Brochure NDT
Brochure NDT
Brochure NDT
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In on increosingly
reguloted
industry
thesecuringof improved
decision mokingtoolshosbecomeimperotive. Combining our
industryspecific
GISsolutionswithourRiskModeling,NDT
Systems & Serviceshostokenthenexlstepin systemsintegrily.
- G o s( A S M 8E3 l . B s ) monogement
o Focilities o Dologoihering
- Pumps - On-site
- Compressors - Remote
- Seporotors o Dotointegrotion
- Tonks o Dotohosting
- Fittings - ln house
- Mo¡ineterminols - On-site
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CopyrightO 2008, NDT Systems & Services.
TheNDT logo, Linologond LinoViewore registered
trodemorksof NDT Systems
& ServicesAG.
DEFqnd Combo MFI|DEF
Linolog@
NDT'sLinologDEFtoolsprovideyouwith l0O%unfiltered,
high
resolution dotofor onolysis of mechonicol every0.1 "
deformotion
( 2 . 5 m md) o w ny o u rp i p e l i n e .
Avoilobleforinspection
of mostpipelinediometers, oll of ourtoolsore
tested
in ourexlensive
pullrig ond flow loopfocilities.
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. Hydrotest
exponsions
linolog@DEFqnd Combo MFLlO¡¡
Stroin Anolyses Highlighr Priorities
NDTcon performhighlyoccurote
W¡thth¡slorgevolumeof preciseinformotion, slroinonolyses Thestroins
on lheselocolizedonomolies.
orecolculotedusingbofhlongitudinol components
ond circumferentiol ond lhe resuhs
ore incorporoted
in yourfinolreport
olongwitholl the N
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onomoliesond pipelinefeotures.
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USA
ñOtmes Kood
Houston,Texos77O51 Phone: +l 713 799 54OO
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trodemorks
TheNDT logo, linoViewond linolog ore registered of NDT Systems
E-moil: [email protected]
Internet:www.ndtglobol.com
& ServicesAG
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linolog@Centerline
surveyof the positionof yourosset,or if
lf you iustwont o bosel¡ne (MFL)cndHigh-Resolution
FluxLeokoge (DEF)
Deformotion tools.The
youolreodyhoveotherinlineinspeclion doio ond oll you needis 3D toolsore highlycollopsible
ond con posslD reduclions
ol vp to 25%
moppingof yourpipeline,NDT'sLinolog Centerline loolcon deliver of lhe nominoldiometer
of yourpipelineond I 5D bock+o-bock N
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iheoccurocyyouneed.TheCenterline toolscre simpleone or fwo Denos.
moduleinlineinspectionvehicles lhe someInertiol
contoining Novigo- TheCenterlinetoolprovides3D (plon+ proflle)
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NDT Sysfems & Services (Americo) Inc.
2835 HolmesRood
Houston,Texos77O51
USA
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& Services.
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E-moil: [email protected]
Internet:www.ndrglobol.com
& ServicesAG.
I tsen*ces
Linolog@CAL
NDT'sLinolog CALtoolis o comprehensive, coliper
multi-chonnel
surveythotprovides o cleor of
picture theinside
diometerond bends
in yourpipelineto ensurepossogeof moreexpensive technology. N
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Eochtoolis copobleof meosuring
diometer reductions
couseooy
geometricfeotures from2% up Io 25%ol
suchos dentsond ovolties o
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thenominoldicmeierof yourpipeline. on thetoolore
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so thotprecisebendmeosuremenls
instrumented con be token.
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trodemorks & ServicesAG.
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ISystems & Servbes
Extensive Prolect Mqnqgement for oll Your Pipeline Needs
¡ DEUVERY . INNOVATION . PERFORMANCE
. EFFIGIENCY . INTEGRATION . REUABILITY
. EXPERTISE . KNOW-HOW . RESPONSIBILITY o
N
o
Whetheryourinterestis pipelineintegrily,
sofe! ond complionce, or justploinold "gettingit doneon tlmeond on budget",yourpipelineis no
plocefor "newguys"or unproven Let
entities. thosepeople "cuttheirteeth"somewhere else. o
USA
ñOtmes Kooo
Houston,Iexos 77051
& Services
+1 713 799 5406
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NDT Systems & Services
f
!:*
mm mffimffi
ffiwff
,iffiff
pipelines
Highpressure constitute ond sofemeonsto
o highlyefficient TheLineExplorer toolsis bosedon o moduor
rongeof inspection
of oil, productor gos overlorgedislonces.
lorgequontities
lronspori designphilosophy, theeosymechcnicol
including to oli
odoptotion
Although designed, ond operctedwithgreotest
constructed core, pipelinediometers,
required rongingfromó" to 5ó" for met-
currently
under
oreconstontly
ondtheirinlegrily
pipelines -
threot externol
cnd Thismoduloropprocchis olsoopplied
ol lossond crockinspection.
domogecon occur.ln-line
internol hosprovenitselfto be
inspection designof thetools,ollowingbosicmodules
to theelectronic to be
on effectiveond efficient withintheoverollmointenonce
inslrument configured
specificolly for individuol
inspectiontosksTheenclosed
process in ensurlng efficiency,
operotionol
pipelineintegrily, protec- Further
toblesprovideon overviewof fheovoilcbleconfigurofions.
tionof theenvironment complionce.
ond stotutory regording
informotion thisodvoncedrongeof inspectionfoolscon be
TheLineExplorerrongeof odvoncedin-line tooisdesigned
inspection foundin theLineExplorer
brochure.
ond operotedby NDTSysfems & ServicesAG oppliestheprecision
of u trosoundtechnologyin orderto detect,sizeond locotemeiolloss
cnd crockfeoturesin theplpewoll with unsurpossed occurocyond
relicbilily
Moiorcdvontoges of ultrosound ore:
technology
. directquontilotive
woll thickness
meosurement
. highest
levelof occuroc/
. highest
levelof confidence
. copobleof detecting
ond sizingmetollosscnd crockfeotures
¡ dotoquoliVideollysuitedfor integrily ond fitnessjor-
ossessmenl
purpose
studies
Effi
:ffi
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ffi1*::*i-"^',*''""'re¡E
t' try Speciolconfigurotionutilizingo sensorcorrier
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designoptimizedfor housingqn optimumsensor
orrongemeni with higherresolutionor for pitting
Jdtlffi
,s,i;,¡rwi'-J
Wff:,:',ffi,ff3ffi."!
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corrosiondeleciionond sizing.
Specioltool configurotion
the LineExplorertool
which ollowsto opply
in o bi-directionql
mode,for
qffiF-.¡#
g*$ gffi instoncefor the inspectionof loodinglines.
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or high temperotureenvironment.
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circumferenliol
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Surloce Enhy Echo
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Inie¡nal Crock Echo
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Timeofflighr
A Word on Resolution
Thereis no clecr-cut in thepipelineinspeclion
definition industry
on whoftheterm "resolution"
or "high reollymeons.
resolution" A
further is thefocttholresolution
complicolion iso three'dimensionol
phenomenon,
e.g. lherespeclive
resolufions
in lherodiol,cxiolond
circumferentiol
directions
of thepipe.So whichresolutron
do genercl
slotemenls o "highresolufion"
regording inlineinspection
loolrefer
to ond how doesthislinkto occurocy? At NDTSyslems & Services
A G w e u " el h er o l l o wr g d e f i r--' o r so r d c p p r o o c h :
RodiolResolution: Thisvoluerefersto lhe resoiution or refinemenl
r¡0 )ao 300 400 s00 óo0 o.
Length, mm
withwhichthedepthof o fecrturecon be mecsured cnd ¡slinked
to fheelectronlc
copcbiliiies
of o tool.Striclly
speoking
thisrefers
Figure 2: Wo// ¡hicln,-.s.smeosutemenl ptinciple
to thesompiingrotewithwhichthecnologultrcsonicsignoldoto
is dicitizedThelineFxnlorer
toolsccn cchievec rodiolresolufion
of0.0ó mm.
lnformqfion Process Axiol Resolution:Thisvoluereferslo the resolutionor refinement
The processfrom inspectingthe pipe ine to providingon inspection wlthwhichfeotures con be meosured in thecxioldirectionof the
' e p o l o h o o p e o l o r e6 - s i . . 6 f . e r c r c d , l i - c l, e p . f o y c o n b ^ nine The
' crchrcrl
resolutionis linked
io the electronics
of thetool
Y'r" ""
summcrrlzed
into: ' r t , ] i z a r - ll [ - ^ ' o ^ '1.o. ^f lho
"1,,^r^'
'nf ^'^Lo. .nn l - r o l ,, i ^ . o , o' -l -
VY'
) Dcrtcr
Gothering) Dc¡toAnclysis) Reporting pertimeiniervcrl,
morereodings
con be tokenfor o givenlrovel
) Use of lnformotion disfcnce.
With olherwords,thedistonce
fromoxiolreodingfo oxiol
reodingdecreoses
ond theresolution
increoses.
TheLineFxplorer
Dqfq Gqther¡ng toolsccn be configured
for cn cxiolresolution
of up to 0.75 n,n.
The in-lineinspectionfool co lecfsdofo during cn inspectionrun.This Circumferentiol
Resolution:
Thisvoluerefersto theresolulion
o tool
doto is storedin o solid siotememorycrndretrievedofter the inspec- conochieveccrossitscircumference
ond depends
on thenumber
tion hcs been competed. Priorlo sovingfhe dotcron permonentstor- of probesor sensors
poced oroundfhecircumference
of thepipe.
oge it is checkedfor quclitycnd completenessin prepcrotionfor cn Thew¡dthresolution
depends
olsoon thesizeof theindividuol
ultrc-
r s p e c o ^ h o o o L - . e d' . p o 6 i e o l y c o n fg - e d 1 6 ' [ - g v e n i r - - soundlrcnsducers.
Insimplelermsil ccrnbe stoiedtholthemore
, p e l l i o no ' l e g. "e ing or'he lool
l h ' i n p 1e " c c o n f i g -o o q ^ n ( ñ ' q. r a ^ ' . . o 1 . , ^ , , ^ ! ' l - e s e n s o ' c c ' r i e l l - e h c h e r t h e c i r c ¡ m .
Dependingon the
itsef crndc so the use of o specificsensorccrrrier. ferentiol
resolution.
A speciolpittingsensor
corrieris ovoiloble
inspectionlosks,differentsensorcorrierdesignsond sensorolignments cchieving o circumfereniiol
resolulion
of opprox.4.0 mm,whilstthe
o r e u s e d .F i g u r e s2 o n d 3 d e p i c tt h e t e s i i n gp r i n c i p l ecsp p l i e d f o r s t o n d o rids B . Om m .
ond crocI inspection
metolloss,/wol thic[nessmeosurement Accurocy:
In generolit con be soidihotthemcximum
occurocy
on
i n s n e ei , o n' e
' " '. h r' ,' o
Yu- " e r - c r nn r o v i d e i . l i m i l c d h ' , h e , o . 9 l ¡ ¡ ¡ s nI n o l c o n
be ochieved.
Theoccurcrcy
ihoiis usuolly
ochievoble
underprocticol
consideroiions
is influencedby odditionol
porometers
suchcs surfoce
roughness,
voriotionsin ulkosonic etc.
velocity
ffitr
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ot-r
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ffiffiffi
of inspecliondola
Verific:afion a laninaÍion wilh conloct'lo Veri[ic:aÍionof inspectlon dcto - crock field ISCC colony)
¡he surfoce
trffi
**:.:
M '
ffi
ffiffi Verificat'ionof inspeclion dat'a c¡ack
l - s l ^ s p e ri o ^ R e p ol i s h e - e f i n e do L L o r og o h ^ s . o p eo f e p o r ' -
ing ogreeduponwiththecustomer.
A t y p l c ollo y o uoi n d c o n t e ncto n b e v i e w e dl n t h eS o m p eF i n o l
Reporls
whichcre ovoiioblelromNDT Systems
& Services
AG
uponrequest.
A typicollnspecfion
Report
will incude: Verificafion of inspect'iondala exlernol melol loss
o crnExeculiveSummoryhighlightingthemojorfindlngsof the
lnspection,
. OperolionolDetoilsof lhe nspection,
suchos speed,tempero Appendices
to thelnspection
Reportincludelhe inspecfion
tool
lure,pressure
cnd pendulum profiles, o n dd e f e . t, o e c icf o t i o ^ so o e s ci p l i o ^o r r h ed o o e v o l J oi o - p r o
. o Summoryof Results including
lhe reporting
threshold
cpplied, c e d u r eb, o c lg r o u n di n f o r m o l i o n t h eo p p l i c o t i oonf u i t r o s o u n d
ond feolureslolistics
shownin toblesond hlstogrcrms, technoogyond thelntegrily ossessment procedures opplled.
. on MAOPcolculotionbcrsedon lhe chosencssessment code for
melollosssurveys ond visuoiized through sentenced
pressure plots, Formqts ond Lqnguqges
. on opl¡onqlCrqckAssessmenl utilizingdeterministic
or probobi- Thelnspection
Reportis ovoiloblein hordcopyand/or in o digitol
l i * c o s s o . . m ^ - . t onUels formot.Feofure
reloiedinformotion
con be modeovoiloblein o
¡ c lisl of Reference Poinlsconsstingof time-bosecl
morkersond number
of formots
lncluding
MS Excel,MS Accessond otherdoto-
(voves,T-pieces
ncturclmorkers etc.)to eosilylocolefeoiures, hnq-osnoei[ien-in.qMnrcnver dolr¡ sr,nnliedcnn he lo,rrcliedos
. o comprehensivePipeTollythotlistscll pipe ioints. :^nr,lfor GIS sr¡stcms
n. SOI dotoboses.
Figure1 on poge4 showso lyplcolListof Reported Feolures.
. Inspection
Reports
o so incude DetoiledFeolureDescriptions By defoult,ihe Inspection
Reportis preporedin eiiherGermonor
(digsheels)
os wellos printouts
of theC-sccnond B-scon
of English.French,ltolioncnd other longucrgeversionsore optionolly
onomolies
chosenby lhecusiomer. ovoiloble
ffiz
nxmx IIXXIK
ffiffiwffi
trx
: .al):, .::i::rl:r11.-:r::.1
t:¡,:
' , , l, ,
ffiffiffi . i l
. . . , . . ! - ,
- " 1 Amplitude C-scan showing a crack field (SCC colony)
r,:ri;¡l:ii, ,,-heciocf irspe./ior doto is clisplayecl
in thetop window A C,scctnof tlte corresponding
'' t,
no/i ihicin,-s.s
doto rsdisp/cyedin ttte smallwindow t'hereunder.
$* *ffi
wilh odomefer dislonce ctnd ci¡cumferentiol lh,e,Crcon fot mosrcomfot|
posi¡ion os well as ofhe¡ tnspeclion infor able navtqo¡Dn
mction at 'he pon,,on ol lh ma,re pa;.¡F!
RunComporisonModule' Runcomporisonfunctionolity
(viewingonly)
One workspocehostingiwo
C-sconsond two lislviewsof fwo C-scon representalion of an exlernol metal loss
differentruns The n-^lalloss lndicclion is vi.slb/--ln lhe fop window. ln lhe lower winclow o c/oss sec¡lo,
lBscan) of the wo// ¡hlcknessdat'a and the slondoff datois drsp/oyed for o select'ecl oriento
RunDofo ExportModule* Rundolo exportio CSVfiles iion lfe Bscon.sare used for precisedept'hsrztng o{ nefol loss indical¡ans.
ffitr
.'=
ffi
ffiKMK
ft¡,|m
ffiffi
ffi
ffi rt'^ ^lt^'t ^{ crackJike feotures on t'hepipeline ¡nt'egr¡ry/
is evoluofed wit'h lhe
Failure AssessmenfDtagram (FAD) method of the indust'ryst'andord API Recon
K r c
ffiffi ffi pep¡isi Prqcti p jiQ fFitnessior *rvitel.
Soffwore for the run comporison ond cotosion growt'h onolysis of consecu'
five ¡nspecf¡on runs. The river bollom profile or lhe individuol sensorsignols
of o pipelinemustbe ossured
Theinlegrily ot oll limes.Mointenonce of fhe coros¡on defecfs con be compored in deloil.
integrity
Pipeline involves
ossessment of:
oll ospects ¡ lmmedioteIntegrityAssessment
. design, lheossessment
Thisimplies to their
deiectedin relotion
of oll feoiures
' operotlon, significonce of thepipelineof theiimeof inspection,
to theintegrily
. inspeciion, the"os is" situoiion.
NDTSystems AG offerso ronge
& Services
o FFPossessment, of ossessment bosedon published
procedures, codes.Belowis on
r riskossessment, overview of typicolcooesor lsed.
procedures
¡ m o l n t e n o noc n
ed
. r 4 o n o g e m eonf to p i p e l i n e . . FulureInlegrity Assessmenl
of corrosion
thesignificonce
Thisopplieslo lhe issueof ossessing
NDT Systems & ServicesAG offerso rongeof integrilyservices
com- feotures to ihefutureiniegrily
in relotion Theevoluotion
of o pipeline.
plementing inspecfion
thein-line witho focuson mokingthe
services, how exiernoJ
invesiigotes corrosion
cnd internol growth offectsthe
ond
speciolexpertise experience dotc
to in-ine inspecfion
reloting integrily
long-term of o pipeineond whotrehobilitotion ore
ociivities
ovoilobleto itscustomers.A summory providedis included recuired.
of services
in thisbrochure. is ovoilobleuponrequesl.
Detciledinformotion
trm
t9
s
RSTRET{G
AssesemontChart
&ff
i
,:i
Wffiffi ffi
xww
to
3!
w
rx
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0t
s & s m r u & s r @
ffilrtd'lml
o FotigueAssessment
Thedepthsof corrosiondefeclsore extropoloted
intothefutureusing Crocksond lominotions
moygrow by {oliguein service.Forinslonce,
growthrotes,ldeollycolculoted
fromon inspection
runcomporison. plpelinesthottronsporlbotchedproductsore susceptible
to fotigue
An ossessment
occordingto on odvoncedmethodis performedin foilureos pressure
cyclingcon occurdue to chongesin doilyde-
orderio determine
repoirdotes,repoirpriorilies
ond on optimizedre- mond.Thispressure cyclingmoy resultin loodingconditions
initioting
insoeclionintervol. fotigue,which needsJo be ossessed.
Itr
Lt N e ExeLzeep@: TheModulorTool
I
liiÍ¡¡lit.$ñiá*il8,'sérn¡"".
Theengineers ond physicists
ot NDTSystems & Services,
leoding
pipelineinspeciion,
experls1nthefieldof ultrosonic hovedesigned
o rongeof intelligent thelotestodvonces
toolsincorporoting in non-
testingtechnology,electronicond mechonicol
destructive
design The developmentteom, inc{udingsome of the
mnsrexncrieneednrnfcssionnls in the field .f
"' n
r n"line
r""'
inspection,hos creoledo uniquedesignphilosophy
for the LineExplorer
ronge.
j
, LtNEExPLap.ep@ uE
Pipelines o highlyefficient
constitute lorge
ond sofemeonsto tronsport
quonrities or gos overlcrgedislonces.
of oil, products Altholgh
designed,builtond operotedwithgreotest core,pipelines
ond their Configurotion Mission
integrily
ore conslontlyunderthreot- externolond internol
domoge LineExplorer
UM Toolespeciollyconfiguredfor metollossinspeclionond
con occur.Pipelines o highlyvoluobleossetfor iheir
olsoconstitute quontitotive meosurement.
woll thickness lt detecfs,
Inlineinspectiontoolsopplyingultrosound
fechnology werefirst LineExplorer
UCc for the detection,sizing
Speciolcrockconfigurotion
inlroduced morket
intothepipelineintegrily in theeorlyl9BOs.Since crocksin the pipe
ond locotionof circumferentiol
mecsurement,
oxiolcrockdetection,
circumferenliol
crockdetection, ¡ New electronics
enoblehighergoin:ímproved
dotoquolity,less
mode,combinedmetollossond crockinspection.
bi-directionol In susceptibility
to deposits,
debrisor wox in lhe line.
s o v o i l o b l ien c l u d i nhgi g h
o d d i t i o ns,p e c i ocl o n f i g u r o f i ocnr e o New sensorccrrierdesígn:improveddotc quolityin bendsond
remperoture
ond highpressure
options. betterbypossflushing
to ensureclecnprobesduringsurvey.
¡ Powerfulelectronics
enoblecombinedmetollossonc crccr
Thedevelopment
of theLineExplorer
toolsolsoincluded
scientists
ond inspection.
engineers fromtherenownedFrounhofer Group{Germony}, moinly
the lzfP{lnslitute
for Non'destructive
Testing, ond the
Soorbrücken) Committed ro Quolity
TEG{Technology
Developrrent
Group,Stuttgorl). NDTSystems
& Services
is committed
to quolity.lt is ourgool to build
up long-term
relotionships
ond to be thepreferred for our
portner
t t , . r .
LineExplorer toolsutilizeultrosound technology for fhedefection ond customers. In short:o portnership builton trustwhichoddsvoluefor
l e o t u r e s
i n - h ep i p ew o l l i n s p e c e d . the
s i z i n go f m e l o l o s so n d c r o c L " ' " oioeline
r'r'""" onerotor lt is our missionto ochievefullcustomer
Mo jor odvontoges
of ulnosound
tec[nology
ore: sofisfcction
by providingprofessionol
ond reliobleservices
uiilizing
. directquonlitotive
meosuremeni, theodvoncedinspeclio.lechnologies
developed
ond operctedby
. highestlevelof occurocyi ourcompony.
. highest
levelof confidence,
o dotoquclityideollysuitedfor integrily
ossessment
cpplicotlon, Professionol Prolecr Monogement
. enhoncedresolufion, l h e w o y p i p e in e i n s p e c t ocnn d i n t e g r i rpyr o j e c rosr e [ o n d l e db y
. copobleof defecting
ond sizingmetollossond crockfeotures. NDTServices
is chorocterized
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A m H o s e n b i eól
D-76297 Siuiensee
Germony
Phone: +49 10172447415-O
Fox: + 4 9 1 0 1 74
24 7 4 1 5 - 9 7
Internet:www.ndtglobol.com
Operating Companies
Germony/EMAA USA/Americos
NDT Syslems & Services AG NDT Systems & Services (Americo) lnc.
Am Hosenbieló 2 8 3 5 H o l m e sR o o d
D-7ó297 Stutensee Houston,Texos77051
Germony USA
Phone: +49 (O)72447415-O Phone: +l 713 799 5430
Fox: +49 10)72447415-97 Fox: +1 713 799 54Oó
E-moil: [email protected] E-moil: [email protected]
Argenlino Cqnodo
NDT Systems & Services NDT Systems & Services
de Argentino, S.A. (€onodo) lnc.
Uruguoy5058, Beccor ó04-l9thAvenue
S o nl s i d r o ,P c i o .d e B u e n oA
s ires Nisku,Alberto,TgE7W1
A r g e n t i n oC, P : BI ó 4 3 E L Z Conodo
Phone: +54 11 41154148 Phone: +l 280 955 8ól I
Fox: + 5 4 1 l 4 1 1 53 5 7 4 Fox: +l 280 955 8ó]5
E-moil: [email protected] E-moil: [email protected]
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C.P.O372OMéxico,D.F. UnitedArob Emirotes
L\\,- ,-tl-
Phone: +52 55 5563 1920 Phone: +971 4 883 77 4l r\ --
Fox: +52 55 5615 3492 Fox: +971 4 883 77 62
E-moil: [email protected] E-moil: [email protected] -
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ore registered of NDT Systems
trodemorks & Services.