146 Upc PDF

UPC 450
JPP Marine Sp. z o. o. Sp. K

Poland
HGG ref: QUOTE 19.032.0258.A

Date: 2019-10-30
Reference: 19.032.0258.A
Regarding: Quotation for UPC 450
Zuidrak 2
Dear Mr. , 1771 SW Wieringerwerf
Further to your request, we are pleased to forward our quotation free of engagement for a UPC 450. The Netherlands
Tel. + 31 (0)227 - 50 40 30
Fax. + 31 (0)227 - 50 19 03
Many 3D cutting jobs worldwide are done through HGG machinery. Founded in 1985, HGG is the world's e-mail: [email protected]
only company fully devoted to steel profile cutting providing both tailor made machinery and knowledge to
the highest standards. Our machines are sold worldwide to leading companies in the Offshore, Steel ING Bank N.V.
Construction, Process Piping, Shipbuilding and other industries. Proven references are shown in the Account no.: 65.35.37.204
attached reference list. Our expertise is 3D CNC bevel cutting of basically any steel profile that is not a plate
Swiftcode: INGBNL2A
and supply machines for this purpose, drastically reducing, cutting, fitting, grinding and welding time.
CoC: Alkmaar 37074301
Vat nr.: NL8045.43.513.B.01
In case of any questions please do not hesitate to contact us.
With kind regards,

HGG Profiling Equipment BV
Matt Wareing
Sales Area Manager
Europe and Scandinavia
Mobile: +31 (0) 6 1551 2044

E-mail: [email protected]
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Quotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Product Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Machine Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Reference List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Warranty Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Service Support Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Quotation Profiling Machine UPC 450
The UPC 450 - Universal Profile Cutter - is a profile cutting machine with a small footprint. The machine is designed to cut bar profiles (e.g.,
stiffeners) and can be upgraded to cut pipes. A 3D laser scan allows the plasma cutting torch to cut precisely and accurately with every cut. The
sealed cutting area protects operators from the cutting process and aids in fume and particle extraction for improved health and safety. The UPC
450 with pipe cutting option has the capacity to cut pipes with an outside diameter of Ø 48mm (1.9 inch) - Ø 510mm (20 inch) with a maximum
load of 2.5 ton.
Hardware Quantity
Foundation In floor foundation frame HGG will supply drawings for the foundation frame which is embedded in the
(drawings) concrete floor. 1
Support Cutting table for 12 meter 1 cutting table for bar profiles. The table is based on a maximum of 12 meter
profiles profiles. The cutting table includes a fume extraction point on one side that
connects with the fume extraction system. Required frame parts for the
cutting trolley and a fume extraction channel with spark arrestor are included. 1
Cutting Trolley Cutting trolley UPC 450 The UPC cutting trolley includes a cutting head that allows simultaneous torch
rotation and tilt needed for 3D profiling. A cell around the cutting head
protects the operator from fumes and particles. A 3D laser scanner to detect
material inconsistencies in on bar profiles is included. Sensor arms safeguard
an optimum torch-to-material distance during pipe cutting, resting on the
pipe with a pre-set force in order to detect any deviations in roundness or
height. The remote control is attached to the cutting cull. The control unit
containing electrical equipment is mounted on the back of the cutting trolley. 1
Integrated Components Quantity
Plasma Cutting Equipment Kjellberg PA-S45 W air/oxygen 130 Amp plasma system which uses air or oxygen to cut mild steel with a
plasma UPC clean cutting surface and high quality and stainless steel with lower quality.
Including a gas mixing unit and PB-S45 machine torch, operator protection
glass and consumable starter kit. Requires manual adjustment of cutting
current. Cutting thickness for mild steel is up to a maximum of 45 mm/1.8
inch (25 mm/1 inch quality cut). 1
4
Software Quantity
ProCAM Offline license key Single license for one offline user. This license is offline available for the user
once the license key (hardware) is connected to the working station directly. 1
ProGRAM ProGRAM MDI module UPC This package includes the parameter based manual programming module MDI
(Manual Data Input). The 3D viewer allows the user to check programmed
parts and weld preparations before production. 1
ProGRAM nesting module This advanced nesting module saves material by automatically arranging (in
3D) the parts in the most efficient way. 1
Machine Software Machine software Intuitive machine Graphical User Interface (GUI) optimised for touch
operation. 1
Cutting Intelligence Quantity
Cutting Intelligence Angle bar SB Robot path planning software to cut angle bars. Please see technical data for
supported sizes. 1
Bulb SB Robot path planning software to cut bulbs. Please see technical data for
supported sizes. 1
Flat bar SB Robot path planning software to cut flat bars. Please see technical data for
supported sizes. 1
Standard pipe Standard set of pipe profiling shapes specified for UPC 450. This option is
selected for customers with a tube cutting option for the UPC 450. Contains
macros for saddle set-in, saddle PJP, saddle, oblong hole, mitre hole and
saddle, hole set-on, hole set-in and chamfer. 1
Complements Quantity
Installation and Training Training, commissioning & SAT The supervision of the installation and commissioning of the machine, as well
UPC as the training of the operator at the premises of the client. Please see the
terms and conditions for more details and requirements for arrangements by
the buyer. 1
5
Additional goods Quantity
Transport FCA Free Carrier Wieringerwerf as per Incoterms 2010 1
Total EUR 326.625
6
Quotation Profiling Machine UPC 450 (Optional)
Hardware Quantity Price (EUR)
Support Cutting table for 12 meter 1 cutting table for bar profiles. The table is based on a maximum of 12
profiles meter profiles. The cutting table includes a fume extraction point on
one side that connects with the fume extraction system. Required
frame parts for the cutting trolley and a fume extraction channel with
spark arrestor are included. 1 75.000
Pipe Cutting Fume extraction system UPC System to extract fumes and gasses through the pipe located inside the
450 main drive. A filtration unit is not included. 1 1.125
Pipe cutting option 6 meter Additional equipment for pipe cutting up to 6 meters. The rollerball
integrated gutter is integrated underneath the cutting table to save space. It
includes a main drive, rollerball gutters and an additional spark
arrestor. 1 68.750
Integrated Components Quantity Price (EUR)
Fume Extraction Fume extraction and particle Fume extraction and particle filter unit including connection to the
filter unit DFPRO 6 fume extraction system. 1 24.275
Additional goods Quantity Price (EUR)
Service Contract Service contract silver Europe Extended warranty for the second year including one service visit of
and Russia three days by a trained HGG specialist and access to the 24/7 service
hotline and 24 hours of support during malfunctions. 1 5.906
7
General Terms and Conditions
1. General terms and conditions

The general Orgalime conditions for the supply and installation of mechanical, electrical and electronic products (SI 14) apply to all our quotations and contracts unless otherwise
stated or agreed in writing.
The general terms and conditions of HGG Profiling Equipment B.V. and other written agreements will prevail above the above mentioned Orgalime conditions.
The applicability of general conditions of the customer or any other general conditions is expressly rejected.
All HGG Equipment have CE approval. Other approvals as for example; CSA and UL are available upon request.
2. Prices
Prices of options as described in the price list which have to be mounted on the machine are only valid if ordered together with the machine. Prices offered in USD are based on the
EUR/USD exchange rate valid on the date of the offer. The quotation price will be adjusted to the exchange rate on the actual contract date (signed by both parties) plus an additional
2 cents to compensate exchange rate risk coverage through our bank. The source for determination of the exchange rate is www.ecb.int/stats/exchange/eurofxref/html/index.en.html
3. Validity
This quotation remains valid until two months after quotation date.
4. Terms of delivery
FCA Wieringerwerf, the Netherlands as per INCOTERMS 2010, excluding all duties, levies and taxes.
5. Delivery time
Delivery time is between 18 to 20 weeks Ex Works, following receipt of your written order confirmation and down payment or an acceptable Letter of Credit accepted by our bankers.
Delay in receipt of payments by HGG will cause a delay in the delivery of the machine. Minor deficiencies shall not prevent taking-over (final acceptance) of the machine.
Delivery time is guaranteed if down-payment is received no later than two (2) weeks after the contractual date, if not, consequential delay might occur subject to availability of
resources and components.
6. Terms of payment
• 30% of the contract price at the formation of the contract
• within 10 days nett
• before production start-up
8
• 30% of the contract price after 50% of production planning
• within 10 days nett
• 40% of the contract price before dispatch from HGG Profiling Equipment B.V.
or
• 30% of the contract price at the formation of the contract
• 70% of the contract price against an irrevocable Letter of Credit according to HGG Profiling Equipment B.V. draft application in the favour of HGG Profiling Equipment B.V. advised
through and available with ING Bank N.V. (INGBNL2AXXX), payable at sight against shipping documents and the option to may add confirmation. The Letter of Credit must be
received by our banker 30 days after the formation of the contract.
7. Tests before shipment

The Buyer will provide sufficient material for testing purposes. The machine is tested at HGG's work facility for proper functioning, geometrical accuracy, positioning accuracy and
repeatability. All acceptance tests deviating from above-mentioned and mutually agreed upon will be charged.
8. Installation and training

HGG’s experience center offers an optional two-day training course for operators and/or work-preparation engineers before commissioning. These training courses include costs for
boarding, lodging and local transport, but airplane tickets are excluded.
The supervision of the installation of commissioning of the machine, as well as the training of the operator at the client's premises are included in the price. Therefore an HGG
engineer needs approximately 2-3 weeks of each 40 working hours and the assistance of at least 2 mechanics and 1 electrician arranged by the Buyer.
Costs for travelling, boarding and lodging are excluded from the price. Unless otherwise specified in the quotation.
After arrival of the machine at location the machine shall be installed within 2 Months. Longer storage of the machine can cause damage and will be charged accordingly. Waiting
periods, which are not due to HGG Profiling Equipment BV and will prolong the installation time, will incur a surcharge in accordance with our actual prices.
9. Foundation & fencing

The Equipment will be put on a foundation, which is to be made by the Buyer according to the drawings provided by HGG Profiling Equipment B.V. Material dimensions are based
upon metric standards (imperial standards upon request). Not using the specified material, but comparable material is at the Buyer's own risk. The floor is to be levelled within
9
tolerances specified on the layout drawing provided by HGG. Upon request, HGG Profiling Equipment B.V. can offer optional barriers and/or support in drafting a fencing plan.
10. Cutting quality and cutting tolerances

HGG supplies in conformance with cutting quality and cutting tolerances stipulated in the DIN EN ISO 9013 (replaces the DIN 2310, Masstoleranz DIN 2310 Teil 4, Toleranzklasse C
und Schnittgüte DIN 2310 Teil 4, Güte 1).
11. Manuals
All machine manuals will be installed on the Customer Portal. The Customer Portal is a dedicated server location with all relevant information of the machine, such as manuals and a
back-up of the software. All manuals will be in English and will be supplied together with the machine on USB. The operator manual and the maintenance manual can be optionally
translated at relevant surcharges.
12. Warranty
Two (2) years from date of installation in combination with a HGG service support contract or one (1) year warranty without a HGG service support contract. Warranty is according to
the warranty terms and conditions of HGG Profiling Equipment BV and based on 2080 machine hours per year (52 weeks x 40 hours a week). Warranty ends 12 (1year warranty) or
24 (2 years warranty) months after date of commissioning or 15 (1year warranty) or 27 (2 years warranty) months after delivery of the machine, whichever occurs first.
13. Service Support Contract USA

In case a Service Support Contract (SSC) is purchased in conjunction with the machine, the value of the SSC will be invoiced separately after a successful Site Acceptance Test (SAT)
and via our US entity: HGG Profiling Equipment Inc. with its registered office at 228 East 45th street, Suite 9e, New York, NY 10017, United States.
HGG Profiling Equipment B.V.
Rein Groot
Managing Director
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Product Description
UPC 450 - Ship Profiler
11
Cutting stiffeners
by hand is time
consuming and
costly...
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...But full
automation
requires space,
high investment and
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is not always required
13
HGG offers affordable
automation, combining
high productivity with
a small footprint!
“We were falling behind on

throughput, which kick-started the
development of the Ship Profiler. In
close conjunction with our machine
building division we developed an
affordable machine with the capacity
of 6 manual cutters.”
Jos Wijnker
HGG Profiling Contractors
General Manager
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Ship Profiler - Content
Process integration
The machine
Configurations
Productivity
Benefits
Pipe cutting
Cutting intelligence
Integrated software
Customer support
Health and safety
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15
Process integration
HGG’s primary focus is the supply of production automation for the
heavy steel industry. Thermal cutting machinery provides profiles and
pipes with highly accurate 3D weld preparations for significant savings
on fitting and welding costs. HGG is fully aware that cutting profiles Cutting process Fitting and welding
is only a part of the manufacturing process which makes cooperation During the cutting process all HGG’s When using alternatives such as hand
machine intelligence unites to create cutting or less accurate machines,
within the process essential, from the design phase, through work a perfectly cut shape including grinding is a costly, time and labour
preparation, cutting and finally to fitting and welding. weld preparation. Smart machine intensive job. The excellent quality and
design and advanced controls of accuracy of HGG profiling machines
Design Work preparation the cutting trolley result in high reduce grinding to a minimum which
HGG developed connections with HGG’s ProGram module, part of the quality cuts. HGG’s cutting machines results in shorter fitting and welding
several computer aided design ProCAM suite, can be installed on an utilise cutting compensations of time and ultimately in higher quality
(CAD) packages to provide fast and independent workstation and linked material imperfections and tolerance fitted structures. HGG is constantly
easy exports of complex designs, to the cutting machine to send cutting discrepancies to achieve the most developing and supplying new cutting
saving time and reducing the files. In the absence of a database, accurate cuts. Due to the intelligence routines to clients through our
chance of errors. In addition to CAD cutting files can be copied to any of the machine, it is possible to continuing mission to eliminate the
connections, HGG’s ProGram offers USB-drive and read by the cutting achieve a minimum usage of need for grinding and further reduce
programming of parts with manual machine directly. consumables and high cutting speeds welding times and minimise the
data input. without compromising on quality. material waste for our clients.
Connect with Release for A time saving

CAD production solution
Design Work preparation Cutting process Fitting & Welding
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The machine
The Ship Profiler is a profile cutting machine with a small footprint.
Stiffeners in the shape of flat bars, bulb, angles are placed on the
cutting table and quickly cut by the patented cutting head (pipe cutting is
optional). Accurate and precise cutting is achieved due to the following
components:
1 Main drive (optional) 3 Alignment tool 8 Rear frame

The main drive houses a chuck with Alignment tools on top of the cutting down and transversally. The cutting
The rear frame supports the cutting
jaws that clamp and rotate the pipe table slide over the slats and give the trolley consists of a control unit, the
trolley, houses a fume extraction
during cutting. operator the ability to perfectly align trolley, the cutting head and the cell.
channel and is positioned on a
the profiles quickly. 6 Cutting head foundation set in concrete for stability
2. Cutting table/Rollerball and accuracy.
gutter (optional) 4 Material The patented biaxial cutting head is
part of the cutting trolley and moves
A cutting table consists of 3 The Ship Profiler can cut bulb 9 Fume extraction
meter modules of an open trough (Holland profiles), flat bar, angles and the cutting torch in the cutting cell to
Within the cutting cell there are two
containing replacable curved slats pipes depending on the configuration. cut all compatible profiles with high
fume extraction points. Plasma dust,
and is placed on top of a rollerball The dimensions and types are accuracy.
smoke and fumes are extracted
gutter. The cutting table is placed at specified in the technical data. 7 Remote control through these points towards
a comfortable working height and The remote control with a extraction channels. Sparks are
specifically made to cut stiffeners. 5 Cutting trolley collected with a spark arrestor.
The cutting trolley moves touchscreen and keyboard is attached
Quick conversion from cutting table to to the cutting trolley by a movable A filtration unit at the end of the
rollerball gutter (specifically made for longitudinally along the length of the channels extracts the smoke and
frame and moves the cutting head up, arm. The machine is controlled and
pipe cutting) is possible. monitored through this interface. fumes to provide a clean environment.
1 2 3 4 5 6 7 8 9
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Configurations
As every shipyard is different, so are their needs. The Ship Profiler is
a versatile machine built up in modular blocks, providing the ability to
meet your fabrication needs. Below you will find 4 different layouts,
each rated based on footprint, flexibility, productivity, convert duration
(switching between profile and pipe cutting) and crane usage;
Profile cutting (standard)
Footprint
The required floorspace
needed to place the machine.
5m
1x 12 m
16 m Flexibility
The variation of profiles the
N.A.
machine can cut.
Footprint Flexibility Productivity Convert dur. Crane usage Cuttable profiles
Profiles and tube cutting Productivity

The output of the machine is
subject to the configuration.
5m
1x 12 m Convert duration
The amount of time required
17 m
to convert the machine from

profile to pipe cutting.
Crane usage
Extended table for profiles
The frequency of crane usage
while loading/unloading the
machine.
5m
2x 12 m
32 m
N.A.
Extended table for profiles and tube cutting
5m
2x 12 m
33 m
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Productivity
The Ship Profiler cuts stiffeners and pipes and can be configured in
various ways. Productions are often measured on speed, performance
calculations were made to show production speeds for different
stiffeners. These results were compared with the performance of the
fully automated HGG Profile Cutting Line and manual cutting.
Profile A, Bulb with 2 end cuts, 3 parts
3 minutes
24 seconds
Comparison
3x 3850 mm HP 220x11
The productivity of the Ship Profiler is compared with hand cutting and the highly
automated Profile Cutting Line from HGG.
12000 mm
Productivity prerequisites:
The profile is loaded on the cutting table.
Profile B, Angle with 2 end cuts and 5 holes, 3 parts The machine is homed.
The cutting speed of plasma through the bulb is 1800 mm/min.
The cutting speed of plasma through the angle is 1650 mm/min.
640 mm 8 minutes
3x 3850 mm
3x 3850 mm
HP 220x11
200 x 100
Profile A B Image
3 minutes 8 minutes
12000 mm
Ship Profiler
30 seconds 12000 mm
24 seconds 30 seconds
2 minutes 5 minutes
Profile Cutting Line 45 seconds 53 seconds
640 mm
3x 3850 mm 200 x 100
26 minutes 54 minutes
Hand cutting 10 seconds 18 seconds
12000 mm
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Benefits
The Ship Profiler incorporates HGG’s highest quality of technology and
utilizes innovations to improve in both speed, precision and operator
safety to provide the best machines configured to your needs.
Operator safety through optimized fume exhaust Precision cuts with biaxial cutting head
A windowed cutting cell closes the cutting process off from the operator and The patented biaxial cutting head with freedom of movement in tilt and rotation
provides a barrier against noise, fumes and sparks. A two point fume and spark can precisely cut straight through and create bevels up to a 45° angle. The tilt and
extraction system directly removes harmful substances away into a ventilation rotational movements of the cutting head offer the freedom of movement necessary
system. There are fume extraction points at the top of the cutting cell and at the rear for complex 3D profiling. HGG uses the minimum amount of axes with precise
of the cutting table that also houses a spark arrestor to stop sparks from entering electric motors to cut accurately every time.
the ventilation system. The fumes are transported through channels towards the
filtration unit.
-360° +360°
45°
+
0°
11
-11
0°
Accurate cutting through fast 3D laser measurement
A 3D laser measurement system is attached to the torch holder. Utilising all
degrees of freedom from the patented biaxial cutting head, the 3D laser scan
quickly calculates material inconsistencies, compares the theoretical model with
the material and provides information for the cutting trolley to position the plasma
Cutting area torch accurately. The quick scan and unmatched accuracy result in fast, high quality
cuts.
Fume direction
Spark arrestor
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Pipe cutting
The Ship Profiler with pipe cutting option provides the ability to cut
pipes in addition to profiles. While pipe cutting uses other methods for
accuracy, the Ship Profiler can be converted from profile cutting to pipe Filtration unit Cyclone spark separator Pipe connected to main drive
cutting by one person.
Filtered air Under pressure Fumes
Main drive Rollerball gutter
The main drive houses a chuck with The rollerball gutter supports pipes
jaws that clamp and rotate the pipe along their entire length. Through
during cutting. Secure clamping is this support, it provides high stability
important to prevent slip and creep and enables operators to transport
(uncontrolled longitudinal movement) cut parts away from the cutting
of the pipe. By rotating the pipe, the process by hand.
cutting head only needs two axis of
freedom, which improves accuracy Fume extraction
in comparison to other cutting The main drive houses another
machines. fume extraction channel. Fumes Spark collector Main drive
that accumulate inside pipes during
Sensor arms cutting can be extracted through the
The compact biaxial cutting head can main drive by creating a reduction in
be equipped with a sensor system pressure. A spark arrestor excludes
close to the actual cutting process. sparks from the air stream to prevent
The mechanical sensor arms provide damage inside the filtration unit
maximum reliability of the sensor (if present). The airflow moving
system that deals with the ovality of through the passive fan inside the
pipes. The sensor arms safeguard spark arrestor creates a swirl that
the torch-to-material distance at all separates sparks from the fumes and
times by direct height regulation of drops the dust into a bin.
the cutting torch.
Sensor arm
HGG pipe cutting advantages
Quick transportation of cut parts.
Directly horizontally levelled pipes.
Pipe Pipes are always at working height.
Improved operator health and safety.
Compensating ovality with sensor arms.
Supports linear and rotational movement
Rollerball gutter Conversion from profile to pipe by 1 person.
ovality compensation Improved accuracy with mechanical
sensors.
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Cutting intelligence
HGG has distinguished itself as a pioneer in CNC plasma cutting. Since
1994, HGG has supplied over 200 3D profiling machines with plasma
cutting technology worldwide and keeps innovating with plasma cutting
technology to stay on top of the latest developments. 30°
Bevel angle
Operation Characteristics
Plasma cuts through electrically Plasma cuts through a wide range of 28.5°
Torch angle
conductive material by an ionised conductive materials from mild steel
arc that is blown out of a nozzle. This to exotic alloys. In the range up to
arc is formed between the electrode 25 mm, plasma cutting outperforms Wall thickness
in the cutting torch and the material. oxyfuel cutting with a speed of up Wall thickness
Plasma delivers outstanding to 3000 mm/min, faster individual
precision and cutting quality through cuts, superior surface result and a ½ Kerf width
torch design and a variety of cutting smaller heat-affected zone. HGG Convergent plasma arc 3°
Kerf width
gasses that either protect or fuel the offers unique features that further
arc. The gasses can vary between improve the quality of plasma Kerf width compensation Arc shape compensation
compressed air, oxygen, hydrogen, cutting by either compensating for for perfect accuracy on all sides of a part, for perfect straight and beveled cuts. The
nitrogen and argon, depending on plasma characteristics or prolonging independent of the wall thickness. The plasma arc cuts a convergent kerf which
cutting quality and type of material. consumable lifetime. compensation is half the kerf width. is corrected by changing the torch angle.
Rotation
of swirl gas
Cutting surface
Wall thickness
Increased
wall thickness
Cutting direction Cutting direction
Optimised cutting direction Speed correction

to deliver the good side of the arc to the to provide a high quality cut on materials
part and the bad side to any remnant with varying thickness by temporarily
material increasing the accuracy of cuts. slowing down the cutting speed.
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Integrated software
All necessary software to utilise HGG machines to their utmost potential
has been developed internally. The integration of hardware and software
is seamless and results in coherent design, preparation, management and
cutting process software. HGG machine software runs on more than 60
ProCAM
machines in shipyards worldwide.
Suite
ProCAM suite
The ProCAM suite consists of multiple
software components to manage the
cutting process or the previously cut
files, while still keeping control through ProCAD
interfacing
ProGRAM
Creating
ProMIS
Management
design process from raw materials up the interface.
to fabrication. Interfacing with a variety
The intuitive interface allows operators
of CAD/CAM packages allows for easy
to view and control the functions of the AVEVA Marine (.gen) Manual Data Input Analysis
conversion of existing designs into
machine as well as the digital cutting
cutting information for HGG machines. 2D and 3D Viewer Estimations
files. Complete machine control, like
This allows the work preparation crew CADmatic (.pcl) Nesting Reporting
cutting trolley movement or cutting
to provide the right files for operators
head rotations can be performed or 3D Work Preparation Review
and keeps them from having to
loading, processing, and executing PTC CADDS 5(.pcl)
manually design parts at the machine
the cutting of parts is done through
and minimises the risk of human error. Stock Manager
the same interface with larger sized
SENER FORAN (.pcl) Lobster back
In addition, it is possible to design parts buttons that can be easily pressed with
by manual data input and program or without gloves.
profiling information (MDI), view all ShipConstructor (.dxf+)
the designed parts (3D Viewer) and
automatically distribute them into the
available raw material (Nesting).
ProMIS is the optional, database-driven
Management Information System,
designed to utilise factual information
(logged by the cutting machine during
production) and create reports on
cutting performance, processing speeds
and productivity.
Machine interface
The remote control with a touchscreen
and keyboard is attached to the cutting
trolley by a movable arm. The remote
control can be moved freely in close
proximity to the cutting trolley, giving
the operator the ability to examine the
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Customer support
We understand that everyone wants to keep their machine in mint
condition throughout the years. The HGG’s service department provides
assistance, help or maintenance services to keep machines running
throughout their lifetime to maintain a high level of productivity and
ensure constant operator safety.
Maintenance Customer portal Technical assistance Training

Our engineers and service partners The HGG customer portal is a HGG machines are online accessible During the installation and start-up
are trained to perform annual web-based environment with easy by technical support allowing HGG’s phase of any HGG machine, a skilled
maintenance and troubleshooting access to up-to-date information, 24 service coordinators to remotely HGG engineer will train and assist
through experience of building and hours a day, 7 days a week. You will be solve errors and system malfunctions new operators in handling the
working with HGG machines. The able to download the latest software, quickly, eliminating travelling time machine with safety and proficiency.
machines are always ready for future consult instruction manuals, review and minimising downtime. If the Additional maintenance and operator
upgrades to optimise the workflow of service history, access the knowledge problem cannot be solved remotely, a training is available for your staff at
your company. base or request consumables etc. service engineer will visit on-site. any time through the customer portal.
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Health and safety
Working with high voltages, explosive gasses and heavy steel means
that safety precautions are an absolute necessity. All HGG’s profiling
machines ensure that operator safety has the highest priority while
taking operator comfort into consideration.
Controls Fume extraction

The machine is operated from The Ship Profiler fume extraction
a remote control with industrial system is placed close to the cutting
keyboard + trackball and a touch process to optimally extract fumes
screen with physical buttons. This and sparks from two places. To filter
combination allows operators to use particles from the plasma fumes, a
the machine to their own preferences filtration unit is recommended.
at a distance from the cutting process.
The controls and cutting table are European Conformity (EC)
positioned at an ergonomically All machines are built in accordance
comfortable height for operators. with EU regulations following relevant
EC directives and relevant provisions
Protection of the NEN harmonised standards.
Plasma cutting is performed in a Every machine is supplied with an EC
cutting cell and the operator can declaration according to;
see the cutting process while being
protected from radiation and sparks Machinery Directive 2006/42/EG
by a tinted screen. Operators should Low Voltage Directive 2006/95/EG
always wear the recommended ElectroMagnetic Compatibility
Personal Protection Equipmen (PPE). (EMC) Directive 2004/108/EG
V 1.0
25
Foundation & Main Frame
HGG supplies drawings of the foundation required for each machine. A correct
placement of the foundation is important to ensure the machine’s accuracy and
alignment for many years of production. The cutting trolley is supported by a
frame at the rear of the machine and is called the main frame.
Stationary foundation Main Frame

The foundation frame is embedded in the concrete floor The main frame supports the cutting trolley and is
to provide a stable base for the machine. The rails for constructed with linear guides and a toothed rack that
the pipe support (pipe trolleys, rollerball gutter or Roller runs along the length of the frame. The main frame
bed) are welded to the frame (under supervision of incorporates the cable track and fume extraction system.
HGG’s technician) in the correct alignment to guarantee The fume extraction system consists of a mouthpiece
the tolerances of the machine. A foundation in conrecte and suction tube sealed with a rubber flap for a durable
is preferred because of minimized vibrations. connection.
V 2.0
Hardware Software Profiling Shapes
26
Macro 20
End cut for angle bar.
FlangeCut Bevel definition

D
s1 ws1
T
C ws2
s2
Note: V1 parameter = D
Excess
Macro 20
V 1.0 Nov. ‘15 Hardware Software Profiling Shapes

27
Macro 21
s1 ws1
T
V2 ws2
s2
Excess
V1
R1
Macro 21

28
Macro 22
s1 ws1
T
V2 ws2
s2
Excess
V1
R1 B
C
Macro 22

29
Macro 23
s1 ws1
T
V2 ws2
s2
V3
Excess
V1 B
R1
Macro 23

30
Macro 24

31
Macro 25
V3 s1 ws1
T
C s2 ws2
bevel2
bevel1
V2 V2
Excess Excess
V1 V1 B
R1 R1
Macro 25

32
Macro 26
s1 ws1
T
V2 ws2
s2
R2
Excess
V1
R1
Macro 26

33
Macro 27
s1 ws1
T
V2 ws2
s2
R2
Excess
V1
R1
Macro 27

34
Macro 28
s1 ws1
T
V2 ws2
s2
R2
Excess
V1 B
R1
Macro 28

35
Macro D, HE, HER and HO
Intermediate cut for angle bar.
A Rot
B
VL
VL
Dist. Dist. Dist.
Macro D Macro HE
A Rot
D
B/2 B
VL
A/2 VL
VL
Dist. Dist. Dist.
Macro HER Macro HO

36
Macro HOR, HR, HRM and HT
A
A
Rot
R2 Rot
R1 R
B
VL VL VL
Dist. Dist. Dist. Dist.
Macro HOR Macro HR
A
Rot
R
D R3
B B
R1
R2
VL
VL A
VL
Dist. Dist. Dist.
Macro HRM Macro HT

37
Macro KD, KE, KO and KR
B/2
15 15
Dist. Dist.
C C
D A
Macro KD Macro KE
A
R2
B
B R1
R=B/2
15 15
Dist. Dist.
C
A-B A
Macro KO Macro KR

38
Macro KU, KUF, R and HSE
A
A
R
R=B
B
R B
Dist. Dist.
Macro KU Macro KUF
VL
R
Dist.
Dist.
Macro R Macro HSE

39
Macro C1, C5, C6 and C10
C3 C5 R4 R6
C4 C4
R4 R6
R3 R2 R8 R7 C3 C5
C2 C6
C7
C1 C7
C1
R1 R9 R1 R9
Macro C1 Macro C5
R5 C3 C3
R4 R4
R4 R6 R6 R6
C4 C4
C5 C2 C5
R3 R3
C1
C7 C7
R1 R9 R1 R9 R1 R9
Macro C6 Macro C10

40
Macro C16, C19 and C20
R5
R4 R6
C5
C3 C3 C5
C6 C2
R7 R3 R3
C5
C7 C1 C7 C1 C7
R1 R1
Macro C16 Macro C19
R4 R6
C3 C3
C2
R3 R7
R1 R9
Macro C20

41
Macro 20
End cut for bulb.

D
s1 ws1
T
C ws2
s2
Excess
Macro 20

42
Macro 21
End cut for bulb.
s1 ws1
T
V2 ws2
s2
Excess
V1
R1
Macro 21

43
Macro 22
End cut for bulb.
s1 ws1
T
V2 ws2
s2
Excess
V1
R1 B
C
Macro 22

44
Macro 23
End cut for bulb.
s1 ws1
T
V2 ws2
s2
V3
Excess
V1 B
R1
Macro 23

45
Macro 24
End cut for bulb.

46
Macro 25
End cut for bulb.
V3 s1 ws1
T
C s2 ws2
bevel2
bevel1
V2 V2
Excess Excess
V1 V1 B
R1 R1
Macro 25

47
Macro 26
End cut for bulb.
s1 ws1
T
V2 ws2
s2
R2
Excess
V1
R1
Macro 26

48
Macro 27
End cut for bulb.
s1 ws1
T
V2 ws2
s2
R2
Excess
V1
R1
Macro 27

49
Macro 28
End cut for bulb.
s1 ws1
T
V2 ws2
s2
R2
Excess
V1 B
R1
Macro 28

50
Intermediate cut for bulb.
A Rot
B
VL
VL
Dist. Dist. Dist.
Macro D Macro HE
A Rot
D
B/2 B
VL
A/2 VL
VL
Dist. Dist. Dist.
Macro HER Macro HO

51
A
A
Rot
R2 Rot
R1 R
B
VL VL VL
Macro HOR Macro HR
A
Rot
R
D R3
B B
R1
R2
VL
VL A
VL
Dist. Dist. Dist.
Macro HRM Macro HT

52
B/2
15 15
Dist. Dist.
C C
D A
Macro KD Macro KE
A
R2
B
B R1
R=B/2
15 15
Dist. Dist.
C
A-B A
Macro KO Macro KR

53
A
A
R
R=B
B
R B
Dist. Dist.
Macro KU Macro KUF
VL
R
Dist.
Dist.
Macro R Macro HSE

54
C3 C5 R4 R6
C4 C4
R4 R6
R3 R2 R8 R7 C3 C5
C2 C6
C7
C1 C7
C1
R1 R9 R1 R9
Macro C1 Macro C5
R5 C3 C3
R4 R4
R4 R6 R6 R6
C4 C4
C5 C2 C5
R3 R3
C1
C7 C7
R1 R9 R1 R9 R1 R9
Macro C6 Macro C10

55
R5
R4 R6
C5
C3 C3 C5
C6 C2
R7 R3 R3
C5
C7 C1 C7 C1 C7
R1 R1
Macro C16 Macro C19
R4 R6
C3 C3
C2
R3 R7
R1 R9
Macro C20

56
Macro 10
End cut for flat bar.
Bevel definition
s1 ws1
T
s2 ws2
Excess B
Macro 10

57
Macro 11
Bevel definition
s1 ws1
T
s2 ws2
R2
Excess
V1
R1
Macro 11

58
Macro 12
Bevel definition
s1 ws1
T
s2 ws2
Excess
V1
R1 B
C
Macro 12

59
Macro 13
Bevel definition
s1 ws1
T
s2 ws2
V2
Excess
V1 B
R1
Macro 13

60
Macro 14
Bevel definition
s1 ws1
T
s2 ws2
V2
Excess
B
V1
V2 C
Macro 14

61
Macro 15
Bevel definition
s1 ws1
T
s2 ws2
R1
Excess
15
Macro 15

62
Macro 16
Bevel definition
s1 ws1
T
s2 ws2
R1
Excess B
Macro 16

63
Macro 17
Bevel definition
s1 ws1
T
s2 ws2
V1
R1
V1
Macro 17

64
Intermediate cut for flat bar.
A Rot
B
VL
VL
Dist. Dist. Dist.
Macro D Macro HE
A Rot
D
B/2 B
VL
A/2 VL
VL
Dist. Dist. Dist.
Macro HER Macro HO

65
A
A
Rot
R2 Rot
R1 R
B
VL VL VL
Macro HOR Macro HR
A
Rot
R
D R3
B B
R1
R2
VL
VL A
VL
Dist. Dist. Dist.
Macro HRM Macro HT

66
B/2
15 15
Dist. Dist.
C C
D A
Macro KD Macro KE
A
R2
B
B R1
R=B/2
15 15
Dist. Dist.
C
A-B A
Macro KO Macro KR

67
A
A
R
R=B
B
R B
Dist. Dist.
Macro KU Macro KUF
VL
R
Dist.
Dist.
Macro R Macro HSE

68
C3 C5 R4 R6
C4 C4
R4 R6
R3 R2 R8 R7 C3 C5
C2 C6
C7
C1 C7
C1
R1 R9 R1 R9
Macro C1 Macro C5
R5 C3 C3
R4 R4
R4 R6 R6 R6
C4 C4
C5 C2 C5
R3 R3
C1
C7 C7
R1 R9 R1 R9 R1 R9
Macro C6 Macro C10

69
R5
R4 R6
C5
C3 C3 C5
C6 C2
R7 R3 R3
C5
C7 C1 C7 C1 C7
R1 R1
Macro C16 Macro C19
R4 R6
C3 C3
C2
R3 R7
R1 R9
Macro C20

70
Welcome to the world of
Profiling Shapes
Profiling shapes are created by software based tools to calculate cutting paths to
profile a saddle connection for example. By entering parameters the predefined
profiling shape will create a virtual cutting path which can be cut by HGG´s
cutting equipment. This document will explain which features the profiling
shapes have and something about their application.
All profiling shapes have their own specific Please contact HGG for more information
features depending on intersection, loads, about shapes and our in-house custom
weld requirements, cutting machine and shape development for many different
application specific characteristics. HGG’s applications.
profiling shapes are based on AWS, API
and ASME standards. [email protected]
71
www. hgg-group.com
HGG´s Profiling shape terminology
45°
This introduction page defines the terminology which will be used in this 70°
document to explain the basics of 3D profiling and to highlight features of the
various profiling shapes. Plasma Oxyfuel
Max bevel angle β Max bevel angle β
Bevel angle and the limits

Bevel angle β
The angle formed between a centre line
Side zone perpendicular to the wall and the cut face
ipe
Toe zone of the wall. Equal to cutting angle and can

hp
be negative or positive.
Slo
nc
Heel zone
Bra
pe
• A perpendicular cut has β=0°;

• Largest β oxyfuel 70° (- or +);
• Largest β plasma 45° (- or +).
Main pipe Dihedral angle ψ

© HGG-group.com
Angle between the outer faces of the
Parts and location of zones Example without and with calculated shape Example without and with groove
connected pipes. Calculations for optimal
weld preparation are based on ψ.
Parts Intersection geometry Weld preparation
Branch pipe Data to calculate the shape to fit another Adaption for welding which will be defined Transition zone
Sprouted member, mostly with an ‘end’ part over the full section (saddle, etc). by parameters and profiling shape specific The best type of weld (fillet, groove, butt)
profiling shape. settings. depends on the angle between two walls
Slope (ψ). On small sloped connections this angle
Main pipe Acute angle between the main member Groove angle φ differs strongly from heel to toe zone. In
Stem member, mostly with an ‘intermediate’ and branch member axes. The angle between opposing faces of the this case two different weld types can save
profiling shape. Also called ‘run pipe’. connected pipes which create a groove to weld volume and will be easier to weld. A
Eccentricity be filled up with weld materials. Can be transition zone is needed to change from
The offset between the centrelines of the an inside or outside groove angle for weld one weld type smoothly to another.
Zones current pipe and the mating pipe. preparation.
The joint of a saddle connection for Root opening (R)
example is split up into zones in order Weld volume The separation at the joint between the
to comply with multiple welding pipes after fitting. Technique to increase
requirements. The names of these zones the joint penetration for stronger
S
R
are inspired by foot analogy which is connections.
shown in the figure above. E
Shrinkage (S)
A length compensation of the pipe to
correct shrinkage of the weld.
Eccentricity Weld detail (section view)
V 1.3 June ‘14 Hardware Software Profiling Shapes

72
Weld types and application
The picture below is a simplified view of
the variation in dihedral angle on a small
sloped pipe to pipe connection from toe
zone to heel zone. The dihedral angle at
the toe zone is too large for a fillet weld.
Fillet Weld Weld between the outer walls
A groove weld is the best option for a
strong connection with a minimum of weld
volume.
At the heel zone the dihedral angle is much

smaller. A groove opening here needs
a lot of weld volume to create a strong
connection. A better option here is a fillet
weld. It needs less weld volume, easier to
weld and easier to cut. Groove Weld Weld between an outer wall and a wall end
Somewhere between these weld types

along the joint is a zone where the change
from one weld type to the other occurs.
This zone is called the ´transition zone´.
Fillet Weld
Butt Weld Weld between wall ends
Transition zone
Groove Weld Overview of used weld types for wall joints.
ψψ
© HGG-group.com
De best weld type is determined by the dihedral angle.

73
Optimised weld preparation
A few practical examples of how HGG’s profiling shapes achieve strong
connections who are easy to cut and weld with a minimum of weld volume. The
accuracy and the 3D cutting freedom of HGG’s machines guarantees a quality
cut in all circumstances.
Slope ± 90° Slope ± 60° Slope ± 30°

Toe zone with groove weld
Weld volume Low Low Low
Joint strength High High High
Toe zone
Operator skills Medium Medium Medium
Weld difficulty Medium Medium Easy
Groove Weld
Heel zone with groove weld

Weld volume Low High High
Joint strength High High High
Heel zone
Operator skills Medium Experienced Experienced
Weld difficulty Medium Medium Complicated
Groove Weld
Heel groove reduction off/on*.

Weld volume Low Example ‘Saddle’ and ‘Chamfer’.
Joint strength High
Operator skills Medium
Weld difficulty Medium
Heel zone with fillet weld

Weld volume Medium Low Low
Joint strength Weak Medium Medium
Heel zone
Operator skills Simple Simple (1 cut) Complicated (2 cuts)
Weld difficulty Easy Easy Medium
Fillet Weld
Example ‘Saddle PJP’ and ‘Chamfer PJP’ Example ‘Saddle Offshore’ and ‘Chamfer Offshore’**
*Heel groove reduction to 0,5ψ: Reference: Structural Welding Code AWS D1.1/D1.1M:2010; page 72, Table 3.6.
**Reference: Structural Welding Code AWS D1.1/D1.1M:2010; page 121-123, Figure 3.8, 3.9 & 3.10

74
Chamfer
A pipe to plate connection.
Intersection geometry Weld preparation

• Adjustable slope. • Adjustable groove angle (φ).
• Multiple chamfer feature. • Adjustable root opening (R).
• Shrinkage compensation.
• Heel groove reduction available to reduce weld
volume (expert level).*
R
R
Perpendicular Toe zone Heel zone

A B
Constant groove φ
Angular
R
R
Toe zone Heel zone
A B
Heel groove reduction φ
Reduced φ=0,5ψ
Multiple
*Heel groove reduction by 0,5ψ (if reduced φ < defined φ) Reference: Structural Welding Code AWS D1.1/D1.1M:2010; page 72, Table 3.6.
75
Chamfer PJP
For small sloped and highly dynamic pipe to plate connections. Easy cutting, fitting and welding.

• Multiple chamfer feature. • Transition zones: predefined start and end point by
dihedral angle (ψ). (95° - 70°).
• Adjustable root opening (R).
• Easy fitting: no need for spacers to create the root
opening and the slope. The large heel zone will
fixate the correct position.
Heel zone Heel zone (slope 30)

Toe zone
A E
Angular
D Fillet Weld
Heel zone
C
B
Transition
R
Side zone
R
Groove Weld
Multiple Side zone

76
Saddle
A pipe to pipe connection in tubular structures.

• Adjustable eccentricity. • Adjustable root opening (R).
• Multiple saddle feature with option to switch off • Shrinkage compensation.
the running trough. in case of one colliding pipe
• Heel groove reduction available to reduce weld volume (expert level).*
R
R
Perpendicular Toe zone Heel zone

A B
Constant groove φ
Angular
R
R
Eccentric Toe zone Heel zone
A B
Heel groove reduction φ
Reduced φ=0,5ψ
Multiple
*Heel groove reduction by 0,5ψ (if reduced φ < defined φ) Reference: Structural Welding Code AWS D1.1/D1.1M:2010; page 72, Table 3.6.
77
Saddle set-in & Hole set-in
For pressure connections with a much smaller branch pipe diameter.

• Adjustable eccentricity. • Adjustable root opening (R).
Perpendicular
Upper zone
A
Angular
B
Eccentric Side zone

78
Hole set-on
To fit a saddle on a hole for example. Saddle is shown to view an application.

• Adjustable slope. • None
• Adjustable eccentricity.
Perpendicular
Toe zone Heel zone
A C
Angular
B
Eccentric Side zone

79
Mitre
To make equal diameter pipe to pipe connections for low pressure piping.

• Adjustable slope. • Adjustable groove angle (φ)*.
• Adjustable root opening (R).
• Mitre Saddle: shrinkage compensation.
Perpendicular
Toe zone
A C Heel zone
Angular
r=d/20
B
Side zone
* When the maximum bevel angle is reached the groove angle could decrease. See detail C.
80
Oblong Hole
To fit inserted plates at pipe ends or to create intermediate oblong holes.

• Adjustable eccentricity. • Adjustable groove angle (φ) along length sides.
• Adjustable width (W) and length (L) of hole. • Adjustable root opening (R) along length sides.
• Adjustable radius (r).
L
r
W
Perpendicular
A R R B
Eccentric

81
Technical data UPC 450 - Ship Profiler
Ship Profiler
Material capacity of the cutting table
Metric Imperial
• Cutting table
• Cutting trolley Minimum material length to load on cutting table 300 mm 1113/16”
• Trolley cell Maximum material length (depends on table length) 12 m 40’

Maximum weight per meter 125 kg 275.5 lbs
Control Unit Supported profile dimensions

Minimum size Maximum size
• Motion control supplier: Deltatau
Metric Imperial Metric Imperial
• Electronics and motors supplier:
Flat bar 60 x 5 mm 23/8 x 3/16” 450 x 30 mm 17 11/16 x 13/16”
Control Techniques
• Remote bus IO supplier: Wago
Angle bar equal 60 x 5 mm 23/8 x 3/16” 250 x 30 mm 913/16 x 13/16”
• Equipped with air conditioning
• Network interface
Angle bar unequal 60 x 80 x 5 mm 23/8 x 31/8 x 3/16” 150 x 200 x 30 mm 57/8 x 77/8 x 13/16”
• Computer: industrial PC with SSD
drive
Bulb (small)* 60 mm 23/8” 100 mm 4”
Bulb 100 mm 4” 260 mm 103/16”

Operator Display Controls
• Touch screen Pipe (Optional) 48 mm 2” 450 mm 1711/16”
• Industrial keyboard
• USB port for the purpose of loading Vessel Head (Optional) 114 x 5 mm 41/2 x 3/16” 450 x 25 mm 1711/16 x 1”
files
* Small bulbs can only be cut from the top. Some angle limitations apply meaning that some macro’s cannot be cut on these small bulbs.
Environment
Cutting trolley
Biaxial cutting head
• Admissible ambient temperature: Degrees
5 - 45° Centigrade
Tilt angle minimum -45°
41 - 113° Fahrenheit
Tilt angle maximum 45°
Degrees of rotation 360° both directions
V 1.21 Technical Data Mains Connections Draft Layout

82
Cutting Data
In addition to profile cutting, pipe and Chuck with jaws
vessel head cutting has information
Min. scrap length excl. clamping length
about added parts and functionality.
Metric Imperial
Standard jaws 375 mm 14.76 ”
Pipe cutting
• Main drive Main Drive
• Rollerball gutter Metric Imperial
• Accuracy Maximum rotatable weight 2500 kg 2,76 t
Nominal torque 1548 Nm 1141 lbf*ft
Rotation positioning accuracy 0.25 ° 0.25 °
Vessel head subtypes Rotation repeatability accuracy 0.13 ° 0.13 °
• Ellipsoidal 2_1 / 1.9_1 Up/down movement accuracy Hydraulic/manually Hydraulic/manually
• ASME F&D / 80_10 / 80_6
• Hemispherical Material capacity of the rollerball gutter
• Semi Ellipsoidal Metric Imperial
• Torispherical
Minimum material length to load on cutting table 300 mm 11.8 ”
• Flat head
Maximum material length (depends on table length) 12 m 40 ’
Minimal diameter Ø 48 mm 2”
Vessel head area Maximum diameter Ø 450 mm 17,7 ”

Maximum pipe weight per meter 200 kg 441 lb
• 80% of the vessel head is
workable, measured from the Maximum total pipe weight 2.5 t 2,76 t
center.
Machine Accuracy
Positioning Repeatability
Metric Metric
Torch rotation and tilt movement 0.5° 0.25°
Cutting trolley longitudinal movement 0.5 mm 0.25 mm
Torch/material distance 0.1 mm 0.05 mm
Note: Machine accuracy does not concern the accuracy of the cutting process.

83
Cutting Technology
Plasma Cutting Kjellberg (mild steel)
Cutting Holes
Max. cutting wall thickness Max. bevel
Max. cutting length(1) Min. cutting wall thickness
• Minimum diameter hole: 1.5x wall for 3D profiling(2) angle
thickness with a minimum of 8 mm; Metric Imperial Metric Imperial Metric Imperial Degree
• Diameter hole ≥ 40 mm: no dependency. S45W(3) 30 - 45 mm 1.2 - 1.8” 3 mm 1/8” 20 mm 0.8” 45°
SmartFocus 130 32 - 40 mm 1.26 - 1.57” 3 mm 1/8” 25 mm 0.98” 45°
SmartFocus 200 40 - 60 mm 1.57 - 2.36” 3 mm 1/8” 30 mm 1.18” 45°
Cutting Technology Accuracy

• All accuracies are according to ISO 9013;
Plasma Cutting Hypertherm (mild steel)
Max. cutting wall thickness Max. bevel
• cut values based on clean mild steel Max. cutting length(1) Min. cutting wall thickness
for 3D profiling(2) angle
material without deviations;
Metric Imperial Metric Imperial Metric Imperial Degree
• sufficient training by HGG is required to
Powermax 125 20-45 mm 0.8 - 1.8” 3 mm 1/8” 20 mm 0.8” 45°
obtain the mentioned accuracies;
• cutting paths with sharp corners may
influence tolerance; Plasma Cutting Accuracy
• cutting accuracy does not concern the Standard plasma
torch positioning accuracy. Tilt Angle in degrees 0° 45°
Cutting length
5-15 mm 0.5 mm 1.0 mm
Double Beveling 15-30 mm 0.8 mm 1.5 mm
Constraints of thermal cutting process 30-50 mm 2.0 mm 3.0 mm

Wall thickness (t) 50-60 mm 3.0 mm n/a
• Double bevel: t ≥ 15 mm Note: The maximum piercing wall thickness is equal to the maximum cutting wall thickness for 3D profiling. A fume exhaust system is recommended to extract fumes from the cutting area.
Note: Maximum cutting capacity depends on type of plasma source.
• Single bevel with nose: t ≥ 15 mm 1. Max cutting wall thickness for 3D profiling = cosines ‘max. bevel angle’ x ‘max. cutting length’.
2. This column represents the cutting length ranges ‘max. high quality cutting length’ - ‘max. low quality cutting length’. Values are depending on the materials to be cut, their compositions and cutting
• Double bevel with nose: t ≥ 20 mm speed. It is not related to the maximum piercing wall thickness.
3. Cutting current (A) is fixed on 45/85/130.
• Nose: height ≥ 5 mm (smaller possible but
result is not accurate)

84
Mains Connections
This page gives specifications of the Machine Consumption
connections and values of the gas and
power consumption. The connected Power Gas
load will differ depending on the Cutting trolley 5kVA fuse 3x16A slow Air* 7 bar & 3000 Ndm3/h
offered machine configuration.
Fume Extraction System (Optional)
Remarks for Built-up Power Gas for pulse interval
• Over length of cables and hoses DFPRO 6 filtration unit 7,5kVA fuse 3x15A slow Air* 7 bar & 16200 Ndm3/h
must be 5M from the back side of Note: Outdoor output strongly recommended. Depending on material type and sizes, some fumes and gases are not caught. Secondary fume exhaust systems or personal safety measures might be required.
the foundation.
• Floor must be horizontal +/-
10mm.
Plasma Cutting Equipment
• Separated earth pin required Source Gas console Electrical load Connectable gasses plasma/swirl Gas connection
Rmax=0.5Ω
Kjellberg
PA-S45W 34kVA Air(1) 4-6 bar & 1600 Ndm3/h
Ignition box PZ-S45W-1 Plasma G 1/4”
air/oxygen fuse 3x50A slow Oxygen (99.5%) 7 bar & 1500 Ndm3/h
(2)
Power Requirements plasma
Kjellberg Air(1) 4-6 bar & 1600 Ndm3/h G 1/4”

• Power supply: 3Ph N / PE Manual gas mixer Argon (99.996%) 5-6 bar & 1600 Ndm3/h G 1/4”
PA-S45W PM-S45W 34kVA
Main AC voltage: +10% -5% Plasma
multi gas fuse 3x50A slow Hydrogen (99.95%) 5-7 bar & 185 Ndm3/h G 3/8” Left
Main frequency: ±1Hz mixer Ignition box PZ-S45W-1
Nitrogen (99.9%) 5-7 bar & 1600 Ndm3/h G 1/4”
Recommended fuses are based
on 400V Kjellberg PGE-300 Hydrogen (99.95%) 12 bar & 1200 Ndm3/h Plasma G 3/8” Left
28kVA
• The given pressure, flow rates Smart Focus Manual Multi-Gas Air(1) 12 bar & 1600 Ndm3/h (purging 5300 Ndm3/h) Plasma G 1/4”
Console (manual fuse 3x50A slow
130(3) Argon (99.996%) 12 bar & 2600 Ndm3/h Plasma G 1/4”
and power consumption of the switching cutting)
plasma supplies are maximum 67kVA Oxygen(2) (99.5%) 12 bar & 3700 Ndm3/h Plasma/Swirl G 1/4”
values. Kjellberg fuse 3x100A slow Nitrogen (99.9%) 12 bar & 5200 Ndm3/h Plasma/Swirl G 1/4”
Smart Focus FC-300 Air(1) (swirl) 12 bar & 4600 Ndm3/h Swirl G 1/4”
200(3) Automatic Gas Console 79kVA
and PGC control board fuse 3x125A slow Forming gas F5 (N2/H2) (swirl) 12 bar & 1600 Ndm3/h Swirl G 3/8” Left
Hypertherm Air(1) 6.6 bar & 7363 Ndm3/h Plasma/Swirl G 9/16”

27.4 kVA
Powermax Manual fuse 3x60A slow Nitrogen (99.9%) 6.6 bar & 7363 Ndm3/h Plasma/Swirl G 5/8”
125
References:
Kjellberg/Hypertherm instruction manuals 2010 - 2015
1. Requirements to air quality according to ISO 8573:
max. size of particles is 0.01 μm (cat. 1), max. rest oil
content is 0.01 mg/m3 (cat. 1), max. pressure dew
point is +3 °C (cat. 4).
2. Filtered 40/0.01 μm plasma

85
Draft Layout UPC 450
A B C D E F G H I J K L M N O
ITEM QTY DESCRIPTION HGG ARTICLE/DRAWING VENDOR/MANUFACTURING CODE
1 1 UPC450 foundation 16m UPC450.FO.01.A Customer
2 1 Remote Control 80.04.1220.00.B HGG PE
3 1 Cutting trolley UPC 450 80.04.2600.00.A HGG PE
10
4 9 Pole h=160 SPC660RB 80.07.660.00.A HGG PE
5 4 Mainframe 4m section 80.07.1141.00.F HGG PE
13 5 11 Point C 1 6 1 Cutting table 2m 80.08.501.00.A HGG PE
Point B 12 Point
(optional) 7 4 Cutting table 3m 80.08.502.00.A HGG PE
(optional) A
8 6 Pole Unit 80.08.1001.00.D HGG PE
adapted width
9 4 Roller gutter unit 3m 80.08.1003.00.D HGG PE
10 1 Roller Gutter Unit 2m 80.08.1004.00.D HGG PE
11 8 Fume extaction cutting table 80.10.401.00.A HGG PE
12 1 Fume extraction unit HGG PE
13 1 Plasma unit HGG PE
9
8
5150
7
HPR
Powermax 125
14000
6
Maximum profile length 12000
16074
AFT
DR
5
6 10 8 7 9 2 3
4
Maximum height
3250
HPR
Powermax
125
3
2
MATERIAL: DRAWINGS: ISO129-2004

HGG PROFILING EQUIPMENT B.V. TOLERANCE: ISO2768-mK-1990
+31 (0) 227 504030 - WWW.HGG-GROUP.COM - THE NETHERLANDS
GEOMETRY: ISO1101-2006
TREATMENT: DRAWING NUMBER: SURFACE: ISO1302-2002
1
UPC450.LO.01.A WELDING: ISO2553-1994

WELDING TOL: ISO13920-AE-1996
CREATED: DP 13-04-2018 TITLE: SHEET:
REVISION:
FORMAT: A1 SCALE: 1:1 Layout UPC 450 CT 12m 1 /2
PROJECTION: UNITS: mm (IV) ALL COPYRIGHTS RESERVED BY HGG PROFILING EQUIPMENT B.V. REF:

86
Draft Layout UPC 450
A B C D E F G H I J K L M N O
ITEM QTY DESCRIPTION HGG ARTICLE/DRAWING VENDOR/MANUFACTURING CODE
1 1 UPC450 foundation 40m UPC450.FO.04.A Customer
2 2 UPC Main drive 80.02.401.00.A HGG PE
3 1 Remote Control 80.04.1220.00.B HGG PE
4 1 Cutting trolley UPC 450 80.04.2600.00.A HGG PE
5 10 Mainframe 4m section 80.07.1141.00.F HGG PE
10
6 21 Pole h=160 SPC660RB 80.07.660.00.A HGG PE

7 14 Pole Unit 80.08.1001.00.D HGG PE
adapted width
8 12 Roller gutter unit 3m 80.08.1003.00.D HGG PE
9 12 Cutting table 3m 80.08.502.00.A HGG PE
10 20 Fume extaction cutting table 80.10.401.00.A HGG PE
11 1 Fume extraction unit HGG PE
12 1 Plasma unit HGG PE
9
Point B Point A 5 10 Point C 1

11 12 (optional)
(optional)
8
5150
7
HPR
Powermax 125
18000 18000
Maximum profile length 16000 Maximum profile length 16000
41992
6
AFT
DR
5
Optional 2 3 4 9 8 7
4
(Left/Right) Optional
(Left/Right)
Maximum height
3250
HPR
Powermax
125
3
6
2
MATERIAL: DRAWINGS: ISO129-2004

HGG PROFILING EQUIPMENT B.V. TOLERANCE: ISO2768-mK-1990
+31 (0) 227 504030 - WWW.HGG-GROUP.COM - THE NETHERLANDS
GEOMETRY: ISO1101-2006
TREATMENT: DRAWING NUMBER: SURFACE: ISO1302-2002
UPC450.LO.04.A
1
WELDING: ISO2553-1994
WELDING TOL: ISO13920-AE-1996
CREATED: DP 13-04-2018 TITLE: SHEET:
REVISION:
FORMAT: A1 SCALE: 1:1 Layout UPC 450 2xCT+RG 16m 1 /2
PROJECTION: UNITS: mm (IV) ALL COPYRIGHTS RESERVED BY HGG PROFILING EQUIPMENT B.V. REF:

87
Reference List
asd
asd
asd
Country Project Product Segment Year of supply
ALGERIA Groupe ETRHB HADDAD MPC450 Steel Construction 2015
TURKEY ERKIZ Mühendislik SPC1200 Steel Construction 2015
MALAYSIA Principle Perspective SPC800 Steel Construction 2015
SPAIN Duizen Iberica RPC1200 Contracting 2015
GERMANY RMT SPC1200 Process 2015
UNITED STATES Provides SPC1200 Process 2015
CZECH REPUBLIC EGE SPC2000 Steel Construction 2015
SPAIN Comersa SPC1200 Steel Construction 2015
UNITED STATES Absolute Metal Processing SPC1500 Contracting 2015
UNITED STATES Industrial Piping SPC1200RB Process 2015
QATAR Black Cat SPC1200 Process 2015
UNITED ARAB EMIRATES Mabani Steel MPC450 Steel Construction 2015
SINGAPORE Hyflux SPC600 Process 2015
NORWAY Westcon RPC1200 Offshore 2015
FRANCE Favier Setrem PC600 Process 2015
UNITED STATES Industrial Piping Specialist SPC1200RB Process 2015
PORTUGAL Pipeworks SPC1200 Process 2015
NORWAY Westcon PC600 Offshore 2015
UNITED STATES Epic Piping SPC1200RB Process 2015
PERU Cotinavec PC600 Process 2015
ITALY Rosetti Marino SPC1200 Offshore 2015
ITALY Rosetti Marino SPC2000 Offshore 2015
KOREA VNI PC600 Contracting 2015
SINGAPORE Steel Tech MPC450 Steel Construction 2015
FRANCE ASET Barriquand PC600 Process 2015
RUSSIA BZMTO SPC3000VC Process 2015
RUSSIA BZMTO SPC660RB Process 2015
RUSSIA Renaissance Heavy Industries PC600 Steel Construction 2016
RUSSIA Belenergomash BZEM SPC1200RB Steel Construction 2016
BAHRAIN CB&I Nass Pipe Fabrication W.L.L. SPC1200RB Process 2016
SOUTH AFRICA Belmet Marine MPC450 Steel Construction 2016
SAUDI ARABIA Mahmood Saeed Steel Industry Ltd. PC600 Steel Construction 2016
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AUSTRALIA SA Structural MPC450 Steel Construction 2016
RUSSIA Ekaterinburg Welding Machines MPC450 Steel Construction 2016
GERMANY EEW-Pickhan Umformtechnik SPC3000 Steel Construction 2016
AUSTRALIA Civmec Construction & Engineering SPC2000 Steel Construction 2016
POLAND CRIST S.A. RPC1200 Offshore 2016
RUSSIA Rutekh PC600 Shipbuilding 2016
TURKEY Neta Boru Celik Konstruksiyon SPC1200 Steel Construction 2016
ITALY Onda S.p.A. PC600 Process 2016
INDONESIA PT Nobi Putra Angkasa PC600 Other 2016
AUSTRALIA Civmec Construction & Engineering RPC1200 Steel Construction 2016
CHINA Yantai Moon Co., Ltd PC600 Process 2016
ROMANIA Damen Shipyards Galati PC600 Shipbuilding 2016
TURKEY GAP Insaat PC800 Steel Construction 2016
TURKEY GAP Insaat PCL600 Steel Construction 2016
CHINA Shanghai Waigaoqiao Shipbuilding PCL600 Shipbuilding 2016
CHINA Xuzhou Construction Machinery Group Co., Ltd. SPC300 Crane Building 2016
ITALY Provides Metalmeccanica S.r.l. SPC1200 Process 2016
UNITED KINGDOM Hutchinson Engineering Ltd MPC450 Offshore 2016
POLAND FKSiM SPOMASZ S.A. ERL600 Offshore/Steel Construction 2016
UNITED STATES AZCO INC SPC1200RB Process 2017
CANADA Propak Systems SPC1200 Process 2017
CANADA Brandt Engineered Products Ltd. RPC1200 Steel Construction 2017
FRANCE Doncieux Tuyauterie Industrielle PC600 Process 2017
AUSTRIA Urbas Maschinefabrik GmbH SPC600 Steel Construction 2017
CANADA Datum Vessel Fabrication Ltd. SPC1200 Process 2017
UNITED STATES Environmental Air Systems, LLC PC600 Process 2017
UNITED STATES Environmental Air Systems, LLC RPC1200 Process 2017
FINLAND Vahterus Oy PC600 Process 2017
AUSTRALIA Ulbrich Products Pty Ltd PC600 Process 2017
UNITED STATES PermianLide Tank & Manufacturing SPC3000VC Process 2017
MALAYSIA EEW Malaysia Sdn Bhd SPC2500 Steel Construction 2017
GHANA Friedlander SA SPC1200 Process 2017
POLAND Navikon SRY XP. Z.O.O SPC1200 Offshore 2017
POLAND Navikon SRY XP. Z.O.O RPC1200 Offshore 2017
UNITED STATES Behnke Enterprises, Inc. RPC1200 Steel Construction 2017
AUSTRALIA ACE Construction RPC1200 Steel Construction 2017
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89
UNITED STATES Beck Steel Inc. SPC1000 Steel Construction 2017
UNITED STATES Smith Industries SPC3000VC Process 2017
GERMANY Fr. Lürssen Werft GmbH & Co. KG SPC1200 Shipbuilding 2017
CANADA Dynacorp SPC3000VC Process 2017
SPAIN Sadima S.A. RPC1200 Steel Construction 2017
SPAIN Sadima S.A. PC600 Steel Construction 2017
NETHERLANDS HGG Profiling Contractors B.V. ERL600 Contracting 2017
SINGAPORE Dyna-Mac Engineering Services PTE LTD RPC1200 Offshore 2017
SINGAPORE Dyna-Mac Engineering Services PTE LTD ERL1200 Offshore 2017
GERMANY Nagy GmbH PC900 Process 2017
UNITED ARAB EMIRATES McDermott Middle East inc. RPC1200 Offshore 2017
UNITED ARAB EMIRATES McDermott Middle East inc. RPC1200 Offshore 2017
UNITED ARAB EMIRATES McDermott Middle East inc. ERL1200 Offshore 2017
UNITED STATES Trident Process Systems SPC2500VC Process 2017
NETHERLANDS HGG Profiling Contractors B.V. RPC1200 Contracting 2017
ITALY Cimolai SpA SPC2500 Steel Construction 2017
UNITED STATES Hydrafab Inc. SPC1200 Process 2017
UNITED STATES OBEK Solutions LLC SPC2500VC Process 2017
GERMANY Wilbert Tower Cranes GmbH SPC300 Crane Building 2017
SPAIN Navantia S.A. S.M.E. SPC1000 Shipbuilding 2017
UNITED STATES Lee Supply Company, LLC SPC1200RB Process 2017
ITALY Masterwatt Srl PC600 Process 2017
MEXICO Operadora CICSA S.A. De C.V. PC600 Steel Construction 2017
SPAIN Sistemas De Filtrado y Tratamiento de Fluidos, S.A. PC600 Process 2017
IRELAND Steel Solutions (NI) Ltd RPC1200 Steel Construction 2017
UNITED STATES Chevron U.S.A. Inc. SPC660RB Process 2017
UNITED STATES Rodgers Metal Craft Inc. RPC1200 Steel Construction 2018
UNITED STATES T&M Manufacturing, Inc. RPC1200 Steel Construction 2018
UNITED STATES Kansas City Structural Steel RPC1200 Steel Construction 2018
UNITED STATES Solar Turbines Inc. SPC1200RB Process 2018
UNITED STATES Delta Machine & Ironworks PC600 Process 2018
UNITED STATES North America Mechanical Inc. PC600 Process 2018
UNITED STATES ICT Energy Solutions PC600 Steel Construction 2018
UNITED STATES Black Lion Products RPC1200 Steel Construction 2018
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90
CANADA Canalta Controls Ltd. PC600 Process 2018
UNITED STATES Quality Air Heating & Cooling, Inc. PC600 Process 2018
ROMANIA BETA SA PC600 Process 2018
CHINA China Merchants Heavy Industry (Jiangsu) Co., Ltd PCL600 Shipbuilding 2018
BANGLADESH McDonald Steel Building Products Limited SPC800 Steel Construction 2018
CANADA Foremost Universal LP SPC1200 Process 2018
UNITED STATES Leed Fabrication Services, Inc PC600 Process 2018
UNITED STATES Glazier Steel RPC1200 Steel Construction 2018
UNITED STATES Central Texas Iron Works RPC1200 Steel Construction 2018
GERMANY MV WERFTEN Wismar GmbH PCL600H Shipbuilding 2018
GERMANY MV WERFTEN Rostock GmbH PCL600H Shipbuilding 2018
CHINA Fangyuan Group CO., Ltd. RPC1200 Steel Construction 2018
UNITED STATES Fehr's Metal Building Construction LLC RPC1200 Steel Construction 2018
UNITED STATES Andy J.Egan Co .,Inc. SPC1200RB Process 2018
UNITED STATES Petrosmith SPC3000 Process 2018
UNITED ARAB EMIRATES Gulf Piping Company SPC1200 Process 2018
RUSSIA LLC Rutekh SPC2500VC Process 2018
FRANCE SASU Entrepose Industries SPC1200 Process 2018
GERMANY MV Werften Stralsund Property GmbH PCL600H Shipbuilding 2018
AUSTRALIA Southern Queensland Steel RPC1200 Steel Construction 2018
AUSTRALIA BRICE RPC1200 Steel Construction 2018
ITALY Unifer Navale Srl SPC500 Process 2018
NORWAY Aibel AS RPC1200 Offshore 2018
UNITED STATES Enerflex Energy Systems SPC1200RB Process 2018
SPAIN Hierros Diego, S.L. RPC1200 Steel Construction 2018
TAIWAN, REPUBLIC OF CHINA Heng Chaung Iron Roofing Board Co.,Ltd SPC2500 Steel Construction 2018
UNITED STATES Gunderson Marine LLC SPC800 Shipbuilding 2018
UNITED STATES Smith Brothers Pipe Inc. SPC3000VC Process 2018
UNITED KINGDOM Teemans Limited SPC1200 Process 2018
UNITED STATES ACCO Engineered Systems SPC1200RB Steel Construction 2018
BELGIUM Willems N.V. RPC1200 Offshore 2018
GERMANY Esta Rohr GmbH SPC3000 Contracting 2018
SAUDI ARABIA Factory of Arabian International Company for Steel Structure RPC1200 Steel Construction 2018
NORWAY Kvaerner Stord AS RPC1200 Offshore 2018
AUSTRALIA Apollo Fabrication Group Pty Limited RPC1200 Steel Construction 2018
NEW ZEALAND Laser stream cutting 2017 Limited RPC1200 Steel Construction 2018
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SPAIN Perfiles Aragon S.A. RPC1200 Steel Construction 2018
GERMANY Römer Behältertechnik GmbH PC600 Process 2018
DENMARK A. Voelund & Son Anlaeg ApS (AVOS) PC600 Process 2018
UNITED STATES Dilling Group, Inc. PC600 Process 2018
UNITED STATES Central Texas Iron Works RPC1200 Steel Construction 2019
UNITED STATES PKM Steel Service, Inc. RPC1200 Steel Construction 2019
UNITED STATES ColonialWebb Contractors Co PC600 Process 2019
UZBEKISTAN Steel Property Construction LLC PC600 Steel Construction 2019
SPAIN Talleres Campinos S.L. PC900 Process 2019
RUSSIAN FEDERATION United Industrial Complex LLC PCL600H Shipbuilding 2019
UNITED ARAB EMIRATES Denholm Yam Contracting Company L.L.C. SPC1200 Steel Construction 2019
UNITED STATES Weld-Fit SPC1000 Process 2019
CANADA IPAC Services Corp. RPC1200 Steel Construction 2019
SPAIN Pipeworks, S.L. SPC1200 Process 2019
AUSTRALIA Lendlease Building Contractors PTY LTD PCL600H Shipbuilding 2019
MEXICO TIMSA SPC1200RB Process 2019
ITALY Fincantieri S.p.A. PCL600H Shipbuilding 2019
CANADA Islip Flow Controls Inc. SPC1000 Process 2019
UNITED STATES ConcealFab Corp. SPC500 Steel Construction 2019
ROMANIA MTD Simplu Construct SRL RPC1200 Steel Construction 2019
UNITED STATES Glenco Inc. RPC1200 Steel Construction 2019
CHINA China Shipbuilding Trading Co., Ltd. PCL600 Shipbuilding 2019
UNITED ARAB EMIRATES Lamprell Energy Ltd SPC3000 Offshore 2019
KUWAIT Al Rakeb Oil, Electricity and Construction Co SPC1200 Steel Construction 2019
UNITED STATES CAM Integrated Solutions SPC1200 Process 2019
UNITED STATES Titan Production Equipment SPC3000VC Process 2019
SAUDI ARABIA Saad Alessa Metal Industries Factory SPC1500 Steel Construction 2019
SAUDI ARABIA Saad Alessa Metal Industries Factory RPC1200 Steel Construction 2019
UNITED ARAB EMIRATES Drydocks World - Dubai LLC RPC1200 Offshore 2019
NORWAY AS NYMO RPC1200 Offshore 2019
GERMANY Temme Stahl- und Industriebau GmbH RPC1200 Steel Construction 2019
UNITED STATES Joe White Tank Company SPC1200 Process 2019
UNITED STATES Industrial Piping Specialist SPC1200RB Process 2019
TAIWAN, REPUBLIC OF CHINA Sheng Chuen Engineering Co., Ltd. MPC450 Steel Construction 2019
THAILAND Deeline Construction Co. Ltd SPC1200 Process/Offshore 2019
UNITED STATES Pileworks SPC800 Steel Construction 2019
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Warranty terms & conditions
The spirit of HGG’s warranty

This document is a demonstration of our belief and confidence in our products. That is why we are happy to offer a standard 12 month warranty or
even 24 month warranty in combination with a Service Support Contract. It is our way of saying: “You can rely on us!”. We guarantee minimum down
time of your production equipment by building high quality machines with proven technology, supported by well trained and highly skilled people.
1 Preamble
1.1 Wherever this document uses the term “HGG”, this shall refer to HGG Profiling Equipment B.V.
1.2 Wherever this document uses the term “Customer”, this shall refer to the customer who bought a machine, upgrade or retrofit from HGG
Profiling Equipment B.V.
1.3 Wherever this document uses the term “SSC”, this shall refer to the original Service Support Contract signed by both the customer and
1.4 Wherever this document uses the term “SAT”, this shall refer to the Site Acceptance Test signed by both the customer and HGG Profiling
Equipment B.V.
2 Warranty
2.1 HGG warrants that all machines will be built to the highest quality standards and proven technology.
2.2 HGG does not provide any warranty other than the one specifically described in this document or otherwise specifically stipulated in the
sales contract under the paragraph with the name Warranty Terms and Conditions Addition.
2.3 HGG warrants HGG branded machines against defects in materials and/or workmanship for a period of 12 months after signing of the SAT,
and the latest 15 months after arrival of the goods at the buyer’s premises. In case Buyer has concluded an SSC with Seller, the warranty
period will be extended with 12 months, resulting in a warranty period of 24 months after signing of SAT or 27 months after arrival of the
goods at buyers premises. This is based on normal usage, one (8 hour) shift a day only, subject to the exclusive judgement of HGG.
Effective from 1st of September 2019. Revision 2.1

93
2.4 During the warranty period, HGG only guarantees the durability of:
• constructions specifically designed by HGG;
• constructions installed under qualified supervision of an HGG engineer;
• materials and spare parts provided directly by HGG or by HGG approved, authorised dealers.
2.5 Warranty claims only apply when:
• the customer has fulfilled all financial obligations to HGG;
• genuine spare parts, components and consumables are being used, supplied by HGG or by HGG approved authorised dealers and
purchased during the warranty period;
• annual maintenance is carried out according to the specifications laid down in the maintenance manual and grease schedules provided
by HGG;
• the machine is operated by qualified staff.
2.6 The warranty does not apply to:
• damages caused by accidents, abuse, misuse, acts of God or other external factors;
• damages caused by operating the machine outside its intended or permitted usage as defined by HGG;
• damages caused by maintenance and services (including upgrades and expansions) performed by anyone other than persons
authorised by HGG;
• damages caused by fluctuations in the power network;
• normal wear and tear on parts;
• consumables;
• products, spare parts or components that have been modified to alter functionality or capability without prior notification and written
approval of HGG.
2.7 The validity of the warranty will be checked during every visit by representatives of HGG. If any of the situations described in paragraph 2.6
apply; HGG reserves the right to terminate the warranty with immediate effect. Other sources of information and/or encounters, which
may lead HGG to reasonably assume the restrictions outlined in paragraph 2.6 have been contravened may also result in immediate
termination of the warranty.

94
3 Service Support Contract
3.1 The SSC forms an essential condition for the validity of the 24 month warranty.
3.2 An unsigned SSC will result in the reduction of the warranty period to 12 months after the signing of the SAT by both parties (at the latest
15 months after dispatch from HGG).
3.3 The SSC will be signed during the sales agreement.
4 Notification of defects
4.1 The customer shall notify HGG directly of any machine faults or defects, either by telephone (+31 227 504115) or by e-mail
([email protected]).
4.2 The customer shall describe in writing the type of defect discovered using the approved HGG Service Request Form.
4.3 The customer shall provide (at least) the following information:
• a report describing the nature of the fault, defect or interruption;
• photographic evidence of the problem;
• log file of the machine;
• arguments to support a claim on the warranty;
• the name of a contact person;
• confirmation of the internet connection.
4.4 On weekdays HGG will analyse defects within 24 hours of receipt of notification.
4.5 If an SSC is applicable, HGG will also analyse defects within 24 hours of receipt of notification during weekends.
4.6 HGG will always strive for a ‘same day’ solution, and at the latest, 48 hours after receipt of notification. When applicable, the proposal for
solution will be accompanied by a price indication and delivery time.
4.7 HGG will confirm receipt of notification and commencement of the necessary analysis.
4.8 Problems will be resolved either by telephone, remote service or an on-site inspection.
4.9 HGG will always notify the customer whether the warranty is valid for the requested service or reported problem.

95
5 Spare parts
5.1 Consumables are described by HGG as products that need to be purchased by the customer recurrently because they have been ‘used up’
during the manufacturing process. A list showing all common HGG consumables will be delivered with the machine for reference.
5.2 Spare parts are described by HGG as components which will suffer damage from age and normal use. A list showing all common HGG spare
parts will be delivered with the machine for reference.
5.3 Replacement of parts occurs solely at the discretion of HGG.
5.4 Defective parts can be replaced by new or refurbished parts.
5.5 The HGG warranty on individual replacement parts will conform to the warranty given by the supplier.
5.6 Defective parts will be replaced either on-site by an HGG service engineer, a local HGG representative or by sending the parts to the
customer. Replacement parts are sent based on DAP delivery (Incoterms 2010).
5.7 Defective parts shall always be returned to HGG by the customer or by an alternative, mutually agreed method. Replaced parts
automatically will become the property of HGG.
5.8 The decision as to which steps need to be undertaken to solve a problem always resides with HGG.
5.9 HGG adheres to the ‘Lifecycle Management’ philosophy, which means that the availability of spare parts is guaranteed for 10 years after
delivery of the machine, either with original parts or compatible replacement parts.
6 Costs
6.1 The following costs are covered by the warranty:
• Materials;
• 8 working hours a day;
• Travelling, board and lodging;
• Shipping costs for replacement parts (based on Economy or Air Freight delivery);
• Questions during production start-up (the first two (2) weeks after commencement of the warranty period).

96
6.2 The following costs are not covered by the warranty:
• working hours in weekends and on public holidays;
• overtime (after 18.00 local time);
• the return of (defective) parts to HGG;
• shipping costs for replacement parts (based on Priority delivery);
• All costs (material, work, travel, board & lodging) directly related to work on the machine not covered by the warranty.
• indirect costs accrued by the customer;
• questions after production start-up (after the first two (2) weeks of commencement of the warranty period);
• local taxes and import duties.
6.3 Costs not covered by the warranty will be charged according to HGG rates and conditions.
7 Rates
7.1 The following rates apply:
Service Engineer € 100,00 per hour

Software Engineer € 120,00 per hour
Overtime (after 18.00) 125% of the normal hourly rate
Travelling € 75,00 per hour
Transportation € 0,50 per kilometer and/or actual flight costs
Hotel incl. meals Actual costs or on the customer’s account
7.2 Rates are adjusted annually. HGG will make the correct and up-to-date rates available.

97
8 Support from the customer
8.1 The customer has the obligation to provide tools, hoisting equipment and lifting equipment as requested by HGG.
8.2 When tools and/or materials are unavailable and have to be rented or purchased, the costs will be added to the customer’s account.
8.3 The customer has the obligation to provide qualified local personnel when requested by HGG.
8.4 The customer has the obligation to provide raw materials and consumables for testing purposes when requested by HGG.
8.5 The customer has the obligation to support HGG determining the nature of the malfunction.
8.6 The customer has the obligation to support HGG in solving problems with the assistance of the customer’s staff. Problem solving may occur
from a remote location or on-site. The decision as to how and where the problem will be solved is solely at the discretion of HGG.
9 Regulations
9.1 The customer has the obligation to inform and train the HGG service engineer with regard to local laws and regulations such as safety
requirements and company rules.
9.2 The customer has the obligation to provide the HGG service engineer with any necessary protective materials.
10 Disputes and applicable law

10.1 In case of a dispute, the terms and conditions as stipulated in this document will always prevail, unless specifically otherwise indicated in
the sales contract.
10.2 All disputes arising from this document shall be decided according the substantive law of The Netherlands.

98
Silver Service Support Contract terms & conditions
HGG’s Service Support Contract
With this Service Support Contract we ensure the reliability and accuracy of the machine.
1. Preamble
1.1. Wherever this document uses the term “HGG”, this shall mean HGG Profiling Equipment B.V.
1.2. Wherever this document uses the term “Customer”, this shall mean the customer who bought a machine, upgrade or retrofit from
1.3. Wherever this document uses the term “SSC”, this shall mean the original Service Support Contract signed between the customer
and HGG Profiling Equipment B.V.
1.4. Wherever this document uses the term “HGG Service Engineer” this shall mean an HGG certified engineer, either from HGG or from
one of our service partners.
2. The SSC includes:
2.1. Priority
2.1.1. A customer with an SSC will have priority over other customers.
2.1.2. In case of a machine malfunction our service engineer can travel to the machine within 48 hours of the solution being found. The
actual time period between finding a solution and the arrival of a technician on location depends upon the availability of a flight,
required parts and the availability of any special documents which may be required.
2.2. Access to the 24/7 Service Hotline

2.2.1. The customer will receive a special number for the 24/7 service hotline.
2.2.2. This phone line is only to be used in case of an urgent malfunction
2.3. Remote support by telephone or email

2.3.1. The number of support hours included depends on the type of contract, for details see the attached table.
2.4. Discount on spare parts, consumables, hours and software

2.4.1. In combination with an SSC you will receive special discount on important items for your HGG cutting machine. These special
discounts are:
• 10% discount on all spare parts or machine parts and consumables;
• 10% discount on hourly costs (labor & travel) during non-contract service visits;
• 10% discount on HGG webinars and training
29 January 2019 | VERSION 2.3 SILVER

99
• 15% discount on software upgrades for the machine or offline computer.
2.4.2. This discount is not valid in combination with other special price offers from HGG Profiling Equipment B.V.
2.5. Compatibility license agreement ProCAD – AutoCAD & Tekla

2.5.1. In combination with the service contract you will receive a version upgrade of ProCAD AutoCAD and/or Tekla upon request.
2.6. Annual Maintenance Visit

2.6.1. Annual maintenance visits are included in the contracts. The Silver SSC includes one (1) visit and the Gold SSC includes two (2)
visits a year.
2.6.2. A maintenance visit is for a maximum of three (3) working days. One working day consists of eight (8) hours. Working hours on
weekends are not included.
2.6.3. During this visit the machine will not be available for production.
2.6.4. During this visit your machine will be checked, lubricated and re-calibrated.
2.6.5. A service maintenance report will be made by the HGG Service Engineer and handed over to the customer. This report includes:
• Checked safety points and the result of the performed safety inspection check;
• Status report of the machine;
• A summary of the work which has been done during the visit;
• The parts which have been changed by the HGG service engineer during the visit;
• Actions which have to be performed in the near future.
2.6.6. The maintenance visit included in the SSC is solely for regular maintenance and calibration of the machine. Problem solving is
not included in this visit.
2.6.7. If the maintenance visit need to be extended for troubleshooting, training etc. this will be charged to the customer at our standard
rates. On these rates the customer will receive the applicable SSC discount.
3. Rates
3.1. The following rates apply:
Service Engineer € 100,00 per hour

Software Engineer € 120,00 per hour
Overtime (after 18.00) 125% of the normal hourly rate
Travelling € 75,00 per hour
Transportation € 0,50 per kilometer and/or actual flight costs
Hotel incl. meals Actual costs or on the customer’s account
3.2. Rates are adjusted every year. HGG will make the correct and up to date pricing available.

100
4. Support by customer
4.1. During the SSC visit the HGG service engineer must have access to tools for maintenance belonging to the customer. Also an
overhead crane and/or a forklift should be available.
4.2. During the visit the HGG engineer must have full access to the machine, it’s controls and it’s connection points.
4.3. Raw material for testing should be made available by the customer.
5. Regulations
5.1. The customer has the obligation to inform and train the HGG Service Engineer about local laws and regulations such as safety,
company regulations etc.
5.2. The customer has the obligation to provide the HGG Service Engineer with the necessary protective materials.
6. Terms of Payment
6.1. Full payment in advance. The actual contract will be activated at the moment the payment has been received on the bank account of
HGG.
7. Terms of Validity
7.1. The SSC is valid for one year.
7.2. At the end of each year we will contact you to extend the contract for another year.
7.3. If for some reason the service visit was not possible within the actual contract period, it will be possible to perform the service visit
within 1 month after the contract has expired. It is however in the mutual interest of the customer and the supplier that the service visit
takes place during the actual contract period.
8. Disputes and applicable law

8.1. All disputes arising from above document shall be finally settled under the substantive law of The Netherlands.

101
Contract Table
Description Silver
Access to the 24/7 service hotline √
Number of preventive maintenance visits each year 1
Hours of support during malfunctions included 24
Hours of support for work preparation included -
Response time during office hours 8
For an urgent malfunction, departure of an HGG engineer in 48 hr
Discount on parts, software and hours √
Discount for webinars & training √
Number of standard HGG profiles or macros each year 1
Compatibility license agreement ProCAM & ProCAD for AutoCAD & Tekla √
Consumables deliverable from stock √
Small order costs included √
Certificate of Origin included -
Shipment costs included up to a maximum of -

102

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UPC 450

JPP Marine Sp. z o. o. Sp. K

HGG ref: QUOTE 19.032.0258.A

With kind regards,

Mobile: +31 (0) 6 1551 2044

General Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Warranty Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Service Support Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Integrated Components Quantity

Cutting Intelligence Quantity

Additional goods Quantity

Transport FCA Free Carrier Wieringerwerf as per Incoterms 2010 1

Total EUR 326.625

Hardware Quantity Price (EUR)

Integrated Components Quantity Price (EUR)

Additional goods Quantity Price (EUR)

1. General terms and conditions

• 30% of the contract price at the formation of the contract

• within 10 days nett

• before production start-up

• 30% of the contract price after 50% of production planning

• within 10 days nett

• 30% of the contract price at the formation of the contract

7. Tests before shipment

8. Installation and training

9. Foundation & fencing

10. Cutting quality and cutting tolerances

13. Service Support Contract USA

HGG Profiling Equipment B.V.

“We were falling behind on

Connect with Release for A time saving

1 Main drive (optional) 3 Alignment tool 8 Rear frame

Profiles and tube cutting Productivity

to convert the machine from

Footprint Flexibility Productivity Convert dur. Crane usage Cuttable profiles

Extended table for profiles and tube cutting

Profile A, Bulb with 2 end cuts, 3 parts

Optimised cutting direction Speed correction

Maintenance Customer portal Technical assistance Training

Controls Fume extraction

Stationary foundation Main Frame

FlangeCut Bevel definition

V 1.0 Nov. ‘15 Hardware Software Profiling Shapes

FlangeCut Bevel definition

V 1.0 Nov. ‘15 Hardware Software Profiling Shapes

FlangeCut Bevel definition

V 1.0 Nov. ‘15 Hardware Software Profiling Shapes

FlangeCut Bevel definition

V 1.0 Nov. ‘15 Hardware Software Profiling Shapes

V 1.0 Nov. ‘15 Hardware Software Profiling Shapes

FlangeCut Bevel definition

V 1.0 Nov. ‘15 Hardware Software Profiling Shapes

FlangeCut Bevel definition

V 1.0 Nov. ‘15 Hardware Software Profiling Shapes

FlangeCut Bevel definition

V 1.0 Nov. ‘15 Hardware Software Profiling Shapes

FlangeCut Bevel definition

V 1.0 Nov. ‘15 Hardware Software Profiling Shapes

Dist. Dist. Dist.