Predicting Tractor Fuel Consumption: September 2004
Predicting Tractor Fuel Consumption: September 2004
Predicting Tractor Fuel Consumption: September 2004
net/publication/237714112
CITATIONS READS
98 1,470
3 authors, including:
Some of the authors of this publication are also working on these related projects:
All content following this page was uploaded by Robert D Grisso on 29 July 2014.
∗ Virginia Tech
† University of Nebraska - Lincoln, [email protected]
‡ Virginia Tech
ABSTRACT. Reports from the Nebraska Tractor Test Laboratory (NTTL) show improved fuel efficiency during the past 20 years.
A 4.8% decrease in average annual specific volumetric fuel consumption for the data used in theASAE Standards was shown.
Using fuel consumption and power data from the NTTL reports, new equations for fuel consumption were established that
predict fuel consumption for diesel engines during full and partial loads and under conditions when engine speeds are reduced
from full throttle.
Keywords. Fuel consumption, Machinery management, Tractors, Standardized tests.
T
he primary purpose of agricultural tractors, espe- estimates from reduced engine speed operations were
cially those in the middle to high power range, is to developed.
perform drawbar work (Zoz and Grisso, 2003). The
value of a tractor is measured by the amount of
work accomplished relative to the cost incurred in getting the
work done. Drawbar power is defined by pull (or draft) and
TERMINOLOGY
Manufacturers specify the power output from several
travel speed. Therefore, the ideal tractor converts all the ener-
gy from fuel into useful work at the drawbar. sources [power take−off (PTO), drawbar, or hydraulic
outlets]. Each tractor model has a rated power that has been
Efficient operation of farm tractors includes: (1) maximiz-
measured at the rated engine speed. Typically this power is
ing the fuel efficiency of the engine and mechanical
measured at the PTO and is referred to in the remainder of this
efficiency of the drive train, (2) maximizing tractive
article as rated PTO power. For most current tractors, the
advantage of the traction devices, and (3) selecting an
rated power will not be the maximum power. With new
optimum travel speed for a given tractor−implement system.
engine designs, operating engine speeds, other than rated
This article focuses on fuel efficiency.
speed, produce more power. Standardized tractor test codes
According to Siemens and Bowers (1999), “depending on
specify power and fuel consumption measurements at rated
the type of fuel and the amount of time a tractor or machine
engine speed, standard PTO speed (either 540 or 1000 rpm),
is used, fuel and lubricant costs will usually represent at least
and at engine speed and load conditions that produce
16 percent to over 45 percent of the total machine costs…”
maximum PTO power.
Most cropping and machinery budgets developed by state
Nebraska Tractor Test Laboratory (NTTL) has a long
Extension specialists and others contain estimates from the
history of testing tractors and disseminating power and fuel
ASAE Standards (2002a; 2002b). Recently, several managers
consumption data. During standardized tests, the power is
of these budgets questioned whether the fuel estimates were
calculated and the corresponding fuel consumption is
reflective of the new engine designs. This article reviews
measured. The power at the PTO is calculated from the torque
tractor test data over the past 20 years and examines the
and the PTO speed. Drawbar power is calculated from the
accuracy of the ASAE Standards for predicting fuel consump-
drawbar pull (or draft) and forward speed of the tractor.
tion. New equations and the inclusion of fuel consumption
Fuel consumption is measured by the amount of fuel used
during a specific time period. The most common measure of
the energy efficiency of a tractor is referred to here as specific
Article was submitted for review in June 2003; approved for volumetric fuel consumption (SVFC), which is given in units
publication by the Power & Machinery Division of ASAE in March 2004.
Presented at the 2003 ASAE Annual Meeting as Paper No. 031107 . of L/kWSh (gal/hpSh). SVFC is generally not affected by the
A contribution of the University of Nebraska Agricultural Research engine size and can be used to compare energy efficiencies
Division, Lincoln, Nebraska, Journal Series No. 14185. Mention of trade of tractors having different sizes and under different operat-
and company names are for the reader and do not infer endorsement or ing conditions. SVFC for diesel engines typically range from
preferential treatment of the products by Virginia Tech or University of
0.244 to 0.57 L/kWSh (0.0476 to 0.111 gal/hpSh). For ease of
Nebraska, Lincoln.
The authors are Robert “Bobby” Grisso, ASAE Member Engineer, computation, the reciprocal of SVFC is often used and is
Professor, Department of Biological Systems Engineering, Virginia Tech, called specific volumetric fuel efficiency (SVFE) with units
Blacksburg, Virginia; Michael F. Kocher, ASAE Member Engineer, of kWSh/L (hpSh/gal) with corresponding ranges from 2.36
Associate Professor, University of Nebraska, Lincoln, Department of to 4.1 kWSh/L (12 to 21 hpSh/gal). The NTTL reports the
Biological Systems Engineering, Lincoln, Nebraska; and David H.
Vaughan, ASAE Member Engineer, Professor,Department of Biological SVFE for drawbar load tests, rated PTO speed and varying
Systems Engineering, Virginia Tech, Blacksburg, Virginia. Corresponding PTO power tests. Figure 1 shows an example NTTL Report
author: Robert “Bobby” Grisso, 200 Seitz Hall (0303), Biological Systems and the SVFE for these test are shown under the columns
Engineering, Virginia Tech, Blacksburg, VA 24061; phone: labeled with units of “hpSh/gal (kWSh/L).”
540−231−6538; fax: 540−231−3199; e−mail: [email protected].
CURRENT ASAE STANDARDS operation such as plowing, the fuel requirement should be
The fuel consumption estimates used in cropping and based on the actual power required.”
machinery budgets are based on the average annual fuel “6.3.2.1.1. Average annual fuel consumption for a specific
consumption from Agricultural Machinery Management make and model tractor can be approximated from the
engineering practice (ASAE Standards, 2002a). According to Nebraska Tractor Test Data. Average gasoline consumption
the respective sections 6.3.2.1, 6.3.2.1.1, and 6.3.2.1.2 of the over a whole year can be estimated by the following formula:
ASAE EP496.2, fuel consumed over the year for a tractor is Qavg = 0.305 × Ppto (SI) (1)
characterized by the following definitions and equations:
“6.3.2.1. Average fuel consumption for tractors. Annual where
average fuel requirements for tractors may be used in Qavg = average gasoline consumption, L/h;
calculating overall machinery costs for a particular enter- Ppto = maximum PTO power, kW;
prise. However, in determining the cost for a particular or
Qavg = 0.06 × Ppto (English) (2)
0.25
1.2
ASAE D497.4
1 2.64 X + 3.91 − 0.203 SQRT(738 X + 173) 0.2
( 0.52 X + 0.77 − 0.04 SQRT(738 X + 173) )
SVFC (gal/hp−hr)
0.8
SVFC (L/kW−h)
0.15
0.6
0.1
0.4
0.05
0.2
0 0
0 0.2 0.4 0.6 0.8 1 1.2
X − Ratio of Equivalent PTO Power to Rated PTO Power
ASAE D497.4 NTTL Data NTTL+ 15%
Figure 2. Comparison of the specific volumetric fuel consumption (SVFC) predicted by equations 8 and 9 (from ASAE D497.4) and the averages from
the varying PTO power at each load level. A curve is shown of the averages, which is increased by 15% to account for field losses.
0.40 0.08
y = 0.220X + 0.096 (SI)
0.35
y = 0.0434x + 0.019 (English) 0.07
Fuel Use (gal/Rated PTO hp−h)
Fuel Use (L/Rated PTO kW−h)
R2 = 0.9982
0.30 0.06
0.25 0.05
0.20 0.04
0.15 0.03
0.10 0.02
0.05 0.01
0.00 0.00
0.00 0.20 0.40 0.60 0.80 1.00 1.20
X − Ratio of Equivalent PTO Power to Rated PTO Power
Figure 3. Predicted fuel use based on rated PTO power. Data shown are averaged for all tractors at each power level for the varying PTO power tests.
The dashed lines are the maximum and minimum for each load level and the bars surrounding the averages (circle) show one standard deviation above
and below the mean.
80
20
70 y = 1.0004x
R2 = 0.9951
60 16
50
12
40
30 8
20
4
10
0 0
0 10 20 30 40 50 60 70 80
Fuel Consumption PTO (L/h)
Figure 4. Fuel consumption at rated engine speed for PTO and drawbar power tests at full load.
19
3.75
15
2.75
13
2.25
11
1.75 9
1.75 2.25 2.75 3.25 3.75
SVFE PTO (kW−h/L)
Figure 5. Specific volumetric fuel efficiency (SVFE) related at rated engine speed for the PTO and drawbar power tests at full load (The solid line is
an 1:1 relationship and the dash line is the linear regression.).
15
2.88
13
2.38
11
50% Drawbar Load 75% Drawbar Load
y = 1.2144x y = 1.1305x
1.88 R2 = 0.4894 R2 = 0.7052
9
1.38 7
1.38 1.88 2.38 2.88 3.38 3.88
SVFE − Full Throttle (kW−h/L)
50% Load 75% Load 1:1 Linear (50% Load) Linear (75% Load)
Figure 6. Specific volumetric fuel efficiency (SVFE) at full and reduced engine speeds for 50% and 75% drawbar load tests.
20
15
10
0
0 5 10 15 20 25 30 35 40 45 50
Reduction in Engine Speed (%)
50% Drawbar 75% Drawbar 1:1 Linear (50% Drawbar) Linear (75% Drawbar)
Figure 7. The relationship between the decrease of specific fuel consumption (SVFC) and reduction of engine speed during the 50% and 75% drawbar
load tests.
80
70
60 16
50
12
40
30 8
20
4
10
0 0
0 10 20 30 40 50 60 70 80
Actual Fuel Consumption (L/h)
100% Load Full Thottle 85% Load Full Throttle 65% Load Full Throttle
45% Load Full Throttle 20% Load Full Throttle 0% Load Full Throttle
100% Load Full Throttle 85% Load Full Throttle 65% Load Full Throttle
45% Load Full Throttle 20% Load Full Throttle 0% Load Full Throttle
100% Load DB 50% DB Load Full Throttle 50% DB Load Reduced Throttle
75% DB Load Full Throttle 75% DB Load Reduced Throttle 1:1
Figure 8. Comparison of actual and predicted fuel consumption for all the varying PTO and drawbar power tests. The fuel consumption was predicted
with equations 19 and 20 (8140 comparisons, Pearson correlation coefficient = 0.989).
40
10
30
20 5
10
0 0
0 0.2 0.4 0.6 0.8 1 1.2
X − Ratio of Equivalent PTO Power to Rated PTO Power
Figure 9. Fuel consumption as predicted by equations 12 and 13 (from ASAE D497.4) and by equations 16 and 17 at different equivalent and rated PTO
power levels. The fuel consumption values predicted by equations 16 and 17 shown above reflect a 15% increase as suggested by the ASAE D497.4
(which is also incorporated into equations 12 and 13).