AL-MOIZ Industries Unit-II

Primary Juice Heaters

Primary
Description VLJH # 1 VLJH # 2 Primary Primary Primary
JH # 3 JH # 4 JH # 5 JH # 6
Juice Inlet Valve (mm) 300 --- 300 300 300 300
Juice Out Valve (mm) 300 --- 300 300 300 300
Juice Bypass Valve (mm) 300 --- 300 300 300 300
250
--- --- --- --- ---
Duplex Valve (mm)
Tube I.D (mm) 39.5 39.5 39.5 39.5 39.5 39.5
Tube O.D (mm) 42.5 42.5 42.5 42.5 42.5 42.5
Tube Thickness (mm) 1.5 1.5 1.5 1.5 1.5 1.5
Tube Length (mm) 5000 5000 5000 5000 5000 5000
No. of Tubes 540 540 540 540 540 540
No. of Passes 12 12 12 12 12 12
Tubes per Pass 45 45 45 45 45 45
Heating Surface (m2) 350 350 350 350 350 350
400 --- 400 300
--- ---
Temp Control Valve (mm)
200 --- 200 200
--- ---
Exhaust steam valve (mm)
--- 100 300 250
--- ---
1st vapor valve (mm)
--- --- 300 300
--- ---
2nd vapor valve (mm)
350 --- 350 400
--- ---
3rd vapor valve (mm)
400 400 400 400
--- ---
4th Vapor valve (mm)
800 --- --- --- ---
800
5th vapor valve (mm)
--- --- 250 300 --- ---
Hot Water In valve (mm)
--- --- 250 250 --- ---
Hot Water Out valve (mm)
500 (2 No) --- --- --- ---
Vapor out valve (mm) 500 (2 No)
--- 40 40 40 40
---
Equalizing valve (mm)
--- 50 (2 No) 50 (2 No) 50 (2 No) 50 (2 No)
---
Ammonia Valve (mm)
100 100 100 100 100
100
Condensate out valve (mm)

Secondary Juice Heaters

Sec Sec Sec
Description Sec Sec Sec Sec Sec
JH # 1 JH # 2 JH # 3 JH # 4 JH # 5 JH # 6 JH # 7 JH # 8
300
300 300 300 300 300 300 300
Duplex Valve
Tube I.D (mm) 39.5 39.5 39.5 39.5 39.5 39.5 39.5 39.5
Tube O.D (mm) 42.5 42.5 42.5 42.5 42.5 42.5 42.5 42.5
Tube Thickness (mm) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Tube Length (mm) 5000 5000 5000 5000 5000 5000 5000 5000
No. of Tubes 540 540 540 540 540 540 540 540
No. of Passes 12 12 12 12 12 12 12 12
Tubes per Pass 45 45 45 45 45 45 45 45
Heating Surface (m2) 350 350 350 350 350 350 350 350
Temp Control Valve (mm) --- --- 400 400 400 300 300 300
Exhaust steam valve (mm) --- --- --- --- 200 200 200 200
1st vapor valve (mm) 100 100 100 100 250 250 300 300
2nd vapor valve (mm) --- --- 350 350 350 350 300 300
3rd vapor valve (mm) --- --- 400 350 350 350 --- ---
 4th Vapor valve (mm) --- 400 400 --- --- --- --- ---
Hot Water In valve (mm) 250 250 300 --- --- --- --- ---
Hot Water Out valve (mm) 250 250 250 --- --- --- --- ---
Equalizing valve (mm) --- 40 40 40 --- --- --- ---
50(2No) 50(2No) 50(2No) 50(2No) 50(2No) 50(2No) 50(2No) 50(2No)
Ammonia valve (mm)
Condensate out valve (mm) 100 100 100 100 100 100 100 100

Pre Juice Heaters

Description Pre JH # 1 Pre JH # 2 Pre JH # 3

Juice Inlet Valve (mm) --- 300 ---

Juice Out Valve (mm) --- 300 ---
Juice Bypass Valve (mm) --- 300 ---
---
300 300
Duplex Valve (mm)
Tube I.D (mm) 39.5 39.5 39.5
Tube O.D (mm) 42.5 42.5 42.5
Tube Thickness (mm) 1.5 1.5 1.5
Tube Length (mm) 5000 5000 5000
No. of Tubes 622 540 540
No. of Passes 12 12 6
Tubes per Pass 52 45 90
Heating Surface (m2) 400 350 350
300 300
---
Temp Control Valve (mm)
200 200
---
Exhaust steam valve (mm)
250 250
300
1st vapor valve (mm)
300 300
350
2nd vapor valve (mm)
Ammonia Valve (mm) 50 (2 No) 50 (2 No) 50 (2 No)
Condensate out valve 100 100 100

Liquor Heaters
Description Liquor Heater # 1 Liquor Heater # 2

Liquor Inlet Valve (mm) 150 150

Liquor Out Valve (mm) 150 150
Liquor Bypass Valve (mm) 150 150
Tube I.D (mm) 39.5mm 39.5mm
Tube O.D (mm) 42.5mm 42.5mm
Tube Thickness (mm) 1.5mm 1.5mm
Tube Length (mm) 3000mm 3000mm
No. of Tubes 300 300
No. of Passes 10 10
Tubes per Pass 30 30
Heating Surface (m2) 100 100
150 / 200
150 / 200
Temp Control Valve (mm)
150
150
Steam/1st vapor valve (mm)
200
200
2nd vapor valve (mm)
50
50
Ammonia Valve (mm)
100
100
Condensate out valve (mm)

Falling Film Evaporators

Description FFE # 1 FFE # 2 FFE # 3 FFE # 4 FFE # 5 FFE # 6 FFE # 7

Effect 1st 1st / 2nd 2nd / 3rd 3rd 4th 4th / 5th 5th
Heating Surface (m2) 4500 m2 4500 m2 4500 m2 4500 m2 2000 m2 2000 m2 2000 m2
 No. of Tubes 3016 3016 3016 3016 1472 1472 1472
Tube I.D (mm) 39.5mm 39.5mm 39.5mm 39.5mm 39.5mm 39.5mm 39.5mm
Tube O.D (mm) 42.5mm 42.5mm 42.5mm 42.5mm 42.5mm 42.5mm 42.5mm
Thickness of Tube (mm) 1.5mm 1.5mm 1.5mm 1.5mm 1.5mm 1.5mm 1.5mm
Length of Tube (mm) 12m 12m 12m 12m 12m 12m 12m
Steam In valve (mm) 800 (2 No) 800 (2 No) N/A N/A N/A N/A N/A
Vapor In valve (mm) N/A 1200 1200 1200 900 800 800
Vapor Bleeding valve 1000 (1st) 1200 (2nd)
1000 (1st) 1200 (3rd) 500 (4th) 500 (4th) ---
(mm) 1200 (2nd) 1200 (3rd)
Three way valve (mm) --- 1200 1200 1200 800 800 800
Separator Dia (mm) 3700 3700 3700 3700 2450 2450 2450
Separator Height (mm) 11,200 11,200 10,000 10,000 8,000 8,000 8,000
Shell Dia (mm) 3300 3300 3300 3300 2350 2350 2350

Continuous Pans
Description A Conti - I A Conti - II B Conti C Conti
Tube I.D (mm) 98.5 98.5 98.5 98.5
Tube O.D (mm) 101.5 101.5 101.5 101.5
Thickness of Tube (mm) 1.2 1.2 1.2 1.2
Length of Tube (mm) 1340 1340 1340 1340
No. of Tubes 1760 1760 2208 2208
Heating Surface (m2) 750 750 915 915
Volume (m3) 68 68 102 102
1st vapor valve 400 300 400 400
2nd vapor valve 400 , 350 350 , 350 350 400
3rd vapor valve 350 350 400 350

Raw Batch Pans

Description A Pan A/B Pan B Pan B/C Pan C Pan
Tube I.D 98.5 98.5 98.5 98.5 98.5
Tube O.D 101.5 101.5 101.5 101.5 101.5
Thickness of Tube 1.5 1.5 1.5 1.5 1.5
Length of Tube 1200 1200 1200 1200 1200
No. of Tubes 944 944 944 944 944
Heating Surface (m2) 350 350 350 350 350
Volume (m3) 45 45 45 45 45
Temp control valve (mm) 500 --- 500 --- 500
1st vapor valve 300 300 300 300 300
2nd vapor valve 350 350 350 350 350
3rd vapor valve 400 400 400 400 400

Refine Batch Pans

Refine Refine Refine Refine Refine
Description
Pan - 1 Pan - 2 Pan - 3 Pan - 4 Pan - 5
Tube I.D 98.5 98.5 98.5 98.5 98.5
Tube O.D 101.5 101.5 101.5 101.5 101.5
Thickness of Tube 1.5 1.5 1.5 1.5 1.5
Length of Tube 1200 1200 1200 1200 1200
No. of Tubes 944 944 944 944 996
Heating Surface (m2) 350 350 350 350 370
Volume (m3) 45 45 45 45 50
Temp control valve (mm) 500 450 450 450 450
1st vapor valve 300 300 300 300 300
2nd vapor valve 350 350 350 350 350
3rd vapor valve 400 400 400 400 400

Condensers
Water Condenser Tail
Heating Air Water
Capacity Inlet Shell Pipe
For Surface Ejection Consumption
(ton/hr) Valve Dia Dia
(m2) (m3/hr) (ton/hr)
(mm) (mm) (mm)
 Refine Pan # 1 350 18 350 458 755 1300 225
Refine Pan # 2 350 18 350 458 755 1300 225
Refine Pan # 3 350 18 350 458 755 1300 225
Refine Pan # 4 350 18 350 458 755 1300 225
Refine Pan # 5 370 18 350 458 755 1300 225
A Conti Pan – I 750 26 400 750 1187 1500 275
A Conti Pan – II 750 20 400 750 1149 1500 275
B Conti Pan 915 30 400 750 1187 1600 280
C Conti Pan 915 30 400 750 1122 1600 280
A Grain Pan 350 18 350 458 755 1300 225
A/B Grain Pan 350 18 350 458 755 1300 225
B Grain Pan 350 15 300 372 570 1200 200
B/C Grain Pan 350 18 300 458 755 1300 225
C Grain Pan 350 15 300 372 570 1200 200
FFE # 7 2000 26 400 750 1187 1500 275

Raw Centrifugal Machines

Motor Power Motor Pulley Dia Unit Pulley Dia
Description Type Motor RPM
(kW) (mm) (mm)
AFW # 1 K-1250/28o 1500 90 275 225
AFW # 2 K-1100/30o 1480 75 250 200
AFW # 3 K-1100/30o 1480 75 250 200
AFW # 4 K-1100/30o 1480 75 250 200
AFW # 5 K-1100/30o 1480 75 250 200
AFW # 6 K-1100/30o 1480 75 250 200
AFW # 7 K-1100/30o 1480 75 250 200
AFW # 8 K-1100/30o 1480 75 250 200
AFW # 9 K-1100/30o 1480 75 250 200
AFW # 10 K-1100/30o 1480 75 350 250
BAW # 1 K-1100/30o 1480 75 250 200
BAW # 2 K-1100/30o 1480 75 300 250
BAW # 3 K-1100/30o 1480 75 300 250
BAW # 4 K-1100/30o 1480 75 350 250
BFW # 1 K-1100/30o 1480 75 300 250
BFW # 2 K-1100/30o 1480 75 250 200
BFW # 3 K-1100/30o 1480 75 250 200
BFW # 4 K-1100/30o 1480 75 250 200
BFW # 5 K-1100/30o 1480 75 300 200
BFW # 6 K-1100/30o 1480 75 250 200
CFW # 1 K-12/34o 1480 90 275 200
CFW # 2 K-12/34o 1480 90 275 200
CFW # 3 K-12/34o 1480 90 275 200
CFW # 4 K-12/34o 1480 90 275 200
CAW # 1 K-1100/30o 1480 75 325 250
CAW # 2 K-1100/30o 1480 75 350 250

Refine Centrifugal Machines

Description Capacity Max. RPM Motor Power (kW)
TSK Japan 1166 litr 1100 242
TSK China

Pumps
Cap Head Power Suction Delivery
Description Qty RPM NRV
(m3/h) (m) (kW) Valve Valve
Mix Juice Pump 2 350 50 1450 37 300 250 Yes
Defecation Pump 2 350 50 1450 110 300 300 Yes
Primary Booster Pump 2 350 50 1450 110 300 300 Yes
Secondary Booster Pump 2 350 50 1450 110 300 300 Yes
 Pri Hot Water Pump 2 400 30 1450 55 300 250 Yes
Sec Hot Water Pump 2 400 30 1450 55 300 250 Yes
Steam Cond Pump 2 160 30 1450 30 200 150 Yes
1st Vapor Cond Pump 2 400 25 1450 45 200 150 Yes
Final Cond Pump 2 400 60,25 2900,1450 90,45 250 200 No
Syrup Pump 2 100 50 1450 45 250 200 No
Drain Tank Pump 150 100 No
CIP Pumps 1400 30 250 200 No
Clear Juice Pump 2 450 50 1450 110 300 300 Yes
Circulation Pump(FFE 1-4) 8 650 30 1450 110 300 350 Yes
Circulation Pump(FFE 5-7) 6 350 30 1450 45 300 300 Yes
Cloudy Juice Pump 2 150 30 1450 45 200 150 No
Mud Pump 2 50 30 1450 18 200 150 No
Cascade Pumps 2 100 30 1450 18 150 100 No
Vacuum Pump 3 3500 500mHg 800 130hp No
V.F. Hot Water Pump 150 100 Yes
Raw Liquor Pump 2 150 30 1450 37 150 150 No
Talo Buffer Liquor 2 150 40 1450 45 200 150 No
Clear Liquor 2 150 40 1450 45 200 150 No
Fine Liquor 2 150 40 1450 45 200 150 No
Scum Liquor 2 50 30 1450 37 150 100 No
Supply Hot Water Pump 250 200 No
M.O.L Pumps 3 80 50 1450 37 200 150 No
Heater Soda Pump 150 100 No
Pan Wash Pumps 150 100 No
A Grain Pump 4 25 50 1450 18 No
B Grain Pump 2 25 50 1450 18 No
C Grain Pump 2 25 50 1450 18 No
A Massecuite Pump 4 75 50 1450 45 300 --- No
B Massecuite Pump 2 75 50 1450 45 300 --- No
C Massecuite Pump 2 75 50 1450 45 300 --- No
Refine Massecuite Pump 8 75 50 1450 45 --- --- No
R1 Seed Pump 2 50 50 1450 45 300 --- No
R2 Seed Pump 2 50 50 1450 45 300 --- No
Vertical Liquidation Pump 4 75 50 1450 45 300 300 No
Centrifugal Hot Water Pump 3 100 70 2900 37 150 100 No
RO 1st Pump 2 60 30 1450 37 200 200 No
RO 2nd Pump 2 60 30 1450 37 200 200 No
RO 3rd Pump 2 60 30 1450 37 200 200 No
A Heavy Pump 3 60 , 30 30 1450 37 , 22 200 200 No
B Heavy Pump 3 60 , 30 30 1450 37 , 22 200 200 No
B Light Pump 3 30 30 1450 30 , 22 150 150 No
C Light Pump 2 30 30 1450 22 150 150 No
Final Molasses Pump 3 60 , 30 30 1450 22 , 11 200 150 No
Mini Cooling Tower Pump 2 200 50 2900 45 150 150 No
4 3000 25 980 315 --- 400 Yes
Injection Pumps
1 3200 22 980 400 --- 400 Yes
Spray Pumps 5 3000 20 980 315 --- 400 Yes

Tanks, Pug Mills, Minglers, Horizontal/Vertical Crystallizers

Description Qty Dia (mm) Height (mm) Volume (m3)
Lime Mixing Tank 1 3000 14.13
Lime Reaction Tank 1 3000 22.61
Def. Retention Tank 1 4500 7260 115.41
Juice Flash Tank 3 3000 2000 14.13
Accofloc-2125 Tank 3 1700 2500 5.67
Mud Tank 1 3000 3000 21.20
Low Vacuum Tank 1 1570 3080 5.96
High Vacuum Tank 1 1570 3080 5.96
Cloudy Juice Tank 2 1600 3000 6.03
Clear Juice Tank 1 6000 8000 226.08
 Syrup Bottle 1 2000 3000 9.42
Cascade Water Bottle 1 1600 2500 5.02
MOL Tank 3 2500 3000 14.72
Cigar Tank (Compartment 1) 1 1960 2850 8.59
Cigar Tank (Compartment 2) 1 1960 2630 7.93
Cigar Tank (Compartment 3) 1 1960 2800 8.44
Cigar Tank (Compartment 4) 1 1960 3900 11.76
Cigar Tank (Compartment 5) 1 1960 4600 13.87
Cigar Tank (Compartment 6) 1 1960 5400 16.28
Ex. St. Cond. Tank 1 2250 2650 10.53
Storage Tanks (Syrup,Mol,RO) 10 4000 4400 55.26
Molasses Receiving Tanks 8 2500 3000 14.72
AFW Pug mill 1 16500 1300 40.20
BAW Pug mill 1 9500 1260 22.75
BFW Pug mill 1 12800 1300 31.18
CFW Pug mill 1 12800 1260 30.66
CAW Pug mill 1 5300 1260 12.69
R1 & R2 Pug mill 2 1300 1130 11.42
Sugar Minglers (B,C) 2 5000 1720 11.87
Seed Minglers (B,C,R1,R2) 4 5000 1300 10.01
A Remelter 1 12000 2600 71.76
C Remelter 1 6500 1700 25.97
Talo Reaction Tank 1 4000 1180 7.93
Buffer Tank 1 4000 8000 100.48
Liquor Tank (Fine, Clear) 2 2500 6000 29.44
Preparation Tank (Lime Saccharate, A-110) 2 1800 1825 4.64
Supply Tank (Lime Saccharate, A-110) 2 1900 2500 7.08
Decolorizer Tank 2 380 1250 0.14
Massecuite Crystallizers 8 3200 7500 60.29
Grain Crystallizers 3 3200 7500 60.29
Seed Crystallizers 4 2500 4700 23.06
Vertical Crystallizers 5 175

Circulator/Stirrer/Scraper/Agitator
Motor
Location Description RPM
RPM Power (kW)
Juice Clarifiers Mud Scraper 1480 0.116
Accofloc-2125 Tank Stirrer
Accofloc-2125 Tank Stirrer
Accofloc-2125 Tank Stirrer
Vacuum Filters Drum
Vacuum Filters Agitator
Mud Mixer Stirrer 1450 9.66
Mud Tank Stirrer
MOL Tank No. 1 Stirrer
MOL Tank No. 2 Stirrer
MOL Tank No. 3 Stirrer
Lime Mixing Tank Stirrer 1450 75-80
Lime Reaction Tank Stirrer 1450 75-80
Def. Retention Tank Stirrer 1450 40
Talo Clarifiers Mud Scraper 1450 9
Talo Clarifiers Center Well Stirrer 1450
Lime Sacchrate Tank Stirrer
Accofloc-110 Tank Stirrer
Talo Reaction Tank Stirrer
A Remelter Stirrer 1480 11
C Remelter 1480 11
Pug mills Stirrer 1400 6
Minglers Stirrer 1400 22 23
Sugar Conveyors Screw 1450 22 45
Batch Pans Circulators 1480 45 42
Hopper/Dryer/Grader
Description R1 Side R2 Side
Capacity (ton) 25 25
Hopper Length (mm) 10,000 10,000
Hopper Width (mm) 1700 1700
Dryer Length (mm) 12,000 12,000
Dryer Width (mm) 1200 1200
Radiators 3 3
Hopper Strokes 296 296
Dryer Strokes 266 266
Grader Strokes 266 266
Radiators 3 3
Blowers 5 5
Blower Motor RPM 1450 1450
Blower Motor Power (kW) 7.5 7.5
Hopper Motor Power (kW) 15 15
Dryer Motor Power (kW) 15 15
Grader Motor Power (kW) 15 15
Elevator Motor Power (kW) 11 11