,380/415v,50/60Hz 1 Bals
Aux power input Plug socket 1 Bals
54 Bals,27253,16A,2P+E, Male
220v
55 Main power bus bar Main power bus bar CE-2 bus bar 3 Cold Magic
56 QS1 Isolator OT800E03P 1 ABB

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ELECTRICAL PANEL 3PHASE SIDES
58 59 62 63 68 69 70 71

57

60 61 64 65 66 67 72 73 74 75

No Denomination Description Model Qty Brand

57 Earth plate Earth plate W0-01754 3P/560A，120~300mm² 1 WOHNER
58 QM1 Isolator T5N400,TMA400/2000-4000,FF,3P 1 ABB
59 QM2 Isolator T5N400,TMA400/2000-4000,FF,3P 1 ABB
60 CT4 Current transducer A82-20,250 1 RENMIN
61 CT5 Current transducer A82-20,250 1 RENMIN
Star-delta starting Star-delta starting resistor 1 Jitai
62 resistor 3*320W-3*0R42

63 Star-delta starting Star-delta starting resistor 3*320W-3*0R42 1 Jitai

resistor
Contactor AX260-30-11- 1 ABB
64 KM1
80,265A,220~230VAC,50Hz
AX260-30-11-
65 KM2 Contactor 1 ABB
80,265A,220~230VAC,50Hz
AX185-30-11-
66 KM3 Contactor 1 ABB
80,185A,220~230VAC,50Hz
67 KM17 Contactor AX95-30-11-80,96A,220~230VAC,50Hz 1 ABB
Leakage circuit Leakage circuit breaker
68 DDA203AC-63/0.03,63A 1 ABB
breaker
69 QF7/QF9 MCB S203M-D63,63A,3P,10KA 2 ABB
QF8 MCB S202-D16,2P,16A 2 ABB

JBK-250,2500VAC,380/460V
70 TRAN1 Transformer single phase input 2 Jiuchuan
,output:220VAC,50/60Hz,CE certified

71 Control panel fan Panel cooling fan SJ1238HA2BAL 1 Cold magic

Contactor AX260-30-11- 1 ABB
72 KM4
80,265A,220~230VAC,50Hz
Contactor AX260-30-11- 1 ABB
73 KM5
80,265A,220~230VAC,50Hz
AX185-30-11-
74 KM6 Contactor 1 ABB
80,185A,220~230VAC,50Hz
75 KM18 Contactor AX95-30-11-80,96A,220~230VAC,50Hz 1 ABB
Caution before ordering parts please check exactly the actual part.

400kW CHILLER AC-125D-134a EME PHOTO PARTS GUIDE SEP-15-RevB Page: 11 of 13

 ELECTRICAL PANEL RELAYS + PLC + EVD control
84 85 86 89 90

76 80
91

77 92
82
88
78
81
87

83 93
79

No Denomination Description Model Qty Brand

76 Terminal Terminal strip LK207 125A 1 Linkwell
77 QF1 MCB S203-D2,2A,3P 1 ABB
QF2 MCB S202-D20,2P,20A 1 ABB
QF3 MCB S201-D10,1P,10A 1 ABB
QF4/QF6 MCB S201-D6,6A,1P 2 ABB
QF5 MCB S201-D2,1P,2A 1 ABB
Phase monitor Carlo
78 Phase monitor DPA51CM44 1 gavazzi
Contactor AX18-30-10- 10 ABB
79 KM7…KM16
80,18A,220~230VAC,50Hz
80/81 QM3…QM12 Motor starter MS116-6.3A,4-6.3A 10 ABB
Motor starter aux contactor HK1-11, 24DVC/230VAC 10 ABB
82 Crouzet controller CB12 2 Crouzet
83 Terminal strip BA111TP-TK1681-2 1 Linkwell
JBK5-63VA,240VAC
84 TRAN2/TRAN3 Transformer Input,output:24VAC,63AV,50/60Hz, 2 Jiuchuan
CE certified
85 EVD Ultrcap module EVD0000UC0 1 Carel
86 Expansion valve driver EVD0000E10-pLAN 1 Carel
KA1/KA2/KA5/KA6/KA7/K
87 control relay CR-M230AC4 8 ABB
A8/KA11/KA12
KA3/KA4/ KA9/KA10 Power relay CR-M230AC2 4 ABB
91 KA13 power relay CR-M230AC2 1 ABB
88 PCO3 controller PCO3000AL0 1 Carel
ABL2REM24045H,100-
89 Inverter DC inverter 1 Schneider
240Vinput ,24VDC ouput,100W
Timer relay CT-ERE,0.1-10S,24V,AC/DC,220- 1 ABB
90 KT1
240VAC,1C/O
92 PCO3 expansion board PCOE004850 1 Carel
93 Terminal strip BA111TP-TK1681-2 1 Linkwell

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VARIOUS PARTS NOT VISIBLE
No Denomination Description Model Qty Brand

90 Silicon Evaporator Heater 0.11KW L1600 2 FoShanTaiJu

NTC sensor for condenser air inlet 1 Carel
temperature NTC030WP00， -50-105℃
92
NTC sensor for chilled water inlet 2 Carel
and outlet temperature NTC030WP00， -50-105℃
93
NTC sensor for high pressure side 2 Carel
NTC030HT00， -50-120℃
94 temperature
NTC sensor for low pressure side
NTC030WP00， -50-105℃ 2 Carel
temperature
95

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