Kirisun PT8100-Service-Manual

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The manual provides safety instructions and maintenance procedures for the PT8100 radio.

Do not touch the antenna connector while repairing the radio. Do not reverse the battery polarity. Do not turn on the radio before the antenna or load connection is completed.

The radio consists of a main board and key board. The main board contains most of the electronic components while the key board contains the buttons and display.

PT8100 Service Manual

Dangerous! Contents

Do not connect the AC power or DC power over 18V with Chapter 1 Overview ............................................................................... 1
any connector or terminal of the radio. Otherwise it will cause Chapter 2 Unpacking and Checking ....................................................... 1
fire, electric shock or damage to the radio. Chapter 3 External View and Functional Keys....................................... 2
Chapter 4 Circuit Description................................................................. 4
Chapter 5 Mode Introduction ................................................................. 9
Warning! Chapter 6 Disassembly and Assembly for Maintenance....................... 10
Chapter 7 Adjustment........................................................................... 12
Do not reverse power connection. Chapter 8 Specifications....................................................................... 16
Do not turn on the radio before the antenna or load Chapter 9 Troubleshooting ................................................................... 16
connection is completed. Appendix 1 Abbreviations.................................................................... 17
Do not touch the antenna while the radio is transmitting, Appendix 2 Electronic Parts List.......................................................... 17
otherwise, it may cause light burning on skin. Appendix 3 Structural Parts List .......................................................... 22
The radio is not waterproof, so it's better to avoid putting it Appendix 4 Accessories ....................................................................... 22
in rain or snow, or any other liquid to ensure its life and Figure 1 PT8100 Block Diagram.......................................................... 23
performance. Figure 2 PT8100 Main Board Schematic Circuit Diagram................... 24
Figure 3 PT8100 Main Board Top Layer Position Mark Diagram ....... 25
Figure 4 PT8100 Main Board Top Layer Position Value Diagram ....... 26
Statement! Figure 5 PT8100 Main Board Bottom Layer Position Mark Diagram.. 27
Figure 6 PT8100 Main Board Bottom Layer Position Value Diagram . 28
Kirisun Electronics (Shenzhen) Co., Ltd owns the Figure 7 PT8100 Key Board Schematic Circuit Diagram .................... 29
copyright of KSP8100 software. Figure 8 PT8100 Key Board Top Layer Position Mark Diagram ......... 30
Unauthorized Duplication of KSP8100 software is strictly Figure 9 PT8100 Key Board Top Layer Position Value Diagram......... 31
prohibited. Figure 10 PT8100 Key Board Bottom Layer Position Mark Diagram . 32
Kirisun Electronics (Shenzhen) Co., Ltd owns the Figure 11 PT8100 Key Board Bottom Layer Position Value Diagram . 33
copyright of the MCU software.
Kirisun Electronics (Shenzhen) Co., Ltd owns the
copyright of the radio outward appearance/structure/circuit
design.
Kirisun Electronics (Shenzhen) Co., Ltd owns the
copyright of this service manual. Unauthorized publication is
prohibited.
Kirisun Electronics (Shenzhen) Co., Ltd owns the
trademarks “KIRISUN”, “ ”, “ ”, and “科
立讯”.
PT8100 Service Manual
Chapter 1 Overview 1.3 Service
All the Kirisun products are subject to the service warranty.
1.1 Introduction After-sales service will be provided, and the length of
This manual applies to the service and maintenance of warranty is stated by Kirisun. The radio and its accessories are all
PT8100 mobile radios, and is intended for use by engineers and in the warranty. However, in one of the following cases, charge
professional technicians that have been trained by Kirisun. It free service will be not available.
contains all required service information for the equipment. * No valid warranty card or original invoice.
Kirisun reserves the right to modify the product structure and * Malfunction caused by disassembling, repairing or
specifications without notice in order to enhance product reconstructing the radio by the users without permission.
performance and quality. You can also log on our website * Wear and tear or any man-made damage such as mechanical
www.kirisun.com to download the latest service manual or damage, burning or water leaking.
contact your local dealer or us. * Product’s serial number has been damaged or the product
Please read this manual before repairing the product. trademark is difficult to identify.
After the warranty expires, lifetime service is still available.
1.2 Service Attentions We also provide service components to service stations and staffs.
* Safety
Do not touch the antenna connector while repairing the radio.
Do not reverse the battery polarity. Chapter 2 Unpacking and Checking
Do not turn on the radio before the antenna or load
connection is completed. 2.1 Unpacking and Checking
Do not touch the antenna while the mobile radio is Unpack the radio carefully. We recommend that you check
transmitting, otherwise, it may cause light burning on skin. the radio and the supplied accessories listed in the following table
before discarding the packing material. If any damage or loss has
* Explosive Atmosphere occurred during shipment, please contact the dealer without
It’s prohibited to use or repair the radio in the following delay.
places: No. Item Qty
Hospital, health center, airport 1 Mounting Bracket 1
Any area with a potentially explosive atmosphere (e.g. orlop 2 Power Cable 1
deck of the ship, storage or transportation equipment for fuel and 3 Hand Microphone 1
chemical etc.) 4 Microphone Hanger 1
Any place near blasting sites or area with electrical blasting 5 M4*10 SEMS Screw 4
cap. 6 M4*16 Self-tapping Screw 2
7 M5*16 Self-tapping Screw 4
* Replacement Parts 8 Instruction Manual 1
All components used for repair should be supplied by
Kirisun.
Components of the same type available on the market are not
surely able to be used in this product and we do not guarantee the
Mounting Bracket Power Cable Hand Microphone
quality of the product using such components.
If you want to apply for any component from Kirisun, please
fill in an application form as below.
e.g.
M5*16 / M4*16
Component Application Form M4*10 SEMS Screw
Microphone Hanger Self-tapping Screw
Radio Position Model/
Component Part No. Qty
Model Mark Specifications
PT8100-01 FET Q18 3SK318 105-3SK318-R01 1
PT8100-01 Triode Q5 2SC3357 104-SC3357-R01 1

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PT8100 Service Manual
2.2 Licenses 4) Installation
It is requested by rules that each radio installation site (for Warning: For passenger safety, please install the radio
mobile station or base station) should be provided with a license. securely using the supplied mounting bracket so that the
The license carrier should guarantee that the Tx power, frequency radio will not be loosened in case of collision.
and deviation comply with the license requirements. * Take the mounting bracket as the sample to draw the position of
Transmission adjustment can only be conducted by the four holes for screws. Then drill the holes on the instrument
license-authorized technicians. Installation or operation of the panel, and then install the mounting bracket with 4 M5*16
radio does not need a license. self-tapping screws. (Note: Please install the radio at a position
convenient for operation, and leave enough space for connection
2.3 Check before Installation of the cable.)
Every radio has been adjusted and checked before shipment. * Slide the radio into the mounting bracket and fix it to the
Before installation, it’s better to check if the radio’s bracket with 4 M4*10 SEMS screws (with flat washer and spring
transmission and receiving are normal to make sure its proper washer). (Set an appropriate height and angle for the radio by
operation. using different screw holes of the bracket.)
The test should be performed with all cables and accessories * Connect the antenna and the power cable to the radio.
correctly connected. * Install the microphone hanger at an appropriate position using 2
Tx frequency, deviation, and power output should be checked, M4*16 self-tapping screws. (It should be made sure that the
as should Rx sensitivity, squelch, audio output, and signaling microphone and its cable will not affect safe driving.)
operation. * Connect the microphone to the MIC jack on the front panel of
the radio and put the microphone on the hanger.
2.4 Installation Note: When replacing the fuse of the power cable, only use
1) Preparation fuses of the same type and rating; otherwise the radio could
Check the vehicle and decide how and where to install the be damaged.
radio antenna and accessories. Make sure that the cable will not 5) Attention
be extruded. And pay attention to the heat dissipation of the radio If you have no plan to use external speaker, please cover the
to avoid overheating. speaker jack with the supplied rubber plug to prevent dust and
2) Antenna sand getting in.
The best position for the antenna is in the center of an open
and flat conduction region, usually the center of the vehicle roof
or the cover of the luggage trunk. Connect one end of the earth Chapter 3 External View and Functional Keys
wire to the cover of the luggage trunk and the other end to the car
outer shell so that the cover of the luggage trunk is grounded. 3.1 Front Panel
3) Connection of Power Cable 4 3 2

* First of all, please check whether there is a hole for the power
cable on the insulating board. If no, please bore the board with a
suitable drill bit and fix a rubber grommet on it to protect the
cable from abrasion. 5 6 7 8 9 1

* Afterwards, please pass the cable through the insulating board ① Power Button
and lead from the car into the engine room. Connect the red Press and hold this button (1.5 seconds or longer) to turn the
conductor to the positive terminal of the accumulator and the radio power ON or OFF.
black conductor to the negative terminal. ② LED Indicator
* At last, ring the remained conductor and fix it. Lights red while the radio is transmitting, lights green while
Note: Please guarantee sufficient relaxation of the power the radio is receiving.
cable in the car so that the radio can be conveniently Flashes orange while receiving DTMF, 2Tone or 5Tone
disassembled, assembled, and repaired in the state of power signals the same as the setting of the radio.
connection. Flashes red while the radio is scanning (This function can be
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PT8100 Service Manual
enabled/disabled by PC software). ② Power Terminal
③ LCD Display ③ External Speaker Jack
Refer to “LCD Display Screen” for details.
④ Volume Knob 3.5 Auxiliary Functions for Programmable Buttons
Adjust volume of the mobile radio. The following auxiliary functions can be assigned to
⑤ MIC Jack/Programming Interface / ,P1,P2,P3 buttons by the distributor.
⑥ P1 Button (Programmable Button) No. Function Description
0 None No function is assigned.
⑦ P2 Button (Programmable Button)
1 Channel Up Select the next channel.
⑧ P3 Button (Programmable Button)
2 Channel Down Select the previous channel.
⑨ / Button (Programmable Button) 3 Zone Up Select the next zone.
4 Zone Down Select the previous zone.
5 Display CH Press the button, frequency of the current channel will be
3.2 Microphone
Frequency shown on the LCD.
6 Display CH Press the button, alias of the current channel will be
⑩ Alias shown on the LCD.
7 Display Mode Press the button to switch the display mode between
Switch “Channel No.”, “Channel Alias”, “Zone No.”, “Zone
Alias”, and “Channel Frequency”.
8 OST This allows the radio user to change the QT/DQT setting
⑩ PTT Button (on the hand microphone) of current channel by pre-programmed OST list.

Press and hold the PTT button, then speak into the 9 Power Level This allows the radio user to adjust the transmit power
setting to “High”, “Mid” or “Low”. Meanwhile, the LCD
microphone, your voice can be transmitted to the recipient.
will display “H”, “M”, “L” respectively.
Release PTT to receive. 10 Squelch Level Press the button to enter “Squelch Level Adjustment
Mode”, then the user can adjust the squelch level by
pressing / . Press P3 button to save the
3.3 LCD Display Screen
selected squelch level and the radio then quits this mode.
Display Description 11 Key Lock Press to lock/unlock some keys.
Shows the strength of the received signals; 4 bars 12 Scan Press to start/stop scanning.

indicates the strongest signal. 13 FCS Press to start free channel scanning (FCS).
14 Nuisance Delete When the radio lands on an unwanted channel during
Shows the transmitting power level of the radio:
(temporarily) scanning, press the button to delete this channel
‘L’ indicates low Tx power level; temporarily. When exit scan mode and enter it again, the
‘M’ indicates middle Tx power level; channel will be added to the scan list again.
15 Public Address Press to enable the public address function. When press
‘H’ indicates high Tx power level.
and hold the PTT key and speak to the microphone, your
Appears when the radio receives a Sel Call/Call Alert. voice will be heard by yourself and surround people
Appears when the radio is in “Monitor” state. through the external speaker, but will not be transmitted.
Press this button again to disable the public address
Appears when the radio is scanning.
function, and the radio returns to user mode.
Function not used. 16 Home Channel Press the button to switch to the preset home channel. If
Appears when the radio is in talk-around mode. the radio has set two home channels, it will switch to
home channel 1 upon pressing this button, and will switch
Function not used.
to home channel 2 if you press this button again within 2
P2 Appears when the radio is in OST state. seconds, and will switch to the original channel if you
press this button for the third time within 2 seconds.
When switching to the home channel, the zone is also
3.4 Rear Panel
switched. If the radio has only set one home channel, the
radio will switch between the working channel and the
home channel upon pressing this button within 2 seconds.
If the interval between two pressings is longer than 2
seconds, the radio will always switch to home channel 1.
17 Talk Around Press the button to toggle between Repeater Mode and
③ ② ①
Talkaround Mode. In Talkaround Mode, the Rx
① Antenna Connector parameters are used in place of the Tx parameters when
transmitting.
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PT8100 Service Manual
18 Momentary Press and hold the button, QT/DQT/2Tone/5Tone/DTMF provided by TCXO.
Monitor / Call signaling will be closed. Release the button to return to
Cancel normal operation. Press the button during the Select Call
state, the radio will exit Select Call state.
4.2 Principle of Receiver (RX)
19 Monitor/Call Press the button to close QT/DQT/2Tone/5Tone/DTMF CF2
450KHz F

Cancel signaling, then you can receive signals that cannot be ANT

CF1
450KHz H

received during normal operation. Press the button again D3 D11


BPF
Q18
BPF
Q19
MCF
49.95MHz
IC9
IC9 TDA1519C

ANT SW RF AMP NJM2902 AF AMP


IF SYSTEM

to resume normal operation. Press the button during the IC4

Select Call state, the radio will exit Select Call state.
IC11 TCXO
X3 multiply
MCU 1st Local OSC 16.8MHz

20 Momentary Press and hold the button to open squelch; release it to


Squelch Off / resume normal operation.
Figure 4.2 Principle of Receiver
Call Cancel Press it during the Select Call state, the radio will exit
Select Call state. Front end
21 Squelch Press the button to open squelch; press it again to resume The signal coming from the antenna passes through the
Off/Call Cancel normal operation. RX/TX switch circuit (D3 and D37), and passes through a BPF
22 Emergency Press the button to make an alarm tone according to the
consists of two LCs to remove unwanted out-of-band signals, and
setting of the programming software or send your ID or
background sound to your partner or the system. then is routed to the low noise amplifier (LNA) consists of Q18
23 Call 1 Press to send the preset code. and its peripheral components where it is amplified.
24 Call 2 Press to send the preset code.
Output signal from the LNA passes through a BPF consists of
25 Call 3 Press to send the preset code.
three LCs to further remove unwanted out-of-band signal, and
26 Call 4 Press to send the preset code.
27 Menu Press to enter the Menu Mode, to make menu selections then goes to the first mixer (Q19).
Select/Enter and save. AGC circuit
28 Lone Worker Press to enable/disable Lone Worker function.
AGC circuit, which consists of Q16 and its peripheral circuit,
29 Scan List Edit This allows the radio-user to edit a Scan List. Scan List
will work to reduce the gain of Q18 only when the input signal is
editing is only available for Scan Lists where the User
Programmable field has been enabled. too large.
30 Backlight Press to toggle between “Light”, “Dark” and “Auto” for First mixer
the backlight.
The Rx signal from LNA is mixed with the first local
oscillator signal from the frequency synthesizer to produce the
first IF signal (49.95MHz).
Chapter 4 Circuit Description
IF circuit
The first IF signal passes through the crystal filter (XF1) to
4.1 Frequency Configuration
remove the adjacent channel signal and signal outside the
CF2 adjacent channel. Then the filtered signal is amplified by the first
ANT 450KHz F

CF1
450KHz H
IF amplifier (Q20), and is sent to the IF processing IC (IC6,
ANT SW RF AMP
MCF
49.95MHz AF AMP
TA31136).
IF SYSTEM

IF IC consists of the second mixer, IF amplifier, limiter,


TCXO
X3 multiply

discriminator, noise amplifier, and audio low pass filter.


16.8MHz

RX
PA AMP TX AMP TX PLL VCO MIC AMP
Signal (16.8MHz) from X1 is multiple-amplified by Q11 and
its peripheral circuit to produce the second local oscillator signal.
Then the second local oscillator signal (50.4MHz) is mixed with
Figure 4.1 Frequency Configuration
the first IF signal (49.95MHz) in IC6 to generate the second IF
The receiver adopts double mixing. The first IF is 49.95MHz
signal (450kHz). And then the second IF signal is amplified and
and the second IF is 450kHz.
limited in IC6, filtered by its ceramic filter (CF1 or CF2,
The first local oscillator signal of the receiver is generated by
450kHz), and then demodulated in IC6. After that, the
the frequency synthesizer and the second local oscillator signal is
demodulated signal is routed to the audio circuit to output audio
generated by frequency tripler X1.
signal.
The transmitter signal is produced by the frequency
The selection circuit of the second IF filter consists of CF1,
synthesizer.
CF2, D20, D21, and the peripheral circuit. When the mobile radio
The reference frequency of the frequency synthesizer is
is set to wideband, CF2 is put through and takes effect, while
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PT8100 Service Manual
CF1 is cut off; when the mobile radio is set to narrowband, CF1 The frequency synthesizer consists of reference oscillator,
is put through and takes effect, while CF2 is cut off. voltage control oscillator (VCO), programmable divider, phase
Squelch circuit comparator, and low pass filter (LPF).
The demodulated signal from IC6 is sent to the internal noise Tx VCO unit consists of Q6, D1, D4, D5, and D6. D8 is the
amplifier in IC6. Then the resulting signal is further amplified in modulation circuit of Tx VCO.
Q21 and demodulated in D25, and then the resulting DC level is Rx VCO unit consists of Q12, D14, D16, D17 and D18.
sent to the MCU squelch control circuit. This voltage is in inverse IC3 (MB15E03SL) is the PLL integrated circuit, which
proportion to the input signal. consists of programmable reference divider, programmable
divider, phase comparator, and charge pump.
4.3 Principle of Transmitter (TX) The low pass filter consists of R54 and C113.
TX power amplification The reference frequency is provided by X1 (TCXO,
8T 8R
IC1
RA30H TO ANT
16.8MHz).
Q4 Q5
VCO RF AMP PRE ANT SW LPF
TX/RX SW DRIVE

Reference frequency from TCXO (Temperature-Controlled


8T 8T 13.8V
8T

Crystal Oscillator) is divided by the programmable reference


IC4
APC
APC CONTROL

divider in IC3 to produce reference frequency of 5kHz or


Figure 4.3 Principle of Power Amplifier and Antenna Switch 6.25kHz (determined by the preset channel frequency and is
The modulated RF signal from VCO is amplified by Q1, Q2, controlled by MCU).
Q4, and Q5, and is sent to IC1 for power amplification. Output The oscillation frequency from VCO goes to IC3 where it is
power of IC1: 25W. divided by the programmable divider and is then compared with
Grid bias of IC1 is controlled by the APC circuit. Through the reference frequency to obtain the error signal. The signal is
changing the grid bias voltage, the Tx output power can be then filtered by a low pass filter and is sent to VCO to change the
controlled conveniently. oscillation frequency of the VCO, enabling the frequency to
APC(Automatic Power Control)circuit reach the set value. Then the VCO is locked.
D9 and D10 are RF detector diodes. The output power of the Unlock detection: When PLL is unlocked, pin14 of IC3 will
RF amplifier is detected by RF detector diodes and converted into output low level signal to MCU. Then MCU prohibits the Tx
DC level. Then the DC level is compared with the signal from from transmitting and makes an alert tone.
MCU and amplified in IC4, and is sent to grid in IC1 to control
the power output. 4.5 Audio Processing Circuit
If the Tx output power is too high, the voltage detected by the
detector diodes will increase; IC4 output voltage will decrease, so
the bias voltage imposed on IC1 will also decrease, which causes
the Tx output power to be lowered, and vice versa. Thus, the Tx
output power can keep stable under different working conditions.
MCU can set the power through changing the voltage input to
IC4.
Figure 4.5 Audio Processing
4.4 Principle of Frequency Synthesizer MIC signal processing:

Q7
Voice signal from MIC is sent to IC13A for amplification
BUFF

5V
Q1
BUFF
Q2
RF AMP VCO OUT
(IC13A, D32, Q32 and other components form the AGC circuit to
UL

CK

DT
IC3
PLL IC
MB15E03SL
LOOP FILTER
Q6
TX
VCO
MOD
5V improve the dynamic range of the circuit). Then the resulting
UL

X1
Q14
RX signal is pre-emphasized by C322 and R267 and goes to the IDC
3.5V

QT TCXO TCXO
VCO
16.8MHz
Q14

circuit consists of IC13B. After being limited, the signal is


5V RIPPLE
FILTER

*3 2ND LOCAL AMP

Q11
2ND LOCAL
switched into wideband or narrowband in Q30 and then passes
through the low pass circuit consists of IC13C and IC13D to
8R

Figure 4.4 Frequency Synthesizer remove signals above 3000Hz. Then the filtered signal is sent to
PT8100 adopts PLL type frequency synthesizer. VR2 to adjust the deviation and modulated by D8, and then is
5
PT8100 Service Manual
sent to Tx VCO. Control status of LED indicator.
Rx audio signal processing: Control power supply for each unit.
Voice signal from IC6 is divided into two parts. One branch Check the actions of each functional key.
of the signal is routed to the low pass circuit consists of IC8, Generate CTCSS signal.
where it is amplified and filtered (to remove the voice signal) to Generate DCS signal.
obtain more purified CTCSS/DCS signal, which is then sent to Generate power control signal.
MCU for processing. The other branch of the signal goes to IC9. Perform CTCSS decoding.
After being amplified by IC9C (Q29 is the gain switching circuit Perform DCS decoding.
which is used to switch volume between wideband and Perform 2Tone (5Tone) decoding.
narrowband), the signal is divided into two branches again. One Test and control the squelch.
branch is sent to the 2-tone (5-tone) shaping circuit consists of Control content of voice alert.
Q8, Q52 and IC10, where it is shaped into better square wave
signal, and then is sent to MCU to judge the 2-tone (5-tone) 4.8 Memory (E2PROM, AT24C512)
signal; the other branch passes through the high pass circuit The memory is stored with channel data, CTCSS/DCS data,
consists of IC9D to remove the sub-audio signal and passes other data for function setting, and parameter adjusting data.
through the de-emphasis circuit consists of R173 and C245. Then
the de-emphasized signal is passed through the low pass circuit CTCSS/DCS signal encoding and decoding:
consists of IC9A and IC9B and the high pass circuit consists of CTCSS/DCS signal (output from pin97, PWM wave)
Q26. After that, the resulting signal goes to the volume switch generated by MCU is sent to TCXO for modulation; and the
where the signal volume will be adjusted. After being amplified CTCSS/DCS signal (output from pin98, PWM wave) is sent to
in IC7, the signal will be output to drive the speaker. VCO modulation.
Impedance of the speaker: 16Ω CTCSS/DCS signal from the receiver is sent to MCU for
Note: decoding. MCU checks if the CTCSS/DCS signal in the receiving
* None of the terminals of the speaker should be grounded. signal matches the preset value of the radio, and determines
* The emergency alarm sound has no volume limit. whether to open the speaker or not.

4.6 Power Supply: CTCSS


The radio uses 13.8V battery, and the Tx power amplification CTCSS (Continuous Tone Control Squelch System) is a
circuit (IC1) and Rx audio power amplifier (IC7) directly adopt squelch control system which is modulated on carrier and is
the battery for power supply. guided by a continuous sub-audio signal. If CTCSS is set, the
IC17: 3V, LDO, micropower regulator, which supplies power for communication between the transmitting and receiving radios can
MCU, DTMF decoding unit etc. be realized only when the two radios have set the same CTCSS
IC16: 8V, LDO, micropower regulator. frequency. In doing this, disturbance from other signals can be
Q38: 8T switch, which is controlled by MCU. avoided.
8T: Supplies power for front end of transmitter. PT8100 has 39 groups of standard CTCSS frequencies for
Q40: 8R switch, which is controlled by MCU. your selection. See Table 4.1.
8R: Supplies power for RF amplifier and mixer of the receiver. CTCSS signal (PWM wave) is generated by MCU, and is
passed through low pass filter consists of RC to remove the high
4.7 MCU Unit frequency components (above 300Hz). Then the resulting signal
MCU unit controls the operation of each unit of the radio so is routed to VCO for modulation.
that all functions can be realized. Table 4.1 CTCSS Frequencies
Communicate with external PC. No. Frequency No. Frequency No. Frequency No. Frequency
[Hz] [Hz] [Hz] [Hz]
Access the status data of the radio.
1 67.0 11 94.8 21 131.8 31 186.2
Control the PLL to generate Rx and Tx local oscillator
2 69.3 12 97.4 22 136.5 32 192.8
frequencies.
3 71.9 13 100.0 23 141.3 33 203.5
Obtain status parameters of the working channel.
6
PT8100 Service Manual
4 74.4 14 103.5 24 146.2 34 210.7 Pin
No. Port name I/O Function
Name
5 77.0 15 107.2 25 151.4 35 218.1 1 GLED P40 O Rx Green Indicator H: on
2 NC
6 79.7 16 110.9 26 156.7 36 225.7
3 NC - -
7 82.5 17 114.8 27 162.2 37 233.6 4 NC - -
5 P5 P32 I P5 Button Input
8 85.4 18 118.8 28 167.9 38 241.8
6 P1 P33 I P1 Button Input
9 88.5 19 123.0 29 173.8 39 250.3 7 P2 P34 I P2 Button Input
8 P3 P35 I P3 Button Input
10 91.5 20 127.3 30 179.9
9 P4 P36 I P4 Button Input
10 POWER P37 I Power Button Input
11 NC
DCS
12 NC
DCS (Digital Code Squelch), which is used to control squelch, 11 NC - -

is a series of continuous digital codes modulated on carrier 12 NC - -


13 VCC VCC - CPU Power Input
together with voice signal. If DCS is set, the speaker can be 14 VSS VSS - GND

opened only when the radio receives signal with the same DCS to 15 C C -
16 LCD RST P42 O LCD Reset Control
avoid disturbance of unwanted signals. 17 LCD BLC P43 O LCD Backlight Control
PT8100 has 83 standard codes (inverted and non-inverted) for 18 LCD DAT P44 I/O LCD Serial Data Input/Output
19 LCD WR P45 O LCD Write Clock Output
your selection. See Table 4.2. 20 LCD RD P46 O LCD Read Clock Output
DCS signal (PWM wave) is produced by MCU. It passes 21 LCD CS P47 O LCD Chip Selection Signal Output
Reserved: Hand MIC Digital Keypad Data
through the low pass filter consists of RC to remove the high 22 MICDAT P90 I
Input
frequency components (above 300Hz). Then the resulting signal 23 HOOK P91 I Hook Signal Input
24 DEV2 P92 O Max. Deviation Compensation
is sent to VCO and TCXO for modulation, with HF components 25 DEV1 P93 O
of the DCS signal being modulated by VCO, and the LF 26 UL P94 I
PLL Unlock Detect Pin
H:Locked,L:Unlocked
components of the DCS signal being modulated by TCXO. 27 CK P95 O PLL Clock Output
The DCS signal coming from the receiver is routed to MCU 28 LE P96 O PLL IC Enable Pin
29 DT P97 O PLL Data Output
for decoding. MCU checks if the DCS code in the received signal 30 AVCC AVCC - Connect with VCC
matches the preset DCS of the radio, and determines whether to 31 AVRH AVRH - Connect with VCC
32 NC - -
open the speaker or not. 33 AVSS AVSS - Connect with VSS
Table 4.2 DCS Codes 34 QT/DQT IN AN0 I(A/D0) QT/DQT Signal Input
35 RSSI AN1 I(A/D1) Signal Strength Input
023 114 174 315 445 631 36 BUSY AN2 I(A/D2) Busy Signal Input
025 115 205 331 464 632 37 TEMP AN3 I(A/D3) Power Amplifier Temperature Protection Input
38 NC - -
026 116 223 343 465 654 39 NC - -

031 125 226 346 466 662 40 NC - -


41 NC - -
032 131 243 351 503 664 42 VSS VSS - GND
43 DTMFD0 P71 I DTMF Detect Input
043 132 244 364 506 703
44 DTMFD1 P72 I DTMF Detect Input
047 134 245 365 516 712 45 DTMFD2 P73 I DTMF Detect Input
46 DTMFD3 P74 I DTMF Detect Input
051 143 251 371 532 723
TX/RX VCO Selection
47 RX P76 O
054 152 261 411 546 731 H: TX, L: RX
48 DTMFDV P75 I DTMF Decoding Valid Input
065 155 263 412 565 732
49 MD2 MD2 - Programming Test Point
071 156 265 413 606 734 50 MD1 MD1 - Programming Test Point
51 MD0 MD0 - Programming Test Point
072 162 271 423 612 743 52 RESET RST I Programming Test Point
073 165 306 431 624 754 53 SCL UI6 O E2PROM Clock Line
54 SDA UO6 I/O
074 172 311 432 627 55 TEST P82 O L:Writable
56 NC
57 RXD P84 I RS-232 Input, Programming Test Point
4.9 Semiconductor Data 58 TXD P85 O RS-232 Output, Programming Test Point
MCU Description 59 NC - -
60 NC - -
Table 4.3 Port Description of MCU (MB90F882) 61 NC - -

7
PT8100 Service Manual
62 INT IRQ20 I Power Detect Input IC17 TA78033AF 3V voltage regulation output
63 DVCC DVCC -
IC16 L7808CV 8V voltage regulation output
64 DVSS DVSS -
IC18 NJM78L05UA 5V voltage regulation output
65 8TC PA2 O Tx Power Control H:On
66 8RC PA3 O Rx Power Control H:On IC19 UPB1509GV Frequency divider
67 SBC P50 O Main Power Switch Control H: on Q9 DTC144EE APC control switch
68 TXGSW P51 O Tx Gate Control L: Tx Q12 2SK508NV Rx VCO oscillation circuit
69 PA P52 O Public Address Control H: PA
Q14 2SC4617 VCO power filter
70 AF_MUTE P53 O Mute Control L: AF Mute
Q11 2SC5108 Rx 2nd local oscillation frequency multiplier circuit
71 NC - -
72 NC - - Q16 2SK1829 Rx high power amplifier gain control switch
73 DTMF PPG6 O(PWM) DTMF/2T/5T/Beep Output Q18 3SK318 Rx high power amplifier
74 VCCN PPG7 O(PWM) Frequency Voltage Regulation Output VCCN Q19 3SK318 First mixer
75 P00 P00 High Level Programming Test Point Q1 2SC5108 VCO buffer amplifier
76 P01 P01 Low Level Programming Test Point
77 MIC_MUTE P02 O Mute Control H: MIC Mute
Q20 2SC5108 1st IF amplifier
AF Power Amplifier Control Q21 2SC4617 Rx noise amplifier
78 AFCO P03 O
L: Power Amplifier On Q22 DTC144EE Wideband/narrowband noise toggle switch
79 NC - - Rx wideband/narrowband frequency discrimination
80 NC - -
Q23 DTA144EE
toggle switch
81 NC - - Q29 DTA144EE Rx wideband/narrowband toggle switch
82 PTT P07 I PTT Button Input
Q30 2SK1824 Tx wideband/narrowband toggle switch
83 IGN P10 I Reserved: Ignition Switch Detect Input
Q27 DTC144EE Beat shift control switch
84 EXT-ALAR P11 I Reserved: External Alarm Input
M Q33 2SK1824 Rx AF mute switch
Max. Alarm Volume Control Switch Q45 2SK1824 Rx AF output switch, disconnect on emergency
85 MAXAF P12 O H: Controlled by Volume Switch Q28 DTC144EE AF power amplification control switch
L: Max Volume at Emergency Alarm
Q35 DTA144EE Power switch of MIC amplification unit
86 NC - -
Q40 KTA1298 8R switch
87 NC - -
Q1 2SC5108 VCO buffer amplifier
88 VCC VCC - CPU Power Input
Q38 KTA1298 8T switch
89 VSS VSS - GND
Q32 2SC4919 MIC AGC control switch
90 X1 X1 - Oscillator
Q4 2SC3357 Tx 1st amplifier
91 X0 X0 - Oscillator
Q5 2SC3357 Tx 2nd amplifier
Clock Beat Shift
92 SHIFT P15 O Q46 2SK1824 Rx AF output switch, put through on emergency
H:On
Wideband/Narrowband Control Q6 2SK508NV Tx VCO oscillation circuit
93 W/N P16 O
H:Narrowband L:Wideband (Reserved) Q3 2SC4116 Tx VCO control switch
Wideband/Narrowband Control Q7 2SC5108 VCO buffer amplifier
94 W/N P17 O
H:Wideband L:Narrowband
Q13 2SC4116 Rx VCO control switch
95 APC PPG0 O(PWM) TX: Automatic Power Control Output
Q53 2SK1824 Speaker/PA toggle switch
96 TV PPG1 O(PWM) RX:BPF Tuning Output
Q54 2SK1824 Speaker/PA toggle switch
97 DCSTCXO PPG2 O(PWM) CTCSS/DCS Output to TCXO
98 DCSVCO PPG3 O(PWM) CTCSS/DCS Output to VCO
99 TONEIN TIO1 I 2T/5T Signal Input
Table 4.5 Function Description of Diodes
100 RLED P25 O Tx Red Indicator H:Light
Position Mark Model Function Description
D3, D37 L709CE Transmitter antenna switch diode
Table 4.4 Function Description of Semiconductor Components D12 MA2S111 Unlock detect diode
Position D14, D16, D17, HVC376 Rx VCO oscillation varactor diode
Model Function Description D18
Mark
IC5 HT9172 DTMF decoder chip D7 HZU5ALL APC output voltage limiting diode
D2, D19 HSC277 VCO output switch
IC14 PST9140NR MCU reset circuit
D20, D21 DAN222 Rx 2nd IF filter wideband/narrowband toggle
IC13 NJM2902V MIC amplification, limitation, filtering switch
IC3 MB15E03SL Frequency synthesizer D23 HVC355B Rx BPF varactor diode
D25 MA742 Noise demodulation
IC4 NJM2904 APC, Voltage comparison, driving
D27, D28, D30, HVC376B Rx BPF varactor diode
Rx 2nd local oscillation, 2nd IF amplification,
IC6 TA31136 D29
limitation, demodulation, and noise amplification
D32 1SS372 MIC AGC detect diode
IC9 NJM2902 Rx demodulated signal amplification and filtering
D1, D4, D5, D6 HVC376 Tx VCO oscillation varactor diode
IC8 NJM2902 Rx CTCSS/DCS signal amplification and filtering
D8 1SV278 Tx VCO modulation diode
IC11 MB90F882 MCU
E2PROM, memorizes channel frequency data,
IC12 AT24C512 function setting parameters, and adjusting status Table 4.6:Features of Crystal Filter XF1
parameters Item Rated Value
IC7 TDA7297D Rx AF power amplification Nominal center frequency 49.95MHz
Passband width ±7.5kHz or higher
IC1 RA30H1317M Tx final power amplification
8
PT8100 Service Manual
40dB stop bandwidth ±20.0kHz or lower convenient operation and visualized display for setting functional
Pulse 1.0dB or lower
Insertion loss 3.0dB or lower parameters of the radio.
Guarantee attenuation 80dB or higher Steps for setting the functional parameters of the radio by PC
Terminal impedance 330Ω
are as follows:
A. Install KSP8100 on the PC.
Table 4.7 Features of CF1 LTWC450H
Item Rated Value
B. Connect the mobile radio to the serial port of the PC with
Nominal center frequency 450kHz the special programming cable. Refer to the figure below.
6dB band width ±3.0kHz or higher
50dB band width ±9.5kHz or lower PC Programming Radio (MIC/Programming
Pulse 2.0dB or lower (RS232 Serial Port) Cable Interface)
Insertion loss 6.0dB or lower
Guarantee attenuation 47.0dB or higher
Figure 5.1
Terminal impedance 1.5kΩ C. Turn the computer power ON.
D. Turn the radio power ON.
Table 4.8 Features of CF1 LTWC450F E. Run the KSP8100 programming software by double
Item Rated Value
clicking on its executive program.
Nominal center frequency 450kHz
6dB band width ±6.0kHz or higher F. Click “Program” in the main menu of KSP8100, and click
50dB band width ±12.5kHz or lower
“Read from radio” in the pull-down menu to read parameters of
Pulse 2.0dB or lower
Insertion loss 6.0dB or lower the radio to the computer; click “Write to radio” in the pull-down
Guarantee attenuation 47.0dB or higher
menu to write parameters in the computer to the radio.
Terminal impedance 1.5kΩ
G. The following parameters can be set by using KSP8100
according to requirements of the user:
1) Functions of programmable buttons
Chapter 5 Mode Introduction
2) Alert tone

Mode Introduction 3) Optional functions


Mode Function How to enter 4) 2Tone/DTMF/5Tone signalling
User Mode For normal use Power ON
5) TOT
Used to read and write
Data Received commands
frequency data and 6) Emergency alarm
Programming from PC. See below for
other features to and
Mode further information. 7) Personal template
from the radio
PC Received commands 8) Scan/FCS/Vote functions
Tune the radio
Mode PC Test Mode from PC. See below for
parameters by PC 9) Channel information
further information.
Firmware Upgrade the radio Received commands Please refer to the “Help” document of KSP8100 for details.
Programming when new features are from PC. See below for
Mode released further information.
Note:
Used to transfer Press and hold P1 and P2 1. Please turn the radio power off before connecting it to the PC.
programming data for over 2 seconds while
Wired Clone Mode 2. While reading data from the mobile radio, the LED on the
from one radio to turning the radio power
another ON radio lights red, and the PTT key should not be pressed; while
Display firmware Press and hold
version while turning the radio writing data to the mobile radio, the LED on the radio lights
Firmware Version Display power on to see the green.
Mode firmware version; release
the button to enter user 3. Please firstly read data of the radio and back up the data before
mode
editing the parameters on KSP8100.
4. If the radio cannot function normally after being written in
5.1 Data Programming Mode
with the edited data, please rewrite the backup data into the radio.
The radio has been set before leaving the factory. However,
5. “Model Information” is important for the radio; users should
due to different requirements of users, the radio’s operating
not modify it.
frequency, channels, CTCSS/DCS, auto scan, and other
6. After the programming is finished, the mobile radio will restart
functional parameters should be reprogrammed. Therefore,
automatically and return to the user mode.
Kirisun has specially designed a set of Chinese/English
programming software KSP8100 with friendly interface,
5.2 PC Test Mode
9
PT8100 Service Manual
Connect the radio to the serial port of the computer with the 28 1
Front
面壳组件装配Cabinet Assembly 2
3
special programming cable. Refer to Figure 5.1. 4
5
6
Warning: Before entering the PC Test Mode, please firstly 26
7

connect a 50Ω HF load to the antenna connector of the radio or 27


29 8
connect the radio to a general test set. 26
30
With the KSP8100 programming software, you can enter the 25
19 31 9
32
Tuning Mode under PC Test Mode to tune the following 33 10

24 34
parameters of the radio: 23 11
19 35
1) Frequency 22
21

2) Low/Mid/High power
12
3) Tone Deviation 13
14
4) DTMF Deviation 15
20 16
5) DCS Balance 17

19 18
6) DCS Deviation 6

7) CTCSS (67) Deviation


8) CTCSS (151.4) Deviation No. Part No. Description PCS
9) CTCSS (254.1) Deviation 1 201-008100-R02A Volume Knob 1
10) Rx Sensitivity 2 203-007200-R08 Nut for Knob 1
11) SQL9/SQL1 On 3 204-008200-R08A LCD Protective Film 1
12) SQL9/SQL1 Off 4 LOGO 1
13) RSSI Level1/Level4 5 201-008100-R05A Light Guide 1
6 301-25050J-R01C Screw M2.5*5 6
5.3 Firmware Programming Mode 201-008100-R01A Front Cabinet
7 1
The radio is equipped with an internal Flash ROM which can Dustproof Net for Speaker
8 204-008000-R01A 1
be upgraded when new features are released. The operation
9 121-100000-R19 Speaker 1
procedures are as follows:
10 120-400000-R14 Speaker Wire 1
1. Turn the radio power ON and the radio enters User Mode.
11 120-400000-R15 Flat Cable 1
2. Run the firmware programming software KMU on PC.
Upper Dustproof Strip for
3. Connect the radio to the computer by the programming cable. 12 204-008000-R02A 1
Front Cabinet
4. Select a COM port and proper baud rate (115200 is
Lower Dustproof Strip for
recommended) according to the actual situation. Then click on 13 204-008000-R03A 1
Front Cabinet
“E.P” to start downloading. The LCD will display “Firmware”.
14 203-008000-R02B Al Top Case 1
5. After the communication ends successfully, click on “OK” to
15 120-100000-R42A Power Cable 1
exit.
16 201-008100-R03A Power Cable Fastener 1
6. If you want to continue programming other radios, repeat steps
17 203-008000-R03A Metal Baffle Plate 1
1 to 5.
Rubber Plug for External
18 202-008200-R02A 1
Speaker Jack
Screw M3*10, with Spring
Chapter 6 Disassembly and Assembly for 19 303-30100G-R01 5
Washer
Maintenance
20 203-008200-R03B Antenna Connector 1
21 102-304452-R01 Power Module 1
The radio is a kind of sophisticated communication
equipment with precise structure and small size. You should 22 203-008200-R05A Shield for Power Module 1

assemble and disassemble it carefully during the maintenance. 23 204-008200-R10B Electric Conductive Sponge 1

The instructions for the assembly and disassembly are as follows. 24 Main Board Assembly 1
6.1 Exploded View 25 301-30060G-R01 Screw M3*6 7
10
PT8100 Service Manual
Dustproof Strip between Top
26 204-008000-R04A 2
and Bottom Al Case
27 203-008000-R01B Al Bottom Case 1
28 301-30250D-R01 Screw M3*25 6
29 201-008100-R04A Lens 1
30 202-008100-R01A Rubber Key 1
31 203-008100-R01A Metal Dome 1
Heat Conductive Rubber
32 202-008000-R03A 1
Cushion
LCD Dustproof Rubber
33 202-008100-R02A 1 6.2.2 Key-PCB disassembly
Cushion
PCB Assembly ① Screw off the six M3*25 screws on the Al bottom case, and
34 1
remove the bottom case (See figure below).
35 302-26060D-R01 Screw M2.6*6 3
② Remove the flat cable and speaker wire (See figure below).
③ Screw off the two M2.5*5 screws on the front cabinet, and
6.2 Instruction for Disassembly of the Radio for Maintenance
then separate the front cabinet from the main machine (See figure
6.2.1 RF-PCB disassembly
below).
① Screw off the six M3*25 screws on the Al bottom case, and
remove the Al bottom case (See figure below).
② Screw off the two screws for power module and then remove
the shield for power module. Then remove the solder of the
power module on the PCB with a soldering iron (See figure
below).
③ Screw off the four M2.5*5 screws on the baffle plate, and then
remove the metal baffle plate, the power cable fastener and the
rubber plug for external speaker jack (See figure below).

④ Pull out the volume knob, and then remove the circlip and nut
for volume knob (See figure below).
⑤ Screw off the three fixing screws (M2.6*6) for Key-PCB, and
then take the Key-PCB out of the plastic front cabinet (See figure
below).

④ Remove the flat cable and the speaker wire, and then remove
After the disassembly above, you can repair and adjust the
the solder between the antenna connector and the RF-PCB with a
radio according its actual malfunction.
soldering iron. Screw off the screws, and take the RF-PCB out of
the top Al case carefully (See figure below).

11
PT8100 Service Manual
Chapter 7 Adjustment
1 8

1 8
Before test/adjustment, make sure all equipment has been
well grounded! 1 (CM) 5 (PTT)
2 (HOOK) 6 (GND)
3 (MIC) 7 (PSB)
Before test/adjustment, make sure the antenna output terminal 4 (ME) 8 (MBL)
has been correctly connected to corresponding equipment or
load!
The transmitter output terminal must be terminated with an Figure 7.1 External Microphone Interface Definition
RF power attenuator and connected to a standard signal generator
(SSG)/frequency counter/deviation meter/spectrum analyzer! 7.2 Adjustment
Make sure no transmission operation is being conducted After changing components during the maintenance, it is
while measuring the receiver! necessary to test the radio and adjust its technical parameters. The
During the adjustment/test/maintenance, make sure reliable following part is going to introduce the adjustment items.
anti-static measures are taken for human body and equipment. Some parameters can be adjusted by use of KSP8100
programming software (in the Tuning Mode). The adjustable
7.1 Equipment and Software Required for Test and parameters are as follows:
Adjustment 7.2.1 VCO
Equipment and software listed in Table 7.1 are required for a. Adjust the channel to its high frequency point (See Table 7.2).
test and adjustment of PT8100. b. Under the receiving status, measure the voltage of PD by
DMM. Then adjust the PD voltage to be 3.5V ± 0.3V by tuning
Table 7.1 Equipment and Software Required for Test and the trimming capacitor C122.
Adjustment c. Under the transmitting status, measure the voltage of PD by
No. Item Specifications DMM. Then adjust the PD voltage to be 3.5V ± 0.3V by tuning
P2 or above, IBM compatible PC, WINDOWS
1 Computer the trimming capacitor C39.
98/ME/2000/XP Operating System

2
Programming
KSP8100
d. Adjust the channel to its low frequency point (See Table 7.2).
software
Programming
e. Under the receiving status, measure the voltage of PD by
3 KSPL05
cable DMM, the value should be larger than 0.6V.
4 Clone cable KCL02
f. Under the transmitting status, measure the voltage of PD by
DC regulated Output voltage: 13.8V
5 DMM, the value should be larger than 0.6V.
power supply Output current: ≥ 20A
Measurement range: 0.5-50W
Frequency range: 100MHz-500MHz
6 RF power meter Table 7.2 High/Center/Low Frequency Point for PT8100
Impedance: 50Ω
SWR ≤ 1.2
Low Freq Point Center Freq Point High Freq Point
Frequency range: 0.1 - 600MHz
Frequency
7 Frequency accuracy: better than ±1×10-6 PT8100-01 136.125MHz 154.125MHz 173.975MHz
counter
Sensitivity: better than 100mV
PT8100-02 400.125MHz 425.125MHz 449.975MHz
Frequency range: DC - 600MHz
8 Deviation meter
Measurement range: 0 - ±5kHz PT8100-03 438.125 MHz 464.125 MHz 489.975MHz
Input impedance: above 10MΩ/V DC, capable of
9 DMM
measuring voltage, current and resistance.

10
Audio signal Frequency range:2-3000Hz 7.2.2 Tx deviation (set the HP8920 to be in the Tx status, and set
generator Output level: 1-500mV
the filter to be 50Hz~15kHz)
RF power Attenuation: 40dB or 50dB
11
attenuator Supporting power : higher than 50W a. Input audio signal of 120mV, 1000Hz to the MIC jack of the
Standard signal Frequency range: 10MHz-1000MHz radio.
12
generator Output level: 0.1uV-32mV (-127dBm~-17dBm)
b. Set the channel to its low frequency point (See Table 7.2).
Frequency range: DC~20MHz
13 Oscilloscope c. Press and hold the PTT key while adjusting VR2 to make the
Test range: 10mV-20V
Audio frequency deviation be 4.2kHz.
14 Test range: 10mV-10V
voltmeter
d. Observe the deviation of other channels, which should be
Recommendation: Item 6, 7, 8, 10, 11, and 12 listed in the
larger than 3.5kHz.
table can be replaced by HP8920 general test set.

12
PT8100 Service Manual
7.2.3 PLL frequency (set the HP8920 to be in the Tx status) “Low”, “Mid”, “High” and “Highest” respectively within the
In the “Tuning Mode”, double click “Frequency Stability”, range of 0~255 to make the deviation be 0.75kHz.
and adjust the value within the range of 0~255 to make the Tx b. In the “Tuning Mode”, double click “QT(67) Deviation”, and
frequency reach the rated value (within ±100Hz). select “Narrowband”. Adjust the value within the range of 0~255
to make the deviation be 0.35kHz.
7.2.4 Tx power (set the HP8920 to be in the Tx status)
a. In the “Tuning Mode”, double click “Tx High Power”, and 7.2.8 QT (151) Deviation (set the HP8920 to be in the Tx status,
adjust the five frequency points of “Lowest”, “Low”, “Mid”, and set the filter to be 20Hz ~ 300Hz)
“High” and “Highest” respectively within the range of 0~255 to a. In the “Tuning Mode”, double click “QT(151) Deviation”, and
make the Tx power be 22W. Meanwhile, observe the operating select “Wideband”. Adjust the five frequency points of “Lowest”,
current, which should be no larger than 7A. “Low”, “Mid”, “High” and “Highest” respectively within the
b. In the “Tuning Mode”, double click “Tx Mid Power”, and range of 0~255 to make the deviation be 0.75kHz.
adjust the five frequency points of “Lowest”, “Low”, “Mid”, b. In the “Tuning Mode”, double click “QT(151) Deviation”, and
“High” and “Highest” respectively within the range of 0~255 to select “Narrowband”. Adjust the value within the range of 0~255
make the Tx power be 10W. Meanwhile, the operating current to make the deviation be 0.35kHz.
should be no larger than 5A.
c. In the “Tuning Mode”, double click “Tx Low Power”, and 7.2.9 QT (254) Deviation (set the HP8920 to be in the Tx status,
adjust the five frequency points of “Lowest”, “Low”, “Mid”, and set the filter to be 20Hz ~ 300Hz)
“High” and “Highest” respectively within the range of 0~255 to a. In the “Tuning Mode”, double click “QT(254) Deviation”, and
make the Tx power be 5W. select “Wideband”. Adjust the five frequency points of “Lowest”,
“Low”, “Mid”, “High” and “Highest” respectively within the
7.2.5 DCS waveform balance (set the HP8920 to be in the Tx range of 0~255 to make the deviation be 0.75kHz.
status, and set the filter to be 20Hz ~ 300Hz) b. In the “Tuning Mode”, double click “QT(254) Deviation”, and
a. In the “Tuning Mode”, double click “DCS Balance”, select select “Narrowband”. Adjust the value within the range of 0~255
wideband, and adjust the five frequency points of “Lowest”, to make the deviation be 0.35kHz.
“Low”, “Mid”, “High” and “Highest” respectively within the
range of 0~255 to make the waveform be similar to good square 7.2.10 Tone Deviation/DTMF Deviation (set the HP8920 to be in
wave. the Tx status, and set the filter to be 50Hz ~ 15kHz)
b. In the “Tuning Mode”, double click “DCS Balance”, and select a. In the “Tuning Mode”, double click “Tone Deviation/DTMF
narrowband. Adjust the value within the range of 0~255 to make Deviation”, and select “Wideband”. Adjust the five frequency
the waveform be similar to good square wave. points of “Lowest”, “Low”, “Mid”, “High” and “Highest”
respectively within the range of 0~255 to make the deviation be
7.2.6 DCS Deviation (set the HP8920 to be in the Tx status, and 3.5kHz.
set the filter to be 20Hz ~ 300Hz) b. In the “Tuning Mode”, double click “Tone Deviation/DTMF
a. In the “Tuning Mode”, double click “DCS Deviation”, and Deviation”, and select “Narrowband”. Adjust the value within the
select “Wideband”. Adjust the five frequency points of “Lowest”, range of 0~255 to make the deviation be 1.7kHz.
“Low”, “Mid”, “High” and “Highest” respectively within the
range of 0~255 to make the deviation be 0.75kHz. 7.2.11 Rx Sensitivity (set the HP8920 to be in the Rx status)
b. In the “Tuning Mode”, double click “DCS Deviation”, and In the “Tuning Mode”, double click “Rx Sensitivity”, and
select “Narrowband”. Adjust the value within the range of 0~255 adjust the five frequency points of “Lowest”, “Low”, “Mid”,
to make the deviation be 0.35kHz. “High” and “Highest” respectively within the range of 0~255 to
make the sensitivity of each frequency point be the highest.
7.2.7 QT (67) Deviation (set the HP8920 to be in the Tx status, See Table 7.4 for detailed parameters.
and set the filter to be 20Hz ~ 300Hz)
a. In the “Tuning Mode”, double click “QT(67) Deviation”, and 7.2.12 Rx squelch (set the HP8920 to be in the Rx status)
select “Wideband”. Adjust the five frequency points of “Lowest”, a. In the “Tuning Mode” (input RF signal with the same
13
PT8100 Service Manual
frequency as the adjusted frequency point and with the signal the adjustment of that frequency point is completed. Use the
level of -116dBm, audio frequency of 1kHz, and deviation of method to adjust the five frequency points of “Lowest”, “Low”,
3kHz to the antenna connector of the mobile radio), double click “Mid”, “High” and “Highest” respectively.
“SQL9 Open”, and select “Wideband”. Choose a frequency point, f. In the “Tuning Mode” (input RF signal with the same
and click “Begin”, the programming software will adjust the frequency as the adjusted frequency point and with the signal
value automatically. When the value keeps stable, click “OK”, level of -123dBm, audio frequency of 1kHz, and deviation of
the adjustment of that frequency point is completed. Use the 1.5kHz to the antenna connector of the mobile radio), double
method to adjust the five frequency points of “Lowest”, “Low”, click “SQL1 Open”, and select “Narrowband”. Choose a
“Mid”, “High” and “Highest” respectively. frequency point, and click “Begin”, the programming software
b. In the “Tuning Mode” (input RF signal with the same will adjust the value automatically. When the value keeps stable,
frequency as the adjusted frequency point and with the signal click “OK”, the adjustment of that frequency point is completed.
level of -116dBm, audio frequency of 1kHz, and deviation of Use the method to adjust the five frequency points of “Lowest”,
1.5kHz to the antenna connector of the mobile radio), double “Low”, “Mid”, “High” and “Highest” respectively.
click “SQL9 Open”, and select “Narrowband”. Choose a g. In the “Tuning Mode” (input RF signal with the same
frequency point, and click “Begin”, the programming software frequency as the adjusted frequency point and with the signal
will adjust the value automatically. When the value keeps stable, level of -125dBm, audio frequency of 1kHz, and deviation of
click “OK”, the adjustment of that frequency point is completed. 3kHz to the antenna connector of the mobile radio), double click
Use the method to adjust the five frequency points of “Lowest”, “SQL1 Close”, and select “Wideband”. Choose a frequency point,
“Low”, “Mid”, “High” and “Highest” respectively. and click “Begin”, the programming software will adjust the
c. In the “Tuning Mode” (input RF signal with the same value automatically. When the value keeps stable, click “OK”,
frequency as the adjusted frequency point and with the signal the adjustment of that frequency point is completed. Use the
level of -118dBm, audio frequency of 1kHz, and deviation of method to adjust the five frequency points of “Lowest”, “Low”,
3kHz to the antenna connector of the mobile radio), double click “Mid”, “High” and “Highest” respectively.
“SQL9 Close”, and select “Wideband”. Choose a frequency point, h. In the “Tuning Mode” (input RF signal with the same
and click “Begin”, the programming software will adjust the frequency as the adjusted frequency point and with the signal
value automatically. When the value keeps stable, click “OK”, level of -125dBm, audio frequency of 1kHz, and deviation of
the adjustment of that frequency point is completed. Use the 1.5kHz to the antenna connector of the mobile radio), double
method to adjust the five frequency points of “Lowest”, “Low”, click “SQL1 Close”, and select “Narrowband”. Choose a
“Mid”, “High” and “Highest” respectively. frequency point, and click “Begin”, the programming software
d. In the “Tuning Mode” (input RF signal with the same will adjust the value automatically. When the value keeps stable,
frequency as the adjusted frequency point and with the signal click “OK”, the adjustment of that frequency point is completed.
level of -118dBm, audio frequency of 1kHz, and deviation of Use the method to adjust the five frequency points of “Lowest”,
1.5kHz to the antenna connector of the mobile radio), double “Low”, “Mid”, “High” and “Highest” respectively.
click “SQL9 Close”, and select “Narrowband”. Choose a
frequency point, and click “Begin”, the programming software 7.2.13 Rx RSSI (set the HP8920 to be in the Rx status)
will adjust the value automatically. When the value keeps stable, a. In the “Tuning Mode” (input RF signal with the same
click “OK”, the adjustment of that frequency point is completed. frequency as the adjusted frequency point and with the signal
Use the method to adjust the five frequency points of “Lowest”, level of -116dBm, audio frequency of 1kHz, and deviation of
“Low”, “Mid”, “High” and “Highest” respectively. 3kHz to the antenna connector of the mobile radio), double click
e. In the “Tuning Mode” (input RF signal with the same “RSSI Level1”, and select “Wideband”. Choose a frequency
frequency as the adjusted frequency point and with the signal point, and click “Begin”, the programming software will adjust
level of -123dBm, audio frequency of 1kHz, and deviation of the value automatically. When the value keeps stable, click “OK”,
3kHz to the antenna connector of the mobile radio), double click the adjustment of that frequency point is completed. Use the
“SQL1 Open”, and select “Wideband”. Choose a frequency point, method to adjust the five frequency points of “Lowest”, “Low”,
and click “Begin”, the programming software will adjust the “Mid”, “High” and “Highest” respectively.
value automatically. When the value keeps stable, click “OK”, b. In the “Tuning Mode” (input RF signal with the same
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PT8100 Service Manual
frequency as the adjusted frequency point and with the signal method to adjust the five frequency points of “Lowest”, “Low”,
level of -116dBm, audio frequency of 1kHz, and deviation of “Mid”, “High” and “Highest” respectively.
1.5kHz to the antenna connector of the mobile radio), double d. In the “Tuning Mode” (input RF signal with the same
click “RSSI Level1”, and select “Narrowband”. Choose a frequency as the adjusted frequency point and with the signal
frequency point, and click “Begin”, the programming software level of -80dBm, audio frequency of 1kHz, and deviation of
will adjust the value automatically. When the value keeps stable, 1.5kHz to the antenna connector of the mobile radio), double
click “OK”, the adjustment is completed. click “RSSI Level4”, and select “Narrowband”. Choose a
c. In the “Tuning Mode” (input RF signal with the same frequency point, and click “Begin”, the programming software
frequency as the adjusted frequency point and with the signal will adjust the value automatically. When the value keeps stable,
level of -80dBm, audio frequency of 1kHz, and deviation of click “OK”, the adjustment is completed.
3kHz to the antenna connector of the mobile radio), double click
“RSSI Level4”, and select “Wideband”. Choose a frequency 7.3 Adjustment Description
point, and click “Begin”, the programming software will adjust Refer to Table 7.3, 7.4, and 7.5 for the above mentioned
the value automatically. When the value keeps stable, click “OK”, adjustment.
the adjustment of that frequency point is completed. Use the
Table 7.3 VCO
Measurement
Item Test Condition Test Equipment Adjustment Parts Requirement Remark
Terminal
SettingBATT terminal voltage: 13.8V DMM PD
CH: Rx high freq point C122 3.5V ± 0.3V Adjust
VCO lock CH: Rx low freq point ﹥0.6V Observe
voltage CH: Tx high freq point C39 3.5V ± 0.3V Adjust
CH: Tx low freq point ﹥0.6V Observe

Table 7.4 Receiver Section


Measurement Adjustment
Item Test Condition Test Equipment Requirement Remark
Terminal Parts
Spectrum User
Tuning
BPF analyzer / Before mixing Smooth wave adjustment not
mode
General test set recommended
Test freq: Mid freq point
(Turn the
Antenna connector input:
volume knob
Audio RF OUT: -47dBm (1μV) Tuning
clockwise to
Power MOD: 1kHz mode
the end) Audio
DEV: ± 3.0kHz/± 1.5kHz
RF signal power > 4W
Audio load: 8Ω
generator
CH: Mid freq point
CH: Low freq point Oscilloscope
CH: High freq point
Tuning SINAD: 12dB
Sensitivity RF OUT: -119dBm Audio mode or higher
(0.25μV) frequency Speaker
MOD: 1kHz voltmeter connector
DEV: ± 3.0kHz/± 1.5kHz
CH: Rx mid freq point Distortion
SQL9 Open meter
RF OUT: -116dBm
General test set Normal squelch
SQL9 Close Tuning
Squelch RF OUT: -118dBm open after
mode
adjustment
SQL1 Open
RF OUT: -123dBm
SQL1 Close
RF OUT: -125dBm

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PT8100 Service Manual
Table 7.5 Transmitter Section
Measurement Adjustment
Item Test Condition Test Equipment Requirement Remark
Terminal Parts
Frequency counter
Tx frequency Tuning mode Within ± 100Hz
/ General test set
DCS waveform Oscilloscope / Smooth and similar to
VR1
(balance) General test set square wave
Power meter /
Power General test set Tuning mode Adjust to 22W/5W
Ammeter
CH: Tx low freq
Max. modulation point Adjust to ±
VR2
DEV AG: Antenna 4.2kHz/2.1kHz
± 200Hz
1kHz/120mV
Adjust to
DTMF DEV Tuning mode
Deviation meter / ±3.5kHz/1.7kHz
CTCSS DEV CTCSS: 67Hz General test set Tuning mode
CTCSS:
CTCSS DEV Tuning mode
151.4Hz Adjust to ±
± 50Hz
CTCSS: 0.75kHz/0.35kHz
CTCSS DEV Tuning mode
254.1Hz
DCS DEV DCS: 023N Tuning mode

Chapter 8 Specifications Frequency Stability ≤ ± 2.5ppm


Max. Modulation Deviation ± 5kHz / ± 2.5kHz
Modulation Distortion (300-3000Hz) ≤ 3%
8.1 General Specifications Adjacent Channel Tx Power W: ≥ 70dB; N ≥ 60dB
Product Model PT8100 Spurious Emission ≥ 70dB
Frequency 136-174MHz 400-450MHz Residual FM W: ≤ -45dB; N: ≤ -40dB
438-490MHz 350-400MHz Tx Current Consumption ≤ 7A @ 13.8V DC
Type of Modulation 16KФF3E/11KФF3E
Number of Channels 256
Channel Spacing 25kHz/12.5kHz
IF 1st IF: 49.95MHz; 2nd IF: 450kHz Chapter 9 Troubleshooting
Operating Voltage 13.8V, cathode grounded
Operating -30℃~ +60℃
Temperature No. Problem Causes and Solutions
Antenna Impedance 50Ω 1 Power on A. The power cable is not reliably connected
MIC Impedance 2.2k Ω Failure with the accumulator or the radio, please
Dimension 150*43*131mm (radio only) reconnect it. Make sure the power voltage
Weight 1070g (radio only) should be larger than 13V.
B. The fuse of the power cable is burnt out.
Please change it.
8.2 RX Part C. The power button is in poor contact. Please
Usable Sensitivity (12dB SINAD) ≤ -118dBm change the rubber key or change the key
Squelch Open Sensitivity ≤ -121dBm @ SQL1 PCB.
Rx Residual Output W: ≤ -45dB; N: ≤ -40dB D. The accumulator is out of power. Please
Modulation Rx Bandwidth W: ± 7kHz; N: ± 3.5kHz charge it or change a new one.
Adjacent Channel Selectivity W: ≥ 70dB; N: ≥ 60dB E. The MCU is broken, please change the IC.
Intermodulation Rejection ≥ 65dB F. The zener diode IC17 is broken, please
Spurious Response Rejection ≥ 70dB
change the IC.
Audio Output Power 4W, balanced @
2 PLL A. The PLL crystal oscillator X1 is broken. Please
distortion ≤ 5%, 8 Ω
unlocked change it.
Rx Current Consumption ≤ 1A
(Beeping) B. The oscillator transistor is broken. Please
Standby Current ≤ 100mA
change it.
D. The PLL IC3 is broken. Please change it.
8.3 TX Part 3 Cannot A. The frequencies of both users are not the
Tx Power 20W/5W @ 13.8V DC transmit same. Please select the same frequency
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PT8100 Service Manual
channel again. Appendix 1 Abbreviations
B. The CTCSS/DCS signals of both users are
not the same. Please reset it.
C. The radio is out of effective communication AMP: Amplify, Amplifier
range. ANT: Antenna
4 No signal A. The antenna is in poor contact. Please fasten APC: Automatic Power Control
the antenna until secure.
BPF: Band Pass Filter
B. The sensitivity is low; please adjust it in the
“Tuning Mode”. CTCSS: Continuous Tone Control Squelch System
C. The high-frequency amplifying tube Q18 is DCS: Digital Code Squelch
broken. Please change it.
DEMOD: Demodulation
D. The squelch level is too high and the squelch
cannot be opened. Please reset the squelch level. E2PROM: Electrical Erasable Programmable Read Only Memory
E. The mixing tube Q19 is broken. Please HPF: High Pass Filter
change it. IDC: Instantaneous Deviation Control
F. The FM processing chip IC16 is broken.
Please change it. IF: Intermediate Frequency
5 The A. Power module IC1 is broken, so there is no LED: Light-Emitting Diode
transmitting power output, please change it. LNA: Low Noise Amplifier
red light is B. The microphone is broken, please change it.
LPF: Low Pass Filter
on, but no C. The operational amplifier IC13 is broken,
voice is please change it. MCU: Micro Control Unit
heard by the MIC: Microphone
recipient.
MOD: Modulation
6 The A. The speaker is broken. Please change it.
receiving B. The audio power amplifier IC7 is broken. MONI: Monitor
green light is Please change a new IC. PLL: Phase Lock Loop
on, but no C. The switching tube Q33 is broken, please PTT: Push-to-talk
voice is change a new one.
RX: Receiver
heard. D. The operational amplifier IC9 is broken,
please change a new IC. SPK: Speaker
7 Abnormal A. The programming cable connection is TCXO: Temperature Controlled Crystal Oscillators
programmin abnormal, check the cable connection.
TX: Transmitter
g B. The RS-232 serial port output of the
computer is abnormal, please check the UL: Un-lock
computer. VCO: Voltage Control Oscillator
C. The radio’s socket for programming cable is
in poor contact, please check the socket. If
the socket is abnormal, please change it.

Appendix 2 Electronic Parts List

No. Part No. Description Qty Position Mark


1 101-08100V-R04 PT8100PCB / FR4, 1.6mm, PT8100V-100325.PCB, ROHS 1
2 102-0MB90F-R01 CPU / MB90F882PMC-GE1,LQFP100,FUJITSU, ROHS 1 IC11
3 102-1509GV-R01 Frequency Divider IC / UPB1509GV, ROHS 1 IC19
4 102-301317-R01 power modules / RA30H1317M, ROHS 1 IC1
5 102-9124NR-R01 Reset IC / SYSTEM,RESET, PST9124NR,ROHS 1 IC14
6 102-A31136-R01 IF(FM) demodulation IC / TA31136FN,SSOP, ROHS 1 IC6
7 102-AT24C5-R01 Memory IC / AT24C512BN-SH25, ROHS 1 IC12
8 102-B15E03-R01 PLL IC / MB15E03SL,PLL,16-PIN,SSOP, ROHS 1 IC3
9 102-FP3502-R01 Voltage regulator IC / XC62FP3502PR,SOT-89, ROHS 1 IC2
10 102-HT9172-R01 DTMF decode IC/ HT9172,SOP, ROHS 1 IC5
11 102-L7808C-R01 Voltage regulator IC / L7808CV, ROHS 1 IC16
12 102-M2902V-R01 Operational amplifier / NJM2902V,OP-AMP, ROHS 4 IC8, IC9, IC10, IC13
13 102-M2904V-R01 Operational amplifier / NJM2904V,OP-AMP, ROHS 1 IC4
14 102-M78L05-R01 Voltage regulator IC / NJM78L05UA,ROHS 1 IC18
15 102-TA7803-R01 Voltage regulator IC / TA78033AF, TOSHIBA, ROHS 1 IC17
16 102-TDA729-R01 AUDIO, AMP IC / TDA7297D,ST, ROHS 1 IC7

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PT8100 Service Manual
17 103-00DZ18-R01 Chip Voltage regulator diode / 02DZ18(X.Y), ROHS 1 D35
18 103-0DA221-R01 Chip diode / DA221(ROHM), ROHS 1 D13
19 103-1SS372-R01 Chip switch diode / 1SS372(TOSHIBA), ROHS 1 D32
20 103-1SV278-R01 Chip variable capacitor diode / 1SV278, ROHS 1 D8
21 103-709CER-R01 Chip diode / L709CER, ROHS 4 D3, D11, D36, D37
22 103-A2S111-R01 Chip switch diode / 0603,MA2S111(PANASONIC), ROHS 2 D12, D15
23 103-DAN222-R01 Chip switch diode/ DAN222,(ROHM), ROHS 3 D20, D21, D33
24 103-HSC277-R01 Chip diode / Waveband switch,HSC277(HITACHI), ROHS 2 D2, D19
25 103-HVC376-R01 Chip variable capacitor diode / HVC376B, ROHS 12 D1, D4, D5, D6, D14, D16, D17, D18, D27, D28, D29, D30
26 103-HZU5AL-R01 Chip Voltage regulator diode / HZU5ALL(HITACHI), ROHS 1 D7
27 103-RB706F-R01 Chip switch diode / RB706F-40,SOT-323, ROHS 3 D9, D10, D25
28 103-SM3MA1-R01 diode / DSM3MA1, ROHS 1 D34
29 104-A144EE-R01 Chip transistor / DTA144EE(ROHM), ROHS 4 Q23, Q29, Q35, Q36
Q9, Q10, Q17, Q22, Q24, Q25, Q27, Q28, Q37, Q42, Q43, Q44,
30 104-C144EE-R01 Chip transistor / DTC144EE(ROHM), ROHS 14
Q47, Q50
31 104-KRC404-R01 Chip transistor / KRC404RTK, ROHS 1 Q41
32 104-SA1641-R01 Chip transistor / 2SA1641(S.T),ROHS 1 Q39
33 104-SC3357-R01 Chip transistor / 2SC3357,ROHS 2 Q4, Q5
34 104-SC4116-R01 Chip transistor / 2SC4116-GR,ROHS 1 Q13
35 104-SC4617-R02 Chip transistor / 2SC4617(R)(ROHM),ROHS 6 Q8, Q14, Q21, Q26, Q31, Q52
36 104-SC4919-R01 Chip transistor / 2SC4919,MUTING,CIRCUIT(SANYO),ROHS 1 Q32
37 104-SC5108-R01 Chip transistor / 2SC5108Y(TOSHIBA),ROHS 5 Q1, Q2, Q7, Q11, Q20
38 104-TA1298-R01 Chip transistor / KTA1298(Y),ROHS 2 Q38, Q40
39 105-2SK508-R01 Chip FET(field-effect transistor) / 2SK508NV(K52),ROHS 2 Q6, Q12
40 105-3SK318-R01 Chip FET(field-effect transistor) / 3SK318,ROHS 2 Q18, Q19
41 105-SK1824-R01 Chip FET(field-effect transistor) / 2SK1824,ROHS 9 Q3, Q30, Q33, Q34, Q45, Q46, Q49, Q53, Q54
42 107-008200-R01 PT8200 LCD / 8200 LCD ,ROHS 1
43 108-450C24-R02 Chip phase frequency detector / JTBM450CX24,ROHS 1 CD1
44 108-CF450F-R01 Plug-in porcelain filter / LTM450FW,450kHz±7kHz, ROHS 1 CF2
45 108-CF450H-R01 Plug-in porcelain filter / LTM450HT,450kHz±3kHz, ROHS 1 CF1
46 108-XF4995-R01 plug-in IF filter / 49.95MHz±7.5KHz,U-5*2,ROHS 1 XF1, XF2
C134, C135, C374, C375, R17, R66, R68, R72, R84, R85, R86,
47 109-040000-R01 Chip resistor / 0402,0R±5%,ROHS 31 R144, R145, R167, R172, R187, R188, R189, R196, R229, R236,
R237, R248, R252, R257, R268, R302, R322, R325, R336, R339
48 109-040100-R01 Chip resistor / 0402,10R±5%,ROHS 5 R2, R3, R71, R82, R266
49 109-040101-R01 Chip resistor / 0402,100R±5%,ROHS 5 R21, R26, R101, R121, R247
R9, R48, R70, R83, R104, R136, R201, R219, R231, R254, R265,
50 109-040102-R01 Chip resistor / 0402,1K±5%,ROHS 16
R270, R292, R297, R315, R338
R10, R12, R13, R15, R24, R35, R62, R65, R74, R79, R81, R112,
51 109-040103-R01 Chip resistor / 0402,10K±5%,ROHS 28 R174, R210, R228, R233, R280, R284, R285, R286, R287, R298,
R307, R308, R309, R313, R314, R316
R40, R52, R53, R59, R60, R67, R80, R199, R208, R214, R225,
52 109-040104-R01 Chip resistor / 0402,100K±5%,ROHS 13
R230, R239
53 109-040105-R01 Chip resistor / 0402,1M±5%,ROHS 8 R130, R131, R133, R137, R139, R192, R277, R312
54 109-040121-R01 Chip resistor / 0402,120R±5%,ROHS 1 R61
55 109-040122-R01 Chip resistor / 0402,1.2K±5%,ROHS 2 R152, R267
56 109-040123-R01 Chip resistor / 0402,12K±5%,ROHS 2 R16, R245
57 109-040124-R01 Chip resistor / 0402,120K±5%,ROHS 2 R150, R175
58 109-040151-R01 Chip resistor / 0402,150R±5%,ROHS 2 R63, R111
59 109-040152-R01 Chip resistor / 0402,1.5K±5%,ROHS 2 R54, R218
60 109-040153-R01 Chip resistor / 0402,15K±5%,ROHS 2 R162, R272
61 109-040154-R01 Chip resistor / 0402,150K±5%,ROHS 8 R6, R11, R27, R168, R181, R216, R223, R226
62 109-040183-R01 Chip resistor / 0402,18K±5%,ROHS 5 R198, R207, R217, R259, R320
63 109-040184-R01 Chip resistor / 0402,180K±1%,ROHS 5 R92, R117, R169, R170, R177
64 109-040204-R01 Chip resistor / 0402,200K±5%,ROHS 1 R69
65 109-040220-R01 Chip resistor / 0402,22R±5%,ROHS 2 R37, R103
66 109-040222-R01 Chip resistor / 0402,2.2K±5%,ROHS 2 R1, R227
67 109-040223-R01 Chip resistor / 0402,22K±5%,ROHS 6 R106, R109, R110, R153, R171, R215
68 109-040224-R01 Chip resistor / 0402,220K±5%,ROHS 3 R183, R213, R311
69 109-040272-R01 Chip resistor / 0402,2.7K±5%,ROHS 3 R57, R148, R222
70 109-040273-R01 Chip resistor / 0402,27K±5%,ROHS 5 R78, R118, R161, R205, R251
71 109-040274-R01 Chip resistor / 0402,270K±5%,ROHS 5 R42, R164, R246, R306, R318
72 109-040331-R01 Chip resistor / 0402,330R±5%,ROHS 2 R14, R43
73 109-040332-R01 Chip resistor / 0402,3.3K±5%,ROHS 5 R124, R142, R146, R159, R211
74 109-040333-R01 Chip resistor / 0402,33K±5%,ROHS 7 R147, R151, R156, R157, R185, R249, R319
75 109-040334-R01 Chip resistor / 0402,330K±5%,ROHS 4 R73, R108, R134, R269
76 109-040361-R01 Chip resistor / 0402,360R±5%,ROHS 1 R299
77 109-040392-R01 Chip resistor / 0402,3.9K±5%,ROHS 1 R279

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PT8100 Service Manual
78 109-040393-R01 Chip resistor / 0402,39K±5%,ROHS 3 R64, R143, R278
79 109-040394-R01 Chip resistor / 0402,390K±5%,ROHS 3 R202, R220, R310
80 109-040433-R01 Chip resistor / 0402,43K±5%,ROHS 1 R163
81 109-040470-R01 Chip resistor / 0402,47R±5%,ROHS 1 R33
82 109-040471-R01 Chip resistor / 0402,470R±5%,ROHS 4 R100, R271, R290, R291
R5, R38, R39, R91, R128, R154, R158, R173, R176, R179, R180,
83 109-040472-R01 Chip resistor / 0402,4.7K±5%,ROHS 22 R191, R195, R197, R200, R203, R282, R283, R288, R289, R303,
R304
R89, R105, R123, R126, R127, R129, R141, R160, R238, R293,
84 109-040473-R01 Chip resistor / 0402,47K±5%,ROHS 16
R294, R300, R328, R331, R333, R337
85 109-040474-R01 Chip resistor / 0402,470K±5%,ROHS 6 R140, R165, R204, R250, R253, R305
86 109-040560-R01 Chip resistor / 0402,56R±5%,ROHS 2 R115, R135
87 109-040561-R01 Chip resistor / 0402,560R±5%,ROHS 2 R51, R55
88 109-040562-R01 Chip resistor / 0402,5.6K±5%,ROHS 7 R155, R178, R184, R193, R212, R241, R260
89 109-040563-R01 Chip resistor / 0402,56K±5%,ROHS 7 R97, R125, R149, R232, R258, R263, R275
90 109-040564-R01 Chip resistor / 0402,560K±5%,ROHS 2 R99, R243
91 109-040682-R01 Chip resistor / 0402,6.8K±5%,ROHS 6 R94, R95, R113, R114, R244, R317
92 109-040683-R01 Chip resistor / 0402,68K±5%,ROHS 3 R194, R264, R274
93 109-040821-R01 Chip resistor / 0402,820R±5%,ROHS 3 R76, R77, R255
94 109-040822-R01 Chip resistor / 0402,8.2K±5%,ROHS 2 R235, R242
95 109-040823-R01 Chip resistor / 0402,82K±5%,ROHS 3 R75, R88, R224
96 109-040913-R01 Chip resistor / 0402,91K±5%,ROHS 2 R190, R209
97 109-040914-R01 Chip resistor / 0402,910K±5%,ROHS 1 R221
98 109-060000-R01 Chip resistor / 0603,0R±5%,ROHS 5 C31, C176, D23, L52, L62
99 109-060100-R01 Chip resistor / 0603,10R±5%,ROHS 1 R8
100 109-060103-R01 Chip resistor / 0603,10K±5%,ROHS 1 R45
101 109-060121-R01 Chip resistor / 0603,120R±5%,ROHS 1 R4
102 109-060152-R02 Chip resistor / 0603,1.5K±1%,ROHS 1 R41
103 109-060220-R01 Chip resistor / 0603,22R±5%,ROHS 1 R30
104 109-060221-R01 Chip resistor / 0603,220R±5%,ROHS 1 L8
105 109-060222-R01 Chip resistor / 0603,2.2K±5%,ROHS 2 R18, R19
106 109-060271-R01 Chip resistor / 0603,270R±5%,ROHS 1 R44
107 109-060274-R01 Chip resistor / 0603,270K±5%,ROHS 1 R36
108 109-060332-R01 Chip resistor / 0603,3.3K±5%,ROHS 1 R32
109 109-060470-R01 Chip resistor / 0603,47R±5%,ROHS 2 R29, R34
110 109-060473-R01 Chip resistor / 0603,47K±5%,ROHS 2 R182, R206
111 109-060561-R01 Chip resistor / 0603,560R±5%,ROHS 2 R22, R23
112 109-060681-R01 Chip resistor / 0603,680R±5%,ROHS 1 R58
113 109-070000-R01 Chip resistor / 0805,0R±5%,ROHS 1 L54
114 109-070220-R01 Chip resistor / 0805,22R±5%,ROHS 1 L30
115 109-070470-R01 Chip resistor / 0805,47R±5%,ROHS 1 L31
116 109-100221-R01 Chip resistor / 1206,220R±5%,ROHS 2 R46, R47
117 110-110503-R01 Chip trimming resistor / EVM2NSX80B54,50K±25%,ROHS 1 VR2
118 111-010000-R01 plug-in piezoresistance / 10D220,ROHS 1 R281
119 111-030000-R07 Chip Resettable Fuse / 1206L150PR,1206,1.5A/6V,ROHS 1 F1
120 111-030000-R09 plug-in glass tube fuse / 313010,32V,10A,ROHS 4
121 112-043100-R01 Chip capacitor / 0402,10P±0.5P,50V,C0G,ROHS 6 C7, C16, C80, C138, C139, C307
C27, C28, C97, C103, C105, C108, C112, C114, C125, C335,
122 112-043101-R01 Chip capacitor / 0402,100P±5%,50V,C0G,ROHS 28 C336, C349, C350, C351, C352, C353, C354, C356, C359, C360,
C361, C362, C363, C364, C369, C382, C383, C384
C82, C98, C19, C21, C36, C37, C49, C57, C58, C59, C68, C87,
C89, C90, C91, C92, C95, C99, C167, C170, C171, C188, C189,
123 112-043102-R01 Chip capacitor / 0402,1000P±10%,50V,X7R,ROHS 38
C196, C206, C214, C220, C223, C231, C266, C311, C321, C370,
C371, C372, C373, C413, C416
C33, C51, C55, C81, C110, C115, C121, C133, C145, C153, C242,
124 112-043103-R01 Chip capacitor / 0402,0.01uF±10%,50V,X7R,ROHS 15
C284, C330, C333, C385
C17, C23, C24, C83, C102, C144, C172, C173, C183, C184, C186,
C187, C204, C209, C210, C211, C213, C230, C235, C253, C259,
125 112-043104-R02 Chip capacitor / 0402,0.1uF±10%,16V,X7R,ROHS 41
C260, C261, C264, C268, C270, C271, C272, C275, C295, C300,
C308, C312, C319, C325, C329, C334, C337, C338, C394, R296
C56, C120, C254, C280, C298, C303, C304, C323, C367, C378,
126 112-043105-R01 Chip capacitor / 0402,1uF±10%,6.3V,X5R,ROHS 11
C414
127 112-043123-R01 Chip capacitor / 0402,0.012uF±10%,25V,X7R,ROHS 3 C252, C292, C386
128 112-043150-R01 Chip capacitor / 0402,15P±5%,50V,C0G,ROHS 5 C13, C53, C118, C168, C190
129 112-043151-R01 Chip capacitor / 0402,150P±5%,50V,C0G,ROHS 1 C195
130 112-043153-R01 Chip capacitor / 0402,0.015uF±10%,50V,X7R,ROHS 6 C249, C258, C263, C273, C387, C389
131 112-043181-R01 Chip capacitor / 0402,180P±10%,50V,X7R,ROHS 2 C2, C106
132 112-043182-R01 Chip capacitor / 0402,1800P±10%,50V,X7R,ROHS 3 C154, C158, C217

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PT8100 Service Manual
133 112-043183-R01 Chip capacitor / 0402,0.018uF±10%,25V,X7R,ROHS 4 C257, C276, C390, C391
134 112-0431R5-R01 Chip capacitor / 0402,1.5P±0.25P,50V,C0G,ROHS 2 C69, C70
135 112-043200-R01 Chip capacitor / 0402,20P±5%,50V,C0G,ROHS 2 C281, C296
136 112-043221-R01 Chip capacitor / 0402,220P±5%,50V,C0G,ROHS 1 C282
137 112-043222-R01 Chip capacitor / 0402,2200P±10%,50V,X7R,ROHS 1 C248
138 112-043223-R01 Chip capacitor / 0402,0.022uF±10%,25V,X7R,ROHS 5 C238, C239, C322, C355, C365
139 112-043270-R01 Chip capacitor / 0402,27P±5%,50V,C0G,ROHS 3 C194, C197, C198
140 112-043273-R01 Chip capacitor / 0402,0.027uF±10%,50V,X7R,ROHS 1 C396
141 112-0432R0-R01 Chip capacitor / 0402,2P±0.25P,50V,C0G,ROHS 2 C104, C201
142 112-043330-R01 Chip capacitor / 0402,33P±5%,50V,C0G,ROHS 5 C6, C93, C130, C147, C232
143 112-043331-R01 Chip capacitor / 0402,330P±10%,50V,X7R,ROHS 1 C140
144 112-043332-R01 Chip capacitor / 0402,3300P±10%,50V,X7R,ROHS 1 C297
145 112-043333-R01 Chip capacitor / 0402,0.033uF±10%,16V,X7R,ROHS 1 C243
146 112-043360-R01 Chip capacitor / 0402,36P±5%,50V,C0G,ROHS 1 C205
147 112-043390-R01 Chip capacitor / 0402,39P±5%,50V,C0G,ROHS 2 C225, C229
148 112-043392-R01 Chip capacitor / 0402,3900P±10%,50V,X7R,ROHS 8 C256, C301, C314, C377, C399, C400, C401, C402
149 112-043393-R01 Chip capacitor / 0402,0.039uF±10%,10V,X7R,ROHS 4 C156, C250, C251, C288
150 112-0433R0-R01 Chip capacitor / 0402,3P±0.25P,50V,C0G,ROHS 3 C124, C177, C291
151 112-043470-R01 Chip capacitor / 0402,47P±5%,50V,C0G,ROHS 2 C129, C255
C3, C9, C11, C12, C20, C38, C47, C52, C54, C71, C76, C88,
C116, C119, C123, C128, C136, C142, C143, C148, C151, C157,
C160, C169, C174, C178, C182, C207, C212, C215, C218, C221,
152 112-043471-R01 Chip capacitor / 0402,470P±10%,50V,X7R,ROHS 55
C222, C247, C274, C279, C283, C285, C293, C302, C305, C310,
C317, C326, C328, C332, C339, C340, C342, C343, C347, C348,
C392, C395, C405
153 112-043472-R01 Chip capacitor / 0402,4700P±10%,25V,X7R,ROHS 1 C262
154 112-043473-R01 Chip capacitor / 0402,0.047uF±10%,16V,X7R,ROHS 3 C287, C294, C306
155 112-043474-R01 Chip capacitor / 0402,0.47uF±10%,10V,X5R,ROHS 1 C267
156 112-0434R0-R01 Chip capacitor / 0402,4P±0.25P,50V,C0G,ROHS 4 C35, C162, C163, C208
157 112-0435R0-R01 Chip capacitor / 0402,5P±0.25P,50V,C0G,ROHS 1 C200
158 112-043681-R01 Chip capacitor / 0402,680P±10%,16V,X7R,ROHS 1 C132
159 112-043682-R01 Chip capacitor / 0402,6800P±10%,16V,X7R,ROHS 1 C299
160 112-043683-R02 Chip capacitor / 0402,0.068uF±10%,10V,X7R,ROHS 7 C236, C240, C357, C358,C244, C245, C320
161 112-0436R0-R01 Chip capacitor / 0402,6P±0.5P,50V,C0G,ROHS 7 C72, C73, C126, C161, C164, C166, C175
162 112-0437R0-R01 Chip capacitor / 0402,7P±0.5P,50V,C0G,ROHS 1 C107
163 112-043820-R01 Chip capacitor / 0402,82P±5%,50V,C0G,ROHS 1 C234
164 112-043821-R01 Chip capacitor / 0402,820P±10%,16V,X7R,ROHS 3 C406, C409, C412
165 112-0438R0-R01 Chip capacitor / 0402,8P±0.5P,50V,C0G,ROHS 2 C165, C192
166 112-0439R0-R01 Chip capacitor / 0402,9P±0.5P,50V,C0G,ROHS 1 C100
167 112-043R50-R01 Chip capacitor / 0402,0.5P±0.1P,50V,C0G,ROHS 5 C48, C60, C61, C65, C127
168 112-063101-R01 Chip capacitor / 0603,100P±5%,50V,C0G,ROHS 1 C18
C22, C25, C26, C64, C67, C77, C78, C79, C84, C85, C86, C101,
169 112-063102-R01 Chip capacitor / 0603,1000P±10%,50V,X7R,ROHS 13
R7
170 112-063104-R01 Chip capacitor / 0603,0.1uF±10%,50V,X7R,ROHS 1 C96
171 112-063150-R01 Chip capacitor / 0603,15P±5%,50V,C0G,ROHS 1 C30
172 112-0631R0-R01 Chip capacitor / 0603,1P±0.25P,50V,C0G,ROHS 2 C4, C5
173 112-0635R0-R01 Chip capacitor / 0603,5P±0.25P,50V,C0G,ROHS 1 C34
174 112-0636R0-R01 Chip capacitor / 0603,6P±0.5P,50V,C0G,ROHS 1 C32
175 112-0637R0-R01 Chip capacitor / 0603,7P±0.5P,50V,C0G,ROHS 1 C10
176 112-0638R0-R01 Chip capacitor / 0603,8P±0.5P,50V,C0G,ROHS 1 C75
177 112-063R50-R01 Chip capacitor / 0603,0.5P±0.1P,50V,C0G,ROHS 2 C41, C111
178 112-072105-R01 Chip Ta capacitor/ TP Model, SIZE P,1uF±20%,10V,ROHS 2 C290, C415
179 112-072106-R01 Chip Ta capacitor/ TP Model, SIZE P,10uF±20%, 6.3V, ROHS 1 C327
180 112-072225-R01 Chip Ta capacitor/TP Model, SIZE P,2.2uF±20%, 10V, ROHS 3 C233, C237, C313
C1, C8, C42, C131, C159, C216, C226, C246, C278, C286, C345,
181 112-072475-R01 Chip Ta capacitor/TP Model, SIZE P,4.7uF±20%, 10V, ROHS 13
C346, C404
182 112-073334-R01 Chip capacitor/0805,0.33uF+80%--20%,10V,Y5V,ROHS 1 C181
183 112-102104-R01 Chip Ta capacitor/ TS Model, SIZE A, 0.1uF±20%, 35V, ROHS 2 C109, C113
184 112-102105-R01 Chip Ta capacitor/ TS Model, SIZE A,1uF±20%, 16V, ROHS 2 C117, C411
185 112-102156-R01 Chip Ta capacitor/TS Model, SIZE A,15uF±20%, 6.3V, ROHS 2 C137, C149
186 112-102475-R02 Chip Ta capacitor/ TS Model, SIZE A,4.7uF±20%, 16V, ROHS 1 C380
Chip monolithic ceramic capacitors / 1206,10P ± 5%,
187 112-103100-R02 2 C44, C376
1000V,C0G,ROHS
Chip monolithic ceramic capacitors / 1206,1000P ±
188 112-103102-R02 2 C29, C403
10%,1000V,C0G,ROHS
189 112-103106-R01 Chip capacitor / 1206,10uF+80%--20%,16V,Y5V,ROHS 1 C265
Chip monolithic ceramic capacitors / 1206,15P ±
190 112-103150-R02 1 C45
5%,1000V,C0G,ROHS

20
PT8100 Service Manual
Chip monolithic ceramic capacitors / 1206,18P ±
191 112-103180-R02 1 C62
5%,1000V,C0G,ROHS
Chip monolithic ceramic capacitors / 1206,22P ±
192 112-103220-R01 1 C94
5%,1000V,C0G,ROHS
Chip monolithic ceramic capacitors / 1206,27P ±
193 112-103270-R01 1 C43
5%,1000V,C0G,ROHS
Chip monolithic ceramic capacitors / 1206,2P ±
194 112-1032R0-R02 1 C14
5%,1000V,C0G,ROHS
Chip monolithic ceramic capacitors / 1206,30P ± 5%,
195 112-103300-R02 1 C46
1000V,C0G,ROHS
Chip monolithic ceramic capacitors / 1206,3P ± 5%,
196 112-1033R0-R02 1 C63
1000V,C0G,ROHS
Chip monolithic ceramic capacitors / 1206,5P ± 5%,
197 112-1035R0-R01 1 C152
1000V,C0G,ROHS
Chip monolithic ceramic capacitors / 1206,8P ± 5%,
198 112-1038R0-R02 1 C15
1000V,C0G,ROHS
plug-in electrolytic capacitor / Ф 10*16,470UF25V, ±
199 112-191477-R01 1 C331
20%,ROHS
Chip electrolytic capacitor / Φ 6.3*5.3,47U25V, ±
200 112-201476-R02 3 C66, C341, C379
20%,ROHS
201 113-010100-R01 Chip trimming capacitor / TZV2Z100A110,3~10p+100,ROHS 2 C39, C122
Chip Wire inductor / C1608CB-18NJ, ceramic 18NH ±
202 114-06E180-R01 1 L20
5%,0603,ROHS
Chip Wire inductor / C1608CB-33NJ, green,ceramic core ,
203 114-06E330-R01 2 L13, L45
33NH±5%,0603,ROHS
Chip Wire inductor / C1608CB-47NJ, green,ceramic core47NH
204 114-06E470-R01 2 L36, L46
±5%,0603,ROHS
Chip Wire inductor / C1608CB-56NJ, ceramic 56nH ±
205 114-06E560-R01 1 L53
5%,0603,ROHS
206 114-06G102-R01 Chip inductor / MLF1608A1R0K,1uH±5%,0603,ROHS 1 L48
207 114-06G151-R01 Chip inductor / MLF1608DR15K,150nH±10%,0603,ROHS 1 L47
208 114-06G221-R02 Chip inductor / LGHK1608R22J-T,220nH±5%,0603,ROHS 3 L21, L27, L44
209 114-06G332-R01 Chip inductor / MLF1608A3R3K,3.3uH±5%,0603,ROHS 2 L5, L37
210 114-06G471-R01 Chip inductor / MLF1608DR47K,470nH±10%,0603,ROHS 1 L41
211 114-06G561-R01 Chip inductor / MLF1608DR56K,560nH±10%,0603,ROHS 1 L42
212 114-06G680-R01 Chip inductor / MLG1608B68NJ,68nH±5%,0603,ROHS 2 L14, L15
213 114-06G682-R01 Chip inductor / MLF1608E6R8K,6.8uH±10%,0603,ROHS 4 L2, L12, L34, L38
214 114-06G820-R01 Chip inductor / MLG1608B82N,82nH±5%,0603,ROHS 1 L7
215 114-07E180-R01 Chip Wire inductor / C2012C-18NJ,18nH±5%,0805,ROHS 1 L35
216 114-07E270-R01 Chip Wire inductor / C2012C-27NJ,27nH±5%,0805,ROHS 1 L3
217 114-07E390-R01 Chip Wire inductor / C2012C-39NJ,39nH±5%,0805,ROHS 2 L29, L57
218 114-07E470-R02 Chip Wire inductor / C2012C-47NG,47nH±2%,0805,ROHS 1 L58
219 114-07E560-R02 Chip Wire inductor / C2012C-56NJ,56nH±5%,0805,ROHS 1 L55
220 114-08E103-R01 Chip inductor / FSLM2520-100J,10uH±5%,1008,ROHS 1 L40
221 114-08E471-R01 Chip inductor / FSLM2520-R47K,470nH±10%,1008,ROHS 1 L49
222 114-08E821-R01 Chip inductor / FSLM2520-R82K,820nH±10%,1008,ROHS 1 L50
Chip air-cored coil / 0.9*3.0*11TR, positive, high pin,
223 115-3R0110-R01 1 L19
ROHS
224 115-3R05R0-R05 Chip air-cored coil / 0.9*3.0*4.5TR, positive, ROHS 4 L9, L10, L11, L79
Chip air-cored coil / 0.9*3.0*6TR, positive, high pin,
225 115-3R06R0-R02 2 L18, L28
ROHS
226 117-000000-R05 Chip bead / EMI,FILTER, SMT,BLM21P300S,0805,ROHS 3 L64, L72, L77
227 117-000000-R07 Chip bead / EMI,FILTER, SMT,BLM41P600SPT,1206,ROHS 2 L25, L26
L1, L4, L22, L23, L24, L32, L33, L39, L51, L59, L60, L61,
228 117-000000-R08 Chip bead / EMI,FILTER, SMT,BLM11A601S,0603,ROHS 21
L65, L66, L67, L69, L70, L74, L75, L76, L78
229 119-060104-R01 Thermistor / NTH5G16P42B104K07TH,100K,0603,ROHS 2 R90, R138
230 120-100000-R39C PT8200 Power Line with LV-2A jack, Length=3000mm, ROHS 1
PT8000/PT8100 Power Line Unit main, with LV-2A jack and
231 120-100000-R42A 1
SR,ROHS
232 120-400000-R14 black and white twisted-pair with jack,2.0*2P*70mm, ROHS 1
233 120-400000-R15 flat cable / 0.5*34P*60mm,ROHS 1
234 121-100000-R19 Speaker / 16Ω,7W,SANYO ,ROHS 1
235 122-116M80-R01 Chip TCXO / DSA535SA,16.8MHz±2.5PPm,ROHS 1 X1
236 122-13M580-R02 Chip crystal resonator / 3.58MHz,SMT-49,30PPM,ROHS 1 X2
237 122-19M830-R01 Chip crystal resonator/ 9.8304MHZ-NX5032GA,ROHS 1 X3
238 124-020000-R08 Chip connector / 08 6210 034 340 800, 34PIN, P=0.5mm, ROHS 1 CN4
239 124-050000-R16 3.5mm MIC socket / MOTOROLA, PJ-D3027, DC30V0.5A, ROHS 1 J1
240 124-090000-R01 Speaker socket / WCPW20-02,ROHS 2 CN2, CN3

21
PT8100 Service Manual

Appendix 3 Structural Parts List

No. Part number Description Unit Qty.


1 201-008100-R01A PT8100 Case Front/ ABS, Black, ROHS pcs 1
2 201-008100-R02A PT8100 Knob Volume / ABS, Black, white sign, ROHS pcs 1
3 201-008100-R03A PT8100 SR Power Line/ ABS, Black, ROHS pcs 1
4 201-008100-R04A PT8100 Lens Display Window / PC, Transparent, ROHS pcs 1
5 201-008100-R05A PT8100 Lens Led / PC, Transparent, ROHS pcs 1
PT8000/8100 Washer Transmit Thermal / Rubber, Black, 3*7*15mm, HC240,
6 202-008000-R03A pcs 1
ROHS
7 202-008100-R01A PT8100 Key Rubber / rubber, silkprint, ROHS pcs 1
8 202-008100-R02A PT8100 Dustproof Cushion LCD/ Rubber,45 degree, black, ROHS pcs 1
9 202-008200-R02A PT8200 Plug Speaker Jack/ Rubber, Black, ROHS pcs 1
10 203-00618A-R08 PT618A Handed Microphone Bracket/ with 2pcs Screw(SP4*16), ROHS pcs 1
11 203-007200-R08 PT7200 Nut Volume Knob/ Cu, Zn-Plated, Black, ROHS pcs 1
12 203-008000-R01B PT8000 Case Top / Al, Spray Black Oil, ROHS pcs 1
13 203-008000-R02B PT8000 Case Bottom / Al, Spray Black Oil, ROHS pcs 1
14 203-008000-R03A PT8000 Metal Plate/ SECC, Thk's=1.2mm,Spray Black Oil, ROHS pcs 1
15 203-008000-R04A V8000 Assemble Bracket/ SUS304,Spray Black Oil, ROHS pcs 1
16 203-008100-R01A PT8100 METAL DOME,ROHS pcs 1
17 203-008200-R03B PT8200 Base Antenna / SL16-50KF-3,Plated Gold, ROHS pcs 1
18 203-008200-R05A PT8200 Shield Cover Power Module/Cu, Ni-Plated, ROHS pcs 1
19 204-008000-R01A PT8000 Dustproof Net Speaker/Black, ROHS pcs 1
20 204-008000-R02A PT8000 Dustproof Strip Case Front Top/ with Tape, Black, ROHS pcs 1
21 204-008000-R03A PT8000 Dustproof Strip Case Front Bottom/ with Tape, Black, ROHS pcs 1
22 204-008000-R04A PT8000 Dustproof Case Al/ with Tape, Black, ROHS pcs 2
23 204-008000-R06A PT8000/8100 Washer Sponge/ Sponge,60*38*10mm,ROHS pcs 1
24 204-008200-R08A PT8200 Film LCD Lens/ 0.1mm PVC,ROHS pcs 1
25 204-008200-R10B PT8200 Conductive Sponge/ 50*18.5*3,with Tape, ROHS pcs 1
26 301-25050J-R01C Screw/ M2.5*5.0,Black Zn-Plated, ROHS pcs 6
27 301-30060G-R01 Screw/ M3.0*6.0,Black Zn-Plated, ROHS pcs 7
28 301-30250D-R01 Screw/ M3.0*25.0,Black Zn-Plated, ROHS pcs 6
29 302-26060D-R01 Screw/ SP2.6*6.0,Black Zn-Plated, ROHS pcs 3
30 302-50160E-R01 Screw/ SP5.0*16.0,Ni-Plated,ROHS pcs 4
31 303-30100G-R01 Screw/ M3.0*10.0,with Flat and Spring Washer, Ni-Plated, ROHS pcs 5
32 303-40100D-R01 Screw/ M4.0*10.0, with Flat and Spring Washer, Black Zn-Plated, ROHS pcs 4

Appendix 4 Accessories

Item Model Specifications External View


Mounting Bracket

Power Cable

Hand Microphone KME215

Microphone Hanger

SEMS Screw M4.0*10.0

Self-tapping Screw M5.0*16.0

Self-tapping Screw M4.0*16.0

22
PT8100 Service Manual

1 2 3 4 5 6
Q7
BUFF 8T 8R
IC1
RA30H TO ANT
Q1 IC19 Q2 Q4 Q5
5V PRE LPF
BUFF DIVIDER RF AMP TX/RX SW RF AMP ANT SW
DRIVE
A UL A
IC3 Q6
CK
PLL IC LOOP FILTER TX MOD
5V 8T 8T
DT MB15E03SL VCO 5V 8T
UL
Q14
RX
X1 IC4
3.5V

QT TCXO TCXO
VCO APC
16.8MHz APC CONTROL
Q14
5V RIPPLE
FILTER
5V CD1
DET COLL
*3 2ND LOCAL AMP 450KHZ
Q11 XF1
AF OUT IC6 BPF BPF
Q20 49.95MHz Q19 Q18
IF DEMODULATOR
Figure 1 PT8100 Block Diagram

IF AMP MIX MIX


D25 Q21
8R BUSY NOISE
DET 8R
AMP 8R 8R
CF1
B 450KHz B
J1 SPK
5V IC8A IC8D IC8C IC8B
CTCSS/DCS
CF2 AMP LP LP AMP
450KHz
IC9C IC9D IC9A IC9B Q26
AMP HP LP LP HP 8R IC7
AF POWER AMP
TDA7297D

23
SPEAKER
Q8 Q52 IC10A IC10B
2T
HP HP AMP
HP
Q33
SW VR1
D0 10K
IC5 D1
DTMF D2
DECODER D3
DV
MUTE
IC13D IC13C IC13B IC13A
MOD MIC
C LP LP IDC AMP C
SDA
MICDAT HOOK QT/DQT IN
RSSI BUSY D0
X3 Q38
D3 RESET D2 IC11 9.8304MHz 5T IC16
SW
DV EXT-ALARM D1 CPU KEY BOARD
IGN TEMP INT MB90F882 TA7808S
POWER
RXD TONEIN PTT UL P1
P2
GLED LCD RST LCD BLC LCD WR P3 8TC
P4
LCD RD DEV2 DEV1 CK P5
Q40
DT RX SCL TEST 8R SW
8RC SBC PA 8TC
AFCO SHIFT TXGSW MAXAF
W/N RLED MIC_MUTE LE IC12
EEPROM 8RC
5V
TXD AF_MUTE AT24C512 BATTARY
13.8V
5C IC18
D NJM78L05UA D
3V IC17
Title
TA78033AF
Size Number Revision
A3
Date: 2010-4-15 Sheet of
File: C:\Documents and Settings\..\PT8000 BLOCK
Drawn
DEAGRAM.SchDoc
By:
1 2 3 4 5 6
PT8100 Service Manual

1 2 3 4 5 6
IC1 RA30H1317M
IC2 C1 4.7uF/10V
XC62FP3502 L1 BLM11A601S

POUT
3.5V IC19

VGG

VDD
C372 D2

PIN
L4 L2 D1 C2 L3 Q1 R1
C3 471 6.8uH 180P 27nH L5 3.3uH C4 1P C5 1P C6 102 C7 10P HSC277
C9 471 BLM11A601S R2 10R C8 4.7uF/10V HVC376B C10 7P 1 8 2.2K
2SC5108
INOUT VCC1 VCC2
C11 C12 R3 33P C13 15P
HVC376B

R4 120R C373 102


4.7K

L6 * C14 C15 C63


C16 2 7 Q2
L12 6.8uH

10R IN OUT L7
R5

471 471 C17 104 D3

HZU5ALL
C18 10P Q3 2SK1824 2SC5108 C19 Q4 Q5
C20 R6 L8 82nH
R298

R297 L709CE 8P 3P
10K

102 C22 102 R7 102 C25 C31 0R C26 102 R8 C27 101P C28 101P C29
C39 10P

UNLOCK:0V 471 R9 101 C414 R12 C371


3 6 2SC3357 C30 15P 2SC3357 L10 2P
D4 150K 220R L9 L11 L79
D5

R10 10K R11 150K C33 103 1K


C32 IN- SW2 1K CN1
UL
330R

HVC376B C34 5P C47 C378 5T 5T 5T


R14

C35 4P C38 471 6P 10K 102 102 10R C36 102 C37 102 5T D37 102 C48

R22 560R

R23 560R
L13 471 105 4 5 C40 TO ANT

2.2K

2.2K
C41 0.5P C43 C62 C61 C44 C381

R16

12K

R18

R19
L16

L17
C42 4.7uF/10V GND SW1 L14 L15 L709CE C403
CK R15 10K 9 8 * C376
10K

0.5P 18P 0.5P 10P *


R13

Q6 2SK508NV(K52) 105 68nH 68nH C45 C46 L19

R25 *
R20 27P

*
CLOCK FIN C49 C50 C51 103 C55 103

*
C52 C53 33nH D6 HVC376B C60

R34 47R
L20 * 15P 30P 11T

D7

L26 BLM41P600SPT
D8 C57 R21 L78 102 * C54 L18 102 10P C65
R24 10K C58 L21 220nH R26 100R C59 8P
DT 10 7

3.3K

L30 22R
R32
DATA XFIN R27 1SV278 102 100R UPB1509GV R29 R30 C64 6T 0.5P

C67
18nH BLM11A601S

102
471 15P R31 C380 C66 0.5P

C75
150K C68 R33 471 47R 22R 102
R35 10K 102 C72 6P C73 6P C69 C70 C71 102 * 4.7uF/16V
LE 11 6 Q7 TX OR RX H:4.0V 1.5P 1.5P 102 C413 R299 47R C77 102 D9 RB706F-40
LE GND 2SC5108 C80 10P
471
102 360R C78 102 C79 C74 47uF/25V D10
C81 103 C82 102P C90 C91

47R
L31
C83 C84 102 C85 102 C86 102 102 NC RB706F-40
12 5 R36 C87
MA2S111

R46 220R
R37 C88 C89

R47 220R
PS DO 104 102 102
L23 R39 270K 102 L24

L25
22R 471 102
D12

A R40 R41 BLM11A601S D36 C93 A


13 4 R42 L28 D11
100K ZC VCC BLM11A601S 4.7K L27 220nH R44 270R R45 10K 1.5K R43 C92 102 L709CE L29 33P
270K L709CE
R48 D13
R49 14 3 C94 6T 5P 39nH
R50 * *
LD/FOUTVP R51 L33 C96 C95 L32
C101
330R C97 101P C99 C98

C104

L36 C100
104 102 BLM11A601S Q9 22P R52 R53 C152

2P

47nH 9P
1K R54 1.5K R55 560R BLM11A601S 102 C102104
R56 C105 C103 15 2 DTC144EE 102 100K 100K
* 101 101 C108
P/ OSCOUT L34 D14 C106 L35 C107 102P
560R R57 C109 6.8uH HVC376B R58 680R DA221 MA2S111
101 180P 18nH 7P C110 R59 100K D15
C112 16 1 C113 2.7K 0.1uF/35V L37 3.3uH C111 0.5P
C114 101 R/ OSCIN 103 C115
Figure 2 PT8100 Main Board Schematic Circuit Diagram

101 C116 0.1uF/35V R60 100K


C117 103
HVC376B

C118 R61 120R R62 10K R63 R64


L38 6.8uH

IC3 471 C119


1uF/16V
C125 101

15P 150R C121 39K


MB15E03SL R66 R65 471
Q10 C377 103
D17

0R D16 10K R67


C122 C123 C379 47uF/25V
C126

HVC376B C124 100K IC4 NJM2904


10P 471 392
6P

3P 4 5
L39
GND B+in
16.8MHz C129 R69 Q11 D18 C127 Q12 2SK508NV(K52) Q13 2SC4116 R68 C128 DTC144EE C399
BLM11A601S C131 C130 HVC376B 0.5P 0R 471 3 6
C132 R71 4.7uF/10V L40 R70 47P 200K 2SC5108 C133 103 C134 0R 33P C135 0R Q14 2SC4617(R) 392 A+in B-in R72
C400 R73 C136
4

L41 330K 471 2 7 0R


681 10R X1 10uH 1K L42 L43 L44 392
A-in Bout
470nH C137
10K
R74

560nH
GNDOUT
VC VCC

16.8MHz 16.8*3 MHz 1 8


C138 C139 C142 C140 * 220nH C141 15uF/6.3V L74 Aout V+
C143 C144 C145 10P 10P 331 C146 * C147 33P * C416
C148 C149 BLM11A601S
471 104 103 C150 102
471 471 15uF/6.3V
* C151 C153 C401 R75
VCCN R76 R77 820R R78 27K R79 R81 10K R80 100K
R82 10R 471 103 82K
1

392 TX:L TX OFF:H


820R C154 10K
C155 C156 C402 R83
182
C158 182 R84 * R85 393 R86 1K C157 R87
R88 392 L45 L46 R89 471 *
82K C159 0R 0R 0R 33nH 47nH 47K
R90
TX:H RX:L

T
4.7uF/10V C160 100K
D19 HSC277 C161 C162
471
6P 4P

C163

C164
C165
8P

4P

6P

TGSW

TEMP
2LO

RX
BUSY

W:H N:L

RSSI
W/N

2LO
R91
4.7K C166
R280 6P
C366 R338 R92 Q16
10K Q36 W:L N:H W:H N:L C167 R93
1K R94 6.8K R95 6.8K 180K L47
R322 DTA144EE 102 * *

C168
* 150nH
DTC144EE

15P
0R CF1 R97 R96
450KHz HT 56K *
L76 BLM11A601S

Q17 C56 L48 1uH R98


3M
Q37
DTC144EE 105 D20 D21 R99 R100 XF1 XF2 R101 D22
DAN222 L49 * C169
DAN222 R102 560K C170 470R 49.95MHz 49.95MHz 100R C171 R103 Q18
B C120
C172 C173 Q19 * B
105 0.47uH 3SK318 3SK318
* 102 102 471 22R C174

56nH
L50 C178 C175 C176 R104 C177

L53
C181 C179 C180
R106 D25 104 104 C182 0.82uH 471 6P D23 0R 1K L52 471 3P L54 0R
R296 334 CF2 450KHz F Q20 * *
C183 22K C184 104 RB706F-40 R108 R109 22K R110 22K 471 C185 R107
2SC5108 R111 C186 L55 L56 0R
C187 Q21 2SC4617(R) 330K 0R

L61 BLM11A601S

L57 39nH
R123 47K
C200 5P

L58 47nH
56nH *

C205 36P
150R 104

4P

C201 2P
R112 R113 R114 6.8K R115

C189
R116 *

C199 *
104 104 C188 *

102

C202 *

C203 *

C194
10K 6.8K R117 56R R118

C197

C198

27P
* C190

27P
104 102 C191 C192 C193

27P
R119 * R120 R121 100R 180K C195 C196 27K
15P

C208
IC5 HT9172 C206 * C207 151 102
R124 C228 R125

HVC376B
R126 R127 C211 L60 C209 * 8P * 471

HVC376B
R129 102 Q22

T
3.3K

1M
47K 47K 104 BLM11A601S * L59 56K R130 R131 R133 1M

HVC376B
1 18 R134 C210 104 47K C213 R135 DTC144EE C212 471
VP VDD 104 BLM11A601S C214

D28
2 17 330K 56R

6R140 470K
104 R145 0R

D29
C215 VN RT/GT C216 R136 1M 1M D27

D30

R137
C217 102
471 3 16 4.7uF/10V 1K C218 HVC376B
GS EST R138 100K C222 C221 471 C21
4 15 471 C223
C225 R139 VREF DV 471 C224 182 C220 102

R142
5 14 C357 R191 C226

3.3K
102
INH D3

8
7

5
4
3
2
1
39P 1M 683 4.7K 102
6 13

L62 0R
R233 R143 R141
PWDN D2 * IC6 4.7uF/10V
7 12 R186 10K 39K 47K
X1 D1
R195 4.7K

GND XOUT
QUAD FILO

XIN
FILI

NRECMIXOUT
DEC
IFI
NDET VCC
X2 8 11 R151 * R177 TA31136
X2 D0 R189
9 10

C227 *
33K C233
VSS OE C358 2.2uF/10V 180K
3.58MHz 683 0R
R319 C365 R147 C355

C370

MIXI
RSSI
VR1 33K 223 33K 223

102

IFO
C229 C236 *

AF
R149 R150
39P 683 56K 120K

24
C231 R146 C232
R154 R153

9
10
11
12
13
14
15
16
4.7K C241 22K
102 3.3K 33P
* R155 C237
R158 R162 5.6K 2.2uF/10V R159 C234
C240 R160 47K R161 27K W:L N:H R148 82P
4.7K 15K
TO1

683
TO0
DV

R157 C239 R156C238


D0
D1
D2
D3

VR2 R163 3.3K 2.7K C235


50K 43K 104 33K 223 33K 223
C242 CD1

R152
1.2K
103 C24450
R327
R17 R28 Q23 C259 104 * CN3
R38 Q24 Q25
2TOUT

RESET

R122
TGSW
VCCN

2
A-MU

0R *
TEST

4.7K DTA144EE C324


MD0
RXD
TXD

SDA
SBC

SCL

DTC144EE DTC144EE
8RC
8TC

INT

R128
PA

*
*
1
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51

4.7K
IC11 DEV1 R328 C407
MB90F882 *
DEV2

11

12

13

14

15

16

17

18

19

20
47K CN2
VCCN

PA

TXD
RXD

SDA
DTMF

DVSS

TEST

SCL
RESET
NC
NC
AF_MUTE

TXGSW
SBC
8RC

INT
8TC

DVCC

NC
NC
NC

NC
P00

MD0

RSSI R246 270K R250 470K Q53 R329


R132 *
TV 2SK1824 C406

NC

IN2-

VCC

OUT2-

NC

NC
PW GND PW GND

SGND

OUT2+

PW GND PWGND
76 50 APC R318 270K R253 470K 821
* P01 MD1
M-MU 77 49 MD2 RESET IC7
MIC_MUTE MD2 R164 R165 R305
APCO 78 48 DV SHIFT TDA7297D
APCO DTMFDV

STAND-BY
79 47 RX 270K 470K R306 270K
R333 47K NC RX 470K
80 46 D3 C246 C244 C245 C247

OUT1+
R334 * NC DTMFD3 4.7uF/10V 683 R170 180K R169 180K C248 222
473 C249 C292 123
81 45

OUT-
D2 471

MUT

VCC
R335 * NC DTMFD2 C385 R331

IN1
82 44

NC

NC
PTT D1 C408 *
PTT DTMFD1 IC8 NJM2902V 123 IC9 NJM2902V IC10 NJM2902V 47K
IGN 83 43 D0 Q27 R171 C252 R173 R172 0R R304 4.7K
IGN DTMFD0 R174 R308 103
E-ALA 84 42 DTC144EE 22K1 14 123 3.3K 14 7 14 1 C409 C410
C EXT-ALARM VSS Aout Dout Dout Aout R175 C253 104 Dout Bout C

10

1
85 41 C281 * J1 SPK
MAX C255 120K C367 821

C263 123
MAXAF NC 20P D31 * C256 10K 10K R309 10K R330
SHIFT 86 40 C291
47P 2 13 103 R178 5.6K 13 6 13 2 105 C415 R332 *
NC NC A-in D-in D-in A-in D-in B-in Q54 C271
87 39 R265 3P R183 C261 R184 C258 Q26 C389 C387 C386 1uF/10V *
R179 4.7K SHIFT NC R185 33K C262 222 123 153 15312 123
88 38 XOUT 1K 220K 3 12 104 5.6K 12 5 2SC4617(R) 3
R176 4.7K VCC NC A+inD+in D+inA+in D+inB+in 104

220K R202 390K


89 37 L75 BLM11A601S R105 R194
TEMP XIN C296 20P X3 C266 102 C257 R190
VSS TEMP R192 C267 R310 R311 0r-16r R339
XOUT 90 36 BUSY 9.8304MHz 4 11 11 4 333 91K 11 4 SPEAKER ON:L C269
X1 BUSY V+ GND 1M 105 GND V+ GND V+ C270 R196 0R 0R 47K C411 68K
XIN 91 35 RSSI R266 L51 L63 R198 R199 C273 2SK1824 *
X0 RSSI R193 390K 220K 1uF/16V R201 1K

2
92 34 QT IN 10R BLM11A601S * 18K 5 10 100K 10 3 123 10 5 R307
NC QT/DQT IN B+in C+in R204 470K C+in B+in C+inA+in 104 C265
93 33 R207 R205 C277 C374 C375 10uF Q28 R238

R213
NC AVSS

2SK1824
5.6K 10K

21
R208 100K R209 91K C390 C391 27K * CN2
W/N 94 32 18K 6 9 R210 10K C279 471 9 2 C276 R212 C280 9 6 DTC144EE 47K
W/N NC B-in C-in C-in B-in 183 183 C-in A-in C268
95 31 105 0R 0R 1

R217
APC 333 5.6K R312 Q50

18K
APC AVRH C282 221 R216 R215 R314 10K 104 C283

1
C284 103 1M
TV 96 30 IC14 PST9124NR R269 330K 7 8 150K 8 1 22K 8 7 DTC144EE Q49 C274 471
TV AVCC C285 C286 Bout Cout Cout Bout Cout Aout
TO1 97 29 DT 1 5 R313 2SK1824 471 L64 2
DCSTCXO DT NC VCC 471 4.7uF/10V
98 28 2 C288 393 Q29 10K

C302 471
TO0 LE R316 10K R337

Q45
DCSVCO LE VEE1 R220 R221
2TIN 99 27 CK 3 4 R224 390K R225 C290 1uF/10V DTA144EE 510K 47K BLM21P300S CN2

R315 1K
TONEIN CK VEE2OUT 82K R336
RXL 100 26 UL 100K C395 R317 W:H N:L
W:H N:L SB
LCD DAT

NC UL
LCD BLC
LCD RST

MICDAT C293 0R C392


LCD WR

C300 104 R228 R229 R321 *


LCD RD
POWER

LCD CS
W:H N:L R144 471 6.8K
HOOK
C315 0R 471 471
GLED
RLED

DEV2
DEV1
INT R231 R232 C294
VCC

0R
VSS

10K 1K
NC
NC
NC
NC

L67 L66 R234 56K 473


P1
P2
P3
P4
P5

* R236 Q30
C

R239 C295 R237 R235 8.2K


MD0 T1 IC15 BLM11A601S BLM11A601S 100K * 2SK1824
C396 273
MD0 R301 *
MD2 T2 1 5 R240
MD2 OUT NC 100K R241 104 0R R242 C297
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9

2 R166 R300
TXD T3 5.6K
104
VDD Q31 C298 * C299 8.2K 332
TXD R286 47K
R180 RXD T4 3 4 R167 0R 105 C301 682
POWER

RXD GND NC * 2SC4617(R)


L_BLC
L_RST
R243

HOOK
392 IC13NJM2902V

L_WR
R168 Q8 C394 R244

L_DA

DEV2
DEV1
C303

L_RD
T5

L_CS
10K R245 12K
TXL

RESET 104 C304

MD
105 8 7 6.8K

C306 473
4.7K 150K 2SC4617(R)
C23
* R181 150K
P5
P1
P2
P3
P4

T6 R287
VCC
10K C250 560K
R248
Cout Bout D32 R247 D33 Q32 2SC4919
Q46

R260 5.6K
C243 Q52 105 C305 R249 1SS372 100R DAN222
C393 393 R251
2SC4617(R)
Q33 2SK1824 27K 0R 4719
C-in B-in
6 33K 10P CN5
R197 C251 R254 R252 R255 R256 * 1
TEST

SCL

SDA
2SK1824 R257 R258 R259 C307
* C264 C287 473 4.7K 393 333 R203 C254 0R

2.2uF/10V
R267 1.2K
R182 47K Q47 0R Q34 56K 18K 10 5
1K C+in B+in C308 820R

C313
2

R264
C24 C76 4.7K 105 DTC144EE C311 C310 104

68K
104 R211 R262 R263
104 471 R214 3.3K R218 C289 R222 R223 102 C314 471 11 4

R219 1K
T7 C368 * GND V+ C316 *
R200 R206 47K MARKER 100K 1.5K * 2.7K 150K R293 2SK1824 392 3
C204 103 R268 56K
4.7K R226 47K 12 3

105
104 0R C317 R270
R227 2.2K D+inA+in

R273 *
T8 150K C319 R271

C322
C230 MARKER 471 1K R272 C320 C321 L69

100K
CN3

R230

223
C312 15K 683 102 104 470R BLM11A601S
104 13 2

C323
D-in A-in

5
C272 IC12 104 C412 C325
104 821 14 1 104
? Dout Aout R274

GNDSDA
A1 TEST

A2 SCL
A0 VCC
L22 IC18 NJM78L05UA R275 R276 R277 68K C326
BLM11A601S L77 56K * 1M 471
C275 BLM21P300S 5C OUTIN L68 TX MUTE:H
R278

R279
104

3.9K
MAX AF:L R294 * L70 39K
C404 C405 47K

AFOUT

2TOUT
1

E-ALA
C278

M-MU
A-MU

APCO
QT IN
4.7uF/10V 471

AFIN

MAX
Q35 BLM11A601S C327

2TIN
W/N

W/N

MIC
4.7uF/10V C328 471

PA
DTA144EE 10uF/6.3V

R187

0R

POWER
AFOUT
R188

L_BLC
R282

L_RST
HOOK

L_WR
L_DA

L_RD
L_CS
AFIN

MD0
MD2
TXD

RXL
TXL
MIC

SBC
8RC
PTT

IGN
8TC
0R

MD

ME
IC17 TA78033AF
D

P1
P2
P3
P4
P5
4.7K C329 C330 L72 C331 C332 C333 C334 D
L65 R302 Q38 IC16 L7808CV DC1
BLM11A601S Q39 2SA1641 3M B F11.5A 104 103 BLM21P300S
0R KTA1298 Q40 KTA1298 8C SB 470uF/25V 471 103 104
OUTIN OUTIN +
R303 Q48 R281

R283
4.7K
4.7K C337 C338 C339 C340 C343 * 10D220
R284 R285 10K R261 *
-
104 104 471 471 471 D34
10K C342 DSM3MA1
R288 R289 R290 471 13.8V

0R
4.7K 4.7K C341 470R
C345 47uF/25V C346 C219 C318 R295

DTC144EE
Q43 4.7uF/10V Q42 4.7uF/10V Q41 * * *

R325
DTC144EE DTC144EE KRC404RTK D35

C348 471
R291

Q44
SB
Name: MAIN BOARD SCH Model Name: PT8100-01(136-174MHz)

5C
470R

101
101
101
101
101
101
101
101
101
02DZ18<X.Y>

101
101
101
101
101
101
101
101
101
101
R292
C347
1K
471
File No: REV: Scale:

C335
C336
C349
C350
C351
C352
C353
C354
C356

C359
C360
C361
C362
C363
C364
C369
C382
C383
C384
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1
2
3
4
5
6
7
8
9
35
Prepare: Approve:

POWER
AFOUT

L_BLC
CN4

L_RST
HOOK

L_WR
Check: Page:

L_DA

L_RD
L_CS
AFIN
GND

GND

GND

GND
MD0
MD2

RXL
TXL
CN34

MIC

PTT
MD

ME

ME

3M
NC

NC
SB

5C
5C
P1
P2
P3
P4
P5
1 2 3 4 5 6
PT8100 Service Manual
Figure 3 PT8100 Main Board Top Layer Position Mark Diagram

25
PT8100 Service Manual
Figure 4 PT8100 Main Board Top Layer Position Value Diagram

26
PT8100 Service Manual
Figure 5 PT8100 Main Board Bottom Layer Position Mark Diagram

27
PT8100 Service Manual
Figure 6 PT8100 Main Board Bottom Layer Position Value Diagram

28
PT8100 Service Manual

1 2 3 4 5 6 7 8
A A
IC2 *
C2 * C1 *
INOUT
Figure 7 PT8100 Key Board Schematic Circuit Diagram

C20
*
VR1
10K CN3

VDD
LED
RST

VSS

WR
DA
NC
NC

RD
CS
R1 330R

10
9
8
7
6
5
4
3
2
1
R2 330R
D1 D4 CN10
B YELLOW
B
YELLOW
L4
D2 D5 BLM11A601S
YELLOW YELLOW
R19 R20
C36 * *
D3 D6 R4
471
YELLOW R31 100R
YELLOW

R18 R3
0R 0R
Q1 0R R17
DTC144EE * Q3
C26 Q2 DTC144EE
471 DTC144EE
C21
101
CN1 RJ45 D11 R33 C18 R24 R25 C19 R34

29
R11 220R 1DZ1-MA8039 6.8K 471 220R 220R 471 6.8K
1 D15
MD D12 3RG9HWA
C22 * 1DZ1-MA8039
2 R12 220R
HOOK
C23 101
3
MIC
C24 101
4
ME
C25 *
5 R13 0R
PTT
6 D13
GND
1DZ1-MA8039
C27 101
7
B
C C28 101 C
8 R26 220R
BLC R5 6.8K
R7 6.8K
R8 6.8K
R28 6.8K

1812L110PR
R29 6.8K
R21 C10 101 C29 101 C30 101 C31 101 C32 101 R32 6.8K
* C33 101

F1
R14 R15 R16 R6 R9 R10
* * * * * *
SW1
R22 MOD2
1K
K1 P1 K2 P2 K3 P3 K4 P4 K5 P5 K6 POWER
R23
1K
SW2
C3 C4 C5 C6 C7 C8 C13 C14 C15 C16 C17 C12 R27 R30 MOD0
101 * 101 101 * 101 101 101 101 101 101 101 6.8K 6.8K R36
0R
MD0 MD2 MODE

34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
CN2

9
8
7
6
5
4
3
2
1
CN34 35
0 1 FLASH

POWER
AFOUT

L_BLC
L_RST
HOOK

L_WR
L_DA

L_RD
L_CS
AFIN
GND

GND

GND

GND
MD0
MD2

RXL
TXL
MIC

PTT
MD

ME

ME

NC

NC

3M
SB

5C
5C
P1
P2
P3
P4
P5
1 0 NORMAL
D D
Name: KEY BOARD SCH(M:R03) Model Name: PT8100
File No: REV: Scale:
Prepare: Approve:
Check: Page:
1 2 3 4 5 6 7 8
PT8100 Service Manual
Figure 8 PT8100 Key Board Top Layer Position Mark Diagram

30
PT8100 Service Manual
Figure 9 PT8100 Key Board Top Layer Position Value Diagram

31
PT8100 Service Manual
Figure 10 PT8100 Key Board Bottom Layer Position Mark Diagram

32
PT8100 Service Manual
Figure 11 PT8100 Key Board Bottom Layer Position Value Diagram

33

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