Sans1200lf PDF
Sans1200lf PDF
Sans1200lf PDF
STANDARDIZED SPECIFICATION
for
CONTENTS
1 . .................................................................... 5
SCOPE
2 .2.1 INTERPRETATIONS.......................................................... 5
Supporting Specifications ................................................
.............................................................. 5
Application
5
2.2
2.3 Definitions and Abbreviations ............................................
................................................................ 5
5
3. MATERIALS
3.1 Pipes. Fittings. and Couplings ........................................... 5
3.1.1 Copper pipes..............................................................
Galvanized iron pipes .................................................... 55
3.1.2
3.1.3 Malleable CI pipe fittings
Polyethylene pipes
...............................................
....................................................... 5
5
3.1.4
3.1.5 ............................................................... 5
upvc pipes
................................................................. 5
Ferrules
3.1.6
3.1.7 ..................................................................
Saddles
Stop Taps and Meters ..................................................... 5
6
3.2
3.2.1 ................................................................
Stop taps
................................................................... 66
Meters
3.2.2
'3.3 Alternative Materials for Pipes. Fittings. and Couplings ................. 6
3.4 ..................................................................
Bedding
Valve and Meter Chambers ................................................. 66
3.5
3.5.1 ...................................................................
Bricks
...................................................................
Mortar
6
6
3.5.2
3.5.3 Surface boxes............................................................
Markiligs and Marker Posts ................................................ 66
3.6
4. .................................................................... 6
PLANT
4.1 ..............................................................
Setting Out 6
4.2 ..................................................................
Testing
............................................................. 6
5. CONSTRUCTION 6
5.1 Trench Bottom............................................................
Laying from Main to Erf .................................................. 6
5.2
5.2.1 Access to properties in built-up areas ................................... 66
5.2.2 ..............................................................
Pipe laying 6
5.2.3 Service connections ...................................................... 6
5.2.4 Pipes of different materials ............................................. 77
................................................................
Brickwork
5.3
5.4 Connecting Points ........................................................ 7
5.4.1 Markings and marker posts ................................................ 7
5.4.2 Recording of locations ................................................... 7
5.5 Installation of Meters and Stop Taps .....................................
...................................................................
Meters
7
7
5.5.1
5.5.2 ................................................................ 7
Stop taps
5.6 Installation of Surface Boxes ............................................ 7
5.7 Commissioning of Meters and Maintenance
Commissioning
..................................
............................................................
8
8
5.7.1
5.7.2 Maintenance..............................................................
............................................................... 8
6. TOLERANCES 8
6.1 .................................................................. 8
General
6.2 Meter Readings........................................................... 8
7. ..................................................................
TESTING 8
7.1 ..................................................................
General
Action to be Taken During and After Testing .............................. 8
8
7.2
7.3 Meter Testing............................................................ 8
7.3.1 Manufacturer's test ......................................................
................................................................
Site test 8
8
7.3.2
8. MEASUREMENT AND PAYMENT .................................................. 8
8.1 ..................................................................
General 8
8.2 Scheduled Items .......................................................... 8
APPENDIX A . APPLICABLE STANDARDS ..................................................... 9
5 SABS 1200 LF-19R3
Krf connections (water)
1. SCOPE
1.1 This specification covers the construction of connections from a water reticulation main to the
boundaries of (or other specified points on) individual erven. It covers the pipework, meters, and the
making of the connections.
NOTE
a) Sewer connections are covered by SABS 1200 LD.
b) The standards referred to in the specification are listed in Appendix A.
2. INTERPRETATIONS
2.1 SUPPORTING SPECIFICATIONS. Where this specification is required for a project, the following
specifications shall, inter alia, form part of the contract document:
a) Project specification;
b) SABS 1200 A or SABS 1200 AA, as applicable;
c) SABS 1200 D or SABS 1200 DA, as applicable;
d) SABS 1200 DB;
e) SABS 1200 L.
2.2 APPLICATION. This specification contains clauses that are of general application to the construction of
erf connections. Interpretations and variations of this specification are set out in Portion 2 of the
project specification which precedes this specification in a contract document.
2.3 DEFINITIONS AND ABBREVIATIONS. For the purposes of this specification the definitions and abbreviations
given in the applicable of the specifications listed in 2.1 and the following definitions shall apply:
Ferrule. A short metal tube that is screwed or plugged into the wall of a pipe or into a saddle to form
a connection.
Leading connection (or service connection or erf connection). A short pipeline used for conveying water
from a reticulation main to a consumer's meter.
Saddle. A metal ring split into two semi-circular halves that are clamped round a pipe and used with a
ferrule to form a connection.
Stop tap (stop valve). A shut-off device installed in a pipeline to control the flow of water.
3. MATERIALS
3.1 PIPES, FITTINGS, AND COUPLINGS
3.1.1 Copper Pipes. Copper pipes shall comply with the relevant requirements of SABS 460, and fittings for
copper pipes shall be of corrosion-resistant brass. Couplings shall be of an approved loose cone type.
3.1.2 Galvanized Iron Pipes. Galvanized iron pipes and fittings shall comply with the relevant requirements of
SABS 62 for medium class pipes.
3.1.3 Malleable CI Pipe Fittings. Malleable CI pipe fittings shall comply with the relevant requirements of
SABS 509.
3.1.4 Polyethylene Pipes. Polyethylene pipes shall comply with the relevant requirements of SABS 533 for the
type and class scheduled or stated in the project specification. Couplings used to join polyethylene
pipes shall be of galvanized malleable iron and threaded.
3.1.5 UPVC Pipes. uPVC pipes and fittings shall comply with the relevant requirements of SABS 966 for, in the
case of pipes, the class scheduled or stated in the project specification and shall have suitable
approved flexible joints.
3.1.6 Ferrules. Ferrules shall be manufactured from leaded gunmetal and shall be of a standard pattern
a) screw-in type, or
b) plug-in type,
as scheduled.
The outlets of ferrules shall be such that they are compatible with the pipes used for the erf
connections.
3.1.7 Saddles. Unless saddles of any other style or material are scheduled or required in terms of the project
specification, each saddle shall
a) be of malleable or ductile iron with an ultimate tensile strength of 310 MPa,
b) be fitted with M16 bolts and nuts that have been bitumen dipped, and
c) have a boss of diameter 75 2 1,0 mm, and
1) for pipe diameters not exceeding 300 mm, of thickness 13 5 1,5 mm; and
2) for pipe diameters exceeding 300 mm, of thickness 16 2 1,5 mm.
SARS 1200 LF-1983 6
Erf cunnections (water)
3.3 ALTERNATIVE MATERIALS VOR PIPES, FITTINGS, AND COUPLINGS. The Contractor shall use pipes and fittings of
the materials scheduled. Should he propose to use pipes and fittings of materials other than those
specified in 3.1 and 3.2.1, he shall submit for approval detailed specifications including details of the
types of couplings he proposes to use with such pipes and fittings. The Contractor shall not use pipes
or fittings of such other materials unless and until he has obtained written approval for their use from
the Engineer.
3.6 MARKINGS AND MARKER POSTS. Markings and marker posts shall comply with the applicable requirements of
the project specification.
4. PLANT
4.1 SETTING OUT. The apparatus used for the line, level, and positional control of pipelaying shall he
accurate, sturdy, and in good operational condition. The Contractor may use any acceptable device for
such control.
4.2 TESTING. In addition to the pumps, gauges, storage tank, tools, pipes, fittings, specials, and bracing
necessary for the tests required in terms of 7.3.2, the Contractor shall provide all plugs for the
temporary stopping off of pipelines for the purpose of testing.
5.
5.1 TRENCH BOTTOM. The trench bottom shall be prepared as specified in SABS 1200 DB. Trenches shall be kept
sufficiently dry to allow proper and safe bedding, laying, and jointing of pipes and kept dry until the
pipeline has passed the required tests and construction of the selected fill blanket over the pipes has
been completed.
5.2.3.2 AC pipes. Except where plug-in type (expanding) ferrules are scheduled, and except where the water main
is of Class 18 (CID) or Class C (COD) or better and has a wall thick enough for direct tapping, saddles
shall be used for service connections to AC pipes. The nominal diameter of ferrules used for direct
tappings in AC pipes shall not exceed 20 mm for pipes of nominal diameter 100 mm and 150 mm, and shall
not exceed 25 nun for pipes of nominal diameter greater than 150 nun.
A service connection to an AC pipeline may be made
a) at a joint by using
1) a long collar detachable joint, or
2) a CI detachable coupling that is longer than the standard sleeve and incorporates a platform with a
tapped hole to which a service connection can be attached,
or
b) on a pipe section at a position not less than 300 mm from the end of the pipe by one of the following
methods:
1) The pipe shall be drilled at the take-off point to a diameter greater than that of the threaded
portion of the ferrule. A suitable saddle complete with rubber washer having a hole that has been
clearly punched to the size of the ferrule beforehand, shall then be accurately centred over the hole,
and bolted round the pipe, the boss being drilled and tapped to the size required for the ferrule. A
ferrule of the appropriate size shall then be installed.
2) A saddle complete with rubber washer shall be bolted round the pipe at the take-off point. The hole
for the connection shall then be drilled and tapped through the saddle, washer, and pipe and a ferrule of
the appropriate size installed.
3 ) Where plug-in type ferrules for AC pipes are scheduled or specified in the project specification, the
pipe shall be drilled to the correct size, and a ferrule of the type and dimensions appropriate to the
wall thickness of the pipe shall then be installed in accordance with the ferrule manufacturer's
instructions.
In each method given in (b) (11, (21, and (3) above the ferrule shall be so installed that, when the
connection is tested in terms of 7.1, there is no sign of visible leakage.
5.2.3.3 CI pipes. On CI pipes a service connection shall be made by drilling and tapping the pipe at the
take-off point and then fitting a ferrule of the required size in the manner specified in 5.2.3.2 b(2).
5.2.3.4 Steel pipes. Where a service connection is required to be taken off a steel pipe, the Contractor shall
observe the special procedures specified in the project specification to ensure that any pipe lining or
coating is not damaged by the connection.
5.2.3.5 uPVC pipes. On uPVC pipes service connections shall be made using special saddles in strict accordance
with the method recommended by the pipe manufacturer. Pipes shall be cut in such a way that each cut end
is smooth and clean.
5.2.4 Pipes of Different Materials. Pipes and fittings of different materials shall be jointed only with
special adaptors recommended by the pipe manufacturer(s) and approved by the Engineer.
5.3 BRICKWORK. Except where a manhole is constructed to the relevant requirements of Subclause 5.8 of SARS
1200 L for a service connection to a major consumer or where surrounds of other materials are required in
terms of the contract, brickwork shall be so placed around each stop tap and meter as shown
diagrammatically on the drawings that
a) there is enough room for an operator to operate the stop tap easily;
b) the cover, if any, on the meter can be opened or removed to enable the meter to be read; and
c) the surrounding soil does not seep into the space required for operating the stop tap and reading the
meter.
Mortar shall be used between courses of bricks, and on the top to hold the frame of the surface box or
cover in place (see 5.6).
5.6 INSTALLATION OF SURFACE BOXES. Each surface box shall be set according to the ground slope, clear of,
and in such a way as to afford adequate protection for the meter and stop tap. The inside of the box
shall be backfilled to the underside of the meter.
SAbS 1200 I F - 1 9 A 3 b
Lrf connections (water)
6. TOLERANCES
6.1 GENERAL. The relevant terms of Subclauses 6.1, 6.2, and 6.3 of SABS 1200 L shall apply.
6.2 METER READINGS. Each meter shall record to an accuracy of within 2 % over the range specified in the
project specification.
7. TESTING
7.1 GENERAL. The terms of Subclause 7.3 of SABS 1200 L shall apply, where relevant.
7.2 ACTION TO BE TAKEN DURING AND AFTER TESTING. The Contractor shall make good any defects that may be
found while the erf connection is under test. Thereafter the tests shall be repeated at his expense
until the connection complies with all the other relevant requirements of the specification.
The rates shall cover the cost of supplying, laying in light sandy material, jointing, and testing.
8.2.4 Supply and Install Meters Complete with Couplings ...........................................
Meters will be measured separately by number of each type and size.
Unit: NO.
The rates shall cover the cost of supplying all materials (including works tests) and of handling,
transporting, installing, jointing, cutting, commissioning, listing, and submitting a record of
installations to the Engineer.
8.2.5 Site Testing of Meters, when ordered (Provisional) ..........................................
The rate shall cover the cost of testing in terms of Subclause 7.3.2.
Unit: No.
8.2.6 Supply and Install Stop Taps Complete with Special Fittings .................................
Stop taps and special fittings will be measured separately by number of each type and size.
Unit: No.
The rates shall cover the cost of supplying all materials, handling, transporting, installing, jointing,
cutting, and commissioning.
8.2.7 Supply and Install Surface Boxes ............................................................
Unit: No.
Surface boxes will be measured separately by number of each type.
The rate shall cover the cost of supplying the surface box, bricks, and other materials and for
installing as shown on the drawings or as specified.
8.2.8 Markings or Marker Posts ....................................................................
Unit: No.
The rate shall cover the cost of painting identification marks or of manufacturing. installing, and
painting marker posts and, in both cases, the cost of listing and submitting a record of the
installations to the Engineer.
9 SABS 1200 LF-1983
Erf connections (water)
SABS 62 Steel pipes and pipe fittings up to 150 mm nominal bore suitable for screwing to IS0 R7
pipe threads
SABS 226 Water taps (metallic)
SABS 460 Copper and copper alloy tubing
SABS 509 Malleable cast-iron pipe fittings
SABS 533 Black polyethylene pipes for the conveyance of liquids
SABS 550 Cast iron surface boxes and manhole and inspection covers and frames
SABS 966 Components of unplasticized polyvinylchloride (upVC) pressure pipe systems
SABS 1200 A Civil engineering construction : General
SABS 1200 AA Civil engineering construction : General (small works)
SABS 1200 D Civil engineering construction : Earthworks
SABS 1200 DA Civil engineering construction : Earthworks (small works)
SABS 1200 DB Civil engineering construction : Earthworks (pipe trenches)
SABS 1200 L Civil engineering construction : Medium-pressure pipelines
SABS 1200 LD Civil engineering construction : Sewers
ISBN 0-626-06479-1
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