007 Training Manual Competitive Pricing
007 Training Manual Competitive Pricing
007 Training Manual Competitive Pricing
of Construction
Works
Learning outcomes
On completion of this module a learner should:
1. Know the basic information needed to produce a tender;
2. Be able to calculate unit rates for an element or trade section of a bill of quantities; and
3. Be able to produce a tender for a specific construction trade or element.
National Council for Construction
Training Manual Competitive Pricing of Construction Works
Module Overview
These days competition is what it is all about. Wasted time and money on unsuccessful tenders
must be reduced. Most builders and contractors believe that their estimating is orderly and accurate,
when in fact they could be missing out on substantial work and profit.
The estimator produces an estimate of project cost to enable the company to submit a tender after
the decision has been made on the amount of profit to add to the project. This decision is based on
the company’s required return whilst taking into account their current workload and advance order
book, level of risk associated with the project, the current and future market conditions, and the
perceived workload or current order book of competitors who may also tender for the project.
Learners will become aware of the need to work with great accuracy as any errors could lead to
financial losses or an unsuccessful tender. After completing this module learners will be able to
build up analytical unit rates and apply them to tender documentation in order to produce a tender
for construction work, taking into account the commercial decisions to be made in arriving at a
tender sum.
Page | ii
National Council for Construction
Competitive Pricing of Construction Works Training Manual
COMPETITIVE PRICING OF CONSTRUCTION
WORKS
Course Contents
1 ESTIMATING .................................................................................................................... 4
1.1 Definition: ................................................................................................................... 4
1.2 Types of Estimating .................................................................................................... 4
1.2.1 Approximate Estimate ......................................................................................... 4
1.2.2 Superficial or Floor Area Method ........................................................................ 5
1.2.3 Approximate Quantities ....................................................................................... 5
2 Introduction to Unit Rate .................................................................................................... 6
2.1 Bid Based Estimate (Historical) .................................................................................. 6
2.1.1 Bid Price Adjustments ......................................................................................... 7
2.1.2 Summary .............................................................................................................. 7
2.2 Cost Based Estimate (First Principles) ........................................................................ 8
2.2.1 Cost of Labour ..................................................................................................... 8
2.2.2 Cost of Materials ................................................................................................ 10
2.2.3 Cost of Plant & Equipment ................................................................................ 11
2.2.4 Preliminary and General Items .......................................................................... 12
2.2.5 Estimating Lump Sum Items ............................................................................. 13
2.2.6 Subcontractors.................................................................................................... 13
2.2.7 Provisional and Prime Cost (PC) Sums ............................................................. 14
2.2.8 Escalation ........................................................................................................... 14
2.2.9 Overheads .......................................................................................................... 15
2.2.10 Profit .................................................................................................................. 15
2.3 Cost implications in Variations and Extension of Time ........................................... 16
2.3.1 Variations ........................................................................................................... 16
2.3.2 Extension of time ............................................................................................... 17
3 Appendices ....................................................................................................................... 19
3.1 All - in construction worker rates .............................................................................. 19
3.2 All in Plant & Equipment Rate ................................................................................. 22
3.3 Build up rates from first principles ........................................................................... 23
3.4 Variation submission ................................................................................................. 24
3.5 Extension of time application .................................................................................... 25
Page | 3
National Council for Construction
Training Manual Competitive Pricing of Construction Works
1 ESTIMATING
1.1 DEFINITION:
Estimating is defined as the technical process of predicting cost of construction. It involves both
calculation and assessment of technical data and human judgment of circumstances and
probabilities which must be brought together in its production.
b) Cube Method
This method was used extensively between the World War I and World War II. But it is not in
common used anymore. Rules of must as defined by Royal Institute of British Architect (RIBA)
are external plan area of a building is multiply by a height to get the volume of the building. The
height is measured from the top of concrete foundation to half way of the roof if pitched or to
600mm above the roof if flat. If the roof space is occupied the height is taken up to ¾ (0.75) way
up the roof. If the flat roof has a parapet, the height is taken up to the top of the parapet or 600mm
whichever is greater.
Total estimated cost is equal to cubic content/m3 multiply by cost/m3
All projections such as porches, steps, domes, bays are measures and added to the cubic content of
the building. Where parts of the building vary substantially in constructional method or quantity of
finish then it is preferable to calculate separate volume and to apply different rate.
Advantage
It is useful in estimating the cost of heating and air conditioning
Page | 4
National Council for Construction
Competitive Pricing of Construction Works Training Manual
Disadvantages
Building cost could relate better in floor area than with volume
It does not give the client an indication of the amount of the usable floor area
It takes no account of number of stories or plan shape which is known to affect cost.
It produces a large cubic quantity that will increase the possibility of further inaccuracy in
estimating.
Large amount of variation have been known to occur in case rate of building of the same
type
Page | 5
National Council for Construction
Training Manual Competitive Pricing of Construction Works
include the ceiling finish and painting of the surface of the slab, the floor construction, the floor
screed and floor finish.
Using approximate quantities: the strip foundation as 1m depth level and compacting, deldrin anti-
termite treatment. Back filling, disposal of surplus material from site, concrete (1:3:6) in foundation
200mm thick, 200mm hollow concrete blockwall in cement mortar (1:4) filled solid with weak
concrete. The item is then given a composite price to include every unit in this extended description.
Special paper is printed for this form of estimating. It has dimension column on the left and the
usual billing price column on the right.
With a multi rate system, it is essential to allow for preliminary and contingency in addition to the
actual cost of work in pricing also care must be taken to include for all the items ion the description
and make any necessary allowance for minor work or labour covered by the overall measurement
and prices, accuracy of this method is high, changes in design shape and specification can be allow
for both the preparation and calculation is lengthy and labourous.
Advantages
It is reliable and give a more detail estimate than any other method
In practice only major items that are of course important are measured
Disadvantages
It required more time and effort than any other method
More detail information is required from the designer and with other method
Analytical estimating is therefore the most accurate form of estimating as each resource and unit
rate is analysed and costed individually. This form of estimating is used for pricing contracts with
bills of quantities, specifications and drawings or where the contractor has measured and prepared
their own quantities of work.
Unit rate estimating can employ bid based (historical) or cost based (first principle) estimates
Page | 6
National Council for Construction
Competitive Pricing of Construction Works Training Manual
accurate construction estimate using historical bid prices. These factors can pose a certain level of
risk in using this method to develop an estimate. Consequently, the estimator must ensure that the
selected historical prices match the conditions of the project being estimated.
2.1.2 Summary
Advantages
Straight forward process
Reduced estimate preparation time
Disadvantages
Database of bid data must be maintained;
Page | 7
National Council for Construction
Training Manual Competitive Pricing of Construction Works
Consistent bid items must be utilized for all contracts, and the work covered by these bid
items must be consistent.
Difficult for lump-sum items
During times of rapidly fluctuating prices, it is advisable to limit the period of time from
which unit bid data are analysed
Thoroughly understand the project characteristics of the similar project to adjust the
project bid prices to reflect the similar project being estimated.
If the item in question is unique in some manner, whether it is innovative, new, or
experimental, or is considered a specialty item, costs may need to be adjusted to account
for the contractor’s unfamiliarity with the work and potential increased risk in construction
Historical approach is not ideal for Zambia due to the lack of construction cost indices
Cost-based estimating requires the estimator to carefully review the construction requirements as
described in the contract documents, visualize the construction process, and model the costs to
complete the work. These estimates are based on many sub-estimates of work crews and equipment
completing tasks at assumed rates of productivity. Bid items are broken down into detailed task-
by-task work activities. The direct cost for each task is developed with separate costs for the labour,
equipment, subcontractor, and material components of the work required to complete a task. Cost-
based estimating uses the latest price data for materials, equipment, and labour, so unlike bid-based
estimating that used historical data, it provides a much more accurate projection of costs during
periods when prices are escalating rapidly.
Page | 8
National Council for Construction
Competitive Pricing of Construction Works Training Manual
estimator calculates a labour rate per hour which is realistic and which reflects the actual cost of
labour to the contractors. According to ABCEC agreement the following items are included in
arriving at the ‘all-in’ labour rate.
a) Basic wage rates
b) Holiday Pay (annual leave)
c) Sick leave
d) Occasional leave
e) Public holidays
f) Inclement weather
g) Overtime
h) Housing allowance
i) Tool allowance
j) Service benefits
k) NAPSA
l) WCF
m) Protective clothing
n) Funeral benefit
o) Maximum advance
p) Incentive
q) Lunch
r) Transport
s) Medical / first aid
t) Wagetkt
u) Incidental costs
Page | 9
National Council for Construction
Training Manual Competitive Pricing of Construction Works
However, if the project is of firm contract, additional allowances are added to take care of possible
increase in labour rate by recognizing the size and likely duration of the contract.
Refer to appendix 1 for calculation of All-in-rate of Labour
Note: Where prices of materials are described by suppliers as ‘ex works’ this means the price at
the factory and delivery costs will have to be added.
The estimating department does send out enquiries to suppliers of materials with a view to
obtaining a more realistic and workable information. The CIOB code of estimating practice
outlined this information to include:
a) Title and location of the work
b) Specification, class and quality of the material
c) Quantity of material required
d) Likely delivery programme and special delivery requirements
e) Access to site and any restrictions
f) Date by which the quotation is required
g) Period for which the quotation is to remain open
h) Whether a fluctuation or firm price required
i) Discount required and
j) Person in the contractor’s organization to be contacted when queries arise.
The code recommended a further check on the obtained information so as ascertain that the
following criteria are satisfied:
i. The material comply with the specification
ii. The material will be available in sufficient quantities to meet the requirements of the
construction programme
iii. The supplier has imposed no special delivery conditions
iv. The method and rate of delivery complies with the contractors requirement(s)
v. The condition contained a counter offer, which is at variance with the terms and conditions
of the enquiry.
vi. The quotation is valid for the required period
vii. Prices are given for small quantities where applicable
Page | 10
National Council for Construction
Competitive Pricing of Construction Works Training Manual
Plant may be divided into two main categories, the costs of which can be allocated to contracts in
differing ways.
a) Non-Mechanical Plant
Basic items of plant including – barrows, hosepipes, spades, trestles, scaffolding, small powered
hand tools etc. With the exception of scaffolding and one or two other items it is virtually
impossible to allocate the cost of non-mechanical plant items to a contract, let alone to a specific
unit rate. Example a wheelbarrow may be used on several contracts in its lifetime. The cost may be
included in overhead charges as a percentage, as a lump sum in the preliminaries bill or, more
accurately, on longer contracts a list of non-mechanical plant items is prepared, costed and included
in the contract sum.
b) Mechanical Plant
Mechanical plant such as excavators, lorries, dumpers, mixers etc. require a more complex
approach. Mechanical plant can be very expensive. Mechanical plant can further be categorised as
Mechanical plant with operator or Mechanical plant without operator
A factor which affects the costs of plant is the source of provision. According to the CIOB code of
Estimating practice, a contracting firm has three alternatives to make a choice and these are:
Purchase plant for the contract;
Hiring existing company owned plant; and
Hiring plant from external sources
The purchase of plant by a contracting firm for any given project is a function of many variables
including the nature of the contract, the size of the project, the type of the client, the location and
complexity of the project.
Often times, contracting firms resort to hiring plant from external sources. This action has relatively
proved to be cheaper. However, reasonable carefulness is usually required to ensure that quotations
obtained are for plants, which will meet the contractor’s requirements including the job
specification(s). Articulating these requirements the code of estimating practice posit that
clarification should be that:
i. The plant complies with the specifications
ii. It is available to meet the needs of the construction programme
iii. Delivery and collection charges can be identified
iv. Where appropriate all operator costs are included and that operators will conform to the
intended working hours of the site;
v. Any attendance or supplies to be provided by the contractor are clearly identified
vi. Maintenance responsibilities, charges and liabilities are identified
Page | 11
National Council for Construction
Training Manual Competitive Pricing of Construction Works
vii. The quotation conforms to the terms and conditions of the enquiry and does not represent
a counter offer; and
viii. Requirements concerning fixed or fluctuating prices are met.
If the contracting firm chose hiring existing company owned plant for the proposed project, then
action shifts to the calculation of the associated costs. Plant is normally charged to the contract on
a rental basis, except in the case of plant specially made or purchased for a specific operation. The
later plant is normally charged in full to contracts and allowance made for disposal on completion,
often at scrap value.
To more accurately calculate the Mobilization percentage that should be used for each
individual project, consideration should also be given to:
The location of the project;
The complexity of the project;
The need for specialized equipment;
The type of work being performed;
Rural vs. Urban Projects with multiple work sites;
Excessive preparatory removal items;
Large quantities of excavation;
Spanning of constructions seasons when it would become necessary for the contractor to
shut down and clear the work site between these seasons.
Page | 12
National Council for Construction
Competitive Pricing of Construction Works Training Manual
2.2.6 Subcontractors
Subcontractors derive their definition from the mode of selection including the type of service they
are required to render in a given project. Generally, subcontractors are defined as individuals or
firms who enter into a legal contract with the main contractor to complete an agreed part of the
contract. Subcontractors can be:
Domestic referring to the main contractor’s own subcontractors
Nominated which arises where the design team/client requires control in the selection of a
specialist
In order to arrive at the likely cost of items to be undertaken by the domestic subcontractor, the
estimating department abstract from the bills items applicable to each trade including the trade
preamble. Thereafter, enquires are sent with a view to obtaining subcontractors’ bills of quantities
from selected number of tenderers. The sent out enquiries usually contain conditions of the main
contract and the date by which the tenders are to be submitted to enable the main contractor
determine the rates to be inserted in the tendering bills. The main contractor adjust rates obtained
from the subcontractors by adding to the most competitive subcontractors rates, a percentage to
accommodate profit and attendance before inserting in the tendering bills of quantities.
Usually nominated subcontractors undertake works included in the bills as provisional or prime
cost sums. The main contractor is allowed to add an amount of money or percentage to cover any
profits he may require on such work. He is also required to provide general attendance on
nominated subcontractors and to allow the use of general facilities such as standing scaffolding,
mess-room and sanitary accommodation, welfare facilities, storage for plant and material,
provision of water and electricity and clearing away of rubbish. It is usual for such attendance to
Page | 13
National Council for Construction
Training Manual Competitive Pricing of Construction Works
be described in the bills and the main contractor is allowed to add an amount of money or
percentage to cover the cost involved.
a. Nominated Suppliers
Nominated suppliers are involved when goods and materials expected to be used in a given project
are covered by the inclusion of a provisional or prime cost sums in the bills. Under the arrangement,
the main contractor is allowed to add an amount of money or a percentage to cover any profit he
may require on such items. The cost of fixing goods and materials which are obtained from a
nominated supplier is measured and the unit items are priced in accordance with the trade involved.
The cost of unloading, storing, hoisting the goods/materials and returning packing cases etc, to the
nominated supplier, carriage paid and obtaining credits therefore, is included with the item of
fixing.
A prime cost sum is a sum provided for work or services to be executed by nominated
subcontractor, a statutory authority or a public undertaking or for materials or goods to be obtained
from a nominated supplier.
A provisional sum is a sum provided for either defined or undertaken work. It is defined when work
is not completely designed at the time of tender documents are issued but for which certain
specified information can be given.
In either case of prime cost and provisional sums, elementary precaution should be taken of,
checking to ensure that the sums of money included in the text are extended into the pricing column.
Following each prime cost item there will provision for addition of profit and attendance. Profit is
normally calculated on a percentage basis while attendance will be assessed on the cost of the
services to be provided and entered as a lump sum.
2.2.8 Escalation
The future cost of material, labour and plant can be difficult to predict. Prices for these
commodities have risen across time, but they have also experienced increases and decreases
within the same year. The art of budgeting for a construction program that spans more than 12
months is a challenge because of the price volatility in construction commodities. In addition,
a boom in construction followed by a bust can change both contractor and supplier margins as
markets move from being very tight to slack. For these reasons, and others not listed here, it is
vital to account for inflation when preparing any estimates for any project.
Price volatility among inputs to construction leading to inflation, occur for several reasons and
can originate from either consumers or suppliers. One accepted method for tracking cost
escalation involves the use of indexes. By tracking all of these goods at once, the supply and
demand movements that cause the price of single goods to fluctuate and can be observed. When
there is no system to properly account for cost volatility, the possibility that price inflation will
be accounted for multiple times, or not at all, in a project’s estimate becomes a significant
concern. This is very probable in Zambia as there is a lack of construction specific indices. At
the moment contractors rely on expert judgement or experience.
Page | 14
National Council for Construction
Competitive Pricing of Construction Works Training Manual
2.2.9 Overheads
Overheads may be defined as the cost of maintaining (running) the contractor’s organisation or
those costs incurred in the operation of a business which are not directly related to individual items
of production.
There are two types of overheads:
a) Head Office
Annual cost of staff salaries, expenses, rentals and rates, water, electricity, telephones, maintenance
and depreciation of office equipment, postage, insurance, advertising, maintenance of buildings
and equipment etc. The cost of these items is expressed as a percentage of a company’s turnover
and included in the tender.
b) Project or Site
Project site costs including non – productive or non-key staff such as site supervisory staff, site
office costs, storage facilities temporary roads and services and other preliminary / site organisation
costs. Items are priced as individual items and may be fixed or time related costs or a mix of fixed
and time related costs. The costs of these items are included in the tender.
The techniques and methods applicable in the calculation of overheads revolve on the policy of the
contracting firm and the type of overhead involved. Usually with site overheads each contract will
have a calculated allowance in the tender, but head office overheads are a percentage of budget
turnovers and this is applied to all contracts. Most contractors use systems which record past and
present overheads, the projection of overheads for the future, and rate at which overheads are being
recovered. An important part of a contractor’s general overheads is the cost of financing
construction works in advance of payment, which needs to be calculated and included in the tender.
The appropriate addition for head office overheads varies with the extent of centrally provided
services and the size of organization, but could be in the range of 4 to 8% of turnover.
2.2.10 Profit
Profit is defined as the difference between the contract sum and that required to pay for overheads
site costs, labour, plant and materials to complete the contract. The amount of profit that a
contractor can make is determined by a number of factors largely outside the remit of an estimator.
However, in larger companies the senior or managing estimator may be a member of the
management team and in smaller companies / firms the estimator may be a director or the managing
director. In both cases they may be party to, or may have to make commercial decisions regarding
profit margins. Factors affecting profit levels are:
Market forces of supply and demand
Amount of competition
Who the competitor are
Size / Value of contract
Interest rates.
the size and nature of the contracting firm,
the organization of the contracting firm,
the client and even the disposition of the project consultants.
Risk involved in contract such as:
o Contractual risks. These are risks stemming from the contract documents and the
necessary arrangements for work to be done by subcontractors and/or deliveries
Page | 15
National Council for Construction
Training Manual Competitive Pricing of Construction Works
from suppliers of materials or components. Also included would be the firm price
tender risk.
o Technical risks. These risks revolve around the form of construction (whether
traditional or non-traditional) and the ease of otherwise of executing the work,
previous experience of erecting buildings of similar construction and the problems
of programming and plant utilization.
Basically, the greater the risk involved the higher the profit requirement and vice versa. In
practice however, the following allowances provided by most contracting firms to
accommodate the much cherished profit.
i. Builders work(10 – 15%)
ii. Subcontractors and suppliers (contractor’s own) 5 – 10%
iii. Nominated subcontractors (2 ½ - 7 ½ %)
iv. Nominated suppliers (5 – 10%)
Page | 16
National Council for Construction
Competitive Pricing of Construction Works Training Manual
Variation instructions must be clear as to what is and is not included, and may propose the
method of valuation.
Valuation of variations
Variations may give rise to additions or deductions from the contract sum. The valuation of
variations may include not just the work which the variation instruction describes, but other
expenses that may result from the variation, such as the impact on other aspects of the works.
Variations may also (but not necessarily) require adjustment of the completion date.
Variations may be valued by:
a) Similar rates
Valuations of variations are often based on the rates and prices provided by the contractor in
their tender, provided the work is of a similar nature and carried out in similar conditions. This
is true, even if it becomes apparent that the rates provided by the contractor were higher or
lower than otherwise available commercial rates. They do not become reasonable or
unreasonable by the execution of variations.
b) New rates
If similar types of works to those instructed by a variation cannot be found in the drawings,
specification or bills of quantities, then fair valuation of the contractor's direct costs, overheads
and profit is necessary. Rates will be built up from first principles.
Limits on variations
Forms of contracts put limitations on variations that can be instructed. If the value of the
contract increases or decreases by more than 15% of the net contract sum (excluding
provisional sums and day works) then the contract administrator can add or deduct from the
contract sum a determined value upon consultation with the contractor, having due regard to
their site expenses and other general overheads. Note that this 15% increase or decrease is not
for a single item of work, but the total contract sum at completion.
If the rate in the bill multiplied by the final total quantity of work done is more than 1% of the
priced total of the bill at the contract date, than it will constitute a variation.
Refer to sample in appendix 3.4
Page | 17
National Council for Construction
Training Manual Competitive Pricing of Construction Works
Page | 18
National Council for Construction
Competitive Pricing of Construction Works Training Manual
3 APPENDICES
3.1 ALL - IN CONSTRUCTION WORKER RATES
Based upon Association of Building & Civil Engineering contractors (ABCEC) and National
Union of Building, Engineering & General Workers (NUBEGW)
Joint Industrial Council Collective Agreement (2014 - 2015)
Page | 19
National Council for Construction
Training Manual Competitive Pricing of Construction Works
Skilled
Worker
-Class
Skilled Licens
I–
Worker ed
Plumbe
-Class Blaste Securi
r, Sheet Opera
I– Steel- Opera r/Driv ty
Workma metal Forema tive
Brickla Fixer tive er Guard
n worker, n Class
yer/Pla II Class I Gen. /Watc
Carpen II
sterer, Purpo hman
ter/Join
Sign se
ter,
writer vehicle
Plant
Mecha
nic
Rate 3.97 5.53 5.61 6.10 4.81 5.39 6.02 5.17 55.86
Basic 45 178.65 248.85 252.45 274.50 216.45 242.55 270.9 232.65 223.44 (4 Shifts)
Holiday Pay
(annual leave) 19.23 26.78 27.17 29.54 23.30 26.10 29.16 25.04 24.05
Sick leave 17.36 24.18 24.53 26.67 21.03 23.57 26.32 22.60 21.71
Occasional leave 12.82 17.85 18.11 19.70 15.53 17.40 19.44 16.69 16.03
Public holidays 10.41 14.51 14.72 16.00 12.62 14.14 15.79 13.56 13.03
Inclement
weather 3.56 4.96 5.03 5.47 4.31 4.83 5.40 4.64 4.45
Overtime - - - - - - - - -
Housing
allowance 53.60 74.66 75.74 82.35 64.94 72.77 81.27 69.80 67.03
Tool allowance 13.40 18.66 18.93 20.59 16.23 18.19 20.32 17.45 16.76
Service benefits 32.04 44.64 45.28 49.24 38.83 43.51 48.59 41.73 40.08
NAPSA 10.53 14.67 14.89 16.19 12.76 14.30 15.97 13.72 13.18
WCF 4.79 6.68 6.77 7.37 5.81 6.51 7.27 6.24 6.00
Protective
clothing
Work suit
(overalls) 2.69 2.69 2.69 - 2.69 2.69 2.69 2.69 -
Gumboot
s 1.68 1.68 1.68 - 1.68 - - - -
Head
gear 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.78 -
Raincoat 2.69 2.69 - 2.69 2.69 2.69 2.69 2.69 2.69
Incentive - - - - - - - - -
Lunch 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00 55.00
Transport 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00 66.00
Medical / first aid 2.69 2.69 2.69 2.69 2.69 2.69 2.69 2.69 2.69
Page | 20
National Council for Construction
Competitive Pricing of Construction Works Training Manual
Skilled
Worker
-Class
Skilled Licens
I–
Worker ed
Plumbe
-Class Blaste Securi
r, Sheet Opera
I– Steel- Opera r/Driv ty
Workma metal Forema tive
Brickla Fixer tive er Guard
n worker, n Class
yer/Pla II Class I Gen. /Watc
Carpen II
sterer, Purpo hman
ter/Join
Sign se
ter,
writer vehicle
Plant
Mecha
nic
Wagetkt 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5
Incidental costs - - - - - - - - -
Total 556.12 696.16 700.65 750.81 631.53 686.40 742.95 666.65 647.38 week
Rate/hr 12.36 15.47 15.57 16.68 14.03 15.25 16.51 14.81 14.39
Page | 21
National Council for Construction
Training Manual Competitive Pricing of Construction Works
Page | 22
Equipment Basic Rates
Cost of Owning and Operating Construction Equipment: Caterpillar Method
EquipBuildUp 1
National Council for Construction
Competitive Pricing of Construction Works Training Manual
Page | 23
BUILDING RATES FROM FIRST PRINCIPLES
K/hr K/hr
General workman 5.16 Tipper 5m3 18.00
Skilled workman 5.75
Foreman 6.10
Equipment operator 6.00
1 Excavate
EXCAVATION TRENCH
A Machine digging (Excavator)
EX: Barloworld US $30.00 Per Hour
Kwacha Equivalent 195.00 Per Hour
Add Operator cost per hour 6.00 per Hour
201.00 per hour
Out put 9.00 m3/hour
Cost Per m3 22.33 per m3
3 Cart Away
Hand load = 1m3/hr = 5.16
5m3 tipper return trip = 1hr = 18 3.6
5 8.76
20%
10.51 /m3
4 Ant repellant
can spray 10m2/hr 0.52
1L (Aldanol 48) with 95L water (1:95) @ 5L/m2
1L bottle of Aldanol 48 covers 95 = 19m2
5
1L bottle of Aldanol =K40.80 40.8 2.15
19 2.66
10% waste 0.27
2.93
20%
3.52 /m2
Cement 65 x 20 1,300.00 T
Transport 5m3 (7.5T) truck @K18/hr 18x8 19.20
I load / day 7.5 1,319.20
(Offloading??)
1.442 tons = m3 = 1,902.29 /m3
Stone 130.00 T
Collect 0.35/T/km x 22km 7.70
Transport (rate x Dist x ton) 137.70
1.5 T/m3
206.55 /m3
1:3:6 1:2:4
Cement 1,902.29 /m3 0.16 304.37 0.23 434.81
Sand 40 /m3 0.48 19.20 0.46 18.29
Stone 206.55 /m3 0.96 198.29 0.91 188.85
521.85 641.94
Mix and place
1 mix. Ope 6.00 6.00
1 Dumper 6.00 6.00
2 skilled 5.75 11.50
6 labourer 5.16 30.96
54.46 /hr @ 8hrs/day 54.46 54.46
Crew can mix & place 8m3 per day 576.31 696.40
Page | 24
25 March 2015
Director of Building
Buildings Department
Lusaka, Zambia
Dear Sir,
Please find enclosed Variation no. 4 as per drawing. The drawing indicates two (2) brick
columns to the verandah of each house. But there is no description for columns in the Bill of
Quantities.
Yours faithfully,
Contractor XYZ
The following Variation Order is instructed in accordance with clause 37 of the Conditions of
Contract.
Description of Variation
Design of 300 x 300mm brick columns to the house as indicated on the drawing. This item is
omitted from the Bill of Quantities
CONTRACT NO. 123456: CONSTRUCTION OF SME TRAINING HOUSES IN MONGU
DISTRICT, WESTERN PROVINCE
CONCRETE WORK
3/3D Slurry mix (1:4) with quarry dust 0.1 m3 1,250.00 125.00
Page | 25
CONTRACT NO. 123456: CONSTRUCTION OF SME TRAINING HOUSES IN MONGU
DISTRICT, WESTERN PROVINCE
TABLE OF CONTENTS
List of tables .................................................................................................................................................... ii
1. Introduction...............................................................................................................................................1
1.1. Background .......................................................................................................................................1
2. The Event ..................................................................................................................................................2
3. Liability for the event ...............................................................................................................................2
3.1. Delayed release of the advance payment...........................................................................................2
3.2. Delays in certificate payments ..........................................................................................................2
4. Contractual compliance ............................................................................................................................2
5. Statement of claim and Substantiation .....................................................................................................2
5.1. Delayed Release of the Advance Payment ........................................................................................2
5.2. Delays in Certification of Payments ..................................................................................................3
6. Recommendation ......................................................................................................................................3
7. Appendices: ..............................................................................................................................................3
LIST OF TABLES
1. INTRODUCTION
1.1. Background
On 19 November 2013, the Government of the Republic of Zambia through the Ministry of
Transport, Works, Supply and Communication signed a contract with XYZ Contractors
Limited for the Construction of SME training houses in Mongu district, Western Province.
The site was handed over to the contractor on 12 December 2013 and works commenced
thereafter. Contract details are highlighted in Table 1.
4. CONTRACTUAL COMPLIANCE
For a compensation event claim the contractor is obligated to submit notice(s) and
detailed particulars within a specified time frame. Clause 30.1 states that the
contractor shall warn the project Manager at the earliest opportunity of specific
likely future events that may likely increase the contract price, or delay the execution
of the Works. From Table 2 all events qualify in contract compliance regarding
reasonableness of notice.
2
5.2. Delays in Certification of Payments
IPC No. 1 dated 13 April 2014 in the sum of K639,953.03 has not been paid to date. This has
adversely affected cash flow forecasts.
6. RECOMMENDATION
Due to the affected cash flow, the contractor has continued to have presence on site though
works have been slowed down. The contractor is claiming an extension of time with costs of
52 weeks with the revised completion date as 05 June 2015.
OR
The Contractor is therefore claiming an extension of time with costs of 20 weeks from date of
payment of the full advance claimed. The client is urged to settle the balance advance.
7. APPENDICES:
Contractor’s Letter of early warning