Resting ECG Analysis System Service Manual: GE Healthcare
Resting ECG Analysis System Service Manual: GE Healthcare
Resting ECG Analysis System Service Manual: GE Healthcare
MAC™ 3500
Resting ECG Analysis System
Service Manual
Software Version 10
2046275-019 Revision E
The document part number and revision are on each page of the document. The revision identifies the document’s update level. The revision
history of this document is summarized in the following table.
Revision History
Revision Publication Date Description
A 28 February 2011 Initial release of the document.
B 14 August 2012 Updated the following sections:
• Indictions for Use
• Safety Messages
• Parts Lists
Removed Parts and Accessories. Refer to the operators manual for supply and
accessory information.
C 3 May 2013 Updated to address the following new components: PCB (801212–008), display
assembly (2026799–002), and communications board (2022332–004).
D 18 August 2013 Updated block diagrams, revised procedure for replacing the LVDS Converter Board,
and clarified the procedure for replacing the COMM board per SPR HCSDM00206035.
Corrected part numbers in Appendix B, “Software/Hardware Compatibility” per SPR
HCSDM00225973.
E 21 February 2014 Updated several part numbers with new ROHS-compliant versions.
To access other GE Healthcare Diagnostic Cardiology manuals, go to the Common Documentation Library (CDL), located at
www.gehealthcare.com/documents, and click Cardiology.
• Do not attempt to service the equipment unless this service manual has been consulted
and is understood.
• Failure to heed this warning may result in injury to the service provider, operator, or patient,
from electric shock, mechanical or other hazards.
ПРЕДУПРЕЖДЕНИЕ Това упътване за работа е налично само на английски език.
(BG) • Ако доставчикът на услугата на клиента изиска друг език, задължение на клиента е
да осигури превод.
警告 本维修手册仅提供英文版本。
ZH-CN • 如果维修服务提供商需要非英文版本,客户需自行提供翻译服务。
• 未详细阅读和完全理解本维修手册之前,不得进行维修。
• 忽略本警告可能对维修人员,操作员或患者造成触电、机械伤害或其他形式的伤害。
警告 本維修手冊只提供英文版。
(ZH-TW) • 如果客戶的維修人員有英語以外的其他語言版本需求,則由該客戶負責 提供翻
譯服務。
• 除非您已詳閱本維修手冊並了解其內容,否則切勿嘗試對本設備進行維 修。
• 不重視本警告可能導致維修人員、操作人員或病患因電擊、機械因素或 其他因素
而受到傷害。
UPOZORENJE Ove upute za servisiranje dostupne su samo na engleskom jeziku.
(HR) • Ukoliko korisnički servis zahtijeva neki drugi jezik, korisnikova je odgovornost osigurati
odgovarajući prijevod.
• Nemojte pokušavati servisirati opremu ukoliko niste konzultirali i razumjeli ove upute.
• Nepoštivanje ovog upozorenja može rezultirati ozljedama servisnog osoblja, korisnika ili
pacijenta prouzročenim električnim udarom te mehaničkim ili nekim drugim opasnostima.
• Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní návod a
pochopili jeho obsah.
• Forsøg ikke at servicere udstyret medmindre denne servicemanual har været konsulteret
og er forstået.
• Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt tämän
huolto-ohjeen.
CẢNH BÁO Tài Liệu Hướng Dẫn Sửa Chữa chỉ có bản tiếng Anh.
(VI) • Nếu các đơn vị cung cấp dịch vụ cho khách hàng yêu cầu một ngôn ngữ nào khác tiếng
Anh, thì khách hàng sẽ có trách nhiệm cung cấp các dịch vụ dịch thuật.
• Không được sửa chữa thiết bị trừ khi đã tham khảo và hiểu Tài liệu Hướng dẫn Sửa chữa.
• Không tuân thủ những cảnh báo này có thể dẫn đến các tổn thương cho người thực
hiện sửa chữa, người vận hành hay bệnh nhân, do sốc điện, các rủi ro về cơ khí hay
các rủi ro khác.
• Μην επιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό εκτός εάν έχετε
συμβουλευτεί και έχετε κατανοήσει το παρόν εγχειρίδιο σέρβις.
• Εάν δεν λάβετε υπόψη την προειδοποίηση αυτή, ενδέχεται να προκληθεί τραυματισμός
στο άτομο παροχής σέρβις, στο χειριστή ή στον ασθενή από ηλεκτροπληξία, μηχανικούς
ή άλλους κινδύνους.
• Ezen figyelmeztetés figyelmen kívül hagyása a szerviz ellátó, a működtető vagy a páciens
áramütés, mechanikai vagy egyéb veszélyhelyzet miatti sérülését eredményezheti.
• Reynið ekki að afgreiða tækið nema þessi þjónustuhandbók hefur verið skoðuð og skilin.
• Brot á að sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda, stjórnanda eða
sjúklingi frá raflosti, vélrænum eða öðrum áhættum.
PERINGATAN Manual servis ini hanya tersedia dalam bahasa Inggris.
(ID) • Jika penyedia jasa servis pelanggan memerlukan bahasa lain selain dari Bahasa Inggris,
merupakan tanggung jawab dari penyedia jasa servis tersebut untuk menyediakan
terjemahannya.
• Jangan mencoba melakukan servis terhadap perlengkapan kecuali telah membaca dan
memahami manual servis ini.
• Mengabaikan peringatan ini bisa mengakibatkan cedera pada penyedia servis, operator,
atau pasien, karena terkena kejut listrik, bahaya mekanis atau bahaya lainnya.
• Il non rispetto della presente avvertenza potrebbe far compiere operazioni da cui derivino
lesioni all'addetto, alla manutenzione, all'utilizzatore ed al paziente per folgorazione
elettrica, per urti meccanici od altri rischi.
警告 このサービスマニュアルは英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業はその業
者の責任で行うものとさせていただきます。
• このサービスマニュアルを熟読し、十分に理解をした上で装置のサービスを
行ってください。
• この警告に従わない場合、サービスを担当される方、操作員あるいは患者が、感電
や機械的又はその他の危険により負傷する可能性があります。
• Jei neatkreipsite dėmesio į šį perspėjimą, galimi sužalojimai dėl elektros šoko, mechaninių
ar kitų paslaugų tiekėjui, operatoriui ar pacientui.
ADVARSEL Denne servicehåndboken finnes bare på engelsk.
(NO) • Hvis kundens serviceleverandør trenger et annet språk, er det kundens ansvar å sørge
for oversettelse.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual de
assistência técnica.
• O não cumprimento deste aviso pode por em perigo a segurança do técnico, operador ou
paciente devido a choques elétricos, mecânicos ou outros.
AVISO Este manual técnico só se encontra disponível em inglês.
(PT-PT) • Se a assistência técnica do cliente solicitar estes manuais noutro idioma, é da
responsabilidade do cliente fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual
técnico.
• Ne pokušavajte da opravite uređaj ako niste pročitali i razumeli ovo servisno uputstvo.
• Zanemarivanje ovog upozorenja može dovesti do povređivanja servisera, rukovaoca ili
pacijenta usled strujnog udara, ili mehaničkih i drugih opasnosti.
• No se deberá dar servicio técnico al equipo, sin haber consultado y comprendido este
manual de servicio.
• La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el
operador o el paciente sufran lesiones provocadas por causas eléctricas, mecánicas o
de otra naturaleza.
VARNING Den här servicehandboken finns bara tillgänglig på engelska.
(SV) • Om en kunds servicetekniker har behov av ett annat språk än engelska ansvarar kunden
för att tillhandahålla översättningstjänster.
• Försök inte utföra service på utrustningen om du inte har läst och förstår den här
servicehandboken.
• Om du inte tar hänsyn till den här varningen kan det resultera i skador på serviceteknikern,
operatören eller patienten till följd av elektriska stötar, mekaniska faror eller andra faror.
UYARI Bu servis kılavuzunun sadece İngilizcesi mevcuttur.
(TR) • Eğer müşteri teknisyeni bu kılavuzu İngilizce dışında bir başka lisandan talep ederse, bunu
tercüme ettirmek müşteriye düşer.
CẢNH BÁO Tài Liệu Hướng Dẫn Sửa Chữa chỉ có bản tiếng Anh.
(VI) • Nếu các đơn vị cung cấp dịch vụ cho khách hàng yêu cầu một ngôn ngữ nào khác tiếng
Anh, thì khách hàng sẽ có trách nhiệm cung cấp các dịch vụ dịch thuật.
• Không được sửa chữa thiết bị trừ khi đã tham khảo và hiểu Tài liệu Hướng dẫn Sửa chữa.
• Không tuân thủ những cảnh báo này có thể dẫn đến các tổn thương cho người thực
hiện sửa chữa, người vận hành hay bệnh nhân, do sốc điện, các rủi ro về cơ khí hay
các rủi ro khác.
1 Introduction
Product Information.................................................................................. 17
Indications for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Prescription Device Statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation and Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Equipment Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Product and Packaging Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Equipment Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Service Information................................................................................... 28
Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Additional Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2 System Overview
Hardware Description ............................................................................... 31
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Side View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Back View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Internal View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3 Installation
Adjusting Trolley Height............................................................................ 37
4 Troubleshooting
Diagrams .................................................................................................. 49
Diagnostic Tests........................................................................................ 55
Loading System Diagnostic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Setting the Master Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Display Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Speaker Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Keyboard Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Writer Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Battery Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Communication Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Acquisition Module Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Analog I/O Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Floppy Drive Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Internal Memory Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
SD Card Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
System Errors............................................................................................ 71
5 Maintenance
Required Tools and Supplies ..................................................................... 85
6 Parts List
Upper-Level Assemblies .......................................................................... 130
MAC 3500 KISS Pump Hardware Kit (P/N 2030872-002) .......................... 157
A Technical Specifications
Instrument Type...................................................................................... 159
Processing............................................................................................... 159
Writer...................................................................................................... 160
Environmental......................................................................................... 162
B Software/Hardware Compatibility
Display Compatibility .............................................................................. 165
Product Information
This section provides a general overview of the product. A detailed description of the
product can be found in Chapter 2, System Overview.
Equipment Symbols
The following symbols may appear on the product or its packaging.
Symbol Description
Type BF equipment. The acquisition module is protected from
defibrillation shocks.
Alternating Current
Equipotential
Charge the battery. The flashing amber LED next to this symbol
indicates you must connect the system to AC power to recharge the
battery.
LAN port for connecting an Ethernet cable with a standard RJ-45 jack.
To reduce the risk of electric shock, do NOT remove cover (or back).
Refer servicing to qualified personnel.
Symbol Description
Authorized European representative.
Refer to the previous illustrations for the locations of the labels identified in the
following table.
Equipment Identification
Every GE Healthcare device has a product label that identifies the product name, part
number, manufacturing information, and unique serial number. This information is
required when contacting GE Healthcare for support.
Product Label
The product label is laid out in the following format. Depending on the product, the
label may vary slightly in format, but it contains the same information.
Item Description
Product Codes
The product code identifies specific system platforms. You need the product code
before servicing or requesting support for your device.
You can identify the product code using the device’s serial number, which can be
located in one of the following places:
• On the product label attached to the base of the device.
• On the product label provided with the application CD.
• In the application on IT systems:
Launch the system application and click Help > About to view the serial number.
For information on launching the application, refer to the product's service or
operator's manual.
Safety Conventions
A Hazard is a source of potential injury to a person, property, or the system.
This manual uses the terms DANGER, WARNING, CAUTION, and NOTICE to point out
hazards and to designate a degree or level of seriousness. Familiarize yourself with
the following definitions and their significance.
Safety Definition
Convention
DANGER Indicates an imminent hazard, which, if not avoided, will result in death
or serious injury.
WARNING Indicates a potential hazard or unsafe practice, which, if not avoided,
could result in death or serious injury.
CAUTION Indicates a potential hazard or unsafe practice, which, if not avoided,
could result in moderate or minor injury.
NOTICE Indicates a potential hazard or unsafe practice, which, if not avoided,
could result in the loss or destruction of property or data.
Safety Messages
The following messages apply to the system as a whole. Specific messages may also
be provided elsewhere in the manual.
WARNING:
PATIENT MONITORING — This device does not provide alarms and is not intended
to be used as electrocardiographic monitoring equipment (vital signs physiological
monitor).
If patient monitoring is required, use a device that has been qualified for that use.
WARNING:
ACCIDENTAL SPILLS — If liquids enter a device, take the device out of service and
have it checked by a service technician before it is used again.
To avoid electric shock or device malfunction, liquids must not be allowed to
enter the device.
WARNING:
BATTERY OPERATION — If the integrity of the protective earth conductor is in
doubt, operate the unit from its battery.
WARNING:
CABLES — To avoid possible strangulation, route all cables away from the patient's
throat.
WARNING:
CONNECTION TO MAINS — This is class I equipment.
The mains plug must be connected to an appropriate power supply.
WARNING:
DEFIBRILLATOR PRECAUTIONS — Do not come into contact with patients during
defibrillation. Otherwise, serious injury or death could result.
Patient signal inputs labeled with the CF and BF symbols with paddles are
protected against damage resulting from defibrillation voltages.
To ensure proper defibrillation protection, use only the recommended cables and
leadwires.
Proper placement of defibrillator paddles in relation to the electrodes is required to
ensure successful defibrillation.
WARNING:
ELECTRODES — Polarizing electrods (stainless steel or silver constructed) may
cause the electrodes to retain a residual charge after defibrillation. A residual
charge will block acquisition of the ECG signal.
Whenever patient defibrillation is a possibility, use non-polarizing electrodes (silver
or silver chloride construction) for ECG monitoring.
WARNING:
MAGNETIC AND ELECTRICAL INTERFERENCE — Magnetic and electrical fields are
capable of interfering with the proper performance of the device.
For this reason, make sure that all external devices operated in the vicinity of
the device comply with the relevant EMC requirements. X-ray equipment or MRI
devices are possible sources of interference as they may emit higher levels of
electromagnetic radiation.
WARNING:
EXPLOSION HAZARD — Do NOT use in the presence of flammable anesthetics
vapors or liquids.
WARNING:
INTERPRETATION HAZARD — Computerized interpretation is only significant when
used in conjunction with clinical findings.
A qualified physician must overread all computer-generated tracings.
WARNING:
OPERATOR — Medical technical equipment such as this system must be used
only by qualified and trained personnel.
WARNING:
SHOCK HAZARD — Improper use of this device presents a shock hazard. Strictly
observe the following guidelines. Failure to do so may endanger the lives of the
patient, user, and bystanders.
When disconnecting the device from the power line, remove the plug from the
wall outlet before disconnecting the cable from the device; otherwise, there is a
risk of coming into contact with line voltage by inadvertently introducing metal
parts in the sockets of the power cord.
Devices may be connected to other devices or to parts of systems only after
making certain that there is no danger to the patient, operators, or environment
as a result. Standards IEC 60601–1–1/EN60601–1–1 must be complied with in
all cases.
WARNING:
SITE REQUIREMENTS — Improper placement of the device and/or accessories may
result in a hazard to the patient, operator, or bystanders.
Do not route cables in a way that they may present a stumbling hazard.
Connectors for patient cables and leadwires are designed to prevent accidental
disconnection.
For devices installed above the patient, adequate precautions must be taken to
prevent them from dropping on the patient.
WARNING:
TREADMILLS — Avoid rapid changes in treadmill speed and/or grade during a
stress test.
CAUTION:
PROPER LEADWIRE CONNECTION — Improper connection will cause inaccuracies
in the ECG.
Trace each individual leadwire from its acquisition module label to the colored
connector and then to the proper electrode to ensure that it is matched to the
correct label location.
CAUTION:
ACCESSORIES (SUPPLIES) — Parts and accessories used must meet the
requirements of the applicable IEC 60601 series safety standards and essential
performance standards, and/or the system configuration must meet the
requirements of the IEC 60601–1–1 medical electrical systems standards.
To ensure patient safety, use only parts and accessories manufactured or
recommended by GE Healthcare.
CAUTION:
ACCESSORIES (EQUIPMENT) — The use of accessory equipment that does not
comply with the equivalent safety requirements of this equipment may lead to a
reduced level of safety of the resulting system.
Consideration relating to the choice of equipment shall include:
• Use of the accessory in the patient vicinity, and
• Evidence that the safety certification of the accessory has been performed
in accordance with the appropriate IEC 60601–1 and/or IEC 60601–1–1
harmonized national standard.
CAUTION:
BATTERY POWER — If a device equipped with an optional battery pack will not be
used or connected to the power line for a period of over six months, remove the
battery.
CAUTION:
BEFORE INSTALLATION — Compatibility is critical to safe and effective use of
this device. Please contact your local sales or service representative prior to
installation to verify equipment compatibility.
CAUTION:
DISPOSABLES — Disposable devices are intended for single use only. They should
not be reused as performance may degrade or contamination could occur.
CAUTION:
DISPOSAL — At the end of its service life, the product described in this manual,
as well as its accessories, must be disposed of in compliance with local, state, or
federal guidelines regulating the disposal of such products.
If you have questions concerning the disposal of the product, please contact GE
Healthcare or its representative.
CAUTION:
EQUIPMENT DAMAGE — Devices intended for emergency application must not be
exposed to low temperatures during storage and transport to avoid moisture
condensation at the application site.
Wait until all moisture has vaporized before using the device.
CAUTION:
ELECTRIC SHOCK — To reduce the risk of electric shock, do not remove cover
or back.
Refer servicing to qualified personnel.
CAUTION:
OPERATOR — Medical technical equipment such as this electrocardiograph system
must only be used by persons who have received adequate training in the use of
such equipment and who are capable of applying it properly.
CAUTION:
POWER REQUIREMENTS — Before connecting the device to the power line, check
that the voltage and frequency ratings of the power line are the same as those
indicated on the unit's label. If this is not the case, do not connect the system to
the power line until you adjust the unit to match the power source.
In the USA, if the installation of this equipment will use 240V instead of 120V, the
source must be center-tapped, 240V single-phase circuit.
This equipment is suitable for connection to public mains as defined in CISPR 11.
CAUTION:
SERVICEABLE PARTS — This equipment contains no user serviceable parts.
Refer servicing to qualified service personnel.
CAUTION:
SUPERVISED USE — This equipment is intended for use under the direct supervision
of a licensed health care practioner.
Service Information
This section provides information pertaining to the maintenance and servicing of the
system. Familiarize yourself with this information before requesting service from GE
Healthcare or its authorized representatives.
Service Requirements
Failure on the part of the responsible individual, hospital, or institution using this
equipment to implement a satisfactory maintenance schedule may cause undue
equipment failure and possible safety hazards.
Regular maintenance, irrespective of usage, is essential to ensure that the components
of this system are always functional when required.
Additional Assistance
GE Healthcare maintains a trained staff of application and technical experts to answer
questions and respond to issues and problems that may arise during the installation,
maintenance, and use of this system.
Contact your local GE Healthcare representative to request additional assistance.
Manual Information
This section provides information for the correct use of this manual.
Manual Purpose
This manual provides information necessary for the configuration and safe operation
of this equipment in accordance with its function and intended use. It is not intended
as a replacement for, but a supplement to, thorough product training. Keep it with
the equipment at all times. Additional manuals may be ordered by contacting GE
Healthcare.
Refer to the service manual for technical information related to the maintenance and
repair of the equipment.
Document Conventions
This manual uses the following conventions.
Typographical Conventions
Convention Description
Bold Text Indicates keys on the keyboard, text to enter, or hardware items such as
buttons or switches on the equipment.
Italicized-Bold Indicates software terms that identify menu items, buttons or options in
Text various windows.
CTRL+ESC Indicates a keyboard operation. A plus (+) sign between the names of two
keys indicates that while holding the first key, you should press and release
the second key. For example, Press CTRL+ESC means to press and hold the
CTRL key and then press and release the ESC key.
<space> Indicates that you must press the spacebar. When instructions are given
for typing a precise text string with one or more spaces, the point where
you must press the spacebar is indicated as <space>. This ensures that
the correct number of spaces is inserted in the correct positions within
the literal text string. The purpose of the < > brackets is to distinguish the
command from the literal text within the string.
Enter Indicates that you must press the Enter or Return key on the keyboard. Do
not type Enter.
> The greater than symbol, or right angle bracket, is a concise method to
indicate a sequence of menu selections.
For example, the statement “From the main menu, select System > Setup >
Options to open the Option Activation window” replaces the following:
1. From the main menu, select System to open the System menu.
2. From the System menu, select Setup to open the Setup menu.
3. From the Setup menu, select Options to open the Option Activation
window.
Illustrations
All illustrations in the manual are provided as examples only. Depending on system
configuration, screens in the manual may differ from the screens on your system.
All patient names and data are fictitious. Any similarity to actual persons is
coincidental.
Notes
Notes provide application tips or additional information that, while useful, are not
essential to the correct operation of the system. They are called out from the body
text through a flag word and indentation, as follows:
NOTE:
The tip or additional information is indented below the NOTE flag word.
Related Documentation
The following documents are referenced in this manual and provide additional
information that may be helpful in the installation, configuration, maintenance, and
use of this product.
Training
This manual is intended as a supplement to, not a substitute for, thorough product
training. If you have not received training on the use of the system, you should request
training assistance from GE Healthcare.
To see available training, go to the GE Healthcare training Web
site (www.gehealthcare.com/training). Select Education>Product
Education-Technical>Diagnostic Cardiology.
For more self-paced course offerings, tools, and reference guides you
may find useful, please visit the GE Healthcare Education Store at
www.gehealthcare.com/educationstore.
Hardware Description
This section identifies the key components of the MAC system hardware. Familiarize
yourself with these components, their location, and their use before attempting
to use the equipment.
Front View
Name Description
1 Display Screen View the waveform and text data.
2 Keyboard Controls the system and enters data.
Side View
Name Description
1 ECG signal input connector Connects to the acquisition module.
2 KISS pump connector Optional feature that connects to the KISS pump.
3 LAN port Connects to a local area network (LAN) via a cable.
LEDs provide information about the connection
status.
• The green LED indicates a good Ethernet link.
• The amber LED flashes to indicate network traffic.
4 Modem port Connects to a telephone line.
Back View
WARNING:
CURRENT LEAKAGE — Keep current leakage within acceptable limits when
connecting auxiliary equipment to this device.
Total system current leakage must not exceed 100 microamperes.
Name Description
1 A Connects to an optional card reader, bar code reader,
or PS/2 keyboard for entering patient information.
2 1 Connects to a GE KISS pump.
When using the exercise option, connects to a T2000
treadmill or external blood pressure device.
NOTE:
Ergoline bicycle ergometers must be connected
to both this port and the ANA/TTL port.
3 2 Connects to a local transmission cable, serial line,
modem, or client bridge (wireless option).
4 ANA/TTL Connects to a device requiring analog data or a TTL
trigger.
When using the exercise option, connects to an
analog treadmill, ergometer cable, or TTL trigger.
NOTE:
Ergoline bicycle ergometers must be connected
to both this port and port 1.
5 EXT.VID. Connects to an external video display.
6 IR Exchanges ECG data with a MAC system or MUSE CV
system via infrared transmission.
NOTE:
Depending on the age of your system, infrared
transmission may not be supported.
7 Card slot Houses a system card for external data storage or
to update software.
8 Ground lug Connects to non-grounded peripheral devices to
ensure equipotential.
9 Main AC Power Connects the system to an AC power supply via
power cable.
Internal View
Name Description
1 Latch Opens the unit for access to the battery and paper
tray. Also contains two indicator lights: a green light
indicates when the unit is attached to AC power and
an amber light indicates the battery is charging.
2 Battery Supplies power when unit is not connected to AC
power. Recharge the battery when the battery icon
flashes on-screen.
3 Paper tray Contains the paper used to print ECGs.
4 Paper size selector Adjusts the paper tray for STD (US Letter) or A4 paper
sizes.
5 Option activation code List of all option activation codes for this device;
label found underneath the paper in tray next to the black
front roller.
6 Serial number ID tag Indicates the serial number of the device.
Callout Description
1 MAC Device
2 Acquisition Module Arm and Holder
3 Front Panel
4 Locking Caster
5 Swivel Caster
6 Trolley Serial Number
NOTE:
Because the optional trolley is made by another vendor for GE Healthcare, its serial
number format is different from that shown in “Serial Number Format” on page 22.
3. Place the unit on the trolley surface, then slide it forward until the unit is firmly
in place and under the tab at the rear of the tray.
4. Secure the MAC unit to the trolley by tightening the three captive screws located
under the trolley tray.
5. Replace the end panel by pushing it up and in until you hear a snap.
2. Slide the assembly in place so that the bracket slot catches on the bracket lip.
3. Tighten the three mounting screws to secure the modem to the trolley.
4. Plug the modem cable into connector port 2 on the MAC unit.
Use the following instructions to install the magnetic card reader and its mounting
bracket on the trolley.
1. Remove both end panels by pulling them out and up at the bottom.
2. Using a Phillips screw driver, fasten the card reader assembly under the front
handle, aligning it with the holes provided under the front handle.
3. Route the cable around the trolley column towards the rear as shown in the
following illustration.
4. At the front, hold the cable to the side so it clears the front panel as you replace
the panel.
5. Plug the cable connector into port A then replace the back panel.
6. Refer to the operator's manual for information on using the card reader.
2. Press the internal access button to open the MAC device and then plug the
cable connector into port A.
Opening the MAC device before attaching the cable clamp allows you to place
the correct amount of slack to free the cable from stress when the device needs
to be re-opened.
3. Fasten the cable and clamp to the clamp bracket and close the device.
Verify that there is enough slack to allow free movement of the cable when
re-opening the device.
4. Refer to the operator's manual for information on using the bar code reader.
Diagrams
The following diagrams can be used to help isolate issues to a specific component.
Once you identify the component resonsible for a service problem, refer to Chapter 5,
“Maintenance” for instructions on repairing or replacing it.
PCB_Diagrams
The following illustrations diagram the structure of the PCB, the connections to and
from the PCB, and the connections to the supported display assemblies.
PCB Block Diagram
Power-Up Self-Test
Power up the device. During power-up, the system conducts a series of internal tests,
as shown in the following diagram.
If the start screen opens normally, all circuits passed their tests.
If the start screen does not open normally, or if error messages were displayed during
start up, all circuits did not pass their tests. In this event, ask yourself the following
questions:
• Is the device turned on?
Refer to the operator's manual for instructions on powering up the device.
• Is the battery installed?
Refer to Chapter 5, “Maintenance”, for instructions on checking and replacing the
battery.
• Is the device receiving AC power?
Visual Inspection
A thorough visual inspection of the equipment can save time. Small
things—disconnected cables, foreign debris on circuit boards, missing hardware,
loose components—can frequently cause symptoms and equipment failures that may
appear to be unrelated and difficult to track.
Diagnostic Tests
The system provides the following diagnostic tests to help you verify that the device is
operating properly:
• Display Tests
• Speaker Test
• Keyboard Test
• Writer Tests
• Battery Tests
• Communication Tests
• Acq. Module Tests
• Analog I/O Tests
• Floppy Drive Tests
• Internal Memory Tests
• SD Card Tests
You run the tests from the System Setup menu. To access that menu, you need to
enter the service password. If you do not know the service password, you can create a
temporary master password to gain access.
In this example, the resulting 6–digit number you would use is 440020.
3. Type the new 6–digit number and press Enter.
The System Setup menu opens.
Because this process works only once, you should use the following procedure
to change the system password before proceeding to any diagnostic test:
a. Select Basic System > Miscellaneous Setup.
b. Type a new password in the System password field and press Enter.
Note the new password for future reference.
c. Select Save Setup > To system.
d. Contact GE Healthcare Technical Support and provide them with the
customer information, device serial number, and password.
Display Tests
The system provides two display tests:
• Pixel Verification
• Test Patterns
Pixel Verification
Use the Pixel Verification test to determine whether any screen pixels are not working.
Loss of pixels may require replacement of the LCD display.
1. From the System Diagnostics menu, select Display Tests > Pixel Verification
Test.
A lighted bar is displayed on the screen.
2. Using the arrow pad, move the bar across the display and look for any missing
pixels.
3. To turn on all the pixels simultaneously, press F1.
4. To exit the test, press Enter.
Speaker Test
Use the Speaker Test to verify that the speaker and sound chip on the CPU are
working correctly.
1. From the System Diagnostics menu, select Speaker Test.
Two options are displayed: Loud and Soft.
2. Select the desired option and press Enter to produce a tone.
NOTE:
The difference between the two tones is minimal.
3. Verify the selected tone is audible.
If the tone is not audible, it could indicate a problem with the speaker or the
sound chip on the CPU.
4. Select Return and press Enter to return to the System Diagnostics menu.
Keyboard Test
Use the Keyboard Test to verify that all the keys are functioning properly.
1. From the System Diagnostics menu, select Keyboard Test.
A graphic image of the keyboard is displayed on the screen.
NOTE:
The stress keys (1) are available only on the MAC 5500 ST keyboard. These
keys will not be available for testing on any other keyboard or system.
Pressing the Leads key (2) displays the word Copy if the key is functioning
properly.
2. Press each key on the keyboard and verify the following:
• The corresponding key on the screen is highlighted.
• The character and decimal value of the key is displayed at the top of the
screen.
NOTE:
It is normal for a dim background image to remain on the screen when
you press the next key.
3. To test the Shift keys, press each in combination with a letter and verify that a
capital letter is displayed on the screen.
4. To test the arrow pad, do the following:
a. Press the middle button and verify the word IN is displayed on the screen.
b. Press each arrow and verify the position of the arrow on the display
changes and that the system beeps each time you press an arrow.
5. When you are done, press Shift + F6 to exit the test.
Writer Tests
Use the writer tests to check the writer's motor speed control, paper speed, paper
tracking, paper cueing, and print head quality.
During the tests, verify the following:
• The first character printed is not distorted.
A distorted character indicates a problem with the start-up speed.
• The paper does not become skewed or crushed.
2046275-019E MAC™ 3500 59
Troubleshooting
Roller Test
The Roller Test checks paper cueing, roller condition, and print head quality. It
generates an alternating pattern of light and dark wavy bands, as seen in the
following illustration.
Test Pattern II
Test Pattern II combines the Test Pattern I (page 60) and Roller Test (page 61):
• The first three pages consist of a series of triangular waveforms and various
hashmarks.
• The fourth page is a partial roller test.
Battery Tests
Use the battery tests to monitor the battery's status, discharge rate, and charge rate.
Test results are stored in memory and can be printed out. Each test is described in
the following sections.
Battery Status
The Battery Status constantly updates and displays the following information:
• Percent of charge remaining
• Battery voltage
With a reading of 80% or more for percent of charge remaining, the battery voltage
should be between 15 and 24 volts. If battery voltage is below 15 volts, the battery
may need to be replaced. Refer to “Replacing the Battery” on page 97.
• Battery current
If battery current is less than -0.7 amps when AC power is not applied, the main
CPU may need to be replaced. For example: consider replacing the main CPU if the
battery current is -0.8 amps when AC power is not applied. Refer to “Replacing
the CPU Board” on page 113.
• Battery temperature
A temperature reading over 45° C (113° F) indicates a failure. If the temperature
is more than 10° C (50° F) over the ambient temperature, consider replacing the
battery. Refer to “Replacing the Battery” on page 97.
• Ambient temperature inside the unit
Indicates the temperature inside the unit. The temperature displayed is accurate
to within ±5° C (41° F) within the range of 0° C to 50° C (32° F to 122° F). Ambient
temperatures outside that range cannot be displayed.
• Minimum and maximum battery temperatures
• Minimum and maximum ambient temperature
• Current battery charging status
Communication Tests
The Communication Tests verify the COM port, external modem, internal modem, and
Ethernet connections are functioning properly.
COM Port Loopback Test
The Communications Port Loopback Test sends various ASCII characters out the
COM port’s transmit lines and expects the same character to return in its receive lines.
Perform the following steps for each listed COM port,
1. Select the COM port and press Enter.
2. Follow the instructions on screen and install loopback jumpers in the selected
serial port.
Refer to “Input and Output Connectors” on page 75 for the pin locations of each
port.
When the test is complete, Passed or Failed will be returned for various baud
rates, depending on the results. If any test fails, it may indicate the COMM port
is defective. To repair a defective COMM port, replace the CPU board. Refer to
“Replacing the CPU Board” on page 113.
3. When the test is complete, remove the jumpers.
NOTE:
If the LAN connection on the communication board returns information
but network communication problems still exist, use the LED status
indicators on the LAN connection to see if the connection to the network
is active. You can also use a ping command from the MUSE server to see
if the MUSE system can find the unit on the network.
• If the system cannot communicate with the modem, the system displays N/A
for the device IP address, subnet mask, and MAC address information.
NOTE:
If the test fails, consider replacing the communication board. Refer to
“Replacing the COMM Board” on page 110.
2. Press any key to exit the test.
To run the test, connect all the leads to the RL lead on the patient cable, keep the
leads separated and away from any external power supply, and select Acquisition
Module Test.
NOTE:
An effective way to situate the leads correctly is to connect them to a patient
simulator that is turned off.
When the test is complete, the following screen opens with the test results:
NOTE:
The Button Pressed test does not apply to the MAC 3500.
SD Card Tests
The SD Card Tests perform a series of read/write tests on an SD card to verify that
the card is functioning properly.
CAUTION:
POTENTIAL DATA LOSS — This test formats the SD card, which will erase any data
on the card.
Do not use an SD card if it contains data that has not yet been transmitted.
1. Insert an SD card that is not write-protected.
2. Select SD Card Tests.
The tests run and the results display on the screen.
NOTE:
If the card is not formatted, an error message will be displayed at the
bottom of the screen. To format a card, insert the SD card and copy data
to the card using the Copy All command from File Manager. The system
will prompt you to format the card. Follow on-screen prompts. Refer to
the operator’s manual for details.
3. If the test fails, replace the SD card and repeat the test.
If the test fails again, the CPU board may need to be replaced. Refer to
“Replacing the CPU Board” on page 113.
Equipment Problems
This section identifies some common problems you may experience with the
equipment, lists some possible causes for those problems, and suggests corrective
actions.
System Errors
The following table lists symptoms of some common system errors you may
experience, identifies possible causes for those errors, and suggests some corrective
actions you can take.
If the corrective actions do not resolve the errors, contact GE Healthcare Technical
Support or an authorized third-party service provider.
Symptom Cause Solution
No battery is installed. Install a battery and connect the
unit to an AC outlet to charge the
appears on-screen battery.
The battery charge is low. Connect the unit to an AC outlet to
blinks intermittently charge the battery.
The writer door is open. Close the writer door.
appears on screen
The system does not power up The battery is completely Connect the unit to an AC outlet to
when operating from battery discharged. charge the battery.
power.
NOTE:
For information about troubleshooting the MobileLink, see the MobileLink
Installation Guide.
Maintenance
The following FAQs relate to the maintenance of the device.
How do I save changes to the System Settings?
To save changes to the System Settings, do the following:
1. After making a change, return to the System Settings menu by pressing the
esc key.
2. Select System Setup > Save Setup > To System.
3. After the settings have been saved, select Main Menu to exit System Setup.
System Setup
The following FAQs relate to the setup of the device. For more detailed information on
any of these questions, refer to the operator's manual.
How do I get the location number to populate automatically?
Use the following procedure to configure the system to automatically populate the
Location field when entering patient data.
1. Select System Setup > Basic System > Miscellaneous Setup.
2. In the Location field, type the location number to use as a default and press
Enter.
3. Press esc twice to return to System Setup.
4. Select Save Setup > To System.
The settings are saved.
5. Select Main Menu to exist System Setup.
Clinical
The following FAQs relate to the clinical use of the device. For more detailed
information on any of these questions, refer to the operator's manual.
How do I change the look of the ECG report?
Use the following procedure to change the report format:
1. Select System Setup > ECG.
2. Select the type of ECG report to change.
• Resting ECG Reports
• Pediatric ECG Reports
• 15 Lead Reports
3. Select Unconfirmed Reports from the menu.
4. Find the report type you want printed for the selected ECG.
5. Enter the number of copies to print in the appropriate column.
• To include the MAC 5500 or 12SL Interpretation included on the ECG, enter
the number of copies you want in the with column.
• To exclude the MAC 5500 from the ECG, enter the number of copies you want
in the without column.
6. Click the View Report Type to see examples of the report formats.
7. Press esc twice to return to the System Setup.
8. Select System Setup > Save Setup > To System.
The changes are saved to the local memory.
9. Select Main Menu to exist System Setup.
Transmission
The following FAQ relates to transmitting records to the MUSE system.
For more detailed information about this question, refer to the operator's manual.
Why do I lose Referring MD and Technician names when transmitting to
the MUSE system?
Your MAC system may be transmitting to the SDLC modem on the MUSE system
instead of the CSI modem. Check in System Setup to make sure you are transmitting
to the MUSE system CSI phone number.
A Pins (J1)
A Pins (J1)
Pin Signal
1 18V Battery power
2 18V Battery power
3 Battery temperature sensor
4 3V Temperature sensor power
5 Battery ground
6 Battery ground
Pin Signal
1 12V Power
2 12V Power
3 12V Power
4 Ground
5 Ground
6 Brightness select
7 Backlight enable
8 NC
9 Ground
10 Ground
Keyboard (J8)
Keyboard (J8)
Pin Signal
1 Resistor ground
2 Ground
3 Ground
4 Ground
5 Ground
6 Sense4
7 Sense2
8 Sense1
9 Sense0
10 Sense3
11 Sense5
12 Sense6
13 Sense7
14 Drive0
15 Drive1
16 Drive2
17 Drive3
18 Drive4
19 Ground
20 Power key
Pin Signal
21 Drive5
22 Drive6
23 Drive7
24 Drive8
25 Drive9
26 Drive10
LCD (J10)
LCD (J10)
Pin Signal
1 Ground
2 Clock
3 Hsync
4 Vsync
5 Ground
6 R0 (LSB)
7 R1
8 R2
9 R3
10 R4
11 R5 (MSB)
12 Ground
13 G0 (LSB)
14 G1
15 G2
16 G3
17 G4
18 G5 (MSB)
19 Ground
20 B0 (LSB)
21 B1
22 B2
23 B3
24 B4
25 B5 (MSB)
Pin Signal
26 Ground
27 Data enable
28 3V Power
29 3V Power
30 NC
31 NC
Pin Signal
1 Motor Encoder B
2 5V Power
3 Motor A
4 Motor Encoder A
5 Ground
6 Motor B
7 NC
8 28V Power
9 Ground
10 Battery Charge LED
11 28V Power
12 Ground
13 Door open detect
14 Ground
Pin Signal
1 Thermal printer power
2 Thermal printer power
3 Thermal printer power
4 Thermal printer power
5 Thermal printer power
6 Thermal printer power
Pin Signal
7 Thermal printer power
8 Ground
9 Ground
10 Ground
11 Ground
12 Ground
13 Ground
14 Ground
15 Cue sense
16 NC
17 5V Main power
18 Ground
19 Data strobe
20 Data strobe
21 Data strobe
22 Data strobe
23 Data load
24 Data clock
25 Print head temperature
26 Pixel Data
Pin Signal
12 Direction
13 NC
14 Step
15 Ground
16 Write data
17 Ground
18 Write gate
19 Ground
20 Track 0
21 Ground
22 Write protect
23 Ground
24 Read data
25 Ground
26 Head select
Pin Signal
3 GND
4 GND
Pin Signal
1 TX- (RS485)
2 TX+ (RS485)
3 RX- (RS485)
4 RX+ (RS485)
5 GND
6 Power 12V
7 NC
8 NC
9 NC
10 NC
Pin Signal
1 GND
2 GND
3 Power 5V DC
4 Power 5V DC
5 Relay Port 1 (Resistance)
6 Relay Port 2 (Resistance)
Cautions
• Follow the cleaning instructions exactly.
• Wring excess disinfectant from wipe before using.
• Never immerse the device, cables, or leadwires in any liquid, as this may corrode
metal contacts and affect signal quality.
• Do not allow fluid to pool around connection pins. If this happens, blot dry with a
soft, lint-free cloth.
• Never use conductive solutions or solutions that contain chlorides, wax, or wax
compounds to clean the device, cables, or leadwires.
• Never use solutions or products that contain any type of Ammonium Chloride such
as, but not limited to:
• Dimethyl Benzyl Ammonium Chloride
• Quaternary Ammonium Chloride solutions
• Abrasive cleaners or solvents of any kind
• Acetone
• Ketone
• Betadine
• Alcohol-based cleaning agents
• Sodium salts
• Never autoclave or steam clean the device, cables, or leadwires.
• Do not use until thoroughly dry.
Cautions
• Follow the cleaning instructions exactly.
• Wring excess disinfectant from wipe before using.
• Never immerse the device, cables, or leadwires in any liquid, as this may corrode
metal contacts and affect signal quality.
• Do not allow fluid to pool around connection pins. If this happens, blot dry with a
soft, lint-free cloth.
• Never use conductive solutions or solutions that contain chlorides, wax, or wax
compounds to clean the device, cables, or leadwires.
• Never use solutions or products that contain any type of Ammonium Chloride such
as, but not limited to:
• Dimethyl Benzyl Ammonium Chloride
• Quaternary Ammonium Chloride solutions
• Abrasive cleaners or solvents of any kind
• Acetone
• Ketone
• Betadine
• Alcohol-based cleaning agents
• Sodium salts
• Never autoclave or steam clean the device, cables, or leadwires.
• Do not use until thoroughly dry.
Storage
Store cables and leadwires by hanging them vertically in a dry, well-ventilated area.
Do NOT coil leadwires or cables around the device.
90 MAC™ 3500 2046275-019E
Maintenance
Cautions
• Follow the cleaning instructions exactly.
• Wring excess disinfectant from wipe before using.
• Never immerse the device, cables, or leadwires in any liquid, as this may corrode
metal contacts and affect signal quality.
• Do not allow fluid to pool around connection pins. If this happens, blot dry with a
soft, lint-free cloth.
• Never use conductive solutions or solutions that contain chlorides, wax, or wax
compounds to clean the device, cables, or leadwires.
• Never use solutions or products that contain any type of Ammonium Chloride such
as, but not limited to:
• Dimethyl Benzyl Ammonium Chloride
• Quaternary Ammonium Chloride solutions
• Abrasive cleaners or solvents of any kind
• Acetone
• Ketone
• Betadine
• Alcohol-based cleaning agents
• Sodium salts
• Never autoclave or steam clean the device, cables, or leadwires.
• Do not use until thoroughly dry.
Storage
Use the following guidelines when storing acquisition modules:
• Always remove the batteries when the device is not in use, even for short periods
of time.
• Store in a dry, well-ventilated area.
• Hang the device, using a holder if available.
• If leadwires are attached, they should hang straight.
• Do not coil leadwires or cables around the device.
Under normal operation, the battery compartment should not require cleaning. If the
battery compartment should require cleaning, use the following instructions.
CAUTION:
DEVICE MALFUNCTION — Cleaning the battery compartment in a manner other
than that described in the following procedure may cause the unit to malfunction
and void the warranty.
The battery compartment is not waterproof. Make certain fluids do not enter the
electronics through the air holes in the battery compartment floor.
1. Remove the battery from the battery compartment.
2. Clean the device with a gauze pad or cloth lightly moistened with one of the
following agents:
• Water
• Soap
3. Use a cloth lightly moistened with distilled water to rinse away the cleaning
solution. Make certain that moisture does not enter the electronics area below
the battery compartment floor.
4. Dry thoroughly with a lint-free cloth and allow the battery compartment to air
dry completely prior to closing the compartment door.
Paper Maintenance
Proper paper maintenance ensures optimum ECG printouts. Paper maintenance
includes:
• Setting the correct paper size
• Loading the paper
2. To set the tray for A4 paper, slide the paper guide toward the rear of the device.
3. To set the tray for standard (US Letter) paper, slide the guide toward the front
of the device.
Battery Maintenance
Proper battery maintenance prolongs the battery life and ensures that the MAC
system will operate when needed. Proper maintenance consists of the following:
• Charging the battery
• Conditioning the battery
• Replacing the battery
Item Description
1 Battery gauge icon position.
2 Battery fully charged.
3 Battery 1/2 charged.
4 Battery 1/4 charged.
5 Battery fully discharged.
NOTE:
The system may run for a long time after the fully-discharged icon appears. When
the battery is fully discharged, the system will power off. To operate your system
at that time, you must connect the system to an AC wall outlet.
Use the following procedure to charge the battery:
1. Power off the system.
2. Connect the system to an AC wall outlet.
To indicate the battery is charging, the amber battery light glows (1) and the
charging battery icon is displayed on the screen (2).
3. Charge the system for 4–5 hours or until the battery gauge icon indicates a full
charge.
NOTE:
If the battery is fully charged or exceeds safe charging temperature, the
system will not charge the battery.
WARNING:
BATTERY PACK DISPOSAL — Do NOT dispose of the battery pack by fire or burning.
Follow local environmental guidelines concerning disposal and recycling.
WARNING:
CHEMICAL BURN — If battery fluid contacts your skin, eyes, or clothing,
immediately wash the area with clean water and see a doctor.
Cable Replacement
During the normal life of the product, it will be necessary to periodically replace the
patient cable and leadwire adapters. This section describes those procedures.
Disassembly/Reassembly Instructions
After identifying a component that needs repair or replacement (refer to Chapter 4,
“Troubleshooting”), use the procedures described in the following sections to remove
and replace the component.
Before disassembling any component, do the following:
• Process any ECGs remaining in storage, if possible.
• Print system settings for future reference, if possible.
• Disconnect the unit from AC wall outlet and remove the power cord from the unit.
• Remove the battery.
• Remove the chart paper.
• Take precautions against electromagnetic discharge damage.
Type-S Trolley
To remove the device from the Type-S trolley, perform the steps shown in the following
illustration.
1. Remove the bolts connecting the mounting tray to the trolley top.
2. Tilt the rear of the device and mounting tray to a 30° angle.
3. Slide the device and mounting tray toward the back of the trolley to remove
them.
4. Remove the screws securing the device to the mounting tray.
5. Lift the device from the mounting tray.
The device is now ready to be serviced.
3. Lift the power supply to expose the ground wire (2) and wiring harness (3).
4. Remove P2 from J2 on the power supply assembly and the ground wire
connection (2) from the power supply chassis.
5. Reverse the previous steps to attach a new power supply.
NOTE:
Before replacing the screws (1), ensure that the ground wire (2) is routed
through the notch in the plastic and not pinched.
2. Remove the two fasteners that secure the display panel cover at the back of
the unit and remove the display cover.
3. Turn the unit right-side up, press the writer button, and raise the top of the unit.
4. Remove the five Torx fasteners from inside the paper tray shown in the following
figure.
5. Remove the two fasteners that secure the display panel cover at the back of the
unit and then remove the display cover.
6. Remove the two fasteners holding the two ground wires on either side of the
display.
7. Remove the two fasteners at the top of the display panel bracket.
8. Pivot up the display to access the cable connections on the main PCB.
NOTE:
If a KISS pump is installed, remove it in order to access the display panel
connectors from the main board. See “Replacing the Optional KISS Pump”
on page 109.
9. Disconnect the following cables from the main PCB board:
• Blue ribbon cable
• Display light cable
• Keyboard ribbon cable
NOTE:
Do not force the cable from its connector. Raise both ends of the plastic
locking bar (shown in the following figure) and gently rock the ribbon
cable free from the connector.
3. Remove the two fasteners holding the two ground wires on either side of the
display.
4. Pivot up the display to access the cable connections on the main PCB.
NOTE:
If a KISS pump is installed, it must be removed to access the display panel
connectors from the main board. See “Replacing the Optional KISS Pump”
on page 109.
5. Disconnect the following cables from the main PCB board:
• Blue ribbon cable
• Display light cable
6. Push back on each of the tabs holding the display assembly to the pivot, as
shown in the following figure, and gently pull the display assembly free.
7. Reverse step 1 through step 6 to attach a new display assembly to the unit.
3. Remove the screws fastening the LVDS converter board to the display assembly.
NOTE:
Dispose of the old LVDS converter board in compliance with all applicable
local and federal laws.
4. Attach the new LVDS converter board to the display assembly using the two
screws removed in step 3.
5. Reconnect all the cables that were disconnected in step 2.
6. Reattach the display assembly to the device.
See “Replacing the Display Assembly” on page 106 for instructions.
3. Using a Phillips screw driver, remove the two screws holding the acquisition
connector bracket (1) to the acquisition board.
4. Remove the three fasteners securing the acquisition board to its mounting
bracket.
5. Pull up on the cable connector to disconnect it from the main CPU board.
6. Remove the acquisition board from the unit.
7. Reverse step 1 through step 6 to assemble the new acquisition board.
3. Grasp the side edges of the COMM board. Rock the board side to side in the
slot as you pull it out along its rails.
4. Insert the new communications board, sliding it onto the rails until it is seated
in place.
5. Enter the IP Address, Subnet Mask, and Gateway provided by the network
administrator.
6. Enter the Port Number used by the MUSE system.
7. Select Return and press Enter.
The Network Setup window closes.
8. On the Basic System menu, select Transmission and press Enter.
The Transmission window opens.
9. Enter the following information.
Field Value
Use IR for serial line No
Serial line baud rate 115.2K
Default location Ethernet (MUSE)
8. Using a 5.5 mm socket wrench or small pliers, carefully remove the two ground
standoffs (1).
9. Disconnect the battery cable (J2), the power cable (J11), and the printhead cable
(J12) from the main CPU board.
10. Remove the nine Torx fasteners (2) securing the CPU board.
11. Lift the CPU board from the lower frame.
5. Replace the acquisition board mount and secure it with the four Torx fasteners
removed during disassembly.
6. Replace the acquisition board as described in “Replacing the Acquisition Board”
on page 109.
7. Reconnect the brown ribbon cable to the main CPU board.
8. Replace the COMM board as described in “Replacing the COMM Board” on page
110.
9. Replace the top cover as described in “Replacing the Top Cover/Keyboard
Assembly” on page 103.
10. Replace the battery as described in “Replacing the Battery” on page 97.
On device boot up, the boot loader program built into the ATMEL AT91RM9200
processor fetches the primary boot code from the SPI data flash. The primary boot
code contains a small application that updates the main software application in the
device's NAND FLASH memory.
If the primary boot code cannot find a valid software application in the NAND FLASH,
or even if it can, it looks for a special SD card with a dummy file named update.com
in the card's root directory. If it detects the SD card, it downloads the software
application code from the SD card to the NAND FLASH and shuts down the device. If
the primary boot code cannot detect a valid code within 2 minutes and 6 seconds,
the device shuts down.
Because the device’s display is not available when the software application cannot be
found, the onboard LEDs, DS1 (Red) and DS2 (Green), flash status codes to indicate
progress. To ensure the LEDs are visible, the device's top cover must be removed
before you begin the installation.
NOTE:
A copy of the primary boot program (pages with ID “Bn” where n is the 3-bit PCB ID
code 1-8) is kept in NAND FLASH. This is updated when the software is updated.
For 006 and 007 boards, the FPGA image is X3 and the primary boot code image is
B3. For 008 board, the FPGA image is X4 and the primary boot code image is B4.
1. To prevent the system from shutting down during the update, reset the system’s
timeout controller by doing the following:
a. Disconnect the device from AC power.
b. Remove and reinsert the battery.
See “Replacing the Battery” on page 97 for instructions.
2. Remove the top cover.
This is required to make the on-board LEDs visible. See “Replacing the Top
Cover/Keyboard Assembly” on page 103 for details.
3. Connect the device to AC power.
Keep the device connected to AC power during the software update.
4. Insert the SD card with the required application software.
Before inserting the SD card, confirm that the dummy file update.com is located
in the card’s root directory.
5. Power on the device.
NOTE:
Do not power off the device during the update.
The on-board LEDs flash a series of codes to indicate installation progress. Refer
to the following table for a description of those status codes.
When the installation completes successfully, both LEDs will begin to flash.
6. Do one of the following:
• Wait for the device to shut down.
After the installation is complete, the Watch Dog Timer (WDT) will eventually
timeout and shut down the device.
• Manually shut down the device.
If you do not want to wait for the device to timeout, you can manually power
down the device.
7. Remove the SD card.
8. Power on the device.
The device should now boot up with the updated software. On the Resting ECG
screen, verify the new software version.
Configuring the Service-Only Setup
Use the following procedure to configure the system's service-only settings. You need
the following information before beginning this procedure:
• System serial number
This is the number that was used when the option codes for this system were
generated. The number entered here must match the serial number on the system
label.
• Printhead resistance
This number can be found on the printhead label.
• System language
Verify with the customer what language to select.
1. From the Main Menu, select System Setup.
The System Setup menu opens.
2. Press Shift + F2.
You are prompted for the service password.
3. Type the service password and press Enter.
The Service-Only Setup window opens.
Return
Restoring options
Use the following procedure to restore the system options that had been installed on
the CPU board that was removed. These options are printed on a label located on the
bottom of the paper tray, as shown in the following illustration.
NOTE:
Use the activator codes shown on the label on your system. The activator codes
shown in the previous figure are examples only.
1. Power on the cart, if necessary.
2. From the Main Menu, select System Setup > Basic System > Option Activation.
3. Type the 12–digit activation code and press Enter.
4. Repeat step 3 for each option to be activated.
5. Highlight Return and press Enter to return to the Basic System menu.
Disabling options
It may occasionally be necessary to disable an option. In the rare instance that you
need to disable an option, use the following procedure.
1. From the Main Menu, select System Setup > Basic System > Option Activation.
2. In the Option Code field, type x followed by the option’s existing activation code.
The corresponding option will be disabled.
3. To re-enable the option, reenter the activation code (without the x).
4. Repeat for each option to be disabled.
component is shown in the following figure. Use this reference for reassembly.
Paper tracking problems may result if these components are not reassembled
properly.
7. Push the access button to open the unit and remove the printhead.
8. Reverse step 1 through step 6 to attach the new printhead.
2. Carefully peel back the label (2) so the pin hole is revealed.
3. Insert a paper clip into the pin hole (3) until the cable latch is fully depressed and
remove the cable (4).
4. Insert the new cable into the handle of the barcode reader until it snaps into
place.
5. Fold the label into its original position.
6. Perform all applicable functional checkouts.
Refer to “Functional Checkouts” on page 123 for details.
Functional Checkouts
After replacing a FRU or performing certain tasks, it is necessary to also inspect the
unit and perform a series of checks to ensure the unit is functioning properly. The
following tables identify the tools, inspections, and checkout procedures to perform.
To use the tables, locate the relevant FRU or task in the first column and note the
required Tools, Visual Inspections, and Checkout Procedure(s) for the item. Then locate
the corresponding instructions in the sections following the tables.
NOTE:
The FRU checkout procedure for any listed FRU also applies to its internal PCBs
and components. Perform the applicable product or product configuration
dependant procedures when an asterisk * is listed.
FRU Repairs
FRU Description Tools Visual Inspection Checkout Procedure(s)
Acquisition Module 1, 5 1, 2 1, 2, 3
Battery Pack 1, 5 5 1, 3, 11
Motherboard 1, 2, 3, 4, 14, 20
1, 2, 3, 4, 5 3, 5, 8, 9
*5 through 9
Roller Assy 1, 2, 4, 5 8 1, 2, 3, 15
Writer Assy 1, 2, 4, 5 8 1, 2, 3, 15
Display Assy 1, 2, 4, 5 3, 7, 8 1, 2, 3, 12
Keyboard Assy 1, 2, 4, 5 3, 8 1 ,2, 3, 14
Option Repairs
Non-FRU Repairs
Tools
1. ECG Simulator
2. Standard hand tools including a #10 and a #6 Torx Driver
3. Current Leakage Tester
4. Anti-static wrist strap
Visual Inspection
Inspect the following for excess wear and or any visual signs of damage.
1. Passed check for defective or broken patient cable/leadwires and out of date
electrodes?
2. Discussed electrode placement, skin prep, and patient related requirements with
ECG Tech?
3. Keyboard/LCD passed inspection?
4. AC Power cord passed inspection?
5. Battery (swollen or leaky) passed inspection?
6. Trolley and casters passed inspection?
7. External surfaces passed inspection?
8. Fasteners replaced and secured?
9. All harnesses’ and internal wiring has been secured?
Checkout Procedures
Perform the applicable checkout procedure.
Operational Checks
1. Power-up self-test passed?
2. Simulated recorded rhythm strip successful?
3. Simulated recorded ECG successful?
4. Simulated ECG stored on media successful?
5. Simulated ECG data transmitted successfully to MUSE?
6. Exercise device successfully communicates with device?
7. Blood pressure monitor successfully communicates with device?
8. Barcode reader successfully communicates with device?
9. Magnetic card reader successfully communicates with device?
10. Trolley casters lock successfully?
Diagnostic Tests
11. Battery Status Test meets Battery Current expectation?
12. Display diagnostic test successful?
13. Speaker test successful?
14. Keyboard test successful?
15. Writer diagnostic tests successful?
16. Read/Write Floppy Diagnostic Test successful? (Accurate test does not have to be
performed)?
17. External/Internal Modem Test successful?
18. SD Card Test successful?
19. Ethernet Module Test successful?
Upper-Level Assemblies
Except where noted, items with no part number are not available as standalone FRUs;
they are available only with the full assembly.
Upper Level Assemblies
For more information on the compatibility of the CPU (801212-008) and the Comm
Board (2022332-004), see Appendix B, “Software/Hardware Compatibility”.
Except where noted, items with no part number are not available as standalone FRUs;
they are available only with the full assembly.
MAC 3500 Display Assembly (P/N 2026799-002)
Except where noted, items with no part number are not available as standalone FRUs;
they are available only with the full assembly.
MAC 3500 KISS Pump Assembly (P/N 2022882-002)
Except where noted, items are not available as standalone FRUs; they are available
only with the full assembly.
Universal Writer Kit (P/N 2031810-002)
Except where noted, items with no part number are not available as standalone FRUs;
they are available only with the full assembly.
Thermal Writer Assembly
Keyboards
Keyboards
Modems
Modems
Wireless Option
Wireless Option
NOTE:
The global Silex Wireless Serial Server (2034529-004) and Silex Wireless Serial
Server Assembly (2034530-004) replace, and are compatible with, the following
parts:
• Silex Wireless Serial Server (US), 2034529-001
• Silex Wireless Serial Server (Europe), 2034529-002
• Silex Wireless Serial Server Assembly (US), 2034530-001
• Silex Wireless Serial Server Assembly (Europe), 2034530-002
For additional information, refer to the MobileLink™ Wireless Communications
Installation Manual.
Power Cords
Power Cords
The following FRUs apply only to the optional MAC Series Trolley. For a list of FRUs for
the Modular MAC™ ECG Trolley, refer to the Modular MAC™ ECG Trolley Service Manual.
Trolley
Items are not available as standalone FRUs; they are available only with the full kit.
Items are not drawn to relative scale. Figures are provided for reference only.
Items are not available as standalone FRUs; they are available only with the full kit.
Items are not drawn to relative scale. Figures are provided for reference only.
Items are not available as standalone FRUs; they are available only with the full kit.
Items are not drawn to relative scale. Figures are provided for reference only.
SD Cards
Instrument Type
Instrument Type Specifications
Item Description
Instrument type Microprocessor augmented automatic electrocardiograph.
Leadwire 10-leadwire acquisition with programmable lead configuration
configurations 12-leadwire acquisition with NEHB configuration.
Processing
Processing Specifications
Item Description
ECG Interpretation GE Marquette 12SL ECG Analysis Program for Adults and Pediatrics
Computerized 12-lead analysis
measurements
ECG storage 50 ECGs in internal memory
External archiving Optional secure digital card supports up to a maximum of 50 ECGs
Supports 64 MB to 2 GB SD cards
Digital sampling rate 4,000 samples/second/channel
Pre-acquisition: Provides 10 seconds of instantaneous ECG acquisition
Dynamic range AC Differential +5 mV
DC offset +320 mV
Frequency response – 3 dB @ 0.01 to 150 Hz
Common mode >140 dB (123 dB with AC filter disabled)
rejection
Digital sampling rate 4,000 samples/second/channel
Input impedance >10 MΩ @ 10 Hz, defibrillator protected
Item Description
Patient leakage <10 μA
Pace detect Orthogonal LA, LL, and V6; 750 μV @ 50 μs
Special acquisition Disconnected lead detection, electrode impedance, excessive, AC
functions noise, baseline wander, and muscle tremor messages
Heart rate meter 30 to 300 BPM ±10% or 5 BPM, whichever is greater. Heart rates
outside this range will not be displayed.
Display
Display Specifications
Item Description
Type 6.5 in (165 mm) diagonal graphics backlit AM LCD (color optional)
Resolution 640 x 480 pixels, with waveform enhancement
Displayed Data Heart rate, patient name, ID, clock, waveforms, lead labels, speed,
gain and filter settings, warning messages, prompts and help
messages. Six leads maximum.
Writer
Writer Specifications
Item Description
Type Thermal dot array
Speeds 5, 12.5, 25, 50 mm/s (same as display)
Number of Traces 3, 6, or 12 user-selectable traces (same as display)
Sensitivity/Gain 2.5, 5, 10, 20, 10/5 (split calibration) mm/mV (same as display)
Speed Accuracy ± 2%
Amplitude Accuracy ± 5%
Resolution Horizontal 1000 dpi @ 25 mm/s, 200 dpi vertical
Paper Type Thermal z-fold, perforated, fan fold
Paper Size A Size: 215.9 mm x 276.4 mm (8.5 in. x 11 in.)
A4 Size: 210 mm x 297.5 mm (8.27 in. x 11.7 in.)
Keyboard
Keyboard Specifications
Item Description
Type Sealed elastomer with soft function keys, alphanumeric keys,
writer controls and TrimPad cursor controls
Electrical
Electrical Specifications
Item Description
Power Supply AC or battery operation
Voltage 100–240 VAC, +10, –15%
Current 0.5A @ 115 VAC,
0.3A @ 240 VAC, typical
Frequency 50–60 Hz, ±10%
Battery Type User replaceable, 18V @ 3.5 AH ±10%, rechargeable NiMH pack
Battery Capacity 100 single-page reports (typical) or 6 hours continuous operation
(without printing)
Battery Charge Time Approximately 4.5 hrs. from total discharge with display off.
NOTE:
Cannot charge battery at or above 45° C; best if below 40° C.
Item Description
Agency conformance: Complies with FCC Class A.
CE The system has been tested to and conforms with the provisions
within 89/336/EEC, Electromagnetic Compatibility directive (EMC).
Environmental
Environmental Specifications
Item Description
Temperature
Operating 10° C to 40° C (50° F to 104° F) 4
Storage -40° C to 70° C (-40° F to 158° F)*
Relative Humidity
Operating 20% to 95% RH non-condensing
Item Description
Storage 15% to 95% RH non-condensing
Atmospheric Pressure
Operating 700 to 1060 hPa
Storage 500 to 1060 hPa
Disposal
Batteries Disposing of battery by fire or burning will cause the battery to
explode. The battery is recyclable. Follow local environmental
guidelines concerning disposal and recycling. Batteries may be
returned to GE Healthcare for recycling.
Device Recyclable
Safety
Item Description
Certification
• UL 60602-1 classified
• UL classified for CAN/CSA C22.2 No. 601.1
• CB certified for IEC 60601-1
• CE marking for Council Directive 93/42/EEC concerning Medical
Devices
• Meets applicable AAMI EC-11 requirements
Type of Protection Class 1, internally powered
Against Electrical
Shock
Degree of Protection Ordinary
Against Ingress of
Liquids
Handling of Disposable Use only parts and accessories manufactured or recommended
Supplies and Other by GE Medical Systems Information Technologies. Follow
Consumables manufacturer’s instructions for use for disposable/consumable
products. Follow local environmental guidelines concerning the
disposal of hazardous materials.
Patient Mode of Continuous
Operation
Patient Leakage <10 µA
Current
Degree of Protection Type BF defibrillation protection for the patient cable (acquisition
Against Electrical module)
Shock
Item Description
Maintenance Daily visual inspection and routine cleaning (if needed) performed
Frequency by user. Use a commercially available, industrial strength
disinfectant cleaner on any part of the equipment (other than
electrodes) which comes into direct contact with the patient.
Every six months routine maintenance checks and test procedures
performed by qualified technical personnel.
Repair Guidelines Calibration instructions, equipment descriptions, and all other
information which will assist qualified technical personnel in
repairing those parts of the equipment designated as repairable is
available in the field service manual for the equipment.
We will make available upon request circuit diagrams and
component parts lists for printed circuit boards deemed repairable
by qualified technical personnel.
Display Compatibility
The following display assemblies are interchangeable and compatible with
801212–006, 801212–007, and 801212–008 circuit boards. However, the components
used to construct the display assemblies are not interchangeable.
Compatible Display Assemblies
10B
-008 B4
9D
10B
10A 1
-007 B3
9D
9C 2
10B
10A 1
-006 B3
9D
9C 2
1
The 2022332–004 Comm Board is not compatible with the version 10A software. If you
need to upgrade to this comm board on a device with version 10A software, you must
upgrade to software version 10B.
2
The 2022332–004 Comm Board is not compatible with the version 9C software. If you
need to upgrade to this comm board on a device with 9C software, you must upgrade
to software version 9D.
Update
Main
Board From To
v9D v10B
-008
v10B v9D
v10A v10B
v10A v9D
-007
v9C v10B
v9C v9D
v10A v10B
v10A v9D
-006
v9C v10B
v9C v9D
NOTE:
Ut is the AC mains voltage prior to application of the test level.
NOTE:
At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE:
These guidelines may not apply in all situations. Electromagnetic propagation is
affected by reflection from structures, objects, and people.
1. Field strengths from fixed transmitters, such as base stations for radio
(cellular/cordless) telephones and land mobile radio, AM and FM radio
broadcast, and TV broadcast cannot be predicted theoretically with accuracy.
To assess the electromagnetic environment due to fixed RF transmitters,
an electromagnetic site survey should be considered. If the measured field
strength in the location in which the equipment is used exceeds the applicable
RF compliance level above, the equipment should be observed to verify
normal operation. If abnormal performance is observed, additional measures
may be necessary, such as re-orienting or relocating the equipment.
2. Over the frequency range 150 KHz to 80 MHz, field strengths should be less
than 3 V/m.
NOTE:
At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
For transmitters rated at a maximum output power not listed in the previous table,
the recommended separation distance [d] in meters (m) can be estimated using the
equation applicable to the frequency of the transmitter, where P is the maximum
output power rating of the transmitter in watts (w) according to the transmitter
manufacturer.
NOTE:
These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects and people.
172 MAC™ 3500 2046275-019E
Electromagnetic Compatibility
GE Medical Systems Information Technologies, Inc., a General Electric Company, going to market as
GE Healthcare.
www.gehealthcare.com