Summary using Sacrificial anode

Direct Material $ 127,683 (include consumable)

Installation
Installation Work $ 8,199 (include price equipment or tools)
MP for Installation $ 2,611 (include in-direct cost)

Total Estimated $ 138,492

Total direct MP yang diperlukan

1. Engineer 1 person
2. Technician 1 person
3. Others (helper) is no needed, because usually it will be subcontracted to others party, its price was explaned at installatio

Note :
Hal-hal yang perlu diperjelas di specification :
1. Coating breakdown harus di tentukan berdasarkan standard atau berdasarkan kemauan Clients
2. Berat anode harus di sebutkan batas maximum per unit anode
3. current density harus disebutkan, berdasarkan standard atau client recommendation
4. soil resistivity harus di sebutkan pula atau harus di estimated by client.
5. ulitization factor & safety factor harus disebutkan juga (according to clients)
6.Life design harus sama (spec requirement)

Ke enam hal diatas harus muncul di specification shg pemilihan pemenang akan apple to apple.
price was explaned at installation work
 Cathodic Protection for Fire Water
Date : November 10, 2010 ( π )( d )( l )( Cb )( Cd )
I=
Project : Cathodic Protection for Fire Water 1000
Client : PERTAMINA
Type of system : Sacrificial Anode/Galvanized anode ( I )( L )( 8760)( Sf )
Object to be Protected : Various Diameter Underground Fire Water W=
Standards : DNV RP B401 & NACE RP 0169-92 ( e )( u )
Anode Type : Magnesium High Potential
Coating Breakdown (CB) : ( According To DNV RP B401) ρ 8L
CB Average :
Design Life :
Electrochemical eff.(e) :
10 % (assumed, usually stated at Owner specification)
20 years
1230 Amp-hr/kg
Ra=
2 πL
ln
Da
−1 ( )
Utilization factor (u) : 95 % Ec − E a
CP Current Density (Cd) : 20 mA/m2 Ia=
Safety Factor : 25 % Ra
Anode Weight : 10.9 kg (anode weight has varioust size)
Anode Length : 34.3 cm
Anode Height (H) : 7.6 cm
Anode Mean Width : 7.6 cm
Anode Diameter : 7.60 cm
Anode spacing : -m
Open Pot. Anode : -1.75 Volt
Protective Pot. : -0.850 Volt
Soil Resistivity. : 2000.0 Ohm-cm (Assumed, usually measured or stated at Owner specification)

NOMINAL PIPE OUTSIDE PIPE SURFACE CURRENT MINIMUM MINIMUM SOIL Ra Ia ANODE ANODE
No. LOCATIONS SIZE DIAMETER LENGTH AREA DEMAND ANODE ANODE RESISTIVITY BY N * la CHECKN * ca It * 8760 CHECK PROPOSED
(inch) (inch) (m) (m) (m2) (Amp) WEIGHT QTY Ohm-cm Ohm Amp CURRENT
1 Jetty platform 31.2 31.2 0.792 2688 6,692.18 13.3844 2,508.49 231 2000 24.00 0.04 357 13.3861 OK ### 2,344,938.98 OK 357
2 Vertical Fender Fram 31.2 31.2 0.792 360 896.27 1.7925 335.96 31 2000 24.00 0.04 48 1.7998 OK ### 314,054.33 OK 48
3 Horizontal Fender Fr 31.2 31.2 0.792 540 1,344.41 2.6888 503.94 47 2000 24.00 0.04 72 2.6997 OK ### 471,081.49 OK 72
4 Divider beam 31.2 31.2 0.792 96 239.01 0.4780 89.59 9 2000 24.00 0.04 13 0.4874 OK ### 83,747.82 OK 13

TOTAL 231 TOTAL 357 TOTAL 357

 BILL OF MATERIAL

No Quantity Unit Specification Unit Price Total price Remarks

(USD) (USD)
High potential Magnesium anode,XXX type, gross weight 10,9 kg, prepacked
1 357 ea with backfill, c/w 3 meters lead wire 12 AWG or 4mm. $ 350.00 $ 124,950.00

Test Point: 3” galvanized steel , three terminals c/w cup , pad lock , yellow
2 6 ea painted $ 150.00 $ 900.00
Assumed
Header Cable: single core, stranded copper conductor,8 AWG or 10 mm2,
3 150 m XLPE/ PVC insulation $ 10.00 $ 1,500.00

4 1 ea Thermoweld mold / welders M100 $ 30.00 $ 30.00

5 12 ea Thermoweld Weld metal #15 $ 2.00 $ 24.00
6 12 ea Weld sealer Royston handicap $ 5.00 $ 60.00
7 35 ea Splitbolt Connector $ 1.50 $ 52.50
8 4 ea Rubber Tape $ 15.00 $ 60.00
9 4 ea Vinyl tape $ 20.00 $ 80.00
10 1 gallon Primary Coating Polyken 1027 $ 20.00 $ 20.00
11 12 ea Cable Lug M6-8 $ 0.50 $ 6.00
12 12 ea Cable Lug M6-12 $ 0.50 $ 6.00
Total $ 127,682.50

Max Est. $ 127,682.50

Cable Explanation
Test Point 6 ea
 INSTALLATION CO
PROJECT : Cathodic Protection for Fire Water
ACTIVITY : Installation

No. Description
1 Mobilisasi dan demobilisasi (include rent car, driver, gasoline, meal, loundry for 30 days)
2 Work Preparation
3 Pekerjaan pemasangan manesium anode
Penggalian lubang anode, 40cm dia x 3m dalam dan pemasangan anode
Penggalian kabel header anode, 40cm lebar x 80cm dalam
Pemasangan kabel header anode dan ditutup kembali termasuk cable tile dan pasir
4 Pekerjaan pemasangan test station
Pembuatan concrete block 400x400x500cm untuk test station dan pemasangannya
5 Pekerjaan pemasangan/assembling magnesium anode

USD = 8800 IDR

INSTALLATION COST

Qty Unit Price Total

1 lot 5,000,000.00 5,000,000.00
1 lot 1,000,000.00 1,000,000.00

6 ea 400,000.00 4,800,000.00
60 m 70,000.00 4,200,000.00
60 m 25,000.00 1,500,000.00

6 ea 350,000.00 2,100,000.00
357 ea 150,000.00 53,550,000.00

72,150,000.00
8,198.86
 MANPOWER COST CALCULATION
PROJECT : Cathodic Protection for FireWater
ACTIVITY : Installation MP

1 Specialist/ Project Manager

Airfare = Man x Trip x Rp = Rp -
Airport tax = Man x Trip x Rp = Rp -
Taxi Jakarta - Cengkareng = Man x Trip x Rp = Rp -
Taxi work site - nearest city = Man x Trip x Rp = Rp -
Sub Total Rp -

2 Manpower
Airfare = 2 Man x 1 Trip x Rp 1,800,000 = Rp 3,600,000.00
Airport tax = 2 Man x 1 Trip x Rp 60,000 = Rp 120,000.00
Taxi Jakarta - Cengkareng = 2 Man x 1 Trip x Rp 700,000 = Rp 1,400,000.00
Taxi work site - nearest city = Man x Trip x Rp = Rp -
Sub Total Rp 5,120,000.00

3 Operating Transport
Car (Monthly) = Unit x Month x Rp 14,000,000 = Rp -
Car (Daily) = 1 Unit x 9 Days x Rp 800,000 = Rp 7,200,000.00
Fuel (Daily) = 30 Liter x 9 Days x Rp 8,000 = Rp 2,160,000.00
Sub Total Rp 9,360,000.00

4 Accomodation
Specialist (NACE) @ Jkt = Man x Day x Rp 800,000 = Rp -
Specialist (NACE) @ site = Man x Day x Rp 600,000 = Rp -
Sr Engineer (NACE) = Man x Day x Rp 600,000 = Rp -
Sr Engineer = Man x Day x Rp 500,000 = Rp -
Jr Engineer = 1 Man x 9 Day x Rp 400,000 = Rp 3,600,000.00
Technician = 1 Man x 9 Day x Rp 300,000 = Rp 2,700,000.00
Sub Total Rp 6,300,000.00
 5 Meal Allowance
Specialist (NACE) = Man x Day x Rp 150,000 = Rp -
Sr Engineer (NACE) = Man x Day x Rp 60,000 = Rp -
Sr Engineer = Man x Day x Rp 60,000 = Rp -
Jr Engineer = 1 Man x 9 Day x Rp 60,000 = Rp 540,000.00
Technician = 1 Man x 9 Day x Rp 60,000 = Rp 540,000.00
Sub Total Rp 1,080,000.00

6 Field Allowance
Specialist (NACE) = Man x Day x Rp 250,000 = Rp -
Sr Engineer (NACE) = Man x Day x Rp 160,000 = Rp -
Sr Engineer = Man x Day x Rp 140,000 = Rp -
Jr Engineer = 1 Man x 9 Day x Rp 120,000 = Rp 1,080,000.00
Technician = 1 Man x 9 Day x Rp 100,000 = Rp 900,000.00
Sub Total Rp 1,980,000.00

7 Communication Allowance
Specialist (NACE) = Man x Day x Rp = Rp -
Sr Engineer (NACE) = Man x Day x Rp = Rp -
Sr Engineer = Man x Day x Rp = Rp -
Jr Engineer = 1 Man x 9 Day x Rp 10,000 = Rp 90,000.00
Technician = 1 Man x 9 Day x Rp 10,000 = Rp 90,000.00
Sub Total Rp 180,000.00

Grand Total Rp 24,020,000.00

USD 2,610.87
USD = 9200 IDR