1HYB800001-042A-OM Manual (1-Pole) PDF
1HYB800001-042A-OM Manual (1-Pole) PDF
1HYB800001-042A-OM Manual (1-Pole) PDF
1HYB800001-042 Rev.A
LTB 245E1
BLK 222
1-pole operation
PRODUCT MANUAL
PRODUCT DESCRIPTION
- Circuit-Breaker 1
PRODUCT DESCRIPTION
- Operating Mechanism 2
ASSEMBLY INSTRUCTIONS
3
CHECKLIST
4
OPERATING AND MAINTENANCE
INSTRUCTIONS 5
LUBRICANTS
6
MAINTENANCE INSTRUCTIONS
- Operating Mechanism 7
OVERHAUL INSTRUCTIONS
- Circuit-Breaker 8
SPARE PARTS
- Circuit-Breaker 9
ABB HV Switchgear
P.O.Box 124,Vadodara-390013,India
SPARE PARTS
- Operating Mechanism 10
11
SF6 Circuit-Breaker LTB 245E1 with operating
mechanism BLK 222
1-pole operation
Product Description
1HYB800001-043 Rev.A
ABB Switchgear
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB HV Switchgear . ABB HV Switchgear takes no responsibility for errors
that can occur in the documentation.
ABB HV Switchgear is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
HV Switchgear . It may not either be imparted to third party or otherwise be used without authorisation.
Infringement hereof will be subject to action in accordance with applicable laws.
© ABB HV Switchgear
Date: 01-01-2005
Product Description
LIST OF CONTENTS
1. Description.......................................................................... 1
1.1 Design of the circuit-breaker.......................................................... 1
1.2 The circuit-breaker’s gas system .................................................... 2
1.3 Operating mechanism..................................................................... 3
1.4 Standards ........................................................................................ 3
1HYB800001-043 Rev.A i
Product Description Description
1. Description
High voltage circuit-breaker LTB 245E1, with three operating mechanisms type
BLK 222.
1 Circuit-breaker See
pole dimension
drawing
2 Operating 210
mechanism
3 Frame 86-275 1
B10034
1HYB800001-043 Rev.A 1
Description Product Description
2 1HYB800001-043 Rev.A
Product Description Description
1.4 Standards
The circuit-breakers comply with the requirements according to IEC Publication
62271-100 and in most cases also ANSI C37.
1HYB800001-043 Rev.A 3
SF6 Circuit-Breaker Operating mechanism
type BLK 222
Product Description
1HYB800001-013 Rev.A
ABB Switchgear
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB HV Switchgear. ABB HV Switchgear takes no responsibility for errors
that can occur in the documentation.
ABB HV Switchgear is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
HV Switchgear. It may not either be imparted to third party or otherwise be used without authorisation.
Infringement hereof will be subject to action in accordance with applicable laws.
© ABB HV Switchgear
Date: 2003-10-01
Product Description
LIST OF CONTENTS
1. Description.......................................................................... 1
1.1 Delivery...........................................................................................2
1.2 Unpacking .......................................................................................2
1.3 Storage ............................................................................................3
3. Operations .........................................................................11
3.1 Remote/local operations................................................................11
3.2 Close operation ............................................................................. 11
3.3 Open operation..............................................................................12
3.4 Rapid reconnection .......................................................................12
4. Component parts.............................................................. 13
4.1 Drive mechanism ..........................................................................13
4.2 Catch gear .....................................................................................13
4.3 Dashpot .........................................................................................14
4.4 Limit switch with auxiliary contact ..............................................14
4.5 Heater element ..............................................................................15
1HYB800001-013 Rev.A i
Product Description
FIGURES
ii 1HYB800001-013 Rev.A
Product Description Description
1. Description
The operating mechanism BLK 222 is intended for operating circuit-breakers with
integrated opening springs. Under no circumstances may the operating mechanism
be operated without first being mounted and adjusted for a circuit-breaker.
The operating mechanism consists of an closing spring with associated motor
charging device that automatically charge the closing spring after each closing
operation. A closing interlock holds the tensioned closing spring prepared for the
Closing of the circuit-breaker and the re-tensioning of the opening springs. A
opening interlock holds a closed circuit-breaker prepared for immediate Opening.
The component parts of the operating mechanism are integrated in a cabinet which
also accommodates an operating panel and operating equipment. The cabinet’s
cover can be removed and the operating panel opened to facilitate service and
overhauling.
The standard operating cycle is O - 0.3 s - CO - 3 min - CO (IEC) or CO - 15s - CO
(ANSI). The time between closing operations should not be less than 1 minute
during the testing of the circuit-breaker and relay systems involving more than 3
closing operations.
2 1
5
3
B30200
Item
1 Drive unit
2 Operating mechanism
3 Operating panel
4 Closing spring
5 Heater element
1HYB800001-013 Rev.A 1
Description Product Description
1.1 Delivery
Check on arrival that the delivery corresponds with the order and delivery
documents and that no transport damage has occurred.
If any material is missing or if transport damage has occurred, please report this
immediately to ABB Switchgear AB, Circuit Breaker Division.
1.2 Unpacking
The operating mechanism is packed in a crate. The crate is marked with a case
number and the gross weight. Other information is written on a plywood
board/label, which is attached to two of the crate’s sides.
The operating mechanism must be lifted using the lifting eyes on top of the cabinet,
see Figure 1-2. Slings must not be placed around the cabinet when lifting.
All packing material can be recycled.
B30079
2 1HYB800001-013 Rev.A
Product Description Description
1.3 Storage
Avoid storage. If storage is necessary, this must be done indoors or under cover.
The operating mechanism shall preferably be stored indoors in a dry building. When
stored outdoors, the crate should be opened to promote the exchange of air and a
heater should be used to prevent condensation.
An approved storage area is a store consisting of:
roof
a solid floor
humidity less than 50%
temperature +20 °C (±10 °C)
1HYB800001-013 Rev.A 3
Description Product Description
4 1HYB800001-013 Rev.A
Product Description Assembly and connection
WARNING
Do not operate the mechanism unloaded!
Operations shall take place only after the mechanism has been connected
and adjusted to the associated pressurised circuit-breaker.
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B30161
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1HYB800001-013 Rev.A 5
Assembly and connection Product Description
N.B. Cables must not be routed so that they obstruct manual cranking.
B30079 1
6 1HYB800001-013 Rev.A
Product Description Assembly and connection
CAUTION
The contactor must not be operated manually so that the limit switch
is bypassed.
2
3
B30200 1 5
Item
1 Motor protection switch
2 Motor
3 Spring drum
4 Limit switch
5 Contactor
1HYB800001-013 Rev.A 7
Assembly and connection Product Description
Item
1 Open interlock
2 Closed interlock
B30054
Item 2
1 Closing catch gear
2 Dashpot
3 Tripping arm
3
B30057
8 1HYB800001-013 Rev.A
Product Description Assembly and connection
3
2
Item
1 Closing arm 4
2 Interlock heel
4 Dashpot piston
B30054
1
1HYB800001-013 Rev.A 9
Assembly and connection Product Description
10 1HYB800001-013 Rev.A
Product Description Operations
3. Operations
2 1
Item
1 Switch, Local/Remote
B30207
Item
1 Switch, Local/Remote
3 Limit contact
4 Auxiliary contact 3
B30200 2 1
1HYB800001-013 Rev.A 11
Operations Product Description
2 1
Item
1 Switch, Local/Remote
B30208
12 1HYB800001-013 Rev.A
Product Description Component parts
4. Component parts
1
Item
1 Motor
B30068
1 2
Item
B30062
1HYB800001-013 Rev.A 13
Component parts Product Description
4.3 Dashpot
The operating mechanism is fitted with a dashpot to slow the final phase of the
opening movement.
Item
1 Dashpot
B30063
2 1
Item
1 Limit switch
2 Auxiliary contact
B30200
14 1HYB800001-013 Rev.A
Product Description Component parts
Item
1 Heater element
B30058
1HYB800001-013 Rev.A 15
SF6 Circuit-Breaker LTB 245E1 with three operating
mechanisms BLK 222
1-pole operation
Assembly Instructions
1HYB800001-044 Rev.A
ABB Switchgear
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB HV Switchgear . ABB HV Switchgear takes no responsibility for errors
that can occur in the documentation.
ABB HV Switchgear is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
HV Switchgear . It may not either be imparted to a third party or otherwise be used without authorisa-
tion. Infringement hereof will be subject to action in accordance with applicable laws.
© ABB HV Switchgear
Date: 01-01-2005
Assembly Instructions
LIST OF CONTENTS
1. General ................................................................................ 1
2. Safety................................................................................... 3
2.1 Warning text ................................................................................... 3
2.2 Safety, general ................................................................................ 4
3. Delivery ............................................................................... 5
3.1 Weights........................................................................................... 5
3.2 Unpacking ...................................................................................... 6
3.3 Storage before assembly ................................................................ 7
4. Assembly............................................................................. 9
4.1 Preparations.................................................................................... 9
4.2 Frame assembly............................................................................ 11
4.3 Assembling the frame on the foundation ..................................... 12
4.4 Assembling the circuit-breaker pole on the frame ....................... 13
4.5 Assembling the operating mechanism ......................................... 15
4.6 Final assembly of the circuit-breaker pole ................................... 16
4.7 Assembling the pull-rods ............................................................. 17
4.8 Inspecting the bolted joints, etc.................................................... 19
7. Commissioning................................................................. 29
1HYB800001-044 Rev.A i
Assembly Instructions
FIGURES
ii 1HYB800001-044 Rev.A
Assembly Instructions General
1. General
This assembly instruction applies to the SF6 circuit-breaker type LTB 245E1 with
three operating mechanisms type BLK 222 for 1-pole operation and contain all
essential information for assembly and commissioning.
Read through the entire Assembly Manual before starting the assembly work.
1HYB800001-044 Rev.A 1
Assembly Instructions Safety
2. Safety
DANGER
indicates an immediate hazardous situation that, if not avoided, will result
in death or serious injury.
WARNING
indicates an immediate hazardous situation that, if not avoided, can result
in death or serious injury.
CAUTION
indicates a hazardous situation that can result in minor or moderate
injury.
N.B. is used for hazards that may only result in damage to the installation.
1HYB800001-044 Rev.A 3
Safety Assembly Instructions
WARNING
Circuit-breaker with pressurised porcelain insulators.
Mechanical damage on the porcelain can cause it to explode with the
following risk of splintering.
Work on the circuit-breaker that brings about the risk of a mechanical
damage to the insulators should be carried out at a reduced gas pressure,
0.125 MPa (abs).
WARNING
Do not operate the operating mechanism unloaded!
Operations shall take place only after the mechanism has been connected
and trimmed with the associated pressurised circuit-breaker.
4 1HYB800001-044 Rev.A
Assembly Instructions Delivery
3. Delivery
Check on arrival that the delivery corresponds with the order and delivery
documents and that no transport damage has occurred.
If any material is missing or if transport damage has occurred, please report this
immediately to ABB HV Switchgear, Circuit Breaker Division.
3.1 Weights
The weights of component parts are as follows:
Weight,
Item Part
kg
1 Circuit-breaker stated on
pole the
applicable
dimension
drawing
1
for the
order..
2 Operating 210
mechanism
2
3 Frame 86-275
B10034
1HYB800001-044 Rev.A 5
Delivery Assembly Instructions
3.2 Unpacking
The material is packed in crates and on pallets. The crates are marked with a case
number and the gross weight. Other information is written on a plywood
board/label, which is attached to two of the crate’s sides.
The operating mechanism must be lifted using the lifting eyes on top of the cabinet,
see Figure 3-2. Slings must not be placed around the cabinet when lifting.
The circuit-breakers must be kept in the transport packaging until just before
assembly.
All packing material can be recycled.
B10036
6 1HYB800001-044 Rev.A
Assembly Instructions Delivery
3.3.1 General
The circuit-breakers are normally delivered in units adapted for transport.
Intermediate storage of these units should be avoided. If intermediate storage can
not be avoided the units should be stored indoors or under a roof. They should also
be stored horizontally above ground level to avoid cracking or water damage. Upon
arrival it is important that the plastic cover is removed in order to prevent corrosion
due to condensation (except for spare parts, see chapter 3.3.5, Spare parts).
Storage in a humid climate, without proper ventilation, can lead to discolouring of
zinc coated surfaces. This discolouring is known as white rust, and consists mainly
of zinc oxide and zinc hydroxide and is a result of a chemical process between pure
zinc on the surface and moisture.
The long term rust protection is not affected because the steel-zinc layer under the
surface remains unaffected. The presence of white rust is no reason to reject the
goods.
Upon arrival each unit should be checked regarding the following:
The delivery corresponds with the order and shipping documents
Damage due to transport and missing parts
If damage is discovered or suspected the case should be opened and photos taken.
Report damage as well as missing parts.
All components should be rationally stored for easy access. All material should be
stored in an approved store1, exceptions are stated below. Dust, smoke, corrosive or
inflammable gas, steam or salt must not pollute the surrounding air otherwise the
equipment must be cleaned before construction.
The original cases can be used for storage, but the plastic covering should be
removed. The assembly units’ coupling pieces as well as connections are provided
with transport covers or protective covers which must not be removed until shortly
before the circuit-breakers are assembled.
1HYB800001-044 Rev.A 7
Delivery Assembly Instructions
3.3.4 Circuit-breakers
The circuit-breakers should be stored in their original cases where they are properly
protected from damage. The units shall not stand in water. The circuit-breakers can
be stored outdoors. If this happens they should be protected by at least a tarpaulin.
The tarpaulin must not be so tight that air circulation to zinc coated surfaces is
prevented. Any condense should easily drip off.
The lowest permitted ambient temperature for storage is -30˚C.
8 1HYB800001-044 Rev.A
Assembly Instructions Assembly
4. Assembly
4.1 Preparations
Before starting the assembly, make certain that all requisite tools and documents are
on hand.
• Standard tools with torque wrenches (10 - 430 Nm).
• Lifting devices and lifting slings.
• Lubricant, see Lubricants 1HYB800001-017 for suppliers and brand names.
Grease “G”: ABB article number1171 4014-407
Grease “SV”: ABB article number 1171 4016-610.
• Contact grease.
• Applicable dimension drawings and diagrams for the order.
Item
1 Operating
mechanism A
2 Operating
mechanism B
3 Operating
mechanism C
4 Circuit-breaker
pole A1
5 Circuit-breaker
pole B1
6 Circuit-breaker
pole C1
3 2 1
B10037
1HYB800001-044 Rev.A 9
Assembly Assembly Instructions
4.1.2 Foundation
The circuit-breaker’s foundation must be flat and level. Adjust any deviations using
spacer washers, see “Chapter 4.3, Assembling the frame on the foundation”. Figure
4-2 shows the permitted deviations in mm for the position of the foundation bolts.
The nominal dimensions are stated on the applicable dimension drawing for the
order.
±1
±1
Length = >110
B10038
10 1HYB800001-044 Rev.A
Assembly Instructions Assembly
N.B. Make sure the stays are fitted as set out in Figure 4-3 and to the intended
operating mechanism.
Tighten the bolted joints to a torque of 430 Nm.
Item
2 Stays 6 pcs.
3
2
TIGHTENING TORQUE
430 Nm
1
B10039
1HYB800001-044 Rev.A 11
Assembly Assembly Instructions
1 2 3 Item
1 Foundation bolts,
L> 110 mm
(Not supplied)
3 Washers 8 pcs.
10
6
4 Spacer washers (Not supplied)
>110
20
5 Foundations
4
6 Frame foot
10
TIGTHENINING TORQUE
300-350 Nm
B10006 2 or
500-550 Nm
12 1HYB800001-044 Rev.A
Assembly Instructions Assembly
B10040
1HYB800001-044 Rev.A 13
Assembly Assembly Instructions
A circuit-breaker pole is fitted to each frame according to Figure 4-7. Fit the bolts
(1) and tighten by hand.
N.B. Final tightening is carried out when the operating mechanism has been fitted.
Item
B10041
14 1HYB800001-044 Rev.A
Assembly Instructions Assembly
Item
3 1
TIGHTENING TORQUE
79 and 190 Nm
B10042
1HYB800001-044 Rev.A 15
Assembly Assembly Instructions
TIGHTENING TORQUE
300 Nm
B10043
16 1HYB800001-044 Rev.A
Assembly Instructions Assembly
Item
1 Cover
2 Sign
3 Coupling link
B10012 1 2 3
1HYB800001-044 Rev.A 17
Assembly Assembly Instructions
4.7.2 Assembling the pull-rod between operating mechanism A and pole A1.
Each pole is supplied set to a basic setting and its Close and Open positions are
determined. Adjustment is made as set out in Figure 4-11.
• Move by hand the pull-rod from the operating mechanism (2) to the side, as far
that the turnbuckle screw (5) can be placed between the coupling link (4) and
the pull-rod from the operating mechanism. The operating mechanism’s pull-
rod must not be slide out so far that it locks in its inner Closed position.
• Simultaneously screw the turnbuckle screw (5) in the operating mechanism’s
pull-rod (2) (left-hand thread) and the pole’s coupling link (4) (right-hand
thread).
N.B. Remember the two spring washers (6) under each locking nut (8).
• Turn the turnbuckle screw (5) so its length decreases at the same time as
operating lever (3) moves towards its Open position. The turnbuckle screw
(5) is the right length when the operating lever (3) is in its Open position
and the alignment check hole (7) is directly aligned with the predrilled
hole in the mechanism housing (1). Check the position of the hole using a rod
with a 6 mm diameter. Check that the turnbuckle screw (5) is screwed past the
alignment check holes (9 and 10). The tightening torque for the locking nuts is
190 Nm
5 2 3
Item
1 Mechanism housing
1
2 Pull-rod from operating
mechanism
3 Operating lever
4 6
10
4 Coupling link, pole
5 Turnbuckle screw
6 Spring washers
TIGHTENING TORQUE
190 Nm
18 1HYB800001-044 Rev.A
Assembly Instructions Assembly
Frame 430
Pull-rod 190
Density monitor 10
Protective tube 79
Plates 22,5
Cover 9
1HYB800001-044 Rev.A 19
Assembly Instructions Electrical connections
5. Electrical connections
B10045
1
WARNING
Work must not be carried out on a pressurised circuit-breaker.
1HYB800001-044 Rev.A 21
Electrical connections Assembly Instructions
N.B. Position the bimetallic washers so that the aluminium sides face the
aluminium surfaces and the copper sides are turned towards the copper
surfaces or the silver-plated surfaces.
N.B. The contact paste may only be used on fixed joints. It must not be used
inside the breaking unit.
22 1HYB800001-044 Rev.A
Assembly Instructions Pressurising the poles
6.1 Preparations
WARNING
When commissioning, the SF6 gas needs to be refilled to the pressure
stated on the rating plate.
Pressurisation takes place directly from a gas cylinder using the gas filling
equipment, ABB article number 1HSB 445439-A.
The gas hose for the filling equipment is supplied vacuum-pumped and filled with
SF6 gas.
WARNING
To avoid personal injury while refilling, due to possible transport damage
to the porcelain, assembly personnel must exercise great care and stay in a
protected and safe area (with regard to splintering) away from the circuit-
breaker. The gas cylinder and refilling equipment should be placed in the
same area.
• Connect the control cables to the operating mechanism’s terminal blocks for
opening and closing. The cables are routed to the control room or protected
area away from the circuit-breaker.
• Connect the cables to appropriate pushbutton switches.
• Set the operating mechanism’s control switch in the remote position.
• Switch on the motor starter so the closing springs are tensioned.
• Open the terminal blocks to which the density monitor cables are connected
and interrupt the circuit to the interlocking relays.
1HYB800001-044 Rev.A 23
Pressurising the poles Assembly Instructions
3
Item
6 1 Gas cylinder
9
5 4 8 7 2 Regulator
3 Density monitor
4 Coupling
5 Valve
7 Hose
8 Adaptor
11 Valve
1
2
B10016 10 11
24 1HYB800001-044 Rev.A
Assembly Instructions Pressurising the poles
6. Connect the density monitor (3) to the coupling (4) or the equal union cross
(10). Open valve (5) or alternatively, valve (11). If the density monitor is
connected to coupling (4), then valve (11) must be closed. However, if the
density monitor is connected to the equal union cross (10), then valve (5) must
be closed.
7. Connect coupling (4) to the circuit-breaker’s gas valve (6).
8. Connect the gas-filled hose (7) to the coupling.
9. Connect the hose to the gas cylinder.
10. Go from the circuit-breaker to the protected area and let the gas flow until the
regulator switches off.
11. Wait until the gas temperature has reached the circuit-breaker temperature level
before reading off the gas pressure on the density monitor. Adjust the pressure
if necessary
12. Dismantle the hose from the coupling on the circuit-breaker.
13. Close the valve to the density monitor.
14. Dismantle the coupling from the circuit-breaker.
15. Release the pressure on the density monitor by opening valve (5) or valve (11).
16. Dismantle the density monitor from the coupling and fit it on the circuit-
breaker.
17. Repeat from 4 through to 16 for poles B and C.
N.B. When reading from the precision gauge, correct the filling pressure
depending on the temperature as set out in Table 6-1.
Temp. when
MPa (abs) bar (abs) MPa (gauge bar (gauge)
filling ˚C
1HYB800001-044 Rev.A 25
Pressurising the poles Assembly Instructions
18. Close the valve on the gas cylinder when all poles have been filled.
19. Disconnect the hose from the gas cylinder and release the pressure in the
regulator by pressing in the non-return valve.
20. Release the regulator’s adjustment pressure by turning the adjuster valve so
that the wrong pressure is not filled in the next circuit-breaker to be fitted.
N.B. When the density monitor (1) is finally fitted, tighten the union nut (2) is with
a torque of 10 Nm.
TIGHTENING TORQUE
10 Nm
Item
1 Density monitpr
2 Union nut
1 2
B10017
21. Operate the circuit-breaker Close and Open 3 times from the control room.
22. Connect the cables to the density monitors.
23. Reset the circuits for the interlocking relays.
26 1HYB800001-044 Rev.A
Assembly Instructions Pressurising the poles
N.B. The cable ends for the density monitor should be as long as necessary so that
the density monitor can be disconnected from the non-return valve without
the need of disconnecting the cable.
Item
1 Flange
2 Cable gland
3 Sealing washer
1
4 Pipe clips 4 pcs.
3
5 Bolts M5x20 4 pcs.
2 Nuts M5 4 pcs.
Washers 5.3x10x1 8 pcs.
B10046
1HYB800001-044 Rev.A 27
Pressurising the poles Assembly Instructions
Item
1 Sign
2 Cover
TIGHTENING TORQUE
9 and 22,5 Nm 1
2 3
B10012
28 1HYB800001-044 Rev.A
Assembly Instructions Commissioning
7. Commissioning
Before commissioning the circuit-breaker carry out all checks as set out in “Check
list for assembling and commissioning 1HYB800001-015” and fill in the
operating values for the installation.
1HYB800001-044 Rev.A 29
Assembly Instructions Operating values
8. Operating values
The operating values in these instruction apply to SF6 circuit-breakers type
LTB 245E1 with operating mechanism type BLK 222.
8.1 Times
Close-Open time(1) 26 ± 3 ms
8.3 Resistance
Main circuit resistance per pole max 49 µΩ.
1HYB800001-044 Rev.A 31
SF6 Circuit-Breaker Circuit-breakers HPL and LTB
ABB Switchgear
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB H V Switchgear. ABB H V Switchgear takes no responsibility for errors
that can occur in the document.
ABB HV Switchgear is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
HV Switchgear. It may not either be imparted to a third party or otherwise be used without authorisa-
tion. Infringement hereof will be subject to action in accordance with applicable laws.
© ABB HV Switchgear
Date: 2003-10-0
Check list Check list for assembly and commissioning
Date:_______________
Installation:______________________________________________
Serial number:_____________________________
Circuit-breaker pole
1. Check that the circuit-breaker and operating mechanism have been assembled
in accordance with the assembly instructions.
2. Check that all bolted joints are tightened to the tightening torques stated in the
assembly instructions.
3. Ensure that all poles are in the open position. The alignment hole in the
operating lever shall align with the predrilled hole in the mechanism housing.
Operating mechanism
4. Make an ocular inspection to check that oil from the oil dashpots has not
leaked in the operating mechanism.
5. Tighten all screws in terminal blocks involved in the assembly work.
Gas filling
6. Connect the operating mechanism for remote control from a protected area in
connection with gas filling and test operations.
Set the control switch to remote.
7. Connect the gas filling equipment for gas filling from the protected area.
8. Fill with gas each pole one after the other and perform an operational test three
times as set out in the assembly instructions.
9. Check the heater element.
10. Make sure the thermostat, if provided, is set to 10°C 1.
1HYB800001-015 Rev.A 1
Check list for assembly and commissioning Check list
Operating values
11. Check the breaker’s operating values with the applicable operating values for
the breaker in the Assembly Instructions and note down the measured values in
the table below.
CAUTION
The circuit-breaker must not be switched Open - Close without an
intermediate delay of 300 ms.
Measured values
Check the following
Close-Open time ms ms ms
2 1HYB800001-015 Rev.A
SF6 Circuit-Breaker Type LTB E
ABB Switchgear
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB HV Switchgear . ABB HV Switchgear takes no responsibility for errors
that can occur in the documentation.
ABB HV Switchgear is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
HV Switchgear . It may not either be imparted to a third party or otherwise be used without authorisa-
tion. Infringement hereof will be subject to action in accordance with applicable laws.
© ABB HV Switchgear
Date: 01-01-2005
Operating and Maintenance Instructions
LIST OF CONTENTS
1. General ................................................................................ 1
1.1 Warning text ................................................................................... 1
1.2 Warning .......................................................................................... 2
3. Inspection intervals............................................................ 7
3.1 Maintenance summary ................................................................... 8
3.2 Maintenance category A ................................................................ 9
3.3 Maintenance category B............................................................... 10
3.4 Maintenance category C............................................................... 12
3.5 Maintenance category D .............................................................. 19
1HYB800001-045 Rev.A i
Operating and Maintenance Instructions
FIGURES
ii 1HYB800001-045 Rev.A
Operating and Maintenance Instructions General
1. General
These Operating and Maintenance Instructions apply to the SF6 circuit-breaker type
LTB E.
The instructions contain recommendations for the care and guidelines for the
maintenance of high-voltage circuit-breakers the LTB E type. The instructions are
divided into four parts:
• Inspection intervals
• Instructions for preventive maintenance of circuit-breakers
• Instructions for preventive maintenance of operating mechanism
• Fault correction maintenance
Periodic maintenance must be carried out at the the time or operation intervals
specified.
Fault correction maintenance is related to the faults detected. The fault correction
maintenance described in this Manual involves the replacement of defective units. If
the user chooses to try and repair a defective unit instead, specialist knowledge is
often needed. This will not be found in the Manual.
The equipment must be overhauled in accordance with specified criteria, e.g. after a
certain number of operations. Overhaul of the equipment must be entrusted to
authorised service personnel.
DANGER
indicates an immediate hazardous situation that, if not avoided, will result
in death or serious personal injury.
WARNING
indicates an immediate hazardous situation that, if not avoided, can result
in death or serious personal injury.
CAUTION
indicates a hazardous situation than can result in minor or moderate
injury.
N.B. is used for hazards that may only result in damage to the installation.
1HYB800001-045 Rev.A 1
General Operating and Maintenance Instructions
1.2 Warning
WARNING
Circuit -breakers with pressurised porcelain insulators.
Mechanical damage to the porcelain can cause it to explode with the
subsequent risk of splintering. Work on the circuit-breaker that brings
about the risk of mechanical damage to the insulators should be carried
out at a reduced gas pressure, 0.125 MPa (abs).
2 1HYB800001-045 Rev.A
Operating and Maintenance Instructions Preventative maintenance
2. Preventative maintenance
2.1 Circuit-breaker
N.B. Opening the breaking unit requires special instruction and may only be done
by trained and authorised personnel.
The curve that defines the permissible number of short-circuits can be expressed
approximately as:
for LTB 245E1: Σ n x I2 = 20000
for LTB 420E2: Σ n x I1.9 = 20000
where
n = number of short-circuits
I = short-circuit current, kA (RMS)
All short-circuit current levels can be included in the total of the number of short-
circuits x short-circuit current, for example for LTB 245E1, to the power of 2.
For example: LTB 245E1: 10x302+20x202+20x102=19,000.
1. All normal service switched-off and -on load currents are not to be included into this
formula- they are considered only in calculation of total number of mechanical CLOSE /
OPEN operations.
1HYB800001-045 Rev.A 3
Preventative maintenance Operating and Maintenance Instructions
Number of interruptions
5000
2000
1000
500
200
LTB 420E2
100
LTB 245E1
50
20
kA
2 3 4 5 10 20 30 40 50 63
Short-circuit current
4 1HYB800001-045 Rev.A
Operating and Maintenance Instructions Preventative maintenance
2.2.1 Maintenance
Work on the operating mechanism with the circuit-breaker in the Closed position
and with tensioned closing springs always involves a certain risk. It is therefore
important that the guidelines in the document “Product information BLG 1002A”
or, “Product information BLK 222”, Safety regulations, are followed before the
work is started.
2.2.2 Cleaning
Clean the operating mechanism when necessary using a vacuum cleaner.
Check that the filters in the valves are clean. Replace them if they are dirty.
1. See the document “Lubricants" 1HYB800001-017 for the names of suppliers and brands for
grease and oils.
1HYB800001-045 Rev.A 5
Preventative maintenance Operating and Maintenance Instructions
2.2.3 Lubrication
The ball, roller and needle bearings in the operating mechanism are permanently
lubricated and require no maintenance. Lubrication is therefore limited to shafts in
the latch mechanism; these should be greased after 2000 operations. The worm gear
in the drive unit for BLG 1002A should be lubricated at the same interval. The
sliding surfaces of the spring fork and dashpot must be lubricated with Grease “G”1
and the chains with Oil “A”1, in connection with an overhaul.
When supplied the closing and opening dashpots are filled with Oil “S”1.
N.B. Tectyl 506 forms a waxy protective skin when it dries and therefore it must
not be sprayed into bearings and latch mechanisms or on to gear-wheels and
chains.
1. See the document “Lubricants” 1HYB800001-017 for the names of suppliers and brands for
grease and oils.
2. Approved storage space:
roof, solid foundation, relative humidity less than 50%, temperature +20oC(±10°C)
6 1HYB800001-045 Rev.A
Operating and Maintenance Instructions Inspection intervals
3. Inspection intervals
Important checkpoints, acceptable tolerances, certain functional values for
adjustments, and recommended inspection intervals can be found in the following
inspection chart.
In corrosive or polluted air and in climates with a high relative humidity, it can be
necessary to halve the inspection intervals.
The specified inspection intervals should be considered as recommended guide
values, which can be increased or decreased depending on local conditions.
1HYB800001-045 Rev.A 7
Inspection intervals Operating and Maintenance Instructions
Condition of Com-
Explan- circuit- petence
Type of measure Inspection interval
ation breaker require-
during work ments
B Preventive maintenance
Intermediate check
• Operation test including 3-6 years or 2,000 mech. 1) b1 b2
timing test CLOSE/OPEN operations.
• Thermovision check
• Greasing of Wormgear
D Overhaul
• Overhaul of breaking 2) c1 c2
chambers
• Line and transformer LTB 245E1:
circuit-breakers ΣnxI2=20,000
LTB 420E2:
• Capacitor-reactor and filter ΣnxI1.9=20,000
circuit-breakers
• Major overhaul d1 c2
30 years or 10,000 mech. 1)
CLOSE/OPEN operations.
Explanations:
1. Mech. oper. = Mechanical Close-Open operations.
2. CLOSE/OPEN oper. with el load = Close-Open operations with electrical
loading.
3. Special requirements for resistance check of circuit-breakers operated
< 100 CLOSE/OPEN operations/year.
8 1HYB800001-045 Rev.A
Operating and Maintenance Instructions Inspection intervals
Competence requirements:
a2) Substation personnel with no special training.
b2) Personnel authorised by ABB to carry out assembly, commissioning and
maintenance work.
c2) Personnel authorised by ABB to carry out assembly, commissioning and
maintenance work. Support from ABB may be necessary in certain cases.
1.
Visual inspection 1-2 year Check external cleanliness, heater
element function, gas pressure, valves
and drainage holes.
No special tools needed.
See Chapter 2.1.3 and Chapter 2.1.4
and 1HSB515409-100 for BLG 1002A
or 1HYB800001-018 for BLK 222.
1HYB800001-045 Rev.A 9
Inspection intervals Operating and Maintenance Instructions
1.
Visual inspection 3-6 years or 2,000 mech. CLOSE/ Check external cleanliness, heater
OPEN operations. element function, gas pressure, valves
and drainage holes.
No special tools needed.
See Chapter 2.1.3 and Chapter 2.1.4
and 1HSB515409-100 for BLG 1002A
or 1HYB800001-018 for BLK 222.
2.
Rating plates 3-6 years or 2,000 mech. CLOSE/ Make a note of the serial number.
OPEN operations.
3.
Operation counter 3-6 years or 2,000 mech. CLOSE/ Make a note of the number of
OPEN operations. operations.
4.
Visual inspection in 3-6 years or 2,000 mech. CLOSE/ Look for loose bolts and nuts, oil leaks
operating mechanism OPEN operations. from dashpots.
If leakage replace the complete
dashpot.
No tools necessary.
See Manual 1HSB515409-100 for BLG
1002A or 1HYB800001-018 for BLK
222.
5.
Corrosion inspection 3-6 years or 2,000 mech. CLOSE/ Visual inspection.
Rust protection OPEN operations. Rust stains polished off and treated
with rust protection.
See Chapter 2.2.4 .
6.
Greasing 3-6 years or 2,000 mech. CLOSE/ Circuit-breaker in open position, closing
OPEN operations. springs discharged. Greasing of the
worm gear ( only BLG 1002A) and
shafts in latches in the operating
mechanism with grease “M”.
See Chapter 2.1.5 ,Chapter 2.2.3 and
Manual 1HSB515409-100 for BLG
1002A or 1HYB800001-018 for BLK
222.
10 1HYB800001-045 Rev.A
Operating and Maintenance Instructions Inspection intervals
7.
Thermovision 3-6 years or 2,500 mechanical To be carried out at full load before the
measurements Close-Open operations. circuit-breaker is taken out of service.
Checking the temperature rise of the
the external parts of the breaking unit.
The maximal allowed temperature
difference between phases is
5 degrees.
Thermovision camera.
The load current must be taken into
consideration during the measurements
as well as large variations in the load
current 3-4 hours before the
measurements.
See manual for the thermovision
camera.
8.
Operational test 3-6 years or 2,500 mechanical Operational test, if possible in
Close-Open operations. combination with measurement of
operating times, (incl. Close-Open
times).
1HYB800001-045 Rev.A 11
Inspection intervals Operating and Maintenance Instructions
1.
Visual inspection 15 years or 5,000 mech. CLOSE/ Check external cleanliness, heater
OPEN operations. element function, gas pressure, valves
and drainage holes.
No special tools needed.
See Chapter 2.1.3 and Chapter 2.1.4
and 1HSB515409-100 for BLG 1002A
or 1HYB800001-018 for BLK 222.
2.
Rating plates 15 years or 5,000 mech. CLOSE/ Make a note of the serial number.
OPEN operations.
3.
Operation counter 15 years or 5,000 mech. CLOSE/ Make a note of the number of
OPEN operations. operations.
4.
SF6 gas 15 years or 5,000 mech. CLOSE/ Gas filling equipment.
OPEN operations.
• Filling of gas (if See Assembly instruction for applicable
necessary) circuit-breaker, ch 6.
• Dew point at normal Dew point maximum - 5 ˚C at rated
gas pressure in the filling pressure and + 20 ˚C
circuit-breaker. temperature.
5.
Insulators
• Visual inspection and 15 years or 5,000 mech. CLOSE/ Spray and rub the insulators clean.
cleaning. OPEN operations. Check cementing, bolts and nuts.
Spray equipment, clothes and
wrenches.
12 1HYB800001-045 Rev.A
Operating and Maintenance Instructions Inspection intervals
R= Permissible increase in
resistance
Rn = Max. resistance as specified
in operating values
In = Rated current as specified on
rating plate
I= Current for which max.
resistance is calculated.
7a. ’
Contact system
• Opening position 15 years or 5,000 mech. CLOSE/ Inspection of reference holes in outer
OPEN operations. lever and mechanism housing.
See applicable Assembly instructions
for the circuit-breaker in question.
7b.
Operating
characteristics 15 years or 5,000 mech. CLOSE/ Measurement with electronic timer.
• Opening time OPEN operations. Nominal operating voltage.
• Closing time For times, see the applicable Assembly
• Close-Open time instructions for the circuit-breaker.
• Phase discrepancy Max phase discrepancy between
• Auxiliary switches phases:
• Contact travel at closing 4 ms; at opening 3 ms.
• Contact damping. max discrepancy between breaks in the
same phase:
at closing 3 ms; At opening 2 ms.
See Manual 1HSB515409-100 for BLG
1002A or 1HYB800001-018 for BLK
222.
1HYB800001-045 Rev.A 13
Inspection intervals Operating and Maintenance Instructions
8b.
Motor current 15 years or 5,000 mechanical Check the carbon brush on the motor.
Close-Open operations. If they are below 10 mm, change
carbon brush.
The motor current is to be measured at
the end of the charging operation. Max
allowed motor current is 110% of value
measured at routine test.
The charging time is allowed to change
up to 30% from value measured at
routine test.
The motor shall be able to charge the
springs at min. 85% of nominal voltage
(IEC).
See 1HSB515409-100 for BLG 1002A
or 1HYB800001-018 for BLK 222.
14 1HYB800001-045 Rev.A
Operating and Maintenance Instructions Inspection intervals
8d.
Catch-gears 15 years or 5,000 mechanical Visual control of the adjustment.
Close-Open operations. Play of gaps in the catch-gears acc. to
Manual 1HSB515409-100 for BLG
1002A or 1HYB800001-018 for BLK
222.
Greasing of shafts and catch surfaces
with Grease “L” acc.to 1HYB800001-017
Change the signal from coil 1 to coil 2.
8e.
Coils 15 years or 5,000 mech CLOSE/ The resistances of coils and coil
OPEN operations. currents are allowed to differ +/- 10%
from value measured at routine test.
8f.
Mechanical interlocking 15 years or 5,000 mech. CLOSE/ In OPEN position the distance between
Only applicable for BLG OPEN operations. the interlocking arm and the
1002A interlocking disc shall be min. 2 mm.
In CLOSE position there must be full
contact between the arm and disc (No
gap is permitted).
See Manual 1HSB515409-100.
1HYB800001-045 Rev.A 15
Inspection intervals Operating and Maintenance Instructions
8h.
Central control cubicle 15 years or 5,000 mech. CLOSE/ Checking of resistance.
OPEN operations. Small cubicle:
48 W, 110 V R = 330 Ohms +/- 10%
48 W, 220 V R = 1000 Ohms +/- 10%.
Middle or large cubicle:
140 W, 110 V R = 86 Ohm +/-10%
140 W, 220 V R = 346 Ohm +/- 10%.
8i.
Thermostat 15 years or 5,000 mech. CLOSE/ If applicable, check that the thermostat
OPEN operations. is adjusted to requested value.
See Manual 1HYB800001-015.
8j.
Terminal blocks 15 years or 5,000 mech. CLOSE/ Tightening of screws or clamps.
OPEN operations. See Manual 1HSB515409-100 for BLG
1002A or 1HYB800001-018 for BLK
222.
8k.
Direct on line motor 15 years or 5,000 mech. CLOSE/ If applicable, check signal for loss of
starter OPEN operations. power.
See Manual 1HSB515409-100 for BLG
1002A or 1HYB800001-018 for BLK
222.
16 1HYB800001-045 Rev.A
Operating and Maintenance Instructions Inspection intervals
9.
Tightness of the SF6
gas 15 years or 5,000 mech. CLOSE/ Check the density switches and
• Density monitoring OPEN operations. signal/blocking circuits.
Accurancy test of the pressure gauge
must be done at standard reference
atmosphere i.e. +20 ˚C and 101.3 kPa
(1013 mbar).
Remove the density switch from the
circuit-breaker for checking of function.
10.
Blocking relays 15 years or 5,000 mech. CLOSE/ The relays shall close when a density
OPEN operations. switch is pulled out from a pole
pressurized to filling pressure.
11.
Corrosion 15 years or 5,000 mech. CLOSE/ Outside:
OPEN operations. Visual check, particularly check
protected components in non heated
compartments, pull-rod system, clevis
couplings, springs.
Treat with anti-rust oil if necessary.
See Chapter 2.2.4 and Manual
1HSB515409-100 for BLG 1002A or
1HYB800001-018 for BLK 222.
12a.
Lubrication 15 years or 5,000 mechanical Inspect and lubricate the latches.
Close-Open operations. See Chapter 2.1.5 , Chapter 2.2.3 and
Manual 1HSB515409-100 for BLG
1002A or 1HYB800001-018 for BLK
222.
1HYB800001-045 Rev.A 17
Inspection intervals Operating and Maintenance Instructions
12b.
Worm gear 15 years or 5,000 mechanical • For BLG 1002A:
Close-Open operations. Greasing the operating
mechanism’s drive unit with Grease
“M”.
• For BLK 222:
Check the oil level in the worm gear
housing.
See Product information for the
operating mechanism.
13.
Tightening torque 15 years or 5,000 mech. CLOSE/ Check of tightening torque on screw
OPEN operations joints.
Tightening torques acc. to Assembly
Instruction and Overhaul Instruction.
Tightening torque for earthing 79 Nm.
16 1HYB800001-045 Rev.A
Operating and Maintenance Instructions Inspection intervals
1.
Overhaul of breaking
chambers Gas evacuated, poles/ breaking units
• Line and transformer LTB 245E1: dismounted and transported to a clean
circuit-breakers ΣnxI2=20,000 workshop.
LTB 420E2: Porcelain lift off, contacts and PTFE-
ΣnxI1.9=20,000 parts replaced with new ones.
• Capacitor bank circuit- Not synchronized:
breakers 2,500 CLOSE/OPEN operations See Manual Overhaul Instruction for
• Reactor circuit- with el. load. actual circuit-breaker.
breakers Synchronized: Standard tools, close fitting dust mask,
• Filter circuit-breakers long sleeved overall, protective plastic
5,000 CLOSE/OPEN operation with
or rubber gloves.
el. load.
See Manual Overhaul Instruction for
applicable circuit-breaker.
• All kinds of service. Alarming result at diagnostic test.
2.
Major overhaul of 30 years or 10,000 mech. Circuit-breaker.
complete circuit- CLOSE/OPEN operations. Disassembly of the poles and
breaker and operating mechanisms. New contacts and PTFE-
mechanism components are to be mounted.
Exchange of outer worn out parts.
If the circuit-breaker and operating
mechanism are overhauled for another
2,000 operations, selected worn out
parts are to be exchanged.
If the circuit-breaker and operating
mechanism are overhauled for another
10,000 operations, in principle all
moving parts are to be exchanged.
Protection against decomposed gas as
standard tools above.
Instructions:
For circuit-breaker, see Manual
Overhaul Instructions for actual circuit-
breaker.
Operating mechanism under
supervision from ABB.
3.
Capacitor 30 years or 10,000 mech. Check of values on:
CLOSE/OPEN operations. C = CN+5%,-0%
PD < 5 pC
Tan d < 0,2%.
1HYB800001-045 Rev.A 19
SF6 Circuit-Breaker Circuit-breakers HPL and LTB
Lubricants
1HYB800001-017 Rev.A
ABB Switchgear
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB H V Switchgear. ABB H V Switchgear takes no responsibility for errors
that can occur in the document.
ABB HV Switchgear is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
HV Switchgear. It may not either be imparted to a third party or otherwise be used without authorisa-
tion. Infringement hereof will be subject to action in accordance with applicable laws.
© ABB HV Switchgear
Date: 2003-10-01
Lubricants
LIST OF CONTENTS
1. General ................................................................................ 1
1.1 Safety instructions.......................................................................... 1
2. Oil........................................................................................ 3
3. Grease ................................................................................. 5
1HYB800001-017 Rev.A i
Lubricants General
1. General
As a guide to the selection of oils and greases for circuit-breakers HPL and LTB
with operating mechanisms, a description is given below of the application areas as
well as trade names and suppliers.
1HYB800001-017 Rev.A 1
General Lubricants
2 1HYB800001-017 Rev.A
Lubricants
2. Oil
Oil “A”
Thin, fully synthetic lubricating oil for precision components in the operating
mechanism and circuit-breaker. Also used for post lubrication of bearings that
cannot be lubricated with grease “G” without dismantling, e.g. links and link gears.
Viscosity at 40˚C: 62-65 cSt
Lowest pour temperature: -52˚C
Oil “D”
Breaker oil with a low viscosity ~ 6.0 cSt at 20˚C. Also used as oil in dashpots.
Dashpots with the letter “s” punched on the cover shall be filled with oil “S”.
Oil “S”
Silicone oil intended for dashpots in heavy-duty operating mechanisms, type BLG.
Only dashpots with the letter “s” punched on the cover shall be filled with this oil.
CASTROL FORMULA RS - -
5W-50
SHELL TMO Synthetic NYSWITCHO 3 DC 200 Fluid 200
5W-30 NYSWITCHO 3X CS
1HYB800001-017 Rev.A 3
Lubricants
4 1HYB800001-017 Rev.A
Lubricants
3. Grease
Grease “G”
Low-temperature grease for all types of bearings, gearing and worm gears and
valves in air-blast circuit-breakers.
Also used for greasing sealing rings and crevice corrosion protection on breakers
type HPL
Grease “K”
Molykote grease for lubricating pins in link gears and in earthquake dampers.
Grease “N”
For lubricating moving contacts and puffer cylinders in SF6 circuit-breakers. The
grease shall be applied in a very thin layer on the contact’s sliding surfaces.
Grease “L”
Low-temperature grease especially suitable for lubricating precision components,
for example, latch mechanisms in operating mechanisms that shall work in severe
cold.
Grease “M”
Low-temperature grease for long-term and permanent lubrication of worm gears,
and spur gears and other machine elements. Counteracts wear and corrosion.
Grease “P”
Vaseline for coating contact surfaces on fixed joints on the inside of the breaking
unit.
Grease “S”
Fluoro-silicone grease for lubricating the EPDM-O-rings and as crevice corrosion
protection on circuit-breakers type ED as well as for lubricating rotating shaft seals
on circuit-breakers types LTB and HPL.
Grease “SV”
For lubricating moving contacts (opening contacts), silver-plated contacts and
brushed aluminium surfaces on fixed joints outdoors
1HYB800001-017 Rev.A 5
Lubricants
ABB art. No. 1171 4014-407 1263 0011-102 1171 4016-607 1171 4016-606
ABB spare part No. 5316 381-A 5316 381-M 5316 381-L 5316 381-H
ABB art. No. 1171 4016-612 1171 5011-102 1171 4014-406 1171 4016-610
ABB spare part No. 5316 381-J 5316 381-N 5316 381-G 5316 381-C
Fluortech AB TP55
1HYB800001-017 Rev.A 6
SF6 Circuit-Breaker Operating mechanism
type BLK 222
Maintenance
1HYB800001-018 Rev.A
ABB Switchgear
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB HV Switchgear. ABB HV Switchgear takes no responsibility for errors
that can occur in the documentation.
ABB HV Switchgear is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
HV Switchgear. It may not either be imparted to third party or otherwise be used without authorisation.
Infringement hereof will be subject to action in accordance with applicable laws.
© ABB HV Switchgear
Date: 2003-10-01
Maintenance Operating Mechanism
LIST OF CONTENTS
1. General ............................................................................... 1
2. Safety................................................................................... 3
2.1 Warning text ....................................................................................3
2.2 Safety directives..............................................................................4
4. Maintenance........................................................................ 9
4.1 General ............................................................................................9
4.2 Preparations for maintenance........................................................18
4.3 Cleaning ........................................................................................19
4.4 Corrosion.......................................................................................19
4.5 Lubrication ....................................................................................20
4.6 Heater element ..............................................................................20
4.7 Drive unit ......................................................................................21
4.8 Catch gear .....................................................................................23
4.9 Dashpot .........................................................................................25
4.10 Limit switch with auxiliary contact ..............................................26
4.11 Terminal blocks.............................................................................28
1HYB800001-018 Rev.A i
Maintenance Operating Mechanism
FIGURES
ii 1HYB800001-018 Rev.A
Maintenance Operating Mechanism General
1. General
This information applies for the spring operating mechanism BLK 222 intended for
operating circuit-breakers with integrated opening springs. Information is provided
in this instruction for maintenance and fault correction maintenance.
Preventive maintenance and overhaul of the mechanism BLK 222 should be carried
out at regular intervals.
• Visual inspection at 1-2 year’s intervals.
• Lubrication after 15 years or 2000 mechanical On-Off operations.
• Preventive maintenance after 15 years or 5000 mechanical On-Off operations.
• Overhaul after 30 years or 10 000 mechanical On-Off operations.
Overhaul and repair work may only be carried out by service personnel authorised
by ABB HV Switchgear.
1HYB800001-018 Rev.A 1
General Maintenance Operating Mechanism
2 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Safety
2. Safety
DANGER
indicates an immediate hazardous situation that, if not avoided, will result
in death or serious personal injury.
WARNING
indicates an immediate hazardous situation that, if not avoided, can result
in death or serious personal injury.
CAUTION
indicates a hazardous situation than can result in minor or moderate
injury.
N.B. used for hazards that may only result in damage to the installation.
1HYB800001-018 Rev.A 3
Safety Maintenance Operating Mechanism
WARNING
Circuit-breakers with pressurised insulators.
Mechanical damage to the insulator can cause it to explode with the
following risk of splintering.
Work on the circuit-breaker that brings about the risk of mechanical
damage to the insulators should be carried out at a reduced gas pressure,
0.125 MPa (abs).
WARNING
Do not operate the mechanism unloaded!
Operations shall take place only after the mechanism has been connected
and trimmed with the associated circuit-breaker.
The standard operating cycle is O - 0.3 s - CO - 3 min. - CO. The time between
closing operations should not be less than 1 minute during the testing of circuit-
breakers and relay systems involving more than 3 closing operations.
4 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Safety
WARNING
Work requires training and product knowledge and may only be carried
out by authorised personnel.
Risk Measure
Working next to high voltage. Isolate and earth close to the work
place. If work must be carried out
close to live installation components,
the safety distance applying in the
country’s applicable safety
regulations must be observed.
Working with low voltage. Switch off the control voltage and if
Both alternating (AC) and direct (DC) necessary the heating voltage.
current can be routed to the
operating mechanism.
Risk of crushing in the operating Operate the circuit-breaker to the
mechanism and link system. open position. Isolate and earth the
There is stored energy in the high-voltage side. Discharge the
opening and closing springs. The springs by switching off the motor
mechanism can be tripped by heavy current and perform a Close-Open
vibrations or by unintentional contact operation or move the operating
with mechanical latch components. mechanism’s drive shaft backwards
by hand (see the Product Information
for the operating mechanism). For
reasons of safety the closing springs
must be uncharged during
transportation as well as during
assembly and storage.
1HYB800001-018 Rev.A 5
Safety Maintenance Operating Mechanism
6 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance, general
3. Maintenance, general
All requisite equipment should be available before work is started so that
maintenance work can be carried out in the best way.
The following equipment is required.
3.1 Tools
• A normal set of tools including a torque wrench (10-100 Nm).
• Measuring scale.
• Vernier gauge.
• Lifting slings.
1HYB800001-018 Rev.A 7
Maintenance, general Maintenance Operating Mechanism
8 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance
4. Maintenance
4.1 General
The Operating and Maintenance Instructions for the circuit-breaker should be read and
followed before work on the circuit-breaker is started and while work is in progress.
WARNING
Do not operate the operating mechanism unloaded!
Operations shall take place only after the mechanism has been connected
and trimmed with the associated pressurized circuit-breaker.
The component parts of the operating mechanism are integrated in a cabinet which
also contains a control panel with operating equipment. The top of the cabinet can
be removed and the operating panel opened to facilitate service and overhaul work.
2 1
5
3
B30200
Item
1 Drive unit
2 Operating mechanism
3 Operating panel
4 Closing spring
5 Heater element
• Measure all operating values and record them. If the measured values
correspond with the specified values for the circuit-breaker, then only a visual
inspection, cleaning and lubrication are required.
1HYB800001-018 Rev.A 9
Maintenance Maintenance Operating Mechanism
1 4 2
Item
1 Motor protection
2 Switch Local/Remote
3 Spring indicator
B30201
The motor protection should be reset when work has been completed.
10 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance
Mechanism
Item
1 Cover
2 Screw M6 4 pcs.
3 Crank 4 2
4 Crank attachment
5 Spring indicator 3 1
B30202
1HYB800001-018 Rev.A 11
Maintenance Maintenance Operating Mechanism
Mechanism
Item
1 Cover
2 Crank
3 Crank attachment 3 1
4 Spring indicator
B30202
12 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance
CAUTION
Slow manual closing and opening operations may only be carried out by
persons that are well conversant with the operation of the mechanism and
circuit-breaker as there is a risk of personal injury and mechanical
damage.
Item
1 Switch Local/Remote
2 Motor protection
B30206
2 1
Mechanism
Item
1 Crank 2
2 Crank attachment 1
B30052
1HYB800001-018 Rev.A 13
Maintenance Maintenance Operating Mechanism
2. Connect the crank and crank anti-clockwise so it is possible to attach the tool
(2) on the heel (3) and dog (1), see Figure 4-7.
3. Crank clockwise until the crank shaft stops against the closing catch gear (4).
Crank a further number of turns so that the roller (5) is under pressure.
4. Press using a screwdriver on the latch (6) for the closing catch gear.
5. Continue to crank clockwise until the link system (7) engages with the Open-
lock (8).
N.B. Check that the link system has engaged with the roller on the Open-lock.
6. Crank the crank 1-2 turns anticlockwise and remove the tool (2) from the dog.
8 2 3
Item 1
1 Dog
2 Tool Art. No. 2172 733-186 6
3 Heel
7 Link system
8 Open-lock
B30054
The circuit-breaker is now in the closed position and a normal opening operation
can be made.
14 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance
Item
1 Switch Local/Remote
2 Motor protection
2 3 1
B30206
Mechanism
Item
2
1 Crank
1HYB800001-018 Rev.A 15
Maintenance Maintenance Operating Mechanism
2 3
Item
1
1 Dog
2 Tool Art. No. 2172 733-186 7
3 Heel 6
4 Closing arm
5 Roller
5
6 Latch, closing catch gear
7 Latch, Open-lock
B30057 8
4
8 Link system
16 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance
1HYB800001-018 Rev.A 17
Maintenance Maintenance Operating Mechanism
1 2 3
Item
1 Operating panel
2 Operating switch
Close/Open
3 Switch Local/Remote
4 Spring indicator
B30203
18 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance
WARNING
Unused SF6 gas is non-toxic, odourless and colourless. It is heavier than
air and can therefore easily collect in low-lying places, e.g. cable trenches,
tanks, etc., if released in large volumes
When large quantities of SF6 gas collect in such places, a risk of
asphyxiation may occur due to a lack of oxygen.
The SF6 gas is evacuated by using gas handling equipment, which cleans and
compresses the gas so that it can be reused or destructed.
N.B. Mixed gas, SF6 mixed with N2 or CF4, must not be reused unless the mixture
ratio is under control. (Can be checked with a meter that indicates the
percentage of SF6.)
4.3 Cleaning
• Clean the inside of the operating mechanism using a vacuum cleaner.
• Check that the filters in the valves are clean. If they are heavily soiled they
should be replaced.
4.4 Corrosion
Some of the steel mechanism parts have been surface treated with manganese
phosphate and then rust protected by dipping in oil. This applies to, among others,
latches and components in the link system.
Despite good rust protection small signs of rust attack can appear after a number of
years, especially on circuit-breakers erected in aggressive environments.
• Rust spots should be removed and new anti-corrosive agent should be applied
by brush or spray. Recommended anti-corrosive agents are Grease “G” or
Tectyl 506.
N.B. After drying Tectyl 506 forms a protective wax-like cover and must not be
sprayed on bearings as well as catch gears and gears.
1HYB800001-018 Rev.A 19
Maintenance Maintenance Operating Mechanism
4.5 Lubrication
The ball, roller and needle bearings as well as worm gears in the operating
mechanism are permanently lubricated and require no maintenance. Therefore only
the shafts in the catch gears need to be lubricated.
Sliding surfaces for the dashpot should be lubricated during an overhaul with
Grease “G”.
1
Item
1 Heater element
B30058
20 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance
Item
1 Drive unit
B30160
1HYB800001-018 Rev.A 21
Maintenance Maintenance Operating Mechanism
TIGHTENING TORQUE
9 Nm
1
Item
1 Closing arm
2 Roller
B30168
6. Lock the bolts using locking fluid, Loctite 242, ABB Art. No. 1269 0014-410.
7. Refit the cover.
22 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance
1
Item
B30204
Item
1 Auxiliary catch
2 1 mm
2 Magnet arm
B20013
1HYB800001-018 Rev.A 23
Maintenance Maintenance Operating Mechanism
TIGHTENING TORQUE
40 Nm
Item
B30062 1 1
24 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance
4.9 Dashpot
The operating mechanism is fitted with a dashpot to dampen the final phase of the
opening movement.
Item
1 Dashpot
B30063
The oil level should be up to the mark. If necessary, fill up with oil “S”.
1HYB800001-018 Rev.A 25
Maintenance Maintenance Operating Mechanism
2 1
Item
1 Limit switch
2 Auxiliary contact
B30200
26 1HYB800001-018 Rev.A
Maintenance Operating Mechanism Maintenance
1. Connect a time-meter across the signal contacts 10, 19, 121 and 122 in
accordance with the circuit diagram.
2. Measure the times t1, t2 and t3
3. Turn the switch “Local/Remote” to the “LOCAL” position.
4. Connect the time-meter across terminals 10, 19, 121 and 122
5. Turn the switch “Close/Open” to “OPEN” and then to the “CLOSED” position.
6. Note down the times t1, t2 and t3.
7. Disconnect the time-meter.
8. Turn the switch “Local/Remote” to the “REMOTE” position.
Contact movement
Arcing contact
Closed
Auxiliary contact
Contact
movement
Open
t1 t3 Time
t2
B20018
1HYB800001-018 Rev.A 27
Maintenance Maintenance Operating Mechanism
8
Item
1 Opening coil
1
2 Closing coil
3 Motor
2
4 Switch Local/Remote
6 Electric counter
7 Limit contact
8 Auxiliary contact
9 Anti-condensation heater
11 Interlock relay
12 Interlock relay 15 14 6 5 4
13 Motor contactor
14 Motor protection
3 7
15 Miniature switch, heater
12
11
10 9
13
B30205
28 1HYB800001-018 Rev.A
SF6 Circuit-Breaker LTB 245E1 with operating
mechanism BLK 222
1-pole operation
Overhaul Instructions
1HYB800001-046 Rev.A
ABB Switchgear
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB HV Switchgear . ABB HV Switchgear takes no responsibility for errors
that can occur in the documentation.
ABB HV Switchgear is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
HV Switchgear . It may not either be imparted to a third party or otherwise be used without authorisa-
tion. Infringement hereof will be subject to action in accordance with applicable laws.
© ABB HV Switchgear
Date: 01-01-2005
Overhaul Instructions
LIST OF CONTENTS
1. General ............................................................................... 1
2. Safety................................................................................... 3
2.1 Warning text ................................................................................... 3
2.2 Safety directives ............................................................................. 4
1HYB800001-046 Rev.A i
Overhaul Instructions
ii 1HYB800001-046 Rev.A
Overhaul Instructions
FIGURES
1. General
This Overhaul Manual applies to the SF6 circuit-breaker type LTB 245E1, 1- pole
operation. This Manual contains information for overhaul and repair work.
Overhaul and repair work may only be carried out by technicians trained by
ABB HV Switchgear .
1HYB800001-046 Rev.A 1
Overhaul Instructions Safety
2. Safety
DANGER
indicates an immediate hazardous situation that, if not avoided, will result
in death or serious injury.
WARNING
indicates an immediate hazardous situation that, if not avoided, can result
in death or serious injury.
CAUTION
indicates a hazardous situation that can result in minor or moderate
injury.
N.B. is used for hazards that may only result in damage to the installation.
1HYB800001-046 Rev.A 3
Safety Overhaul Instructions
WARNING
Circuit-breaker with pressurised porcelain insulators.
Mechanical damage on the porcelain can cause it to explode with the
following risk of splintering.
Work on the circuit-breaker that brings about the risk of mechanical
damage to the insulators should be carried out at a reduced gas pressure,
0.125 MPa (abs).
WARNING
Do not operate the operating mechanism unloaded!
Operations shall take place only after the mechanism has been connected
and trimmed with the associated pressurised circuit-breaker.
4 1HYB800001-046 Rev.A
Overhaul Instructions Safety
WARNING
Work requires training and product knowledge and may only be carried
out by authorised personnel.
Risk Measure
Working close to high voltage. Isolate and earth close to the work-
place. If work must take place close
to live installation components, the
safety distance applying in the
country’s applicable safety
regulations must be observed.
1HYB800001-046 Rev.A 5
Overhaul Instructions Overhaul, general
3. Overhaul, general
All requisite equipment and spare parts should be on hand, before work is started, to
ensure that the overhaul is carried out under the best possible conditions.
The following equipment is required.
3.1 Tools
• A standard tool kit with torque wrenches (10-100 Nm).
• Lifting devices and lifting slings. The weights of the circuit-breaker parts to be
lifted can be found on the applicable dimension drawing for the order.
1HYB800001-046 Rev.A 7
Overhaul, general Overhaul Instructions
3.7 Premises
The circuit- breaker or breaking units must be opened indoors in a dry and clean
premises.
When the weather is good and settled and outdoor working conditions are similar to
indoor conditions, the breaking units can be removed outdoors and transported to
dry and clean premises for the overhaul.
8 1HYB800001-046 Rev.A
Overhaul Instructions Dismantling the circuit-breaker
4.1 General
The instructions in the Operating and Maintenance Manual 1HYB800001-045
should be read and observed before the circuit-breaker is dismantled and during the
overhaul:
Check and note down the circuit-breaker’s operating values before dismantling.
Any deviations from the recommended values indicate that something must be
checked with special care during the overhaul.
The overhaul can take place in two different ways:
• First and foremost it is recommended that the entire circuit-breaker is
dismantled for transport to a service workshop, where it can be dismantled in
detail for an overhaul.
• Alternatively, and secondly, only the breaking unit is dismantled.
The latter method does not entail so much work, but may only be used when the
weather is settled and the outdoor working conditions are similar to indoor
conditions.
N.B. Removal and assembly of the breaking unit must not be done when the
weather is such that there is a risk of rain.
WARNING
The work requires trained staff with product knowledge and may only be
carried out by authorised personnel.
1HYB800001-046 Rev.A 9
Dismantling the circuit-breaker Overhaul Instructions
4.2 Gas
Work on the circuit-breaker’s insulators or live components as well as transport and
dismantling of complete circuit-breaker poles from the frame, may not be done until
the gas has been evacuated to a pressure of max. 0.125 MPa (abs).
Gas shall be emptied fully to atmospheric pressure, when a normal pressurised
space, e.g. a breaking unit, shall be opened.
WARNING
If nitrogen, in those cases where nitrogen is used for cleaning the inside of
the circuit-breaker, is to be emptied into the free air, this shall be done
through a particle and absorption filter. Emptying shall take place
outdoors and at ground level.
WARNING
Unused SF6 gas is non-toxic, odourless and colourless. It is heavier than
air and can therefore easily collect in low-lying places, e.g. cable trenches,
tanks, etc., if released in larger volumes.
When large quantities of SF6 gas collect in such places, a risk of
asphyxiation may occur due to lack of oxygen.
10 1HYB800001-046 Rev.A
Overhaul Instructions Dismantling the circuit-breaker
CAUTION
Some decomposition products formed in the breaking unit can, when
coming in contact with moisture, become corrosive and can irritate the
skin, eyes and mucous membranes.
Protective gloves of plastic or rubber, long-sleeved overall and a full face mask with
a fine particle and acidic gas filter must be worn during the cleaning of the inside of
the circuit-breaker.
The dust (decomposition products) that forms in the circuit-breaker can be removed
using a vacuum cleaner fitted with a micro-filter and wiped off using a soft cloth
dampened with alcohol.
N.B. All dust, old absorption agent, used cloths, etc., should be collected in a
sealed vessel and treated as chemical waste according to applicable local
directives.
Protective gloves must be worn during all waste handling.
N.B. Protective gloves should be rinsed thoroughly in water after waste handling.
1HYB800001-046 Rev.A 11
Dismantling the circuit-breaker Overhaul Instructions
Item
1 Sealing cap
2 Non-return valve 4
5 Circuit-breaker pole
6 Blocks
B10055 6 6
12 1HYB800001-046 Rev.A
Overhaul Instructions Dismantling the circuit-breaker pole
Y=............. mm date...............
3. Refit the protective cover (8).
Item
1 Operating lever
2 Pin
3 Pull-rod
4 Spring housing
5 Opening spring
6 Nut
1
7 Lock nut 4
2
8 Protective cover 5
9 Bolts M8x20 4 pcs.
6
7 Y
9
B10056
8
1HYB800001-046 Rev.A 13
Dismantling the circuit-breaker pole Overhaul Instructions
Item
2 Post insulator
3 Breaking unit
4 Circlips 2 pcs.
2
5 Washers 2 pcs.
6 Pin
B10057
14 1HYB800001-046 Rev.A
Overhaul Instructions Dismantling the circuit-breaker pole
N.B. Use personal safety equipment such as overalls, protective gloves and face
mask.
1. Position the lifting sling from the top of the post insulator to the crane or
overhead crane.
2. Remove the post insulator’s bolts (2) from the mechanism housing (3).
3. Lift the post insulator straight up until the operating insulator (7) is released.
Hold the operating insulator while lifting the post insulator.
Item
1 Post insulator
4 Circlip
7 5 Washer
5
6 Pin
4 7 Operating insulator
6
B10058 3
1HYB800001-046 Rev.A 15
Dismantling the circuit-breaker pole Overhaul Instructions
N.B. Use personal safety equipment such as overalls, protective gloves and face
mask.
Take care of the decomposition products, in the breaking unit, in the form of
powder, as the breaking unit is successively opened. First use a vacuum cleaner and
thereafter carefully wipe the dismantled components.
1. Remove the bolts (1) and cover (2) and lift out
1 3 2 4
the absorption agent container (3).
5
N.B. Place the bag with absorption agent in a
container for chemical waste.
2. Remove the bolts (4) and upper flange (5) with
the upper current path (6).
3. Remove the bolts (4) and breaking chamber
insulator (7) from the lower flange (8).
4. Rinse the inside of the breaking chamber 6
insulator with water.
Item
2 Cover
5 Upper flange
The main components of the breaking unit are now accessible for inspection,
cleaning and replacement of burnt or damaged parts.
16 1HYB800001-046 Rev.A
Overhaul Instructions Contact and Auto-Puffer replacement
1
Item.
1 Flange
2 Bolt M8x20
Retaining washer 2
Washer
3 Current path
4 Arcing contact 3
TIGHTENING TORQUE
22.5 Nm
max.6 mm
Reference surface
B10060
1HYB800001-046 Rev.A 17
Contact and Auto-Puffer replacement Overhaul Instructions
1
Item
1 Nozzle
3 Auto-PufferTM cylinder
4 Bolt M8x16 3
5 Contact springs
5 a
2
TIGHTENING TORQUE
22.5 Nm
Contact surface
B10061
18 1HYB800001-046 Rev.A
Overhaul Instructions Contact and Auto-Puffer replacement
4
7
Item
1 Flange
2 Bolt M8x20
5
Retaining washer
Washer
3 Current path
4 Teflon band 3 6
5 Sealing ring
6 Guide bush
7 Valve washer 2
TIGHTENING TORQUE
1
22.5 Nm
B10062
1HYB800001-046 Rev.A 19
Overhaul Instructions Overhaul of the mechanism
Item
1 Mechanism housing
4 Ball-bearing 2
5 Circlip
6 Bushing
7 X-ring 69.2x5.7
8 O-ring 89.1x5.7
5
9 Ball-bearing
7 8
B10027
Bearings and O-rings
1HYB800001-046 Rev.A 21
Overhaul Instructions Assembling the circuit-breaker pole
N.B. When re-assembling the breaking unit, all sealing rings must be new. Careful
cleaning and treatment of the sealing surfaces is required.
N.B. Polishing using Scotch Brite or grinding must not take place.
• Copper surfaces
Copper surface must be clean and free from oxide. If necessary, clean with a
polishing cloth, e.g. Scotch Brite.
N.B. After cleaning with Scotch Brite always remove all loose particles from the
surfaces using alcohol.
• Aluminium surfaces
Brush clean contact surfaces of aluminium, using a wire brush. Immediately
thereafter carefully clean the surfaces to remove any loose particles with a dry,
clean cloth.. Then coat the surfaces with a thin layer of Vaseline, grease “P”
(ABB art. No. 1171 5011-102).
N.B. Grease should be applied within five minutes of cleaning and the joint should
be fitted within 15 minutes.
1HYB800001-046 Rev.A 23
Assembling the circuit-breaker pole Overhaul Instructions
N.B. Sealing grooves and other sealing surfaces must not have lateral scratches.
Any small scratches on sealing surfaces can be removed by polishing with a
fine abrasive, e.g. Scotch Brite. Polishing shall take place along the sealing
line and never across this.
When re-assembling the circuit-breaker, replace all seals with new seals.
Lubricate sealing surfaces and seals sparingly to facilitate the seal’s union against
the surface and as corrosion protection. Excess grease that can squeeze out on
flanges in the gas chamber must not occur.
Coat flange surfaces outside the seal with a thin, well-covering layer of anti-
corrosion agent matched to the flange material in question, usually Grease “G”
(ABB art.No. 1171 4014-407).
Degreasing and cleaning material:
• Alcohol.
Lubricating material for seals:
• Grease “G” for static seals
Grease “S” for moving seals, e.g. shaft seals.
24 1HYB800001-046 Rev.A
Overhaul Instructions Assembling the circuit-breaker pole
TIGHTENING TORQUE
60 Nm
7
TIGHTENING TORQUE
60 Nm
1HYB800001-046 Rev.A 25
Assembling the circuit-breaker pole Overhaul Instructions
N.B. Fit the pin so that the circlip (6) faces towards the large bearing.
2. Place the sealing ring on the mechanism housing (9), lift on the post insulator
(7) and tighten the bolts (8) with the tightening torque 79 Nm.
TIGHTENING TORQUE
79 Nm
Item
1 Operating lever
7
2 Link
3 Operating insulator
4 Pin
5 Washer
6 Circlip 5
7 Post insulator 6
8 Bolts M16x50 8 pcs.
Washers 17x30x3 8 pcs.
9 Mechanism
housing
3
4
8
1
9
2
B10064
26 1HYB800001-046 Rev.A
Overhaul Instructions Assembling the circuit-breaker pole
Item
1
1 Pull-rod
5
2 Post insulator
6
3 Lower flange
4 Pin
5 Washers 2 pcs.
6 Ciirclips 2 pcs.
9 Cover
B10065
1HYB800001-046 Rev.A 27
Assembling the circuit-breaker pole Overhaul Instructions
5. When the pin is fitted, lower the breaking unit carefully onto the post insulator
and centre it. Tighten the breaking unit using the bolts (7) with the tightening
torque 60 Nm.
TIGHTENING TORQUE
60 Nm
6. Clean the sealing surface on the upper flange (8) and coat with grease “G”.
Place the sealing ring on top of the upper flange.
7. Open the new absorption agent package and place the agent in the absorption
agent container (10).
8. Fit the absorption agent container (10) and the cover (9) and tighten the bolts
(7) with the tightening torque 45 Nm.
N.B. Put on the cover immediately after the absorption agent container has been
fitted.
TIGHTENING TORQUE
45 Nm
28 1HYB800001-046 Rev.A
Overhaul Instructions Assembling the circuit-breaker pole
Item
1 Operating lever
2 Pin
3 Pull-rod
4 Spring housing
5 Opening spring
1
6 Nut 4
2
7 Lock nut 5
8 Protective cover
6
Y
7
9
B10056 8
Figure 8-4. Assembling the tripping mechanism’s pull-rod on the operating lever.
1HYB800001-046 Rev.A 29
Overhaul Instructions Dismantling the breaking unit for transport
Item
8
1 Pin
230-235
2 Washer
3 Circlip
4 Operating insulator
5 Bolt M12x35
Washer 13x24x2.5
6 Breaking unit
7 Auto-PufferTM
pull-rod
8 Post insulator B10066
1HYB800001-046 Rev.A 31
Dismantling the breaking unit for transport Overhaul Instructions
6. Disconnect the breaking unit (6) by removing the circlip (3), washer (2) and
pin (1).
N.B. Ensure that neither the circlips nor the washers fall into the post insulator
during the dismantling. Cover the opening, for example, by tying a cloth over
it.
7. Fit the protective cover, ABB art. No. 5439 142-A, with the sealing ring over
the post insulator (8). When the cover has been bolted in position, increase the
nitrogen pressure in the post insulator to 0.125 MPa abs.
8. Slide the Auto-PufferTM pull-rod (7) into the breaking unit (6) and fit the
protective cover, ABB art. No. 1HSB445237-1, with the sealing ring.
The breaking unit is now ready for transport.
If the post insulator or breaking unit is left in this condition for a long period
without the breaking unit being re-assembled , the post insulator or breaking unit
should be vacuum-pumped and filled with nitrogen, see Chapter 8.6.
TIGHTENING TORQUE
60 Nm
7. Clean the upper flange (9) and coat with grease “G”. Place the sealing ring on
top of the upper flange.
8. Open the packaging of the new absorption agent and fill the agent in the
absorption agent container (12).
32 1HYB800001-046 Rev.A
Overhaul Instructions Dismantling the breaking unit for transport
9. Fit the absorption agent container (12) and the cover (10) and tighten the bolts
(11) with the tightening torque 45 Nm.
TIGHTENING TORQUE
45 Nm
11
Item
12 10 7
1 Pin 2
2 Washer 9 3
3 Circlip 6
4 Operating insulator
5 Bolt M12x 35
Washer 13x24x2.5
6 Breaking unit
5 1
7 Auto-PufferTM pull-
4
rod
8 Post insulator 8
9 Upper flange
230-235
10 Cover
11 Bolt M12x35
Washer 13x24x2.5
12 Absorption agent
container
B10067
1HYB800001-046 Rev.A 33
Dismantling the breaking unit for transport Overhaul Instructions
11. Operate the circuit-breaker slowly towards the open position by cranking the
operating mechanism by hand and check that the alignment check hole,
D=6 mm, for the open position in the operating lever aligns with the hole in the
mechanism housing.
A A+B
B10032
34 1HYB800001-046 Rev.A
Overhaul Instructions Assembling the circuit-breaker and commissioning
First overhaul.
Measured values
Check the following
Close-Open times(1) ms ms ms
(1) The circuit-breaker must not be operated Open-Close without an intermediate delay of 300 ms.
(2) Filling pressure according to rating plate.
1HYB800001-046 Rev.A 35
Assembling the circuit-breaker and commissioning Overhaul Instructions
Second overhaul.
Measured values
Check the following
Close-Open times(1) ms ms ms
(1) The circuit-breaker must not be operated Open-Close without an intermediate delay of 300 ms.
(2) Filling pressure according to rating plate.
36 1HYB800001-046 Rev.A
SF6 Circuit-Breaker LTB 245E1 with operating
mechanism BLK 222
1-pole operation
Spare Parts
1HYB800001-047 Rev.A
ABB Switchgear
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB HV Switchgear . ABB HV Switchgear takes no responsibility for errors
that can occur in the documentation.
ABB HV Switchgear is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
HV Switchgear . It may not either be imparted to a third party or otherwise be used without authorisa-
tion. Infringement hereof will be subject to action in accordance with applicable laws.
© ABB HV Switchgear
Date: 01-01-2005
Spare Parts
LIST OF CONTENTS
1. General ................................................................................ 1
1.1 Circuit-breaker pole ....................................................................... 2
3. Post insulator...................................................................... 5
4. Mechanism .......................................................................... 7
4.1 Mechanism ..................................................................................... 7
4.2 Tripping mechanism....................................................................... 7
5. Accessories ........................................................................ 9
5.1 Absorption agent container ............................................................ 9
5.2 Density monitor.............................................................................. 9
5.3 Set of seals.................................................................................... 10
5.4 Assembly set ................................................................................ 10
5.5 Non-return valve .......................................................................... 10
1HYB800001-047 Rev.A i
Spare Parts
FIGURES
ii 1HYB800001-047 Rev.A
Spare Parts General
1. General
Spare parts for the SF6 circuit-breaker LTB 245E1 with operating mechanism
BLK 222 are supplied by:
ABB HV Switchgear
Box 124
Vadodara-390013
India
Spare parts recommended to be kept in stock are marked with an R. With more that
ten circuit-breakers in operation the spare parts marked with RR are also
recommended to be kept in stock. To be able to make quick replacements and avoid
long periods of downtime the parts marked by RRR can also be stocked.
B10034
Please state the type designation and serial number with all enquiries and orders of
spare parts or tools. Please also state the order number if possible.
1HYB800001-047 Rev.A 1
General Spare Parts
Item Designation
1
1 Breaking unit
2 Post insulator
3 Mechanism
4 Tripping mechanism
B10122
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
2 1HYB800001-047 Rev.A
Spare Parts Breaking mechanism
2. Breaking mechanism
1
Item Qty. Designation Note
1 1 Breaking chamber RR
insulator 2
2 1 Upper current path Included in
contact set
3 1 Lower current path Included in
contact set 4
4 1 Puffer Included in
contact set
B10123
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HYB800001-047 Rev.A 3
Breaking mechanism Spare Parts
B10124
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
4 1HYB800001-047 Rev.A
Spare Parts Post insulator
3. Post insulator
B10125
2
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HYB800001-047 Rev.A 5
Spare Parts Mechanism
4. Mechanism
4.1 Mechanism
B10012
B10126
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HYB800001-047 Rev.A 7
Spare Parts Accessories
5. Accessories
2
Item Qty. Designation Note
1 1 Absorption agent
container
2 1 Absorption agent R B10127
1 1 Density monitor, R
temperature- 1
compensated - reference
volume
2 1 Density monitor, R
temperature-
compensated - bimetal B10052
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HYB800001-047 Rev.A 9
Accessories Spare Parts
1
Item Qty. Designation Note
1 1 Non-return valve RR
B10053
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
10 1HYB800001-047 Rev.A
Spare Parts Tools and lubricants
6.2 Lubricants
6.2.1 Oil
6.2.2 Grease
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HYB800001-047 Rev.A 11
SF6 Circuit-Breaker Operating mechanism
type BLK 222
Spare Parts
1HYB800001-021 Rev.A
ABB Switchgear
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB HV Switchgear. ABB HV Switchgear takes no responsibility for errors
that can occur in the documentation.
ABB HV Switchgear is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
HV Switchgear. It may not either be imparted to third party or otherwise be used without authorisation.
Infringement hereof will be subject to action in accordance with applicable laws.
© ABB HV Switchgear
Date: 2003-10-01
Spare Parts
LIST OF CONTENTS
1. General ................................................................................ 1
2. Motor ................................................................................... 3
3. Dashpot ............................................................................... 5
5. Heater element.................................................................... 9
7. Lubricants ......................................................................... 13
7.1 Oil..................................................................................................13
7.2 Grease............................................................................................13
1HYB800001-021 Rev.A i
Spare Parts
FIGURES
ii 1HYB800001-021 Rev.A
Spare Parts General
1. General
Spare parts for the operating mechanism BLK 222 are supplied by:
ABB HV Switchgear
P.O. Box 124,
Vadodara - 390001,
India.
Replacement modules are supplied complete and fully tested.
Please state the type designation and the serial number with all enquiries and orders
of spare parts. Please also state the order number if possible.
2 1
5
3
B30200
Item
1 Drive unit
2 Operating mechanism
3 Operating panel
4 Closing spring
5 Heater element
1HYB800001-021 Rev.A 1
General Spare parts
2 1HYB800001-021 Rev.A
Spare Parts Motor
2. Motor
B30068
Please state the type designation and the serial number with all enquiries and orders of spare
parts. Please also state the order number if possible.
1HYB800001-021 Rev.A 3
Motor Spare parts
4 1HYB800001-021 Rev.A
Spare Parts Dashpot
3. Dashpot
30063
Please state the type designation and the serial number with all enquiries and orders of spare
parts. Please also state the order number if possible.
1HYB800001-021 Rev.A 5
Dashpot Spare parts
6 1HYB800001-021 Rev.A
Spare Parts Catch gear
4. Catch gear
3
220 V 1HSB535436B8
4 Opening coil 1, Y1 220-250 V LA 516 771-AY 1
2
B30062
Please state the type designation and the serial number with all enquiries and orders of spare
parts. Please also state the order number if possible.
1HYB800001-021 Rev.A 7
Catch gear Spare parts
8 1HYB800001-021 Rev.A
Spare Parts Heater element
5. Heater element
B30058
Please state the type designation and the serial number with all enquiries and orders of spare
parts. Please also state the order number if possible.
1HYB800001-021 Rev.A 9
Heater element Spare parts
10 1HYB800001-021 Rev.A
Spare Parts Electrical equipment
6. Electrical equipment
Spare parts for electrical equipment BLK 222
B30209
Please state the type designation and the serial number with all enquiries and orders of spare
parts. Please also state the order number if possible.
1HYB800001-021 Rev.A 11
Electrical equipment Spare parts
12 1HYB800001-021 Rev.A
Spare Parts Lubricants
7. Lubricants
7.1 Oil
7.2 Grease
Please state the type designation and the serial number with all enquiries and orders of spare
parts. Please also state the order number if possible.
1HYB800001-021 Rev.A 13