Engr. Muhammad Sajid Lecturer Department of Chemical Engineering, UOG

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Engr. Muhammad Sajid


Lecturer
Department of Chemical Engineering, UOG
*Organization
People with purpose working together
Good organization is effective people working
constructively together toward a common goal.
A fundamental principle of an organization is that
the pieces and functions must fit together and there
should be effective coordination between functions
for successfully achieving the targeted goals.
The plant performance is limited due to the failure
of interrelationship of plant functions.

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*Maintenance Organization
The maintenance organization can be define as the
people with purpose working together for
maintaining satisfactory equipment and machine
reliability in order to achieve productive operations
and high quality products.
There exist no universally admitted method to
design maintenance system.
It depends on the organizational structure with
defined hierarchy of authority and defined
maintenance procedures and policies.

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*Maintenance Organizing

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*Maintenance Organizational
Structure
Directly dependent on factors like
1. Operation business plan:
Maintenance structure that meets the demands of
operation functions (plant) and can support that
mode of operation.
2. Maintenance work types:
Maintenance organization must be organized to
provide different type of maintenance tasks like,
emergency, preventive maintenance, periodic
maintenance and others.
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*Maintenance Organizational
Structure
3. Support and supervision requirements:
Best maintenance practice: Span of control ratios
to support effective identification, prioritization,
planning and execution of the maintenance
activities the organization should provide bets
support to the bottom line workers.

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*Key consideration for
Organizational structure
Setting organizational principles and rules
Maintenance management is structured in parallel
to operations management.
Is not subordinate to operations.
Supportive service Vs subordinate service
Defined roles and responsibilities.

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*Basic Organizational Structures
Centralized Organizational Structure

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*Basic Organizational Structures
Decentralized Organizational Structure

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*Basic Organizational Structures
Matrix (Hybrid) Organizational Structure

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*Functional Responsibilities

1. Frontline Supervisors:
• Control over quality, cost, duration and thoroughness of work
• Training and Motivation
• Tactical decisions to stay on schedule
• Administrative or personal functions.

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*Functional Responsibilities

2. Maintenance planning and scheduling:


• Job plans and estimates
• Work schedule by priority
• Arrange for delivery of manpower, parts and materials to job site for
execution of work
• Ensures even low priority job has been completed
• Maintain records, indexes and
• Reports on performance vs. goals.

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*Functional Responsibilities

3. Reliability Engineering:
• Ensure maintainability of new installments
• Eliminate repetitive failure
• Technical advice to maintenance and partners
• Design and monitor an effective and justified preventive and predictive
maintenance programs
• Maintain and analyze equipment data and history records to predict
maintenance needs

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MD/
CEO

BOD

GM(M)

GM(P) GM GM GM
(TECH) (MAINT) GM(F)
(ADM)

Manager Manager Manager Manager


(Field Maint) (E&I) (W/S) (WH)

Shift W/S Rigging


Supervisor supervisor Supervisor
*Any Question

*Thanks

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