This document outlines the non-destructive testing (NDT) quality assurance process at MF Group of Industries. NDT tests like ultrasonic, magnetic particle, and radiographic testing are conducted according to customer requirements to ensure product quality. Potential failure modes include undetected defects that could lead to rejected materials, reworks, or deviations from the customer. Current process controls involve work instructions, training programs, technology sheets, production logs, and audits to prevent failures from uncalibrated equipment, defective materials, or unskilled workers. The risk priority number for the NDT process is 80, below the threshold that would require a mitigation action plan.
This document outlines the non-destructive testing (NDT) quality assurance process at MF Group of Industries. NDT tests like ultrasonic, magnetic particle, and radiographic testing are conducted according to customer requirements to ensure product quality. Potential failure modes include undetected defects that could lead to rejected materials, reworks, or deviations from the customer. Current process controls involve work instructions, training programs, technology sheets, production logs, and audits to prevent failures from uncalibrated equipment, defective materials, or unskilled workers. The risk priority number for the NDT process is 80, below the threshold that would require a mitigation action plan.
This document outlines the non-destructive testing (NDT) quality assurance process at MF Group of Industries. NDT tests like ultrasonic, magnetic particle, and radiographic testing are conducted according to customer requirements to ensure product quality. Potential failure modes include undetected defects that could lead to rejected materials, reworks, or deviations from the customer. Current process controls involve work instructions, training programs, technology sheets, production logs, and audits to prevent failures from uncalibrated equipment, defective materials, or unskilled workers. The risk priority number for the NDT process is 80, below the threshold that would require a mitigation action plan.
This document outlines the non-destructive testing (NDT) quality assurance process at MF Group of Industries. NDT tests like ultrasonic, magnetic particle, and radiographic testing are conducted according to customer requirements to ensure product quality. Potential failure modes include undetected defects that could lead to rejected materials, reworks, or deviations from the customer. Current process controls involve work instructions, training programs, technology sheets, production logs, and audits to prevent failures from uncalibrated equipment, defective materials, or unskilled workers. The risk priority number for the NDT process is 80, below the threshold that would require a mitigation action plan.
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MF GROUP OF INDUTRIES
RISK MANAGEMENT-CORE PROCESS –QUALITY ASSURANCE
SUB PORCESS-NON DESTRUCTIVE TEST RESPONISBILTY:PROCESS OWNER Process Name NDT test(UT/MPT/PMI/DPT)
Requirement NDT is done as per the customer requirement for
assuring the quality of the product Potential Failure Mode Defect is not detected while doing the NDT inspection may reach to the customer Potential Effects of Failure 1. Material may reject, rework or take the deviation from the customer.
Potential Causes of Failure 1. NDT machine is not working or calibrated
2.Input material is having the defect 3. Unskilled work man.
Current Process Control Prevention 1.Work instruction.
2.Procedure/Process 3.Training is provided as per the training calendar. 4.Technology sheet
Current Process Control Detection 1.Production Log book
2.Training sheet 3.During Audits and daily reviews 4.Inspection report R.P.N(Risk Priority Number)<=100 S= 8 O= 2 D=5 R.P.N=80 R.P.N=Occurrence*Severity*Detection Mitigation action Plan: if R.P.N is greater than 100 or severity rating is greater than 8 Responsibility for implementation of mitigation plan Monitoring and effectiveness PREPARED BY APPROVED BY CONTROLLED BY