Horizontal Distillation Technology
Horizontal Distillation Technology
Horizontal Distillation Technology
(US PATENT NUMBER 9855515 B2, UK PATENT NUMBER 2514525 B AND INDIAN
PATENT PENDING)
Vertical tray columns are used widely in refineries and other chemical plants
to carry out separation of hydrocarbons and other compounds by unit
operations like distillation, gas absorption and gas stripping and for
humidification and de-humidification operations. Vertical tray columns of 30-
40 feet height are common in chemical plants. Sometimes these vertical tray
columns are more than 50 feet high. Transportation of these columns is costly
and installation, operation, maintenance and troubleshooting of these
columns require difficult and unsafe aerial jobs.
A new invention has been developed to carrying out all kinds of distillation
and other gas-liquid contact operations in horizontal equipment instead of
presently in-practice tall vertical tray columns. The horizontal design of the
invention makes it extremely inexpensive, easy and safe to transport, install,
operate, maintain and troubleshoot, compared with an equivalent vertical tray
distillation column. The invention is more operationally flexible in
comparison with equivalent vertical tray column and operates within
a swelled operating region on vapor flow rate vs. liquid flow rate plot
in comparison with equivalent vertical tray distillation column reducing the
turn-down time due to varied loads. Additionally, a vertical tray distillation
column has to be designed considering dead loads, seismic loads and wind
loads due to its vertical design. The present invention can be designed without
considering dead loads, seismic loads and wind loads due to its horizontal
design. Also, a costly foundation needs to be laid, ladders need to be added
and intermediate supports are required to support a vertical tray
distillation column. These components can be avoided for the present
invention due to its horizontal design. This results in reduced capital cost for
the present invention. The invention can be manufactured in modular form
in the factory instead of at site saving enormous amount of time and money.
All regulatory permissions and compliances required for vertical tray columns
can be avoided for the invention saving time and money.