Manual MindSphere GettingStarted en PDF
Manual MindSphere GettingStarted en PDF
Manual MindSphere GettingStarted en PDF
Safety Notes 1
MindSphere with Getting Started with
2
MindConnect Nano MindSphere
Preparing MindConnect
and Elements for
MindSphere 3
MindConnect IoT2040
Onboarding
MindConnect Elements 4
Performing a Visual
Analysis of Assets 6
Appendix 7
Glossary 8
08/2017
Legal Information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol; notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Convention
The term “device” is used to refer to MindConnect Nano. The terms for MindSphere can be
found in Glossary in the Appendix of this documentation.
Screenshots and graphics which are used in this document shall be seen as examples. They
are not able to show all combinations of possible inputs, but have an informational
character and serve for a better understanding. The configuration parameters shall be
extracted out of the text or tables and depend respectively on the needs and constellation of
the individual system.
Table of Contents
Legal Information .................................................................................................................................2
Preface ................................................................................................................................................3
Table of Contents ................................................................................................................................4
1. Safety Notes .................................................................................................................................7
1.1 General safety instructions .................................................................................................... 7
1.2 Notes on usage .....................................................................................................................9
2 Getting Started with MindSphere ................................................................................................ 11
2.1 Aim of Getting Started ......................................................................................................... 11
2.2 Functional overview of MindSphere ..................................................................................... 11
2.3 Working with MindSphere .................................................................................................... 12
3 Preparing MindConnect Elements for MindSphere ..................................................................... 15
3.1 Overview ............................................................................................................................. 15
3.2 Connecting MindConnect Elements ..................................................................................... 16
3.2.1 Checking package upon delivery .................................................................................. 16
3.2.2 Connecting MindConnect Nano to the MindSphere network ......................................... 17
3.2.3 Connecting MindConnect IoT2040 to the MindSphere network .................................... 19
3.3 Commissioning MindConnect Elements............................................................................... 20
3.4 Result .................................................................................................................................. 22
4 Onboarding MindConnect Elements ........................................................................................... 23
4.1 Overview ............................................................................................................................. 23
4.2 Logging in to MindSphere .................................................................................................... 24
4.3 Configuring asset................................................................................................................. 24
4.3.1 Configuring asset data .................................................................................................. 25
4.3.2 Configuring MindConnect Nano/IoT2040 ...................................................................... 28
4.4 Transferring the configuration to USB stick for MindConnect Nano...................................... 34
4.5 Connecting Port X2P1 for MindConnect Nano ..................................................................... 36
4.6 Transferring the configuration to USB stick for MindConnect IoT2040 ................................. 36
4.7 Connecting Port X2P1 for MindConnect IoT2040 ................................................................ 39
4.8 Result .................................................................................................................................. 39
5 Configuring Data Collection ........................................................................................................ 41
5.1 Overview ............................................................................................................................. 41
5.2 Logging in to MindSphere .................................................................................................... 41
Event ..........................................................................................................................................92
Fleet Manager ............................................................................................................................ 92
IoT Data Modeler ........................................................................................................................ 93
Last Connection .......................................................................................................................... 93
MindApps ................................................................................................................................... 93
MindConnect Elements ............................................................................................................... 93
MindConnect IoT2040 ................................................................................................................ 93
MindConnect Nano ..................................................................................................................... 93
MindConnect Nano ID ................................................................................................................ 94
MindSphere ................................................................................................................................ 94
MindSphere Launchpad .............................................................................................................. 94
MindSphere Units ....................................................................................................................... 94
Offboarding Process ................................................................................................................... 94
Onboarded/Offboarded Mode ..................................................................................................... 95
Onboarding Process ................................................................................................................... 95
Online/Offline Mode in IoT Data Modeler .................................................................................... 95
Operation Center ........................................................................................................................ 95
Organization ............................................................................................................................... 95
Request ...................................................................................................................................... 95
Time Series ................................................................................................................................ 96
1. Safety Notes
WARNING
Life-threatening voltages are present with an open control cabinet
When you install the device in a control cabinet, some areas or components in the open
control cabinet may be carrying life-threatening voltages.
If you touch these areas or components, you may be killed by electric shock.
Switch off the power supply to the cabinet before opening it.
System expansions
NOTICE
Damage through system expansions
Device and system expansions may be faulty and can affect the entire machine or plant.
The installation of expansions can damage the device, machine or plant. Device and
system expansions may violate safety rules and regulations regarding radio interference
suppression. If you install or exchange system expansions and damage your device, the
warranty becomes void.
Only install system expansion devices designed for this device. Contact your technical
support team or the team where you have purchased your PC to find out which system
expansion devices may safely be installed.
Observe the information on electromagnetic compatibility (EMC). Refer to the chapter
Appendix Technical Specifications.
NOTICE
"Open Type" UL508
Note that the device is classified as "Open Type" for use in the area of Industrial Control
Equipment (UL508). Installation of the device in an enclosure complying with UL508 is a
prerequisite for approval or operation in accordance with UL508.
WARNING
Risk of explosion and release of harmful substances
Improper handling of lithium batteries can result in an explosion of the batteries.
Explosion of the batteries and the released pollutants can cause severe physical injury.
Worn batteries jeopardize the function of the device.
NOTICE
Observe immunity to RF radiation
The device has an increased immunity to RF radiation according to the specifications on
electromagnetic compatibility in the technical specifications.
Radiation exposure in excess of the specified immunity limits can impair device
functionality resulting in malfunctions and therefore injuries or damages.
Read the information on immunity to RF radiation in the technical specifications.
ESD Guideline
Electrostatic sensitive devices can be labeled with an appropriate symbol
NOTICE
Electrostatic sensitive devices (ESD)
When you touch electrostatic sensitive components, you can destroy them through
voltages that are far below the human perception threshold.
If you work with components that can be destroyed by electrostatic discharge, observe the
ESD Guideline. Refer to the chapter “ESD guideline”.
Industrial Security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines and
networks. Systems, machines and components should only be connected to the enterprise
network or the internet if and to the extent necessary and with appropriate security measures
(e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit
http://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under http://www.siemens.com/industrialsecurity.
NOTICE
Possible functional restrictions in case of non-validated plant operation
The device is tested and certified on the basis of the technical standards. In rare cases,
functional restrictions can occur during plant operation.
Validate the correct functioning of the plant to avoid functional restrictions.
Note
Use in an industrial environment without additional protective measures
This device was designed for use in a normal industrial environment according to IEC 60721-
3-3
Configuring steps
3.1 Overview
MindConnect Elements, MindConenct Nano and MindConnect IoT2040, are embedded industrial
PCs. They are able to connect to MindSphere, collect data from the field and transfer it encrypted to
MindSphere.
MindConnect Nano is a preconfigured Industrial PC that allows connectivity to MindSphere. Refer to
the chapter “Technical specifications of MindConnect Nano” in the Appendix of this document.
MindConnect IoT2040 has compact design and can be also used for collecting and transferring data
to MindSphere in smaller production environments. Refer to chapter "Technical specification of
MindConnect IoT2040” of the Appendix in this document.
1. When accepting a delivery, please check the package for visible transport damage.
2. If any transport damage is present at the time of delivery, lodge a complaint at the shipping
company in charge. Have the shipper confirm the transport damage immediately.
3. Unpack the device at its installation location.
4. Keep the original packaging in case you have to transport the unit again.
Note
Damage to the device during transport and storage
If a device is transported or stored without packaging, shocks, vibrations, pressure and moisture
may impact the unprotected unit. Damaged packaging indicates that ambient conditions may
have already had a massive impact on the device.
The device may be damaged.
Do not dispose of the original packaging. Pack the device during transportation and storage.
5. Check the contents of the packaging and any accessories you may have ordered for
completeness and damage.
6. If the contents of the package are incomplete, damaged or do not match your order, inform the
responsible delivery service immediately.
WARNING
Electric shock and fire hazard due to damaged device
A damaged device can be under hazardous voltage and trigger a fire in the machine or plant. A
damaged device has unpredictable properties and states.
Death or serious injury could occur.
Make sure that the damaged device is not inadvertently installed and put into operation. Label
the damaged device and keep it locked away. Return the device for immediate repair.
NOTICE
Damage from condensation
If the device is subjected to low temperatures or extreme fluctuations in temperature during
transportation, for example in cold weather, moisture could build up on or inside the HMI device.
Moisture causes a short circuit in electrical circuits and damages the device. In order to prevent
damage to the device, proceed as follows:
Store the device in a dry place.
Bring the device to room temperature before starting it up.
Do not expose the device to direct heat radiation from a heating device.
If condensation develops, wait approximately 12 hours or until the device is completely dry
before switching it on.
7. Please keep the enclosed documentation in a safe place. It belongs to the device. You will
need the documentation when you commission the device for the first time.
8. Write down the identification data of the device.
Procedure
Before you start with Onboarding, connect MindConnect Nano to MindSphere, as follows
The MindConnect IoT2040 interfaces are the same as for MindConnect Nano.
Procedure
Before you start with Onboarding, connect MindConnect IoT2040 to MindSphere, as follows:
1. Insert Ethernet cable for internet into the port labeled with X1P1.
Note
During the onboarding process, only one USB stick is supported. Do not plug in more than one USB
stick. The recommended USB port is the USB port with label X60.
It is recommended to connect your field asset via the port X2P1 (plant network) after the onboarding
process.
CAUTION
Danger of burns
The surface of the device can reach temperatures of over 70 °C. Any unprotected contact may
cause burns.
Avoid direct contact during operation of the device. Touch the device only with appropriate
protective gloves.
Requirements
- The protective conductor is connected (valid only for MindConnect Nano). Refer to the
chapter “Connecting the protective earth”.
- A two-core cable with a cable cross-section of 0.75 mm² to 2.5 mm²
- A slotted screwdriver with a 3mm blade.
NOTICE
MindConnect Nano should only be connected to a 24 V DC to power supply which satisfies the
requirements of safety extra low voltage (SELV) according to IEC/EN/DIN EN/UL 60950-1.
MindConnect IoT2040 should only be connected to a 9...36 V DC power supply which meets the
requirements of safe extra low voltage (SELV) according to IEC/EN/DIN EN/UL 60950-1.
The power supply must meet the NEC Class 2 or LPS requirement in accordance with
IEC/EN/DIN EN/UL 60950-1.
Note
The MindConnect Nano/IoT2040 package does not include power supply. The appropriate power
supply product from Siemens with the name SITOP could be used.
The picture below demonstrates how to connect the power supply for MindConnect IoT2040:
For MindConnect IoT2040, switch on the power supply. The “PWR” LED lights up green.
3.4 Result
MindConnect Nano/IoT2040 is now prepared and you can onboard it to MindSphere.
4.1 Overview
This chapter describes the initial configuration of an asset and MindConnect Nano/IoT2040 in order to
onboard MindConnect Nano/IoT2040 to MindSphere.
To establish the initial connection between MindConnect Nano/IoT2040 and MindSphere
(onboarding), you have to configure physical asset and MindConnect Nano/IoT2040 data. For
onboarding complete configuration including aspects is not required, although you can accomplish all
steps in the IoT Data Modeler. To configure an asset for data collection (aspects), refer to chapter
“Configure Data Collection”.
The respective data to be configured for onboarding is described in the following procedure.
1. Log in to MindSphere.
2. Configure asset data.
3. Configure MindConnect Nano/IoT2040.
Note
If nothing else is configured manually, MindConnect Nano/IoT2040 will try to obtain IP
addresses for both adapters via DHCP. Please refer to the chapter “Configure MindConnect
Nano” of this document.
Note
MindSphere supports only English and German languages. Therefore it is recommended to set
the browser default to English, if you use a different language.
The dialog window with Asset Details will be opened. You can edit asset for example "Pump"
and upload an image, if required.
5. Click "Agent".
The dialog window with Agent Types will be opened.
6. For MindConnect Nano, click the "MindConnect Nano" radio button.
2. Enter the “MindConnect Nano/IoT2040 Unique ID”, which can be obtained from the rating
plate located on the back panel of your MindConnect Nano/IoT2040.
Click “3. Ethernet for Data Acquisition” or “Next Step: Ethernet for Data Acquisition”.
In the “Ethernet Interface for Data Acquisition Connection” dialog window, there are two options to
configure the plant network. You can enter either static IP address or use DHCP. The last option is
possible, if there is a DHCP server available in your company network.
3. Click “4. Ethernet for MindSphere Connection” or “Next Step: Ethernet for MindSphere
Connection” or click “Next”.
The “Ethernet for MindSphere Connection” dialog window opens.
In the “Ethernet for MindSphere Connection” dialog window, there are also two options to connect to
MindSphere. You can enter either a static IP address or use DHCP. The last option is possible, if
there is a DHCP server available in your company network.
1. For static IP address, enter the respective information (DNS server is optional).
If required, you can configure a proxy server as well. Consult your company IT department if you need
to configure a proxy.
1. In the “Communication Settings” dialog window, select the “Proxy exists” check box.
2. Enter IP address, port of proxy server. You can specify also user name and password, or
leave it empty.
3. Download the configuration file for the asset and copy or move it to the root directory of your
USB stick.
Note
The USB stick has to be FAT or FAT32 formatted and may only contain a single partition. The
configuration file in the USB stick is only valid for seven days.
Make sure that Ethernet ports of MindConnect Nano are connected as described in chapter
“Connect device to networks”.
5. Wait, until the power LED light “PC ON/WD” on MindConnect Nano is GREEN.
6. Insert the USB stick with configured asset data into the USB port (X63) of MindConnect Nano.
MindConnect Nano recognizes the USB configuration and the LED light “RUN/STOP /L1” will
show ORANGE during configuration. The “Onboarding” status in IoT Data Modeler will be
displayed orange for a short time.
MindConnect Nano receives configuration from USB and deploys it. The LED light
“RUN/STOP /L1” will at first blink GREEN and then change to constant GREEN.
If the LED light “RUN/STOP /L1” still remains ORANGE, refer to chapters ”LED lights ” and
“Troubleshooting”.
10. Make sure that the UI shows the status “Onboarded” and the status “Online” (internet
connection between MindConnect Nano and MindSphere). Refresh of the “IoT Data Modeler”
is required.
MindConnect Nano is now successfully onboarded to MindSphere.
Note
If you make changes on the network configuration of already onboarded MindConnect Nano, these
changes must be transferred to MindConnect Nano via USB stick.
2. Click “Save and export to USB” to transfer this configuration to USB device.
3. Download the configuration file for the asset and copy or move it to the root directory of your
USB stick.
Note
The USB stick has to be FAT or FAT32 formatted and may only contain a single partition. The
configuration file in the USB stick is only valid for seven days.
Note
During the onboarding process, only one USB stick is supported. Do not plug in more than one
USB stick. The recommended USB port is the USB port with label X63.
It is recommended to connect your field asset via the port X2P1 (plant network) after the
onboarding process.
4. Switch on MindConnect IoT2040.
5. Wait, until the power LED light “PWR” on MindConnect IoT2040 is GREEN.
6. Insert the USB stick with configured asset data into the USB port (X60) of MindConnect
IoT2040.
MindConnect IoT2040 recognizes the USB configuration and the LED light “USER” will blink
ORANGE during configuration. In “IoT Data Modeler” (MindSphere), the “Onboarding” status
will be displayed orange for a short time.
MindConnect IoT2040 receives configuration from USB and deploys it. The LED light “USER”
will at first blink GREEN and then change to constant GREEN.
If the LED light “USER” remains ORANGE, refer to chapters ”LED lights ” and
“Troubleshooting”.
-
Figure 4-21 LEDs "PWD" and "User"
Make sure that the UI shows the status ”Onboarded” and the status “Online” (internet connection
between MindConnect IoT2040 and MindSphere). Refresh of the “IoT Data Modeler” is required.
MindConnect IoT2040 is now successfully onboarded to MindSphere.
Note
If you make changes on the network configuration of already onboarded MindConnect Nano,
these changes must be transferred to MindConnect Nano via USB stick.
4.8 Result
The initial connection between MindConnect Nano/IoT2040 and MindSphere is established.
Once MindConnect Nano/IoT2040 is onboarded, the connection to your asset is permanent and
your asset for data collection can be configured. This requires configuration of machine data to
be monitored. Any additional configuration (except network configuration) of the connected asset
will automatically be synchronized with your onboarded MindConnect Nano/IoT2040.
The connection to the asset is permanent and can only be cancelled by offboarding. For this
purpose, refer to the “MindSphere” documentation.
5.1 Overview
This part of Getting Started shows how to enable data collection by configuring the data from the field
in MindSphere after an asset has been onboarded. This therefore requires complete configuration of
machine data (data points).
Requirements
- A PC with internet access.
- MindConnect Nano/IoT2040 is onboarded
- Valid credentials (user and password data) for MindSphere.
Procedure
To configure the data to be collected from your asset, proceed as follows:
The following diagram provides the information on the relationship between aspects, data sources
(OPC UA and S7) with reference data from the physical asset and their configuration in MindSphere.
The diagram shows the data points “Pressure_1”, “Pressure_2” as well as “Power_1”, “Power_2”
which are linked to their aspects (PressureStatus or EnergyConsumption) and have their references
to data sources (OPC UA and S7).
Procedure
To configure aspects, proceed as follows:
The dialog window with aspect configuration opens showing “MindSphere Units: 1”, which is the
default value for an unconfigured asset (with no data points). An asset has been created and
onboarded, but aspects have not yet been configured for this asset. The reading cycle affects the
speed for data collection and amount of MSUs. By default, the data is collected with sampling rate
of 5 seconds. For more information, refer to the “MindSphere” documentation.
Now you can choose between S7 or OPC UA protocols for your asset and configure aspect with
its data points.
Note
On data change
The “On data change (ODC)” checkbox appears and can be activated when reading cycle time is
selected to be “1 s” (one second).
This means that values of variables will be checked every second whether they have changed. And if
values have changed, they will be uploaded to MindSphere.
You can configure additional data points and apply the configuration by clicking “Save Config”.
To enter a data point address for S7, check its configuration in the S7. Refer to documentation of
STEP 7 Engineering and TIA Portal.
Note
Basic knowledge of S7 300/400 engineering is required. This documentation does not provide this
knowledge. Please refer to the official S7/UI TIA-Portal documentation.
Note
Activation CPU in PLC for MindSphere
In the CPU Connection mechanisms must be activated. If it is not activated, no data will be
exchanged.
Note
On data change
The “On data change (ODC)” checkbox appears and can be activated when reading cycle time is
selected to be “1 s” (one second).
This means that values of variables will be checked every second whether they have changed. And if
values have changed, they will be uploaded to MindSphere.
You can configure additional data points and apply the configuration by clicking “Save Config”.
The following example shows the variables configured for OPC UA.
- direct addressing
- browsing
nodeId:ns=7;s=PLC1.MachineData.Power_1
Note
nodeid and s are case sensitive and must be written in lower case.
/Objects/1:SYM:/7:PLC1/7:MachineData/7:Power_2
Note
When using pipe ‘|’ or “[“ ”]”in a variable path, write double backslash sequence ‘\\’ to escape
these symbols in the address.
See the examples:
nodeId:ns=7\\|s=PLC1\\|MachineData\\|Power_1
nodeId:ns=1;s=t\\|RTU_50_DNP3/mv_C_1_real.PV
You can configure additional data points and apply the configuration by clicking “Save Config”
Boolean Bool
Byte Float
Int16 Float
UInt16 Float
Int32 Float
UInt32 Float
Int64 Float
UInt64 Float
Float Float
Double Float
String String
5.4 Result
MindConnect Nano/IoT2040 receives the configuration from MindSphere via an existing internet
connection and starts the data acquisition. You can go to the Fleet Manager, to see the time series of
a configured asset.
Note
When two different users edit the same asset concurrently, the changes on the asset made by the last
user are saved.
Users are not notified about the changes the other user has made.
Note
The number of assets that can be created in MindSphere is limited. You can create up to 10 000
assets.
If the number of assets reaches 10 000, the button “+ Add new Asset” will be disabled. In this case,
you have to delete old assets in order to create new assets.
6.1 Overview
This chapter provides a brief overview of the visual analysis of your asset, which was configured in
“IoT Data Modeler”. For more information, refer to the “MindSphere” documentation.
To find a relevant asset in the Fleet Manager, perform the following steps:
1. In the MindSphere Launchpad, click "Fleet Manager". The overview page of Fleet Manager
appears and you can see the list with assets in the left-hand side.
2. To view an asset, select between "Fleet", "Hierarchy" views. To see the map view, click the
"Show map view" icon.
3. To quickly find the created asset "Pump", choose one of the following features:
- Enter a required text in the searching box.
- Or click the “Filter & sort +” button to restrict the asset list.
1. In the right-hand side of Fleet Manager, click the "Show the available extensions" icon.
2. Click the tile "Aspects", select and expand an Aspect e.g. "EnergyConsumption":
Aspect "EnergyConsumption" is opened. You can set time frame (Time picker: day, week, and
month) and see the variables, which you want to monitor.
3. To monitor the time series in different views, click the "Open the aspect in explore" icon.
Visual Analyzer will be opened, where you can monitor time series of your asset in detail by selecting
different charts:
- Line chart
- Pie chart
- Bar chart
For more information, refer to the "MindSphere" documentation.
1. The required asset e.g. “Pump", has been selected in the left-hand side of the window.
2. In the right-hand side, click the "Show the available extensions" icon.
3. Click the tile "Requests".
The Request data of asset "Pump" is displayed.
You can further analyze status, send manual requests or adapt rules for automatic requests of
your asset. For more information, refer to the “MindSphere” overview.
7 Appendix
Functions
Installation type/mounting
Supply voltage
Processor
Drives
CFast 4 GB
Memory
Main memory 2 GB
Interfaces
Video interfaces
• Graphics interface
1x DisplayPort (Disabled)
Industrial Ethernet
• Industrial Ethernet interface
2x 1000 Mbit RJ45
Monitoring functions
Fan No
EMC
IP (rear) IP40
CE mark Yes
UL approval Yes
• UL 508
Yes
cULus Yes
RCM (formerly C-TICK) Yes
KC approval Yes
FCC Yes
Marine approval
• Germanischer Lloyd (GL)
Yes
• American Bureau of Shipping (ABS)
Yes
• Bureau Veritas (BV)
Yes
Ambient conditions
Relative humidity
• Relative humidity
Tested according to IEC 60068-2-78, IEC 60068-2-
30: Operation: 5% to 80% at 25 °C (no
condensation), Storage: 5% to 95% at 25 °C (no
condensation)
Vibrations
• Vibration load in operation
Tested to DIN IEC 60068-2-6: 10 Hz to 58 Hz:
0.075 mm, 58 Hz to 200 Hz: 9.8 m/s² (1 g)
Shock testing
• Shock load during operation
Tested according to IEC 60068-2-27: 150 m/s², 11
ms
Software
Dimensions
Width 191 mm
Height 100 mm
Depth 60 mm
• Power on
GREEN
PC ON/WD
• System restart
ORANGE
• No connection to proxy
• No connection to MindSphere
ORANGE For explanation of possible problems and respective
solution, please refer to the chapter
“Troubleshooting”.
L1-RUN/STOP
Blinking • Connection to MindSphere is being
ORANGE established
• Onboarding is in progress
Blinking GREEN
Blinking
L2 - ERROR • Firmware update active
ORANGE
Blinking
USB stick is active:
ORANGE • Installing USB configuration
Onboarding failed:
ORANGE • System Error
L3 - MAINT • Configuration file on the USB stick is not valid
Functions
Field protocol – S7 Siemens S7 (for S7-3xx / S7-4xx / ET-200s PLCs)
Configuration of data collection With Core App IoT Data Modeler in MindSphere
Installation type/mounting
Design IoT Gateway, built-in unit
Supply voltage
Type of supply voltage DC 9…36 V, no galvanic isolation
Mains buffering
• Mains/voltage failure stored energy time 5 ms
Processor
Processor type Intel Quark X1020
Drives
Hard disk 1x microSD card slot
Memory
Type of memory DDR3-SDRAM
Main memory 1 GB
Hardware configuration
Slots
• free slots 1x Arduino, 1x mPCIe
Interfaces
USB port 1x USB 2.0, 1x USB client
Industrial Ethernet
• Industrial Ethernet interface
2 x Ethernet (RJ45)
- 1000 Mbps No
Monitoring functions
• Watchdog Yes
• Status LEDs Yes
EMC
Interference immunity against discharge of static electricity
• Interference immunity against discharge ±4 kV contact discharge acc. to IEC 61000-4-2; ±8 kV air
of static electricity discharge acc. to IEC 61000-4-2
CE mark Yes
UL approval Yes
cULus Yes
KC approval Yes
Ambient conditions
Ambient temperature during operation
• Ambient temperature during operation 0 °C to 50 °C
• min. 0 °C
• max. 50 °C
Relative humidity
Vibrations
Shock testing
• Shock load during operation Tested according to IEC 60068-2-27: 150 m/s², 11 ms
Software
MindConnect Software Pre-installed MindConnect Software
Dimensions
Width 144 mm
Height 90 mm
Depth 53 mm
7.3.1 Interfaces
MindConnect IoT2040 features the following interfaces:
1. USB Type A, X60, USB 2.0 host, high current, max. 2.5 W/500 mA
2. USB Typ Micro B, X6, USB device interface
3. LAN interface X1 P1, RJ45, SOC LAN controller (to MindSphere)
4. LAN interface X2 P1, RJ45, SOC LAN controller (industrial machine)
7. USER button is used for restart of MindConnect IoT2040 and its software.
Note: To restart the device, press the USER button for longer than one second until MindConnect
IoT2040 shuts down.
Name Description
OC OverCurrent (red)
NO CONNECTION TO PROXY
USER • Network cable is missing or damaged
LED • Ethernet port on MindConnect IoT2040 is damaged
• “ifconfig” of MindConnetc IoT2040 is incorrect
• Firewall of MindConnect IoT2040 blocks
• Your company’s’ router is damaged
• Proxy is offline
• No authentication on Proxy
• Proxy configuration is invalid
NO CONNECTION TO CLOUD
• Proxy is invalid
• Server is offline
• An addressed server cannot be accessed
• Network problems of a provider
• No authorization
ONBOARDING FAILED
LED flashes red for a shot time to indicate onboarding is
falling
Possible reason:
Flashing
• Server error
• OBT is no longer valid
USER
ONBOARDED
LED
NO CONNECTION TO DATASOURCE
• Problem with network connection of your machine
• Network cable is not plugged in or is damaged
• Machine is offline
“Ghost-Mode”, also known as “Transparent Mode”, is used to protect individual, event alternating,
devices by dynamically taking over the IP address.
NOTICE
Damage to ESD from touch
Electrostatic sensitive devices, ESD, can be destroyed by voltages which are far below
the human perception limit. If you touch a component or electrical connections of a
module without discharging any electrostatic energy, these voltages may arise.
The damage to a module by an overvoltage can often not be immediately detected and
only becomes evident after an extended period of operation. The consequences are
incalculable and range from unforeseeable malfunctions to a total failure of the machine or
system.
Avoid touching components directly. Make sure that persons, the workstation and the
packaging are properly grounded.
Charge
Every person without a conductive connection to the electrical potential of his/her surroundings
can be electrostatically charged.
The material with which this person comes into contact is of particular significance. The figure
shows the maximum electrostatic voltages with which a person is charged, depending on
humidity and material. These values conform to the specifications of IEC 61000-4-2.
NOTICE
Grounding measures
There is no equipotential bonding without grounding. An electrostatic charge is not
discharged and may damage the ESD.
Protect yourself against discharge of static electricity. When working with electrostatic
sensitive devices, make sure that the person and the workplace are properly grounded.
Note
> 50 °C: Install in RAL
RAL = Restricted Access Location - e.g. a lockable cabinet
- Wall mounting
- Upright mounting
1. Insert the metal plate of the strain relief left and right into the second to the last notch left and
right.
2. Secure the strain relief on the left and right respectively with an M3x8 setscrew.
3. After connecting, secure the connection cables with cable ties to the cable strain relief.
1. Insert the metal plate of the Ethernet connector strain relief into the second and third to the last
notch.
2. Fasten the Ethernet connector strain relief with 2 setscrews.
3. Secure the Ethernet connector with cable ties.
Note
> 50 °C: Install in RAL
RAL = Restricted Access Location - e.g. a lockable cabinet
- Wall mounting
WARNING
Risk of explosion and release of harmful substances
Improper handling of lithium batteries can result in an explosion of the batteries.
Explosion of the batteries and the released pollutants can cause severe physical injury.
Worn batteries jeopardize the function of the device.
Note the following when handling lithium batteries:
• Replace the battery every 5 years.
• Replace the lithium battery only with the type recommended by the manufacturer.
• The order number is A5E34345932.
• Do not throw lithium batteries into fire, do not solder on the cell body, do not
recharge, do not open, do not short-circuit, do not reverse polarity, do not heat
above 100°C and protect from direct sunlight, moisture and condensation.
NOTICE
Disposal of batteries and rechargeable batteries
Batteries and rechargeable batteries do not belong in domestic garbage. The user is
legally obliged to return used batteries and rechargeable batteries.
Used batteries and rechargeable batteries pollute the environment as special waste. You
as a user are liable for prosecution if you do not properly dispose of batteries and
rechargeable batteries.
Please observe the following when disposing of batteries and rechargeable batteries:
- Dispose of used batteries and rechargeable batteries separately as
hazardous waste in accordance with local regulations.
- You can return used batteries and rechargeable batteries to public collection
points and wherever batteries or rechargeable batteries of the type in question
are sold.
- Label the battery container "Used batteries and rechargeable batteries".
Requirements
• The device is disconnected from the power supply.
• The device is opened.
• The drive has been removed, see sections "Replacing the drive" in the SIMATIC IPC
227E and IoT2040 documentations.
NOTICE
Time may be deleted
The time will be deleted if it takes you longer than 30 seconds to replace the battery. The
device is no longer synchronous. Time-controlled programs will no longer run or will run
at the wrong time. This may damage the plant.
Reset the time for the device.
1. Lift up the cover slightly and open it carefully. Do not damage the seal in the process. Lay the
cover aside next to the device. The battery cables should not be subjected to any pressure in
doing so.
2. Pull out the connection plug of the battery cable.
3. Remove the battery with the attached Velcro from the Velcro fastener on the cover. Remove
also the Velcro fastener on the cover.
Installation
1. To install the replacement battery, follow the steps for removing the battery in the reverse
order. A Velcro fastener is provided with the replacement battery.
2. Stick a Velcro fastener on the battery.
3. Replace the Velcro on the cover/enclosure. When sticking on the new Velcro, pay attention to
the position mark on the enclosure.
4. Attach the replacement battery with the Velcro to the Velcro on the cover/enclosure.
Procedure
In order to update your MindConnect Element, read the instruction on the dialog window and perform
the following steps
2. Accept the “Licensing agreement” and confirm default scheduled update by clicking “Configure
update schedule”.
Or select date from the calendar to schedule a desired update time. Firmware update can be
postponed for no longer than two weeks.
Note
- Firmware update runs on MindConnect Nano/IoT2040 automatically
- During the firmware update data loss of a few minutes may occur
- During the update it is not recommended to configure or modify assets in the IoT Data
Modeler.
- If you decline firmware update (by selecting “no” in the dialog window for firmware update),
an affected asset will be blocked. Therefore, you cannot see new time series any longer,
define new variables or offboard this asset.
Note
Please be aware that Siemens reserves the right to disallow MindConnect Nano with a firmware
version other than the most current from connecting to MindSphere. Due to technology evolution,
another MindConnect Element may be required in the future to connect to MindSphere.
7.8 Troubleshooting
blinking
Abbreviation Description
IP Internet Protocol
PC Personal Computer
S7 STEP 7
UI User Interface
8 Glossary
Area
Area is a field plan, where your asset(s) is/are located. Within an area, one or more assets
can be displayed (i.e. in Fleet Manager).
Aspect
Aspects are a data modeling mechanisms for assets. Aspects group the data points
based on logical sense. For example: The pump skid has an aspect e.g.
“Energy_Management” that contains the data points: "power", "current", "voltage" etc.
Aspect is specified in the IoT Data Modeler” and its name can be freely chosen, but
should have conjunction to data points and a physical asset.
Asset
Asset Identifier
Asset Type
Asset type is a sort or kind of a product line made by one manufacturer. For example:
SINAMICS, SIMATIC, SIMOTION, SINUMERIK etc. are asset types of Siemens products.
Core Apps
Core Apps are the applications providing the main different functionalities of MindSphere
Core Apps are:
• IoT Data Modeler
• Fleet Manager
• Application Manager
• UTC reporting
For the complete list and description of Core Apps, refer to the “MindSphere”
documentation.
Data Point
Data points are in reference to elements (variables), which values can be obtained from
data sources (OPC UA or S7 etc.). They are combined into a relevant aspect. For
example, “temperature” and “torque” are data points of an aspect “PowerManagement”.
Data points are configured in the “IoT Data Modeler”. And in the “Fleet Manager”, their
values are visualized as time series.
Data Source
Event
In the "Fleet Manager", an event is a change of a data point state. Events are used for the
requests. With a rule it is possible to define the request, which will be created in
MindSphere when the event is triggered
Besides the monitoring rule, a description of event (e.g. “The limit is exceeded, this may
indicate damage in the pump”), the resulting action (e.g. “Please contact your hotline”)
and priority (urgent, important or info) can be lodged.
See also “request”, “rule".
Fleet Manager
Core App Fleet Manager is a visualization tool to get an overview of existing assets and
their information (asset name, customer name, location). Fleet Manager displays your
configured asset, aspects with data points in charts and List of all Requests etc. It is
possible to save configured view as bookmark and send it per email.
In three different charts (line, pie and bar charts) the values of variables assigned to
aspects can be displayed in different time frames (time picker).
Further, Fleet Manager enables creation of rules for automatically generated requests and
manual requests. For more information, refer also “rule”, “request”, and “event".
IoT Data Modeler is a Web Graphical User Interface for asset, user and organization
configurations. According to these configurations, the following functions are available:
• Asset Configuration: assets can be created, onboarded, modified, cloned,
moved, deleted or offboarded.
• User/Customer management: administration of MindSphere user (Admin
and User) and customer accounts.
• Organization management: administration of organizations and their
customers.
Last Connection
"Last Connection" status in the “IoT Data Modeler” gives the information, when a
MindConnect Element was online for the last time.
MindApps
MindApps are the web applications, which are not part of core cloud services of
MindSphere, but developed specifically for it. For example: MindApp “Manage
MyMachines”. For more information, refer to the “MindSphere” documentation.
MindConnect Elements
MindConnect Elements are devices for transferring data and allow connectivity to
MindSphere such as MindConnect Nano, MindConnect IoT2040 or MindConnect FB.
MindConnect IoT2040
MindConnect IoT2040 offers a robust and compact industrial PC which is used for data
collection from a device via OPC UA and S7 protocols and sending it to MindSphere
In comparison to MindConnect Nano IoT2040 can be used for a lower output range. Also
see MindConnect Nano.
MindConnect Nano
MindConnect Nano can only be used in conjunction with MindSphere. It contains Open
Source SW which is provided free of charge. Also see MindConnect IoT2040.
MindConnect Nano ID
MindConnect Nano ID is a unique serial number, which can be found on the enclosure of
the box.
MindSphere
MindSphere is the Siemens Industrial IoT operation system comprising the core cloud
services and applications (Core Apps, MindApps), whereas the MindConnect Element
provides secure and easy connectivity from the field or machine to MindSphere. In
Mindsphere, submitted data by a MindConnect Element is processed and stored for
analysis and further management purposes.
For more information, refer to the “MindSphere” documentation.
MindSphere Launchpad
MindSphere Launchpad is the entry point for Core Apps as well as for available
MindApps.
MindSphere Units
MindSphere Units are the basis for calculation of invoice issued at the end of the month
per asset and per used application.
The sum of calculated MindSphere units in the IoT Data Modeler depends on:
• Number of data points
• Reading Cycle of a data point
• Data types of data points
Offboarding Process
The Offboarding process is the stopping process of the connection between MindSphere
and MindConnect Nano/IoT2040.
The Offboarding process is required, when:
• new MindConnect Nano/IoT2040 must be onboarded
• changing Network Configuration
Before a new MindConnect Nano/IoT2040 can be onboarded, the old MindConnect
Nano/IoT2040 must first be offboarded.
Onboarded/Offboarded Mode
Onboarding Process
Online indicates internet connection, when the MindConnect Nano/IoT2040 sends the
data to the server. Offline mode means the absence of the internet connection and the
MindConnect Nano/IoT2040 does not send any data to the server any longer.
Operation Center
Siemens department which administrates the user accounts: creates a new tenant,
creates the initial structure for a new user and a customer.
Organization
Organization is the part of hierarchical asset configuration in the IoT Data Modeler. Within
organization, areas/assets are specified.
As the administrator (OEM), you manage organizations, their customers and assets. As
the user of an organization, you can access the assets assigned only to this organization.
In the context of MindSphere, an organization can be anything: customer, cost center,
branch etc.
Request
Requests are the messages which log asset incidents based on predefined rules.
You can create manual requests as well as requests for the regular acquisition of
measured quantities with measuring series.
Time Series
Time Series is a sequence of measurements, which are produced by data sources over
time. Analysis and visualization tools (e.g. Core App Fleet Manager) can retrieve collected
time series and present it to the user after processing. In the IoT Data Modeler, the
measurements, that have to be collected, can be specified.