Pipe On Supports
Pipe On Supports
Pipe On Supports
®
DESIGN OF DUCTILE IRON PIPE
ON SUPPORTS
By Richard W. Bonds, P.E.
DIPRA Research/Technical Director
D
ESIGN PROCEDURES FOR Ductile Iron pipe in nor-
mal underground service have been well estab-
Support Location
lished. The standard design considers hoop System security is maximized by positioning the supports
stresses in the pipe wall due to internal hydrostatic immediately behind the pipe bells. When the support is
pressure as well as bending stresses and deflection in the placed near the bell, the bell section contributes beneficial
pipe due to external loads of earth and traffic above the buried ring stiffness where it is most needed. This ring stiffness, in
pipe.1 turn, reduces the effect of support loads and localized stress.
Neither Ductile Iron nor any other type of pipe is designed Supports should normally not be placed under spigots adja-
specifically as a beam for normal buried service. It is always cent to bells, due to possible undesirable effects on joints.
assumed that the pipe will be uniformly supported along its
length by the soil beneath it. Erosion, excessive traffic load-
ing, frost, expansive soils, and poor installation sometimes
Saddle Angle and Support Width
result in beam loading on buried pipe. In fact, these condi- Pipe supports should cradle the pipe in a saddle (see Figure
tions, individually or in combination, probably are responsible 1). This cradling, which should follow the contour of the pipe,
for many failures in buried pipelines. Because of Ductile Iron’s minimizes stress concentrations at the supports. It is recom-
great beam strength, beam failures in buried Ductile Iron pipe mended that the saddle angle (ß) of the support be between
are virtually unknown. 90° and 120°. Little or no benefit is gained by increasing the
In some situations, it is necessary or desirable to use sup- saddle angle more than 120°. With angles smaller than 90°,
ports at designated intervals along pipelines. Aboveground, the maximum stress tends to increase rapidly with decreas-
supported pipe is needed to transport water and other fluids ing saddle angle.3
within treatment plants and buildings. Also, pipe on piers is There are some differences among published theories and
utilized to cross natural or manmade objects. Sometimes, data regarding the importance of axial support width for sad-
unstable soil conditions or other factors necessitate the dles. The most accepted formulas are found to be completely
installation of pipe on piers or pilings underground. independent of saddle width. Some test data, however, show
This article reviews the pertinent design considerations a decrease in measured stresses with an increase in saddle
for both aboveground and underground Ductile Iron pipe-on- width. There is little effect on the maximum stress when
supports installations. Bridge-crossing installations, which saddle support width is increased more than √ 2Dte.4
are not specifically addressed, require special attention to Therefore, for saddle supports, the minimum width (b) is
their unique situations. Specific procedures, recommended determined by Equation (1).
design limits, and allowable stresses are outlined in the exam- b=√2Dte (1)
ple problem. Design tables based on Ductile Iron pipe data where:
and suggested loads are also provided. b = minimum (axial) saddle width (inches)
D = actual outside diameter of pipe (inches)
Beam Span for te = nominal pipe wall thickness (inches), see Table 1
Ductile Iron Pipe on Supports
Ductile Iron pipe is normally manufactured in 18- or 20-foot Support Design
nominal* lengths, depending on the pipe manufacturer and Additionally, supports, piles, and/or foundations should be
pipe size. The most common joints used with Ductile Iron pipe adequately designed from a structural and soil-engineering
are the push-on type joint and the mechanical joint. Both standpoint to safely handle any loads transferred from
of these rubber-gasketed joints allow a certain amount of the pipe.
deflection and longitudinal displacement while maintaining
their hydrostatic seal. This makes these pipe joints ideally
suited for normal underground installation. The flexibility of Figure 1–Saddle Angle and Width
the joints reduces the chance of excessive beam stresses
occurring. For pipe supported at intervals, however, flexible
joints usually require that at least one support be placed
under each length of pipe for stability.
Various schemes have been successfully used to obtain
longer spans where particular installation conditions pre-
sented the need, but these are special design situations and
are not specifically addressed in this article. The design pre- *Ductile Iron pipe may be furnished in shorter lengths per AWWA C151. 2
sented herein is based upon one support per length of pipe. If exact lengths are required to fit on pre-built piers, this should be specified.
1
Table 1
Nominal Thicknesses for Standard Pressure
Classes of Ductile Iron Pipe
3
Step B.
w = (Wp + Ww) + 12 D Pe
(Wp + Ww) = 306 lb./ft. (Table 3)
D = 25.8" (Table 1)
Pe = 2.5 psi (Table 4)
w = 306 + 12 (25.8) (2.5) = 1080 lb.ft.
Step C.
K = 0.03-0.00017 (ß-90°)
K = 0.03-0.00017 (120-90°) = 0.025
( ) ( )
fr = K –––wL ln –––
tn2
D
2tn
tn = 0.18 (Table 3)
4
Pipe Plus Water Weight (Wp + Ww)
Table 3 and Design Wall Thickness (tn)
tn (inch) tn (inch)
Size Pressure Wp + Ww Aboveground Underground Size Pressure Wp + Ww Aboveground Underground
Inch Class Lb./Linear Ft. Applications Applications Inch Class Lb./Linear Ft. Applications Applications
5
Table 4
Earth Loads Pe and Truck Loads Pt–psi
Depth of 3-Inch 4-Inch 6-Inch 8-Inch 10-Inch 12-Inch 14-Inch 16-Inch 18-Inch
Cover Pipe Pipe Pipe Pipe Pipe Pipe Pipe Pipe Pipe
ft. Pe Pt Pt Pt Pt Pt Pt Pt Pt Pt
2.5 2.1 9.9 9.9 9.9 9.8 9.7 9.6 8.7 8.2 7.8
3 2.5 7.4 7.4 7.3 7.3 7.2 7.2 6.6 6.2 5.9
4 3.3 4.4 4.5 4.4 4.4 4.4 4.4 4.4 4.1 3.9
5 4.2 3.0 3.0 3.0 3.0 2.9 2.9 2.9 2.8 2.6
6 5.0 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.0 1.9
7 5.8 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.5 1.4
8 6.7 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
9 7.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
10 8.3 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
12 10.0 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.5 0.5
14 11.7 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
16 13.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
20 16.7 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
24 20.0 0.2 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
28 23.3 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
32 26.7 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Depth of 20-Inch 24-Inch 30-Inch 36-Inch 42-Inch 48-Inch 54-Inch 60-Inch 64-Inch
Cover Pipe Pipe Pipe Pipe Pipe Pipe Pipe Pipe Pipe
ft. Pe Pt Pt Pt Pt Pt Pt Pt Pt Pt
2.5 2.1 7.5 7.1 6.7 6.2 5.8 5.4 5.0 4.8 4.5
3 2.5 5.7 5.4 5.2 4.9 4.6 4.4 4.1 3.9 3.8
4 3.3 3.9 3.6 3.5 3.4 3.3 3.1 3.0 2.9 2.8
5 4.2 2.6 2.4 2.4 2.3 2.3 2.2 2.1 2.1 2.1
6 5.0 1.9 1.7 1.7 1.7 1.7 1.6 1.6 1.6 1.5
7 5.8 1.4 1.3 1.3 1.3 1.3 1.2 1.2 1.2 1.2
8 6.7 1.1 1.1 1.1 1.1 1.0 1.0 1.0 1.0 1.0
9 7.5 0.9 0.9 0.9 0.8 0.8 0.8 0.8 0.8 0.8
10 8.3 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
12 10.0 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
14 11.7 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
16 13.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
20 16.7 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
24 20.0 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
28 23.3 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
32 26.7 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
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