Blohm+Voss Pipe Handling Equipment

PSA 150, air operated for

2.3/8“ - 7.5/8“ RSX Standard Slips
Technical Documentation
Original Instructions

Manual Rev 004, August 2010

A Company
of ThyssenKrupp Blohm + Voss Repair
Marine Systems

1
GENERAL INFORMATION

Warnings and Note Intended use of this Intellectual property CE Marking

WARNING: A “warning” manual All rights retained. No part The tool complies with the
indicates a definite risk of This manual is intended of this document may be Machinery Directive
equipment damage or danger to for use by field service, reproduced in any form 98/37/EC.
personnel. Failure to observe engineering, installation, (print, photocopy, microfilm
and follow proper procedures operation, and repair or any other procedure) For machines containing
could result in serious or fatal personnel. Every effort has or be processed using an any hydraulic or pneumatic
injury to personnel, significant been made to ensure the electronic system without powered parts, the Directive
property loss, or significant accuracy of the information written approval of Blohm + 94/9/EC “Equipment
equipment damage. contained herein. Blohm Voss Repair GmbH. and protective systems
+ Voss Repair GmbH, will All information contained in potentially explosive
NOTE: A “note” indicates not be held liable for errors in this manual is based atmospheres” applies.
that additional information is in this material, or for upon the latest product The marking is as follows:
provided about the current consequences arising from information available at any CE Ex II 2G T5 (hydraulic
topics. misuse of this material. time of printing. tools) or CE Ex II 2G T6
Anyone using service Dependent on ongoing (pneumatic tools).
WARNING: This technical procedures or tools, whether technical improvements
documentation contains or not recommended by (ISO 9001) “Blohm + Voss
instructions on safety, Blohm + Voss Repair GmbH, Repair GmbH” reserves the
installation, operation and must be thoroughly satisfied right to change the design Limited Warranty
Blohm +
maintenance for the that neither personal safety and specifications without
Voss Repair GmbH tool . It must announcement. The warranty provided will be
nor equipment safety will be
The values specified in void if the tool is either:
be studied before working with jeopardized.
the tool. this manual represent the 1. Repaired or serviced by
nominal values of a unit a service facility which
produced in series. Slight was not authorised by
deviations in the case of Blohm + Voss Repair
Improper / Unsafe Use GmbH.
the individual devices are
The tool must only be used possible. 2. Replacement parts
for the designated purpose. not manufactured by
When using the tool, the NOTE: In the event of Blohm+Voss Repair
rated load must never be problems that cannot be GmbH are used.
exceeded. solved with the aid of this 3. Modifications were
manual, please contact made to the tool which
one of the addresses listed were not approved by
below. Blohm+Voss Repair
GmbH.

Manufacturer & Agents World wide

Blohm + Voss Repair GmbH Blohm + Voss Oil Tools, LLC Premier Sea & Land Pte. Ltd. Woodhouse International LLC
Oil Tool Division 7670 Woodway, Suite 266 1, Scotts Road
Hermann-Blohm-Straße 2 Houston, #19-12 Shaw Centre PO Box 23724
20457 Hamburg Texas 77063 Singapore 228208 Dubai
Germany United States of America Republic of Singapore United Arab Emirates

Phone: +49 40/3119-1826/1162 Phone: +1-713-952 0266 Phone: +65-6734-7177 Phone: +04-3472300
Fax: +49 40/3119-8194 Fax: +1-713-952 2807 Fax: +65-6734-9115 Fax: +04-3474642
[email protected] [email protected] [email protected] [email protected]
www.blohmvoss-oiltools.com www.blohmvoss-oiltools.com

2
General safety issues
WARNING: One should avoid WARNING: It is not allowed to
creating ignition sources, like use any components which are
heat, as a result of the use of of "non-B+V" origine, or use
the tool with other tools or "non-OEM" parts which are not
Warning sign PN 671638
equipment. approved by B+V. It will void
General warning
any warranty and may effect the
WARNING: Do not use the correct functioning of the tool
tool for any other purpose than and it's safety features.
given in this document within its
specification. WARNING: The company
operating the tool is responsible
WARNING: Failure to conduct for evaluating safe and proper
routine maintenance could result use of the tool in a hazard
in equipment damage or injury to analyses.
personnel.
WARNING: The operating
WARNING: The tool must only company is obligated to issue Warning sign PN 611524
be serviced by trained and by working instructions for safe Danger: Do not touch.
an Blohm + Voss Repair GmbH use and supervise observance of
authorized personnel. these working instructions.

WARNING: Wear personal WARNING: Every employee,

protection equipment while operating, servicing, inspecting
working with the equipment. or otherwise involved with
the use of the tool in other
WARNING: If any safety area's, should complete regular
elements (like safety ropes, courses of training to ensure
Warning sign PN 671640
safety sheets, plates or proper use as well as safe
Pay attention: Do not place your
washers) were disassembled due operation, correct maintenance
hands between moving parts.
to maintenance work, do NOT and inspection.
re- use them. Always replace
them with new safety elements. WARNING: If necessary,
a reasonable, additional
WARNING: All warning plates, supervisor should be appointed
signs and labels attached to during operation.
the equipment must be observed.
The warning plates, signs and WARNING: Stay away from the
labels must be present on the tool during operation. In case
tool. Do not remove the labels. it is remote operated it may make
If they are missing, replacing is movements without warning.
mandatory.
Warning sign PN 671641
Pay attention: Risk of crushing.

WARNING: Any modification

to the tool carried out without
the approval ofBlohm + Voss
Repair GmbH will void any
warranty.

WARNING: Using the tool with

damaged or worn parts can
create serious incidents.

3
Warnings and Note
WARNING: Always ensure the
slip segments are labelled with
the same serial number. Never
use segments with different
numbers as they may cause the
pipe to drop due to different
wear patterns.

WARNING: Under no
circumstances should the
slip assembly be raised while
supporting load.
If the slip assembly is lowered
in place, the tool can bear the
load of the tubular.
Before raising the slip assembly,
make sure that the tubular load
is supported. The slip assembly
must be released from any load
before raising it.

WARNING: You must neither

assemble nor disassemble Slips,
Guides, Inserts, etc. when the
Tool is placed in the rotary
table.

WARNING: It must be ensured

and controlled regularly that
the back side of the slips are
lubricated with enough grease.
The quantity of grease must be
related to the type of operation
and type of mud. Failure to
grease properly may lead to
sticking slips.

WARNING: Do never unlatch/

open the tool while a pipe is
suspended in the tool; the pipe
will be lost!

4
EC-DECLARATION OF CONFORMITY

We,

Blohm + Voss Repair GmbH
Oil Tool Division
Hermann-Blohm-Strasse 2
20457 Hamburg
Phone:+49(0)40 3119-1139
Fax:+49(0)40 3119-3305

declare that the product

B+V Type PSA

which is the subject of this declaration, is in conformity with the following standard(s) or normative documents

98/37/EC: Machinery Directive
DIN EN ISO 12100 : Safety of machinery, part 1 and 2
DIN EN ISO 14121-1: Safety of machinery, Risk assessment
Directive 94/9/EC: Devices and protection systems for intended use in explosive areas
DIN EN 13463-1:2002-04: Non-electrical equipment for use in potentially explosive atmospheres

In case the product is pneumatically operated:
Marking: II 2G T6

5
OF CONTENTS

TABLE OF CONTENTS
TABLE

GENERAL INFORMATION 2 4. OPERATIONS 26

Warnings and Note 2 Safety 26
Improper / Unsafe Use 2 Operation 26
DESCRIPTION

Intended use of this manual 2 Handling the slip assembly during operation 26
Intellectual property 2 Manual lifting in case of emergency 27
Manufacturer & Agents World wide 2
CE Marking 2 5. MAINTENANCE AND INSPECTION 30
Limited Warranty 2 General 30
General safety issues 3 Manual lubrication 30
Warnings and Note 4 Greasing points PSA 30
COMMISSIONING

Inspection categories acc. to API RP 8B 31

EC-DECLARATION OF CONFORMITY 5 Frequency 31
Periodic inspection 31
TABLE OF CONTENTS 6 Non-periodic inspection 31
Inspection 31
1. DESCRIPTION 10 Inspection of Pneumatic System 31
General 10 Critical Load Inspection 31
Features 10 Inspection check lists 32
INSTALLATION

Options 10
Main assemblies 11 Check List Category I (Daily) 33
Improper / Unsafe Use 11 Check List Category II (semi annual) 34
Limited Warranty 11 Check List Category III (every 6 months) 36
Identification 11 Check List Category IV (every 2 years) 37
Technical Data 12
Options 13
6. DRAWINGS AND SPARE PARTS 40
Power Required 13 88210 Power Slip, exploded assembly 40
Rotary Table 13 88210 Parts list 41
OPERATION

Main Dimensions Footvalve 14 88310 Power Slip, exploded assembly 42

Main Dimensions PSA 15 88310 Parts list 43
88225 Pneumatic cylinder assembly 44
2. COMMISSIONING 18 88225 Parts list 44
Commissioning PSA 150 18 88229-1 Control valve assembly 45
Scope of supply 18 88229-1 Parts list 45
Pneumatic Characteristics 18 88240 Quick lock pin assembly 46
MAINTENANCE
& INSPECTION

Check and Lubrication 18 88240 Parts list 46

Functional 18 89207 Locking Assembly 47
89207 Parts list 47
3. INSTALLATION 20 88224 Protection plate assembly 48
Lifting and transport 20 88224 Parts list 48
Install the PSA with Fundament 88210-RSP One year spare parts list 49
Locking-Wedge System 20 88210-RSP3Y Three year spare parts list 50
Install the PSA with Fundament 88310-RSP One year spare parts list 51
Locking-horizontal moveable lock 21 88310-RSP3Y Three year spare parts list 52
DRAWINGS

WARNING: Before start of work

wear your personal protection equipment. 21
Connect the pneumatic 22
1. Connection foot valve 22
2. Connection pneumatic supply 22
Installation Slips 23
Installation PSA 150 24
Pneumatic Connections 24
Function test 24

6
7
DRAWINGS MAINTENANCE OPERATIONS INSTALLATION COMMISSIONING DESCRIPTION TABLE
& INSPECTION OF CONTENTS
 8
TABLE DESCRIPTION COMMISSIONING INSTALLATION OPERATION MAINTENANCE DRAWINGS
OF CONTENTS & INSPECTION
 DESCRIPTION
DESCRIPTION

9
 1. DESCRIPTION

General
The Blohm+Voss Type PSA 150 air-operated power slip is
DESCRIPTION

designed to enhance safety by eliminating personel on the

rig floor when operations require the use of slips.
The PSA 150 can be operated by using a foot valve at a safe
distance from the rotary table.
In case of a loss of air pressure, a safety device is installed to
prevent the lifting arm from engaging.
Under such circumstances, the PSA 150 can be operated
manually.
The Power Slip accommodates B+V Standard (Rotary) Slips
in the range of 2 3/8” to 7”, as well as most other brands.
PSA 150 installed with master bushing and rotary slip, air operated
Features
• Air operated Power Slip
• Material and manufacturing standard in acc. to API 7K
• Quick lock pin assembly
• Pneumatic cylinder
• for 25.3/4“ Pin drive master bushing in acc. to API 7K
• Works with normal rig air supply

Options
The PSA is available with:

Quick Lock pin assembly P/N

• Wedge System 88210
• horizontal, moveable lock 88310

PSA 150 installed with master bushing, slips raised

PSA 150 installed with master bushing, slips set

10
Main assemblies
The power slips consist of the following main assemblies:

DESCRIPTION
1. Cover Frame with Adapter
2. Base plate
3. Quick lock pin assembly Adapter for the Slips
4. Pneumatic assembly

Cover Frame Quick Lock pin assembly

Base Plate

Pneumatic assemly

Improper / Unsafe Use

The PSA 150 must only be used for the designated purpose.
Always ensure that the correct Slip-Adapter is used. Make sure that no string load applies to the
PSA.

Limited Warranty
The warranty provided will be void if the Powerslip is either:
a) repaired or serviced by a service facility which was not authorised by Blohm+Voss Repair
GmbH
b) replacement parts not manufactured by Blohm+Voss Repair GmbH are used
c) modifications were made to the Powerslip which were not approved by Blohm+Voss Repair
GmbH

Identification
The identification area clearly identifies the Powerslip area (manufacturer, type, material, part
number, serial number, date of manufacture). It is important to keep this information ready for
the purpose of servicing and repair work.

Part Number

11
 Technical Data
Rotary table: 23“ - 49.1/2” pin drive master bushing
API Pin drive punch diameter 25.3/4“
DESCRIPTION

Pipe size range (i.e. Drill pipe, casing, tubing and drill collar) 2.3/8” to 7.5/8”
Weight w/o Slips 397 Lb / 180 kg
Working pressure 7 bar (100 Psi)
Air Flow rate 1.8 Gpm (6.8 l/m)
- 20° C to + 40° C
Temperature working range ambient
- 4° F to 104° F

12
Options
Power Required

DESCRIPTION
The air supply must be equipped with a maintenance unit ( Lubricator, Air Regulator, Filter) to
ensure that devices are operated with clean compressed air. An air regulator ensures constant
working pressure.
The air regulator guards the pneumatic parts against break down.
The maintenance unit must be operated with Antifreeze Oil to prevent freezing of air operated
devices at temperatures down to –20°C or –4°F. This oil forms a film of lubrication on the plain
surface and guarantees that all air operated devices connected are working to full capacity even
at –20°C or –4°F.

Rotary Table
The B+V Standard Power Slip PSA 150 fits for all 23“-49.1/2“ pin drive Master Bushing made to
API Standard punch dimensions of 25.3/4“.
Power Slips for different rotary tables are available upon request.

13
 Main Dimensions Footvalve
The weight of the footvalve is 690 gr.
DESCRIPTION

Footvalve with mechanical detent

Protection cover for footvalve

14
Main Dimensions PSA

DESCRIPTION
541 A-A

45°

582
B+V RSX
83510

A A
45°

ø654
962 25.3/4"
1251

15
 16
DESCRIPTION
 COMMISIONING
COMMISSIONING

17
 2. COMMISSIONING

Commissioning PSA 150

Blohm + Voss strongly recommends to accomplish the Power Slip commissioning with the
Blohm + Voss Commissioning Service.
Read manual before first use !
OK o Operating personnel is aware of all danger that depends on handling the B+V tool (see manual first)!

Prior to use of the Blohm+Voss Power Slip following checks must be carried out :

Scope of supply
COMMISIONING

OK o Cross check of all delivered parts

Pneumatic Characteristics
OK o Operating pressure 7 bar (100 PSI)

OK o Volumetric flow 6,8 l/min (1,8 GPM)

Check and Lubrication

OK o Check for correct seating of hinge pins

OK o Apply grease to all greasing points until grease is visibly coming out of the bores

Functional
OK o Check for correct functioning (moving up and down WITHOUT slips)
Check for correct functioning (moving up and down WITH slips),
OK o Attention: Make sure that no string load applies to the PSA

18
 INSTALLATION
INSTALLATION

19
 3. INSTALLATION

Lifting and transport

Lift the PSA with a tugger, using the fittings for the crane (shackle).

Install the PSA with Fundament Locking-Wedge

System
WARNING: Before start of work wear your personal protection equipment.

1. Tilt the quick locking pin Assembly into vertical position.

2. Place the PSA on the rotary table by lifting with a crane.
3. Lock the power slip by turning the lever back in horizontal position.
INSTALLATION

Unlock

Locking pin Assembly Locking pin Assembly, unlocked (vertical

position)

Locked
Locking pin Assembly, locked (horizontal
position)

20
Install the PSA with Fundament Locking-
horizontal moveable lock
WARNING: Before start of work wear your personal protection equipment.

1. Tilt the quick locking Assembly into position "unlock".

2. Place the PSA on the rotary table by lifting with a crane.
3. Tilt the quick locking Assembly into position "lock".

INSTALLATION
Locking Assembly, unlocked

Locking Assembly

Locking Assembly, locked

21
 Connect the pneumatic

Connection air supply to PSA

1. Connection foot valve

INSTALLATION

Put the nipple on the clutch hose coupling from the PSA 150

Nipple

Clutch hose coupling

Foot valves with detent are actuated by means of a foot lever with mechanical
detent. The valve engages when it is first actuated, and when the foot lever is
actuated again, the valve returns to it is initial position.

2. Connection pneumatic supply

The air supply must be equipped with a maintenance unit ( Lubricator, Air
Regulator, Filter) to ensure that devices are operated with clean compressed air.
An air regulator ensures constant working pressure.

WARNING: The pneumatic hose assembly must be protected against destruction.

WARNING: Bursting pneumatic hoses can injure the user.

WARNING: An emergency stop for main air supply must be installed and accessible for the
operator.

22
Installation Slips

Long adapter for access Slips

P/N 88208-A

Short adapter for B+V Slips

P/N 88208

INSTALLATION
1. Open the PSA.
2. Connect the Slips with the Adapter.
3. Connect the Spring with the Slips.

Always ensur that the correct Slip-Adapter is used

Spring Adapter

Spring Slip Assembly

23
 Installation PSA 150

Basically the PSA 150 has to be installed as shown in the manual.

OK o Make sure the required slips are installed before first use

OK o The PSA is fixed with the locking pins

Pneumatic Connections
OK o PSA 150 is installed into Rotary Table

OK o PSA 150 connected to Control Pedal Box

OK o All Pneumatic Lines are connected

Function test
INSTALLATION

OK o Lubricate the PSA thoroughly

OK o Check if Pneumatic Power supply to the PSA is turned ON

OK o Move slips Up and Down a Slip down a few times

24
 OPERATIONS
OPERATIONS

25
 4. OPERATIONS

WARNING: Never raise the slips when the

pipe load is still suspended by the slips.

Safety
1. Make sure that ALL pneumatic lines
are isolated before any work is
carried out in the PSA.
2. It is recommended to have the PSA
operated by the driller.
3. For smooth operation, it is
recommended to slightly lower the
pipe with the elevator while setting
the PSA slips.
4. For smooth operation, it is
recommended to slightly raise
the pipe with the elevator while
releasing the PSA slips.

Operation
1. Pressure will be applied to the air
operated Power Slip by using the
foot valve.
2. The pneumatic cylinder extends
and lifts the connected rotary slip.
3. To reduce the lifting height of
the slip, screw-in the adjustment
OPERATIONS

screw. When you unscrew the Adjustment screw, see Pos 14 of the
adjustment screw the lifting power slips assembly
distance is larger.

Handling the slip

assembly during
operation
WARNING: The slip assembly should never
be raised under load.

WARNING: If the slip assembly is set the

PSA can bear the load of the pipe.

WARNING: Before raising the slip assembly,

make sure that the elevator is closed and
suspends the weight of the pipe.

WARNING: Never set the slips as long as

the Elevator /Top Drive is still lifting or
lowering the pipe.

26
 Manual lifting in case
of emergency
If the PSA 150 can not be lifted by
compressed air, use the retaining
link to lift up the power slip manually
(operated with a loop lever). Be sure to
disconnect air hoses first.

Lift up power slip manually

Lift UP

OPERATIONS
Lift up

Lift down

Lift down

27
 28
OPERATIONS
 MAINTENANCE
& INSPECTION
MAINTENANCE
& INSPECTION

29
 5. MAINTENANCE AND INSPECTION

General
If cracks, excessive wear etc. is
recognised, contact Blohm + Voss
Repair GmbH or an authorised service
company.
Weldings should be done only by
Blohm + Voss Repair GmbH or an
authorised service company in
according to Blohm + Voss welding
procedure.

Manual lubrication
Per Week : Lubricate any movable pins.

only P/N 88310

MAINTENANCE
& INSPECTION

Grease point 1

Greasing points PSA

Pos. Greased
1 o

30
Inspection categories acc. to API RP 8B

Category I necessary to permit • repairs

This category involves observing full inspection of all primary-load- • re manufacture
the equipment during operation for carrying components and other
indications of inadequate performance. components that are Non-periodic inspection
When in use, equipment shall be critical to the equipment. A complete, on-job, shut-down
visually inspected on a daily basis • inspected for excessive wear, inspection equivalent to the periodical
for cracks, loose fits or connections, cracks, flaws and deformation. Category III or Category IV should be
elongation of part, and other signs of Procedure made before (if anticipated) and after
wear, corrosion or overloading. Any • Corrections shall be made critical jobs (e.g., running heavy casing
parts found to show cracks, excessive in accordance with the / drill strings, jarring, pulling on stuck
wear, etc., shall be removed from manufacturer’s recommendations. pipes and/or operating at extreme low
service for further examination. • Prior to inspection, all foreign temperatures) <20° C (<68° F)
The equipment shall be visually material such as dirt, paint, grease,
inspected by a person knowledgeable oil, scale, etc. shall be removed Inspection
in that equipment and its function. from the concerned parts by
a suitable method (e.g. paint- A thorough inspection should be carried
Category II stripping, steam-cleaning, grit- out periodically (every 3 months)
This is Category I inspection plus blasting) or as special circumstances may
further inspection for corrosion, require. Before starting an inspection
deformation, loose or missing disconnect pneumatic system and
components, deterioration, proper Frequency remove all foreign materials (dirt, paint,
lubrication, visible external cracks, and grease Oil, scale, etc.) from surface
adjustment. by a suitable method. After a field
Category II may involve some Periodic inspection inspection, it is advisable to record the
disassembly to access specific extent of testing and testing results.
The recommended schedule for
components and to identify wear that Conduct the periodic or critical load
inspection of all kind of Elevators,
exceeds the allowable tolerances. inspection in the field by the crew with
Spiders, Slips and Power Slips is as
the supervisor.
follows:
Category III If cracks, excessive wear etc. is
Daily:
This is Category II inspection plus recognized, contact Blohm + Voss
• Inspection category I
further inspection, which should include Repair GmbH or an authorized service
Weekly:

MAINTENANCE
& INSPECTION
NDT of critical areas and may involve company.
• Inspection category II
some disassembly to access specific
Every 6 months: Inspection of Pneumatic System
components and to identify wear that
• Inspection category III
exceeds the allowable tolerances. Check for leakage every day.
Every 2 years:
Prior to inspection, all foreign material Should internal or external leakage
• Inspection category IV
such as dirt, paint, grease, oil, scale, reach an unacceptable high level,
etc. shall be removed from the contact Blohm + Voss Repair GmbH or
The recommended frequencies apply
concerned parts by a suitable method an authorized service company.
for equipment in use during the
(e.g. paint-stripping, steam-cleaning,
specified period.
grit-blasting)
The inspection frequencies are only
Critical Load Inspection
Category IV
recommendations. The schedule of Critical loads may occur. For example:
This is Category III inspection plus
inspection heavily depends on the impact loads such as jarring, pulling on
further inspection for which the
following factors: stuck pipe, etc. If critical loads occurred
equipment is disassembled to the
• environment unexpectedly, conduct the inspection
extent necessary to conduct NDT of all
• load cycles immediately.
primary-load-carrying components.
• regulatory requirements
Equipment shall be:
• operating time
• disassembled in a suitable-
• testing
equipped facility to the extent

31
 Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION
MAINTENANCE
& INSPECTION

32
Check List Category I (Daily)
(During operation)
GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Complete front page of check list for the records OK
2 Check for correct size of slip fastening link and slips OK
3 Check correct function of slip fastening link with slips OK
Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR:

DESCRIPTION CHECKED SIGNATURE
1 Hinges and bolts of slips, cover and slip fastening link OK
2 Shackle for the slips and springs OK
3 Protection plate two-sided OK
Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR:

DESCRIPTION CHECKED SIGNATURE
1 Hinge and pins of the PSA OK
2 Slip fastening link OK
3 Shackle for the slips OK
4 Spring for the slips OK
Remarks

PNEUMATIC

MAINTENANCE
& INSPECTION
DESCRIPTION CHECKED SIGNATURE
1 Check for loose fittings, hose, valves OK
2 Check for air leaks (hoses, valves and fittings) OK
3 Check condition of pneumatic couplings and connection hoses OK
Remarks

_________________________________ _______________________________
SUPERVISOR DATE

33
 Check List Category II (semi annual)

GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Complete front page of check list for the records OK
2 Check for correct size of slip fastening link and slips OK
Check correct function Device:
1. Pneumatic operation: slip down / slip up
3 OK
2. Manual operation: slip down / slip up
3. Quick locking pin assembly: lock / unlock
4 Check completeness and condition of warning plates and labels
5 Clean tool thoroughly OK
Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR:

DESCRIPTION CHECKED SIGNATURE
1 Hinges and bolts of the slips, cover and slip fastening link OK
2 Shackle for the slip and springs OK
3 Protection plate two-sided OK
4 Bolts for the cylinder OK
5 Bolts for the retaining link OK
6 Quick locking pin assembly OK
Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR:

MAINTENANCE
& INSPECTION

DESCRIPTION CHECKED SIGNATURE

1 Hinge and pins of the PSA OK
2 Slip fastening link OK
3 Shackle for the slips OK
4 Spring for the slips OK
5 Bolts for the cylinder OK
6 Bolts for the retaining link OK
7 Quick locking pin assembly OK
8 Protection plate two-sided OK
Remarks

34
GREASING
DESCRIPTION CHECKED SIGNATURE
1 Check that all grease points are well lubricated OK
Remarks

PNEUMATIC
DESCRIPTION CHECKED SIGNATURE
1 Check for loose fittings, hose, valve OK
2 Check for air leaks of all hoses, valves and fittings OK
3 Check condition of pneumatic couplings and connection hoses OK
4 Check cover of pneumatic valve OK
Remarks

MAINTENANCE
& INSPECTION

REMARKS

_________________________________ ________________________
SUPERVISOR DATE

35
 Check List Category III (every 6 months)

USE CHECK LIST OF CATEGORY II WITH FOLLOWING ADDITIONAL ITEMS:

DESCRIPTION CHECKED SIGNATURE

GENERAL
1 Check completeness and condition of warning plates and labels OK
Check condition of identification plate (serial number, part number, date of
2 OK
manufacture etc.)
3 Clean tool thoroughly OK
NDT - INSPECTION
NDT all critical areas with die penetrant OK

REMARKS
MAINTENANCE
& INSPECTION

_________________________________ __________________________
SUPERVISOR DATE

36
Check List Category IV (every 2 years)

USE CHECK LIST OF CATEGORY III WITH FOLLOWING ADDITIONAL ITEMS:

PneumaticS CHECKED SIGNATURE

1 Change all pneumatic hoses and fittings OK
2 Check condition of pneumatic valves and replace if necessary OK

REMARKS

MAINTENANCE
& INSPECTION

_________________________________ __________________________
SUPERVISOR DATE

37
 38
MAINTENANCE
& INSPECTION
 & SPARE PARTS

DRAWINGS
DRAWINGS

& SPARE PARTS

39
 & SPARE PARTS
DRAWINGS

40
12 13 20 28 29 17
16 31
15
35 34 32
17
14 2 33 10

18
30 21

7
24
88210 Power Slip, exploded assembly

22
5
26
6 27
25
3
23
6. DRAWINGS AND SPARE PARTS

19
35

12

13

11 6 1 19
88210 Parts list
Pos. Qty. Part no. Description
1 1 88203 Base Plate for PSA 150
2 1 88204 Cover Frame for PSA 150
3 1 88205 Hinge Link for PSA 150
4 1 88206 Retaining Link
5 1 88212-1 Pin 1
6 2 88212-2 Pin 2
7 1 88212-3 Pin 3
8 1 88212-4 Pin 4
9 1 88213 Pin
10 1 88218 Splint Pin
11 5 88214 Locking Plate
12 14 612673 Screw
13 14 645683 Washer
14 1 88221 Screw
15 1 612690 Nut
16 1 88208 Slip Fastening Link, short version
17 1 88220 Pin Assembly
18 1 621430-1 Nut
19 4 88240 Quick Lock Pin Assembly
20 1 88223 Manufacture Plate
21 1 88225 Pneumatic Cylinder Assembly
22 2 88224 Protection Plate Assembly
23 4 88224-5 Pin
24 12 88224-6 Bushing
25 4 88230 Nut
26 12 613722 Washer with Tap
27 12 735852 Screw
28 6 88201-2 Shackle
29 2 88209 Spring
30 1 88229-1 Control Valve Assembly
31 1 88208-1 Slip fastening link, long version
32 1 671638 Warning sign Blohm + Voss
33 1 671641 Warning sign „squeeze danger“
34 2 671640 Warning sign „Hands“ - sticker
& SPARE PARTS

35 3 611524 Warning sign „don`t touch“

DRAWINGS

41
 & SPARE PARTS
DRAWINGS

42
12 13 20 28 29 17
15
16 31
14

35 34 2 33 10 17
32

30 21
18

7
24
88310 Power Slip, exploded assembly

22
5
26
6 27

3 25

23
19
35

12

13

11 1 19
6
88310 Parts list
Pos. Qty. Part no. Description
1 1 88203 Base Plate for PSA 150
2 1 88204 Cover Frame for PSA 150
3 1 88205 Hinge Link for PSA 150
4 1 88206 Retaining Link
5 1 88212-1 Pin 1
6 2 88212-2 Pin 2
7 1 88212-3 Pin 3
8 1 88212-4 Pin 4
9 1 88213 Pin
10 1 88218 Splint Pin
11 5 88214 Locking Plate
12 14 612673 Screw
13 14 645683 Washer
14 1 88221 Screw
15 1 612690 Nut
16 1 88208 Slip Fastening Link, short version
17 1 88220 Pin Assembly
18 1 621430-1 Nut
19 4 89207 Locking Assembly
20 1 88323 Manufacture Plate
21 1 88225 Pneumatic Cylinder Assembly
22 2 88224 Protection Plate Assembly
23 4 88224-5 Pin
24 12 88224-6 Bushing
25 4 88230 Nut
26 12 613722 Washer with Tap
27 12 735852 Screw
28 6 88201-2 Shackle
29 2 88209 Spring
30 1 88229-1 Control Valve Assembly
31 1 88208-A Slip fastening link, long version
32 1 671638 Warning sign Blohm + Voss
33 1 671641 Warning sign „squeeze danger“
34 2 671640 Warning sign „Hands“ - sticker
& SPARE PARTS

35 3 611524 Warning sign „don`t touch“

DRAWINGS

43
 88225 Pneumatic cylinder assembly

11 8 9 3 1 2

14 13 12 10 8 6 5 8 6 7 5 4

88225 Parts list

Pos. Qty. Part no. Description
1 1 88215 Cylinder
2 1 88216 Cylinder Base Hinge
3 1 88217 Cylinder Rod Hinge
4 2 613944 Reducing Nipple
5 2 613945 Swivelling Screw Fitting
6 2 612664-1 Hose Connection
7 2 612664-2 Nut
8 4 612644-1 Hose Fitting
9 1 612667 Air Hose (l=440mm)
10 1 612667 Air Hose (l=640mm)
11 2 88270 Hose Connection
12 2 88271 Nut
13 2 88274 Fitting double side
14 2 88275 Clutch Hose Coupling
& SPARE PARTS
DRAWINGS

44
88229-1 Control valve assembly
7 2 3 5 4

6 1 5 8 9 3 10 11 3

88229-1 Parts list

Pos. Qty. Part no. Description
1 3 612664-1 Hose Connection
2 3 612664-2 Nut
3 6 612644-1 Hose Fitting
4 2 613905-11 Nipple
5 2 612667 Air Hose (l=10000mm)
6 3 612944 Straight Connection
7 1 88229-F Pneumatik Valve with Pedal
8 1 612667 Air Hose (l=500mm)
9 1 88229-8 Hose Nipple
10 1 613905-10 Coupling
11 1 88273 Adapter

& SPARE PARTS

DRAWINGS

45
 88240 Quick lock pin assembly

10

88240 Parts list

& SPARE PARTS

Pos. Qty. Part no. Description

DRAWINGS

1 1 88240-1 Excenter
2 1 88240-2 Screw
3 1 88240-3 Pin
4 1 88240-4 Splint pin
5 1 88240-5 Journal
6 1 88240-6 Clamp
7 1 88240-7 Washer
8 1 88240-8 Rubber washer
9 1 88240-9 Bushing
10 1 88240-10 Nut M22

46
89207 Locking Assembly

2
8

1 6

6
5
3

89207 Parts list

& SPARE PARTS

Pos. Qty. Part no. Description

DRAWINGS

1 1 89207-01 Fixation Bolt

2 1 89207-02 Excentric
3 1 89207-03 Guide
4 1 89207-04 Handle
5 1 89207-05 Split pin
6 2 89207-041 Nut
7 1 725443 Washer
8 1 620609 Cotter Pin

47
 88224 Protection plate assembly

88224 Parts list

Pos. Qty. Part no. Description
1 2 88224-1 Cover
2 2 88224-2 Segment 1
3 2 88224-3 Segment 2
& SPARE PARTS
DRAWINGS

48
88210-RSP One year spare parts list
Qty. Part no. Description
1 88212-1 Pin Type 1
2 88212-2 Pin Type 2
1 88212-3 Pin Type 3
1 88212-4 Pin Type 4
1 88213 Pin
1 88218 Cotter Pin
1 88208 Adapter for PSA-150, for Pipe Range 2.3/8” - 7.5/8”
1 88208-A Adapter for PSA-150, for Pipe Range 2.3/8” - 7.5/8” (Version : “A” - long)
1 88220 Pin and Washer
1 621430-1 Nut
2 88209 Spring
1 88229-1 Control Valve Assembly complete
2 88275 Nippel
2 671641 Warning Sign –Squeeze Danger
2 671638 Warning Sign Blohm+Voss
4 671640 Warning sign „Hands“ - sticker
6 611524 Warning sign „don`t touch“
14 645683 Washer

& SPARE PARTS

DRAWINGS

49
 88210-RSP3Y Three year spare parts list
Qty. Part no. Description
1 88212-1 Pin Type 1
2 88212-2 Pin Type 2
1 88212-3 Pin Type 3
1 88212-4 Pin Type 4
1 88213 Pin
1 88218 Cotter Pin
1 88208 Adapter for PSA-150, for Pipe Range 2.3/8” - 7.5/8”
1 88208-A Adapter for PSA-150, for Pipe Range 2.3/8” - 7.5/8” (Version : “A” - long)
1 88220 Pin and Washer
1 621430-1 Nut
4 88240 Quick Lock Pin Assembly
2 88209 Spring
1 88229-1 Control Valve Assembly complete
2 88275 Nippel
2 671641 Warning Sign –Squeeze Danger
2 671638 Warning Sign Blohm+Voss
4 671640 Warning sign „Hands“ - sticker
6 611524 Warning sign „don`t touch“
14 645683 Washer
& SPARE PARTS
DRAWINGS

50
88310-RSP One year spare parts list
Qty. Part no. Description
1 88212-1 Pin Type 1
2 88212-2 Pin Type 2
1 88212-3 Pin Type 3
1 88212-4 Pin Type 4
1 88213 Pin
1 88218 Cotter Pin
1 88208 Adapter for PSA-150, for Pipe Range 2.3/8” - 7.5/8”
1 88208-A Adapter for PSA-150, for Pipe Range 2.3/8” - 7.5/8” (Version : “A” - long)
1 88220 Pin and Washer
1 621430-1 Nut
2 88209 Spring
1 88229-1 Control Valve Assembly complete
2 88275 Nippel
2 671641 Warning Sign –Squeeze Danger
2 671638 Warning Sign Blohm+Voss
4 671640 Warning sign „Hands“ - sticker
6 611524 Warning sign „don`t touch“
14 645683 Washer

& SPARE PARTS

DRAWINGS

51
 88310-RSP3Y Three year spare parts list
Qty. Part no. Description
1 88212-1 Pin Type 1
2 88212-2 Pin Type 2
1 88212-3 Pin Type 3
1 88212-4 Pin Type 4
1 88213 Pin
1 88218 Cotter Pin
1 88208 Adapter for PSA-150, for Pipe Range 2.3/8” - 7.5/8”
1 88208-A Adapter for PSA-150, for Pipe Range 2.3/8” - 7.5/8” (Version : “A” - long)
1 88220 Pin and Washer
1 621430-1 Nut
4 89207 Locking Assembly
2 88209 Spring
1 88229-1 Control Valve Assembly complete
2 88275 Nippel
2 671641 Warning Sign –Squeeze Danger
2 671638 Warning Sign Blohm+Voss
4 671640 Warning sign „Hands“ - sticker
6 611524 Warning sign „don`t touch“
14 645683 Washer
& SPARE PARTS
DRAWINGS

52