Annexure A - PDI Check Sheet
Annexure A - PDI Check Sheet
Annexure A - PDI Check Sheet
Dealer Name: _________________ Color Code: __________________ Ignition Key No.: ______________
Tick each item following satisfactory inspection, Put X mark for defects(if any) and ‘NA’ if item is not applicable to product
Product Appearance : Put The Vehicle On Main Stand And Check: Inspection During Road Test:
□ Body exterior paint free of defects and damages. □ Fuel tank filler cap operation □ Check starting and driving performance
Mirrors, Tool Set and First aid kit, and Spare key
□ □ Steering column for smoothness □ Brake Performance.(Noise, Poor Braking etc.)
availaibility with vehicle.
Suspension performance.
□ Owner’s manual. □ Kick start operation. □
(Check for cushioning effect / leakage etc.)
□
Digital Meter Operations (Trip, Odometer, Range,
Under Battery Lid □ Check Front brake fluid level (Applicable for 2ID)
Average fuel Mileage, Current Fuel Mileage etc.)
□ Check the battery Voltage (Recharge if found less) □ Check Brake Pad/Shoe wear. □ Trip Button functioning & Rubber Condition.
□ Connect battery terminals & apply Petroleum jelly □ Self starter switch / Kill switch function □ Check for abnormal noise / vibration
□ Check Clamping and Routing of Cables Wheel & Tire Inspection: Final Inspection:
□ Check all Fuses & Spare Fuses □ Check Tire for any Cut Mark, Uneven Wear etc. □ Check Fuel Level Indicator.
From The Riders Seat : □ Check Wheel for any Paint Defect & Bend/Crack □ Emission check
□ Check Front/Rear brake lever free play Before Start Check The Following Operation □ Check for fuel,Oil and Exhaust leakage
Side Stand Operation / Switch Functioning Check for fuel pump operating sound while turning the
□ □ □ Check for all fasteners.
(Applicable for 2ID & 3ID models) ignition key to “ON” position (2 sec)
Turn Ignition ON □ Check engine oil Qty. using dipstick [Top up if required] □ Check for rear view mirrors fitment.
□ Check For Ignition Switch operation □ Battery performance (Restart engine 2~3 times)
Check working of handle lock, Seat lock & External fuel
□ Start Engine And Inspect Operation Of: □ Check for burr and sharp edges
lid
Check Horn Switch, Winker Switch and Passing Switch
□ □ Check Idle RPM
and their functioning
Start engine, Warm up for 10 minutes before checking Idle RPM
□ Check for Brake Light Operation
(Avoid Snapping to Warm Up Engine)
□ Check for Headlight Operation □ High Beam & Low Beam Operation & Alignment
□ Check for Position Light Operation □ Speedometer Panel illumination. (Panel light glowing)
□ Check Idle Stop Switch Functioning (Applicable for 2ID) □ Passing Light Indication on Speedometer.
NOTE: Dealer must file the PDI Check Sheet in records, for future reference.