Service Manual: Cooking
Service Manual: Cooking
Service Manual: Cooking
COOKING
Built-in Ovens
ACCESS TO THE
ELECTROLUX HOME PRODUCTS Publication
"ACCESS"
Corso Lino Zanussi,30 number
STRUCTURE”
I. 33080 PORCIA /PN (ITALY) 599 35 96-40
Tel +39 0434 394850
Fax +39 0434 394096 IT/SERVICE/FV
SOI
Edition: 04.2004
The purpose of this Manual is to provide a general outline of the methods of accessing the
various versions of ACCESS ovens.
IMPORTANT: Always disconnect the appliance from the power socket before accessing
internal parts.
Access to certain components is possible by pulling the oven partially out of the compartment.
With the oven partially pulled out, the service engineer can access the components of the
front panel and the electronic control unit; for access to the other components located in the
rear section, it is necessary to remove the built-in oven completely from its compartment.
To remove the oven:
1. Remove the 4 screws, located at the front of the front panel, which secure the appliance to
the compartment (see Fig. 1 and 2)
Fig. 1 Fig. 2
Fig. 3
IMPORTANT: Before accessing any of the components inside the oven, it is essential to
disconnect the oven from the power supply by removing the plug from the power socket or by
turning the main switch on the domestic circuit (if featured) to "OFF".
In order to remove the control panel, first remove the rubber knob caps and, where featured,
the knobs.
Fig. 4
Positions of the
screws which secure
the front panel
Fig. 5
1 - CONTROL PANEL
2. SCREW
3. OVEN FRONT
PANEL
4. FRONT PANEL
SEALING RING
In order to remove the rear panel, it is sufficient to remove the two upper screws.
After removing the rear panel, the following components are accessible: the lamp-holder, the
various heating elements, the convection fan motor, the spit motor, the terminal block/cable
clamp, and the PT500 oven sensor.
Fig. 6
The terminal block for the electrical connections is pressure-fitted into its housing.
To remove the terminal block, use a screwdriver to lever open the anchor tab.
Fig. 7
1. TERMINAL BLOCK
2. CONNECTION FOR LIVE WIRE
3. CONNECTION FOR NEUTRAL
WIRE
4. HOLE FOR ANCHOR TAB
5. EARTH CONNECTION
6. CABLE CLAMP
7. CABLE CLAMP SCREWS
In order to remove the spit motor, it is sufficient to unscrew the two screws which secure it in
position (see fig. 8, pos. 5).
Fig. 8
1 - CONVECTION HEATING
ELEMENT
2. EARTH CONNECTION
3. CONNECTION FOR SPIT
MOTOR
4. SPIT MOTOR
5. SPIT MOTOR ANCHOR
SCREWS
6. CONVECTION FAN
7. CONVECTION FAN ANCHOR
SCREWS
8. CONNECTION FOR
CONVECTION FAN
1 Remove the fan blade assembly from the inside of the oven (see fig. 10, page 8).
2 Detach the connector wires (carefully mark their position).
Remove the three screws which secure the fan in position (fig. 8, pos. 7).
Remove the grilles and the drip pan from the inside of the oven.
Unscrew the four screws (fig. 9) and remove the bottom panel from inside the oven.
Fig. 9
First, remove the panel from the inside of the oven. This gives access to the convection fan
and the circular convection heating element.
Fig. 10
In order to remove the convection heating element, first remove the rear panel. Then:
1. From the rear section of the oven, detach the connector wires and carefully mark their
positions (see fig. 6, pos. 6).
Remove the two screws (located inside the oven) (see fig. 10, pos).
1 - Remove the central screw while holding the fan blades in position.
IMPORTANT: The screw is threaded in the opposite direction, i.e. must be turned counter-
clockwise to tighten)
Remove the rear panel, then proceed as follows to remove the lamp-holder:
Fig. 11
1 - LAMP-HOLDER
2 - CONNECTOR WIRES
3 - 3mm SCREWDRIVER
Fig. 12
1 - LAMP-HOLDER
2 - SCREWDRIVER
In order to remove the front panel sealing ring, it is sufficient to detach the four anchor
elements from the relative holes, and pull the sealing ring outwards (see Fig. 13 and 14).
Fig. 13
Removal of the smaller panel provides access to the electronic circuit boards:
- in the electronic version, the electronic circuit boards (control unit and power board) and the
various control components.
Fig. 15
Fig. 16
1. PILOT LIGHT
2. OVEN THERMOSTAT
3. END-OF-COOKING
THERMOSTAT
4. FUNCTION SELECTOR
Fig. 17
Fig. 18
Fig. 19
In both types of oven (electromechanical and electronic), removal of the upper panel provides
access to the tangential cooling fan and the safety thermostat. Proceed as follows to remove
one of the components.
ELECTROMECHANICAL VERSION
Fig. 20
1. FUNCTION SELECTOR
2. END-OF-COOKING TIMER
3. OVEN THERMOSTAT
4. SAFETY THERMOSTAT
4. SAFETY THERMOSTAT
5- THERMOSTAT ANCHOR
SCREWS
6 - COOLING FAN ANCHOR
SCREWS
7 - COOLING FAN
ELECTRONIC VERSION
Fig. 21
Fig. 22
Fig. 23
1 - OVEN DOOR
2 - LATERAL UPRIGHT
3 - OVEN SIDE PANEL
The procedure for removal of the oven door is identical to that for previous models.
Fig. 24
1 - FRONT PANEL
SEALING RING
2. FRONT PANEL OF
OVEN
3. INNER SIDE OF DOOR
(INNER DOOR)
4. HINGE
5. HINGE ARREST LEVER
Fig. 25
N.B. :. When replacing the door, remember to raise the hinge arrest lever fully to its original
position before re-closing the door.
First, remove the door from the oven. Then proceed as follows:
1. Remove the two screws from the lower section of the inner door (see Fig 27, Pos. 5)
2. Slide the glass panel upwards to release it from the anchor plate.
Fig. 27
First, remove the external glass panel. This provides access to the oven door handle.
1. Remove the two screws located on the inside of the door (see Fig. 28 Pos. 4).
Fig. 28
1 - GLASS ANCHOR
BRACKET (LOWER
LEFT)
2. GLASS ANCHOR
BRACKET (LOWER
RIGHT)
3. EXTERNAL GLASS
PANEL
4. SCREWS SECURING
THE HANDLE
5. DOOR GLASS PANEL
FIXING CROSSPIECE
2.8.3 - REMOVING THE CENTRAL GLASS PANEL (DOORS WITH 3 GLASS PANELS)
First, remove the external glass panel from the door. This provides access to the internal
glass panel.
Fig. 29
1 - CENTRAL GLASS
PANEL
2. LEFT UPRIGHT FOR
CENTRAL GLASS
PANEL
3. DOOR AIR DUCT
4. RIGHT UPRIGHT FOR
CENTRAL GLASS
PANEL
5. HINGE
6. INNER DOOR
7. INTERNAL GLASS
PANEL ON INNER
DOOR
Remove the 2 anchor screws which secure the upper hinge to desmount the oven door and
the 2 of the lower hinge (see Fig. 30).
Fig. 30
1 - UPPER HINGE
2 - LOWER HINGE
3 - DOOR LOCK
Fig. 31
1 - UPPER HINGE
2 - LOWER HINGE
Fig. 32
1. DOOR HINGE
2. LOWER SCREW
3. UPPER SCREW
Fig. 33
1. TERMINAL COVER
2. HINGE
3. SUPPORT UPRIGHT FOR
INTERNAL GLASS DOOR
4. SCREW FOR HINGE AND
TERMINAL COVER
1. Remove the screw which secures the terminal cover ( Fig. 34)
Fig. 34
1. TERMINAL COVER
2. SUPPORT UPRIGHT FOR
INTERNAL GLASS DOOR
3. TERMINAL COVER ANCHOR
SCREW
4. UPPER PROFILE
Fig. 35
1. UPPER RIGHT-HAND
TERMINAL COVER
2. UPPER PROFILE
3. UPPER LEFT-HAND
TERMINAL COVER
4. SUPPORT UPRIGHT FOR
INTERNAL GLASS DOOR
Fig. 36
1. TERMINAL COVER
2. SUPPORT UPRIGHT FOR
INTERNAL GLASS PANEL
After removing the upper terminal covers and the upper profile, the internal glass panel can
be removed from the door (Fig. 37).
Fig. 37
Fig. 38
1. LEFT-HAND LOWER
TERMINAL COVER
2. RIGHT-HAND LOWER
TERMINAL COVER
Fig. 39
Glass components of the oven which are subjected to a special heat treatment on one
surface are referred to as "heatproof glass".
This special treatment improves the heat insulation of the glass (i.e. reduces the temperature
on the external surface of the door).
When fitting the glass panel to the oven door, it is necessary to ensure that the treated
surface faces outwards.
If the glass panel is fitted with the treated surface facing inwards, the efficiency of the heat
insulation will be reduced.
If the glass is not silk-screened, it is necessary to measure the resistance (the treated side is
conductive).
Fig. 40
Fig. 41
After removing the door and the front seal, proceed as follows to access the front panel of the
oven:
Fig. 42
Fig. 43
Fig. 44
Fig. 45
IMPORTANT: Before inserting the screws, adjust the position of the front panel so that it is in
alignment with the holes. If necessary, raise the muffle slightly.
If difficulties are encountered when replacing the front panel, proceed as follows:
N.B.: Access to the front panel in the manner described above refers to appliances with
serial numbers starting from 336........
In the case of preceding models (a few hundred appliances only), some holes in the
oven casing are not pre-drilled, which makes access more difficult. In order to access
the screws that secure the front panel in position, it is necessary to move the muffle
rearwards (loosen or remove the screws).
Fig. 46
IMPORTANT: Disconnect the appliance from the power supply before accessing internal
components.
Access to certain components can be gained by removing the built-in oven partially from its
compartment in the cabinet.
When the oven is partially pulled out, the engineer can access the components in the front
control panel and the electronic control unit. In order to access the other components located
in the rear section, it is necessary to remove the oven completely from the cabinet.
Proceed as follows to remove the oven:
- Remove the four screws which secure the oven to the casing. These are located at the
front of the front panel (figg. 47 - 48).
Fig. 49
To remove the control panel, first remove the rubber key covers and the knobs (if any). Then
proceed as follows:
Fig. 50
Fig. 51
Fig. 52
1. CONTROL PANEL
2. CONTROL PANEL SCREW
To remove the rear panel, simply remove the two upper screws.
This gives access to the following components: lamp socket, convection motor, spit motor,
terminal block + wire clamp, grill heating element (if featured), spark generator and the oven
burner coupling.
ELECTROMECHANICAL VERSION
Fig. 54
Fig. 54
Fig. 55
1. PCB
2. SCREW
3. SCREW
The procedure for removal of the front panel seal from gas ovens is identical to that for
electric or electronic ovens as described in section 2.5 "REMOVING THE FRONT SEAL" (see
page 10).
Removal of the smaller panel gives access to the following: in the electromechanical version,
the control components (oven thermostat, function selector, energy regulator, pilot lamps
etc.); in the electronic version, the electronic boards (PCBs) (control unit, power board etc.)
and the control components.
ELECTROMECHANICAL VERSION
Fig. 56
1. MINUTE-MINDER
2. FUNCTION SELECTOR
3. GRILL THERMOSTAT
4. WIRE FOR GRILL CUT-
OFF MICROSWITCH
5. GAS THERMOSTAT
6. GAS CONNECTOR PIPE
FOR BURNER
7. PILOT LAMPS
8. CONNECTOR FOR
THERMOCOUPLE
9. GAS INLET COUPLING
ELECTRONIC VERSION
Fig. 57
1. OVEN SWITCH
2. MINUTE-MINDER
3. OVEN THERMOSTAT
4. PILOT LAMP
5. PILOT LAMP
6. PILOT LAMP
7. SOLENOID VALVE
8. GAS INLET COUPLING
Before removing the grill cut-off microswitch and the "ON" microswitch, remove the knobs.
Then, remove the front control panel.
1. Remove the faston connector for the grill cut-off microswtch (note its position).
2. Remove the screws which secure the grill cut-off microswitch in position (see fig. 58).
"ON" microswitch:
1. Remove the grill cut-off control bracket (fig. 58, pos. 7).
2. Detach the wiring from the microswitch.
3. Detach the "ON" microswitch from the gas thermostat pin (fig. 58, pos. 2).
Fig. 58
1. PILOT LAMPS
2. "ON" MICROSWITCH
3. GRILL EXCLUSION
MICROSWITCH
4. FASTON CONNECTOR
FOR GRILL EXCLUSION
MICROSWITCH
5. CONTROL LEVER FOR
GRILL EXCLUSION
MICROSWITCH
6. GAS THERMOSTAT
CONTROL SPINDLE
7. CONTROL BRACKET
FOR GRILL EXCLUSION
MICROSWITCH
In both types of oven (electromechanical and electronic), the tangential cooling fan can be
accessed by removing the upper panel from the oven.
Fig. 59
ELECTRONIC VERSION
Fig. 60
In order to remove the gas thermostat, first disconnect the appliance from the electrical power
supply and the shut off the gas supply. Then remove the upper panels from the oven. To so,
proceed as follows:
1. Detach the gas delivery pipe which supplies the oven burner (fig. 61, pos. 8); for models
with a gas grill, detach the pipe to the grill also.
2. Remove the front control panel.
3. Remove the two screws which secure the gas delivery pipe, which acts as a support for
the gas thermostat (the thermostat is secured in the front section of the area beneath the
control panel) (fig. 63, pos. 2).
4. Detach the connector wire from the thermocouple (fig, 61, pos. 6).
5. Remove the two screws which secure the thermostat to the gas delivery pipe (fig. 62, pos.
2).
6. Slide out the thermostat bulb from the upper part of the muffle and release it from the
retaining spring (figg. 64 and 65, pos. 1 and 2).
Fig. 61
1. GRILL EXCLUSION
MICROSWITCH LEVER
2. "ON" MICROSWITCH
3. PILOT LAMPS
4. GAS THERMOSTAT
5. GAS DELIVERY PIPE
6. THERMOCOUPLE
CONNECTION
7. THERMOSTAT SENSOR
CAPILLARY
8. GAS DELIVERY PIPE TO
OVEN BURNER
Fig. 62
1. GAS THERMOSTAT
2. THERMOSTAT SCREWS
3. GAS DELIVERY PIPE
1. GAS THERMOSTAT
2. THERMOSTAT SCREWS
Fig. 64
Fig. 65
In order to remove the gas thermostat, first disconnect the appliance from the electrical power
supply and the shut off the gas supply. The remove the upper panels from the oven. To so,
proceed as follows:
1. Remove the gas inlet coupling (figG. 67 and 68, pos. 2).
2. Remove the two screws which secure the solenoid valve assembly to the side of the oven
(fig. 66, pos. 2).
3. Unscrew the tube which delivers gas to the oven burner (fig. 68, pos. 3).
4. Detach the wiring from the main solenoid valve and the flame control solenoid valve (fig.
67, pos. 3 and 5).
Fig. 66
Fig. 67
Fig. 68
Fig. 69
Fig. 70
The procedure for removal of the front panel uprights from gas ovens is identical to that for
electromechanical or electronic ovens (see section 2.7 REMOVING THE LATERAL FRONT
PANEL UPRIGHTS, page 14).
In order to remove the oven burner, first disconnect the appliance from the electrical power
supply and the shut off the gas supply. Then proceed as follows:
Fig. 71
1. BOTTOM PANEL
Fig. 72
1. IGNITER
2. OVEN
THERMOCOUPLE
3. OVEN BURNER
4. OVEN BURNER
SCREWS
Fig. 73
1. OVEN BURNER
2. BURNER SCREWS
3. IGNITER / FLAME
SENSOR
Fig. 74
1. IGNITER / FLAME
SENSOR
2. THERMOCOUPLE
3. BURNER
N.B.: When removing and replacing the burner, ensure that the burner ring is positioned
correctly, otherwise problems of combustion may arise.
Fig. 75
1. BURNER RING
2. OVEN BURNER
3. OVEN THERMOCOUPLE
4. IGNITER
Fig. 76
1. IGNITER
2. SEGER RING
3. SCREWDRIVER
4. OVEN BURNER
5. IGNITER /
THERMOCOUPLE
SUPPORT
Fig. 77
1. IGNITER
2. SCREWS ON
IGNITER /
THERMOCOUPLE
SUPPORT
3. THERMOCOUPLE
4. OVEN BURNER
1. IGNITER
2. THERMOCOUPLE
3. IGNITER /
THERMOCOUPLE
SUPPORT
After removing the bottom panel, proceed as follows to remove the oven thermocouple
1. Remove the screw which secures the thermocouple in position (fig. 79, pos. 3).
2. Detach the thermocouple connector (fig. 61, pos. 6, page 34)
Fig. 79
1. OVEN BURNER
2. SUPPORT SCREW
3. THERMOCOUPLE
SCREW
4. THERMOCOUPLE
5. THERMOCOUPLE /
IGNITER SUPPORT
First disconnect the appliance from the electrical power supply and the shut off the gas
supply. Then remove the grill burner cover as follows:
1. Remove the two screws which secure the burner cover in position. These screws are
located on the inner side of the oven top (fig. 80).
Fig. 80
First disconnect the appliance from the electrical power supply and the shut off the gas
supply. Then proceed as follows:
1. Remove the two screws which secure the grill burner to the top of the oven (fig. 81, pos.
1).
Fig. 81
1. GRILL BURNER
SCREWS
2. GRILL BURNER
DEFLECTOR
3. RETAINING SPRING
FOR THERMOSTAT
BULB
4. THERMOSTAT BULB
5. OVEN LAMP
6. GRILL BURNER
7. IGNITER /
THERMOCOUPLE
SUPPORT BRACKET
8. SCREWDRIVER
Fig. 82
1. IGNITER /
THERMOCOUPLE
SUPPORT BRACKET
2. SUPPORT BRACKET
SCREWS
3. GRILL BURNER
DEFLECTOR
4. SCREWDRIVER
Fig. 83
1. GRILL IGNITER
2. THERMOCOUPLE
3. OVEN LAMP
4. THERMOCOUPLE /
IGNITER SUPPORT
3. In order to detach the grill burner from the deflector, remove the six screws which secure
the two components (fig. 84, pos. 3).
Fig. 84
1. GRILL BURNER
DEFLECTOR
2. GRILL BURNER
3. GRILL BURNER
SCREWS
Procedure:
Fig. 86
A. BOTTOM PANEL
B. OVEN BURNER
Fig. 87
C. OVEN BURNER
SCREWS
2. Pull the burner gently away from the nozzle coupling (fig. 88) and carefully move it
leftwards, without pulling the wire which connects the igniter (fig. 88, pos. E).
3. Use the special 7 mm wrench to unscrew the nozzle (fig. 88, pos. D).
Fig. 88
D. OVEN BURNER
NOZZLE
E. IGNITER
F. OVEN BURNER
THERMOCOUPLE
Proceed as follows:
1. Remove the two screws which secure the grill burner injector in position (fig. 89, pos. A).
Fig. 89
A. GRILL BURNER
SCREWS
3. Pull the burner gently away from the nozzle coupling (fig. 90) and carefully move it
downwards, without pulling the wire which connects the igniter (fig. 90, pos. B).
4. Use the special 7 mm wrench to unscrew the nozzle (fig. 90, pos. C).
Fig. 90
B. IGNITER
C. GRILL BURNER
NOZZLE
D. THERMOCOUPLE
GRILL BURNER
Proceed as follows:
3. Open the oven door completely and locate the ventilation grille (immediately beneath the
control panel).
4-. Remove the protective rubber caps from the grille. Remove the two screws and remove
the grille (fig. 91, pos. A)
Fig. 91
A. VENTILATION GRILLE
SCREWS
5. Remove the control panel. To do so, remove the screws located under the lower edge (fig.
92, pos. B).
Fig. 92
B. CONTROL PANEL
SCREWS
Fig. 93
7. Replace all the components, repeating the above operations in reverse sequence.
9. Switch on the oven burner, adjust the thermostat to the maximum setting, and wait for at
least 10 minutes.
10. Turn the thermostat knob rapidly from the maximum setting to the minimum setting and
check that the burner does not switch off.
11. If the burner switches off, repeat the entire procedure (step 1 to step 10) until the flame is
small and burns evenly.
GENERAL
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MANUAL
KRONOS
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GENERAL
SPECIFIC STEAM
MANUAL MANUAL
KRONOS: GENERAL
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ACCESS: MANUAL OF
CHARACTERISTICS
AND ACCESSIBILITY