INSPECTION & TEST PLAN FOR PIPING SYSTEMS

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INSPECTION BY
CHARACTERISTICS TO BE REF. TESTING INSPECTION FORMAT
SR. NO. EXTEND OF CHECK
CHECKED DOCUMENTS INSTRUMENTS SUB- NO.
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1.0 Pipe Spool Fabrication

Check availability of latest Drawings /
1.1
Spec.
100% Verification Approved Drawings Visual H W s

2.0 Raw Material Verification (During Fit-Up)

Check the correctness of specified Approved Drawings
2.1
materials used and Fit-Up of Pipe spool
100% Verification & Material TC
Visual H W s

3.0 Fit up Clearance

Selection of WPS. Fit – Up Checked,
3.1 bevel ends free from contamination 100% Verification VTKN/9001/TP/001 Visual H W W
prior to tack welding.
4.0 Welding
VTKN/9001/TP/001
4.1 WPS & WPQ Qualification Review & Approval TCE Specifications
Visual H H H

Check proper backing of electrode as

4.2
applicable.
Random Verification WPS Temperature Gun H RW RW

Check availability of WPS and welder’s

4.3
Id at site..
Random Verification VTKN/9001/TP/001 Visual H RW S

Check Preheating and Inter pass

4.4
temperature as applicable
Random Verification WPS Visual H RW S

Root Gauge,
4.5 Fit up Inspection & Preheat (If Reqd.) Random verification Approved WPS
Weld gauge
H RW RW

Welding In process Inspection as Weld gauge

4.6
Correct Electrode, Interpass Temp etc.,
Random verification Approved WPS
Temperature Gun
H RW S

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 INSPECTION & TEST PLAN FOR PIPING SYSTEMS

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INSPECTION BY
CHARACTERISTICS TO BE REF. TESTING INSPECTION FORMAT
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5.0 Welding and NDT Clearance

As Per TCE Spec. &
5.1 Welder Qualification 100% Verification Applicable Code
Visual H W H

5.2 Visual Inspection of Welds 100% Welds TCE Specifications Weld gauge H W W

Dye Penetrant Inspection (As

5.3 applicable)
Where ever Reqd. VTKN/9001/QM/014 Visual H W DR

Magnetic Particle Inspection (As

5.4 Applicable)
10% Fillet Welds VTKN/9001/QM/013 Visual H W DR

5.5 Ultrasonic Inspection(As applicable) Where ever Reqd. VTKN/9001/QM/012 Visual H W W

As Per TCE Spec.
Radiography Inspection (As
5.6 applicable)
As per material spec Applicable Code & Film Viewer H W W
Approved Procedure
Pneumatic Test on reinforcement pad
5.7 (As applicable)
All RF Pads VTKN/9001/QM/015 Pressure Gauge H W W

6.0 Spool Preservation

Ensure Spools are correctly Tagged
6.1 with relevant details
100% Verification Approved Drawings Visual H W S
Ensure Spools are correctly cleaned,
6.2 stored & protected during temporary 100% Verification Approved Drawings Visual H W S
storage
6.3 Release for painting and Erection Random Verification VTKN/9001/TP/001 Visual H W S
6.4 Spool Hydro Test (If required) 100% VTKN/9001/TP/001 Pressure Gauge H W H

7.0 Piping Erection

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 INSPECTION & TEST PLAN FOR PIPING SYSTEMS

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INSPECTION BY
CHARACTERISTICS TO BE REF. TESTING INSPECTION FORMAT
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7.1 Pre Fabricated Spools verification Random Verification Approved Drawings Visual H W S
Verification of erected Piping System for
7.2 its Completeness and Mechanical 100% Verification Approved Drawings Visual H W S
Clearance
Spool to Spool Fit up Inspection, Joint Approved Drawings
7.3 No. Welder Id
100% Verification WPS Root gauge H RW S

Random Verification, Approved Drawings

7.4 Final Weld Visual WPS Weld Gauge H W S
&Weld History Sheet

8.0 Valves Erection

8.1 Installation of WN valves Random Verification Approved Drawing Visual H RW S

8.2 Fit up & Welding 100% Verification Approved WPS Root Gauge H W RW

8.3 Installing Gasket (original) 100% Verification Approved Drawing Visual H W S

Flow direction all valves & tag.no.

8.4 Include in-line items.
100% Verification Approved Drawing Visual W S
H

Approved Drawing
8.6 Bolting & Torqueing 100% Verification TCE Specifications
Torque Wrench H W H

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 INSPECTION & TEST PLAN FOR PIPING SYSTEMS

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INSPECTION BY
CHARACTERISTICS TO BE REF. TESTING INSPECTION FORMAT
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9.0 Supports Fabrication Random Verification Approved Drawing Measuring Tape H RW S

Visual
9.1 Supports Erection 100% Verification Approved Drawing
Measuring Tape
H W RW

10.0 Hydro Test

Visual &
10.1 Isometric Clearence 100% Verification Approved Drawing
Document Review
H H S

Approved Drawings
10.2 Release for Hydrotest 100% Verification P&ID and LHS
Nil H W W

10.3 Line walk & Punch Points 100% Verification Approved Drawings Visual H W W
Approved Drawings
10.4 Flushing of pipe system 100% Verification TCE Specification Visual H W S

10.5 Hydrotest 100% Verification VTKN/9001/TP/003 Pressure gauges H W W

VTKN/9001/TP/004,
11.0 Painting 100% Verification As Per approved Elcometer H W W
Painting FQP

Approved Drawings,
& As per approved
12.0 Insulation (As required) 100% Verification Insulation FQP
Visual H W W

13.0 Piping Test Pack Clearence 100% Verification Approved Drawings Visual H W H

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 INSPECTION & TEST PLAN FOR PIPING SYSTEMS

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INSPECTION BY
CHARACTERISTICS TO BE REF. TESTING INSPECTION FORMAT
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Legends:

H: Hold Point is a mandatory inspection point and work shall not proceed without the presence of a representative of the organization. Activity designated as Hold must
be signed off by the Owner’s Representative.

W: Witness Inspection Point: Designated Witness Points for the involved personnel, which are required to be signed off by the personnel who witnessed. All activities, which
have a W point, will require a written notification to owner representative. In the event the owner representative does not attend within an agreed period the work may
proceed. In such cases, the owner representative will record in the appropriate signature space on the forms as “Not Witnessed”, and sign off.

RW: Witness Inspection point: Designated % witness points assigned by the owner’s representative, which will require written notification from the owner representative. In the
event owner representative does not attend within agreed the work, may proceed. In such cases, the owner representative will record in the appropriate signature space
on the forms as “Not Witnessed”, and sign off. The percentage means a minimum of 10% inspection over all. However this may be increased at the discretion of
construction manager or his designee.

S: Surveillance Over seeing or monitoring of activities by visiting. Activities designated as surveillance will Not be signed off by the owner’s representative.

DR: Document Review: This entails review of appropriate documentation and does not require signature of owner representative.

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