SBEM Portable Programming Unit - 139 PPU R02

SBEM Pvt. Ltd.
PORTABLE PROGRAMMING UNIT-139 PPU
OPERATION AND INSTRUCTION MANUAL

FOR
PORTABLE PROGRAMMING UNIT-139 PPU
APPLICABLE FOR ASSEMBLY NO.: 139-02C
02 8/3/2011 Intrinsic safety related warning instruction added

00 7/3/2011 First Issue
REV.NO. DATE ALTERATIONS APPD. BY
DRAWN BY: SSM CHECKED BY: SMS APPROVED BY:
DATE: 7/3/2011 DATE: 7/3/2011 DATE:
SBEM Pvt.Ltd.
H.O. – 39, Electronic Co-Operative Estate, Pune – Satara Road, Pune – 411 009 (INDIA)
TEL. – 91-20-41030100, 24220505, FAX – 91-20-24215670
EMAIL – [email protected], Web – www.sbem-india.com
Works : Bibwewadi Industrial Estate, 691/A/2, Pune-Satara Road, Pune-411 037(India)
Email : [email protected]
Office MUMBAI CHENNAI NEW DELHI Pune
Tele. 91-22-27823601,03 91-44-24481225 91-11-26560647 91-20-24215133, 242114782
Fax 91-22-27823603 91-44-24486947 91-11-26969679 91-20-24215670
Email [email protected] [email protected] [email protected] [email protected]
MN-139-0602 R02 PAGE NO: 1 OF 25

SBEM Pvt. Ltd. PORTABLE PROGRAMMING UNIT-139 PPU
CONTENTS PAGE NO.
 INTRODUCTION 03
 SPECIFICATION OF PPU 04
 USER INTERFACE 05
 KEY FUNCTIONS 05
 PPU OPERATION IN COMMAND MODE 06
 PPU OPERATION IN PROGRAM MODE 07 to 26
MN-139-0602 R02 PAGE NO: 2 OF 25

WARNING!
1) No changes may be made to the devices OR in connections,

Unauthorized changes might affects the intrinsically safety of
the devices.
2) Do not charge in HAZARDOUS area.
INTRODUCTION:
139-PPU is a hand held portable programming unit (PPU) for programming / calibration of the
servo gauge. It communicates with the servo gauge 139 through an infra-red link.
139-PPU is a certified intrinsically safe apparatus for use in hazardous areas Gr. IIA, IIB, IIC and
belongs to category `ia’ with temperature class T6 as per IEC: 60079-11
The PPU works on a 9 volts, rechargeable battery. Use of an infra-red link provides a high degree
of noise immunity in communication with servo gauge. The PPU works in two modes viz. program
mode and command mode. A single key toggles the display and keypad between the two modes.
In command mode PPU can be used to calibrate the servo gauge or can put it in various
measurement modes like level, density, interface level etc. In program mode it can program
alarms, displacer volume, motor / encoder factor etc. Calibration & programming of parameter is
under password protection.
The PPU has built in power saving feature that automatically turns off the PPU after 1 minutes without a
key entry.
FIG. NO.- 1
MN-139-0602 R02 PAGE NO: 3 OF 25

* SPECIFICATION OF PPU
SIZE : 210 mm (L) * 105 mm (W) * 46.5 mm (H)
SUPPLY : Voltage – Built in 9 Vdc rechargeable battery

: Current – 20mA ( ON line)
: - 100 uA (OFF line)
: Charging of battery through standard battery charger provided by
: S.B.E.M. Pvt. LTD.
: Battery is rechargeable maximum to 1000 times.
DISPLAY : 16 character, single line, ¼” high alphanumeric LC Display with

: contrast control.
COMMUNICATION : Via two way infra-red link.
BAUD RATE : 1200 Baud (Fixed)
KEYBOARD : 28 keys as shown in below figure.

: 10 dedicated keys.
FIG. NO.- 2
MN-139-0602 R02 PAGE NO: 4 OF 25

* USER INTERFACE
TERMINAL OPERATION:
There are 26 keys, other than ON or OFF on the keyboard of which 6 have multiple value depending on the
shift function. Normally the character located in the lower half of the key would be selected on key depression.
Using shift key upper half character on the key will be selected. The curser shape verifies the shift function by
displaying curser for normal function and no cursor for shift functions. (At present Shift function is not
provided.)
* KEY FUNCTIONS:
Functions of the keyboard are define below.
ON / OFF Key : These keys are used to turn PPU ON or OFF.
COMMAND Keys: These keys are useful for execution of commands.
CMD / PROG : (Command / Program) This keys is used to toggle between command mode and
program mode of PPU.
R / W – (Read / Write) This keys is used to read or write (modify) the current parameter.
ESC – This key is used to abort current programming sequence and restarting of program. i.e. If
operator makes wrong entry of the data then he can press ESC key to terminate entry and restart.
ENT – This key is used for transmission of data or parameter correctly entered. This key is also used
after command key to read and display data from servo gauge.
SHIFT – This key is used to select upper function of dual function keys. Cursor presence indicates the
shift status. If no cursor then upper function of the key is selected .
SPECIAL FUNCTION Keys : These are useful to perform the commonly used operation such as level,
density etc. on PPU. These commands are similar to the keys.
LEVEL MEAS, INTERFACE, DEN / AVG DEN, DISPLACER UP / DOWN, FREEZE, CAL, POINT DEN,
REPEAT CHECK, TELE CMD.
AVG DEN, POINT DEN , TEL CMD keys mentioned above are not operational, they are for further
development.
ALPHNUMERIC Keys : These keys are useful to perform data or parameter entry. These are 0 to 9
keys and decimal point. To enter characters from A to F , shift key can be used. By toggling this key
operator can enter alphabets.
MN-139-0602 R02 PAGE NO: 5 OF 25

* PPU OPERATION IN COMMAND MODE:
While operating in command mode PPU can give commands to servo gauge by pressing a single key except
the calibration command. The results of the commands are displayed on the display of the SG, as operator
stands near the gauge he can clearly see the results.
To give any command,
* Toggle < CMD / PROG > key to enter command mode. “COMMAND” message will be displayed.
* Any single key command can be given as below.
PRESS KEY DISPLAY ON PPU REMARK
LEVEL MEAS CMD : LEVEL
INTERFACE CMD : INTERFACE In progress Completed
DENSITY CMD : DENSITY In progress Completed
FREEZE CMD : FREEZE
DISPLACER UP CMD : DISPLACER UP In Progress
DISPLACER DOWN CMD : DISPLACER DOWN In progress
REPEAT CHECK CMD : REPEAT _ CHECK In progress Completed
For calibration command.
Press < CAL > key, PPU shows message “CMD : CALIOBRATION”
Press < ENT > key , PPU shows message “DIP / REF_ HT”
Using numeric key enter Dip height or Reference height in mm ( as per servo gauge calibration mode
selected through DIP switch setting) and press < ENT > key.
PPU will ask for password (fixed) before transmitting data to SG. “PASSWORD ?” message will be
displayed on PPU. Enter 5 digit password (15030) and press <ENT> key.
If correct password is entered then PPU will give command to SG.

Else “WRONG PASSWORD” message will be displayed.
For servo gauge display refer servo gauge display format development document.
MN-139-0602 R02 PAGE NO: 6 OF 25

PPU OPERATION IN PROGRAM MODE
Programming modes are classified in three different programming levels. Supervisor level, Engineer level and
Production and Service level. List of the all mode numbers with corresponding functions is as follows.
SUPERVISOR LEVEL:
Mode Number Function
19 Read Calibration height.

21 Read / Modify / Write Alarm values
22 Read / Write safe filling height
32 Enter product / water density difference.
33 Read / Write average density points.
34 Read / Write average density profile low limit.
For all write operation there is password (Fixed: 15030) entry.
ENGINEER LEVEL:
20 Read / Write Volume of displacer

27 Read / Modify / Write motor and encoder factors.
28 Install pressure transmitter.
29 Read / write pressure transmitter height.
35 Read / write bottom pressure transmitter damping value.
80 Off line diagnostics.
For all write operation there is password (Fixed: 01839) entry.
PRODUCTION AND SERVICE LEVEL:
90 STDT Absolute encoder checking

91 Dry weight density ON / OFF
92 Clear life counters
93 Bench test (production test) for servo gauge.
For all above mode except mode 90 there is password (fixed: 01390) entry.
MN-139-0602 R02 PAGE NO: 7 OF 25

DEFAULT VALUE AND LIMITS FOR PARAMETER PROGRAMMING “
Servo gauge will have following default value of parameters, unless programmed from PPU, CIU or PC. PPU
will check for higher and lower limits, after parameter is entered. If parameter value not within limits, it
displays “ILLEGAL PARA …..” message for 3 seconds.
PARAMETER DEFAULT LOW HIGH

VALUE LIMIT LIMIT
1. Volume of displacer (cc) 115.00 105.00 125.00
2. Level and temperature alarms

Level alarm - HH (mm) 19990 ALARM –H 27000
Level alarm - H (mm) 19990 ALARM – L ALARM – HH
Level alarm - L (mm) 10 ALARM – LL ALARM – H
Level alarm - LL (mm) 10 10 ALARM – L
Temperature alarm - TH (ºC) 90.0 0.5 100.0
3. Safe filling height (mm) 19990 0 27000
4. Drum calibration factor

Motor factor 0.0425000 0.0424000 0.0426000
Encoder factor 0.1770833 0.1766666 0.1775000
5. Product / water density difference (gm /cc) 0.2 0.1 0.45
6. Average density points 03 10
7. Average density profile low limit (mm) 100 2000
8. Pressure transmitter address 01 02
9. Pressure transmitter height (mm) -4000.0 + 4000.0
10.Bottom pressure transmitter damping 0.2 16.0

value (sec)
MN-139-0602 R02 PAGE NO: 8 OF 25

TO RUN FUNCTION IN PROGRAM MODE:
- Toggle < CMD / PROG > key to elect program mode “ MODE ?” message will be displayed.
- Press < ESC > key to go back to MODE or press < CMD / PROG > key to go back to command mode.
1) READ CALIBRATION HEIGHT : MODE 19
AIM PRESS KEY WHAT HAPPENS PPU DISPLAY

Change from command
to prog CMD / PROG Program mode is MODE ?
selected
Left shift entry
Enter mode 19 NUMERIC Maximum 2 digits MODE 19
ENT Read mode is R – CAL _ HT

selected
Read and display calibration ENT PPU will read & display R – CAL _ HT 19877
Height from SG calibration height & It will be
also displayed on SG. SG display :
18977 mm R – CAL _HT
2) READ / MODIFY / WRITE ALARMS: MODE 21
Change from
Command to prog CMD / PROG Program mode is selected MODE ?
Enter mode 21 NUMERIC Left shift entry , maximum 2 MODE 21

digits.
ENT PPU will read alarm values R – ALARM

From SG. HH alarm value
Will be displayed on PPU. HH ALARM 19990
SG will display alarm values
In cyclic order. ( refer SG
Display document)
Modify the present alarm NUMERIC Left shift entry , maximum HH ALARM 18000
value. 5 digits.
MN-139-0602 R02 PAGE NO: 9 OF 25

Save previous alarm value ENT PPU will check for limits if
And display next alarm value not within limits, then
Value. it displays illegal para ILLEGAL PARA …….
message for 3 seconds &
You can modify this value
Else PPU will save
previous alarm value and
will display next alarm H ALARM 15433
value.
All alarm value will be
displayed and modified in
the sequence H ALARM,
L ALARM , LL ALARM, TH
ALARM , HH ALARM
Transmit alarm value to R /W PPU will ask for password PASSWORD : ?

SG.
NUMERIC Password entry ( fixed PASSWORD : ????

5 digit)
ENT PPU will compare password

with fixed one. If correct pass
word is entered then it will
transmit alarm values to SG. SEND ………
(SG will display modified
alarm values in cyclic order.)
Else will give wrong pass – WRONG PASSWORD .
word indication
3) READ SAFE FILLING HEIGHT : MODE 22
Change from command CMD / PROG Program mode is selected MODE ?

to prog
Enter mode 22 NUMERIC Left shift entry , maximum MODE 22

2 digits.
ENT Read mode is selected R – SF _ HT
MN-139-0602 R02 PAGE NO: 10 OF 25

Read and display Safe ENT PPU will read & display safe R – SF _ HT 17893
filling height from SG. filling height and it will be also SG display :
displayed on SG 17893 : SF _ HT
WRITE SAFE FILLING HEIGHT : MODE 22

to prog
Enter mode 22
NUMERIC Left shift entry, maximum MODE 22
2 digits.
ENT Read mode is selected R – SF _ HT
Write Safe filling R /W WR mode is selected W – SF _ HT ?

height
NUMERIC Enter safe filling height , left W – SF _ HT 17899

Entry :
5 digit maximum
Transmit safe filling PPU will check for limits. If

height to SG. ENT value not within limits , then it
displays illegal para message ILLEGAL PARA …….
for 3 seconds .
Enter correct value. Else PPU
will save this data & will ask for
password. PASSWORD : ?
NUMERIC Password entry ( fixed 5 digits) PASSWORD: ?????
ENT PPU will compare password

with fixed one. If correct pass –
word is entered , then it will
transmit safe filling height to SEND ……
SG. ( SG will display modified
SF _ height) SG display :
Else will give wrong password 18005 : SF _ HT
indication WRONG PASSWORD
MN-139-0602 R02 PAGE NO: 11 OF 25

4) ENTER PRODUCT / WATER DENSITY DIFFERENCE: MODE 32
Change from command CMD / PROG Program mode is MODE ?

to prog Selected.
Enter mode 32 NUMERIC Left shift entry , MODE 32

Maximum 2 digits
ENT PPU will ask for product P / W DEN _ DIF ?

/ water density difference
Enter & transmit P/W NUMERIC and Left shift entry, maximum P /W DEN _ DIF 0.21
density difference to SG DECIMAL POINT 5 digit
ENT PPU accept density

difference, if it is between
0.1 to 0.45 gm / cc
Else will display illegal ILLEGAL PARA …….
data entry message for
3 seconds. Enter correct
value. If correct data is
entered then it will ask for PASSWORD : ?
password
NUMERIC Password entry (fixed 5 PASSWORD: ?????

digit.)
ENT PPU will compare entered

password with fixed
password.
If correct password is
entered , then it will
transmit the data to SG. SEND …….
(SG will display P/W SG display :
density difference for 6 P / W DEN _ DIF 0.21
seconds)
Else will give wrong
Password indication. WRONG PASSWORD
MN-139-0602 R02 PAGE NO: 12 OF 25

5) READ AVERAGE DENSITY POINTS: MODE 33

to prog
Enter mode 33 NUMERIC Left shift entry, MODE 33

Maximum 2 digits.
ENT Read mode is selected R- AVD _ PT
Read and display PPU will read & display R – AVD _ PT 10

average density points ENT Average density points
from SG.
WRITE AVERAGE DENSITY POINTS : MODE 33

To prog
Enter mode 33 NUMERIC Left shift entry, maximum MODE 33

2 digits.
ENT Read mode is selected R – AVD – PT
Write average density R/W Write mode is selected W – AVD – PT ?

Points
NUMERIC Enter average density points W – AVD – PT 10
, left entry 2 digit maximum
Transmit average
Density points to SG ENT If value not within limits,
Then it displays illegal para
Message for 3. Sec. ILLEGAL PARA ……
Enter correct value.
Else PPU will accept average
Density points and will ask
For password PASSWORD
NUMERIC Password entry (fixed 5 digit) PASSWORD : ?????
If correct password is entered

,then it will transmit average SEND ……..
density points to SG.
Else will give wrong WRONG PASSWORD
Password indication
MN-139-0602 R02 PAGE NO: 13 OF 25

6) READ AVERAGE DENSITY PROFILE LOW LIMIT : MODE 34

to prog

2 digits.
ENT Read mode is selected R – ADPR – L
Read and display ENT PPU will read & average R – ADPR – L 200
Average density profile Density profile low limit
Low limit
WRITE AVERAGE DENSITY PROFILE LOW LIMIT : MODE 34

To prog
Enter mode 34 NUMERIC Left shift entry, maximum Mode 34

2 digits.
ENT Read mode is selected R – ADPR – L
Write average density R /W Write mode is selected W – ADPR – L ?

Profile low limit
NUMERIC Enter average density profile L W – ADPR – L 200

, left entry 4 digit maximum
Transmit average ENT If value not within limits, then

Density profile low It displays illegal para message
limit For 3 sec.. ILLEGAL PARA …….
Else PPU will accept average
Density profile L and will ask for
password PASSWORD: ?
NUMERIC Password entry (fixed 5 digit.) PASSWORD: ??????
If correct password is entered

, then it will transmit average SEND ……
density points to SG
Else will give wrong password WRONG PASSWORD
indication
MN-139-0602 R02 PAGE NO: 14 OF 25

7) READ VOLUME OF DISPLACER : MODE 20

to prog selected

maximum 2 digits.
ENT Read mode is R – VOLDSP

selected
Read and display ENT PPU will read & display R – VOLDSP 115.00
volume of displacer volume of displacer
from SG and it will be also SG display :
displayed on SG. 115.00 : R-VOLDSP
WRITE VOLUME OF DISPLACER : MODE 20

To prog selected.

maximum 2 digits.
ENT Read mode is selected R – VOLDSP
Write volume of R/W Write mode is selected W – VOLDSP ?

displacer .
NUMERIC and Enter volume of the W – VOLDSP 115.46

DECIMAL POINT displacer, left entry 6
digit maximum and
decimal point after
three digits. ( Enter
volume engraved on
displacer or as per
installation record)
MN-139-0602 R02 PAGE NO: 15 OF 25

Transmit volume of ENT PPU will check for limits

Displacer to SG. If value not within limits
, then it displays illegal
para message for 3 ILLEGAL PARA ……..
seconds
Else PPU will accept
volume of displacer
data and will ask for PASSWORD ?
password
NUMERIC Password entry (fixed PASSWORD: ?????

5 digit.)
ENT PPU will compare

entered password with
fixed password.
transmit volume of SEND ………
displacer to SG.
(SG will display SG displays:
modified volume of 115.46: VOL_DSP
displacer.)
password indication
8) READ / MODIFY / WRITE MOTOR AND ENCODER FACTOR : MODE 27
Change from command CMD /PROG Program mode is MODE ?

To prog selected

maximum 2 digits.
ENT PPU will read motor & R – FACTORS

Encoder factors from
SG. Motor factor will be M – FACT 0.0425000
displayed on PPU. SG
will display motor &
encoder factors in
cyclic order.
MN-139-0602 R02 PAGE NO: 16 OF 25

Modify the present NUMERIC Left shift entry, M_FACT 0.0427364

Factor. maximum 9 digits,
enter 7 digits after
decimal point
Calculate motor factor & encoder factor as follows :

M_FACT = DM in mm / 10000 = 0.xxxxxxx
E_FACT = DM in mm / 2400 = 0.yyyyyyy
Where
DM: Drum Circumference – Engraved on measuring drum
Save previous factor ENT PPU will check for limits.

and display next If value not within limits
factor. , then it displays illegal
para message for
3 sec. ILLEGAL PARA ……..
Enter correct value
PPU will save previous E_FACT 0.1780687
factor & will display
encoder factor
Transmit motor & R/W PPU will ask for pass – PAASWORD: ?
encoder factors to SG. word

5 digit.)
ENT PPU will compare

password with fixed one
transmit M/ E factors to SEND ……..
SG. (SG will display
modified factors in
cyclic order.)
password indication.
9) INSTALL PRESSURE TRANSMITTER : MODE 28

This mode is used to install the Pressure Transmitter i.e. to Program Pressure Transmitter Address.

to prog selected
MN-139-0602 R02 PAGE NO: 17 OF 25

Enter mode 28 NUMERIC Left shift entry , MODE 28

maximum 2 digits.
ENT PPU will display INSATLL PR – TXER –

pressure transmitter CONTENT ONLY ONE
installation message. PRE – TXER ON LINE
PR - TXER
Enter pressure NUMERIC Enter pressure transmitter PR – TXER 1

transmitter address. address , left
entry 1 digit max.
Transmit pressure ENT PPU check for limits.

transmitter address to If value not within limits
SG ,then it displays illegal ILLEGAL PARA ……..
para message for 3
sec. Enter correct value
Else PPU will accept
pressure transmitter
address and will ask for PASSWORD : ?
password

5 digit.)
ENT PPU will compare ent-

ered password with
fixed password .
entered then it will
transmit Pressure trans – SEND ………
mitter address to SG.
SG will display POLLING ADDR : 1
message for 6 sec.
10) READ PRESSURE TRANSMITTER HEIGHT : MODE 29
Change from command to

CMD / PROG Program mode id selected MODE ?
prog

2 digits.
ENT Red mode is selected R – BPR – T
MN-139-0602 R02 PAGE NO: 18 OF 25

Change from command ENT PPU will read & display R- BPR – HT +4000.0
to prog pressure transmitter height.
WRITE PRESSURE TRANSMITTER HEIGHT : MODE 29

to prog
Enter mode 29 NUMERIC Left shift entry, maximum MODE 29

2 digits.
ENT Read mode is selected R – BPR – HT
Write pressure R/W Write mode is selected SIGN OF PR – HT : +

transmitter height and PPU prompts for entering
sign of pressure transmitter
height.
DISPLACER Toggles pressure transmitter SIGN OF PR – HT : -

height from + to – and - to + SIGN OF PR – HT : +
UP at each key press. Select
required sign, + if pressure
transmitter above datum plate
, - if pressure transmitter below
datum plate
ENT Sign of pressure transmitter W – BPR – HT

height gets entered and PPU
prompts for the value.
NUMERIC and Enter value of pressure W – BPR – HT : +4000.0

DECIMAL transmitter height , left entry
POINT 6 digit maximum and decimal
point after 4 digits.
MN-139-0602 R02 PAGE NO: 19 OF 25

Transmit ENT PPU will check for limits. If value

pressure not within limits, than it displays
transmitter height illegal para massage for 3 Sec. ILLEGAL PARA…….
to SG Enter correct value. Else PPU will
accept pressure transmitter height
and will ask for password. PASSWORD: ?
NUMERIC Password entry (fixed 5 digit) PASSWORD: ??????

password with fixed password. If
correct password is entered, then it
will transmit pressure transmitter SEND….
height to SG
(SG will display modified pressure SG display:
transmitter height ) Else will give PR-TX HT: 4000.0
wrong password indication. WRONG PASSWORD
11) READ BOTTOM PRESSURE TRANSMITTER DAMPING VALUE: MODE 35
Change from
command to prog CMD/PROG Program mode is selected MODE ?
Enter Mode NUMERIC Left shift entry, maximum 2 digits. MODE 35
ENT Read mode is selected R-BTX-DV
Read and display ENT PPU will read & display bottom R-BTX-DV 16.0
bottom pressure pressure transmitter damping value
transmitter
damping
MN-139-0602 R02 PAGE NO: 20 OF 25

WRITE BOTTOM PRESSURE TRANSMITTER DAMPING VALUE: MODE 35
Change from CMD/PROG Program mode is selected MODE ?

command to prog
Enter Mode 35 NUMERIC Left shift entry, maximum 2 digits. MODE 35
ENT Read mode is selected R-BTX-DV
Write bottom R/W Write mode is selected W-BTX-DV -

pressure
transmitter
damping value NUMERIC Enter bottom pressure transmitter W-BTX-DV 16.0
and damping value, left entry 4 digit
DECIMAL maximum and decimal point after
POINT two digits.
Transmitter
bottom pressure ENT PPU will check for limits. If value
transmitter not within limits, then it displays
damping value illegal para massage for 3 sec. ILLEGAL PARA…..
Enter correct value. Else PPU will
accept bottom pressure transmitter
damping value and will ask for PASSWORD: ?
password
NUMERIC Password entry (fixed 5 digits.) PASSWORD:

??????

correct password is entered, then it SEND…..
will transmit bottom pressure
transmitter damping value (SG will
display modified bottom pressure SG display:
transmitter damping value) Else BP TX DMPV: 16.0
will give wrong password WRONG PASSWORD
indication.
MN-139-0602 R02 PAGE NO: 21 OF 25

12) OFF LINE DIAGNOSTICS: MODE 80

Customer can perform some diagnostic test through this mode.

command to
prog
ENT PPU will display 1st bench test GAINCHK & SETTING
massage
Display next test DISPLACER PPU will display following test STICK-
UP massage sequentially after each MEASURMENT POS-
displacer up key depression. CAL TBL READ SG
RUN MODE GAINCHK
& SETTING
Select test and ENT PPU will selected test and will ask PASSWORD ?
transmit its no. for password.
to SG. NUMERIC Password entry (fixed 5 digits.) PASSWORD
???????
ENT PPU will compare password with
fixed one. If correct password is
entered, then it will transmit test SEND…..
test number SG.
(SG will perform corresponding WRONG
test.) Else will give wrong PASSWORD..
13) ABSOLUTE ENCODER CHECKING: MODE 90

This mode is used to test absolute mechanical encoder of ATLG. For
This connect encoder cable to 25 pin D-type connector of PPU.

command to
prog
ENT PPU will continuously read and ENCO_TEST: 18756

display data from encoder.
MN-139-0602 R02 PAGE NO: 22 OF 25

14) DRY WEIGHT DENSITY ON / OFF: MODE 91

In SG level set point gets modified as per approximate density of product after each density
measurement,
In dry weight density measurement we have a fixed weight (designed for O.B gm / cc product
density) for level sensing. So after each density measurement (using dry weights) we have to
change
the level sensing weight.
To avoid this SG modifies the level set point as per observed density of the product only in
dry weight density OFF mode, which is default mode at power on.

command to
prog
Enter Mode 91 NUMRIC Left shift entry, maximum 2 digits. MODE 91

ENT PPU will display dry weight density DRY WT. DEN: OFF
OFF message.
Toggle ON / DISPLASER PPU will Change mode from OFF DRY WT. DEN: ON
OFF mode. UP to ON
Select & transmit ENT PPU will select this mode and will PASSWORD: ?
command to SG. ask for password
NUMERIC Password entry (fixed 5 digits) PASSWORD:
???????
entered, then it will transmit SEND……..
command to SG. DRY WT. DEN: ON
(SG will display massage for 6 WRONG
seconds. Else will give wrong PASSWORD...
MN-139-0602 R02 PAGE NO: 23 OF 25

15) CLEAR LIFE COUNTERS: MODE 92

IT clears encoder cyclic test counter and SG life counter.

command to
prog

ENT PPU will display clear life counter CLR LIFE COUNTER
massage.
Select & transmit ENT PPU will select this mode and will PASSWORD: ?
command to SG. ask for password.
NUMERIC Password entry (fixed 5 digits) PASSWORD:
???????
correct password is entered, then it
will transmit command to SG. (SG SEND……..
will display massage for 6 seconds. DRY WT. DEN: ON
Else will give wrong password WRONG
indication. PASSWORD...
16) BENCH TEST (PRODUCTION TEST) FOR SERVO GAUGE: MODE 93

Production or service engineer can perform diagnostic and function testing of servo gauge
through
the mode.

command to
prog

ENT PPU will display 1st bench test GAINCHK & SETTING
message.
Display next test DISPLASER PPU will display following test STICK-
UP messages sequentially after each MEASURMENT POS-
displacer up key depression. CAL TBL READ FB-
ERR CNT READ
STICK TABLE CLOCK
DISPLAY ENCODER
CYC-TEST PARA-
CYCLIC TEST
ONLINE-DIAGNOS
MODEM CHECK
BALCHIK 600, 420GM
BALCHIK TABLES RD
CLR CYC-TEST CNT
DISPLAY LIFE CNT
DnLoad PAR TO PC
Balance Chk: 64P
CONTINUE TEST…..
SG RUN MODE
GAINCHK & SETTING
MN-139-0602 R02 PAGE NO: 24 OF 25

Select test and ENT PPU will select test and will ask for PASSWORD: ?
transmit its no. password.
to SG.
NUMERIC Password entry (fixed 5 digits) PASSWORD: ??????
entered, SEND……..
then it will transmit test number to WRONG
SG. PASSWORD...
(SG will perform corresponding test)
Else will give wrong password
indication.
Maintenance : Not required
MN-139-0602 R02 PAGE NO: 25 OF 25

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SBEM Pvt. Ltd.

PORTABLE PROGRAMMING UNIT-139 PPU

OPERATION AND INSTRUCTION MANUAL

APPLICABLE FOR ASSEMBLY NO.: 139-02C

02 8/3/2011 Intrinsic safety related warning instruction added

DRAWN BY: SSM CHECKED BY: SMS APPROVED BY:

DATE: 7/3/2011 DATE: 7/3/2011 DATE:

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CONTENTS PAGE NO.

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1) No changes may be made to the devices OR in connections,

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SIZE : 210 mm (L) * 105 mm (W) * 46.5 mm (H)

SUPPLY : Voltage – Built in 9 Vdc rechargeable battery

DISPLAY : 16 character, single line, ¼” high alphanumeric LC Display with

COMMUNICATION : Via two way infra-red link.

BAUD RATE : 1200 Baud (Fixed)

KEYBOARD : 28 keys as shown in below figure.

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Functions of the keyboard are define below.

ON / OFF Key : These keys are used to turn PPU ON or OFF.

COMMAND Keys: These keys are useful for execution of commands.

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* PPU OPERATION IN COMMAND MODE:

To give any command,

PRESS KEY DISPLAY ON PPU REMARK

LEVEL MEAS CMD : LEVEL

INTERFACE CMD : INTERFACE In progress Completed

DENSITY CMD : DENSITY In progress Completed

FREEZE CMD : FREEZE

DISPLACER UP CMD : DISPLACER UP In Progress

DISPLACER DOWN CMD : DISPLACER DOWN In progress

REPEAT CHECK CMD : REPEAT _ CHECK In progress Completed

For calibration command.

If correct password is entered then PPU will give command to SG.

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PPU OPERATION IN PROGRAM MODE

Mode Number Function

19 Read Calibration height.

For all write operation there is password (Fixed: 15030) entry.

Mode Number Function

20 Read / Write Volume of displacer

For all write operation there is password (Fixed: 01839) entry.

PRODUCTION AND SERVICE LEVEL:

Mode Number Function

90 STDT Absolute encoder checking

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DEFAULT VALUE AND LIMITS FOR PARAMETER PROGRAMMING “

PARAMETER DEFAULT LOW HIGH

2. Level and temperature alarms

3. Safe filling height (mm) 19990 0 27000

4. Drum calibration factor

5. Product / water density difference (gm /cc) 0.2 0.1 0.45

6. Average density points 03 10

7. Average density profile low limit (mm) 100 2000

8. Pressure transmitter address 01 02

9. Pressure transmitter height (mm) -4000.0 + 4000.0

10.Bottom pressure transmitter damping 0.2 16.0

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