Part 1 Rules For Classification of Sea-Going Ships PDF
Part 1 Rules For Classification of Sea-Going Ships PDF
Part 1 Rules For Classification of Sea-Going Ships PDF
2015
Vol.1
Beijing
TABLE OF CONTENTS
Vol.1
PART ONE PROVISIONS OF CLASSIFICATION..........................................1-1
Vol.2
PART TWO HULL.............................................................................................2-1
Vol.3
PART THREE MACHINERY INSTALLATIONS.............................................3-1
PART FIVE REFRIGERATED CARGO INSTALLATIONS............................5-1
Vol.4
PART FOUR ELECTRICAL INSTALLATIONS...............................................4-1
PART SEVEN AUTOMATION SYSTEMS.......................................................7-1
Vol.5
PART SIX FIRE PROTECTION,DETECTION AND EXTINCTION..............6-1
PART EIGHT ADDITIONAL REQUIREMENTS.............................................8-1
Vol.6
PART NINE COMMON STRUCTURAL RULES FOR
BULK CARRIERS AND OIL TANKERS...................................9-1
CHINA CLASSIFICATION SOCIETY
2015
1
Size: 880×1230 First Printed in March 2016
16
Total Printed Number: 0001—1000
Price: RMB 190.0
(Total Price: RMB 960.0)
Uniform Book Number: 15114·2146
CONTENTS
PART ONE PROVISIONS OF CLASSIFICATION CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
CONTENTS
CHAPTER 1 GENERAL............................................................................................................................1-1
Section 1 CHINA CLASSIFICATION SOCIETY AND ITS MAIN SERVICES.................................1-1
Section 2 COUNCIL AND COMMITTEES..........................................................................................1-2
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CONTENTS
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE PROVISIONS OF CLASSIFICATION
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PART ONE PROVISIONS OF CLASSIFICATION CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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GENERAL
PART ONE CHAPTER 1 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
CHAPTER 1 GENERAL
1.1.3 Objectives
1.1.3.1 The objectives of CCS are, by furnishing reasonable and reliable technical rules for ships,
offshore installations, containers and related industrial products and conducting in an independent,
impartial and honest manner classification, certification and technical consultancy services, to provide
services for the shipping, marine exploitation and related manufacturing industries as well as marine
insurance, for the promotion of safety of life and property on waters and for the protection of marine
environment and other environments.
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(8) Certification of quality management systems and environmental management systems in accordance
with ISO 9000 and ISO 14000 series standards;
(9) Technical research for classification of ships and offshore installations, safety on waters and
environmental protection, survey of marine facilities and products as well as related industrial facilities and
products used on land, and research on the application of information technology;
(10) Other services.
1.2.1 Council
1.2.1.1 The Council of CCS is composed of the representatives from Government departments concerned,
CCS, shipping, shipbuilding, marine exploitation and related manufacturing industries as well as insurance,
financing and other related sectors.
1.2.1.2 The Council is entitled to:
(1) develop and update the Articles of Association of CCS;
(2) consider the work report of CCS;
(3) decide on other major issues of CCS.
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2.1.3 Definitions
2.1.3.1 Unless expressly provided otherwise, for the purpose of the Rules:
(1) Classification means the technical service provided by a classification society to clients in accordance
with the rules published by it.
(2) A classed ship is a ship to which a classification certificate is issued by a classification society in
accordance with its rules.
(3) A non-classed ship is any ship which is not classed.
(4) A convention ship is a ship holding an international certificate issued according to a relevant
international convention.
(5) A non-convention ship is any ship which is not a convention ship.
(6) Unrestricted service means that the areas for navigation are not limited.
(7) Restricted service is a generic term of the service categories 1, 2 and 3 as shown in table 2.1.3.1 below:
Table 2.1.3.1
Limitation for navigation
Category
Distance to land (n mile)
Service category 1 200 (summer/tropical*) 100 (winter*)
Service category 2 20 (summer/tropical*) 10 (winter*)
Service category 3 Sheltered waters**
Notes:
* Seasonal areas as specified in Annex II to the International Convention on Load Lines, 1966.
** Sheltered waters include the sea areas between an island and the shore and between islands with a distance of less than
10 n miles in between, which forms a comparatively good sheltered or similar condition with a little wave.
(8) National waters mean the waters of a flag State, as specified by the Government of that State.
(9) Specified route service means the service between two or more designated ports.
(10) A passenger is every person other than the master and the members of the crew or other persons
employed or engaged in any capacity on board a ship on the business of that ship; or a child under one year
of age.
(11) A passenger ship is a ship which carries more than twelve passengers.
(12) A ro-ro passenger ship is a passenger ship with ro-ro cargo spaces or special category spaces.
(13) A cargo ship is any ship which is not a passenger ship.
(14) A tanker is a cargo ship which is constructed primarily to carry liquid cargoes in bulk.
(15) Oil means petroleum in any form including crude oil, fuel oil, sludge, oil refuse and refined products
(other than those petrochemicals which are subject to the provisions of Annex II to MARPOL).
(16) An oil tanker is a ship which is constructed primarily to carry oil in bulk and includes ship types such
as combination carriers (ore/oil ships etc.).
(17) A ro-ro ship is a ship which utilizes a loading ramp to enable wheeled vehicles to be rolled on and
rolled off the ship.
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(18) A container ship is a ship constructed for the carriage of containers in holds and on deck.
(19) A fishing vessel is a vessel used for catching fish or other living resources of the sea.
(20) A chemical tanker is a cargo ship constructed for the carriage in bulk of any liquid products listed in
Chapter 17 of the International Code for the Construction and Equipment of Ships Carrying Dangerous
Chemicals in Bulk (IBC Code). The provisions of the Code are contained in CCS Rules for Construction
and Equipment of Ships Carrying Dangerous Chemicals in Bulk.
(21) A liquefied gas carrier is a cargo ship constructed for the carriage in bulk of any liquefied gas or
other products listed in Chapter 19 of the International Code for the Construction and Equipment of Ships
Carrying Liquefied Gases in Bulk (IGC Code). The provisions of the Code are contained in CCS Rules for
Construction and Equipment of Ships Carrying Liquefied Gases in Bulk.
(22) A bulk carrier is a ship which is constructed generally with single deck, double bottom, topside tanks
and hopper side tanks in cargo spaces, and is intended primarily to carry dry cargo in bulk. Combination
carriers are included. Common structural rules (CSR) do not apply to ore carriers and combination carriers.
(23) A new ship means a ship contracted for construction on or after the date of entry into force of the
Rules.
(24) An existing ship means a ship which is not a new ship.
(25) Product is a generic term of materials, equipment and systems.
(26) The term rules is a generic term of the classification rules, special rules, guidelines and computer
software released by CCS.
(27) Force majeure means damage to the vessel; unforeseen inability of CCS Surveyors to attend the
vessel due to the governmental restrictions on right of access or movement of personnel; unforeseeable
delays in port or inability to discharge cargo due to unusually lengthy periods of severe weather, strikes,
civil strife; acts of war, or other cases of force majeure.
(28) Exceptional circumstances mean one or more of the following cases:
① unavailability of dry-docking facilities;
② unavailability of repair facilities;
③ unavailability of essential materials, equipment or spare parts;
④ delays incurred by action taken to avoid severe weather conditions.
(29) A double classed ship is one which is classed by two Societies and where each Society works as if it
is the only Society classing the ship, and does all surveys in accordance with its own requirements and
schedule.
(30) A dual class ship is one which is classed by two Societies between which there is a written agreement
regarding sharing of work.
(31) Conditions of class are requirements to the effect that specific measures, repairs, surveys etc. are to be
carried out within a specific time limit in order to retain class.
(32) A CSR ship is a ship complying with the requirements of Common Structural Rules.
(33) The term “not in class (disclassed)” means class being suspended or canceled (withdrawn).
(34) Critical structural areas are locations which have been identified from calculations to require
monitoring or from the service history of the subject ship or from similar or sister ships (if available) to be
sensitive to cracking, buckling or corrosion which would impair the structural integrity of the ship.
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facilitate classification. Where any ppropriate guidelines or use IACS Recommendationsneed to be further
de paragraphs related to classification in such “guidelines” or IACS Recommendations constitute
requirements of the rules.
2.2.1.6 CCS COMPASS computer software system covers structural calculation and evaluation, ship
characteristics, calculation of shafting vibration and strength and calculation of short-circuit current. The
computer software plays an essential role in plan approval and surveys during and after construction.
2.2.4 Application
2.2.4.1 The Rules apply to classed sea-going ships.
2.2.4.2 The Rules apply to new ships. All ships constructed before the date of entry into force of the
Rules are to continue to comply with the requirements previously applicable to them.
For ships which have undergone modification of a major character, the modified and related portions are to
comply with the new Rules. The previous Rules are still applicable to those ships of which the midship
section plan or an equivalent structural plan has been approved.
2.2.4.3 The requirements of relevant chapters in this PART also apply to existing ships, including
chemical tankers and liquefied gas carriers.
2.2.4.4 The intact stability, subdivision and damage stability, fire safety are the conditions of
classification of ships and are to comply with PART TWO and PART SIX of the Rules, with attention being
paid to the relevant requirements of the flag Administration, if any.
2.2.4.5 Chemical tankers and liquefied gas carriers are also to comply respectively with CCS Rules for
Construction and Equipment of Ships Carrying Dangerous Chemicals in Bulk and Rules for Construction
and Equipment of Ships Carrying Liquefied Gases in Bulk.
2.2.4.6 Materials and welding are to comply with CCS Rules for Materials and Welding.
2.2.4.7 The Rules, unless expressly provided otherwise, do not apply to:
(1) military vessels;
(2) wooden ships;
(3) pleasure yachts not engaged in trade;
(4) high speed craft;
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2.3.2.2 At the request of the owner and upon plan approval and surveys by CCS, optional class notation(s)
will be assigned by CCS if it is satisfied that the relevant requirements of CCS rules are complied with.
2.3.2.3 One or one group class notations may be assigned to indicate ship type, cargo and loading
characteristics, special duties, special features, service, service restriction or other meanings.
2.3.2.4 At the request of the owner, CCS will append appropriate class notations to the hull, machinery
and electrical installations for ships built in accordance with the relevant rules published by CCS or other
acceptable standards.
2.3.2.5 Appendix 1 of this Chapter contains a list of class notations for sea-going ships and such notations
may be entered only in English into classification certificates. The list is divided into the following tables:
Table A: Type notation: For all ships, the type notation is to be added;
Table B: Service or service restriction notations: Ships, the service of which is restricted within a
specified area or to a specified route due to certain reasons, may be assigned appropriate
notations respectively;
Table C: Special duties notation: Ships, which have been designed and constructed in accordance with
relevant rules and guidelines for their special purposes, may be assigned appropriate notations
respectively;
Table D: Notation of cargo and loading characteristics: Ships, which have been constructed in accordance
with particular rules to carry one or more particular cargoes, may be assigned appropriate
notations respectively;
Table E: Special features notations: Ships, which incorporate special features significantly affecting the
design, may be assigned appropriate notations respectively, of which the ice service notations
Ice Class B1*, Ice Class B1, Ice Class B2, Ice Class B3 correspond respectively to IA Super, IA,
IB, IC in the Finnish-Swedish Ice Class Rules;
Table F: Automation notation: Automatic and remote controls, dynamic positioning systems, one man
bridge operated ships, etc., may be assigned appropriate notations respectively;
Table G: Special equipment notation: Where a relevant device or instrument for special purposes has
been installed, appropriate notations may be assigned respectively; for ships of which the
longitudinal strength calculation is required, the relevant loading guidance is to be included in
the loading manual provided to the master and/or the loading computer, if fitted. The system of
the onboard loading computer is, if assigned a relevant notation for longitudinal strength
calculation or stability evaluation or both, to be verified according to CCS longitudinal strength
calculation programmme and stability evaluation programmme;
Table H: Special survey notation: For alternative methods or special requirements of survey, appropriate
notations may be assigned respectively; self-propelled oil tankers, oil/bulk carriers, oil/bulk/ore
carriers, chemical tankers and bulk carriers are subject to an enhanced survey programme;
structural diagrams are given in Appendix 2 of this Chapter for mandatory ship types to which
the ESP is assigned;
Table I: Environmental protection notation: Ships complying with the relevant requirements of CCS
rules may be assigned appropriate notations;
Table J: Refrigerated cargo installation notation: Ships fitted with a refrigerating plant for carrying
refrigerated cargo and ships carrying refrigerated containers in holds may be assigned
appropriate notations respectively.
2.4.1 Application
2.4.1.1 Applicants requesting services from CCS are to submit a written application or a completed
application form to CCS or one of its local branches or the units designated by it, and/or sign a
contract/agreement with CCS.
2.4.1.2 The responsibilities of both parties, characters of classification and class notations, particulars of
the ship, etc., are to be clearly specified in the application or contract/agreement. Submitting the application
or signing the contract/agreement means that the applicant will have no objection that the representative(s)
of third-party independent audit organizations, e.g. representative(s) of an Accredited Certification Body
(ACB), IACS observer(s), etc., and the representative(s) of the European Commission (EC) may visit
onboard or a manufacturer or a shipyard to carry out an audit or an assessment as provided in Article 8(1)
of Regulation (EC) No. 391/2009, and will facilitate such audit/assessment.
2.4.1.3 Applicants are to submit plans and technical documents necessary for the requested services.
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2.4.1.4 CCS has established an Occupational Health and Safety Management System for the purpose of
guaranteeing the occupational health and safety of Surveyors. An application for any classification or
statutory survey service by CCS means that the applicant respects this system of CCS and that he is
committed to provide conditions for the safety of CCS Surveyors entering the facilities related to the
requested survey service in accordance with the national requirements of the State of nationality of the
Surveyor and the State where the survey unit is located and/or the technical safety requirements developed
by the local competent authorities or equivalent technical standards①, including permanent or temporary
means of access and facilities for inspections, compartment environment and safety precautions. CCS
Surveyors will confirm the safety of survey conditions with the applicant and persons designated by him
prior to performing specific surveys.
2.4.2 Fees
2.4.2.1 Applicants are to pay survey fees, traffic fees and other necessary expenses in accordance with
CCS Provisions of Survey Fees and/or the contract/agreement.
2.4.2.2 For any service provided beyond the contract/agreement or any service provided anew due to the
reasons on the part of the party receiving such service, CCS has the right to charge additional fees from the
applicant.
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Copies of the plans to be submitted for approval for a series of ships or ships to be additionally constructed
within one year in accordance with the approved main structural plans may be reduced or such submission
exempted according to the specific conditions.
2.5.2.2 The ship’s list of survey and test items, as well as the technical documents, such as welding
procedure, welding specifications, NDT diagrams, installation procedure of machinery (excluding
reasonable alignment of shafting), inclination testing programme, and mooring test and sea trial programme,
are to be submitted to CCS attending Surveyors for examination. CCS plan approval units are responsible
for examining welding specifications for CSR ships.
2.5.2.3 Necessary scantlings and relevant data as required by the Rules are to be indicated on the plans
and documents submitted.
2.5.2.4 The term “approval” means that the plans or documents have been examined and found in
compliance with CCS rules. The approval of plans and documents by CCS covers only the items as
required by CCS rules, excluding any items not required by CCS rules. Where CCS undertakes statutory
surveys at the same time, the “approval” by CCS is to cover the items related to the statutory requirements.
2.5.2.5 The plans and documents as deemed to comply with the Rules upon examination, are to be
stamped with APPROVED seal. The approval conditions and restrictions may be written on the plans and
documents, or stated in the plan approval letters with appropriate notes being added on the plans and
documents.
2.6.3 Surveys
2.6.3.1 For the materials, equipment, systems and other products required by the Rules, product survey by
CCS are to be requested in accordance with Chapter 3 of this PART.
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2.6.3.2 For the ships intended to be classed with CCS, initial classification surveys by CCS are to be
requested in accordance with the relevant requirements of Chapters 4 and 5 of this PART.
2.6.3.3 For maintaining the validity of classification, surveys after construction by CCS are to be
requested in accordance with Chapter 5 of this PART.
① Guidelines for Implementation of Statutory Surveys for Ships Engaged on International Voyages are available on CCS
website: http://www.ccs.org.cn.
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2.7.4.1 At the request of or upon a contract/agreement with the client, CCS may carry out the assessment
of the relevant statutory requirements which are not delegated by the flag Administration, or the
compliance of which is voluntarily requested by the client.
2.7.4.2 When assessment of statutory requirements is requested by the client, CCS will issue appropriate
statutory certificates and/or reports, upon completion of plan approval, surveys during and after
construction, and confirmation that the classed portions of the ship are in compliance with CCS
classification rules and the relevant statutory requirements.
2.7.4.3 According to the statutory requirements as requested by the client, CCS will issue appropriate
documents of compliance and/or reports, the acceptability of which to the flag Administration is, however,
not warranted by CCS.
2.7.4.4 Paragraphs 2.7.1.3, 2.7.1.4 and 2.7.3.3 of this Section also apply to the assessment of statutory
requirements.
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(1) When a ship is operating beyond the service limitation defined by its characters of classification and
class notations or any other additional condition as approved, its class will be suspended and its
classification certificate invalidated.
(2) Any damage, defect, failure or grounding that may affect the validity of the assigned class may, if not
reported to CCS without inappropriate delay or prior agreement of CCS to foreseen repairs not obtained,
lead to suspension of the class and invalidation of the classification certificate.
(3) Under the following circumstances, the class will be subject to a suspension procedure, unless the ship
is attended by the Surveyor for completion of the overdue surveys:
① when any outstanding recommendation or condition of class imposed by CCS is not fulfilled by a
specified due date (the Owner will be notified of the date), and no extension is granted by CCS;
② when any continuous survey item due or overdue at time of annual survey has not been dealt with,
and no extension is granted by CCS at the time of an annual survey;
③ when surveys after construction other than annual, intermediate or special surveys are overdue, and
no extension is granted by CCS;
④ when repairs of any damage, defect, failure or grounding have not been completed and surveyed as
specified;
⑤ failure to permit the unscheduled surveys referred to in 2.9.1.4 above.
(4) Under the following circumstances, the class will be subject to automatic suspension and the
classification certificate is subject to invalidation:
① when an annual survey has not been completed within 3 months of the due date of the annual survey,
unless the ship is under attendance for completion of the annual survey;
② when an intermediate survey has not been completed within 3 months of the due date of the third
annual survey in each special survey period (5 years), unless the ship is under attendance for
completion of the intermediate survey;
③ when a special survey has not been completed within the period of time specified by CCS (the
Owner will be notified that the 5-year class certificate becomes invalid) and no extension is granted
by CCS, unless the ship has been under attendance for completion of the special survey prior to
resuming trading, by the due date.
a. Under “exceptional circumstances”, CCS may grant an extension not exceeding 3 months to
allow for completion of the special survey, provided that the ship is attended and the attending
Surveyor so recommends upon satisfactory survey to the following extent:
(a) annual survey;
(b) re-check of outstanding recommendations/conditions of class;
(c) progression of the special survey as far as practicable;
(d) where the docking survey is due prior to the expiry date of the extension, an underwater
examination is to be carried out by an approved diving company. Such underwater
examination may be dispensed with in the case of extension of docking survey not exceeding
36 months provided the ship is without any outstanding recommendation/condition of class
regarding underwater parts.
b. In the case that the class certificate will expire when the ship is expected to be at sea, an
extension to allow for completion of the special survey may be granted provided there is
documented agreement to such an extension prior to the expiry date of the certificate, and
provided that positive arrangements have been made for attendance of the Surveyor at the first
port of call, and provided that CCS is satisfied that there is technical justification for such an
extension. However, if owing to “exceptional circumstances” the special survey cannot be
completed at the first port of call, the subparagraph a. above may be followed, but the total
period of extension shall in no case be longer than 3 months after the original due date of the
special survey;
④ when it is confirmed that the Surveyor has boarded the ship before the survey is due, but the ship is
put into service before the satisfactory completion of the corresponding overdue survey.
(5) If, due to circumstances reasonably beyond the owner’s or CCS control, the ship is not in a port where
the overdue surveys can be completed at the expiry of the periods allowed above, CCS may allow the ship
to sail, in class, directly to a discharge port, and if necessary, hence, in ballast, to a port at which the survey
will be completed, at request of the owner and provided that:
① relevant records are examined;
② the due and/or overdue surveys and examination of outstanding recommendations/class conditions
are carried out by CCS at the next port of call when there is an unforeseen inability of CCS to attend
the ship at the present port;
③ upon review of the ship’s history and survey at the present port, the attending Surveyor is satisfied
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that the ship is in condition to sail for one trip to a discharge port and if necessary, hence, in ballast
to a repair facility, and this is to be confirmed by the Headquarters of CCS. Where there is an
unforeseen inability of CCS to attend the ship at the present port, the master is to confirm that his
ship is in condition to sail to the nearest port of call.
The above-mentioned overdue surveys to be carried out are to be based upon the survey requirements at the
original date due and not on the age of the vessel when the survey is carried out. Such surveys are to be
credited from the date originally due. If class has already been automatically suspended in such cases, it
may be reinstated subject to the conditions prescribed above.
(6) Where a ship has been detained following a Port State Control inspection on two occasions in one year
or three occasions in two years, with serious deficiencies found, then the class will be liable to be
suspended, at the discretion of CCS, and a corresponding note will be given in the Register of Ships.
(7) When a ship is dual classed and in the event that one of the Societies involved takes action to suspend
the class of the ship for technical reasons, the Society concerned is to advise the other Society of the
reasons for such action and the full circumstances within five (5) working days. The other Society is, upon
receipt of this advice, also to suspend the class of the ship, unless it can otherwise document that such
suspension is incorrect.
(8) The class of ships which are laid up in accordance with CCS Rules prior to surveys becoming overdue
need not be suspended when surveys addressed above become overdue. However, the class of ships which
are laid up after being suspended as a result of surveys going overdue, remain suspended until the overdue
surveys are completed.
(9) When a ship is intended for a demolition voyage with any periodical survey overdue, the ship’s class
suspension may be held in abeyance and consideration may be given to allow the ship to proceed on a
single direct ballast voyage from the lay-up or final discharge port to the demolition yard. In such cases a
short-term class certificate with conditions for the voyage noted may be issued provided the attending
Surveyor finds the ship in satisfactory condition to proceed for the intended voyage.
(10) When a ship is intended for a single voyage from laid-up position to a repair yard with any periodical
survey overdue, the ship’s class suspension may be held in abeyance and consideration may be given to
allow the ship to proceed on a single direct ballast voyage from the site of lay up to the repair yard, upon
agreement with the flag Administration, provided CCS finds the ship in satisfactory condition after surveys,
the extent of which are to be based on surveys overdue and duration of lay-up. A short term Class
Certificate with conditions for the intended voyage may be issued. This does not apply to ships whose class
was already suspended prior to being laid-up.
2.9.2.2 Cancel of class
(1) The class of a ship will be cancelled in any one of the following cases:
① at the request of the owner;
② the circumstances leading to suspension of class are not corrected within the time specified;
③ a ship’s class will be canceled immediately when the ship proceeds to sea without having completed
recommendations or conditions of class which were required to be dealt with before leaving port;
④ when class has been suspended for a period of six (6) months due to overdue annual, intermediate,
special surveys or other surveys after construction as required by the Rules and/or overdue
outstanding recommendations/conditions of class.
A longer suspension period may be granted for ships which are either laid up, awaiting disposition of
a casualty or under attendance for reinstatement;
⑤ where hull, equipment or machinery (including electrical installations) is so badly damaged or in
other conditions (e.g. sinking, scrapping, etc.) that continuing operation of the ship is confirmed as
not possible;
⑥ when the payment of survey fees is not made in time.
(2) Where a ship has been detained following a Port State Control inspection on two occasions in one year
or three occasions in two years, with serious deficiencies found, then the class will also be liable to be
canceled, at the discretion of CCS, and a corresponding note will be given in the Register of Ships.
2.9.2.3 If survey requirements related to maintenance of class notations are not carried out in any case of
suspending or canceling class stated above, the suspension or cancellation is to be limited to those class
notations only.
2.9.2.4 Notification of suspension or cancellation of class
(1) Cancellation of class of a ship will be indicated correspondingly in CCS Register of Ships or its
supplements.
(2) When the class of a ship is suspended or cancelled, CCS will send written notification to the owner and
the Administration of the flag State, and make an announcement on CCS website available to the
underwriters and other interested parties concerned.
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(3) For new ships constructed on or after 1 July 1998 under SOLAS Reg. II-1/3.1, the notification will state
that certain statutory certificates are implicitly invalidated by the suspension or withdrawal of class.
2.10.1 Certificates
2.10.1.1 A classification certificate indicates only that the items covered by it, as verified during plan
approval and classification surveys, are in compliance with CCS rules and fit for their intended purposes.
2.10.1.2 The equipment record attached to the classification certificate is part of the classification
certificate.
2.10.1.3 Classification certificates and related reports are issued by CCS independently.
2.10.1.4 The classification certificate is to contain the terms and conditions as agreed between both
parties.
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2.10.3.6 Notwithstanding the provision of 2.10.2.1, CCS may, when applying 2.10.3.5, determine a
period of validity less than 5 years for the classification certificate and/or take any other necessary
restrictive measure (e.g. service restriction(s) being noted on the newly issued classification certificate),
based on a comprehensive consideration of the available information on other aspects of safe operation of
the ship (safety inspections by the flag/port State, safety management of the shipping company, etc.).
Where the period of validity is shortened, it is to be harmonized with the intervals between
classification/statutory surveys so far as practicable and regular reports are to be sent to the Class
Committee.
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CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 2
2.12.2.3 Notwithstanding the general duty of confidentiality owed by CCS to its client in accordance with
its Rules, CCS’ clients hereby accept that CCS will participate in IACS’ Early Warning System which
requires each IACS Member to provide its fellow IACS Members with relevant technical information on
serious failures of hull structure and engineering systems, as defined in the IACS’ Early Warning System
(but not including any drawings relating to the ship which may be the specific property of another party), to
enable such useful information to be shared and utilized to facilitate the proper working of IACS’ Early
Warning System. CCS will provide its client with written details of such information upon sending the
same to IACS Members.
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PART ONE CHAPTER 2 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
2.13.1.3 CCS will not be liable for any loss of any result of applying CCS rules by any third party without
plan approval or ship surveys by CCS.
2.13.1.4 The classification of ships undertaken by CCS is carried out on the basis that the designers,
builders, owners, manufacturers, sellers, suppliers, repairers, operators and other parties fulfill their
respective responsibilities. The contents of any reports, documents and certificates issued by CCS do not
mean to diminish any liability of any party mentioned above or absolve it therefrom.
2.13.1.5 Any survey-related document issued by CCS only reflect the status at the time when the survey
is carried out.
2.13.1.6 The classification certificate (with characters of classification and class notations thereon) is only
an attestation that the ship is in compliance with the applicable CCS classification rules and/or other
standards agreed in writing by CCS and the applicant for CCS service. If the ship is not in compliance with
such rules or standards, CCS has the power to withhold, suspend or withdraw the characters of
classification and class notations.
2.13.1.7 Except as required by CCS rules, CCS will make no representations beyond the relevant reports,
statements, plan approval, surveys, certification or other services. The application of the information
supplied by CCS in documents other than classification certificates and reports is at the discretion of the
users, and CCS is not liable for the results of such actions.
2.13.1.8 CCS is to provide service(s) based on the contract only, in no case shall CCS be liable for any
loss of any party who has no direct contractual relations with CCS.
2.13.1.9 The owner and/or the shipyard is to promptly feed back to the manufacturer and CCS any
problem revealed in operation of marine products so as to facilitate improvement by the manufacturer.
2.13.1.10 CCS’ omission or failure to carry out or observe any stipulation, condition, or obligation to be
performed under the contract will not give rise to any claim against CCS or be deemed to be a breach of
contract if the omission or failure arises from causes beyond CCS’ reasonable control.
2.13.2 Disagreement
2.13.2.1 The right of interpretations on the rules published by CCS is to be left solely to CCS
Headquarters. CCS rules are translated by CCS into English. In case of any different understanding to the
English version, the currently effective Chinese version of the rules is to be considered as solely
authoritative.
2.13.2.2 Where there is disagreement between the Surveyor and the interested party during survey, which
affects the project schedule, the latter is to promptly appeal in writing to the unit where the Surveyor serves.
Where the handling of the appeal by the unit is not considered satisfactory by the interested party, it may
appeal in writing to CCS Headquarters along with detailed background materials. The Headquarters will
decide on the matter, and this ruling will be final.
2.13.2.3 The costs arising from any examinations carried out by the Headquarters on request are to be
paid by the appellant, except for those cases in which the appeal proves justified.
2.13.3 Arbitration
2.13.3.1 CCS will be liable only for the loss or damage resulting directly from its negligent act. In no
event shall CCS be liable for any indirect or consequential losses or damages.
2.13.3.2 Notwithstanding the previous paragraph, CCS will be liable for the loss or damage due to
negligent act judicially attributed exclusively to CCS or its employees, agents or other parties acting on
behalf of CCS. And in no case shall the amount of this liability exceed five times the fee(s) charged by CCS
in respect of the service(s) in question or 2,000,000 RMB in maximum. CCS liability for the loss or
damage is specially excluded when such loss or damage arises out of an act:
(1) by an employee of CCS acting outside the terms or scope of his/her employment; or
(2) by any agent or other party acting on behalf of CCS, when such act exceeds the authority granted in
writing by CCS to such agent or party.
2.13.3.3 Any claim for any loss or damage set forth above is to be made in writing within six months of
the date the damage first discovered or the loss occurred; failure of doing so will be deemed as an absolute
waiver of this right.
2.13.3.4 Unless otherwise agreed with CCS, any dispute of whatsoever nature in respect to the Rules or
the service(s) provided in accordance with the Rules shall be referred to China Maritime Arbitration
Commission and arbitrated in accordance with its arbitration rules effective at the time of request for
arbitration. The arbitration award shall be final and binding upon both interested parties.
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Suffix
Class notation
Table Table A Table B Table C Table D Table E Table F Table G Table H Table I Table J Table K
For example, in respect to a bulk carrier constructed under supervision of CCS according to CSR rules,
engaged in non-restricted service and service in floating ice condition, with design check by
COMPASS-Structure software, with loading computer for calculation of overall strength, intact stability
and bulk grains, machinery space periodically unattended, screwshaft condition monitoring and subject to
in-water survey, the following characters of classification and class notations are to be assigned:
★CSA Bulk Carrier; CSR; BC-A; Holds Nos. 2, 4 & 6 may be Empty; COMPASS (D, F); Grab (20); Ice
Class B; Loading Computer (S, I, G); ESP; In-Water Survey
★CSM AUT-0; SCM
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PART ONE CHAPTER 2 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Technical requirements
Class notation Description
to be complied with
oil or oil products, the notation “Double Hull” may be added
and separated by a comma “,”, i.e. Oil Tanker, Double Hull
Ships with single hull, single deck, 2 longitudinal bulkheads
and double bottom, all or most of center holds used for Ch. 5, Ch. 6 & Ch. 16, Pt.
Ore/Oil Carrier Ore/oil carriers
carrying ore, side or side and some centre holds used for 2 of the Rules
carrying oil
Ships with double hull, single deck, double bottom, topside
Ore/Bulk/Oil Ore/bulk/oil Ch. 5, Ch. 6 , Ch. 8 &
tanks and hopper tanks, carrying oil or dry bulk cargo
Carrier carriers Ch.16, Pt. 2 of the Rules
(including ore)
Ships having double bottom and double side skin construction
with torsion box girders fitted at top sides, large deck
Container Ship Container ships openings, carrying containers, or as alternative, single side Ch. 7, Pt. 2 of the Rules
skin construction with double bottom and torsion box girders
or equivalent structure
Guidelines for Hull
Ships specially designed and constructed for carriage of
Car Carrier Car carriers Structure of Car
commercial wheeled vehicles
Carriers
Ships having double bottom and double side skin construction
with torsion box girders fitted at top sides, large deck
Open-Top Open-top
openings, carrying containers, or as alternative, single side Ch. 6, Pt. 8 of the Rules
Container Ship container ships
skin construction with double bottom and torsion box girders
or equivalent structure, but no hatch covers for holds
Dedicated log or timber carriers, provided with securing
Ch. 2, Pt. 2 of the Rules
Timber Carrier Timber carriers equipment, for which the notation Log Carrier may also be
and relevant requirements
used
Ships not provided with main propulsion machinery used for
navigation purposes. Where such ships are dedicated to
Barge Barges carriage of a specific cargo, they may be identified, as Ch. 12, Pt. 2 of the Rules
necessary, by the notation X Barge where X is the name of the
specific cargo
Oil Barge Oil barges Barges carrying crude oil or oil products within holds Ch. 12, Pt. 2 of the Rules
Floating concrete Floating concrete Barges mixing concrete on the water and depositing concrete
Ch.12, Pt.2 of the Rules
mixer mixers directly at the construction site
Rules for Construction
and Equipment of Ships
Chemical Barge Chemical barges Barges carrying chemicals within holds
Carrying Dangerous
Chemicals in Bulk
Rules for Construction
and Equipment of Ships
Gas Barge Gas barges Barges carrying liquefied gases within holds
Carrying Dangerous
Chemicals in Bulk
Pontoon Barge Pontoon barges Square barges carrying water-resistant cargoes on deck Ch. 12, Pt. 2 of the Rules
Barges dedicated to carriage of offshore jacket structures and Ch. 12, Pt. 2 of the
Launch Barge Launch barges for launching such jackets, which will be slid into water Rules and relevant
through trim of the barge by stern requirements
Dedicated cargo barge and heavy cargo carriers with large
Barge Carrier Barge carriers Ch. 2, Pt. 2 of the Rules
deck area
Carriers having large deck areas and exclusively engaged in
Bridge Crane and loading/unloading on decks and long-distance transportation
Bridge equipment
Heavy Equipment by sea of complete sets of heavy equipment and project Ch.18, Pt.8 of the Rules
carriers
Carrier facilities with large dimension/heavy weight such as bridge
cranes and heavy equipment
Ships fitted with live fish holds, provided with water cycling
or exchanging, in some cases provided with devices for Ch. 2, Pt. 2 of the Rules
Live Fish Carrier Live fish carriers
increasing oxygen, purifying water and reducing temperature, and relevant requirements
dedicated to carry live fish
Semi-Submersible Semi-submersible Ships capable of being semi-submersible when needed during
Ch. 15, Pt. 2 of the Rules
Vessel vessels loading and unloading or operation
Ships fitted with towing equipment, dedicated to towing ships
Tug Tugs Ch. 10, Pt. 2 of the Rules
or other floating objects on water
Ships similar as oil tankers, provided with cargo containment Rules for Construction
system, dedicated to carry liquid cargoes as listed in IBC and Equipment of Ships
Chemical Tanker Chemical tankers
Code. Chemical tankers constructed on or after 1 July 1986 Carrying Dangerous
and complying with IBC Code are to be assigned the Chemicals in Bulk
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PART ONE CHAPTER 2 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Technical requirements
Class notation Description
to be complied with
following notations respectively, depending on the category of
chemicals carried:
① Type 1: Carrying chemicals with very severe environmental
and safety hazards, fitted with integral and independent
tanks;
② Type 2: Carrying chemicals with appreciably severe
environmental and safety hazards, fitted with integral and
independent tanks;
③ Type 3: Carrying chemicals with sufficiently severe
environmental and safety hazards, fitted with integral and
independent tanks.
Chemical tankers constructed before 1 July 1986 and
complying with BCH Code are to be assigned the notations of
Type I/Type II/Type III respectively instead of Type 1/Type
2/Type 3
Ships provided with cargo containment system, dedicated to
carry liquefied gases or other cargos as listed in IGC Code.
Liquefied gas carriers constructed on or after 1 July 1986 and
complying with IGC Code are to be assigned the following
notations respectively, depending on the preventive measures
to preclude the escape of cargo:
① Type 1G: Maximum preventive measures are required to
preclude the escape of cargo;
② Type 2G: Significant preventive measures are required to
preclude the escape of cargo;
Type 2PG: For gas carriers of 150 m in length or less and
significant preventive measures are required to preclude
the escape of cargo, the products are carried in type C
independent tanks designed for a MARVS of at least 0.7
Rules for Construction
MPa gauge with a MARVS of 7 bar gauge and a cargo
Liquefied Gas Liquefied gas and Equipment of Ships
containment system design temperature of -55℃ or above;
Carrier carriers Carrying Liquefied Gases
③ Type 3G: Moderate preventive measures are required to
in Bulk
preclude the escape of cargo.
Liquefied gas carriers constructed before 1 July 1986 and
complying with GC Code are to be assigned the notations of
Type IG/Type IIG/Type IIPG/ Type IIIG respectively instead
of Type 1G/Type 2G/Type 2PG/ Type 3G.
The following notations are to be assigned respectively,
depending on the type of cargo containment systems:
Type A Independent Tank
Type B Independent Tank
Type C Independent Tank
Integral Tank
Membrane Tank
Semi-Membrane Tank
Internal Insulation Tank
Liquefied gas carriers dedicated to carrying liquefied
petroleum gas. The notations Type 1G/Type 2G/Type 2PG/ Rules for Construction
Type 3G or Type IG/Type IIG/Type IIPG/ Type IIIG are to be and Equipment of Ships
LPG Carrier LPG carriers
added for preventive measures to preclude the escape of Carrying Liquefied Gases
cargo, as stated in column Description for the notation in Bulk
Liquefied Gas Carrier
Liquefied gas carriers dedicated to carrying liquefied natural
Rules for Construction
gas. The notations Type 1G/Type 2G/Type 2PG/ Type 3G or
and Equipment of Ships
LNG Carrier LNG carriers Type IG/Type IIG/Type IIPG/ Type IIIG are to be added for
Carrying Liquefied Gases
preventive measures to preclude the escape of cargo, as stated
in Bulk
in column Description for the notation Liquefied Gas Carrier
Liquefied gas carriers dedicated to carrying compressed
natural gas. The notations Type 1G/Type 2G/Type 2PG/ Type Rules for Construction
3G or Type IG/Type IIG/Type IIPG/ Type IIIG are to be added and Equipment of Ships
CNG Carrier CNG carriers
for preventive measures to preclude the escape of cargo, as Carrying Liquefied Gases
stated in column Description for the notation Liquefied Gas in Bulk
Carrier
Liquefied gas carriers dedicated to carrying compressed CO2. Rules for Construction
CO2 Carrier CO2 carriers The notations Type 1G/Type 2G/Type 2PG/ Type 3G or Type and Equipment of Ships
IG/Type IIG/Type IIPG/ Type IIIG are to be added for Carrying Liquefied
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CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 2
Technical requirements
Class notation Description
to be complied with
preventive measures to preclude the escape of cargo, as stated Gases in Bulk
in column Description for the notation Liquefied Gas Carrier
For ships dedicated to carrying melted petroleum asphalt, this
type notation is to be assigned and the following notations are
to be added:
① for independent tanks: independent tank, or
② for integral tanks: Integral tank;
③ for maximum cargo temperature: Maximum Cargo
Petroleum asphalt Temperature ≤ ×××℃;
Asphalt Carrier Ch. 10, Pt. 8 of the Rules
carriers ④ for flash point above 60℃: F.P. > 60℃
The notation of thermal stress calculation may be assigned if
the requirements of Section 24, Chapter 2 of PART TWO of
the Rules are complied with.
For ships with distance between two hulls in compliance with
the Rules, the notation “Double Hull” may be added and
separated by a comma “,”, i.e. Asphalt Carrier, Double Hull
Offshore Supply Offshore supply Ships dedicated to supplying food, stores, etc. to installations
Ch. 11, Pt. 2 of the Rules
Ship ships and ships engaged in offshore operations
Offshore Offshore tug and Ships capable of operating as offshore supply ships and of
Ch. 11, Pt.2 of the Rules
Tug/supply Ship supply ships towing operations
Ships providing rescue operations and supporting services for
mobile offshore drilling units or offshore oil/gas production
facilities.
Additional auxiliary functions such as fire fighting, towing,
oil recovery, supply may be provided according to design
purposes and multiple type notations may be assigned Ch. 2, Pt. 2 of the Rules
Stand-by Ship Stand-by ships
accordingly. and relevant requirements
For towing capacity fully complying with Chapter 10 of
PART TWO, the notation Stand-by Ship/Tug may be
assigned; and for towing capacity complying only with the
requirements for towing arrangements in Chapter 10 of PART
TWO, the suffix T may be added
A building used for shipbuilding and ship repairs, capable of
being semi-submersible in or floating on water, with its
special hull being open on both ends and corrugated in
transverse section. The hull structure of the dock consists of
wing walls and the dock’s bottom. Wing walls and the dock’s
Floating Dock Floating docks Rules for Classification of
bottom are pontoons consisting of longitudinal or transverse
with FL (××× t) with FL (××× t) Floating Docks, 2009
members and face plates, divided transversely and
longitudinally into watertight compartments. With water being
filled into or discharged from the compartments, the amount
of ballast water in the dock is increased or decreased so that
the dock submerges into or rises out of water
Ships provided with cable laying machinery and other special Ch. 2, Pt. 2 of the Rules
Cable Layer Cable layers
equipment and relevant requirements
Ch. 2 & 13, Pt. 2 of the
Pipe Layer Pipe layers Ships provided with special equipment for laying pipes
Rules
Rules for Construction
Chemical/Oil Chemical/oil and Equipment of Ships
Tankers capable of carrying both chemicals and oil products
Tanker tankers Carrying Dangerous
Chemicals in Bulk
Tug/Offshore Tugs with more than 3 functions such as supplying and fire
Multi-purpose Ch. 10 & 11, Pt. 2 /Ch.1,
Supply Ship/ Fire fighting (to be clearly stated)
tugs Pt. 8 of the Rules
Fighting Ship N N — see description for the notation Fire Fighting Ship N
Fishing Vessel Fishing vessels Ships provided with fishing equipment Ch. 5, Pt. 8 of the Rules
Ships fitted with lifting appliances on deck, dedicated to
hoisting operations on water. The notation Lifting Appliance
is to be added.
Ch. 13, Pt. 2 of the Rules,
For floating cranes operating in restricted service, one of the
Rules for Lifting
Floating Crane Floating cranes following service notations is to be assigned:
Appliances of Ships and
(1) Lifting Within R1;
Offshore Installations
(2) Lifting Within R2;
(3) Lifting Within R3;
(4) Lifting Within Harbor
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PART ONE CHAPTER 2 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Technical requirements
Class notation Description
to be complied with
Ships provided with equipment for salvaging sunken ships or
Salvage Ship Salvage ships Ch. 13, Pt. 2 of the Rules
other objects
Ships engaged in rescue operations at sea for ships and crew
Rescue Ship Rescue ships Ch. 2, Pt. 2 of the Rules
in distress
Pile Driving Pile-driving Barges fitted with pile driving equipment at end or centre of Ch. 13, Pt. 2 of the Rules
Barge barges deck, dedicated to pile driving in water and relevant requirements
Ships fitted with dredging equipment, in general not operating
Dredger Dredgers
independently
Trailing Suction Trailing suction
Ships fitted with drag head and other dredging equipment
Hopper Dredger dredgers
Cutter Suction Cutter suction
Ships fitted with cutter head and other dredging equipment
Dredger dredgers
Bucket Dredger Bucket dredgers Ships fitted with bucket and other dredging equipment
Grab Dredger Grab dredgers Ships fitted with one or more grab machines
Ships fitted with dippers.
Dipper Dredger Dipper dredgers Where a back hoe is fitted, the notataion “Back-hoe Dredger”
may also be assigned Ch. 14, Pt. 2 of the Rules
Cutter Wheel Cutter wheel
Ships fitted with cutter-wheel dredging apparatus
Dredger dredgers
Reclamation Craft Reclamation craft Ships fitted with suction pipes, nozzles, etc.
Split Hopper Split hopper Ships with entire main hull being opened along longitudinal
Dredger dredgers centerline for unloading
Barges dedicated to carrying mud. If self-propelled, the word
Hopper Barge Hopper barges
signedresss service notations is to be assigned:n
Barges with entire main hull being opened along longitudinal
Split Hopper Split hopper centerline for unloading.
Barge Barges If self-propelled, the word “ship” is to be used in place of the
word “barge”
A special type of HSC are ships with maximum
Wavepiercing catamaran high speed craft speed not less than 3.7▽0.1667
Wave Pierce Craft
craft with large aspect ratio and m/s.
small waterplane area For passenger ships as defined
High speed craft wholly in 2.1.3.1(18) of Rules for
Air Cushion Craft Air cushion craft
supported by air cushion Construction and Classification
High speed craft with its of Sea-Going High Speed
air cushion being totally or Craft, the service notation
Surface Effect Surface effect
partially retained by Passenger A is to be added after
Ship HSC craft
permanently immersed type notation and where such
hard structure ships are fitted with ro-ro
High speed craft with spaces or special category
High speed upper parts of two parallel spaces, the notation Ro-Ro Rules for Construction
Catamaran HSC and Classification of
catamaran craft hulls being connected by Passenger A is to be added.
strength framing For passenger ships as defined Sea-Going High Speed
High speed High speed craft with a in 2.1.3.1(19) of Rules for Craft
Mono-Hull HSC
mono-hull craft single hull Construction and Classification
of Sea-Going High Speed
Craft, the service notation
Passenger B is to be added
Ships supported
after type notation and where
completely clear above
such ships are fitted with ro-ro
water surface in
Hydrofoil Craft Hydrofoil craft spaces or special category
non-displacement mode by
spaces, the notation Ro-Ro
hydrodynamic forces
Passenger B is to be added.
generated on foils
For high speed cargo craft, the
notation Cargo is to be added
after type notation
High speed small A special type of catamaran with small waterplane area, and
SWATH-HSC waterplane area with underwater portions of hulls being formed in shape of
Guidelines for Small
twin hull craft torpedo
Waterplane Area Twin
Small waterplane A special type of catamaran with small waterplane area, and
Hull Craft
SWATH area twin hull with underwater portions of hulls being formed in shape of
craft torpedo
Wing In Ground Wing-in-ground Ships, which are supported by using ground effect above the Guidelines for Survey of
Craft craft water or some other surface, without constant contact with Wing-in-Ground Craft
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Technical requirements
Class notation Description
to be complied with
such a surface and supported in the air, mainly, by an
aerodynamic lift generated on a wing (wings) which are
intended to utilize the ground effect action, must be assigned
this type notation with one of following suffixes being added
thereafter:
A — for craft certified for operation only in ground effect;
B — for craft certified to temporarily increase its altitude to a
limited height beyond ground effect but not exceeding a
certain distance
Rules for Construction of
Passenger Boat Passenger boats Passenger ships less than 20 m in length
Coastal Boats
Rules for Construction of
Cargo Boat Cargo boats Cargo ships less than 20 m in length
Coastal Boats
Rules for the Construction
Passenger Submersible Self-propelled free submersibles transporting or carrying and Classification of
Submersible Craft passenger craft passengers and capable of underwater sightseeing Diving Systems and
Submersibles
Self-propelled free semi-submersibles transporting or carrying
Passenger
Semi-submersible passengers and capable of underwater sightseeing, with some Standard(s) acceptable to
Semi-submersible
passenger craft portion of their structure above water surface while CCS
Craft
submerging
A combination consisting of a pusher tug and a barge wherein
the pusher tug is secured in the barge notch by mechanical
Rigid Connection Rigid
means. There is no relative motion between the tug and the
PB Combination combination: Ch. 7, Pt. 8 of the Rules
barge, resulting in the two vessels acting as a single unit in a
— Pusher Pusher tug
seaway. The pusher tug is a component part of the
combination
A combination consisting of a pusher tug and a barge wherein
Rigid Connection Rigid the pusher tug is secured in the barge notch by mechanical
PB Combination combination: means. There is no relative motion between the tug and the Ch. 7, Pt. 8 of the Rules
— Barge Barge barge, resulting in the two vessels acting as a single unit in a
seaway. The barge is a component part of the combination
A combination consisting of a pusher tug and a barge wherein
the pusher tug is secured in the barge notch by mechanical
Articulated
Articulated means, allowing pitch between the tug and the barge in only
Connection PB
combination: one degree of freedom. The two vessels act as a single unit in Ch. 7, Pt. 8 of the Rules
Combination —
Pusher tug a seaway and when disconnected from each other, both may
Pusher
moor or operate independently. The pusher tug is a component
part of the combination
A combination consisting of a pusher tug and a barge wherein
the pusher tug is secured in the barge notch by mechanical
Articulated
Articulated means, allowing pitch between the tug and the barge in only
Connection PB
combination: one degree of freedom. The two vessels act as a single unit in Ch. 7, Pt. 8 of the Rules
Combination —
Barge a seaway and when disconnected from each other, both may
Barge
moor or operate independently. The barge is a component part
of the combination
Dedicated to transporting aquatic products, characterized by
Aquatic Aquatic product using physical media such as ice, instead of refrigerating Ch. 2, Pt. 2 of the Rules
Product Carrier carriers plant, for cold storage of aquatic products, with insulation and relevant requirements
layers fitted on inner surface of holds
Rules for Construction of
Yacht Pleasure craft Pleasure motorboats not engaged in trade
Yachts
Ships providing multi-function support to offshore
Offshore Offshore
engineering operations, e.g. offshore installation, survey and Ch. 2, Pt. 2 of the Rules
Engineering engineering
repair of structures, as well as underwater robot operation, and relevant requirements
Support Ship support ships
diving operatoin, etc.
Work barges dedicated to launching ships, offshore
installations or other heavy cargoes within shipyard and/or
port waters. Such operation may also include cargo moving
Launching work Launching work
from water to shore and short-distance movement of cargoes Ch.17, Pt.2 of the Rules
barge barges
within above- mentioned waters (The ship does not have
self-propulsion capability, and movement is driven by other
power ships such as tugs or other facilities)
Ships with upper parts of two separate hulls being connected
Catamaran Catamarans Ch.18, Pt.2 of the Rules
by strength framing
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Technical requirements
Class notation Description
to be complied with
notation at the request of the owner
Ships intended to use low sulphur fuel oil with sulphur
Guidelines for Use of
Low sulphur fuel content not exceeding 0.10% (m/m) may be assigned this
LSFO Low Sulphur Fuel Oils in
oil notation if the requirements of Guidelines for Use of Low
Ships
Sulphur Fuel Oils in Ships are complied with
Handling of
Anchor Handling Ships capable of handling anchors Ch. 20, Pt. 8 of the Rules
anchors
Ships for which the control of structural precision at critical
locations of hull (including alignment, fitting-up, edge
Monitoring of treatment and technological standards) is in accordance with Guidelines for
CM construction of an approved plan. For tankers and bulk carriers subject to Construction Monitoring
hull structure SOLAS Chapter II-1 Part A-1 Regulation 3-10 (Goal-based of Hull Structures
ship construction standards for bulk carriers and oil tankers)
this class notation is necessary
PC1 Year-round operation in all polar waters
PC2 Year-round operation in moderate multi-year ice conditions
Year-round operation in second-year ice which may include
PC3
multi-year ice inclusions
Year-round operation in thick first-year ice which may
PC4 Operation in polar
include old ice inclusions
waters covered by Ch. 13, Pt. 8 of the Rules
Year-round operation in medium first-year ice which may
PC5 multi-year ice
include old ice inclusions
Summer/autumn operation in medium first-year ice which
PC6
may include old ice inclusions
Summer/autumn operation in thin first-year ice which may
PC7
include old ice inclusions
Operation in severe ice conditions, not requiring ice breaker
assistance. Maximum and minimum ice class draughts fore,
Ice Class B1*
amidships and aft, and minimum required main engine output
to be stated in classification certificate
Operation in severe ice conditions and if necessary, with ice
breaker assistance. Maximum and minimum ice class
Ice Class B1
draughts fore, amidships and aft, and minimum required main
engine output to be stated in classification certificate
Operation in
Operation in moderate ice conditions and if needed, with ice Ch. 4, Pt. 2 / Ch. 14, Pt. 3
waters covered by
breaker assistance. Maximum and minimum ice class of the Rules②
Ice Class B2 first-year ice①
draughts fore, amidships and aft, and minimum required main
engine output to be stated in classification certificate
Operation in light ice conditions and if needed, with ice
breaker assistance. Maximum and minimum ice class
Ice Class B3
draughts fore, amidships and aft, and minimum required main
engine output to be stated in classification certificate
Operation in very light ice conditions and if needed, with ice
Ice Class B
breaker assistance
Marking the operating draft assigned to floating cranes,
Operating draft dredgers and hopper barges, with the value in the brackets Sec. 13, Ch. 1, Pt. 2 of the
WD (××.×× m)
(××.×× m) indicating the maximum draft allowed for operations of these Rules
working ships, in m
Where a ship is designed for a minimum design fatigue life of
Minimum design 25 years or more, the class notation FL may be assigned at Guidelines for Fatigue
FL
fatigue life 5-year intervals starting from the 25th year, e.g. FL (25), FL Strength of Ship Structure
(30)
Relevant requirements of
Corrosion resistant steel is used as an alternative to protective the Guidelines for Survey
Corrosion
MCRS coating for cargo oil tanks of crude oil tankers in accordance of Corrosion Resistant
resistant steel
with IMO resolution MSC.289(87) Steel of Cargo Oil Tanks
of Crude Oil Tankers
The deck structure of specified deck cargo area is designed to The cargo deck plating in
be strengthened. The permissible loads, in ××× t/m2, in cargo deck cargo area to comply
Strengthened for Strengthened for
area of strengthened deck are to be indicated in operation with the requirements of
Deck Cargoes deck cargoes
documents. 11.3.2 of Sec. 3, Ch. 11,
The notation is only to be added after e to be indicated in o Pt. 2 of the Rules.
① Such as Northern Baltic Sea in winter, Bohai Sea in winter and Northern Huanghai Sea in winter.
② Attention is to be paid to relevant special requirements of international industrial organizations and oil companies.
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Technical requirements
Class notation Description
to be complied with
The cargo deck framing in
deck cargo area to comply
with the requirements for
cargo deck platng as
specified in Sec. 4, Ch.
11, Pt. 2 and Sec. 8, Ch. 2,
Pt. 2 of the Rules
Remote control Main propulsion machinery remotely controlled from BCS, Sec. 3, Ch. 4, Pt. 7 of the
BRC
from bridge machinery spaces constantly attended by watch-keepers Rules
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SCOPE AND CONDITIONS OF CLASSIFICATION
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Technical requirements
Class notation Description
to be complied with
the notation PL is to be added after SBT
For ships with areas and structures for takeoff and landing of
Helicopter Helicopter Sec. 18, Ch. 2, Pt. 2 & Ch.
helicopters, and storage, fire protection and oil supply
Facilities facilities 5, Pt. 6 of the Rules
facilities for helicopters, this notation may be added
Electrical Electrical
For ships fitted with electrical propulsion system, this
Propulsion propulsion Ch.15, Pt. 8 of the Rules
notation may be added
System systems
Using liquefied
For ships using liquefied petroleum gas as fuel, this notation Standard(s) acceptable to
LPG Fuel System petroleum gas as
may be added CCS
fuel
For ships fitted with water jet units, this notation may be Standard(s) acceptable to
Water Jet Units Water jet units
added CCS
Z-propulsion For ships fitted with Z-propulsion system, this notation may
Z-propulsion Ch.11, Pt.3 of the Rules
system be added
This notation is assigned to those ships not fitted with
propulsion equipment used for main propulsion purposes or
those ships fitted with propulsion machinery used only for
purposes such as lateral thrusting, operational actions or
No propulsion
Non-propulsion auxiliary propulsion during tugging, and is to be added after
machinery
the type notation. In case of a type notation indicating that the
ship is not self-propelling, e.g. “Barge, Oil Barge, Pontoon
Barge, Floating Dock, Hopper Barge, Split Hopper Barge”,
this notation need not be added
For ships fitted with conveyors for cargo handling and
Cargo Handling capable of self-loading or self-unloading, this notation may be
Self-unloading Standard(s) acceptable to
by Conveyer added. In the case of cement carriers fitted with compression
systems CCS
System operated cargo handling system, this notation may be replaced
by the notation Air Slid Conveyer System, as necessary
For ships fitted with systems for control of vapour emission
Vapour control
VCS from tanks in compliance with the Rules (excluding Ch. 15, Pt. 3 of the Rules
systems
requirements for VCS-T) , this notation may be added
For ships fitted with systems for control of vapour emission
Vapour control
VCS-T from tanks in compliance with the Rules, this notation may be Ch. 15, Pt. 3 of the Rules
systems – transfer
added
Auxiliary For ships fitted with auxiliary propelling/maneuvering units
Auxiliary
Propelling/ which are intended not for navigation purposes, but only for Standard(s) acceptable to
propelling/
Maneuvering locally adjusting operation position of the ship, this notation CCS
maneuvering units
Units may be added
Marine lifting appliances. This notation is to be added Rules for Lifting
Lifting Appliance Lifting appliances together with the notation Floating Crane for floating cranes Appliances of Ships and
and upon request, for other ships Offshore Installations
Ships, of which the main propulsion machinery and/or the
steering gear is provided with redundancy, may be assigned
this notation wherein the letter N indicates one of the
following cases:
1 – A ship fitted with two or more propulsion machines but
only a single propulsor and a single steering system.
2 – A ship fitted with two or more propulsion machines and
also two or more propulsors and two or more steering
Redundant
PR-N systems. Ch. 14, Pt. 8 of the Rules
propulsion system
1S – A ship fitted with only a single propulsor and a single
steering system but having two or more propulsion
machines arranged in separate compartments.
2S – A ship fitted with two or more propulsion machines and
also two or more propulsors and two or more steering
systems, having the propulsion machines, propulsors
and associated steering systems arranged in separate
compartments
Dual fuel diesel The class notation may be assigned to LNG carriers fitted Guidelines for Design and
DFD engine used as with dual fuel diesel engines as power plant in compliance Installation of Dual Fuel
power plant with the requirements of the Guidelines Engine System, 2007
Liquefied natural This notation may be added for ships using liquefied natural
LNG Fuel
gas used as fuel gas as fuel Rules for Ships Powered
Compressed This notation may be added for ships using compressed natural by Natural Gas Fuel
CNG Fuel
natural gas used as gas as fuel
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Technical requirements
Class notation Description
to be complied with
fuel
This notation may be added for ships which not only use
Dual Fuel Dual Fuel natural gas as fuel but also burn fuel oil, or burn fuel oil and
natural gas fuel at the same time
This notation may be assigned when only sensors monitoring
HMS the global longitudinal stress amidships are installed in the
hull monitoring system
This notation may be assigned when not only sensors
monitoring the global longitudinal stress amidships are
installed in the hull monitoring system, but also sensors/
components monitoring other parameters are selected, where
within the brackets there will be letters specifying the selected
sensors/components and multiple letters are separated by
comma mponents and multiple lette components may be
selected for the hull monitoring system:
G: Sensor monitoring the global hull strain
D: Sensor monitoring the local hull strain
O: Sensor monitoring the propulsion shaft(s) output
Hull monitoring
A: Sensor monitoring the axial acceleration Ch. 21, Pt. 8 of the Rules
HMS(x) system
M: Device for monitoring of hull rigid body motions (six
degrees of freedom)
P: Sensor monitoring the transient sea pressure acting on the
hull (slamming)
S: Sensor monitoring the liquid motion pressures in tanks
(sloshing)
T: Sensor monitoring the temperature
B: Device for monitoring the wave
W: Wind sensor
N: Navigation sensors
C: Online link to loading computer that is continuously
up-dating the loading condition
This notation may be assigned to the hull monitoring system
HMS-HSC
installed on high speed crafts
This notation may be assigned to ships the decks of which are
Ergonomic
ECL loaded with containers and specially designed for the safety of Ch.22, Pt.8 of the Rules
Container Lashing
securing personnel
Vessels with dynamic positioning systems are to be assigned
this notation, with N being one of the following:
1 Vessels with dynamic positioning systems can
automatically keep their position and heading within specified
environmental conditions. In addition, independent
centralized manual position control and automatic heading
control are to be provided.
Dynamic
2 Vessels with dynamic positioning systems can
DP-N positioning Ch. 11, Pt. 8 of the Rules
automatically keep their position and heading in case of a
systems
single failure (excluding loss of a cabin or cabins) within
specified environmental conditions and operating limits.
3 Vessels with dynamic positioning systems can
automatically keep their position and heading in case of a
single failure (including total loss of a cabin caused by fire or
flooding) within specified environmental conditions and
operating limits
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Technical requirements
Class notation Description
to be complied with
A ship assigned with the class notation of DFDR may has one
or more suffix(es) of XN. The intention of XN is as follows:
H: the hull structures have been strengthened in accordance
with the relevant requirements of natural gas fuel powered
ships
T: the natural gas fuel containment system (bunkers/fuel
tanks) and its supporting members have been installed
M: the main engine installed in ship’s construction is a dual
fuel engine
m: main engine installed in ship’s construction may be
converted to a dual fuel engine in future
A: the auxiliary engine installed in ship’s construction is a
dual fuel engine
a: the auxiliary engine installed in ship’s construction may be CCS Guidelines for
Natural gas fuel converted to a dual fuel engine in future
DFDR(X1,FDRN) Natural Gas Fuel Ready
ready system B: the boiler installed in ship’s construction is a dual fuel Ships
boiler
P: the arrangement in ship’s construction has been considered
the approaching installation of natural gas fuel supply system
and related to, including the arrangement of piping, bunkering
station, compressor room, gas valve unit, fire-fighting system,
etc.
E: the power distribution system has been reserved for the
equipment related to natural gas fuel powered system in ship’s
construction
D: the gas dangerous zones have been taken into
consideration in ship’s construction
Note: It must be alternative to the suffixes M or m; it is
optional for the other suffixes.
Arrangement of bridge and wheelhouse together with
One man bridge
OMBO navigational equipment and system are suitable for one man Ch. 4, Pt. 8 of the Rules
operation
bridge operated ships
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Technical requirements
Class notation Description
to be complied with
This notation may be assigned to ships having lubricating oil
condition monitoring system of diesel engines and complying
with Appendix 15 “Guidelines for Lubricating Oil Condition
Appendix 15 “Guidelines
Monitoring System of Diesel Engines” of Ch. 5 of this PART.
for Lubricating Oil
Diesel engine lube Lubricating oil analysis is to cover lubricating oil in use for
Condition Monitoring
ECM oil condition cylinders, pistons, piston rings, piston rods, piston pins,
System of Diesel
monitoring crossheads, crosshead pins, guides, crankshafts and all
Engines” of Ch. 5 of this
bearings, connecting rods, piston rod stuffing boxes. Results
PART
of the analysis is to be used to determine whether an overhaul
is necessary analyzed through lube oil according to and other
parameters
Appendix 16 “Guidelines
Planned This notation may be assigned to ships for which
for Survey of Planned
maintenance CCS-approved PMS is adopted as an alternative to special or
PMS Maintenance Scheme
scheme (PMS) for continuous (if adopted) survey of machinery and electrical
(PMS) for Machinery” of
machinery installations
Ch. 5 of this PART
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PART ONE CHAPTER 2 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Technical requirements
Class notation Description
to be complied with
This notation may be assigned if related machineries of the
Ch. 14 & 15 of CCS
Machinery ship meet the mechanical vibration requirements in the
VIB (M) Guidelines for Shipboard
vibration Guidelines and no damage due to mechanical fatigue or
Vibration Control
accelerated wear of moving parts will be caused
This notation may be assigned if the ship meets the Ch. 14 & 15 of CCS
VIB Vibration requirements for both structural vibration VIB(S) and Guidelines for Shipboard
mechanical vibration VIB(M) Vibration Control
The green elements of the ship in terms of environmental
protection, energy efficiency (including design energy
Green Ship I efficiency and operation energy efficiency) and working
environment comply with all applicable requirements for
Green Ship I
The green elements of the ship in terms of environmental
protection, energy efficiency (including design energy
CCS Rules for Green
Green Ship II Green ship efficiency and operation energy efficiency) and working
Ships
environment comply with all applicable requirements for
Green Ship II
The green elements of the ship in terms of environmental
protection, energy efficiency (including design energy
Green Ship III efficiency and operation energy efficiency) and working
environment comply with all applicable requirements for
Green Ship III
0.90 RLV < Attained EEDI ≤ RLV, RLV being the
EEDI(I)
Reference Line Value of the shipental p
Energy efficiency 0.70 RLV < Attained EEDI ≤ 0.90 RLV, RLV being the Ch. 2 of CCS Rules for
EEDI(II)
in ship design Reference Ships Line Value of the shipction, Green Ships
Attained EEDI ≤ 0.70 RLV, RLV being the Reference Line
EEDI(III)
Value of the ship’s EEDI
In compliance with standards of Tier II in Annex VI to
NEC (II)
NOx emission MARPOL
control In compliance with standards of Tier III in Annex VI to
NEC (III)
MARPOL
The ship is to carry the Inventory of Hazardous Materials
verified by CCS and complying with the requirements of
GPR
Hong Kong International Convention for the Safe and Sec.3, Ch.8, Pt.8 of the
Green passport Environmentally Sound Recycling of Ships, 2009 Rules
The ship is to carry the Inventory of Hazardous Materials
GPR(EU) verified by CCS and complying with the requirements of EU
Regulation No.1257/2013
Ballast water Ship’s ballast water management system must be approved
BWMS management and comply with the requirements for the installation and
system arrangements of the Rules
The ship is to have a Ship Energy Efficiency Management
SEEMP(I) Plan (SEEMP) developed in accordance with the relevant
IMO guidelines
For a ship with notation SEEMP(I), where a ship energy
efficiency management system is established by the Company
SEEMP(II)
Energy efficiency or the Operator of the ship and certified by CCS, this notation Ch. 2 of Rules for Green
in ship operation may be assigned Ships
For a ship with notation SEEMP(II), where a ship has
software for real time monitoring of e.g. route optimization
SEEMP(III) and hull biofouling so as to monitor relevant parameters
affecting ship energy efficiency and/or adjust energy
efficiency measures at any time, this notation may be assigned
This notation may be assigned to ships meeting the plan Guidelines for
Crew
Accommodation approval and construction requirements for accommodation of Implementation of
Accommodation
of crew members crew members on board sea-going ships in CCS Guidelines, Inspections of Maritime
(MLC)
in addition to those statutory requirements Labour Conditions
The class notation may be assigned to a ship fitted with a
high-voltage shore connection system having rated alternating
High-voltage
voltage above 1 kV and up to and including 15 kV for
AMPS Shore Connection Ch. 19, Pt. 8 of the Rules
supplying shore power while in port so as to ensure normal
System
operation of equipment intended to be used when generating
sets of the ship are stopped
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SCOPE AND CONDITIONS OF CLASSIFICATION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 2
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SCOPE AND CONDITIONS OF CLASSIFICATION
PART ONE CHAPTER 2 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1 Preamble
1.1 The regime of enhanced surveys as specified in Sections 6, 7 and 8, Chapter 5 of this PART is
applicable to a number of ship types falling within the broad definitions of oil tankers, chemical tankers and
bulk carriers.
1.2 To clearly indicate to shipowners and the users of CCS Register of Ships those ships which are
subject to an enhanced survey programme, the notation ESP is to be added after the type notation assigned
to all such ships, built and/or maintained in accordance with the Rules.
1.3 Survey requirements can be found in:
① Section 6, Chapter 5 of this PART for oil tankers;
② Section 7, Chapter 5 of this PART for single side skin bulk carriers①;
③ Section 8, Chapter 5 of this PART for chemical tankers;
④ Section 7, Chapter 5 of this PART for ore carriers, depending on the structural configuration;
⑤ Sections 6 and 7, Chapter 5 of this PART for combination carriers (ore/oil and oil/bulk/ore),
depending on the structural configuration.
Figure 2.1
① For bulk carriers with hybrid cargo hold arrangements, i.e. with some cargo holds of single side skin and others of double
side skin, the requirements of Section 7, Chapter 5 of this PART are to apply to cargo holds of single side skin.
② Self-propelled ships are ships with mechanical means of propulsion not requiring assistance from another ship during
normal operation.
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CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 2
Figure 2.4
(3) The ship type notation “Oil/Bulk/Ore (OBO) carrier”, or equivalent, and the notation “ESP” are to be
assigned to sea-going self-propelled ships which are constructed generally with single deck, double bottom,
hopper side tanks and topside tanks, and with single or double side skin construction in the cargo length
area, and intended primarily to carry oil or dry cargoes, including ore, in bulk. Typical midship sections are
given in Figure 2.5.
Note: Oil/Bulk/Ore carriers that do not comply with MARPOL I/19 may be subject to International and/or National
Regulations requiring phaseout.
Figure 2.5
Figure 2.6
① Self-propelled ships are ships with mechanical means of propulsion not requiring assistance from another ship during
normal operation.
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INSPECTIONS OF PRODUCTS
PART ONE CHAPTER 3 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
3.1.2 Definitions
3.1.2.1 For the purpose of products inspections required by the Rules:
(1) Products inspection means the process of evaluating the compliance of the products with applicable
requirements through drawing examination, prototype/type test, document examination and testing of the
final products and/or during their manufacturing, including unit/batch inspection, design approval, type
approval and works approval.
(2) Unit/batch inspection means the unit-by-unit or batch-by-batch inspection of products by CCS
Surveyor for the purpose of issuing a products certificate/equivalent document.
(3) Design approval (DA) means the evaluation process whereby CCS confirms that product design meets
requirements of CCS rules and/or other acceptable standards through drawing examination and type test.
(4) Type approval (TA) means the evaluation process whereby the manufacturer’s ability and condition to
produce consistent products in compliance with CCS rules and/or other acceptable standards is confirmed
by CCS through drawing examination, type test and on-site audit. Depending on the ability and level of
quality assurance of the manufacturer, the type approval is divided into modes A and B.
(5) Works approval (WA) means the evaluation process whereby the manufacturer’s ability and condition
of continuously producing products meeting requirements of CCS rules and/or other acceptable standards
are confirmed by CCS through documentation review or drawing examination, type test and on-site audit.
(6) Type test means testing of the sample as defined in (9) below including its materials and components
by a specified method for confirming compliance with all requirements of technical specifications or
designated standard(s).
(7) Prototype test means testing of the prototype as defined in (8) below including its materials and
components for evaluating the product design.
(8) Prototype means a model product manufactured to the design which is to be evaluated for compliance
with applicable requirements.
(9) Sample means a representative product used for test/inspection. The selected sample is to be, in respect
to performance, characteristics and manufacturing quality, capable of representing or covering the products
or product series to be inspected.
(10) Inspection means the document review, examination and test carried out by the Surveyor for products’
compliance with relevant requirements of rules, statutory regulations and standards before commencement
and/or during process and/or after completion of production.
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INSPECTIONS OF PRODUCTS
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 3
(11) Final inspection means acceptance inspection and test witnessed by the Surveyor at final stage.
(12) Applicant means an organization applying for an inspection of products by CCS. An applicant may be
a manufacturer, an agency or a design institute.
(13) Audit means a systematic and independent examination to determine whether quality activities and
related results comply with planned arrangements and whether these arrangements are implemented
effectively and are suitable to achieve the stated objectives.
(14) Periodical audit means an audit for confirming continued compliance with the certificate of type
approval or the certificate of works approval.
(15) Components mean parts/members forming a piece of equipment and/or a system.
(16) Design means all relevant drawings, documents and calculation reports describing the performance,
installation and manufacturing technologies of products.
(17) Documentation means all necessary written information regarding design, processes, products or
services.
(18) Manufacturer means an organization producing and/or assembling final products and fully
responsible for such products.
(19) Document means a formal document showing compliance of a design, product, service or process
with specified requirements.
(20) Manufacturer’s document means statements or certificates issued by the manufacturer as the result
of exercising his inspection duty, showing that the products meet relevant requirements.
(21) Equivalent document means certificates, reports, etc. issued not in the name of CCS, but stamped by
CCS and endorsed by CCS Surveyor, showing that the products have been satisfactorily inspected
according to CCS requirements.
(22) Class notations indicate different features of a product in sequence, and will be appended on approval
and/or product certificates. Class notations are optional.
(23) Approval of class notations means that the manufacturer‘s ability of continuously producing products
meeting requirements of CCS additional requirements are confirmed by CCS through documentation
review, approval test and on-site audit. It is optional.
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INSPECTIONS OF PRODUCTS
PART ONE CHAPTER 3 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Yes
Design
Document review
approved?
No
Yes
Design
Approval Cert.?
Test
No
No No
ISO 9001? Approval terminated ISO 9001?
Check of quality management system Product quality assurance Check of quality management system
Checking quality management system of Checking quality management Checking quality management system of
the manufacturer and verifying system of the manufacturer and
the manufacturer and verifying
compliance with requirements for quality verifying compliance with
compliance with requirements for quality
On-site audit system of the Classification Society additional requirements for
system of the Classification Society
quality system of the
Classification Society
Issue of Design Issue of Type Approval Issue of Type Approval Issue of Works
Approval Certificate B Certificate A Certificate Approval Certificate
Figure 3.1.4.2
3.1.4.3 The products’ manufacturing characteristics and representativeness of inspection samples are
basis for distinguishing type approval and works approval. Applicable approval modes are shown in
Appendix of this Chapter.
3.1.4.4 In addition to the products to be approved as specified in CCS rules and/or statutory requirements,
the manufacturer may apply for approval of one or more types of products for one or more of the following
purposes:
(1) providing products of which the type approval is required by CCS rules;
(2) avoiding repeated drawing examination and prototype/type test for the same products;
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INSPECTIONS OF PRODUCTS
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(3) replacing the Surveyor by the manufacturer in carrying out a part of or complete on-site inspections;
(4) desiring that his products be entered into CCS Lists of Approved Marine Products.
3.1.4.5 Where the products have been approved in one or more modes, the specified unit/batch inspection
requirements may be replaced with the following:
(1) reducing the inspection items requiring attendance by the Surveyor;
(2) verifying by the Surveyor of production and quality control information provided by the manufacturer.
3.1.4.6 The manufacturer is to make preparations for inspection and provide sufficient and safe
conditions for inspection so as to ensure that the Surveyor is capable of:
(1) having access to products for carrying out the specified inspection;
(2) witnessing specified tests of products on site;
(3) obtaining documents, records and information necessary for the inspection, including information of
suppliers of raw materials, components and parts.
3.1.4.7 Where required by CCS rules and guidelines, the raw materials, components and parts used for
products are also to be certified accordingly and/or their manufacturers are to be approved by CCS.
3.1.4.8 The products, for which type approval or works approval is granted, are to be produced at the
manufacturer’s production facilities stated in the approval certificate, and CCS does not accept any
inspection of those approved products which are subcontracted.
3.1.4.9 With approval by CCS, relevant parties carrying out production by OEM or ODM may apply for
approval by CCS, sign written agreement relating to product design, manufacture and quality control and
submit it to CCS.
3.1.4.10 Where any harmful defect or damage is caused by raw materials or main components and parts
to approved products, the manufacturer is to promptly inform CCS of this and take one or more of the
following measures:
(1) suspension of the manufacturing of such products, investigation and analysis of the quality and the
safety effects of such products installed onboard;
(2) termination of their use for approved products;
(3) re-evaluation of supplier(s);
(4) disqualification of supplier(s).
Where the measure stated in (1) above is considered necessary by CCS, the approval will be suspended.
3.1.4.11 The nameplate, usage identification, usage/operation instructions and quality certificate
(including standards used as basis, product performance, quality assurance, liability, etc.) of the products
inspected by CCS are to be in a language specified by the ordering party, with at least an English
translation for ships engaged on international voyages.
3.1.5 Documents
3.1.5.1 Approval certificates
(1) An appropriate approval of the product by CCS is to be certified as follows:
① Design Approval Certificate (DAC) issued by CCS, showing compliance of the design with CCS
rules;
② Type Approval Certificate (TA-BC and TA-AC) issued by CCS, showing that the design complies
with CCS rules and that the manufacturer has the ability to continuously produce in batches the
products in compliance with rules and/or recognized standards;
③ Works Approval Certificate (WAC) issued by CCS, showing that the manufacturer has the ability to
produce the products required by CCS rules;
④ Class Notation Approval Certificate (AAC) issued by CCS, showing that the products meet
additional requirements of CCS rules/guidelines.
(2) The Design Approval Certificate, Type Approval Certificate, Works Approval Certificate and Marine
Products Certificate are documents of compliance for products at different stage aiming at different
requirements, and they cannot replace each other.
3.1.5.2 Products documents
(1) A unit/batch inspection of classed or statutory products is to be documented as follows:
① CCS Marine Products Certificate:
A document issued by the Surveyor to show that:
a. the product complies with rules;
b. required inspection and test have been carried out;
c. the sample is taken from the product to be inspected;
d. the product has been tested in the presence of the Surveyor or in a specially agreed condition.
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PART ONE CHAPTER 3 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
② Equivalent document①:
A document issued by the manufacturer, stamped by CCS and endorsed by the Surveyor to show
that:
a. the product complies with rules;
b. required inspection and test have been carried out;
c. the sample is taken from the product to be inspected;
d. the product has been tested in the presence of the Surveyor or in a specially agreed condition.
(2) The classed and statutory products of which the type approval and/or works approval is required but the
products certificate is not required, are to provide type approval and/or works approval certificates and may
be certified as follows:
① Manufacturer’s document (W) is issued by the manufacturer to show that:
a. the product is type approved or works approved by CCS;
b. the product complies with rules;
c. required inspection and test have been carried out;
d. the sample is taken from the product to be inspected;
e. the product has been tested in the presence of the department’s representative authorized by the
manufacturer.
(3) An inspection of products other than those specified in rules or statutory requirements is to be
documented as follows:
① Inspection certificate:
A document issued by the Surveyor to show that:
a. the product standards as determined by the applicant have been complied with;
b. the inspection and test has been witnessed by the Surveyor and/or the test report has been
reviewed by him;
c. the test sample is taken from the product to be inspected.
② Test certificate:
A document issued by the Surveyor to show that:
a. the product has been tested in the presence of the Surveyor;
b. the test sample is taken from the product to be inspected.
3.1.5.3 The requirements for certificates of classed and statutory products and lifting appliances are given
respectively in Appendices of this Chapter. These appendices are to be used in accordance with 4.2.1.2 of
Chapter 4. Products with approval and/or inspection requirements by appendices of this Chapter are not to
be issued with inspection certificate and inspection certificate.
3.1.5.4 If deemed necessary, the Surveyor may require to attend the test of the products which may hold a
manufacturer’s document (W), or examine the control of their manufacturing quality.
Mark A Mark B
(1) Mark A indicates that the product has been satisfactorily inspected and tested in the presence of the
Surveyor;
(2) Mark B indicates that the product has been inspected by the manufacturer according to CCS
requirements not in the presence of the Surveyor and that the inspection results have been confirmed by
CCS as satisfactory; or that the product has been inspected and tested in the presence of the Surveyor, but
such marks are affixed by the authorized manufacturer to satisfactorily inspected products.
① The contents of an equivalent document are to comply with the following requirements:
a) the units of measurement are to be consistent with those in rules or international units (i.e. SI units) are to be used;
b) symbols used for properties and characteristics (e.g. tensile strength and impact property of materials) of products are
to be consistent with those in CCS rules and if any other symbol is adopted, a definition is to be given;
c) the basis for inspection is to be identified;
d) the identification of products (e.g. cast/batch no.) and that of inspection are to be identified;
e) a manufacturer’s statement is to be contained to the effect that “testing has been satisfactorily completed in
accordance with CCS rules, or technical specifications for acceptance or relevant standards approved or accepted by
CCS”.
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3.1.6.2 Mark A is only for use by the Surveyor. The use of mark B is delegated to inspection personnel of
the manufacturer according to an approved inspection scheme.
3.1.6.3 The inspection marks are to be affixed by a steel stamp so far as is practicable, generally on a
readily accessible non-working face and/or nameplate of the product. If this is impracticable, fake-proof
CCS marks or other marking means agreed by CCS may be used. The distribution of the steel stamps or
other marks is to be controlled.
3.1.6.4 The style and size of an inspection mark to be used by the manufacturer as delegated by CCS are
to be confirmed by CCS for information prior to use.
3.1.6.5 The style of the inspection mark stamped on products is to be reflected conformably on the
Marine Products Certificate or equivalent document.
3.1.6.6 Where any product, which has been stamped with an inspection mark, is found unsatisfactory in
the subsequent inspection, measures are to be taken to remove the mark.
① Where the use of any logo is permitted by CCS, a sample of such logo will be provided to the manufacturer.
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(4) any major change has been made to the quality management system of the manufacturer without
notification to CCS;
(5) quality problems of products are caused by ineffective operation of the quality management system of
the manufacturer;
(6) any change affecting product performance and safety has been made to approved major raw materials
and/or components and parts without approval by CCS;
(7) no remedial action has been promptly taken against quality problems of products or no assistance given
to investigation by CCS;
(8) the approved product logos of CCS are not used according to relevant provisions;
(9) relevant fees have not been paid on time;
(10) any other condition identified by CCS for which suspension of the certificate is necessary.
3.1.8.3 CCS will cancel the certificate within the period of its validity when CCS identifies that one of the
following conditions exists at the manufacturer:
(1) the condition leading to suspension of the certificate has not been rectified within the specified period,
or suspension of the certificate has continued for 6 months;
(2) the products installed or used on board a ship classed with CCS have been produced at the facilities not
stated in the certificate (including the approved products being subcontracted or the approved products
being produced by another manufacturer under the same brand) without approval by CCS;
(3) the approval certificate and/or the marine products certificate is used not according to CCS
requirements, and the ordering party has been intentionally misled to install or use products, which have
actually not been inspected by CCS as required, on board a ship classed with CCS;
(4) CCS inspection marks are not used according to CCS requirements;
(5) any CCS marine products certificate or inspection mark has been counterfeited;
(6) there was any fraud, falsification or any other illegal conduct on the part of the manufacturer in seeking
approval by CCS;
(7) any serious nonconformity of the approved products is found during a periodical audit and has not been
corrected within specified period;
(8) any other condition identified by CCS for which cancellation of the certificate is necessary.
3.2.1 Application
3.2.1.1 Unless provided otherwise, the unit/batch inspection procedure of this Section applies to the
products with CCS marine product certificate/equivalent document.
3.2.1.2 Appendix 1A of this Chapter is the List of Certification Requirements for Classed Marine
Products, as required for the ships classed with CCS.
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3.2.1.3 Appendix 1B of this Chapter is the List of Certification Requirements for Statutory Marine
Products, as required for the statutory services delegated to CCS.
3.2.1.4 Appendix 1C of this Chapter is the List of Certification Requirements for Lifting Appliances, as
required for the issue of certificates relevant to lifting appliances by CCS.
3.2.1.5 Appendices 2A, 2B and 2C of this Chapter are list of certification requirements for material and
components of products of Appendices 1A, 1B and 1C respectively. Except for diesel engines, boilers,
pressure vessels and lifting appliances, certification requirements for raw material of general machinery
and electrical installations are not shown in Appendices 2A, 2B and 2C.
Yes No No
Approval? TA/WA? DA? According to
unapproved unit/batch
inspection procedure
No Yes Yes
Figure 3.2.2.2
3.2.2.3 For one or more products which have been approved by CCS, the unit/batch inspection attended
by the Surveyor may be dealt with according to the approved inspection scheme , and the preparation of
product inspection scheme is to comply with following principles:
(1) no repeated type test is needed after design approval, and the Surveyor is to carry out site inspection
unit by unit;
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(2) no repeated type test is needed after type approval B, test items witnessed by the Surveyor and/or
sampling proportion may be reduced according to the result of on-site audit to the manufacturer;
(3) no repeated type test is needed after type approval A, inspection witnessed by the attending Surveyor
may be replaced in partial or in full according to the result of on-site audit to the manufacturer, and
unit/batch inspection may issue certificate for auditing works documents;
(4) no repeated type test is needed after works approval, test items and/or frequency witnessed by the
Surveyor may be reduced according to the result of on-site audit to the manufacturer.
3.2.2.4 For products requiring unit/batch inspection after approval in Appendices of this Chapter, if the
applicant has no will for approval, application for unit/batch inspection may be accepted with approval by
CCS, requiring that products are to carry out plan approval and inspection according to the requirements of
3.2.2.2.
3.2.2.5 Unit/batch inspections to products without approval are to be carried out unit by unit or batch by
batch according to drawings and technical documents approved by CCS.
3.2.2.6 Where type approval or equivalent information is available for the products to be inspected, CCS
will assess the relevant information provided by the applicant to determine whether a partial or full type test
is needed.
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3.2.5.2 The test and measurement equipment is to be properly calibrated and maintained in a good
condition. The calibration records are to be kept and made available to the Surveyor when he needs them.
3.2.5.3 The chemical composition of materials is to be determined and this composition is to be proved
by the material supplier through the specified ladle analysis. The laboratory undertaking the analysis is to
be provided with adequate test equipment and instrumentation, and the analysis is to be performed by
qualified personnel.
3.2.5.4 The chemical analysis by the manufacturer is in general acceptable. However, the Surveyor may
require a random check.
3.2.6 Inspections
3.2.6.1 During manufacturing, the manufacturer is to assist the Surveyor in getting access to all locations
related to the inspection for confirming:
(1) effective implementation of the production technology;
(2) compliance of manufacturing with the approved drawings and technical requirements;
(3) correct application of materials and welding consumables;
(4) correct sampling and testing.
3.2.6.2 The final inspection and test of the products are to be carried out in the presence of CCS Surveyor
and according to the approved design documents actually used and the applicable requirements specified in
CCS rules. CCS is responsible only for those inspection and test items requiring attendance by its
Surveyors.
3.2.7 Issue of marine product certificate /equivalent document
3.2.7.1 The certification requirements for various products (including components and raw material)are
given in Appendices of this Chapter, except as required by the applicant otherwise. An appropriate
marine product certificate/equivalent document is to be issued after completion of the unit/batch inspection.
3.2.7.2 Unless specified otherwise, a separate marine product certificate/equivalent document may not be
required for the marine products manufactured by the shipyard and covered by the ship survey according to
product inspection requirements.
3.2.7.3 For components with type approval requirements in Appendices 2A, 2B and 2C which are
manufactured by the manufacturer and only for the products of the manufacturer, if the components are
covered by product approval, a separate approval certificate is not to be issued.
3.2.7.4 For components with product certificate requirements in Appendices 2A, 2B and 2C which are
manufactured by the manufacturer and only for the products of the manufacturer, inspection is to be carried
out according to CCS requirements, and a separate product certificate may not be issued.
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3.3.3.2 If applicable and considered as a necessary process for design approval, the prototype test is to be
conducted by the manufacturer in the presence of the Surveyor. The prototype test is to cover product
performance tests, environmental tests or other tests, as specified in CCS rules and guidelines, applicable
standards or the manufacturer’s technical requirements, and the test programme is to be submitted to CCS
for approval.
3.3.3.3 The requirements for the prototype test report are to be in accordance with 3.2.4 of this Chapter.
3.3.3.4 If the required tests have been completed or are underway at an independent testing organization
accepted by CCS, special consideration will be given to the acceptability of any test results obtained not in
the presence of CCS Surveyor. For details, see also 3.2.4.4.
3.3.4 Issue and validity of Design Approval Certificate
3.3.4.1 Where the products have been assessed according to 3.3.2 and 3.3.3 of this Section and found to
comply with CCS rules, guidelines and/or applicable standards and/or the manufacturer’s technical
requirements, a Design Approval Certificate valid for not more than 5 years will be issued by CCS.
3.3.4.2 The products, of which the design has been approved, and their designer will be entered into CCS
Lists of Approved Marine Products.
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3.4.2.4 If the applicant is not the patent party having design approval, it is to identify in writing that
authorization from patent party has been obtained with legal source.
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(2) product quality is found upon CCS inspection experience and quality system check to be continually
kept stable during the period of holding the Type Approval B Certificate;
(3) the operation of the quality management system for marine product is capable of achieving at least the
results of the inspections and tests attended by CCS Surveyor.
3.4.6.3 The products having a Type Approval Certificate and their manufacturers will be entered into
CCS Lists of Approved Marine Products.
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3.6.2.1 Unless specified otherwise by CCS rules, international conventions and statutory regulations of
flag State government, following drawings and technical documents related to product design are to be
submitted for examination:
(1) design drawings, including general arrangement, drawing of essential parts, main parts or materials list;
(2) documents stating specifications;
(3) documents stating performance and purpose;
(4) necessary engineering calculation and analysis reports;
(5) when necessary, other documents required by CCS.
3.6.2.2 Product drawings and technical documents submitted by the applicant are to comply with
following requirements:
(1) Drawings and technical documents are to be submitted in Chinese or English, clearly stating product
design, construction, material, dimensions as well as function and performance parameters. If necessary,
limitations or provisions for use are to be included.
(2) Drawings and technical documents are to be formal design drawings and documents printed and
duplicated in proper method and with clear face. The preparation, revision and marking of drawings are to
comply with current rules.
3.6.2.3 When examination of drawings and technical documents is completed and designed is deemed to
comply with the requirements of examination basis, CCS will issue product drawing/ document
examination approval notification to applicant.
3.6.2.4 Unless otherwise provided by CCS rules, approval generally means that drawings or documents
have been examined and satisfy applicable examination basis requirements. Other drawings or technical
documents include but not limited to relevant information for support or assisting examination, which will
be kept by CCS for information. Approved conditions and limitation comments may be written on the
drawings or stated in product drawing/document examination approval notification. State of “approval” or
“for information” is to be clearly stated in product drawing/document examination approval notification.
3.6.2.5 One copy of product drawing/document examination approval notification together with stamped
drawing and technical document is to be kept by plan approval unit, one copy is to be submitted to the unit
carrying out inspection and one copy is to be returned to the applicant. For items applying in the form of
electronic document, return is to be in electronic form.
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(1) reexamine product drawings and technology documents and verify changes to product design,
production technology, raw material or components and parts;
(2) carry out product on-site audit according to 3.8.3;
(3) if changes affect validity of approval, approval test is to be carried out according to reexamined test
programme.
3.8.6.2 If there is no change to product design, production technology, raw material or components and
parts, approval test may be exempted; if necessary, CCS may require a new test.
3.8.6.3 Where the manufacturer is found to remain in compliance with the conditions for class notation
approval upon check, a new Class Notation Approval Certificate will be issued.
3.8.7 Changes to class notation approved products
3.8.7.1 The manufacturer is to supervise any change to the products or their manufacturing process,
inform CCS of any major change and receive CCS assessment thereof.
3.8.7.2 Where any change is made to the design of the approved products and their components and parts,
materials used or manufacturer and this affects the characteristics or performance criterion relating to
product and class notations, a new approval is to be carried out.
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(9) Control of non-conformities: the manufacturer is to establish non-conformity control procedure which is
to meet the requirements of 3.1.4.10 of this Chapter.
3.9.2.2 Additional requirements for type approval A quality system check
(1) The manufacturer is to be familiar with CCS test and inspection requirements for approved marine
products.
(2) Marine product test and inspection records are to be kept in complete and clear condition.
(3) The manufacturer is to be able to undertake marine product quality responsibilities.
(4) CCS marine product inspection experience, quality system check and customers’ feedback show that
product quality is continuously kept stable.
(5) The manufacturer has established documented quality assurance system.
(6) The manufacturer agrees to accept periodical audit on completion of CCS approval.
3.9.2.3 Requirements for quality system check of periodical audit
(1) The use of product approval and inspection marks is to comply with the requirements of CCS rules.
(2) The purchasing of raw materials, components and parts of products is to comply with the provisions of
quality system documents of the manufacturer.
(3) The provider of important raw materials of products is to comply with the provisions of list of approved
qualified supplier.
(4) The inspection control of purchased important raw materials of products is to comply with the
provisions of quality system documents of the manufacturer.
(5) The product produced after approval is to be consistent with product technology, raw materials,
components and parts during type test.
(6) Final products and/or inspection and test items during manufacture are to comply with provisions of
approval inspection plan.
(7) Nameplate, usage identification, usage/operation instructions and quality certificate of products for
ships engaged on international voyages are to include English.
(8) Product quality feedback, analysis and treatment are to comply with provisions.
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Appendix 1A
LIST OF CERTIFICATION REQUIREMENTS FOR CLASSED MARINE PRODUCTS
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
Material
1 Metal material
Applicable to rolled steel for
1.1 Rolled steel X − − − − X −
ships and offshore installations
Applicable to aluminum alloy
plate and section (including bar
1.2 Aluminum alloy X − − − − X − and pipe) for hull as well as
aluminum alloy required by plan
approval or strength calculation
Such as titanium and titanium
Other non-ferrous metal
1.3 X − − − − X − alloy, copper and copper alloy,
material
etc.
Applicable to towing and
mooring ropes for towing ships,
1.4 Steel wire rope X − − − − X − steel wire rope for lifting
appliances and steel wire rope
substituting anchor chain
2 Non-metallic material
2.1 Resin − X − − − X −
2.2 Reinforcement material − X − − − X −
Towing and mooring ropes for
2.3 Fiber rope X − − − − X −
towing ships
For filling seating clearance of
Epoxy casting material
2.4 − X − − − X − main engine, auxiliary engine
for seating
and deck machinery
Nonmetallic synthetic material
Synthetic (bearing) for bearings of rudder stock,
2.5 − X − − − X −
material rudder pin, rudder axle and stern
shaft
Applicable to LNG carrier and
2.6 Heat-insulating material − X − − − X −
refrigerated ship
Applicable to tanker with
2.7 Cargo bearer − X − − − X −
independent tanks type C
Cargo hold supporting Applicable to tanker with
2.8 − X − − − X −
gaskets independent tanks type C
3 Welding consumables
3.1 Electrode − X − − − X −
3.2 Wire − X − − − X −
3.3 Flux − X − − − X −
Corrosion resistant
4
means
For temporary protection after
4.1 Shop primer − X − − − X − surface treatment of metal
material
Including bottom anti-corrosive
Coating below ship’s
4.2 − X − − − X − paint, bottom anti-fouling paint
waterline
and anodic shielding
Including marine anti-corrosive
paint, marine waterline paint,
Coating above ship’s
4.3 − X − − − X − hull paint, deck paint, cargo hold
waterline
paint and internal compartment
finish coating
Including marine drinking water
tank paint, ship ballast tank
4.4 Ship tank coating − X − − − X − paint, ship oil tank paint, crude
oil tanker cargo oil tank paint
and engine room bottom paint
4.5 Sacrificial anode X − − − − − −
Cathodic protection
4.6 X − − − − − X
system
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Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
Hull
5 Hull structure equipment X − − − − X X
Applicable to all forgings and
Stem, stern post, rudder castings integral to hull, and
5.1 horn and propeller shaft X − − − − − X carrying out inspection and
bracket certification to roughly machined
forgings and castings
5.2 Hatch cover X − − − − − X
5.3 Side scuttle and window X − − − − − X
Bow, stern and gangway Including control, indication and
5.4 X − − − − − X
doors alarm
Including control, indication and
5.5 Watertight door X − − − − − X
alarm
Applicable to portable means of
access for inspections listed
Portable means of access according to approved ship
5.6 X − − − − − X
for inspections structure access manual and kept
on board (extension ladder type
and cradle type lifting by winch)
Applicable to container ships and
Container securing non-container ships applying for
5.7 X − − − − − X
arrangements class notation of container
securing arrangements
Applicable to hardware, product
inspection is not necessary for
5.8 Loading computer X − − − − − X
the ship provided with two
loading computers
6 Outfitting
Raw material and products with
finish machining are required to
6.1 Rudder blade X − − − − − X be inspected, requirements for
raw material are shown in
Appendix 2A
Raw material and products with
finish machining are required to
6.2 Rudder stock and pintle X − − − − − X be inspected, requirements for
raw material are shown in
Appendix 2A
Raw material and products with
finish machining are required to
6.3 Rudder bearing X − − − − − X be inspected, requirements for
raw material are shown in
Appendix 2A
Raw material and products with
finish machining are required to
Rudder stock connecting
6.4 X − − − − − X be inspected, requirements for
bolt
raw material are shown in
Appendix 2A
For single point mooring
arrangement: chain
Only spare parts need inspection
6.5 stopper, bow fairlead, X − − − − − X
and certificate
chafing chain and cable
post
For emergency towing Only spare parts need inspection
arrangement: short and certificate, applicable to oil
6.6 towing rope, chafing X − − − − − X tankers, liquefied gas carrier and
chain, fairlead, towing dangerous chemical carrier more
point and roller fairlead than 20,000 tonnes deadweight
Applicable to towing vessels of
6.7 Towing hook X − − − − − X
ship type
Applicable to towing vessels of
6.8 Towing winch X − − − − − X ship type, and the first product is
to be subject to type test
6.9 Seats of high speed craft − X − X − − X Applicable to high speed craft
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Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
Applicable to transfer of
Embarkation ladder,
6.10 X − − − − − X personnel on board ship
ramp
constructed after 1 January 2010
Accommodation ladder
6.11 X − − − − − X
winch
Anchoring and mooring
7
equipment
Plan approval is only required
7.1 Anchor chains and fitting X − − − − X O for unmarked anchor chain
fitting
7.2 Anchors and accessory X − − − − X X
7.3 Chain stopper X − − − − − X
Applicable to cable clenches
with watertight requirements in
7.4 Cable clenches X − − − − − X
regulation 22-2 of Load Line
Convention
The first product is to be subject
7.5 Windlass X − − − − − X
to type test
Mooring winch and The first product is to be subject
7.6 X − − − − − X
capstan to type test
Applicable to workship, and the
Winch or capstan for
7.7 X − − − − − X first product is to be subject to
operation
type test
Machinery (including machinery equipment of refrigerated vessels)
8 Pumps and piping
Bilge pump and bilge
8.1 X − − X O − X
injection pump
8.2 Ballast pump X − − X O − X
Oil tanker, tanker carrying
Liquid cargo pump,
liquefied gas in bulk and tanker
8.3 stripping pump and tank X − − X O − X
carrying dangerous chemicals in
cleaning pump
bulk
8.4 Fuel oil pump X − − X O − X Including gas fuel pump
Fuel oil injection valve
8.5 X − − X O − X
cooling pump
Lubricating oil pump for diesel
8.6 Lubricating oil pump X − − X O − X
engine and gearbox
Fire pump (including
8.7 X − − X O − X
emergency fire pump)
Cooling water pump for diesel
8.8 Cooling water pump X − − X O − X
engine
8.9 Boiler feed pump X − − X O − X
Boiler circulating water
8.10 X − − X O − X
pump
8.11 Hot oil circulating pump X − − X O − X
Condensate pump for main
8.12 Condensate pump X − − X O − X condenser, gas pump and
circulating pump
Pipes of more than 50
mm in diameter for
8.13 piping of Classes I and II X − − − − X −
and fittings (flange, bend
and three-way, etc.)
Pipes of 50 mm in
diameter and below for
8.14 piping of Classes I and II − X − − − X −
and fittings (flange, bend
and three-way, etc.)
Pipes for piping of Class
8.15 III and fittings (flange, − X − − − X −
bend and three-way, etc.)
Valves of 50 mm in
8.16 diameter and over for X − − X O − X
piping of Classes I and
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Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
II, valves of 300 mm in
diameter and over for
piping of Class III; sea
valve; (operation
temperature below
-55℃) low temperature
valve
Valves of less than 50
8.17 mm in diameter for − X − X − − X
piping of Classes I and II
Applicable to pipes mentioned in
8.18 Plastic pipe − X − − − X − Appendix 1, Chapter 2, PART
THREE of the Rules
For fuel oil, lubricating oil,
Flexible hose assembly,
hydraulic and hot oil system,
for piping of Classes I
8.19 X − − X O − X fresh water and sea water cooling
and II or more than 50
system, compressed air system,
mm in diameter
bilge and ballast system
For fuel oil, lubricating oil,
hydraulic and hot oil system,
Flexible hose assembly: fresh water and sea water cooling
8.20 except for O X − X − − X system, compressed air system,
above-mentioned bilge and ballast system as well
as Class III steam piping system;
C/E is necessary for gas pipe
8.21 Mechanical pipe joint − X − X − − X
Corrugated expansion
8.22 − X − X − − X
joint
Air pipe closing
8.23 X - − X − − X
appliance
8.24 Spark arrester − X − X − − X
8.25 Sound damper − X − X − − X
For fuel oil, lubricating oil, sea
8.26 Filter X − − − − − X
water, fresh water system
Boiler and pressure
9
vessel
9.1 Boiler body X − − − − X X Including hot oil boiler
9.2 Boiler burner X − X O O − X
9.3 Economizer X − X O O − X
Steam heated steam
9.4 generator (over 0.35 X − X O O − X
MPa)
Thermal oil and thermal
water heating units (for For heating oil and water for heat
9.5 X − X O O − X
service of propulsion conduction
machinery)
For boiler and air receiver, when
9.6 Safety valve X − − X O − X
kept on board separately
9.7 Boiler liquid meter − X − X − − X
Classes I and II pressure
9.8 X − − − − X X Air receiver, accumulator, etc.
vessel
Air receiver, accumulator,
9.9 Class III pressure vessel X − − − − O X
pressure tank, etc.
For heat exchange of fresh water,
9.10 Heat exchanger X − X O O − X lubricating oil, hydraulic oil, fuel
oil, steam and cooling systems
10 Machinery equipment
10.1 Steam turbine X − − X O − X
10.2 Gas turbine X − − X O − X
Diesel engine with cylinder
diameter of 300 mm and above.
10.3 Diesel engine (single) X − X O O − X Dual fuel diesel engine and gas
fuel diesel engine are to be in
accordance with this requirement
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Diesel engine with cylinder
diameter less than 300 mm. Dual
10.4 Diesel engine (in batch) X − X O O − X fuel diesel engine and gas fuel
diesel engine are to be in
accordance with this requirement
For 1) actuation/ emergency
actuation; 2) gas control system;
10.5 Air compressor X − X O O − X 3) air compressor as replacement
of spare air charging bottle of
fireman’s outfit
10.6 Oil separator X − X O O − X
10.7 Fuel oil supply unit X − − − − − X
For boiler, main engine, category
10.8 Fan X − X O O − X A machinery space, cargo pump
tank and other hazardous zone
When there is class notation of
10.9 Refrigerating plant X − − − − − X
cargo refrigeration
For adjustable pitch propeller
10.10 Hydraulic power plant X − − − − − X (CPP), steering oar and steering
gear
Including compressor for gas
10.11 Cargo compressor X − − − − − X
fuel, for use by LNG carrier
Applicable to supply of fresh
Sea water desalting water for operation of fresh
10.12 X − − − − − X
arrangement water cooling system of main
and auxiliary engines
Applicable to external
fire-fighting of fire-fighting ships
10.13 Monitor, foam monitor X − − X O − X
applying for class notations of
FIFI1~ FIFI3
10.14 Steering gear X − X O O − X
10.15 Fin stabilizer X − − − − X
Gear transmission
11
arrangement
Applicable to gear transmission
Gearbox (100 kW and arrangement of main propulsion
11.1 X − − X O − X
above) machinery and auxiliary engine
for generator
Applicable to gear transmission
arrangement of main propulsion
11.2 Gearbox (below 100 kW) X − − − − − X
machinery and auxiliary engine
for generator
12 Shafting and propeller
Machining inspection,
12.1 Thrust shaft X − − − − − X requirements for raw material are
shown a in Appendix 2A
Machining inspection,
Intermediate shaft and
12.2 X − − − − − X requirements for raw material are
bearing
shown a in Appendix 2A
Machining inspection,
Stern tube shaft,
12.3 X − − − − − X requirements for raw material are
propeller shaft
shown a in Appendix 2A
12.4 Stern tube X − − − − − X
Applicable to oil-lubricated stern
12.5 Stern tube sealing device − X − X − − X
shaft
12.6 Stern tube bearing X − − − − X X
12.7 Propeller X − − − − X X
Adjustable pitch
12.8 X − − − − − X
propeller
Z propulsion
12.9 X − − − − − X
arrangement
12.10 Side thruster X − − − − − X
Water jet propulsion
12.11 X − − − − − X
arrangement
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12.12 Other thrusters X − − − − − X
12.13 Elastic coupling X − − X O − X
12.14 Non-elastic coupling X − − − − − X
12.15 Shafting connecting bolt X − − − − − X
Steel adjustable packing
12.16 − X − X − − X
block
12.17 Vibration isolator − X − X − − X
Electrical installations and automatic equipment
13 Electrical installations
Generators (50 kVA and
13.1 X − − X O − X
over)
Generators (below 50
13.2 − X − X − − X
kVA)
Generating sets (50 kVA
13.3 X − − − − − X
and over)
Emergency generating
13.4 X − − − − − X
sets
13.5 Motors (50 kW and over) X − − X O − X
13.6 Motors (below 50 kW) − X − X − − X
13.7 Main switchboard X − − − − − X
13.8 Emergency switchboard X − − − − − X
13.9 Group starter panel X − − − − − X
Charging and discharging
13.10 X − − − − − X
panel
For the definition of essential
Electrical control box
equipment, refer to paragraph
13.11 (associated with essential X − − − − − X
1.1.2.1(1), Chapter 1, PART
equipment)
FOUR of the Rules
Power, control and
13.12 communication cables X − − − − X X
and wires
Transformers (50 kVA
13.13 X − − X O − X For power and lighting
and over)
For power and lighting, and
single phase transformers rated
Transformers (below 50
13.14 − X − X − − X at 1 kVA or more and 3-phase
kVA)
transformers rated at 5 kVA or
more
For actuation of main and
13.15 Battery − X − X − − X auxiliary engines or
spare/emergency power supply
Power conversion Charger for charging emergency
13.16 devices (charger, X − − X O − X battery, frequency converter of
frequency converter, etc.) 50 kW and over
For application, refer to 3.9.1,
Uninterrupted Power
13.17 − X − X O − X Chapter 3, PART FOUR of the
Supply (UPS)
Rules
For passenger ships with ro-ro
Additional emergency cargo spaces or special spaces
13.18 − X − X O − X
illumination equipment (refer to 2.2.2.3, Chapter 2,
PART FOUR of the Rules)
Applicable to ships applying for
Cable management
13.19 X − − − − − X class notation of high pressure
system
shore power
Distribution panel for Applicable to ships applying for
13.20 high voltage shore power X − − − − − X class notation of high pressure
connection shore power
Control panel for high Applicable to ships applying for
13.21 voltage shore power X − − − − − X class notation of high pressure
switch in shore power
13.22 Lighting fitting − X − X − − X
For heating combustible medium
13.23 Electrical heater X − − − − − X such as fuel oil and lubricating
oil
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13.24 Explosion-proof motor X − − X O − X
Other explosion-proof
electrical equipment
13.25 − X − X − − X
(including switch and
joint box, light, etc.)
13.26 Engine telegraph − X − X − − X
Sound-powered
13.27 − X − X − − X
telephone
13.28 Engineer‘s alarm system X − − X O − X
Automatic start device of
13.29 X − − − − − X
generators
Combined visual and
13.30 X − − − − − X
audible alarm panel (box)
14 Automatic equipment
Propulsion machinery
14.1 X − − X O − X
control system
Engine room monitoring
14.2 X − − X O − X
and alarm system
For level measuring outside
14.3 Level measuring system X − − X O − X
cargo tank
Pressure, temperature,
14.4 level measuring alarm X − − X O − X Applicable to cargo tank
system
Valve remote control
14.5 X − − X O − X
system
Dynamic positioning
14.6 X − − X O − X
control system
Symbols:
1) C – Marine Products Certificate; E – Equivalent document; W – Manufacturer‘s document; X – Applicable; O – Optional.
2) DA – Design approval; TA-B – Type approval B; TA-A – Type approval A; WA – Works approval.
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PART ONE CHAPTER 3 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Appendix 1B
LIST OF CERTIFICATION REQUIREMENTS FOR STATUTORY MARINE PRODUCTS
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
1 Life-saving appliances
1.1 Lifebuoy X − − X O − X
Including:
(a) for life boat and rescue
Position-indicating lamp
1.2 − X − X − − X boat;
for life-saving appliances
(b) for lifebuoy;
(c) for lifejacket
Spontaneous distress flare
1.3 − X − X − − X
of lifebuoy
1.4 Lifejacket X − − X O − X
Immersion suit,
1.5 X − − X O − X
anti-exposure suit
1.6 Thermal protective aid − X − X − − X
Including:
(a) rocket parachute flare;
1.7 Visual signal − X − X − − X
(b) hand flare;
(c) buoyant smoke signal
1.8 Line-throwing appliance − X − X − − X
1.9 Life rafts X − − X O − X
1.10 Life boats X − − X O − X
1.11 Rescue boats X − − X O − X
1.12 Lowering apparatus X − − X O − X
Marine evacuation
1.13 X − − X O − X
system
Effective means for recovering
the survival from water surface
Rescue equipment for
1.14 X − − X O − X and transferring them from
person falling into water
rescue equipment or life boat to
the ship
1.15 Embarkation ladder X − − − − − X
1.16 Public address system X − − X O − X
General emergency alarm
1.17 X − − X O − X
system
Pollution prevention at
2
sea
Oil content of effluent not
2.1 Oil-filtering equipment X − − X O − X
exceeding 15 ppm
Oil/water interface
2.2 X − − X O − X
detector
Existing oil-filtering
equipment (additional Oil content of effluent not
2.3 X − − X O − X
treatment equipment in exceeding 15 ppm
MEPC.60(33))
Oil discharge monitoring
2.4 X − − X O − X For oil tanker
and control system
2.5 Sewage treatment plant X − − X O − X
2.6 Incinerator X − − X O − X
Nitrogen oxide analyzer
(chemical luminescent
detector (CLD) type/ For direct measurement of
2.7 X − − X O − X
heating chemical nitrogen oxide on board ship
luminescent detector
(HCLD) type)
2.8 Exhaust cleaning system X − − X O − X
Equipment reducing NOx
2.9 emission on board by X − − X O − X
other equivalent method
Equipment limiting SOx
2.10 emission by other X − − X O − X
technology
2.11 NOx emission of diesel X − − X O − X EIAPP certificate
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engines of over 130 kW
Ballast water
2.12 X − − X O − X
management equipment
Crude oil washing
2.13 X − − X O − X
machine
Comminuting and
2.14 X − − X O − X
disinfecting system
Devices for processing
2.15 and recording after X − − X O − X
discharge
Fire-resisting material,
3 structure and fire-fighting
equipment
3.1 Deck covering − X − − − X −
3.2 Non-combustible material − X − − − X −
Including:
(a) decoration sheet;
(b) paint;
(c) floor;
Low flame spread
3.3 − X − − − X − (d)insulation for cooling piping
material
fittings;
(e) adhesives for classes “A”,
“B” and “C” division;
(f) combustible duct
Applicable to spaces of
Vertical-mounted textile passenger ships with
3.4 − X − − − X −
and film requirements for limited fire
hazard
Applicable to spaces of
passenger ships with
3.5 Soft cushion furniture − X − − − X −
requirements for limited fire
hazard
Applicable to spaces of
passenger ships with
3.6 Bedding − X − − − X −
requirements for limited fire
hazard
Classes A, B and F fire
3.7 − X − X − − X
division
Class A fire window/side
3.8 X − − X O − X
scuttle
Including:
(a) cable penetration;
(b) penetration such as pipe,
duct and port (penetration
Class A division piping is composed of steel
3.9 − X − X − − X
penetration with thickness of 3 mm and
over and length not less than
900 mm or equivalent material,
certificate is not necessary is
there is no opening)
3.10 Fire door X − − X O − X
3.11 Fire door control device X − − X O − X
3.12 Fire damper X − − X O − X
Flame-retarding material
3.13 for furniture on high − X − − − X −
speed craft
Flame-retarding material
3.14 − X − − − X − Except for furniture
for high speed craft
Fire division of high
3.15 − X − X − − X
speed craft
Including:
Fire division penetration (a) cable penetration;
3.16 − X − X − − X
of high speed craft (b) penetration such as pipe,
duct and port
3.17 Flame arrester X − − X O − X
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Including high speed venting
3.18 Pressure vacuum valve X − − X O − X
valve and breathing valve
3.19 Bulkhead gearing X − − − − − X
Fixed gas
3.20 fire-extinguishing X − − X O − X
arrangement (CO2)
Fixed equivalent gas
For machinery space and cargo
3.21 fire-extinguishing X − − X O − X
pump tank
arrangement
Equivalent gas
fire-extinguishing
3.22 X − − X O − X For machinery space
arrangement (aerosol
system)
Fixed local water-based
For machinery space of
3.23 fire-extinguishing X − − X O − X
category A
arrangement
Fixed water-based
For ro-ro space and special
3.24 fire-extinguishing X − − X O − X
space
arrangement
Fixed high-expansion
For machinery space and cargo
3.25 foam fire-extinguishing X − − X O − X
pump tank protection
arrangement
Fixed medium-expansion
3.26 foam fire-extinguishing X − − X O − X For fixed deck system
arrangement
Fixed low-expansion
For machinery space and deck
3.27 foam fire-extinguishing X − − X O − X
protection
arrangement
Foam fire-extinguishing
3.28 − X − − − X −
medium
Chemical dry powder
3.29 fire-extinguishing X − − X O − X
arrangement
Fixed pressure water For a) cabin balcony; b)
3.30 spray fire-extinguishing X − − X O − X machinery space and cargo
arrangement pump tank
For accommodation space,
service space and control
3.31 Sprinkler arrangement X − − X O − X station (including fixed
sprinkler arrangement for high
speed craft)
Helicopter platform foam
3.32 fire-extinguishing X − − X O − X
arrangement
Fire-extinguishing
3.33 arrangement for deep-fat X − − X O − X
cooking equipment
Fixed fire-extinguishing
3.34 arrangement for gallery X − − X O − X
discharge duct
3.35 Inert gas system X − − X O − X
3.36 Portable foam applicator X − − X O − X
3.37 Portable fire extinguisher X − − X O − X
Trolley type fire
3.38 X − − X O − X
extinguisher
3.39 Water jet/spray nozzle − X − X − − X
3.40 Fire hoses − X − X − − X
Fireman’s protective
3.41 clothing (insulation − X − X − − X
clothing)
3.42 Lifeline − X − X − − X
Self-contained
3.43 compressed air breathing X − − X O − X
apparatus
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Compressed air breathing
3.44 X − − X O − X
apparatus
Emergency escape
3.45 X − − X O − X
breathing device
Low location lighting
3.46 − X − X − − X
system
Equivalent low location
3.47 − X − X − − X
lighting system
Electrical safety lamp
For fireman’s outfit specified in
3.48 (explosion-proof − X − X − − X
Chapter 3 of FSS Code
electrical safety lamp)
Portable oxygen
3.49 concentration measuring X − − X O − X
device
Fixed oxygen analyzing
3.50 and gas detecting X − − X O − X
equipment
Fixed hydrocarbon gas
3.51 X − − X O − X
detection system
3.52 Smoke detection system X − − X O − X
Fixed fire detection and
3.53 X − − X O − X
alarm system
4 Navigational equipment
4.1 Magnetic compass X − − X O − X
4.2 Gyrocompass X − − X O − X
4.3 Propulsion indicator − X − X − − X
Side thrust, pitch and
4.4 operational mode − X − X − − X
indicator
4.5 Rudder indicator − X − X − − X
4.6 Propeller speed indicator − X − X − − X
4.7 Pitch indicator − X − X − − X
4.8 Rate-of-turn indicator − X − X − − X
Echo-sounding
4.9 X − − X O − X
equipment
Transmitting heading
4.10 X − − X O − X
device (THD)
Speed and distance
4.11 measuring equipment X − − X O − X
(SDME)
Heading control system
4.12 X − − X O − X
(HCS)
4.13 Track control system X − − X O − X
Integrated navigation
4.14 system (INS) − X − X − − X
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System (AIS)
4.23 Radar equipment X − − X O − X
Radar equipment with
4.24 X − − X O − X
chart option
Radar reflector—passive
4.25 − X − X − − X
type
4.26 Radar target intensifier − X − X − − X
Searchlight for high
4.27 − X − X − − X
speed craft
Night-vision unit for high
4.28 − X − X − − X
speed craft
4.29 Daylight signaling lamp X − − X O − X
Bridge navigational
4.30 watch alarm system − X − X − − X
(BNWAS)
4.31 Sound reception system X − − X O − X
Long-range identification
4.32 and tracking system X − − X O − X
(LRIT)
Ship’s electronic
4.33 clinometer (navigation X − − X O − X
bridge)
4.34 Pilot ladder X − − − − − X
Pilot’s accommodation
4.35 X − − − − − X
ladder
Radio communication
5
equipment
VHF radio installations
capable of voice
5.1 communication and X − − X O − X
digital selective calling
(DSC)
MF radio installations
capable of voice
5.2 communication and X − − X O − X
digital selective calling
(DSC)
MF DSC watch-keeping
5.3 X − − X O − X
receiver
M/HF DSC
5.4 X − − X O − X
watch-keeping receiver
Narrow-band direct
printing telegraph
5.5 equipment receiving X − − X O − X
safety information to ship
by high frequency
VHF DSC watch-
5.6 X − − X O − X
keeping receiver
5.7 NAVTEX receiver X − − X O − X
Enhanced group call
5.8 X − − X O − X
receiver
406 MHz emergency
position-indicating radio
5.9 X − − X O − X
beacon
(COSPAS-SARSAT)
INMARSAT ship earth
5.10 X − − X O − X
station
MF/HF radio installation
capable of voice
communication narrow
5.11 X − − X O − X
band direct-printing
telegraph and digital
selective calling (DSC)
5.12 Portable survival craft X − − X O − X
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two-way VHF
radiotelephone apparatus
VHF emergency
5.13 position-indicating radio X − − X O − X
beacon
5.14 Distress alarm panel X − − X O − X
5.15 Ship security alert system X − − X O − X
Aviation two-way VHF
5.16 X − − X O − X
radiotelephone apparatus
Equipment required by
International Regulations
6
for Preventing Collisions
at Sea, 1972
6.1 Navigation light − X − X − − X
Navigation light control
6.2 X − − X O − X
panel
6.3 Whistle X − − X O − X
6.4 Control panel of whistles − X − X − − X
Audible signal equipment
6.5 − X − X − − X
(bell and gong)
7 SOLAS II-1 equipment
Water ingress detection
7.1 X − − X O − X
alarm system
Symbols:
1) C – Marine Products Certificate; E – Equivalent document; W – Manufacturer‘s document; X – Applicable; O – Optional.
2) DA – Design approval; TA-B – Type approval B; TA-A – Type approval A; WA – Works approval.
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Appendix 1C
LIST OF CERTIFICATION REQUIREMENTS FOR LIFTING APPLIANCES
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
Derrick system (including
1 X − − − − − X
derrick type crane)
2 Crane X − − − − − X
3 Engine room crane X − − − − − X
Submersible launching
4 X − − − − − X
arrangement
5 Lift X − − − − − X
5.1 Lift for passenger or crew X − − − − − X
Cargo and vehicle lift and
5.2 X − − − − − X
vehicle ramp
Symbols:
1) C – Marine Products Certificate; E – Equivalent document; W – Manufacturer‘s document; X – Applicable; O – Optional.
2) DA – Design approval; TA-B – Type approval B; TA-A – Type approval A; WA – Works approval.
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Appendix 2A
LIST OF CERTIFICATION REQUIREMENTS FOR CLASSED MARINE PRODUCT PARTS
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
Material
1 Metal material
1.1 Rolled steel
1.2 Aluminum alloy
Other non-ferrous metal
1.3
material
1.4 Steel wire rope
2 Non-metallic material
2.1 Resin
2.2 Reinforcement material
2.3 Fiber rope
Epoxy casting material for
2.4
seating
Synthetic (bearing)
2.5
material
2.6 Heat-insulating material
2.7 Cargo bearer
Cargo hold supporting
2.8
gaskets
3 Welding consumables
3.1 Electrode
3.2 Wire
3.3 Flux
4 Corrosion resistant means
4.1 Shop primer
Coating below ship’s
4.2
waterline
Paint above ship’s
4.3
waterline
4.4 Ship tank coating
4.5 Sacrificial anode
4.6 Cathodic protection system
Hull
5 Hull structure equipment
Stem, stern post, rudder
5.1 horn and propeller shaft
bracket
5.2 Hatch cover
.1 Rolled steel X − − − − X −
5.3 Side scuttle and window −
.1 Window glass − X − − − X −
Bow, stern and gangway
5.4
doors
.1 Rolled steel X − − − − X −
.2 Hydraulic cylinder X − − − − − X
.3 Hydraulic power unit X − − − − − X
Electrical control,
.4 indication and alarm X − − − − − X
box/panel
5.5 Watertight door
.1 Rolled steel X − − − − X −
.2 Hydraulic cylinder X − − − − − X
.3 Hydraulic power unit X − − − − − X
Electrical control,
.4 indication and alarm X − − − − − X
box/panel
Portable means of access
5.6
for inspections
5.7 Container securing
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arrangements
For details, see Appendix 1,
.1 Forging − X − − − X − Chapter 7, PART TWO of
the Rules
For details, see Appendix 1,
.2 Casting − X − − − X − Chapter 7, PART TWO of
the Rules
5.8 Loading computer
6 Outfitting
6.1 Rudder blade
.1 Casting X − − − − X X1
.2 Steel plate X − − − − X −
6.2 Rudder stock and pintle
.1 Forging X − − − − X X1
6.3 Rudder bearing
.1 Casting X − − − − X X1
Rudder stock connecting
6.4
bolt
.1 Forging X − − − − X X1
Parts material is subject to
For single point mooring inspection and certification
6.5
arrangement according to rules
requirements
Parts material is subject to
For emergency towing inspection and certification
6.6
arrangement according to rule
requirements
6.7 Towing hook
.1 Forging and casting X − − − − X X1
6.8 Towing winch
.1 Hydraulic cylinder X − − − − − X For brake
.2 Hydraulic power unit X − − − − − X
.3 Hydraulic motor X − − − − − X
.4 Electrical control box X − − − − − X
.5 Motors (50 kW and over) X − − X O − X
.6 Motors (below 50 kW) − X − X − − X
6.9 Seats of high speed craft
6.10 Embarkation ladder, ramp
Accommodation ladder
6.11
winch
Anchoring and mooring
7
equipment
7.1 Anchor chains and fitting
.1 Anchor chain steel bar X − − − − X −
.2 Casting/forging X − − − − X −
7.2 Anchors and accessory
.1 Anchor head X − − − − X X1
Anchor shank and anchor
.2 X − − − − X X1
pin
.3 Anchor shackle X − − − − X X1
2 Applicable to welding
.4 Steel plate X − − − − X −
anchor
7.3 Chain stopper
.1 Casting X2 − − − − X X1
.2 Forging X2 − − − − X X1
.3 Steel plate X2 − − − − X −
7.4 Cable clenches
7.5 Windlass
.1 Motors (50 kW and over) X − − X O − X
.2 Motors (below 50 kW) − X − X − − X
.3 Electrical control box X − − − − − X
.4 Master controller X − − − − − X
.5 Hydraulic cylinder X − − − − − X For brake
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.6 Hydraulic power unit X − − − − − X
.7 Hydraulic motor X − − − − − X
.8 Cable lifter X2 − − − − X X1
.9 Main shaft (forging) X − − − − X X1
If used as an alternative for
7.6 Mooring winch and capstan windlass, see relevant
requirements for windlass
.1 Motors (50 kW and over) X − − X O − X
.2 Motors (below 50 kW) − X − X − − X
.3 Hydraulic motor X − − − − − X
Winch or capstan for
7.7
operation
.1 Motors (50 kW and over) X − − X O − X
.2 Motors (below 50 kW) − X − X − − X
.3 Hydraulic motor X − − − − − X
Machinery (including machinery equipment of refrigerated vessels)
8 Pumps and piping
Bilge pump and bilge
8.1
injection pump
8.2 Ballast pump
Liquid cargo pump,
8.3 stripping pump and tank
cleaning pump
8.4 Fuel oil pump
Fuel oil injection valve
8.5
cooling pump
8.6 Lubricating oil pump
Fire pump (including
8.7
emergency fire pump)
8.8 Cooling water pump
8.9 Boiler feed pump
Boiler circulating water
8.10
pump
8.11 Hot oil circulating pump
8.12 Condensate pump
Pipes of more than 50 mm
in diameter for piping of
8.13 Classes I and II and fittings
(flange, bend and
three-way, etc.)
Pipes of 50 mm in diameter
and below for piping of
8.14 Classes I and II and fittings
(flange, bend and
three-way, etc.)
Pipes for piping of Class III
8.15 and fittings (flange, bend
and three-way, etc.)
Valves of 50 mm in
diameter and over for
piping of Classes I and II,
8.16 valves of 300 mm in
diameter and over for
piping of Class III; sea
valve
.1 Valve body − X − − − X X1
Valves of less than 50 mm
8.17 in diameter for piping of
Classes I and II
8.18 Plastic pipe
Flexible hose assembly, for
piping of Classes I and II or
8.19
more than 50 mm in
diameter
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.1 Pipe end fittings − X − X − − −
Flexible hose assembly:
8.20 except for
above-mentioned
.1 Pipe end fittings − X − X − − −
8.21 Mechanical pipe joint
8.22 Corrugated expansion joint
8.23 Air pipe closing appliance
.1 Casting − X − − − X −
8.24 Spark arrester
8.25 Sound damper
8.26 Filter
9 Boiler and pressure vessel
9.1 Boiler body
Not applicable to heat-
.1 Steel plate X2 − − − − X −
conducting oil furnace
.2 Steel pipe X2 − − − − X −
Not applicable to heat-
.3 End plate X − − − − X X1
conducting oil furnace
9.2 Boiler burner
.1 Flexible hose assembly X − − X O − X
.2 Motors (below 50 kW) - X − X − − X
.3 Electrical control box X − − − − − X
9.3 Economizer −
.1 Steel plate X2 − − − − X −
.2 Steel pipe X − − − − X −
Steam heated steam
9.4
generator (over 0.35 MPa)
.1 Steel plate X2 − − − − X −
.2 Steel pipe X − − − − X −
Thermal oil and thermal
water heating units (for
9.5
service of propulsion
machinery)
.1 Steel plate X2 − − − − X −
.2 Steel pipe X − − − − X −
9.6 Safety valve
9.7 Boiler liquid meter
Classes I and II pressure
9.8
vessel
.1 Steel plate X2 − − − − X −
.2 Steel pipe X − − − − X −
.3 End plate X − − − − X X1
.4 Safety valve X − − X O − X
9.9 Class III pressure vessel
.1 Steel plate − X − − − X2 −
.2 Steel pipe − X − − − X −
9.10 Heat exchanger
10 Machinery equipment
10.1 Steam turbine
.1 Rotor X − − − − − X Inlet temperature >250℃
.2 Impeller X − − − − − X
.3 Shaft X − − − − − X
.4 Thimble X − − − − − X Inlet temperature >250℃
.5 Blade X − − − − − X Inlet temperature >250℃
.6 Teeth coupling X − − − − − X Inlet temperature >250℃
.7 Cylinder and bolt X − − − − − X Inlet temperature >250℃
.8 Diaphragm plate X − − − − − X Inlet temperature >250℃
.9 Guide blade X − − − − − X Inlet temperature >250℃
.10 Box body X − − − − − X Inlet temperature >250℃
.11 Foundation X − − − − − X Inlet temperature >250℃
.12 Condenser X − − − − − X Inlet temperature >250℃
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.13 Electrical control box X − − − − − X
10.2 Gas turbine
Also applicable to small
.1 Shaft X − − − − − X
power
Turbine and blower Also applicable to small
.2 X − − − − − X
impeller power
.3 Blade X − − − − − X
.4 Guide blade X − − − − − X
.5 Turbine and blower shell X − − − − − X
.6 Combustion chamber X − − − − − X
.7 Coupling and bolt X − − − − − X
Gear transmission
.8 X − − − − − X
equipment
.9 Heat exchanger X − − − − − X
.10 Pipe X − − − − − X
.11 Electrical control box X − − − − − X
10.3 Diesel engine (single)
C/E to be provided for steel
.1 Bedplate X − − − − X X1 plate and steel casting
material
C/E to be provided for steel
.2 Entablature X − − − − X X1 plate and steel casting
material
.3 Crankcase safety valve − X − X − − X
C/E to be provided for
1 casting/forging material
.4 Piston head X − − − − X X
(cylinder diameter more than
400 mm)
C/E to be provided for
.5 Cylinder case X − − − − X X1
casting material
C/E to be provided for
.6 Crankshaft X − − − − X X1
casting/forging material
C/E to be provided for
Crankshaft coupling flange casting/forging material
.7 X − − − − X X1
(not integral type) and bolt (cylinder diameter more than
400 mm)
C/E to be provided for
casting/forging material
.8 Piston rod X − − − − X X1
(cylinder diameter more than
400 mm)
C/E to be provided for
.9 Connecting rod X − − − − X X1
forging material
C/E to be provided for
casting/forging material
.10 Crosshead X − − − − X X1
(cylinder diameter more than
400 mm)
C/E to be provided for
.11 Cylinder cover X − − − − X X1
casting and forging material
C/E to be provided for blank
.12 Tie rod X − − − − X X1
material
C/E to be provided for blank
.13 Crosshead connecting bolt X − − − − X X1
material
Connecting rod upper/ C/E to be provided for blank
.14 X − − − − X X1
lower bolt material
C/E to be provided for blank
.15 Main bearing bolt X − − − − X X1
material
Foundation bolts of main C/E to be provided for blank
.16 X − − − − X X1
engines material
C/E to be provided for blank
.17 Cylinder cover bolt X − − − − X X1
material
C/E to be provided for
casting/forging material
.18 Gear X − − − − X X1
(cylinder diameter more than
400 mm)
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.19 Resilient mounting X − − X O − X
Including fuel oil pipe and
.20 Fuel injection pipe X − − X O − X
hydraulic oil pipe
.21 Fuel injector − X − − − − X
.22 High pressure fuel pump X − − − − − X Applicable to hydraulic oil
1 Applicable to electric control
.23 Fuel injection control unit X − − − − − X
diesel engine
Applicable to electric control
Fuel oil common rail
.24 X − − − − − X1 diesel engine, C/E to be
arrangement
provided for forging material
Applicable to electric control
.25 Hydraulic oil control unit X − − − − − X1
diesel engine
Applicable to electric control
Hydraulic oil common rail
.26 X − − − − − X1 diesel engine, C/E to be
arrangement
provided for forging material
.27 Main starting valve X − − − − − X1
.28 Start air pipe X2 − − − − X X1
.29 Pipe of class III − X − − − X X
Flexible hose assembly, for
piping of Classes I and II or
.30 X − − X O − X
more than 50 mm in
diameter
Flexible hose assembly:
.31 except for − X − X − − X
above-mentioned
.32 Corrugated expansion joint − X − X − − X
.33 Engine-driven air bottle X − − − − − X
.34 Emergency blower X − − − − − X
.35 Motors (50 kW and over) X − − X O − X
.36 Motors (below 50 kW) − X − X - − X
.37 Air cooler X − X O O − X
.38 Supercharger X − X O O − X
.39 Oil mist detector − X − X − − X
Applicable to electronic
.40 Speed governor − X − X − − X
speed governor
Control and alarm box of Including safety alarm
.41 X − − X O − X
diesel engine system
Applicable to electric control
.42 Electric control system X − − X O − X
diesel engine
10.4 Diesel engine (in batch)
Diesel engine of a cylinder
10.4.1 Diesel engine (in batch) diameter below 300 mm and
power not less than 300 kW
C/E to be provided for steel
.1 Engine body X − − − − − X1
plate and casting material
C/E to be provided for
.2 Crankshaft X − − − − − X1
casting/forging material
C/E to be provided for
.3 Connecting rod X − − − − − X1
forging material
.4 Cylinder case X − − − − − X1
Including fuel oil pipe and
.5 Fuel injection pipe − X − X − − X
hydraulic oil pipe
Including lubricating oil
.6 Heat exchanger X − X O O − X cooler, fuel oil cooler and air
cooler
.7 Supercharger X − X O O − X
Applicable to electronic
.8 Speed governor − X − X − − X
speed governor
Control and alarm box of Including safety alarm
.9 X − − X O − X
diesel engine system
Diesel engine (in batch,
10.4.2
100 ≤ power < 300 kW)
C/E to be provided for
.1 Engine body X − − − − − X1
casting material
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C/E to be provided for
.2 Crankshaft X − − − − − X1
casting/forging material
C/E to be provided for
.3 Connecting rod X − − − − − X1
forging material
Including fuel oil pipe and
.4 Fuel injection pipe − X − X − − X
hydraulic oil pipe
.5 Supercharger X − X O O − X
Control and alarm box of Including safety alarm
.6 X − − X O − X
diesel engine system
Certification requirements
Diesel engine (in batch, for components and parts are
10.4.3
power < 100 kW) based on inspection plan
after approval
10.5 Air compressor
<0.7 MPa & 0.1 ~ 0.25 m3,
WA to be provided for W, ≥
.1 Air bottle O X − − − X X
0.7 MPa or ≥0.25 m3, C/E to
be provided
.2 Gas-oil separator X2 − − − − − X1
Flexible hose assembly, for
piping of Classes I and II or
.3 X − − X O − X
more than 50 mm in
diameter
Flexible hose assembly:
.4 except for − X − X − − X
above-mentioned
.5 Motors (50 kW and over) X − − X O − X
.6 Motors (below 50 kW) − X − X − − X
.7 Diesel engine X − − X O − X
.8 Electrical control box X − − − − − X
10.6 Oil separator
.1 Motors (50 kW and over) X − − X O − X
.2 Motors (below 50 kW) − X − X − − X
.3 Electrical control box X − − − − − X
10.7 Fuel oil supply unit
.1 Heat exchanger X − X O O − X Including electric heater
<0.7 MPa & 0.1 ~ 0.25 m3,
WA to be provided for W, ≥
.2 Pressure vessel O X − − − X X
0.7 MPa or ≥ 0.25 m3, C/E to
be provided
.3 Pump X − − X O − X
.4 Motors (50 kW and over) X − − X O − X
.5 Motors (below 50 kW) − X − X − − X
.6 Electrical control box X − − − − − X
10.8 Fan
.1 Motors (50 kW and over) X − − X O − X
.2 Motors (below 50 kW) − X − X − − X
With class notation of cargo
10.9 Refrigerating plant
refrigeration
Heat exchanger
.1 (evaporator, condenser, X − − − − − X
intercooler)
<0.7 MPa & 0.1 ~ 0.25 m3,
WA to be provided for W, ≥
.2 Pressure vessel O X − − − X X
0.7 MPa or ≥ 0.25 m3, C/E to
be provided
.3 Refrigerating compressor X − − − − − X
.4 Motors (50 kW and over) X − − X O − X
.5 Motors (below 50 kW) − X − X − − X
.6 Electrical control box X − − − − − X
10.10 Hydraulic power plant
Flexible hose assembly, for
.1 piping of Classes I and II or X − − X O − X
more than 50 mm in
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diameter
Flexible hose assembly:
.2 − X − X − − X
except for the above
<0.7 MPa & 0.1 ~ 0.25 m3,
WA to be provided for W, ≥
.3 Accumulator O X − − − X X
0.7 MPa or ≥ 0.25 m3, C/E to
be provided
Applicable to adjustable
pitch propeller, Z propulsion
arrangement, water jet
.4 Hydraulic pump X − − X O − X
propulsion arrangement,
gearbox, steering gear and
windlass
.5 Motors (50 kW and over) X − − X O − X
.6 Motors (below 50 kW) − X − X − − X
.7 Electrical control box X − − − − − X
10.11 Cargo compressor
.1 Motors (50 kW and over) X − − X O − X
.2 Motors (below 50 kW) − X − X − − X
.3 Diesel engine X − − X O − X
.4 Electrical control box X − − − − − X
Sea water desalting
10.12
arrangement
.1 Pump X − − X O − X
.2 Motors (50 kW and over) X − − X O − X
.3 Motors (below 50 kW) − X − X − − X
10.13 Monitor, foam monitor
10.14 Steering gear
If the cylinder body is
.1 Hydraulic cylinder X − − − − − X casting, C/E is to be
provided for material
Applicable to casting/forging
.2 Rudder tiller X − − − − X X1
material
Cylinder body, end cover, Applicable to rotating blade
.3 X − − − − X X1
rotor type steering gear
.4 Hydraulic power unit X − − − − − X
Flexible hose assembly, for
piping of Classes I and II or
.5 X − − X O − X
more than 50 mm in
diameter
Flexible hose assembly:
.6 except for − X − X − − X
above-mentioned
.7 Electrical control box X − − − − − X
10.15 Fin stabilizer
C/E to be provided for steel
.1 Fin X − − − − − X1
casting and steel plate
.2 Fin shaft X2 − − − − X X1
.3 Crosshead X2 − − − − X X1
Crosshead body steel
.4 X − − − − X X1
casting
.5 Hydraulic cylinder X − − − − − X
.6 Hydraulic power unit X − − − − − X
.7 Electrical control box X − − − − − X
Gear transmission
11
arrangement
Gearbox (100 kW and
11.1
above)
C/E to be provided for
.1 Gear box body X − − − − X X1
casting material
C/E to be provided for
.2 Gear X − − − − X X1
forging material
C/E to be provided for
.3 Shaft X − − − − X X1
forging material
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.4 Clutch (100 kW and above) X − − − − X X1
.5 Heat exchanger X − X O O − X
.6 Lubricating oil pump X − − X O − X
.7 Hydraulic power unit X − − − − − X
11.2 Gearbox (below 100 kW)
12 Shafting and propeller
12.1 Thrust shaft
.1 Forging X − − − − X X1
Intermediate shaft and
12.2
bearing
.1 Forging and casting X − − − − X X1
Stern tube shaft, propeller
12.3
shaft
.1 Forging X − − − − X X1
12.4 Stern tube
.1 Forging and casting X − − − − X X1
.2 Steel plate X2 − − − − X −
12.5 Stern tube sealing device
12.6 Stern tube bearing
.1 Casting/forging X − − − − X X1
12.7 Propeller
12.8 Adjustable pitch propeller
.1 Propeller hub X − − − − X X1
.2 Propeller blade X − − − − X X1
.3 Propeller blade bolt X − − − − X X1
.4 Crank disc X − − − − X X1
.5 Push and pull rod X − − − − X X1
Actuating hydraulic
.6 X − − − − X X1
cylinder
.7 Hydraulic power unit X − − − − - X
.8 Electrical control box X − − − − - X
.9 Hydraulic oil pipe X − − − − X X1
12.9 Z propulsion arrangement
.1 Propeller and blade bolt X − − − − X X1
Upper/lower box, column,
.2 X − − − − X X1
bedplate and well box
.3 Nozzle X − − − − − X1
Including power shaft,
.4 Shaft and gear X − − − − X X1 vertical spindle, propeller
shaft, gear shaft and gear
Coupling and connecting
.5 X − − − − X X1 Including universal coupling
bolt
.6 Hydraulic power unit X − − − − − X
.7 Motors (50 kW and over) X − − X O − X
.8 Motors (below 50 kW) − X − X − − X
.9 Electrical control box X − − − − − X
12.10 Side thruster
.1 Propeller X − − − − X X1
.2 Nozzle X − − − − − X1
.3 Motors (50 kW and over) X − − X O − X
.4 Motors (below 50 kW) − X − X − − X
.5 Electrical control box X − − − − − X
Water jet propulsion
12.11
arrangement
Pump case, guide blade, C/E to be provided for steel
.1 X − − − − − X1
rudder blade, rudder case plate material
.2 Impeller X − − − − X X
Including pump shaft, rudder
.3 Shaft X − − − − X X1 stock, rudder bearing and
rudder pin
Coupling and connecting
.4 X − − − − X X1
bolt
.5 Hydraulic cylinder X − − − − − X
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.6 Hydraulic power unit X − − − − − X
.7 Motors (50 kW and over) X − − X O − X
.8 Motors (below 50 kW) − X − X − − X
.9 Electrical control box X − − − − − X
12.12 Other thrusters
12.13 Elastic coupling
12.14 Non-elastic coupling
12.15 Shafting connecting bolt
Steel adjustable packing
12.16
block
12.17 Vibration isolator
Electrical installations and automatic equipment
13 Electrical installations
Generators (50 kVA and
13.1
over)
Applicable to generator of
2 which revolution axis driven
.1 Revolution axis X − − − − X −
by main engine is part of
propulsion shaft
13.2 Generators (below 50 kVA)
Applicable to generator of
2 which revolution axis driven
.1 Revolution axis X − − − − X −
by main engine is part of
propulsion shaft
Generating sets (50 kVA
13.3
and over)
.1 Diesel engine X − − X O − X
.2 Generator X − − X O − X
.3 Electrical control box X − − − − − X
13.4 Emergency generating sets
.1 Diesel engine X − − X O − X
.2 Generator X − − X O − X
.3 Electrical control box X − − − − − X
13.5 Motors (50 kW and over)
Applicable to propulsion
.1 Revolution axis X − − − − X X1
motor
13.6 Motors (below 50 kW)
Applicable to propulsion
.1 Revolution axis X − − − − X X1
motor
13.7 Main switchboard
Applicable to main switch
.1 Circuit breaker − X − X − − X
and branch switch
.2 Isolating switch − X − X − − X
Generator overload
.3 − X − X − − X
protective device
Automatic parallel
.4 operation arrangement of − X − X − − X
generating sets
.5 Power management system − X − X − − X
.6 Electric meter − X − X − − X
.7 Insulation monitor − X − X − − X
.8 Contactor − X − X − − X
.9 Relay − X − X − − X
.10 Fuse − X − X − − X
.11 Wire cable − X − − − X X
13.8 Emergency switchboard
Applicable to main switch
.1 Circuit breaker − X − X − − X
and branch switch
.2 Electric meter − X − X − − X
.3 Insulation monitor − X − X − − X
.4 Contactor − X − X − − X
.5 Relay − X − X − − X
.6 Fuse − X − X − − X
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.7 Wire cable − X − − − X X
13.9 Group starter panel
.1 Circuit breaker − X − X − − X Applicable to branch switch
.2 Electric meter − X − X − − X
.3 Contactor − X − X − − X
.4 Relay − X − X − − X
.5 Fuse − X − X − − X
.6 Wire cable − X − − − X X
Charging and discharging
13.10
panel
.1 Charger X − − X O − X
.2 Circuit breaker − X − X − − X Applicable to branch switch
.3 Electric meter − X − X − − X
.4 Contactor − X − X − − X
.5 Relay − X − X − − X
.6 Fuse − X − X − − X
.7 Insulation monitor − X − X − − X
.8 Wire cable − X − − − X X
Electrical control box
13.11 (associated with essential
equipment)
Applicable to protection
.1 Circuit breaker − X − X − − X
switch
.2 Electric meter − X − X − − X
.3 Contactor − X − X − − X
.4 Relay − X − X − − X
.5 Fuse − X − X − − X
.6 Soft starter − X − X − − X
.7 Frequency converter − X − X − − X
.8 Master controller X − − − − − X
.9 Wire cable − X − − − X X
Power, control and
13.12 communication cables and
wires
Transformers (50 kVA and
13.13
over)
Transformers (below 50
13.14
kVA)
13.15 Battery
Power conversion devices
13.16 (charger, frequency
converter, etc.)
Uninterrupted Power
13.17
Supply (UPS)
Additional emergency
13.18
illumination equipment
13.19 Cable management system
.1 Cable winch X − − − − − X
.2 Electrical control box X − − − − − X
Distribution panel for high
13.20 voltage shore power
connection
.1 Vacuum circuit breaker − X − X − − X
High voltage relay
.2 − X − X − − X
protective device
.3 Electric meter − X − X − − X
.4 Insulation monitor − X − X − − X
.5 Relay − X − X − − X
.6 Fuse − X − X − − X
.7 Wire cable − X − − − X X
Control panel for high
13.21 voltage shore power switch
in
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.1 Circuit breaker − X − X − − X
.2 Electric meter − X − X − − X
.3 Relay − X − X − − X
.4 Fuse − X − X − − X
.5 Wire cable − X − − − X X
13.22 Lighting fitting
13.23 Electrical heater
.1 Control device X − − − − − X
13.24 Explosion-proof motor
Other explosion-proof
electrical equipment
13.25
(including switch and joint
box, light, etc.)
13.26 Engine telegraph
.1 Programmable controller − X − X − − X
13.27 Sound-powered telephone
13.28 Engineer‘s alarm system
.1 Programmable controller − X − X − − X
Automatic start device of
13.29
generators
.1 Programmable controller − X − X − − X
Combined visual and
13.30
audible alarm panel (box)
.1 Programmable controller − X − X − − X
14 Automatic equipment
Propulsion machinery
14.1
control system
Engine room monitoring
14.2
and alarm system
.1 Computer − X − X3 − − X
.2 Display − X − X3 − − X
Uninterrupted Power
.3 − X − X3 − − X
Supply (UPS)
.4 Programmable controller − X − X − − X
14.3 Level measuring system
.1 Computer − X − X3 − − X
.2 Display − X − X3 − − X
Uninterrupted Power
.3 − X − X3 − − X
Supply (UPS)
.4 Sensor − X − X − − X
Pressure, temperature, level
14.4
measuring alarm system
.1 Computer − X − X3 − − X
.2 Display − X − X3 − − X
Uninterrupted Power
.3 − X − X3 − − X
Supply (UPS)
.4 Programmable controller − X − X − − X
.5 Sensor − X − X − − X
Valve remote control
14.5
system
.1 Computer − X − X3 − − X
.2 Display − X − X3 − − X
Uninterrupted Power
.3 − X − X3 − − X
Supply (UPS)
.4 Hydraulic power unit X − − − − − X
.5 Programmable controller − X − X − − X
Refer to 8.16 ~ 8.17 of
.6 Valve O X − X O − X
Appendix 1A
Dynamic positioning
14.6
control system
.1 Computer − X − X3 − − X
.2 Display − X − X3 − − X
1-85
INSPECTIONS OF PRODUCTS
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 3
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
Uninterrupted Power
.3 − X − X3 − − X
Supply (UPS)
3
.4 Position reference system − X − X − − X
Vertical surface reference 3
.5 − X − X − − X
system
3
.6 Gyrocompass − X − X − − X
Wind velocity and direction 3
.7 − X − X − − X
gauge
.8 Programmable controller − X − X − − X
Symbols:
1) C – Marine Products Certificate; E – Equivalent document; W – Manufacturer‘s document; X – Applicable; O – Optional;
2) DA – Design approval; TA-B – Type approval B; TA-A – Type approval A; WA – Works approval; PA – Plan approval;
3) X1: Inspection is to be carried out according to approved integral product/system (ship, product) drawing;
4) X2: If certification requirements for purchased parts can not be satisfied, inspection is to be carried out according to the
requirements of CCS rules;
5) X3: If certification requirements for purchased parts can not be satisfied, complete type test is to be carried out with
integral product.
General requirements:
1) Aluminum alloy plate, section, rivet and piston for manufacturing equipment are to meet relevant inspection requirements
in Chapter 8, PART ONE of CCS Rules for Materials and Welding.
2) In the Table, if parts with type approval requirements are manufactured by the equipment manufacturer and only for
products manufactured by the manufacturer, and product approval process can cover those parts, those parts may be
deemed as being approved by CCS. There is no need to issue individual approval certificate for those parts. If parts with
product certificate requirements are manufactured by the equipment manufacturer and only for products manufactured by
the manufacturer, inspection is to be carried out according to CCS requirements, and there is no need to issue individual
product certificate.
3) If parts requiring individual plan approval have been approved in equipment drawing, plan approval need not be carried
out again.
4) Material and parts only needing manufacturer’s certification are not detailed in the Table, for details, see the Guidelines.
5) WA in the Table means works approval by material manufacturer.
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INSPECTIONS OF PRODUCTS
PART ONE CHAPTER 3 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Appendix 2B
LIST OF CERTIFICATION REQUIREMENTS FOR STATUTORY MARINE PRODUCT PARTS
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
1 Life-saving appliances
1.1 Lifebuoy
.1 Retroreflective material − X − X − − X
Position-indicating lamp for
1.2
life-saving appliances
Spontaneous distress flare of
1.3
lifebuoy
1.4 Lifejacket
.1 Retroreflective material − X − X − − X
Immersion suit, anti-
1.5
exposure suit
.1 Retroreflective material − X − X − − X
1.6 Thermal protective aid
1.7 Visual signal
1.8 Line-throwing appliance
1.9 Life rafts
Manufactured by life raft
plant approved by CCS and
.1 Main body adhesive cloth − X − X − − −
with glue-making capability,
TA to be provided with W
.2 Raft case X − − X O − −
May be replaced by radar
.3 Radar reflector − X − X − − X
responder
.4 Raft light − X − X − − X
.5 Thermal protective aid − X − X − − X
.6 Life-saving provisions − X − X − − −
Manual reverse osmosis sea
.7 − X − X − − X
water desalination device
Free floating equipment
.8 X − − X O − X
(static pressure relief device)
.9 Relieving gear X − − X O − X
.10 Retroreflective material − X − X − − X
.11 Rocket parachute flare − X − X − − X
.12 Hand flare − X − X − − X
.13 Buoyant smoke signal − X − X − − X
Inflatable life-saving
.14 − X − X − − X
appliance charging system
.15 Charging steel bottle X − − − − X X
1.10 Life boats
.1 Lifeboat engine X − − X O − −
.2 Air bottle X − − − − X X
May be replaced by radar
.3 Lifeboat radar reflector − X − X − − X
responder
.4 Searchlight for lifeboat − X − X − − X
.5 Compass for lifeboat − X − X − − X
.6 Retroreflective material − X − X − − X
.7 Battery − X − X − − X
.8 Relieving gear X - − X O − X
.9 Portable fire-extinguisher − X − X − − X
.10 Thermal protective aid − X − X − − X
.11 Resin − X − − − X −
Fiber-reinforced material for
.12 − X − − − X −
hull structure
.13 Rocket parachute flare − X − X − − X
.14 Hand flare − X − X − − X
.15 Buoyant smoke signal − X − X − − X
.16 Life-saving provisions − X − X − − −
Manual reverse osmosis sea
.17 − X − X − − X
water desalination device
1.11 Rescue boats
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CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 3
Plan
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No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
.1 Rescue boat engine X − − X O − X
.2 Rescue boat radar reflector − X − X − − X
.3 Searchlight for rescue boat − X − X − − X
.4 Compass for rescue boat − X − X − − X
.5 Retroreflective material − X − X − − X
.6 Battery − X − X − − X
.7 Relieving gear X − − X O − X
.8 Portable fire-extinguisher − X − X − − X
.9 Thermal protective aid − X − X − − X
.10 Resin − X − − − X −
Fiber-reinforced material for
.11 − X − − − X −
hull structure
Watertight VHF radio
.12 X − − X O − X
communication equipment
1.12 Lowering apparatus
.1 Boat davit X − − X O − X1
.2 Wire rope X − − − − X −
Refer to paragraph 1.2.1(5),
1 Chapter 1 of Rules for
.3 Moving parts X − − − − X X
Lifting Appliances of Ships
and Offshore Installations
Material is to be purchased
.4 Lifting hook X − − X O − X1
from approved factory
.5 Release hook X − − X O − X1
.6 Winch X − − X O − X1
.7 Hydraulic cylinder X − − − − − X1
.8 Hydraulic power unit X − − − − − X1
.9 Accumulator X − − − − X X
.10 Motors (50 kW and over) X − − X O − X
.11 Motors (below 50 kW) − X − X − − X
.12 Electrical control box X − − − − − X1
1.13 Marine evacuation system
Refer to requirements for
.1 Main body adhesive cloth − X − X − − −
life raft
.2 Vessel X − − X O − −
Free floating equipment
.3 X − − X O − X
(static pressure relief device)
.4 Charging steel bottle X − − − − X X
Rescue equipment for
1.14
person falling into water
1.15 Embarkation ladder
1.16 Public address system
General emergency alarm
1.17
system
2 Pollution prevention at sea
2.1 Oil-filtering equipment
.1 Pump X − − X O − −
.2 Motors (below 50 kW) − X − X − − X
The first product is to be
.3 Electrical control box X − − − − − X
subject to type test
.4 15 ppm alarm
2.2 Oil/water interface detector
Existing oil-filtering
equipment (additional
treatment equipment in
2.3
resolution MEPC.60(33))
(oil content of effluent not
exceeding 15 ppm)
Oil discharge monitoring
2.4
and control system
The first product is to be
.1 Electrical control box X − − − − − X
subject to type test
.2 Oil content meter X − − X O − X
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INSPECTIONS OF PRODUCTS
PART ONE CHAPTER 3 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
2.5 Sewage treatment plant
Pump (discharge pump,
disintegrating pump,
.1 X − − X O − X
circulating pump and air
pump)
.2 Motors (below 50 kW) − X − X − − X
The first product is to be
.4 Electrical control box X − − − − − X
subject to type test
2.6 Incinerator
.1 Motors (below 50 kW) − X − X − − X
.2 Fan X − − − − − X
The first product is to be
.3 Electrical control box X − − − − − X
subject to type test
Nitrogen oxide analyzer
(chemical luminescent
2.7 detector (CLD) type/ heating
chemical luminescent
detector (HCLD) type)
2.8 Exhaust cleaning system
.1 Exhaust pipe − X − − − X − Piping of Class III
Piping of Classes I, II and
.2 Valve X − − X O − X
III over 300 mm
Pump (sea water pump and
.3 X − − X O − X
fresh water pump)
Water treatment system
.4 X − − − − − X
(scrubber)
.5 Induced-draft fan/blower X − − − − − X
.6 Motors (50 kW and over) X − − X O − X
.7 Motors (below 50 kW) − X − X − − X
The first product is to be
.8 Electrical control box X − − − − − X
subject to type test
Equipment reducing NOx
2.9 emission on board by other
equivalent method
Equipment limiting SOx
2.10 emission by other
technology
2.10. Selective catalysis reducing
1 system
Refer to the requirements of
.1 Exhaust pipe O X − − − X X paragraphs 8.13~8.15 of
Appendix 1
Valve of diameter not less
.2 Valve X − − X O − X
than 300 mm
.3 SCR reactor installation X − − X O − X
.4 Induced-draft fan/ blower X − − − − − X
.5 Motors (50 kW and over) X − − X O − X
.6 Motors (below 50 kW) − X − X − − X
The first product is to be
.7 Electrical control box X − − − − − X
subject to type test
NOx emission of diesel
2.11
engines of over 130 kW
Ballast water management
2.12
equipment
.1 Ballast pump X − − X O − X
.2 Motors (50 kW and over) X − − X O − X
.3 Motors (below 50 kW) − X − X − − X
Valve of diameter not less
.4 Valve X − − X O − X
than 300 mm
The first product is to be
.5 Electrical control box X − − − − − X
subject to type test
Fire-resisting material,
3 structure and fire- fighting
equipment
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Plan
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No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
3.1 Deck covering
3.2 Non-combustible material
3.3 Low flame spread material
Vertical-mounted textile and
3.4
film
3.5 Soft cushion furniture
3.6 Bedding
Classes A, B and F fire
3.7
division
Class A fire window/side
3.8
scuttle
.1 Fireproof glass − X − − − X −
.2 Non-combustible material − X − − − X −
3.9 Class A division penetration
3.10 Fire door
.1 Non-combustible material − X − − − X −
.2 Low flame spread material − X − − − X −
.3 Door lock − X − X − − X
.4 Fireproof glass − X − − − X −
3.11 Fire door control device
.1 Flexible hose assembly − X − X − − X
.2 Electrical control box X − − − − − X
3.12 Fire damper
Flame-retarding material for
3.13
furniture on high speed craft
Flame-retarding material for
3.14
high speed craft
Fire division of high speed
3.15
craft
Fire division penetration of
3.16
high speed craft
3.17 Flame arrester
3.18 Pressure vacuum valve
3.19 Bulkhead gearing
Fixed gas fire- extinguishing
3.20
arrangement (CO2)
.1 Cylinder X − − − − X X
.2 Afflux pipe − X − − − X −
Bottle head valve, selection
.3 X − − X O − X
valve (release valve)
.4 CO2 flexible hose assembly − X − X − − X
Fixed equivalent gas
3.21 fire-extinguishing
arrangement
.1 Cylinder X − − − − X X
.2 Afflux pipe − X − − − X −
Bottle head valve, selection
.3 X − − X O − X
valve (release valve)
.4 CO2 flexible hose assembly − X − X − − X
Equivalent gas fire-
3.22 extinguishing arrangement
(aerosol system)
Fixed local water-based
3.23 fire-extinguishing
arrangement
.1 Injector head X − − X − − X
.2 Water pump X − − X O − X
.3 Motors (below 50 kW) − X − X − − X
The first product is to be
.4 Electrical control box X − − − − − X
subject to type test
Fixed water-based fire-
extinguishing arrangement
3.24
(equivalent to IMO
resolution A.123(V))
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INSPECTIONS OF PRODUCTS
PART ONE CHAPTER 3 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
.1 Injector head X − − X − − X
.2 Water pump X − − X O − X
.3 Motors (50 kW and over) X − − X O − X
.4 Motors (below 50 kW) − X − X − − X
The first product is to be
.5 Electrical control box X − − − − − X
subject to type test
High-expansion foam
3.25 fire-extinguishing
arrangement
High-expansion foam
.1 − X − − − X −
fire-extinguishing medium
.2 Foam generator X − − X O − X
.3 Proportion mixer X − − − − − X
Fixed medium-expansion
3.26 foam fire-extinguishing
arrangement
Medium-expansion foam
.1 − X − − − X −
fire-extinguishing medium
.2 Foam storage tank X − − − − X X
.3 Proportion mixer X − − − − − X
Foam applicator, foam
.4 X − − X O − X
monitor
Fixed low-expansion foam
3.27 fire-extinguishing
arrangement
Low-expansion foam
.1 − X − − − X −
fire-extinguishing medium
.2 Foam storage tank X − − − − X X
.3 Proportion mixer X − − − − − X
Foam applicator, foam
.4 X − − X O − X
monitor
Foam fire-extinguishing
3.28
medium
Chemical dry powder
3.29 fire-extinguishing
arrangement
Dry powder
.1 X − − X O − X
applicator/monitor
.2 Dry powder storage tank X − − − − X X
Fixed pressure water spray
3.30 fire-extinguishing
arrangement
.1 Injector head X − − X O − X
.2 Water pump X − − X O − X
.3 Motors (50 kW and over) X − − X O − X
.4 Motors (below 50 kW) − X − X − − X
The first product is to be
.5 Electrical control box X − − − − − X
subject to type test
3.31 Sprinkler arrangement
.1 Injector head − X − X − − X
.2 Pressure tank X − − − − X X
Wet type alarm valve, rain
.3 − X − X − − X
valve
The first product is to be
.4 Electrical control box X − − − − − X
subject to type test
Helicopter platform foam
3.32 fire-extinguishing
arrangement
Low-expansion foam
.1 − X − − − X −
fire-extinguishing medium
.2 Foam storage tank X − − − − X X
.3 Proportion mixer X − − − − − X
.4 Foam monitor X − − X O − X
3.33 Fire-extinguishing
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Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
arrangement for deep-fat
cooking equipment
Fixed fire-extinguishing
3.34 arrangement for gallery
discharge duct
3.35 Inert gas system
.1 Blower X − X O O − X
.2 Air compressor X − X O O − X
.3 Inert gas generator X − − X − − X
.4 Scrubber (cleaning device) X − − − − − X1
.5 Deck water seal X − − − − − X1
.6 Pressure vessel X − − − − X X
.7 Pump X − − X O − X
.8 Motors (50 kW and over) X − − X O − X
.9 Motors (below 50 kW) − X − X − − X
The first product is to be
.10 Electrical control box X − − − − − X
subject to type test
3.36 Portable foam applicator
Low-expansion foam
.1 − X − − − X −
fire-extinguishing medium
Self-absorbing foam
.2 X − − X O − X
monitor
3.37 Portable fire extinguisher
Fire-extinguishing medium
.1 − X − − − X −
(foam, dry powder)
Trolley type fire
3.38
extinguisher
Fire-extinguishing medium
.1 − X − − − X −
(foam, dry powder)
3.39 Water jet/spray nozzle
3.40 Fire hoses
Fireman’s protective
3.41 clothing (insulation
clothing)
3.42 Lifeline
Self-contained compressed
3.43
air breathing apparatus
.1 Cylinder X − − − − X X
Compressed air breathing
3.44
apparatus
.1 Air compressor X − − − − − X
Emergency escape breathing
3.45
device
.1 Cylinder X − − − − X X
Low location lighting
3.46
system
Equivalent low location
3.47
lighting system
Electrical safety lamp
3.48 (explosion-proof electrical
safety lamp)
Portable oxygen
3.49 concentration measuring
device
Fixed oxygen analyzing and
3.50
gas detecting equipment
.1 Controller X − − X O − X
.2 Detector X − − X O − X
Fixed hydrocarbon gas
3.51
detection system
.1 Controller X − − X O − X
.2 Detector X − − X O − X
3.52 Smoke detection system
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PART ONE CHAPTER 3 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
.1 Controller X − − X O − X
.2 Detector X − − X O − X
.3 Motors (below 50 kW) − X − X − − X
Fixed fire detection and
3.53
alarm system
.1 Controller X − − X O − X
.2 Detector X − − X O − X
.3 Manual alarm button X − − X O − X
4 Navigational equipment
4.1 Magnetic compass
4.2 Gyrocompass
.1 Master compass X − − X O − X
.2 Heading repeater X − − X O − X
.3 Bearing repeater X − − X O − X
4.3 Propulsion indicator
Side thrust, pitch and
4.4
operational mode indicator
4.5 Rudder indicator
4.6 Propeller speed indicator
4.7 Pitch indicator
4.8 Rate-of-turn indicator
4.9 Echo-sounding equipment
Transmitting heading device
4.10
(THD)
Speed and distance
4.11 measuring equipment
(SDME)
Heading control system
4.12
(HCS)
4.13 Track control system
Heading control system
.1 X − − X O − X
(HCS)
Electronic chart display and
.2 information system X − − X O − X
(ECDIS)
Integrated navigation system
4.14
(INS)
Integrated bridge system
4.15
(IBS)
Voyage data recorder
4.16
(VDR)
.1 Final recording medium X − − X O − X
Simplified voyage data
4.17
recorder (S-VDR)
Electronic chart display and
information system
(ECDIS) and backup
4.18
equipment, raster chart
display system
(RCDS)
Electronic positioning
4.19
equipment
9 GHz radar search and
4.20
rescue transponders (SART)
4.21 AIS SART equipment
Automatic Identification
4.22
System (AIS)
4.23 Radar equipment
Radar equipment with chart
4.24
option
Radar reflector — passive
4.25
type
4.26 Radar target intensifier
4.27 Searchlight for high speed
1-93
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Plan
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No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
craft
Night-vision unit for high
4.28
speed craft
4.29 Daylight signaling lamp
Bridge navigational watch
4.30
alarm system (BNWAS)
4.31 Sound reception system
Long-range identification
4.32
and tracking system (LRIT)
Ship’s electronic clinometer
4.33
(navigation bridge)
4.34 Pilot ladder
Pilot’s accommodation
4.35
ladder
.1 Winch X − − − − − X
.2 Wire rope X − − − − X −
.3 Electrical control box X − − − − − X
Radio communication
5
equipment
VHF radio installations
capable of voice
5.1
communication and digital
selective calling (DSC)
MF radio installations
capable of voice
5.2
communication and digital
selective calling (DSC)
MF DSC watch-keeping
5.3
receiver
M/HF DSC watch-keeping
5.4
receiver
Narrow-band direct printing
telegraph equipment
5.5
receiving safety information
to ship by high frequency
VHF DSC watch-keeping
5.6
receiver
5.7 NAVTEX receiver
Enhanced group call
5.8
receiver
406 MHz emergency
5.9 position-indicating radio
beacon(COSPAS-SARSAT)
INMARSAT ship earth
5.10
station
MF/HF radio installation
capable of voice
communication narrow band
5.11
direct-printing telegraph and
digital selective calling
(DSC)
Portable survival craft
5.12 two-way VHF
radiotelephone apparatus
VHF emergency
5.13 position-indicating radio
beacon
5.14 Distress alarm panel
5.15 Ship security alert system
Aviation two-way VHF
5.16
radiotelephone apparatus
Equipment required by
6
International Regulations for
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INSPECTIONS OF PRODUCTS
PART ONE CHAPTER 3 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
Preventing Collisions at Sea,
1972
6.1 Navigation light
Navigation light control
6.2
panel
6.3 Whistle
6.4 Whistle control panel
Audible signal equipment
6.5
(bell and gong)
7 SOLAS II-1 equipment
Water ingress detection
7.1
alarm system
.1 Controller X − − X O − X
.2 Detector X − − X O − X
Symbols:
1) C – Marine Products Certificate; E – Equivalent document; W – Manufacturer‘s document; X – Applicable; O – Optional;
2) DA – Design approval; TA-B – Type approval B; TA-A – Type approval A; WA – Works approval; PA – Plan approval;
3) X1: Inspection is to be carried out according to approved integral product/system (ship, product) drawing.
General requirements:
1) Aluminum alloy plate, section, rivet and piston for manufacturing equipment are to meet relevant inspection requirements
in Chapter 8, PART ONE of CCS Rules for Materials and Welding.
2) In the Table, if parts with type approval requirements are manufactured by the equipment manufacturer and only for
products manufactured by the manufacturer, and product approval process can cover those parts, those parts may be
deemed as being approved by CCS. There is no need to issue individual approval certificate for those parts. If parts with
product certificate requirements are manufactured by the equipment manufacturer and only for products manufactured by
the manufacturer, inspection is to be carried out according to CCS requirements, and there is no need to issue individual
product certificate.
3) If parts requiring individual plan approval have been approved in equipment drawing, plan approval need not be carried
out again.
4) Material and parts only needing manufacturer’s certification are not detailed in the Table, for details, see the Guidelines.
5) WA in the Table means works approval by material manufacturer.
1-95
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CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 3
Appendix 2C
LIST OF CERTIFICATION REQUIREMENTS FOR LIFTING APPLIANCE PARTS
Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
Derrick system
1 (including derrick type
crane)
.1 Winch X2 − − − − − X1
Refer to paragraph 1.2.1(5),
1 Chapter 1 of CCS Rules for
.2 Moving parts X − − − − X X
Lifting Appliances of Ships and
Offshore Installations
.3 Rigging X − − − − X X1
.4 Wire rope X − − − − X −
Motors (50 kW and
.5 X − − X O − X
over)
.6 Motors (below 50 kW) − X − X − − X
.7 Electrical control box X − − − − − X1
2 Crane
.1 Steel plate X − − − − X −
.2 Steel pipe X2 − − − − X − Applicable to main structure
.3 Casting/forging X − − − − X X1
.4 Winch X2 − − − − − X1
Refer to paragraph 1.2.1(5),
1 Chapter 1 of CCS Rules for
.5 Moving parts X − − − − X X
Lifting Appliances of Ships and
Offshore Installations
.6 Rigging X − − − − X X1
.7 Wire rope X − − − − X −
Motors (50 kW and
.8 X − − X O − X
over)
.9 Motors (below 50 kW) − X − X − − X
.10 Electrical control box X − − − − − X1
.11 Luffing cylinder X − − − − − X1
.12 Hydraulic power unit X − − − − − X
.13 Hydraulic motor X2 − − − − − X
C/E to be provided for forging
.14 Rotating support X − − X O − X1
material
3 Engine room crane X − − − − − X
.1 Manual/electric gourd X − − − − − X
.2 Electrical control box X − − − − − X1
Submersible launching
4 X − − − − − X
arrangement
.1 Winch X2 − − − − − X1
Refer to paragraph 1.2.1(5),
1 Chapter 1 of CCS Rules for
.2 Moving parts X − − − − X X
Lifting Appliances of Ships and
Offshore Installations
.3 Rigging X − − − − X X1
.4 Wire rope X − − − − X −
Motors (50 kW and
.5 X − − X O − X
over)
.6 Motors (below 50 kW) − X − X − − X
.7 Electrical control box X − − − − − X1
5 Lift
Lift for passenger or
5.1
crew
.1 Safety clamp − X X − − − X1
.2 Speed-limiting device − X X − − − X1
.3 Wire rope and rigging − X - − − − X1
.4 Buffer − X X − − − X1
Electrical control The first product is to be subject
.5 X − − − − − X1
system to type test
.6 Actuating device − X X − − − X1 Including winch and brake
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Plan
Document Approval mode
No. Product name approval Remark
C/E W DA TA-B TA-A WA PA
.7 Door lock − X X − − − X1
.8 Motor − X − X − − X1
Cargo and vehicle lift
5.2
and vehicle ramp
.1 Electrical control box X − − − − − X
.2 Hydraulic cylinder X − − − − − X
For certification requirements
.3 Hydraulic power unit X − − − − − X for motors, refer to Appendix
2A
Symbols:
1) C – Marine Products Certificate; E – Equivalent document; W – Manufacturer‘s document; X – Applicable; O – Optional;
2) DA – Design approval; TA-B – Type approval B; TA-A – Type approval A; WA – Works approval; PA – Plan approval;
3) X1: Inspection is to be carried out according to approved integral product/system (ship, product) drawing;
4) X2: If certification requirements for purchased parts can not be satisfied, inspection is to be carried out according to the
requirements of CCS rules.
General requirements:
1) Aluminum alloy plate, section, rivet and piston for manufacturing equipment are to meet relevant inspection requirements
in Chapter 8, PART ONE of CCS Rules for Materials and Welding.
2) In the Table, if parts with type approval requirements are manufactured by the equipment manufacturer and only for
products manufactured by the manufacturer, and product approval process can cover those parts, those parts may be
deemed as being approved by CCS. There is no need to issue individual approval certificate for those parts. If parts with
product certificate requirements are manufactured by the equipment manufacturer and only for products manufactured by
the manufacturer, inspection is to be carried out according to CCS requirements, and there is no need to issue individual
product certificate.
3) If parts requiring individual plan approval have been approved in equipment drawing, plan approval need not be carried
out again.
4) Material and parts only needing manufacturer’s certification are not detailed in the Table, for details, see the Guidelines.
5) WA in the Table means works approval by material manufacturer.
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Appendix 3
REQUIREMENTS FOR CLASS NOTATIONS FOR ASBESTOS-FREE PRODUCTS
1 General requirements
1.1 The asbestos-free certification is voluntary.
1.2 The asbestos-free certification may not supersede the related responsibilities of the applicant as the
subject of such responsibilities. The applicant is to arrange his production in accordance with the approved
list of suppliers and other approval documents, and he still needs to provide his Asbestos-Free Declaration.
1.3 Where the products, for which asbestos-free certification is requested, are subject to approval and
inspection under this Chapter, the asbestos-free certification is to be issued to such products only upon their
compliance with the relevant approval and inspection requirements. For the products which are not subject
to approval and inspection under this Chapter, the applicant may directly request the asbestos-free
certification.
3 Certification
3.1 Issuance of the certification: The asbestos-free certificate valid for a period of not more than 5 years is
to be issued by CCS upon confirmation that the products to be certified are free of asbestos, based on
identification of the components of their nonmetallic raw materials/parts and sampling tests of their raw
materials/parts likely containing asbestos, according to documentation and information (asbestos-free
certification, test reports or production standards, etc.) provided by the manufacturer.
3.2 Renewal of the certification: A written application is to be submitted to CCS within 3 months before
the expiry date of the certification and CCS is to be informed of any change made to the design of the
products.
3.3 Change to the certification: Any change expected by the applicant to the scope of certification or to
the design and production technology of the products must be notified and an application for the change to
the certification be made to CCS for examination and approval or for renewal of the certification upon
verification by tests.
3.4 The manufacturer is to monitor changes made to the products and production process, and any change
related to the validity of the CCS asbestos-free certification is to be reported to CCS for evaluation. The
following cases will immediately result in invalidation of the certification:
(1) any change without approval by CCS is made to suppliers of nonmetallic raw materials/parts within the
period of validity of the certification;
(2) an additional examination is refused without proper justification, or the additional examination
adequately proves non-compliance of certified products with the certification;
(3) the certificate of type approval or the certificate of works approval of the products certified by CCS for
type approval or works approval is invalidated, suspended or canceled.
3.5 The products certified by CCS as asbestos-free marine products together with their manufacturers will
be entered into the Lists of Approved Marine Products and released publicly.
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Attachment
List of Documents to be Submitted for Certification
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(3) Where any scantling, material or poor material, building work, arrangement, procedure, device or
equipment is found to not comply with the approved plans, diagrams, specifications or calculations, the
Surveyor is to require rectification thereof.
(4) For the purpose of construction survey, the Surveyor is to control and inspect main stages, inspect
scantlings, and inspect welding quality and welding specifications of erection.
(5) Compartment structures are to be inspected to confirm integrity of hull structure. Construction
monitoring is to be conducted for critical structural areas.
(6) Compartment bulkheads, including transverse and longitudinal ones, are to be subject to structural test,
or leak test or hose test or an alternative test.
(7) Inspection and test of hatches and openings together with their closing means, including operation test
of remote controls.
(8) Inspection and test of fire protection, extinction and detection arrangements and their installation.
(9) Inspection and test of steering gear, anchoring and mooring equipment after installation, for which the
testing of the main steering gear and rudder stock and that of the auxiliary steering gear are to respectively
comply with the requirements of 13.1.5.2 and those of 13.1.5.3 of PART THREE of the Rules.
(10) Determination of rudder centreline, propulsion shafting centerline.
(11) Determination of ship’s main dimensions, load line marks, draft scale and other marks.
(12) Lightweight survey.
(13) Inclining test, including inspection of ship’s condition before testing and assessment after testing, is to
be attended.
(14) Inspection and test of items related to class notations, including confirming that the materials,
equipment, devices and systems as required by the rules are in accordance with the approved plans,
calculations and other technical documentation, that they are furnished with the certificates required by the
rules and that the workmanship is in all respects satisfactory.
(15) Mooring tests and sea trials are to be attended.
4.2.2.2 Machinery survey and test items
(1) The Surveyor is to confirm that the machineries, equipment, devices and systems as required by the
rules are all furnished with the products certificates or documents required by the rules.
(2) The Surveyor is to inspect the machineries, equipment, devices and systems to ensure that their
arrangement, installation and workmanship are in all respects in accordance with the approved plans,
diagrams, specifications, calculations and other technical documentation.
(3) Inspection and test of manufacturing and installation of piping, including strength test in workshop and
tightness test after installation on board the ship are to be attended.
(4) Inspection and performance test of machineries, equipment, devices and systems after installation, such
as main engines, propulsion shafting, propeller, gear boxes, generating sets, boilers, pressure vessels,
steering gear, windlasses, air compressors, heat exchangers, sea chests, scupper valves, etc.
(5) Performance test of pump and pipe systems, such as those of fuel oil, lubricating oil, cooling, heating,
bilge, ballasting, fire fighting, ventilating, measuring, venting, cargo oil, cleaning, inert gas.
(6) Inspection and performance test of control or remote control systems of main and auxiliary engines and
other auxiliary machinery and devices after installation.
(7) Inspection and performance test of remotely controlled means of closing, such as emergency closing
means of fuel oil tanks, closing of ventilation systems and openings and after their installation.
(8) Inspection and performance test of equipment, devices and systems required by class notations after
installation.
(9) Mooring tests and sea trials are to be attended.
(10) The arrangement of fire pumps and fire mains are to be inspected and separate operation of each fire
pump (including emergency fire pumps) is to be checked for ensuring necessary pressure for fire mains in
any place of the ship.
(11) Inspection of fixed fire-extinguishing systems, special arrangement of machinery and boiler spaces,
mechanical ventilation and exhaust fans, and operation of remotely controlled stop devices.
4.2.2.3 Survey and test items for electrical installations
(1) The Surveyor is to confirm that the electrical installations and systems as required by the rules are all
furnished with the products certificates or documents required by the rules.
(2) The Surveyor is to inspect the electrical installations such as generators, motors, cables, main and
emergency switchboards to ensure that their arrangement, installation and workmanship are in all respects
in accordance with the approved plans, diagrams, specifications, calculations and other technical
documentation.
(3) Inspection and test of the electrical installations such as generators, motors, cables, main and emergency
switchboards after installation.
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(4) Inspection and test of steering systems including emergency steering system.
(5) Inspection and test of internal communication systems and alarm systems on board.
(6) Inspection and test of the electrical installations after installation within dangerous zones (if any).
(7) Inspection and test of emergency power supply including temporary emergency power supply.
(8) Inspection and test of equipment, devices and systems required by class notations after installation, such
as mechanical automatic control systems and remote control systems ― control of main and auxiliary
engines, other auxiliary machinery and boilers, inspection and performance test of safety and alarm systems
and dynamic positioning systems.
(9) Mooring tests and sea trials are to be attended.
4.3.2 Definitions
4.3.2.1 For the purpose of this Section:
(1) Structural test: A test to verify the structural adequacy of the construction of the tanks. This may be a
hydrostatic test or a hydropneumatic test.
① Gravity tanks mean tanks the vapor pressure of which is not more than 70 kPa.
② Major repairs mean repairs that affect the structural integrity.
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(2) Leak test: A test to verify the tightness of the boundary. Unless a specific test is indicated, this may be a
hydrostatic/hydropneumatic test, air test or hose test.
(3) Hydrostatic test (leak and structural): A test by filling the space with a liquid to a specified head.
(4) Hydropneumatic test (leak and structural): A test wherein the space is partially filled with liquid and air
pressure applied on top of the liquid surface.
(5) Hose test (leak): A test to verify the tightness of the joint by a jet of water.
(6) Air tests (leak): A test to verify the tightness by means of air pressure differential and leak detection
solution. It includes tank air tests and joint air tests, such as a compressed air test and vacuum box test.
(7) Compressed air fillet weld test (leak): An air test of a fillet welded tee joint with a leak indicating
solution applied on the fillet welds.
(8) Vacuum box test (leak): A box over a joint with leak indicating solution applied on the fillet or butt
welds. A vacuum is created inside the box to detect any leaks.
(9) Ultrasonic test (leak): A test to verify the tightness of a sealing by means of ultrasound.
(10) Penetration test (leak): A test to verify that no continuous leakages exist in the boundaries of a
compartment by the application of low surface tension liquids.
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*2 Top of tank is deck forming the top of the tank excluding any hatchways.
*3 Hose test may be accepted as a medium of the test (see 4.3.2.1).
*4 Including tanks arranged in accordance with the provisions of SOLAS regulation II-1/9.4
*5 Including duct keels and dry compartments arranged in accordance with the provisions of SOLAS regulation II-1/9.4
*6 Where watertightness of watertight doors has not been confirmed by prototype test, testing by filling watertight spaces
with water is to be carried out. See SOLAS regulation II-1/16.2 and MSC/Circ.1176.
*7 Where a hose test is not practicable, other testing methods listed in 4.3.4.7 ~ 4.3.4.9 may be applicable subject to
adequacy of such testing methods being verified. See SOLAS regulation II-1/11.1.
*8 As an alternative to the hose testing, other testing methods listed in 4.3.4.7 ~ 4.3.4.9 may be applicable subject to the
adequacy of such testing methods being verified. See SOLAS regulation II-1/11.1.
*9 Subject to agreement of the Administration of the flag State, the hydrostatic test may be omitted where the
watertightness of all boundaries of compartments or tanks is verified by appropriate tests and the structural strength of
the boundaries is guaranteed.
Additional Test Requirements for Special Service Ships/Tanks Table 4.3.4.2
Structures to be
No. Type of ship/tank Test type Test head or pressure Remarks
tested
Cargo See also Table
Liquefied gas
1 containment See 4.3.4.1 See 4.3.4.1 4.3.4.1 for other
carrier
systems tanks and boundaries
The greater of
2 Edible liquid tanks Independent tanks Leak & structural · top of the overflow, or
· to 0.9 m above top of tank*1
The greater of
Integral or · to 2.4 m above top of tank*1,
3 Chemical carrier independent Leak & structural or
cargo tanks · to top of tank*1 plus setting
of any pressure relief valve
Note:
*1 Top of tank is deck forming the top of the tank excluding any hatchways.
(2) In case a tank for cargoes with higher density is to be tested with fresh water or seawater, the testing
pressure height is to be specially considered.
4.3.4.2 Hydropneumatic test
(1) A hydropneumatic test where approved is to be such that the test condition in conjunction with the
approved liquid level and air pressure will simulate the actual loading as far as practicable. The
requirements and recommendations for tank air tests in 4.3.4.4 will also apply to the hydropneumatic test.
4.3.4.3 Hose test
(1) A hose test is to be carried out with the pressure in the hose nozzle maintained at least at 2×105 Pa
during the test. The nozzle is to have a minimum inside diameter of 12 mm and be at a distance to the joint
not exceeding 1.5 m.
(2) Where a hose test is not practical because of possible damage to machinery, electrical equipment
insulation or outfitting items, it may be replaced by a careful visual examination of welded connections,
supported where necessary by means such as a dye penetrant test or ultrasonic leak test or an equivalent.
4.3.4.4 Tank air test
(1) All boundary welds, erection joints and penetrations including pipe connections are to be examined in
accordance with the approved procedure and under a pressure differential above atmospheric pressure not
less than 0.15×105 Pa with a leak indication solution applied.
(2) It is recommended that the air pressure in the tank be raised to and maintained at about 0.20×105 Pa for
approximately one hour, with a minimum number of personnel around the tank, before being lowered to the
test pressure of 0.15×105 Pa.
(3) A U-tube with a height sufficient to hold a head of water corresponding to the required test pressure is
to be arranged. The cross sectional area of the U-tube is not to be less than that of the pipe supplying air to
the tank. In addition to the U-tube, a master gauge or other approved means to verify the pressure is to be
approved.
4.3.4.5 Compressed air fillet weld test
(1) In this air test, compressed air is injected from one end of a fillet welded joint and the pressure verified
at the other end of the joint by a pressure gauge on the opposite side. Pressure gauges are to be arranged so
that an air pressure of at least 0.15×105 Pa can be verified at each end of all passages within the portion
being tested.
Note: Where a leak test of partial penetration welding is required and the root face is sufficiently large (i.e. 6 ~ 8 mm), the
compressed air test is to be applied in the same manner as for a fillet weld.
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Application of Leak Test, Coating and Safe Access for Different Types of Welded Joints
Table 4.3.4.3
Coating*1 Safe Access*2
Type of welded joints Leak test Before leak After leak test &
Leak test Structural test
test before structural test
Automatic Not required Allowed Not applicable Not required Not required
Butt
Manual or semi-automatic Required Not allowed Allowed Required Not required
Boundary including
Fillet Required Not allowed Allowed Required Not required
penetrations
Notes:
*1 Coating refers to internal (tank/hold coating), where applied, and external (shell/deck) painting. It does not refer to shop
primer.
*2 Temporary means of access for verification of the leak test.
Section 4 DOCUMENTATION
4.4.1 Reports
4.4.1.1 The shipyard is to submit relevant inspection, testing, measuring reports and records to the
Surveyor and the owner.
4.4.1.2 The Surveyor is to attend the inspection and testing of the specified items, review the relevant
inspection, testing, measuring reports and records submitted by the shipyard, and then issue various survey
reports, records, data and relevant certificates for the ship’s hull and equipment, machinery, electrical
installations in the forms specified by the Headquarters of CCS and report this to the Headquarters.
4.4.1.3 The shipyard is to submit the as-built construction drawings referred to in 4.4.2.2 of this Section
to the Surveyor for confirming compliance with 4.4.2.1.
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4.4.2.1 The as-built construction documents, e.g. relevant drawings, diagrams and tables, specifications
and calculations are to be consistent with the actual condition of the ship.
4.4.2.2 At least one set of the following as-built construction drawings is to be maintained on board the
ship and by the shore-based management:
(1) Main plans
① General arrangement;
② Capacity plan;
③ Hydrostatic curves;
④ Loading Manual, where required.
(2) Hull structural plans
① Midship section;
② Scantling plan;
③ Decks;
④ Shell expansion;
⑤ Transverse bulkheads;
⑥ Rudder and rudder stock;
⑦ Cargo hatch covers, when applicable.
(3) Bilge ballast and cargo piping diagrams.
4.4.2.3 The following as-built construction documents and information are to be maintained on board the
ship and by the owner and/or the shore-based management:
(1) Technical information of the ship:
① Specifications, calculations, and relevant diagrams and tables;
② Operation manual, equipment instructions and other guidelines;
③ Stability information.
(2) Certificates of the ship and its equipment including installations and systems, classification certificates,
survey reports and records, and other specific certificates.
4.4.2.4 In general, the date of completion for construction surveys is to be recorded as that for
construction. The other important dates for the ship, e.g. the signing date of construction contract, the date
of commencement of construction, the date of the keel laid, the date of launching and the date of delivery
are also to be recorded.
4.4.2.5 Upon request by the owner, certain special purpose ships are to be additionally provided with the
certificates, information, reports and other technical documents required by an industry organization.
4.4.2.6 The documents and information stated in 4.4.2.2, 4.4.2.3, 4.4.2.4 (if any) above and subsequent
documents and information related to them are to be kept by all parties concerned, e.g. the ship, owner or
manager of the ship, for the lifetime of the ship.
4.4.2.7 CCS is to, at least during the period in which the ship is classed with CCS, maintain the drawings
and documentation referred to in 4.4.2.1, 4.4.2.2, 4.4.2.3 and 4.4.2.5 that are related to the classification
management of the ship.
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1. Scope
1.1 The scope of this Appendix includes the following main aspects:
(1) examination of the parts of the ship covered by CCS rules and by applicable statutory regulations for
hull construction, to obtain appropriate evidence that they have been built in compliance with the
classification rules and regulations, taking account of the relevant approved drawings;
(2) appraisal of the manufacturing, construction, control and qualification procedures, including welding
consumables, weld procedures, weld connections and assemblies, with indication of relevant approval tests;
(3) witnessing inspections and tests as required in the classification rules used for ship construction
including materials, welding and assembling, specifying the items to be examined and/or tested and how
(e.g. by structural, hydropneumatic, hose or leak testing, non-destructive examination, verification of
geometry) and by whom.
1.2 Appraisal of material and equipment used for ship construction and their inspection at works is not
included in this Appendix. Details of requirements for hull and machinery steel forgings and castings and
for normal and higher strength hull structural steel are given in CCS Rules for Materials and Welding.
Acceptance of these items is verified through the survey process carried out at the manufacturer’s works
and the issuing of the appropriate certificates.
1.3 In addition to the above, for tankers and bulk carriers subject to SOLAS Reg. II-1/3-10 (Goal-based
ship construction standards for bulk carriers and oil tankers) (hereinafter referred to as “GBS ships①”), see
also Annex 2 to this Appendix.
2. Definitions②
2.1 For the purpose of this Appendix, the relevant terms are defined as follows:
(1) Hull structure: the following parts and/or structural members are covered:
① hull envelope including all internal and external structures;
② superstructures, deckhouses and casings;
③ welded foundations, e.g. main engine seatings;
④ hatch coamings, bulwarks;
⑤ all penetrations fitted or welded into bulkheads, decks and shell;
⑥ the fittings of all connections to decks, bulkheads and shell, such as air pipes and ship side valves –
all ILLC 1966, as amended, items;
⑦ welded attachments to shell and decks, e.g. crane pedestals, bitts and bollards, but only as regards
their interaction on the hull structure.
(2) Documents: reference to documents also includes electronic transmission or storage.
(3) Survey methods: survey methods which the Surveyor is directly involved in are patrol, review, witness,
defined respectively as follows:
① Patrol: the act of checking on an independent and unscheduled basis that the applicable processes,
activities and associated documentation of the shipbuilding functions identified in Table 1 continue
to conform with classification and statutory requirements;
② Review: the act of examining documents in order to determine traceability, identification and to
confirm that processes continue to conform with classification and statutory requirement;
③ Witness: the attendance at scheduled inspections in accordance with the agreed Inspection and Test
Plans to the extent necessary to check compliance with the survey requirements.
3. Application
3.1 This Appendix covers the survey of all new construction of steel ships intended for classification and
for international voyages.
3.2 This Appendix covers all statutory items, relevant to the hull structure and coating, i.e. Load Line and
SOLAS Safety Construction.
3.3 This Appendix does not cover the manufacture of equipment, fittings and appendages regardless
whether they are made inside or outside of the shipyard, examples being as follows. Evidence of
acceptance is to be provided by accompanying documentation from class Surveyor at manufacturer and
verified at the shipyard:
(1) hatch covers;
① The requirements for GBS ships in this PART will be implemented from 1 July 2016.
② Terminology for hull terms and hull survey terms can be found in IACS Recommendation No.82.
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(2) doors and ramps integral with the shell and bulkheads;
(3) rudders and rudder stock;
(4) all forgings and castings integral to the hull.
3.4 This Appendix applies to the installation into the ship, welding and testing of:
(1) the items listed in 3.3 above;
(2) equipment forming part of the watertight and weathertight integrity of the ship.
3.5 This Appendix applies to the hull structures constructed and coating applied at any of the following:
(1) shipbuilder’s facilities;
(2) sub-contractors at the shipbuilder’s facilities;
(3) sub-contractors at their own facilities or at other remote locations.
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list of specific activities shown in Table 1 is to be addressed. If a surveyor has been nominated for a
specific newbuilding project, then the surveyor is to attend the kickoff meeting. The meeting is to:
(1) take into account the shipbuilders’ construction facilities and ship type;
(2) include the list of proposed subcontractors;
(3) the builder is is to agree to:
① undertake ad hoc investigations during construction as may be requested by CCS where areas of
concern arise and keep CCS advised of the progress of any investigation;
② whenever an investigation is undertaken, in principle, suspend relevant construction activities if
warranted by the severity of the problem;
(4) make a record of the meeting.
7.2 Attention is to be given to specific published Administration requirements and interpretations of
statutory requirements.
7.3 The shipyard is to advise CCS of any changes to the activities agreed at the kickoff meeting and these
are to be documented in the survey plan, e.g.:
(1) if the shipbuilder chooses to use or change sub-contractors, or;
(2) if the shipbuilder chooses to incorporate any modifications necessitated by changes in production or
inspection methods, rules and regulations, structural modifications, or;
(3) in the event where increased inspection requirements are deemed necessary as a result of a substantial
nonconformance or otherwise.
7.4 Shipbuilding quality standards for the hull structure during new construction are to be reviewed and
agreed during the kickoff meeting. Structural fabrication is to be carried out in accordance with Appendix 2
to this Chapter − Shipbuilding and Repair Quality Standard, or a recognized fabrication standard which has
been accepted by CCS prior to the commencement of fabrication/construction. The work is to be carried
out in accordance with the Rules and under survey by CCS.
7.5 The kickoff meeting may be attended by other parties (owner, Administrations, etc.) subject to
agreement by the shipbuilder.
7.6 In the event of series ship① production, the requirement for a kickoff meeting in paragraph 7.1 may
be waived for the second and subsequent ships provided that no changes to the specific activities agreed in
the kickoff meeting for the first ship are introduced. If any changes are introduced, these are to be agreed in
a new dedicated meeting and documented in a record of such meeting.
① Series Ship Production: vessels in the series subsequent to the first one (prototype), i.e. sister ships built in the same
shipyard.
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construction file. In the event that items have been provided by another party such as the shipowner and
where separate arrangements have been made for document delivery which excludes the shipbuilder, that
party has the responsibility. The Ship Construction File is to be reviewed for content in accordance with the
requirements of paragraph 10.2.
10.2 The purpose of documents held in the ship construction file on board the ship is to facilitate
inspection (survey) and repair and maintenance, and, therefore, such documents are at least to include:
(1) as-built structural drawings including scantling details, material details, and, as applicable, wastage
allowances, location of butts and seams, cross section details and locations of all partial and full penetration
welds, areas identified for close attention and rudders (see Sections 5, 6, 7, 8 and 16 of Chapter 5 of this
PART);
(2) manuals required for classification and statutory requirements, e.g. loading and stability, bow doors and
inner doors and side shell doors and stern doors – operations and maintenance manuals (Sections 4 and 5,
Chapter 9 of PART TWO of the Rules);
(3) ship structure access manual, as applicable;
(4) copies of certificates of forgings and castings welded into the hull (Chapters 5 and 6 of PART ONE of
CCS Rules for Materials and Welding);
(5) details of equipment forming part of the watertight and weather tight integrity of the ship;
(6) tank testing plan including details of the test requirements (Section 3 of this Chapter);
(7) corrosion protection specifications (Sections 6, Chapter 1 of PART TWO of the Rules);
(8) details for the in-water survey, if applicable, information for divers, clearances measurements
instructions, tank and compartment boundaries (Chapter 12 of PART EIGHTof the Rules);
(9) docking plan and details of all penetrations normally examined at dry-docking;
(10) coating technical documents (for ships implementing “Guidelines for Implementation of IMO
Performance Standard for Protective Coatings for Dedicated Seawater Ballast Tanks in All Types of Ships
and Double-Side Skin Spaces of Bulk Carriers” and/or ships having PSPC notation.
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Items for Hull Survey Table 1
Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding requirements available to Proposals for
No. requirements for required for IACS① construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
Shipbuilding
quality control
function
1 Welding
Review approval status
Chapter 2 of
and patrol, verify
PART THREE Consumable
storage, handling and Identify consumables
of Rules for specification and Not required
treatment in accordance against approved list
Materials and approval status
with manufacturer’s
Welding
requirements
Works approval of
Welding e.g. kept dry,
1.1 the manufacturer by
consumables Verify temporary and covered,
CCS
permanent storage where
facilities applicable
heated
e.g. random
Verify traceability batch number
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CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
checking
Verify welder
Shipyard’s records qualification standard,
Review of welder
IACS Rec.47 with individual’s Not required e.g. class or
certification and patrol
identification recognised standard
approval
Welder
1.2 Qualified welders Verify welder
qualification
approved for weld
position
Verify validity of
qualification
certificate
Welding – All weld joint Chapters 3 and Approved weld
mechanical configurations, 5 of PART procedure Verify procedures are
1.3 properties positions and Review and patrol THREE of specification and Not required available at relevant
(welding materials to be Rules for welding plan relevant workstations
procedures) covered by weld Materials and to the ship project or
① IACS Recommendations indicated in this Table are not mandatory requirements, IACS UI are given in CCS Guidelines for Implementation of Statutory Surveys (Ships Engaged on International
Voyages).
PART ONE CHAPTER 4
SURVEYS DURING CONSTRUCTION
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Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding requirements available to Proposals for
No. requirements for required for IACS① construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
procedures approved Welding process
by CCS
Verify weld
PART ONE CHAPTER 4
procedures records
CCS witnesses all have been approved
new weld procedure and cover all weld
qualification tests processes and
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Welding Verify calibration
1.3a
equipment carried out in
accordance with
manufacturer’s
recommendations
Verify calibration in
accordance with
maintenance schedule
Satisfactory Verify welding areas
Patrol IACS Rec.47 Not required
environment clean, dry, well lit
Confirm relevant
measures taken for any
pre or post heat
Welding
1.3b treatment, drying of
environment
surfaces prior to
welding
Confirm shielding
gases, fluxes protected
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding ① requirements available to Proposals for
No. requirements for required for IACS construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
Welding Sufficient number of IACS Rec.20 Verify supervision is
1.3c Patrol
supervision skilled supervisors and Rec.47 effective
Shipbuilder’s and
Substantially free Visual examination, Identify workstations
recognised standards
from significant surface detection where NDE is carried
IACS Rec.20 and Rules as
indications, techniques, review of Not required out, e.g. panel line butt
and Rec.47 applicable, welding
satisfactory profile documents and patrol of welds, castings into
and NDE plans, NDE
and size operator hull structure
report
Verify NDE carried
out in accordance with
approved plans where
Welding – applicable
1.4 surface Verify suitability of
discontinuities NDE methods
Verify operators
suitably qualified
particularly where
sub-contractors have
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been employed
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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recognised standards
requirements
Verify NDE is carried
out according to the
acceptable process
Steel
2 preparation
and fit-up
Traceability and
Material certificates,
acceptability of
shipbuilder’s
material, check of
marking/cutting
steel plates & Verify stockyard
Patrol IACS Rec.47 production documents Not required
Surface profiles, materials storage satisfactory
at the workstation –
preparation, type, scantling
2.1 documents retained at
marking and identification, testing
the facility
cutting marks
Verify material
traceability, e.g.
stamping identification
against material
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding requirements available to Proposals for
No. requirements for required for IACS① construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
certification, archiving
of records
Verify transfer
marking after
treatment line
Verify standard of
shot-blasting and
priming
Verify suitability of
primer
Verify that steel
grades can be
identified
Verify machinery
adjusted to maintain
within IACS or
manufacturer’s
recommendations
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Verify accuracy of
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding requirements available to Proposals for
No. requirements for required for IACS① construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
temperature control
are available when
forming special steels
PART ONE CHAPTER 4
and materials
Verify that forming
processes are
acceptable
SURVEYS DURING CONSTRUCTION
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to compensate for
wide gaps and
alignment deviations
Shipbuilder’s and
Verify that the
Check recognised standards Approved
information relevant to
alignment/fit-up/gap and Rules as plans of
Patrol and review IACS Rec.47 the latest approved
against approved applicable, approved critical areas
drawings is available
drawings plan or standard, if applicable
at the workstations
builder’s records
Conformity Verify the processes to
for critical ensure satisfactory
areas with fit-up and alignment at
2.5
alignment/fit- all workstations
up or weld Verify that edge
configuration preparations are
reinstated where lost
during fitting
operations
Verify remedial
procedures are in place
to compensate for
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding requirements available to Proposals for
No. requirements for required for IACS① construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
wide gaps and
alignment deviations
Approved plans,
shipbuilder’s
Compliance with
inspection records,
approved drawings, Verify that the
shipbuilder’s and
visual examination Patrol of the process information relevant to
recognised standards
of welding and and witness of the IACS Rec.47 the latest approved
and Rules as
material, check completed item drawings is available
applicable,
alignment and at the workstations
construction plan
deformations
(steelwork
subdivision)
Verify that correct
weld sizes have been
Steelwork adopted
process, e.g. Verify operation of the
sub-assembly, welding processes at
block, grand the different work
and mega stages is satisfactory
3
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CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
block
Verify that piece parts
assembly,
are identifiable
pre-erection
Verify that fit-ups are
and erection,
within recognised
closing plates
tolerances
Verify that correct
welding requirements
specified in No.1 of
this Table have been
adopted
Verify processes for
closing plates etc. are
acceptable
Confirm that steelwork
is in accordance with
the approved plan
Verify that records
Remedial Welding, check Permanent record of
Review records and have been maintained
4 work and against deformation, IACS Rec.47 shipyard surveyable
witness of significant
alteration alignment items
deviations from the
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Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding requirements available to Proposals for
No. requirements for required for IACS① construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
approved plans, for
situations such as
mis-cut openings,
PART ONE CHAPTER 4
shipbuilder are
acceptable
Confirm that tank
Section 3, Reg. II-1/11 of Approved tank testing Approved
Patrol of the process testing is carried out in
Absence of leaks Chapter 4 of SOLAS, as plan, shipbuilder’s tank testing
and witness of the test accordance with the
this PART amended inspection records plan
approved plan
Confirm the methods
Tightness used to carry out leak
testing, testing
including leak Confirm that correct
5 and hose test pressures
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testing, maintained for leak,
hydropneumat hose and hydro and
ic testing hydropneumatic
testing is satisfactory
Verify that adequate
records of the tank
testing have been
maintained
Confirm that tank
Section 3, Reg. II-1/11 of Approved tank testing Approved
Structural adequacy testing is carried out in
Witness testing Chapter 4 of SOLAS, as plan, shipbuilder’s tank testing
of the design accordance with the
this PART amended inspection records plan
approved plan
Confirm that correct
Structural test pressure
6
testing maintained for testing
is satisfactory
Verify that adequate
records of the tank
testing have been
maintained
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding requirements available to Proposals for
No. requirements for required for IACS① construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
Salt water ballast
tanks with
boundaries formed
by the hull envelope,
and also bulk carrier
Corrosion Section 6,
hold internal Review and report on Corrosion Verify that applied
protection Chapter 1 of Reg. II-1/3-2 of Manufacturer’s and
surfaces, coamings builder’s & protection coatings are approved
systems, e.g. PART TWO of SOLAS, as builder’s
and hatch covers are manufacturer’s specification and review records of
coatings, the Rules, UI amended specifications
to have an efficient documentation s application
cathodic SC122
protective coating.
protection,
The safety of
impressed
cathodic systems to
current except
7 be dealt with
for coating
separately
system subject
to PSPC Verify that adequate
records have been
maintained and copied
to the ship
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construction file
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding requirements available to Proposals for
No. requirements for required for IACS① construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
Installation,
welding and
8
testing of the
PART ONE CHAPTER 4
following:
Section 3, Details
Reg. 13, 14, 15 Approved tank testing
Tightness and Chapter 4 of required, Confirm leak test of
Witness and 16 of plan, shipbuilder’s
securing this PART and structural hatch covers
8.1 Hatch covers ILLC ’66 inspection records
IACS Rec. 14 drawings
SURVEYS DURING CONSTRUCTION
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Ensure correct
maintenance
logs/manuals supplied
with the ship
construction file
Details Confirm alignment
Section 3, Approved plan,
required, and mounting and
Fitting Witness Chapter 4 of shipbuilder’s
structural fitting up to the
this PART inspection records
drawings connection to the tiller
Confirm function test
Verify fitting of
8.3 Rudders pintles and all securing
bolts
Verify all fit-up
records including all
clearances maintained
and placed into the
ship construction file
8.4 Forgings and Compliance with Patrol of the process Chapters 5 and Approved plans, Copies of Verify castings and
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding requirements available to Proposals for
No. requirements for required for IACS① construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
castings approved drawings, and witness of the 6 of Rules for shipbuilder’s certificates forgings against
visual examination completed item Materials and inspection records, of forgings material certificate
of welding and Welding shipbuilder’s and and castings
material, check recognised standards
alignment and and Rules as
deformations applicable,
construction plan
(steelwork
subdivision)
Verify that correct
welding and fit-up
requirements specified
in Nos. 1, 2.4 and 2.5
of this Table have
been adopted
Verify that material
certificates are
included in the ship
construction file
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Statutory Documentation
Survey Survey method Rules and Ship
Shipbuilding requirements available to Proposals for
No. requirements for required for IACS① construction Specific activities
function and relevant Surveyor during the project
classification classification requirements file
reference construction
Chapter 2, e.g. air pipes, vents etc
PART THREE are of approved type
of the Rules
PART ONE CHAPTER 4
Verify material
certificates for
overboard discharges
where applicable
SURVEYS DURING CONSTRUCTION
Verify record of
freeboard assignment
and all material
certificates included in
the ship construction
file
Within allowable Verify freeboard
Freeboard Reg. 4, 5, 6, 7
tolerances and in Details marks in accordance
marks and Witness UI-LL4 and 8 of
accordance with the required with load line
draft marks ILLC’66
freeboard assignment assignment
Verify draft marks in
accordance with the
1-123
agreed tolerances
specified by the
builder unless more
onerous flag State
requirements
Verify principal
Principal Within allowable Details dimensions in
Review and witness IACS Rec. 47
dimensions tolerances required accordance with
recognised standard
Verify dimensions
included in the ship
construction file
Verify that
Reg. I/7 or Reg.
Safety No outstanding Administration
I/10 of SOLAS,
Construction imperfections or Witness requirements have
as amended (as
certification defects been incorporated into
appropriate).
the hull structure
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Kick-off meeting date
Representing builder
Shipbuilder’s name
Project duration
CCS Surveyor
Project
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PART ONE CHAPTER 4 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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PART ONE CHAPTER 4 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
(2) Are means for checking the material grade in hand prescribed for
high-grade steels?
(3) Are regulations prescribed for checking the material grade for
high-tensile steel and steel for low-temperature applications?
Are there regulations for inscribing high tensile steel on the surface
of the high tensile steel and special indication for steel for low
temperature applications?
(4) Are procedures for re-using of remaining cut-off mild steel?
(5) Are there procedures for re-using of remaining cut-off high-tensile
steel?
(6) In the case of (4) and (5) above, can a collation be made with the
mill sheet?
(7) Section of controlling the lists of remaining cut-off steel Name of section:
Notes:
– In the case of high tensile steel, are means identifying different grades?
– In the case of (3) and (4) above, are the materials approved by other classes controlled similarly?
8.2 Shot blasting/Primer coating
(1) Existence of surface preparation standards
(2) Existence of coating thickness control standards
– Existence of thickness measurement records
Note:
The standard is to include the description related traceability after shot blasting and primer coating.
8.3 Marking and cutting (Assembly work)
(1) Existence of standards for accuracy and periodical inspection of
tape measures, tapes, stencils, etc.
(2) Existence of standards for accuracy of cut dimensions and edge
preparation
(3) Existence of standards for finish of cutting face
(4) What is the frequency and extent of maintenance and inspection
carried out for ensuring accuracy of NC cutter and/or flame planer?
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PART ONE CHAPTER 4 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Annex 2 Requirements for Tankers and Bulk Carriers subject to SOLAS Reg. II-1/3-10
(Goal-based ship construction standards for bulk carriers and oil tankers)
2. Design Transparency
2.1 For ships subject to compliance with IMO Res. MSC.287(87), IMO Res. MSC.290(87), IMO Res.
MSC.296(87) and IMO MSC.1/Circ.1343, readily available documentation is to include the main
goal-based parameters and all relevant design parameters that may limit the operation of the ship.
3.2 Deformation • calculating conditions • allowable loading • loading manual on board ship
and failure and results; pattern
modes
• assumed loading • maximum allowable • trim and stability booklet on board ship
conditions hull girder bending
moment and shear force
3.3 Ultimate • operational • maximum allowable • loading instrument on board ship
strength restrictions due to cargo density or storage instruction manual
structural strength factor • operation and on board ship
maintenance manuals
• strength calculation on shore archive
① Tier II items means the functional requirements included in the International Goal-based Ship Construction Standards for
Bulk Carriers and Oil Tankers (GBS), adopted by IMO Res. MSC 287(87).
② Performance standard for protective coatings for dedicated seawater ballast tanks in all types of ships and double-side
skin spaces of bulk carriers, adopted by IMO Res. MSC 215(82), as amended and Performance standard for protective
coatings for cargo oil tanks of crude oil tankers, adopted by IMO Res. MSC 288(87), as amended.
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Notes:
1. “SCF-specific” means documents to be developed especially to meet the requirements of these GBS guidelines
(MSC.1/Circ.1343).
2. “Key construction plans” means plans such as midship section, main O.T. and W.T. transverse bulkheads, construction
profiles/plans, shell expansions, forward and aft sections in cargo tank (or hold) region, engine-room construction,
forward construction and stern construction drawings.
3. “Yard plans” means a full set of structural drawings, which include scantling information of all structural members.
4. “Hull form” means a graphical or numerical representation of the geometry of the hull. Examples would include the
graphical description provided by a lines plan and the numerical description provided by the hull form data stored within
an onboard computer.
5. “Lines plan” means a special drawing which is dedicated to show the entire hull form of a ship.
6. “Equivalent (to Lines plan)” means a set of information of hull form to be indicated in key construction plans for SCF
purposes. Sufficient information should be included in the drawings to provide the geometric definition to facilitate the
repair of any part of the hull structure.
7. “Normal storage location” means a standard location where each SCF information item should be stored. However, those
items listed as being on board in the table above should be on board as a minimum to ensure that they are transferred with
the ship on a change of owner.
8. “Shore archive” is to be operated in accordance with applicable international standards.
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PART ONE CHAPTER 4 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1.1 Scope
It is intended that these standards provide guidance where established and recognized shipbuilding or
national standards accepted by CCS do not exist.
1.1.1 This standard provides guidance on shipbuilding quality standards for the hull structure during new
construction and the remedial standard where the quality standard is not met. The applicability of the
standard is in each case to be agreed upon by CCS.
1.1.1.1 Whereas the standard generally applies to:
(1) conventional merchant ship types;
(2) parts of hull covered by CCS rules;
(3) hull structures constructed from normal and higher strength hull structural steel.
1.1.1.2 The standard does generally not apply to the new construction of:
(1) special types of ships as e.g. gas tankers;
(2) structures fabricated from stainless steel or other, special types or grades of steel.
1.1.2 In this standard, both a “Standard” range and a “Limit” range are listed. The “Standard” range
represents the target range expected to be met in regular work under normal circumstances. The “Limit”
range represents the maximum allowable deviation from the “Standard” range. Work beyond the “Standard”
range but within the “Limit” range is acceptable. In cases where no ‘limit’ value is specified, the value
beyond the ‘standard’ range may be accepted subject to the consideration of CCS.
1.1.3 The standard covers typical construction methods and gives guidance on quality standards for the
most important aspects of such construction. Unless explicitly stated elsewhere in the standard, the level of
workmanship reflected herein will in principle be acceptable for primary and secondary structure of
conventional designs. A more stringent standard may however be required for critical and highly stressed
areas of the hull, and this is to be agreed with CCS in each case. In assessing the criticality of hull structure
and structural components, reference is made to References 1, 2 and 3 to this Section.
1.1.4 Details relevant to structures or fabrication procedures not covered by this standard are to be
approved by CCS on the basis of procedure qualifications and/or recognized national standards.
1.1.5 For use of this standard, fabrication fit-ups, deflections and similar quality attributes are intended to
be uniformly distributed about the nominal values. The shipyard is to take corrective action to improve
work processes that produce measurements where a skew distribution is evident. Relying upon remedial
steps that truncate a skewed distribution of the quality attribute is unacceptable.
1.3.3.1 Personnel performing non-destructive examination for the purpose of assessing quality of welds in
connection with new construction covered by this standard, are to be qualified in accordance with CCS
rules or to a recognized international or national qualification scheme. Records of operators and their
current certificates are to be kept and made available to the Surveyor for inspection.
1.4 Materials
1.4.1 Materials for Structural Members
All materials, including weld consumables, to be used for the structural members are to be approved by
CCS as per the approved construction drawings and meet the respective IACS Unified Requirements.
Additional recommendations are contained in the following paragraphs.
1.4.1.2 All materials used should be manufactured at a works approved by CCS for the type and grade
supplied.
1.4.2 Surface Conditions
1.4.2.1 Definitions
(1) Minor Imperfections: Pitting, rolled-in scale, indentations, roll marks, scratches and grooves.
(2) Defects: Cracks, shells, sand patches, sharp edged seams and minor imperfections exceeding the limits
of Table 1.
(3) Depth of Imperfections or defects: The depth is to be measured from the surface of the product.
1.4.2.2 Acceptance without remedies
(1) Minor imperfections, in accordance with the nominal thickness (t) of the product and the limits
described in Table 1, are permissible and may be left as they are.
Limits for depth of minor imperfection, for acceptance without remedies Table 1
Imperfection surface area Ratio (%) 15 ~ 20% 5 ~ 15% 0 ~ 5%
(2) Imperfection surface area Ratio (%) is obtained as influenced area / area under consideration (i.e. plate
surface area) × 100%.
(3) For isolated surface discontinuities, influenced area is obtained by drawing a continuous line which
follows the circumference of the discontinuity at a distance of 20 mm (Figure 1).
(4) For surface discontinuities appearing in a cluster, influenced area is obtained by drawing a continuous
line which follows the circumference of the cluster at a distance of 20 mm (Figure 2).
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1.7 Alignment
1.7.1 The quality standards for alignment of hull structural components during new construction are
shown in Tables 1.7.1, 1.7.2 and 1.7.3. CCS may require a closer construction tolerance in areas requiring
special attention, as follows:
(1) Regions exposed to high stress concentrations;
(2) Fatigue prone areas;
(3) Detail design block erection joints;
(4) High tensile steel regions.
1.9 Remedial
All the major remedial work is subject to reporting by shipbuilder to CCS for approval in accordance with
their work instruction for new building.
Some typical remedial works are shown in Tables 1.9.1 to 1.9.13.
1.9.1 Typical misalignment remedial − see Tables 1.9.1 to 1.9.3.
1.9.2 Typical butt weld plate edge preparation remedial (manual and semi-automatic welding) − see
Tables 1.9.4 and 1.9.5.
1.9.3 Typical fillet weld plate edge preparation remedial (manual and semi-automatic welding) − see
Tables 1.9.6 to 1.9.8.
1.9.4 Typical fillet and butt weld profile remedial (manual and semi-automatic welding) − see Table
1.9.9.
1.9.5 Distance between welds remedial - see Table 1.9.10.
1.9.6 Erroneous hole remedial − see Table 1.9.11.
1.9.7 Remedial by insert plate − see Table 1.9.12.
1.9.8 Weld surface remedial − see Table 1.9.13.
1.9.9 Weld remedial (short bead) − see Table 1.9.14.
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Breadth of flange
± 3 mm ± 5 mm
± 3 mm ± 5 mm per 100 mm of a
compared to template
± 10 mm ± 25 mm per 10 m
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d 3 + a/100 mm d 5 + a/100 mm
± 10 mm ± 25 mm per 10 m in length
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Mechanical bending
R 3t mm Material to be suitable
R ≥ 4.5t mm for CSR
Note 2 for cold flanging
Note 1
2t mm (forming) and welding
ships in way of radius
Depth of corrugation
± 3 mm ± 6 mm
Breadth of corrugation
± 3 mm ± 6 mm
Notes:
1. For CSR Bulk Carriers built under PART TEN of the Rules (2012 version) and its 2013 and 2014 amendments, the
standard is R ≥ 2t mm.
2. For CSR ships, the allowable inside bending radius of cold formed plating may be reduced provided the following
requirements are complied with.
When the inside bending radius is reduced below 4.5 times the as-built plate thickness, supporting data is to be provided.
The bending radius is in no case to be less than 2 times the as-built plate thickness. As a minimum, the following
additional requirements are to be complied with:
a) For all bent plates:
• 100% visual inspection of the bent area is to be carried out.
• Random checks by magnetic particle testing are to be carried out.
b) In addition to a), for corrugated bulkheads subject to lateral liquid pressure:
• The steel is to be of Grade D/DH or higher.
The material is impact tested in the strain-aged condition and satisfies the requirements stated herein. The deformation is
to be equal to the maximum deformation to be applied during production, calculated by the formula tas-built/(2rbdg +
tas-built), where tas-built is the as-built thickness of the plate material and rbdg is the bending radius. One sample is to be
plastically strained at the calculated deformation or 5%, whichever is greater and then artificially aged at 250℃ for one
hour then subject to Charpy V-notch testing. The average impact energy after strain ageing is to meet the impact
requirements specified for the grade of steel used.
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4 mm 6 mm
± D/200 mm ± D/150 mm
max. + 5 mm max. 7.5 mm
a t/2 mm t
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TMCP type
AH32-DH32 & Water cooling just after heating
AH36-DH36 Under 1000℃
or air cooling
(Ceq. 0.38%)
TMCP type
EH32 & EH36 Water cooling just after heating
(Ceq. 0.38%) or air cooling Under 900℃
Note:
Mn Cr + Mo + V Ni + Cu
Ceq C + + + %
6 5 15
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± 15 mm
The deviation is to
± 30 mm be measured from
the design line
Cocking-up of aft-body
± 20 mm
The deviation is to
± 15 mm be measured from
the design line
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Parallel part 4 mm 8 mm
Strength deck Fore and aft part 6 mm 9 mm
Covered part 7 mm 9 mm
Bare part 6 mm 8 mm
Second deck
Covered part 7 mm 9 mm
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l = span of frame
(minimum l = 3000 mm)
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a 0.15t strength
member
t is the lesser plate thickness
a 0.2t other but
maximum 4.0 mm
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Strength member
a = 8.0 mm
a 0.04b (mm)
b (mm)
Strength member:
a 0.15t
a = 3.0 mm
Other:
a 0.20t
d L/50
a 2.0 mm a = 3.0 mm
a 2.0 mm a = 3.0 mm
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a 2.0 mm a = 5.0 mm
s 2.0 mm s = 3.0 mm
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Square butt t 5 mm
G 3 mm G = 5 mm see Note 1
G 3 mm G = 5 mm see Note 1
G 3 mm G = 5 mm see Note 1
G 3 mm G = 5 mm see Note 1
G 3 mm G = 5 mm see Note 1
Note 1:
Different plate edge preparation may be accepted or approved by CCS in accordance with UR W28 or other recognized
standard accepted by CCS.
For welding procedures other than manual welding, see paragraph 1.3.2 Qualification of weld procedures.
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G = 3 to 9 mm G = 16 mm see Note 1
G 3 mm G = 5 mm see Note 1
Note 1:
Different plate edge preparation may be accepted or approved by CCS in accordance with UR W28 or other recognized
standard accepted by CCS.
For welding procedures other than manual welding, see paragraph 1.3.2 Qualification of welding procedures.
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Tee Fillet
G 2 mm G = 3 mm see Note 1
Inclined fillet
G 2 mm G = 3 mm see Note 1
G 3 mm see Note 1
Note 1:
Different plate edge preparation may be accepted or approved by CCS in accordance with UR W28 or other recognized
standard accepted by CCS.
For welding procedures other than manual welding, see paragraph 1.3.2 Qualification of welding procedures.
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G 3 mm see Note 1
G 3 mm see Note 1
Note 1:
Different plate edge preparation may be accepted or approved by CCS in accordance with UR W28 or other recognized
standard accepted by CCS.
For welding procedures other than manual welding, see paragraph 1.3.2 Qualification of welding procedures.
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60
90
h 6 mm
D 0.8 mm
for other
s 0.9sd
a 0.9ad sd = design s
ad = design a
over short weld lengths
D 0.8 mm
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Note 1:
Different plate edge preparation may be accepted or approved by CCS in accordance with UR W28 or other recognized
standard accepted by CCS.
For welding procedures other than manual welding, see paragraph 1.3.2 Qualification of welding procedures.
d 0 mm
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a > 5 mm:
members to be re-aligned
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3 mm < a ≤ 5 mm:
weld leg length to be increased by the same amount
as increase in gap in excess of 3 mm
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When d < 75 mm
web plate to be cut between scallop and slot, and collar
plate to be fitted
Position of scallop
When 3 mm < s ≤ 5 mm
weld leg length to be increased by the same amount as
increase in gap in excess of 2 mm
When s > 10 mm
cut off nib and fit collar plate of same height as nib
20 mm ≤ b ≤ 50 mm
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Tee Fillet
Liner treatment
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3 mm < G ≤ 5 mm
build up weld
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Butt weld undercut For strength member, where 0.5 < D ≤ 1 mm,
and for other, where 0.8 < D ≤ 1 mm, undercut
to be ground smooth (localized only) or to be
filled by welding
Where D > 1 mm
undercut to be filled by welding
Where D > 1 mm
undercut to be filled by welding
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Strength member
open hole to minimum 75 mm dia., fit and weld
spigot piece
t1 = t2 L = 50 mm, min
Strength member
Holes made erroneously D ≥ 200 mm open hole and fit insert plate
Other
open hole to over 300 mm and fit insert plate or fit
lap plate
t1 = t2 L = 50 mm, min
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L = 300 mm minimum
B = 300 mm minimum
R = 5t mm
100 mm minimum
(1) seam with insert piece is to be welded first
(2) original seam is to be released and welded
over for a minimum of 100 mm.
L min 300 mm
Welding sequence
(1) (2) (3) (4)
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Notes:
1. When short bead is made erroneously, remove the bead by grinding.
Mn Cr + Mo + V Ni + Cu
2. Ceq C + + + %
6 5 15
References:
1. IACS “Bulk Carriers - Guidelines for Surveys, Assessment and Repair of Hull Structure”
2. TSCF “Guidelines for the inspection and maintenance of double hull tanker structures”
3. TSCF “Guidance manual for the inspection and condition assessment of tanker structures”
4. IACS UR W7 “Hull and machinery steel forgings”
5. IACS UR W8 “Hull and machinery steel castings”
6. IACS UR W11 “Normal and higher strength hull structural steel”
7. IACS UR W13 “Thickness tolerances of steel plates and wide flats”
8. IACS UR W14 “Steel plates and wide flats with specified minimum through thickness properties (“Z”
quality)”
9. IACS UR W17 “Approval of consumables for welding normal and higher strength hull structural
steels”
10. IACS UR W28 “Welding procedure qualification tests of steels for hull construction and marine
structures”
11. IACS UR Z10.1 “Hull surveys of oil tankers” and Z10.2 “Hull surveys of bulk carriers” Annex I
12. IACS UR Z23 “Hull survey for new construction”
13. IACS Recommendation No.12 “Guidelines for surface finish of hot rolled plates and wide flats”
14. IACS Recommendation No.20 “Non-destructive testing of ship hull steel welds”
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2.1 Scope
2.1.1 This standard provides guidance on quality of repair of hull structures. The standard covers
permanent repairs of existing ships.
2.1.1.1 Whereas the standard generally applies to:
(1) conventional ship types;
(2) parts of hull covered by the rules of CCS;
(3) hull structures constructed from normal and higher strength hull structural steel, the applicability of the
standard is in each case to be agreed upon by CCS.
2.1.1.2 The standard does generally not apply to repair of
(1) special types of ships as e.g. gas tankers;
(2) structures fabricated from stainless steel or other, special types or grades of steel.
2.1.2 The standard covers typical repair methods and gives guidance on quality standard on the most
important aspects of such repairs. Unless explicitly stated elsewhere in the standard, the level of
workmanship reflected herein will in principle be acceptable for primary and secondary structure of
conventional design. A more stringent standard may however be required for critical and highly stressed
areas of the hull, and is to be agreed with CCS in each case. In assessing the criticality of hull structure and
structural components, reference is made to References 1, 2 and 3 to this Section.
2.1.3 Restoration of structure to the original standard may not constitute durable repairs of damages
originating from insufficient strength or inadequate detail design. In such cases strengthening or
improvements beyond the original design may be required. Such improvements are not covered by this
standard, however it is referred to References 1, 2 and 3 to this Section.
2.4 Materials
2.4.1 General requirements for materials
2.4.1.1 The requirements for materials used in repairs are in general the same as the requirements for
materials specified in CCS rules for new constructions, (see Reference 5 to this Section).
2.4.1.2 Replacement material is in general to be of the same grade as the original approved material.
Alternatively, material grades complying with recognised national or international standards may be
accepted by CCS provided such standards give equivalence to the requirements of the original grade or are
agreed by CCS. For assessment of equivalency between steel grades, the general requirements and
guidelines in Section 2.4.2 apply.
2.4.1.3 Higher tensile steel is not to be replaced by steel of a lesser strength unless specially approved by
CCS.
2.4.1.4 Normal and higher strength hull structural steels are to be manufactured at works approved by
CCS for the type and grade being supplied.
2.4.1.5 Materials used in repairs are to be certified by CCS applying the procedures and requirements in
the rules for new constructions. In special cases, and normally limited to small quantities, materials may be
accepted on the basis of alternative procedures for verification of the material’s properties. Such procedures
are subject to agreement by CCS in each separate case.
2.4.2 Equivalency of material grades
2.4.2.1 Assessment of equivalency between material grades should at least include the following aspects:
(1) heat treatment/delivery condition;
(2) chemical composition;
(3) mechanical properties;
(4) tolerances.
2.4.2.2 When assessing the equivalence between grades of normal or higher strength hull structural steels
up to and including grade E40 in thickness limited to 50 mm, the general requirements in Table 2.4.1 apply.
2.4.2.3 Guidance on selection of steel grades to certain recognised standards equivalent to hull structural
steel grades specified in CCS rules is given in Table 2.4.2.
Minimum extent and requirements to assessment of equivalency between normal or higher strength
hull structural steel grades Table 2.4.1
Items to be
Requirements Comments
considered
− C; equal or lower
− P and S; equal or lower
Chemical The sum of the elements, e.g. Cu, Ni, Cr and
− Mn; approximately the same but not exceeding 1.6%
composition Mo should not exceed 0.8%
− Fine grain elements; in same amount
− Detoxidation practice
− Tensile strength; equal or higher
− Yield strength; equal or higher Actual yield strength should not exceed CCS
Mechanical
− Elongation; equal or higher Rule minimum requirements by more than 80
properties
− Impact energy; equal or higher at same or lower N/mm2
temperature, where applicable
Heat treatment in increasing order:
− as rolled (AR)
− controlled rolled (CR)
Condition of − normalised (N)
− Same or better
supply − thermo-mechanically rolled (TM)1)
− quenched and tempered (QT)1)
1)
TM- and QT-steels are not suitable for hot
forming
Permissible under thickness tolerances:
Tolerances − Same or stricter − plates: 0.3 mm
− sections: according to recognised standards
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Guidance on steel grades comparable to the normal and high strength hull structural steel grades
given in CCS rules Table 2.4.2
Steel grades according to CCS rules (Reference 5 to this Section) Comparable steel grades
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2.5.3 Dry welding on hull plating below the waterline of vessels afloat
2.5.3.1 Welding on hull plating below the waterline of vessels afloat is acceptable only on normal and
higher strength steels with specified yield strength not exceeding 355 MPa and only for local repairs.
Welding involving other high strength steels or more extensive repairs against water backing is subject to
special consideration and approval by CCS of the welding procedure.
2.5.3.2 Low-hydrogen electrodes or welding processes are to be used when welding on hull plating
against water backing. Coated low-hydrogen electrodes used for manual metal arc welding should be
properly conditioned to ensure a minimum of moisture content.
2.5.3.3 In order to ensure dryness and to reduce the cooling rate, the structure is to be preheated by a
torch or similar prior to welding, to a temperature of minimum 5℃ or as specified in the welding
procedure.
Table 2.6.1
Item Standard Limit Remark
Material Grade Same as original or higher See Section 2.4
IACS UR W17 (Reference 6 to Approval according to
Welding Consumables
this Section) equivalent international standard
Groove / Roughness See note and Figure 2.6.1 d < 1.5 mm Grind smooth
Steel temperature not lower than
Pre-Heating See Table 2.5.1
5℃
Welding with water on Acceptable for normal and high − Moisture to be removed
See Section 2.5.3
the outside strength steels by a heating torch
Alignment As for new construction
IACS Recommendation No.20
Weld Finish
(Reference 10 to this Section)
IACS Recommendation No.20 At random with extent to be
NDE
Reference 10 to this Section) agreed with attending surveyors
Note: Slag, grease, loose mill scale, rust and paint, other than primer, to be removed.
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Table 2.6.2
Item Standard Limit Remark
Min 300 × 300 mm
Min 200 × 200 mm
Size Insert R = 5 × thickness Circular inserts:
Min R = 100 mm
Dmin = 200 mm
Marterial Grade Same as original or higher See Section 2.4
In case of non-compliance increase
Edge Preparation As for new construction
the amount of NDE
For primary members sequence 1
See Figure 2.6.2Weld sequence: 1
Welding Sequence and 2 transverse to the main stress
→2→3→4
direction
Alignment As for new construction
IACS Recommendation No.20
Weld Finish
(Reference 10 to this Section)
IACS Recommendation No.20
NDE
(Reference 10 to this Section))
Table 2.6.3
Item Standard Limit Remark
For areas where existing plating is
less than 5 mm plating a
Existing Plating General::t ≥ 5 mm
permanent repair by insert is to be
carried out
Min 300 × 300 mm
Extent / Size Rounded off corners.
R ≥ 50 mm
td ≤ tp
Thickness of Doubler (td) (tp = original thickness of td > tp/3
existing plating)
Material Grade Same as original plate See Section 2.4
As for [newbuilding] Doublers welded on primary
Edge Preparation
new construction strength members: (Le: leg length)
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Table 2.6.4
Item Standard Limit Remark
Size Insert Min. 300 mm Min 200 mm
Marterial Grade Same as original or higher See Section 2.4
As for new construction.
Edge Preparation Fillet weld stiffener web / plate to be released
over min. d = 150 mm
See Figure 2.6.4
Welding Sequence
Welding sequence is 1→2→3
Alignment As for new construction
IACS Recommendation No.20 (Reference 10 to
Weld Finish
this Section)
IACS Recommendation No.20 (Reference 10 to
NDE
this Section)
2.6.5 Renewal of internals/stiffeners – transitions inverted angle/bulb profile (See Figure 2.6.5 and
Table 2.6.5)
The application of the transition is allowed for secondary structural elements.
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Table 2.6.5
Item Standard Limit Remark
(h1- h2) ≤ 0.25 × b1
t1 t 2 2 mm Without tapering transition
Transition Angle 15 degrees At any arbitrary section
tf = tf2
Flanges
bf = bf2
Length of Flatbar 4 × h1
Material See Section 2.4
2.6.6 Application of Doubling Straps (See Figure 2.6.6 and Table 2.6.6)
2.6.6.1 In certain instances, doubling straps are used as a means to strengthen and reinforce primary
structure. Where this has been agreed and approved, particular attention should be paid to:
(1) the end termination points of the straps, so that toe support is such that no isolated hard point occurs;
(2) in the case of application of symmetrical or asymmetrical-ended straps, the corners at the end of the
tapering should be properly rounded;
(3) any butts between lengths of doubling straps, so that there is adequate separation of the butt weld from
the primary structure below during welding, and so that a high quality root run under controlled
circumstances is completed prior to completing the remainder of the weld. Ultrasonic testing should be
carried out on completion to verify full penetration.
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Table 2.6.6
Item Standard Limit Remark
2.6.7 Welding of pitting corrosion (See Figure 2.6.7 and Table 2.6.7)
Note:
Shallow pits may be filled by applying coating or pit filler. Pits can be defined as shallow when their depth is less that 1/3 of
the original plate thickness.
Table 2.6.7
Item Standard Limit Remark
If deep pits or grooves are
Pits / grooves are to be See also IACS Recommendation 12
clustered together or remaining
Extent / Depth welded flush with the
thickness is less than 6 mm, (Reference 9 to this Section)
original surface.
the plates should be renewed.
Heavy rust to be
Cleaning
removed
Required when ambient Always use propane torch or
Pre-Heating See Table 2.5.1
temperature < 5℃ similar to remove any moisture
Reverse direction for See also IACS Recommendation
Welding Sequence
each layer No.12 (Reference 9 to this Section)
IACS Recommendation
Weld Finish No.20 (Reference 10 to
this Section)
IACS Recommendation
NDE No.20 (Reference 10 to Min 10% extent Preferably MPI
this Section)
Reference is made to TSCF Guidelines, Ref. 2 & 3.
2.6.8 Welding repairs for cracks (See Figure 2.6.8 and Table 2.6.8)
In the event that a crack is considered weldable, either as a temporary or permanent repair, the following
techniques should be adopted as far as practicable. Run-on and run-off plates should be adopted at all free
edges.
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Figure 2.6.8.c Welding sequence for cracks with length less than 300 mm
Table 2.6.8
Item Standard Limit Remark
For through plate cracks as for
Groove Preparation = 45º ~ 60º newbuilding. See also Figure
r = 5 mm 2.6.8.d
For cracks ending on edges weld
Termination to have
Termination to be terminated on a tab. See
slope 1:3
Figure 2.6.8.b
On plate max 400 mm
On plate max 500 mm. Linear
Extent length. Vee out 50 mm
crack, not branched
past end of crack
For cracks longer than 300
See Figure 2.6.8.c for Always use low hydrogen
Welding Sequence mm step-back technique
sequence and direction welding consumables
should be used Figure 2.6.8.a
IACS Recommendation
Weld Finish No.20 (Reference 10 to
this Section)
IACS Recommendation
100% surface crack detection +
NDE No.20 (Reference 10 to 100 % MP or PE of groove
UE or RE for butt joints
this Section)
References:
1. IACS “Bulk Carriers - Guidelines for Surveys, Assessment and Repair of Hull Structure”
2. TSCF “Guidelines for the inspection and maintenance of double hull tanker structures”
3. TSCF “Guidance manual for the inspection and condition assessment of tanker structures”
4. IACS UR W 11 “Normal and higher strength hull structural steels”
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5.1.2 Reclassification
5.1.2.1 When reclassification is desired for a ship for which the class previously assigned by CCS has
been canceled, CCS will carry out a survey appropriate to the age of the ship and the circumstances of the
case. If, at such a survey, the ship is found or placed in a good and efficient condition in accordance with
CCS rules, CCS will reinstate the original class or assign such other class as may be deemed necessary. The
date of any reclassification will be recorded in the Register of Ships or its supplement.
5.1.5 Definitions
5.1.5.1 For the purpose of this Chapter, the following definitions apply to all ships:
(1) A ballast tank is a tank which is used primarily for the carriage of salt water ballast.
(2) Spaces are independent compartments, including holds, tanks, cofferdams and void spaces bounding
cargo holds, decks and the outer hull.
(3) A transverse section includes all longitudinal members such as plating, longitudinals and girders at the
deck, side, bottom, inner bottom, and longitudinal bulkhead (where applicable, hopper side plating and
bottom plating of top wing tanks). For transversely framed vessels, a transverse section includes adjacent
frames and their end connections in way of transverse sections.
(4) Representative spaces are those which are expected to reflect the conditions of other spaces of similar
type and service and with similar corrosion protection systems. When selecting representative spaces,
account is to be taken of the service and repair history on board and identifiable critical and/or suspect
areas.
(5) Suspect areas are locations showing substantial corrosion and/or are considered by the Surveyor to be
prone to rapid wastage.
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(6) Substantial corrosion is an extent of corrosion such that assessment of corrosion pattern indicates a
wastage in excess of 75% of allowable margins, but within acceptable limits. For ships built in accordance
with PART NINE and PART TEN of the Rules (2012 version) and its 2013 and 2014 amendments,
substantial corrosion is an extent of corrosion such that the assessment of the corrosion pattern indicates a
gauged (or measured) thickness between tren + 0.5 mm and tren.
(7) A corrosion prevention system is normally considered a full hard protective coating. For the purpose
of this Chapter, a full hard protective coating is usually to be epoxy coating or equivalent. Other coating
systems, which are neither soft nor semi-hard coatings①, may be considered acceptable as alternatives
provided that they are applied and maintained in compliance with the manufacturer’s specifications.
(8) A prompt and thorough repair is a permanent repair completed at the time of survey to the
satisfaction of the Surveyor, therein removing the need for the imposition of any associated condition of
classification, or recommendation.
(9) Air pipe heads installed on the exposed decks are those extending above the freeboard deck or
superstructure decks.
(10) Wind and water strakes are the strakes of a ship’s side shell plating between the ballast and deepest
load waterlines. Due to the ship’s trim, the strakes may vary over the length of the ship.
(11) An overall survey is a survey intended to report on the overall condition of the hull structure and
determine the extent of additional close-up surveys.
(12) A close-up survey is a survey where the details of structural components are within the close visual
inspection range of the surveyor, i.e. normally within reach of hand.
(13) Special consideration or specially considered (in connection with close-up surveys and thickness
measurements) means sufficient close-up inspection and thickness measurements are to be taken to confirm
the actual average condition of the structure under the coating.
(14) Cargo length area is that part of the ship which includes all cargo holds and adjacent areas including
fuel tanks, cofferdams, ballast tanks and void spaces.
(15) Coating condition② is defined as follows:
GOOD: Condition with only minor spot rusting;
FAIR: Condition with local breakdown at edges of stiffeners and weld connections and/or light
rusting over 20% or more of areas under consideration, but less than as defined for POOR
condition;
POOR: Condition with general breakdown of coating over 20% or more of areas or hard scale at
10% or more of areas under consideration.
(16) Extensive corrosion is an extent of corrosion consisting of hard and/or loose scale, including pitting,
over 70% or more of the area under consideration, accompanied by evidence of thickness diminution.
(17) Renewal thickness (tren)③ is the minimum allowable thickness, in mm, below which renewal of
structural members is to be carried out.
(18) Pitting corrosion is defined as scattered corrosion spots/areas with local material reductions which are
greater than the general corrosion in the surrounding area. Pitting intensity is defined in Figure 5.1.5.1(18).
(19) Edge corrosion is defined as local corrosion at the free edges of plates, stiffeners, primary support
members and around openings. An example of edge corrosion is shown in Figure 5.1.5.1(19).
(20) Grooving corrosion is typically local material loss adjacent to weld joints along abutting stiffeners
and at stiffener or plate butts or seams. An example of groove corrosion is shown in Figure 5.1.5.1(20).
① As for the requirements regarding semi-hard coatings, these coatings, if already applied, will not be accepted from the
next special or intermediate survey commenced on or after 1 July 2010, whichever comes first, with respect to waiving
the annual internal examination of the ballast tanks.
② For oil tankers, reference is made to IACS Recommendation No.87 - Guidelines for Coating Maintenance & Repairs for
Ballast Tanks and Combined Cargo/Ballast Tanks on Oil Tankers.
③ For CSR ships, refer to Section 12, PART NINE and Chapter 13, PART TEN of the Rules (2012 version) and its 2013
and 2014 amendments for details; for non-CSR ships, refer to Appendix 1 of this Chapter for details.
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5.1.5.2 The following definitions are added for oil tankers in addition to those in 5.1.5.1 of this Chapter:
(1) A ballast tank is a tank which is used solely for the carriage of salt water ballast.
A combined cargo/ballast tank is a tank which is used for the carriage of cargo or ballast water as a
routine part of the ship’s operation and will be treated as a ballast tank. Cargo tanks in which water ballast
might be carried only in exceptional cases per MARPOL I/18.3 are to be treated as cargo tanks.
(2) Cargo area is that part of the ship that contains cargo tanks, slop tanks and cargo/ballast pump-rooms,
cofferdams, ballast tanks and void spaces adjacent to cargo tanks and also deck areas throughout the entire
length and breadth of the part of the ship over the above mentioned spaces.
(3) A double hull oil tanker is a ship which is constructed primarily for the carriage of oil in bulk, which
has the cargo tanks protected by a double hull which extends for the entire length of the cargo area,
consisting of double sides and double bottom spaces for the carriage of water ballast or void spaces.
5.1.5.3 The following definitions are added for bulk carriers in addition to those in 5.1.5.1 of this
Chapter:
(1) An existing bulk carrier is generally a bulk carrier which has been constructed in compliance with
plans approved in accordance with the rules effective before entry into force of the Rules.
(2) A double skin bulk carrier is a ship which is constructed generally with single deck, double bottom,
topside tanks and hopper side tanks in cargo spaces, and is intended primarily to carry dry cargo in bulk,
including such types as ore carriers and combination carriers,① in which all cargo holds are bounded by a
double-side skin (regardless of the width of the wing space). Common Structural Rules does not apply to
ore and combination carriers.
(3) Ballast tank:
① A ballast tank of a bulk carrier is a tank which is used solely for salt water ballast, or, where
applicable, a space which is used for both cargo and salt ballast will be treated as a ballast tank when
substantial corrosion has been found in that space.
② A ballast tank of a double skin bulk carrier is a tank which is used solely for salt water ballast, or,
where applicable, a space which is used for both cargo and salt ballast will be treated as a ballast
tank when substantial corrosion has been found in that space. A double side tank is to be considered
as a separate tank even if it is in connection to either the topside tank or the hopper side tank.
① For combination carriers and combination carriers with longitudinal bulkheads, additional requirements are specified in
Section 6 of this Chapter.
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(1) The owner is to provide the necessary facilities for a safe execution of the survey. For self-propelled
ships having the notation ESP, the following are to be complied with:
① in order to enable the attending Surveyors to carry out the survey, provisions for proper and safe
access are to be agreed between the owner and CCS in accordance with the relevant requirements of
IACS PR37;
② details of the means of access are to be provided in the Survey Planning Questionnaire given in
Appendix 11B of this Chapter;
③ in cases where the provisions of safety and required access are judged by the attending Surveyors
not to be adequate, the survey of the spaces involved is not to proceed.
(2) Tanks and spaces are to be safe for access. Tanks and spaces are to be gas free and properly ventilated.
Prior to entering a tank, void or enclosed space, it is to be verified that the atmosphere in that space is free
from hazardous gas and contains sufficient oxygen.
(3) In preparation for survey and thickness measurements and to allow for a thorough examination, all
spaces are to be cleaned including removal from surfaces of all loose accumulated corrosion scale. Spaces
are to be sufficiently clean and free from water, scale, dirt, oil residues etc. to reveal corrosion, deformation,
fractures, damages, or other structural deterioration, as well as the condition of the coating. However, those
areas of structure whose renewal has already been decided by the owner need only be cleaned and descaled
to the extent necessary to determine the limits of the renewed areas.
(4) Sufficient illumination is to be provided to reveal corrosion, deformation, fractures, damages or other
structural deterioration, as well as the condition of the coating.
(5) Where soft or semi-hard coatings have been applied, safe access is to be provided for the Surveyor to
verify the effectiveness of the coating and to carry out an assessment of the conditions of internal structures
which may include spot removal of the coating. When safe access cannot be provided, the soft or semi-hard
coating is to be removed.
(6) Casings, ceilings or linings, and loose insulation, where fitted, are to be removed, as required by the
Surveyor, for examination of plating and framing. Compositions on plating are to be examined and sounded,
but need not be disturbed if found adhering satisfactorily to the plating.
(7) In refrigerated cargo spaces the condition of the coating behind the insulation is to be examined at
representative locations. The examination may be limited to verification that the protective coating remains
effective and that there are no visible structural defects. Where POOR coating condition is found, the
examination is to be extended as deemed necessary by the Surveyor. If indents, scratches, etc., are detected
during surveys of shell plating from the outside, insulations in way are to be removed as required by the
Surveyor, for further examination of the plating and adjacent frames.
5.1.6.2 Access to structures
(1) For survey including overall survey of all ships, means are to be provided to enable the Surveyor to
examine the hull structure in a safe and practical way.
(2) For survey of all ships in cargo holds and seawater ballast tanks, and for close-up survey of general
cargo ships, oil tankers, chemical tankers, and the hull structure, other than cargo hold shell frames, of bulk
carriers, one or more of the following means for access, acceptable to the Surveyor, is to be provided:
① permanent staging and passages through structures;
② temporary staging and passages through structures;
③ hydraulic arm vehicles such as conventional cherry pickers, lifts and movable platforms;
④ boats or rafts;
⑤ portable ladders;
⑥ other equivalent means.
(3) For close-up surveys of the cargo hold shell frames of bulk carriers less than 100,000 DWT, one or
more of the following means for access, acceptable to the Surveyor, is to be provided:
① means referred to in (2)① to ③ and ⑥ above;
② portable ladder restricted to not more than 5 m in length may be accepted for surveys of lower
section of a shell frame including bracket;
③ hydraulic arm vehicles such as conventional cherry pickers;
④ boats or rafts, provided the structural capacity of the hold is sufficient to withstand static loads at all
levels of water.
(4) Close-up surveys of the cargo hold shell frames of bulk carriers of 100,000 DWT and above:
① For annual surveys, intermediate survey under 10 years of age and special survey No.1, one or more
of the means for access referred to in (3) above (except the portable ladder), acceptable to the
surveyor, may be provided.
② For subsequent intermediate surveys and special surveys, one or more of the following means for
access, acceptable to the Surveyor, is to be provided:
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a. either permanent or temporary staging and passage through structures for close-up survey of the
upper part of hold frames;
b. hydraulic arm vehicles such as conventional cherry pickers for surveys of lower and middle
parts of shell frames as alternative to staging;
c. means referred to in (2)③, ④ and ⑥ above. Boats or rafts, provided the structural capacity of
the hold is sufficient to withstand static loads at all levels of water.
③ Notwithstanding the requirement in (4)① for exclusion of portable ladder, the use of a portable
ladder fitted with a mechanical device to secure the upper end of the ladder is acceptable for the
following:
a. “close-up examination of sufficient extent, minimum 25% of frames, to establish the condition
of the lower region of the shell frames including approx. lower one third length of side frame at
side shell and side frame end attachment and the adjacent shell plating of the forward cargo
hold” at annual survey, as required in 5.7.2.4(1)①b;
b. “close-up examination of sufficient extent, minimum 25% of frames, to establish the condition
of the lower region of the shell frames including approx. lower one third length of side frame at
side shell and side frame end attachment and the adjacent shell plating of one other selected
cargo hold (other than forward cargo hold)” at annual survey, as required in 5.7.2.4(2)①b.
5.1.6.3 Equipment for survey
(1) Thickness measurement is normally to be carried out by means of ultrasonic test equipment. The
accuracy of the equipment is to be proven to the Surveyor as required. Thickness measurements are to be
carried out by a firm approved by CCS in accordance with Appendix 17 of this Chapter, except that in
respect of measurements of non-ESP ships less than 500 gross tonnage and all fishing vessels, the firm
need not be so approved.
(2) One or more of the following fracture detection procedures may be required if deemed necessary by the
Surveyor:
① radiographic equipment;
② ultrasonic equipment;
③ magnetic particle equipment;
④ dye penetrant.
(3) For self-propelled ships having the notation ESP, the following are to be complied with:
① explosimeter, oxygen-meter, breathing apparatus, lifelines, riding belts with rope and hook and
whistles together with instructions and guidance on their use are to be made available during the
survey. A safety checklist is to be provided;
② adequate and safe lighting is to be provided for the safe and efficient conduct of the survey;
③ adequate protective clothing is to be made available and used (e.g. safety helmet, gloves, safety
shoes, etc.) during the survey.
5.1.6.4 Survey at sea or at anchorage①
(1) Survey at sea or at anchorage may be accepted provided the Surveyor is given the necessary assistance
from the personnel onboard. Necessary precautions and procedures for carrying out the survey are to be in
accordance with 5.1.6.1, 5.1.6.2 and 5.1.6.3 above.
(2) A communication system is to be arranged between the survey party in the tank and the responsible
officer on deck. This system must also include the personnel in charge of ballast pump handling if boats or
rafts are used.
(3) When boats or rafts are used, appropriate life jackets are to be available for all participants. A safety
checklist is to be provided.
(4) Surveys of tanks or applicable holds by means of boats or rafts may only be undertaken with the
agreement of the Surveyor, who is to take into account the safety arrangements provided, including weather
forecasting and ship response under foreseeable conditions and provided the expected rise of water within
the tank does not exceed 0.25 m.
(5) Self-propelled ships having the notation ESP (hereinafter referred to as ESP ships) are to comply with,
in addition to 5.1.6.4(1) to (4), the following requirements:
① Rafts or boats alone may be allowed for inspection of the under deck areas for tanks or spaces, if the
depth of the webs is 1.5 m or less.
② If the depth of the webs is more than 1.5 m, rafts or boats alone may be allowed only:
a. when the coating of the under deck structure is in GOOD condition and there is no evidence of
wastage; or
① Reference is made to IACS Recommendation No.39 − Guidelines for Use of Boats or Rafts for Close-up Surveys.
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b. if a permanent means of access is provided in each bay① to allow safe entry and exit. This
means:
(a) access direct from the deck via a vertical ladder and a small platform fitted approximately 2
m below the deck in each bay; or
(b) access to deck from a longitudinal permanent platform having ladders to deck in each end of
the tank. The platform is, for the full length of the tank, be arranged in level with, or above,
the maximum water level needed for rafting of under deck structure. For this purpose, the
ullage corresponding to the maximum water level is to be assumed not more than 3 m from
the deck plate measured at the midspan of deck transverses and in the middle length of the
tank, e.g. in respect to oil tankers (including double hull oil tankers) and chemical tankers,
see Figure 5.1.6.4(5)②.
Figure 5.1.6.4(5)②
If neither of the above conditions are met, then staging or an “other equivalent means” is to be
provided for the survey of the under deck areas.
③ The use of rafts or boats alone in ① and ② above does not preclude the use of boats or rafts tomove
about within a tank during a survey.
④ When rafts or boats will be used for close-up survey, the following conditions are to be observed:
a. the boat or raft is to be tethered to the access ladder and an additional person is to be stationed
down the access ladder with a clear view of the boat or raft;
b. the surface of water in the tank or hold is to be calm (under all foreseeable conditions the
expected rise of water within the tank or hold is not to exceed 0.25 m) and the water level
stationary. On no account is the level of the water to be rising while the boat or raft is in use;
c. the tank, hold or space must contain clean ballast water only. Even a thin sheen of oil on the
water is not acceptable;
d. at no time is the water level to be allowed to be within 1 m of the deepest underdeck web face
flat so that the survey team is not isolated from a direct escape route to the tank hatch. Filling to
levels above the deck transverses is only to be contemplated if a deck access manhole is fitted
and open in the bay being examined, so that an escape route for the survey party is available at
all times. Other effective means of escape to the deck may be considered;
e. if the tanks (or spaces) are connected by a common venting system, or inert gas system, the
tank in which the boat or raft is to be used is to be isolated to prevent a transfer of gas from
other tanks (or spaces) (for close-up survey of oil tankers and chemical tankers);
f. only rough duty, inflatable rafts or boats, having satisfactory residual buoyancy and stability
even if one chamber is ruptured, are to be used.
5.1.6.5 Survey programme
(1) A specific survey programme is to be worked out by the owner in cooperation with CCS in advance of
the special survey for ESP ships or the intermediate survey for ESP ships of 10 years of age or over. The
survey programme at intermediate survey may consist of the survey programme at the previous special
survey supplemented by the executive hull summary of that special survey and later relevant survey reports.
The survey Programme is to be worked out taking into account any amendments to the survey requirements
implemented after the last special survey carried out. The survey programme is to be in a written format
based on the information in Appendix 11A of this Chapter. The survey is not to commence until the survey
programme has been agreed. Prior to the development of the survey programme, the survey planning
questionnaire is to be completed by the owner based on the information set out in Appendix 11B of this
Chapter, and forwarded to CCS.
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(2) In developing the survey programme, the following documentation is to be collected and consulted with
a view to reasonably selecting tanks, areas, and structural elements to be examined:
① For bulk carriers:
a. survey status and basic ship information;
b. documentation on board, as described in 5.1.7.2 and 5.1.7.3;
c. main structural plans (scantling drawings), including information regarding use of high-tensile
steels (HTS);
d. relevant previous survey and inspection reports from both CCS and the owner;
e. information regarding the use of the ship’s holds and tanks, typical cargoes and other relevant
data;
f. information regarding corrosion protection level of the newbuilding;
g. information regarding the relevant maintenance level during operation;
② For oil tankers and chemical tankers:
a. survey status and basic ship information;
b. documentation on board, as described in 5.1.7.2 and 5.1.7.3;
c. main structural plans (scantling drawings) of cargo and ballast tanks, including information
regarding use of high tensile steels (HTS) (for chemical tankers, also including information
regarding use of clad steel and stainless steel);
d. Executive Hull Summary;
e. relevant previous damage and repair history;
f. relevant previous survey and inspection reports from both CCS and the owner;
g. details of the inert gas plant and tank cleaning procedures;
h. information and other relevant data regarding conversion or modification of the ship’s cargo and
ballast tanks since the time of construction;
i. description and history of the coating and corrosion protection system, if any;
j. inspections by the owner’s personnel during the last 3 years with reference to structural
deterioration in general, leakages in tank boundaries and piping and condition of the coating and
corrosion protection system, if any;
k. information regarding the relevant maintenance level during operation including port State
control reports of inspection containing hull related deficiencies, Safety Management System
non-conformities relating to hull maintenance, including the associated corrective action(s);
l. any other information that will help identify suspect areas and critical structural areas;
m. cargo and ballast history for the last 3 years, including carriage of cargo under heated conditions
(only for oil tankers);
n. information regarding the use of the ship’s tanks, typical cargoes and other relevant data (only
for chemical tankers).
(3) The submitted survey programme is to account for and comply, as a minimum, with the requirements
for close-up survey, thickness measurement and tank testing (also including pipe testing for chemical
tankers), respectively, and is to include relevant information including at least:
① basic ship information and particulars;
② main structural plans (scantling drawings), including information regarding use of high tensile steels
(HTS) (for chemical tankers, also including information regarding use of clad steel and stainless
steel);
③ plan of tanks;
④ list of tanks with information on use, protection and condition of coating;
⑤ conditions for survey (e.g., information regarding tank cleaning, gas freeing, ventilation, lighting,
etc.);
⑥ provisions and methods for access to structures;
⑦ equipment for surveys;
⑧ nomination of tanks and areas for close-up survey;
⑨ nominations of areas and sections for thickness measurement;
⑩ nomination of tanks for tank testing (for chemical tankers, and the pipes that are to undergo pipe
testing);
⑪ identification of the thickness measurement company (for oil tankers and chemical tankers);
⑫ damage experience related to the ship in question;
⑬ critical structural areas and suspect areas, where relevant (for oil tankers and chemical tankers).
(4) The maximum acceptable structural corrosion diminution levels applicable to the ship are given in
Appendix 1 of this Chapter.
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(5) In preparing the survey programme, reference may be made to Appendix 12 of this Chapter, Guidelines
for Technical Assessment in Conjunction with Planning for Enhanced Surveys and owner’s Report.
5.1.6.6 Survey planning meeting for ESP ships
(1) The establishment of proper preparation and the close cooperation between the attending Surveyor(s)
and the owner’s representatives onboard prior to and during the survey are an essential part in the safe and
efficient conduct of the survey. During the survey on board safety meetings are to be held regularly.
(2) Prior to commencement of any part of the special and intermediate survey, a survey planning meeting is
to be held between the attending Surveyor(s), the owner’s representative in attendance, the thickness
measurement company operator (as applicable) and the master of the ship or an appropriately qualified
representative appointed by the Company for the purpose to ascertain that all the arrangements envisaged in
the survey programme are in place, so as to ensure the safe and efficient conduct of the survey work to be
carried out.
(3) The following is an indicative list of items that are to be addressed in the meeting:
① schedule of the ship (i.e. the voyage, docking and undocking manoeuvres, periods alongside, cargo
and ballast operations, etc.);
② provisions and arrangements for thickness measurements (i.e. access, cleaning/de-scaling,
illumination, ventilation, personal safety);
③ extent of the thickness measurements;
④ acceptance criteria (refer to the list of minimum thicknesses contained in Appendix 11A “Survey
Programme” of this Chapter);
⑤ extent of close-up survey and thickness measurement considering the coating condition and suspect
areas/areas of substantial corrosion;
⑥ execution of thickness measurements;
⑦ taking representative readings in general and where uneven corrosion/pitting is found;
⑧ mapping of areas of substantial corrosion; and
⑨ communication between attending Surveyor(s), the thickness measurement company operator(s) and
owner’s representative(s) concerning findings.
5.1.6.7 Rescue and emergency response equipment
(1) If breathing apparatus and/or other equipment is used as “rescue and emergency response equipment”,
then it is recommended that the equipment should be suitable for the configuration of the space being
surveyed.
① Survey report files are available from the Headquarters of CCS and the owner.
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(1) The thickness measurements are to be carried out by a qualified company certified by CCS according to
Appendix 10 of this Chapter.
5.1.9.3 Number and locations of measurements
(1) Application
This subparagraph only applies to CSR ships. For non-CSR ships, the requirements for number and
locations of measurements are to be in accordance the applicable requirements of this Chapter depending
on ship’s age and structural elements concerned.
(2) Number of measurements
Considering the extent of thickness measurements according to the different structural elements of the ship
and surveys (special, intermediate and annual), the locations of the points to be measured are given for the
most important items of the structure.
(3) Locations of measurements
Tables 5.1.9.3(3)a to c provide explanations and/or interpretations for the application of those requirements
indicated in PART NINE and PART TEN of the Rules (2012 version) and its 2013 and 2014 amendments,
which refer to both systematic thickness measurements related to the calculation of global hull girder
strength and specific measurements connected to close-up surveys.
Interpretations of Rule Requirements for the Locations and Number of Points to Be Measured for
CSR Bulk Carriers (Single Skin) Table 5.1.9.3(3)a
Item Interpretation Figure reference
Selected plates on deck, tank top, “Selected” means at least a single point on one out of
bottom, double bottom and three plates, to be chosen on representative areas of
wind-and-water area average corrosion
At least two points on each plate to be taken either at
All deck, tank top and bottom
each 1/4 extremity of plate or at representative areas
plates and wind-and-water strakes
of average corrosion
A transverse section includes all longitudinal
members such as plating, longitudinals and girders at
Transverse section the deck, side, bottom; inner bottom and hopper side Figure 5.1.9.3(3)a
plating, longitudinal bulkhead and bottom plating in
top wing tanks
All cargo hold hatch covers and Locations of points are given in
Including plates and stiffeners
coamings Figure 5.1.9.3(3)b
Two single points on each deck plate (to be taken
Transverse section of deck either at each 1/4 extremity of plate or at
plating outside line of cargo hatch representative areas of average corrosion) between
openings the ship sides and hatch coamings in the transverse
section concerned
“All deck plating” means at least two points on each
plate to be taken either at each 1/4 extremity of plate
or at representative areas of average corrosion. Extent of areas is shown in
All deck plating and underdeck
“Under deck structure”: at each short longitudinal Sheet 14 of paragraph 13.2B,
structure inside line of hatch
girder: three points for web plating (fwd/middle/aft), Appendix 13 of this Chapter;
openings between cargo hold
single point for face plate, one point for web plating Location of points are given in
hatches
and one point for face plating of transverse beam in Figure 5.1.9.3(3)f
way. At each end of transverse beams, one point for
web plating and one point for face plating
Including side shell frames, upper and lower end
attachments and adjacent shell plating.
25% of frames: one out of four frames should
Extent of areas is shown in
preferably be chosen throughout the cargo hold
Sheet 14 of paragraph 13.2B,
Selected side shell frames in length on each side.
Appendix 13 of this Chapter;
cargo holds 50% of frames: one out of two frames should
Locations of points are given in
preferably be chosen throughout the cargo hold
Figure 5.1.9.3(3)c
length on each side.
“Selected frames” means at least 3 frames on each
side of cargo holds
Including bulkhead plating, stiffeners and girders, Areas of measurements are
and including internal structure of upper and lower shown in Sheet 14 of paragraph
Transverse bulkheads in cargo stools, where fitted. 13.2B, Appendix 13 of this
holds Two selected bulkheads: one is to be the bulkhead Chapter;
between the two foremost cargo holds and the second Locations of points are given in
may be chosen in other positions Figure 5.1.9.3(3)d
This means that the close-up survey and related Areas of measurements are
One transverse bulkhead in each
thickness measurements are to be performed on one shown in Sheet 14 of paragraph
cargo hold
side of the bulkhead; the side is to be chosen based 13.2B, Appendix 13 of this
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For facilitating the explanations and/or interpretations given in Tables 5.1.9.3(3)a to c, Figures 5.1.9.3(3)a
to f are provided to show typical arrangements of single side skin bulk carriers, and Figures 5.1.9.3(3)g to l
are provided to show typical arrangements of double side skin bulk carriers and Figures 5.1.9.3(3)m to p
are provided to show typical arrangements of double hull oil tankers.
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Notes:
1. Three sections at L/4, L/2, 3L/4 of hatch cover length, including:
• one measurement of each hatch cover plate and skirt plate;
• measurements of adjacent beams and stiffeners;
• one measurement of coaming plates and coaming flange, each side.
2. Measurements of both ends of hatch cover skirt plate, coaming plate and coaming flange.
3. One measurement (two points for web plate and one point for face plate) of one out of three hatch coaming brackets and
bars, on both sides and both ends.
Figure 5.1.9.3(3)b Locations of Measurements on Hatch Covers and Coamings
Note: The gauging pattern for web plating is to be a three point pattern for zones A, C and D, and a two point pattern for zone
B (see Figure). The gauging report is to reflect the average reading. The average reading is to be compared with the
allowable thickness. If the web plating has general corrosion, then this pattern is to be expanded to a five-point pattern.
Figure 5.1.9.3(3)c
Locations of Measurements on Structural Members in Cargo Holds and Ballast Tanks of Single
Side Skin Bulk Carriers
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Interpretations of Rule Requirements for the Locations and Number of Points to Be Measured for
CSR Bulk Carriers (Double Skin) Table 5.1.9.3(3)b
Item Interpretation Figure reference
Selected plates on deck, tank top, “Selected” means at least a single point on one
bottom, double bottom and out of three plates, to be chosen on
wind-and-water area representative areas of average corrosion
At least two points on each plate to be taken
All deck, tank top and bottom
either at each 1/4 extremity of plate or at
plates and wind-and-water strakes
representative areas of average corrosion
A transverse section includes all longitudinal
members such as plating, longitudinals and
Transverse section girders at the deck, sides, bottom, inner Figure 5.1.9.3(3)g
bottom, hopper sides, inner sides and top wing
inner sides
All cargo hold hatch covers and Locations of points are given in
Including plates and stiffeners
coamings Figure 5.1.9.3(3)h
Two single points on each deck plate (to be
Transverse section of deck plating taken either at each 1/4 extremity of plate or at
outside line of cargo hatch representative areas of average corrosion)
openings between the ship sides and hatch coamings in
the transverse section concerned
“All deck plating” means at least two points
on each plate to be taken either at each 1/4
extremity of plate or at representative areas of
average corrosion. Extent of areas is shown in Sheet
All deck plating and underdeck
“Under deck structure”: at each short 13 of paragraph 13.4B, Appendix
structure inside line of hatch
longitudinal girder: three points for web 13 of this Chapter;
openings between cargo hold
plating (fwd/middle/aft), single point for face Locations of points are given in
hatches
plate, one point for web plating and one point Figure 5.1.9.3(3)l
for face plating of transverse beam in way. At
each end of transverse beams, one point for
web plating and one point for face plating
Transverse frames in double skin
Figure 5.1.9.3(3)g
tank
Including bulkhead plating, stiffeners and
girders, and including internal structure of Areas of measurements are shown
upper and lower stools, where fitted. in Sheet 13 of paragraph 13.4B,
Transverse bulkheads in cargo
Two selected bulkheads: one is to be the Appendix 13 of this Chapter;
holds
bulkhead between the two foremost cargo Locations of points are given in
holds and the second may be chosen in other Figure 5.1.9.3(3)j
positions
One transverse bulkhead in each This means that the close-up survey and Areas of measurements are shown
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Notes:
1. Three sections at L/4, L/2, 3L/4 of hatch cover length, including:
• one measurement of each hatch cover plate and skirt plate;
• measurements of adjacent beams and stiffeners;
• one measurement of coaming plates and coaming flange, each side.
2. Measurements of both ends of hatch cover skirt plate, coaming plate and coaming flange.
3. One measurement (two points for web plate and one point for face plate) of one out of three hatch coaming brackets and
bars, on both sides and both ends.
Figure 5.1.9.3(3)h Locations of Measurements on Hatch Covers and Coamings
Figure 5.1.9.3(3)i
Locations of Measurements on Structural Members in Ballast Tanks of Double Skin Bulk Carriers
(Topside or Hopper or Side Tank)
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Interpretations of Rule Requirements for the Locations and Number of Points to Be Measured for
CSR Oil Tankers Table 5.1.9.3(3)c
Item Interpretation Figure reference
“Selected” means at least a single point on one out of three plates, to be
Selected plates
chosen on representative areas of average corrosion
Deck, bottom plates and At least two points on each plate to be taken either at each 1/4 extremity
wind-and-water strakes of plate or at representative areas of average corrosion
Measurements to be taken on all longitudinal members such as plating,
longitudinals and girders at the deck, side, bottom, longitudinal
bulkheads, inner bottom and hopper. One point to be taken oneach plate.
Both web and flange to be measured on longitudinals, if applicable.
Transverse section For tankers older than 10 years of age: Figure 5.1.9.3(3)m
within 0.1D (where D is the moulded depth) of the deck and bottom at
each transverse section to be measured, every longitudinal and girder is
to be measured on the web and face plate, and every plate is to be
measured at one point between longitudinals
At least two points on each plate in a staggered pattern and two points on
the corresponding flange where applicable.
Transverse rings ①
in
Minimum 4 points on the first plate below deck. Figure 5.1.9.3(3)n
cargo and ballast tanks
Additional points in way of curved parts. At least one point on each of
two stiffeners between stringers/ longitudinal
At least two points on each plate. Minimum 4 points on the first plate
below main deck.
At least one point on every third stiffener to be taken between each
Transverse bulkheads in
stringer. Figure 5.1.9.3(3)o
cargo tanks
At least two points on each plate of stringers and girders, and two points
on the corresponding flange. Additional points in way of curved part.
Two points of each diaphragm plate of stools if fitted
At least 4 points on plates between stringers/longitudinal girders, or per
plate if stringers/girders not fitted.
Transverse bulkheads in At least two points on each plate of stringers and girders, and two points
Figure 5.1.9.3(3)p
ballast tanks on the corresponding flange. Additional points in way of curved part.
At least one point on two stiffeners between each stringer/longitudinal
girder
Adjacent structural On adjacent structural members one point per plate and one point on
members every third stiffener/longitudinal
① Transverse rings means all transverse material appearing in a cross-section of the ship's hull, in way of a double bottom
floor, vertical web and deck transverse.
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5.1.9.4 Reporting
(1) A thickness measurement report is to be prepared. The report is to give the location of measurements,
the thickness measured as well as corresponding original thickness. Furthermore, the report is to give the
date when the measurements were carried out, type of measurement equipment, names of personnel and
their qualifications and has to be signed by the operator. The thickness measurement report is to follow the
principles as specified in the Recommended Procedures for Thickness Measurements contained in
Appendix 10 of this Chapter.
(2) The Surveyor is to review the final thickness measurement report and countersign the cover page.
5.1.9.5 Monitoring of the thickness measurement process onboard
(1) The Surveyor is to decide final extent and location of thickness measurements after overall survey of
spaces onboard.
(2) In case the owner prefers to commence the thickness measurements prior to the overall survey, then the
Surveyor is to require that the planned extent and locations of thickness measurements are subject to
confirmation during the overall survey. If necessary, the Surveyor may require additional thickness
measurements to be taken.
(3) The Surveyor is to direct the gauging operation by selecting locations such that readings taken represent,
on average, the condition of the structure for that area.
(4) Thickness measurements taken mainly to evaluate the extent of corrosion, which may affect the hull
girder strength, are to be carried out in a systematic manner such that all longitudinal structural members
are gauged, as required.
(5) Where thickness measurements indicate substantial corrosion or wastage in excess of allowable
diminution, the Surveyor is to direct locations for additional thickness measurements in order to delineate
areas of substantial corrosion and to identify structural members for repairs/renewals.
5.1.9.6 Review and verification
(1) Upon completion of the thickness measurements, the Surveyor is to confirm that no further gaugings are
needed, or if necessary, specify additional gaugings.
(2) Where any reduction is allowed to the extent of thickness measurements after special considerations by
the Surveyor, these special considerations are to be reported, where appropriate.
(3) In case thickness measurements are partly carried out, the extent of remaining thickness measurements
is to be reported for the use of the next Surveyor.
5.1.10 Repairs
5.1.10.1 Any damage in association with wastage over the allowable limits (including buckling, grooving,
detachment or fracture), or extensive areas of wastage over the allowable limits, which affects or, in the
opinion of the Surveyor, will affect the ship’s structural, watertight or weathertight integrity, is to be
promptly and thoroughly repaired (see 5.1.5.1(9)).
(1) Areas to be considered for all ships include:
① side shell frames, their end attachments and adjacent shell plating;
② deck structure and deck plating;
③ bottom structure and bottom plating;
④ watertight or oiltight bulkheads;
⑤ hatch covers and coamings;
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⑥ items in 5.4.2.2(2)⑥.
(2) Consideration is to be given to adding the following areas for bulk carriers including double side skin
bulk carriers:
① side structure and side plating;
② inner bottom structure and inner bottom plating;
③ inner side structure and inner side plating;
④ annual survey items in 5.7.2.3(7) of Section 7 of this Chapter.
(3) Consideration is to be given to adding the following areas for oil tankers including double hull oil
tankers:
① side structure and side plating;
② hatch covers or hatch coamings, where fitted (combination carriers).
(4) If it is difficult to complete the above repairs in the port where the above defects are found and with the
consent of CCS, consideration may be given to allow the ship to proceed directly to a port with adequate
repair facilities for completing the repairs. This may require discharging the cargo and/or temporary repairs
for the intended voyage.
(5) Where the damage found on structure mentioned in paragraph 5.1.10.1(1) is isolated and of a localised
nature which does not affect the ship’s structural integrity, consideration may be given by the Surveyor to
allow an appropriate temporary repair to restore watertight or weathertight integrity and impose a
Recommendation/Condition of Class as required, with a specific time limit.
5.1.10.2 When a survey results in the identification of substantial corrosion or structural defects, either of
which, in the opinion of the Surveyor, will impair the ship’s fitness for continued service, remedial
measures are to be implemented before the ship continues in service.
5.1.10.3 Where repairs to hull, machinery or equipment, which affect or may affect classification, are to
be carried out by a riding crew during a voyage, they are to be planned in advance. A complete repair
procedure including the extent of proposed repair and the need for Surveyor’s attendance during the voyage
is to be submitted to and agreed by CCS reasonably in advance. Failure to notify CCS, in advance of the
repairs, may result in suspension of the ship’s class. For surveys of voyage repairs, refer to Appendix 7 of
this Chapter.
5.1.10.4 The ship’s repairs are to be in compliance with Appendix 2 to Chapter 4 of this PART −
Shipbuilding and Repair Quality Standard or the recognized standards acceptable to CCS.
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and carry out a survey for the purpose of assessing and insuring the correction, if necessary, of the reported
deficiencies or other matters which affect or may affect classification or the validity of statutory certificates
issued by CCS. If the Surveyor is not able to attend for any reason, CCS will notify the owner to arrange
for attendance in the next port of call.
5.1.14.2 Should an owner not notify CCS of a detention, then CCS reserves the right to suspend or cancel
classification of the ship or invalidate the related statutory certificate(s).
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The average thickness across any cross section in the plating is not to be less than the renewal
criteria for general corrosion given in paragraph 1.4.2.1, Section 12, PART NINE or Chapter 13,
PART TEN of the Rules (2012 version) and its 2013 and 2014 amendments.
(3) Acceptance criteria for edge corrosion of CSR ships
① Provided that the overall corroded height of the edge corrosion of the flange, or web in the case of
flat bar stiffeners, is less than 25%, see Figure 5.1.5.1(21), of the stiffener flange breadth or web
height, as applicable, the measured thickness, tm, is to meet the lesser of the following criteria:
tm ≥ 0.7 (tas-built – tvol add) mm
tm ≥ tren – 1 mm
② The average measured thickness across the breadth or height of the stiffener is not to be less than
that defined in paragraph 1.4.2.1, Section 12, PART NINE or Chapter 13, PART TEN of the Rules
(2012 version) and its 2013 and 2014 amendments.
③ Plate edges at openings for manholes, lightening holes etc. may be below the minimum thickness
given in paragraph 1.4.2.1, Section 12, PART NINE or Chapter 13, PART TEN of the Rules (2012
version) and its 2013 and 2014 amendments provided that:
(a) the maximum extent of the reduced plate thickness, below the minimum given in paragraph
1.4.2.1, Section 12, PART NINE or Chapter 13, PART TEN of the Rules (2012 version) and its
2013 and 2014 amendments, from the opening edge is not more than 20% of the smallest
dimension of the opening and does not exceed 100 mm;
(b) rough or uneven edges may be cropped-back provided that the maximum dimension of the
opening is not increased by more than 10% and the remaining thickness of the new edge is not
less than tren – 1 mm.
(4) Acceptance criteria for grooving corrosion of CSR ships
① Where the groove breadth is a maximum of 15% of the web height, but not more than 30 mm, see
Figure 5.1.5.1(22), the measured thickness, tm, in the grooved area is to meet the lesser of the
following criteria:
tm ≥ 0.75 (tas-built – tvol add) mm
tm ≥ tren – 0.5 mm
but is not to be less than
tm = 6 mm
② Structural members with areas of grooving greater than those in ①above are to be assessed based on
the criteria for general corrosion as defined in paragraph 1.4.2.1, Section 12, PART NINE or
Chapter 13, PART TEN of the Rules (2012 version) and its 2013 and 2014 amendments using the
average measured thickness across the plating/stiffener.
5.2.3 Periodical surveys of the outside of the ship’s bottom and related items
5.2.3.1 Examinations of the outside of the ship’s bottom and related items of ships may be carried out
with the ship in dry dock or on a slipway, or while the ship is afloat. The examinations in dry dock or on a
slipway are considered as docking surveys and the examinations with the ship afloat as in-water surveys.
5.2.3.2 The owner is to notify CCS whenever the outside of the ship’s bottom and related items can be
examined in dry dock or on a slipway.
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5.2.3.3 There is to be a minimum of two examinations of the outside of the ship’s bottom and related
items during each five-year special survey period. One such examination is to be carried out in conjunction
with the special survey. In all cases the interval between any two such examinations is not to exceed 36
months. An extension of the docking survey of 3 months beyond the due date may be granted in
exceptional circumstances①. The surveys are to be carried out in accordance with relevant requirements in
Section 11 of this Chapter.
5.2.3.4 Examinations of the outside of the ship’s bottom and related items of ships are normally to be
carried out with the ship in dry dock. However, consideration may be given to alternate examination while
the ship is afloat as an in-water survey, subject to the provisions of Section 11 of this Chapter. Ships of less
than 15 years of age may be permitted to carry out two consecutive in-water surveys, provided that relevant
requirements of Appendix 21 of this Chapter are complied with. Special consideration is to be given to
ships of 15 years or over before being permitted to have such examinations. For ESP ships of 15 years of
age or over, such examinations are to be carried out with the ship in dry dock.
5.2.3.5 The interval between examinations of the outside of the ship’s bottom and related items for ships
operating in fresh water and for certain harbour or non-self-propelled craft may be greater than that given in
5.2.3.3.
5.2.3.6 Compliance with the requirements of the Rules for periodical surveys of the outside of the ship’s
bottom and related items does not absolve the owner from compliance with the requirements of SOLAS, as
amended, especially when shorter intervals between examinations of the ship’s bottom for certain types of
ships are required.
5.2.3.7 For oil tankers, combination carriers, bulk carriers, chemical tankers, double hull oil tankers,
double skin bulk carriers and general dry cargo ships, reference is also be made to the relevant requirements
of Sections 5, 6, 7 and 8 of this Chapter.
5.2.3.8 For passenger ships (including ro-ro passenger ships) engaged on international voyages, the
outside of the bottom of the ship is to be inspected once a year, and at least twice in dry-dock within a
five-year period. In-water surveys may be carried out in lieu of the others when the ship is afloat. The
minimum number of inspections in dry-dock of the outside of the bottom of a passenger ship (which is not
a ro-ro passenger ship) of 15 years of age or less in any five-year period may be reduced from two to one if
relevant technical requirements are met②. In such cases, the interval between consecutive inspections in
dry-dock is not to exceed 60 months, unless otherwise specified by the flag Administration.
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5.2.4.6 The special surveys are to be carried out in accordance with the relevant requirements of Sections
4 to 10 of this Chapter.
① Ships on the continuous survey system are not exempt from other periodical surveys.
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(2) crew members implementing the plan are to follow the approved maintenance plan, carry out planned
maintenance and make relevant records;
(3) the records for implementing planned maintenance are examined once every year to confirm that the
plan is well implemented.
5.2.8.2 When it is found upon examination of the records that the planned maintenance is not able to fully
meet the requirements of surveys after construction, such scheme implemented will be canceled. Special
survey or continuous survey will then be carried out.
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its structure and equipment with CCS rules and regulations for classification and other technical
requirements recognized by it, prior to assigning CCS class and classification certificates to it for the first
time.
5.2.10.2 The initial classification surveys of the existing ships and the ships constructed not under the
supervision of CCS are to be carried out in accordance with the relevant requirements of Section 14 of this
Chapter.
5.2.10.3 The initial classification surveys of newbuildings are to be carried out in accordance with the
requirements of Chapter 4 of this PART for surveys during construction.
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5.3.2.4 Special requirements for ro-ro passenger ships certified to carry 400 persons or more
(1) Application: Notwithstanding the requirements of 5.3.2.3:
① ro-ro passenger ships constructed on or after 1 January 2009 are to comply with Section 10, Chapter
1 of PART TWO of the Rules;
② ro-ro passenger ships certified to carry 400 persons or more constructed on or after 1 July 1997 and
before 1 January 2009 are to comply with the November 1995 amendments, which were adopted by
resolution 1 of the Conference of Contracting Governments to SOLAS, 1974 and amendments
adopted by resolution MSC.47(66);
③ ro-ro passenger ships certified to carry 400 persons or more constructed before 1 July 1997 are to
comply with the requirements of ② of this paragraph not later than the date of the first periodical
survey after the date of compliance prescribed in Tables 5.3.2.4(1)① and 5.3.2.4(1)② or age of the
ship① equal to or greater than 20 years, whichever is the latest.
Table 5.3.2.4(1)①
Value of A/Amax Compliance not later than
Less than 85% 1 October 1998
85% or more but less than 90% 1 October 2000
90% or more but less than 95% 1 October 2002
95% or more but less than 97.5% 1 October 2004
97.5% or more 1 October 2010
Table 5.3.2.4(1)②
Number of persons permitted to be carried Compliance not later than
1,500 or more 1 October 2002
1,000 or more but less than 1,500 1 October 2006
600 or more but less than 1,000 1 October 2008
400 or more but less than 600 1 October 2010
① The age of the ship means the time counted from the date on which the keel was laid or the date on which it was at a
similar stage of construction or from the date on which the ship was converted to a ro-ro passenger ship.
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(2) Technical requirements: see 1.1.1.1 of PART SIX of the Rules (SOLAS Ch. II-2/Reg. 4.5.10.1.1 and
4.5.10.1.4).
5.3.3.2 Carriage of emergency escape breathing devices
(1) Application: All ships constructed before 1 July 2002 are to carry the required emergency escape
breathing devices not later than the date of the first survey after 1 July 2002.
(2) Technical requirements: see 1.1.1.1 of PART SIX of the Rules (SOLAS Ch. II-2/Reg. 13.3.4.2 to
13.3.4.5 and 13.4.3).
5.3.3.3 Part E, Operational requirements of SOLAS Ch. II-2
(1) Application: All ships constructed before 1 July 2002 are to comply with the relevant requirements not
later than the date of the first survey after 1 July 2002.
(2) Technical requirements: see 1.1.1.1 of PART SIX of the Rules (relevant requirements of SOLAS Ch.
II-2/Part E, excluding Reg. 16.3.2.2 and 16.3.2.3).
5.3.3.4 Fire-extinguishing systems using Halon 1211, 1301, and 2402 and perfluorocarbons
(1) Application: New installation of such systems is prohibited for all ships constructed before 1 July 2002.
(2) Technical requirements: see 1.1.1.1 of PART SIX of the Rules (SOLAS Ch. II-2/Reg. 10.4.1.3).
5.3.3.5 Deep-fat cooking equipment
(1) Application: New installation of such equipment or replacement of the existing equipment with such
equipment for all ships constructed before 1 July 2002 is to comply with the relevant requirements.
(2) Technical requirements: see 1.1.1.1 of PART SIX of the Rules (SOLAS Ch. II-2/Reg. 10.6.4).
5.3.3.6 Fixed water-based local application fire-extinguishing system
(1) Application: Passenger ships and ro-ro passenger ships of 2,000 gross tonnage and above constructed
before 1 July 2002 are to be fitted with the required fixed water-based local application fire-extinguishing
system not later than 1 October 2005.
(2) Technical requirements: see 1.1.1.1 of PART SIX of the Rules (SOLAS Ch. II-2/Reg. 10.5.6).
5.3.3.7 Diesel engines: High-pressure fuel delivery lines protected with a jacketed piping system, surfaces
with temperatures above 220℃ and isolation of fuel piping
(1) Application: All ships (ships to which the Rules apply, the same below) constructed on or after 1
February 1992 but before 1 July 1998 are to comply with the relevant requirements not later than 1 July
2003. However, an appropriate cover of the fuel injection pump serving more than one nozzles, in engines
having a power output of 375 kW or below, may replace the required jacketed protection system.
(2) Technical requirements: see 1.1.1.1 of PART SIX of the Rules (SOLAS Ch. II-2/Reg. 4.2.2.5.2,
4.2.2.5.3 and 4.2.2.6.1).
5.3.3.8 Secondary means for pressure/vacuum relief in cargo tanks
(1) Application: All tankers constructed before 1 July 1998 are to comply with the relevant requirements
before the date of the first scheduled dry-docking after 1 July 1998, but not later than 1 July 2001.
(2) Technical requirements: see 1.1.1.1 of PART SIX of the Rules (SOLAS Ch. II-2/Reg. 11.6.3.2 and
4.5.3.2.3).
5.3.3.9 Additional requirements for means of escape of ro-ro passenger ships
(1) Application: Ro-ro passenger ships constructed before 1 July 1997 are to comply with the relevant
requirements at the date of the first periodical survey after 1 July 1997.
(2) Technical requirements: see 1.1.1.1 of PART SIX of the Rules (SOLAS Ch. II-2/Reg. 13.7).
5.3.3.10 Inert gas systems
(1) Application: All tankers constructed before 1 September 1984:
① Tankers of 20,000 tonnes deadweight and upwards and carrying crude oil are to be fitted with a
required inert gas system:
a. for tankers of 70,000 tonnes deadweight and upwards, not later than 1 September 1984 or the
date of delivery of the ship, whichever comes later;
b. for tankers of less than 70,000 tonnes deadweight, not later than 1 May 1985 or the date of
delivery of the ship, whichever comes later. However, tankers of less than 40,000 tonnes
deadweight, which are not fitted with oil tank washing machines having an individual discharge
capacity of more than 60 m3/h, may not be fitted with the inert gas system.
② Tankers of 40,000 tonnes deadweight and upwards and carrying oils other than crude oil as well as
tankers of 20,000 tonnes deadweight and upwards and carrying oils other than crude oil, both of
which are fitted with oil tank washing machines having an individual discharge capacity of more
than 60 m3/h, are to be fitted with the required inert gas system:
a. for tankers of 70,000 tonnes deadweight and upwards, not later than 1 September 1984 or the
date of delivery of the ship, whichever comes later;
b. for tankers of less than 70,000 tonnes deadweight, not later than 1 May 1985 or the date of
delivery of the ship, whichever comes later.
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(2) Technical requirements: see 1.1.1.2 of PART SIX of the Rules (Chapter 15 of the International Code for
Fire Safety Systems (FSS Code)).
Table 5.3.4.3
No. Age of ship Schedule for compliance
Due date of the first intermediate survey, or due date of the first
1 20 years or more on 1 July 1998
special survey to be held after 1 July 1998, whichever comes first
15 years or more but less than 20 years on 1 Due date of the first special survey to be held after 1 July 1998, but
2
July 1998 not later than 1 July 2002
Due date of the first intermediate survey or special survey to be held
10 years or more but less than 15 years on 1
3 after the date on which the ship reaches 15 years of age but not later
July 1998
than the date on which the ship reaches 17 years of age
Due date, after 1 July 2003, of the first intermediate or the first
5 years or more but less than 10 years on 1
4 special survey after the date on which the ship reaches 10 years of
July 1998
age, whichever occurs first
5 Less than 5 years on 1 July 1998 The date on which the ship reaches 10 years of age
Notes: For the ships listed under No.4 of Table 5.3.4.3, attention is to be paid to the following:
① Where the due date of the intermediate or special survey is after 1 July 2003 (the due date of the intermediate
survey means the third anniversary date of the annual survey) and the intermediate or special survey is completed
before 1 July 2003, the evaluation required by 5.3.4.1, 5.3.4.2 and 5.3.4.3 is not allowed to be postponed, i.e. it is
to be completed within 3 months after the due date of this intermediate survey or by the due date of the special
survey.
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② Where the due date of the intermediate survey is before 1 July 2003 and the intermediate survey is completed
before 1 July 2003, this intermediate survey may be accepted, i.e. the evaluation required by 5.3.4.1, 5.3.4.2 and
5.3.4.3 may be performed at the first special survey after 1 July 2003.
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5.3.5 Strength and securing of small hatches on the exposed fore deck and air pipes, ventilator
pipes and their closing devices thereover
5.3.5.1 Application
(1) General dry cargo ships (excluding container ships, vehicle carriers, ro-ro ships and woodchip carriers),
ore carriers, combination carriers (e.g. oil/bulk/ore carriers, ore/oil carriers) and bulk carriers that are
contracted for construction prior to 1 January 2004, of 100 m in length or more.
5.3.5.2 Schedule for compliance:
(1) The requirements of 5.3.5.3 are to be complied with in accordance with the following schedule:
① for ships which are 15 years of age or more on 1 January 2004 by the due date of the first
intermediate or special survey after that date;
② for ships which are 10 years of age or more on 1 January 2004 by the due date of the first special
survey after that date;
③ for ships which are less than 10 years of age on 1 January 2004 by the date on which the ship
reaches 10 years of age.
Completion prior to 1 January 2004 of an intermediate or special survey with a due date after 1 January
2004 cannot be used to postpone compliance. However, completion prior to 1 January 2004 of an
intermediate survey the window for which straddles 1 January 2004 can be accepted.
(2) Ships (on the exposed deck over the forward 0.25L, applicable to all ship types of sea-going service of
80 m in length or more, where the height of the exposed deck in way of the hatch is less than 0.1L or 22 m
above the summer load waterline, whichever is the lesser) that are contracted for construction on or after 1
January 2004 are to comply by the time of delivery.
5.3.5.3 Technical requirements
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(1) The strength and securing of the small hatches on the exposed deck giving access to spaces forward of
the collision bulkhead (and to spaces which extend over this line aft-wards) is to comply with Section 7,
Chapter 1 of PART TWO of the Rules.
(2) Air pipes, ventilator pipes and their closing devices in way of the locations referred to in (1) above are
to comply with Section 7, Chapter 1 of PART TWO of the Rules.
5.3.7 Requirements for the fitting of side shell doors, stern doors, bow doors and inner doors of
ro-ro passenger ships
5.3.7.1 Side shell doors and stern doors
(1) Application: All existing ro-ro passenger ships with the date of building before 30 June 1996:
① The structural condition of side shell doors and stern doors, especially the primary structure, the
securing and supporting arrangements and the hull structure alongside and above the doors, are to be
specially examined and any defects rectified.
(2) The following measures are to be complied with by all existing ro-ro passenger ships with the date of
building before 30 June 1996:
① The structural arrangement of securing devices and supporting devices of inwards opening doors in
way of these securing devices and, where applicable, of the surrounding hull structure is to be
reassessed in accordance with the applicable requirements of 9.5.5 of PART TWO of the Rules and
modified accordingly.
② The securing and locking arrangements for side shell doors and stern doors which may lead to the
flooding of a special category space or ro-ro space as defined in 9.5.1.6 of PART TWO of the Rules,
are to comply with the following requirements:
a. separate indicator lights and audible alarms are to be provided on the navigation bridge and on
each operating panel to indicate that the doors are closed and that their securing and locking
devices are properly positioned;
b. the indication panel is to be provided with a lamp test function. It is not to be possible to turn
off the indicator light;
c. the indication panel on the navigation bridge is to be equipped with a mode selection function
“harbour/sea voyage”, so arranged that audible alarm is given if the ship leaves harbour with
side shell or stern doors not closed or with any of the securing devices not in the correct
position;
d. a water leakage detection system with audible alarm and television surveillance is to be
arranged to provide an indication to the navigation bridge and to the engine control room of any
leakage through the doors.
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③ Documented operating procedures for closing and securing side shell and stern doors are to be kept
on board and posted at the appropriate places.
5.3.7.2 Bow doors and inner doors
(1) Application: All existing ro-ro passenger ships with the date of building before 30 June 1996. Technical
requirements are as follows:
① The structural condition of bow doors and inner doors, especially the primary structure, the securing
and supporting arrangements and the hull structure alongside and above the doors, are to be specially
examined and any defects rectified.
②Tthe requirements of 9.4.8 of PART TWO of the Rules concerning operating procedures of the bow
door and inner door are to be complied with.
(2) The following measures are to be complied with by all existing ro-ro passenger ships with the date of
building before 30 June 1996:
① The location and arrangement of inner doors are to comply with 9.4.1.2(4) of PART TWO of the
Rules.
② Ships with visor door are to comply with 9.4.6.2(7) of PART TWO of the Rules requiring redundant
provision of securing devices preventing the upward opening of the bow door. In addition, where the
visor door is not self-closing under external loads (i.e. the closing moment My calculated in
accordance with 9.4.3.1(3) of PART TWO of the Rules is less than zero) then the opening moment
Mo is not to be taken less than –My. If drainage arrangements in the space between the inner and bow
doors are not fitted, the value of Mo is to be specially considered.
Where available space above the tank top does not enable the full application of 9.4.6.2(7) of PART
TWO of the Rules, equivalent measures are to be taken to ensure that the door has positive means
for being kept closed during seagoing operation.
③ Ships with visor door are to comply with 9.4.6.2(8) of PART TWO of the Rules requiring securing
and supporting devices excluding hinges to be capable of bearing the vertical design force (Fz – 10W)
without exceeding the permissible stresses given in 9.4.2.1 of PART TWO of the Rules.
④ For side-opening doors, the structural arrangements for supporting vertical loads, including securing
devices, supporting devices and, where applicable, hull structure above the door, are to be
re-assessed in accordance with the applicable requirements of 9.4.6 of PART TWO of the Rules and
modified accordingly.
⑤ The securing and locking arrangements for bow doors and inner doors which may lead to the
flooding of a special category space or ro-ro space as defined in the 9.4.1.3 of PART TWO of the
Rules are to comply with the following requirements:
a. separate indicator lights and audible alarms are to be provided on the navigation bridge and on
each operating panel to indicate that the doors are closed and that their securing and locking
devices are properly positioned;
b. the indication panel is to be provided with a lamp test function. It is not to be possible to turn off
the indicator light;
c. the indication panel on the navigation bridge is to be equipped with a mode selection function
“harbour/sea voyage”, so arranged that audible alarm is given if the ship leaves harbour with
bow doors or inner doors not closed or with any of the securing devices not in the correct
position;
d. a water leakage detection system with audible alarm and television surveillance is to be arranged
to provide an indication to the navigation bridge and to the engine control room of any leakage
through the doors.
5.3.8 Watertightness of chain lockers
(1) Application: Ships of 24 m or over in length, the keels of which are laid or which are at a similar stage
of construction on or after 1 July 2003.
(2) Technical requirements: 1.12.10.4 of Section 12, Chapter 1 of PART TWO of the Rules is to be
complied with.
5.3.9 Ice class draught mark of ships intended for navigation in ice
5.3.9.1 Marking of warning triangle and ice class draught
(1) Application: Ships having class notations of Ice Class B1* to B3.
(2) Schedule for compliance:
① Ships constructed on or after 1 July 2007, of which the summer load line in fresh water is located at
a higher level than the upper ice waterline (UIWL), are to comply with the requirements of this
paragraph before the date of delivery.
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② Ships constructed before 1 July 2007, of which the summer load line in fresh water is located below
the upper ice waterline (UIWL), are to comply with the requirements of this paragraph not later than
the first scheduled dry docking after 1 July 2007.
(3) Technical requirements: The ship’s sides are to be provided with a warning triangle and with an ice
class draught mark at the maximum permissible ice class draught amidships, in accordance with 1.11.4 of
Section 11, Chapter 1 of PART TWO of the Rules.
5.3.9.2 Documentation and certification requirements regarding ice class draught
(1) Application: Ships having class notations of Ice Class B1* to B3.
(2) Schedule for compliance: The requirements of this paragraph are to be complied with not later than 1
July 2007 or the date of subsequent renewal of the classification certificate.
(3) Technical requirements: 4.2.1 and 4.2.2 of Section 2, Chapter 4 of PART TWO of the Rules.
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⑧ examining the functionality of bilge well high water level alarms in all cargo holds and cargo
conveyor tunnels;
⑨ inspecting water level detectors and their audible and visual alarms in holds, ballast tanks and dry
spaces of bulk carriers;
⑩ checking the arrangements for availability of draining and pumping systems forward of the collision
bulkhead of bulk carriers;
⑪ examining the water level detector and its audible and visual alarms of single skin single-hold cargo
ships;
⑫ confirming that no new installation of materials containing asbestos is on board since last survey.
(2) Load lines ― general requirements
① checking, in general, that the strength of the hull remains in compliance with rules;
② checking of the positions of the deck line and load line which, if necessary, are to be re-marked and
re-painted;
③ checking that no alterations have been made to the hull or superstructures that would affect the
calculations determining the position of the load lines;
④ examining the superstructure end bulkheads and the openings with their closing appliances therein;
⑤ examining the means of securing the weathertightness of cargo hatchways, other hatchways and
other openings on the freeboard and superstructure decks;
⑥ examining the ventilators and air pipes, including their coamings and closing appliances, and in
particular, examining the weld connection between air pipes and deck plating as well as external
examination of all air pipe heads installed on the exposed decks;
⑦ examining the watertight integrity of the closures to any openings in the ship’s side below the
freeboard deck;
⑧ examining the scuppers, inlets and discharges;
⑨ examining the side scuttles and deadlights;
⑩ examining the bulwarks including the provision of freeing ports, special attention being given to any
freeing ports fitted with shutters;
⑪ examining the guardrails, gangways, walkways and other means provided for the protection of the
crew and for gaining access to and from crew’s quarters and working spaces;
⑫ examining, when applicable, the means provided to minimize water ingress through the spurling
pipes and chain lockers;
⑬ examining, when applicable, the garbage chutes;
⑭ special requirements for ships permitted to sail with type purling pipes and chain lockers;
⑮ checking, when applicable, the fittings and appliances for timber deck cargoes;
⑯ examining portholes, bow doors, stern doors and other similar openings and their closing appliances.
(3) Load lines ― protection of cargo hatches
① checking that no unapproved changes have been made to the hatch covers, hatch coamings and their
securing and sealing devices since the last survey;
② exposed hatch covers are to be examined to confirm the structural integrity and capability of
maintaining weathertightness. Where extensive areas of wastage and/or substantial corrosion of steel
hatch covers are found, thickness measurements are to be carried out to confirm the extent of
wastage or corrosion, and renewals or repairs made when wastage exceeds allowable margins;
③ where mechanically operated steel covers are fitted, checking the satisfactory condition of:
a. hatch covers including plating;
b. hatch coamings including stiffeners;
c. tightness devices of longitudinal, transverse and intermediate cross junctions (gaskets, gasket
lips, compression bars, drainage channels);
d. clamping devices, retaining bars, cleating;
e. chain or rope pulleys;
f. guides;
g. guide rails and track wheels;
h. stoppers, etc.;
i. wires, chains, gypsies and tensioning devices;
j. hydraulic system essential to closing and securing;
k. safety locks and retaining devices;
l. random checking of stowage and securing of hatch covers in open condition;
m. random checking of proper fit, locking and efficiency of sealing of hatch covers in closed
condition;
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n. random checking of operational testing of hydraulic and power components, wires, chains, and
link drives;
④ where portable covers, wooden or steel pontoons are fitted, checking the satisfactory condition of:
a. wooden covers and portable beams, carriers or sockets for the portable beams, and their securing
devices;
b. steel pontoons;
c. tarpaulins;
d. close-up survey of hatch coamings including stiffeners;
e. cleats, battens and wedges;
f. hatch securing bars and their securing devices;
g. loading pads/bars and the side plate edge
h. guide plates and chocks;
i. compression bars, drainage channels and drain pipes (if any).
(4) Stability information and loading manual
① checking the approved stability information, loading manual, damage control plan and damage
control manual (if applicable);
② the loading instrument, which is a supplement to the stability information, is to be confirmed in
working order by use of the approved check conditions. The user’s instruction manual for the
loading instrument is to be confirmed on board (if applicable).
(5) Structural fire protection
① confirming that fire control plans are posted and kept as required;
② confirming that no significant changes have been made to the arrangement of structural fire
protection;
③ checking integrity and efficiency of all manual and automatic fire doors, if fitted;
④ confirming that the means for escape from the accommodations, machinery spaces and other spaces
are satisfactory.
(6) Fire-fighting equipment
① examining the fire pumps, fire mains, hydrants, hoses and nozzles and the international shore
connection and checking that each fire pump, including the emergency fire pump, can by operated
separately so that two jets of water are produced simultaneously from different hydrants at any part
of the ship whilst the required pressure is maintained in the fire main;
② checking the provision and randomly examining the condition of the portable and non-portable fire
extinguishers;
③ confirming that the firemen’ outfits are complete and in good condition and that the cylinders,
including the spare cylinders, of any required self-contained breathing apparatus are suitably
charged;
④ checking the operational readiness and maintenance of fire-fighting systems;
⑤ examining the fixed fire-fighting system for the machinery, cargo, vehicle, special category and ro-ro
spaces, as appropriate, and confirming that its means of operation are clearly marked;
⑥ examining the fire extinguishing and special arrangements in the machinery spaces and confirming,
as far as practicable and as appropriate, the operation of the remote means of control provided for the
opening and closing of the skylights, the release of smoke, the closure of ventilation openings of the
space enclosing the funnel, the closure of power-operated and other doors, the stopping of ventilation
and boiler space forced and induced draft fans and the stopping of oil fuel and other pumps that
discharge flammable liquids;
⑦ checking that fixed carbon dioxide fire-extinguishing systems for the protection of machinery spaces
and cargo pump-rooms, where applicable, are provided with two separate controls, one for opening
of the gas piping and one for discharging the gas from the storage container, each of them located in
a release box clearly identified for the particular space; checking also that the release devices of
carbon dioxide fireextinguishing systems are operated in the required order, i.e. the gas piping is
opened before the gas is discharged from the storage container;
⑧ examining, as far as possible, and testing, as feasible, any fire detection and alarm system and
sample extraction smoke detection system;
⑨ checking the provision of a fire-extinguishing system for spaces containing paint and/or flammable
liquids and deep-fat cooking equipment in accommodation and service spaces;
⑩ examining the helicopter facilities;
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⑪ examining the arrangements for remote closing of valves for oil fuel, lubricating oil and other
flammable oils and confirming, as far as practicable and as appropriate, the operation of the remote
means of closing the valves on the tanks that contain oil fuel, lubricating oil and other flammable oils;
examination of flame screens on vents to all bunker tanks;
⑫ examining and testing of the general emergency alarm system;
⑬ examining the fire protection arrangements in cargo, vehicle and ro-ro spaces and confirming, as far
as practicable and as appropriate, the operation of the means for closing the various openings;
⑭ examining, where applicable, the alternative design and arrangements for fire safety and
arrangements, in accordance with the test, inspection and maintenance requirements, if any, specified
in the approved documentation.
(7) Suspect areas①
① overall examination of suspect areas of the hull, including overall and close-up survey of those
suspect areas identified at previous surveys;
② thickness measurements of areas of substantial corrosion identified at previous surveys;
③ where extensive areas of wastage are found or when considered necessary by the Surveyor, thickness
measurements are to be carried out and renewals or repairs made when wastage exceeds allowable
margins. If the results of these thickness measurements indicate that substantial corrosion is found,
then the extent of thickness measurements is to be increased to determine areas of substantial
corrosion. Table 5.4.4.2(17)② may be used as guidance for these additional thickness measurements.
These extended thickness measurements are to be carried out before the annual survey is credited as
completed.
(8) Salt water ballast spaces and/or combined cargo/salt water ballast spaces
Examination of ballast tanks when required as a consequence of the results of the special survey and
intermediate survey is to be carried out. Where extensive areas of wastage are found or when considered
necessary by the Surveyor, thickness measurements are to be carried out. If the results of these thickness
measurements indicate that substantial corrosion is found, then the extent of thickness measurements is to
be increased to determine areas of substantial corrosion. Table 5.4.4.2(17)② may be used as guidance for
these additional measurements. These extended thickness measurements are to be carried out before the
annual survey is credited as completed.
(9) Steering gear
① If applicable, main and auxiliary steering gear, including their associated equipment and control
systems, are to be examined and tested and if appropriate, relevant entries in the logbook are to be
verified.
5.4.2.3 For the requirements for additional surveys of ro-ro ships, see Section 17 of this Chapter.
5.4.2.4 Passenger ships (including ro-ro passenger ships)
(1) In addition to the survey items in 5.4.2.2, for passenger ships (including ro-ro passenger ships), the
following items are to be carried out:
① all shell plating below bulkhead deck;
② all gangways, cargo ports, inboard openings of ash shoots and rubbish shoots as well as their closing
devices below bulkhead deck;
③ side scuttles including watertight steel covers and closing devices below bulkhead deck;
④ all openings including doors and similar openings and their closing devices in watertight bulkheads
below bulkhead deck.
5.4.2.5 Barges
(1) In addition to the survey items in 5.4.2.2, for barges engaged in transportation of dry bulk cargo over 15
years, the condition of the following structures of hull is to be examined:
① hold, with special attention given to tank top;
② structures below main deck;
③ side plating, frames and associated structures.
(2) The attending Surveyor may require thickness measurements if he deems it necessary, and means are
then to be provided for access into not readily accessible areas.
① These requirements are not applicable to cargo tanks of oil tankers (including double hull oil tankers) and chemical
tankers surveyed in accordance with Sections 6 and 8 of this Chapter.
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surveys in so far as practicable. A survey planning meeting is to be held prior to the commencement of the
survey.
(3) In addition to cover the applicable items specified in 5.4.2.2 of this Section, intermediate surveys are to
include the items specified in 5.4.3.2 and such items are to be found satisfactory.
5.4.3.2 Survey items for all ships
(1) Fire-fighting equipment
① Check of quantity and efficiency of medium of fixed fire-extinguishing arrangements, examination
and testing of fire-extinguishing system.
(2) Windlass
① Partial test of slipping and hauling anchors by windlass.
(3) Spaces used for salt water ballast:
① Ships between 5 and 10 years of age:
A general, internal examination of representative ballast tanks is to be carried out. Where a full hard
protective coating in POOR condition or any other defect is found, where soft or semi-hard coating
has been applied, or where there is no full hard protective coating, the examination is to be extended
to other ballast spaces of the same type.
② Ships over 10 years of age:
A general, internal examination of all spaces used for water ballast is to be carried out.
③ If such examinations as stated in ① and ② above reveal no visible structural defects, the
examination may be limited to a verification that the corrosion prevention system remains effective.
④ For ballast tanks, excluding double bottom tanks, where a full hard protective coating is found in
POOR condition and it is not renewed, where soft or semi-hard coating has been applied, or where
there is no full hard protective coating, the spaces in question are to be internally examined at annual
intervals.
⑤ When such conditions as stated in ④ above are found in salt water ballast double bottom tanks, the
spaces in question may be internally examined at annual intervals.
(4) Cargo spaces
① For ships over 10 years of age, other than ships engaged in the carriage of dry cargoes only and oil
tankers (including double hull oil tankers), chemical tankers and liquefied gas carriers complying
with relevant provisions of Sections 6, 8 and 16 of this Chapter respectively, an internal examination
of selected cargo holds is to be carried out.
② For ships over 15 years of age and engaged in the carriage of dry cargoes only, other than general
dry cargo ships and bulk carriers (including double skin bulk carriers) which are subject to the
relevant requirements of Sections 5 and 7 of this Chapter respectively, an internal examination of
selected cargo spaces is to be carried out.
(5) Thickness measurements
Where extensive areas of wastage are found, thickness measurements may be required and renewals made
when wastage exceeds allowable margins.
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to be internally examined including the plating and framing, bilges and drain wells, sounding, venting,
pumping and drainage arrangements. Internal examination of tanks is to be carried out in accordance with
Table 5.4.4.2(2).
(3) Where provided, the condition of corrosion prevention system of ballast tanks is to be examined. For
ballast tanks, excluding double bottom tanks, where a full hard protective coating is found in POOR
condition and it is not renewed, where soft coating or semi-hard has been applied, or where a full hard
protective coating was not applied from time of construction, the tanks in question are to be examined at
annual intervals. Thickness measurements are to be carried out as deemed necessary by the surveyor.
(4) When such breakdown of full hard protective coating is found in double bottom ballast tanks and it is
not renewed, where a soft or semi-hard coating has been applied, or where a full hard protective coating
was not applied from the time of construction, the tanks in question may be examined at annual intervals.
When considered necessary by the surveyor, or where extensive corrosion exists, thickness measurements
are to be carried out.
(5) Boundaries of double-bottom, deep, ballast, peak, and other tanks, including holds adapted for the
carriage of salt water ballast, are to be tested with a head of liquid to the top of air pipes or to near the top
of hatches for ballast/cargo holds. Boundaries of fuel oil, lube oil and fresh water tanks are to be tested with
a head of liquid to the highest point that liquid will rise under service conditions.
Tank testing of fuel oil, lube oil and fresh water tanks may be specially considered based on a satisfactory
external examination of the tank boundaries, and a confirmation from the Master stating that the pressure
testing has been carried out according to the requirements with satisfactory results. The Surveyor may
extend the testing as deemed necessary.
(6) Hydraulic test for some tanks, when found difficult, may be substituted by airtightness test.
(7) Where repairs are effected to the shell plating or bulkheads, any tanks in way are to be tested on
completion of these repairs.
(8) All decks and superstructures are to be examined.
(9) In cases where the inner surface of the bottom plating is covered with cement, asphalt or other
composition, the removal of this covering may be dispensed with, provided that it is inspected, tested by
beating and chipping, and found sound and adhering satisfactorily to the steel.
(10) Wood sheathing or other coverings on steel deck are to be examined. If it is found that such wood
sheathing has worn by 15 mm or more, or that other coverings are broken, they are to be renewed and the
condition of the plating under such wood sheathing or other deck coverings is to be examined.
(11) The hatch covers and coamings are to be surveyed as follows:
① the items listed in 5.4.2.2(3);
② checking of the satisfactory operation of all mechanically operated hatch covers is to be made,
including:
a. stowage and securing in open condition;
b. proper fit and efficiency of sealing in closed conditions;
c. operational testing of hydraulic and power components, wires, chains and link drives;
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③ checking the effectiveness of sealing arrangements of all hatch covers by hose testing or equivalent
is to be carried out.
(12) The masts and standing rigging (if fitted) are to be examined.
(13) The anchors and chain cables① are to be ranged, examined, and the required complement and
condition verified. At special survey No.2 and subsequent special surveys, chain cables are to be gauged. If
any length of chain cables is found to be reduced in mean diameter② at its most worn part by 12% or more
from its nominal diameter as required in the Rules, it is to be renewed. The chain locker, holdfasts, hawse
pipes, chain stoppers and windlass are to be examined and pumping arrangements of the chain locker
tested.
(14) The anchors of positional mooring equipment are to be cleaned and examined. Wire rope anchor
cables are to be examined. If cables are found to contain broken, badly corroded or birdcaging wires they
are to be renewed. If any length of chain cables is found to be worn more than as specified under (13)
above, it is to be renewed. The windlass(es) or winches are to be examined.
(15) Verifying that repairs made by crew and voyage repairs are in compliance with the Rules, and
satisfactory in respect to workmanship, etc. and for the intended purpose of the ship.
(16) Engine room structure is to be examined. Particular attention is to be given to tank tops, shell plating
in way of tank tops, brackets connecting side shell frames and tank tops, and engine room bulkheads in way
of tank top and bilge wells. Particular attention is to be given to the sea suctions, seawater cooling pipes
and overboard discharge valves and their connections to the shell plating. Where wastage is evident or
suspect, thickness measurements are to be carried out, and renewals or repairs made when wastage exceeds
allowable limits.
(17) Thickness measurement
① The minimum requirements to thickness measurement are given in Table 5.4.4.2(17)①.
② Thickness measurements may be carried out at the commencement of the special survey, or the
thickness measurement report prepared within 15 months before the due date of the special survey
may be taken as the thickness measurement report of the special survey.
③ The Surveyor may extend the thickness measurements as deemed necessary. When thickness
measurements indicate substantial corrosion, the extent of thickness measurements is to be
increased to determine areas of substantial corrosion. Table 5.4.4.2(17)② may be used as guidance
for the additional thickness measurements. These extended thickness measurements are to be
carried out before the survey is credited as completed.
④ Thickness measurements are normally to be carried out by a company, certified by CCS according
to the Procedures for Certification of Firms Engaged in Thickness Measurement of Hull Structures
(Appendix 10 of this Chapter), by means of ultrasonic test equipment The accuracy of the
equipment is to be proven to the Surveyor as required. The test personnel are to hold a
qualification certificate acceptable to CCS.
⑤ The assessment of thickness measurement results may be carried out in accordance with CCS
procedure for evaluation of structural safety, or based on longitudinal and local strength. For
generally allowable corrosion, refer to the provisions in Appendix 1 to this Chapter. Plates and
structural members are to be renewed when corrosion exceeds allowable limits.
(18) For all ships except for passenger ships, automatic air pipe heads are to be completely examined (both
externally and internally) as indicated in Table 5.4.4.2(18). For designs where the inner parts cannot be
properly inspected from outside, this is to include removal of the head from the air pipe. Particular attention
is to be paid to the condition of the zinc coating in heads constructed from galvanised steel.
(19) All bilge and ballast piping systems are to be examined and operationally tested to working pressure to
attending Surveyor’s satisfaction to ensure that tightness and condition remain satisfactory.
① For examination of anchors and chain cables, refer to IACS Rec.No.79 “Guidance for Anchoring Equipment in Service”.
② The mean diameter is half the value of the sum of the minimum diameter found in one cross section of the link and of the
diameter measured in a perpendicular direction in the same cross section.
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Special Survey No.1 Special Survey No.2 Special Survey No.3 Special Survey No.4 and Subsequent
Age ≤ 5 5 < Age ≤ 10 10 < Age ≤ 15 Age > 15
0.5L spaces
(3) All cargo hold hatch
(3) All cargo hold hatch covers and
covers and coamings
coamings (plating and stiffeners)
(plating and stiffeners)
(4) Internals in forepeak (4) Internals in forepeak and afterpeak
and afterpeak tanks tanks
(5) All exposed main deck plating full
length
(6) Representative exposed
superstructure deck plating (poop,
bridge, and forecastle deck)
(7) Lowest strake and strakes in way
of ‘tween decks of all transverse
bulkheads in cargo spaces together
with internals in way
(8) All wind- and water strakes, port
and starboard, full length
(9) All keel plates full length. Also,
additional bottom plates in way of
cofferdams, machinery space, and aft
end of tanks
(10) Plating of sea chests. Shell
plating in way of overboard discharges
as considered necessary by the
attending Surveyor
Notes: 1. Thickness measurement locations are to be selected to provide the best representative sampling of areas likely to be
most exposed to corrosion, considering cargo and ballast history and arrangement and condition of protective
coatings.
2. Thickness measurements of internals may be specially considered by the Surveyor if the hard protective coating is
in GOOD condition.
3. For ships less than 100 m in length, the number of transverse sections required at special survey No.3 may be
reduced to one (1), and the number of transverse sections required at subsequent special surveys may be reduced to
two (2).
4. For ships more than 100 m in length, at special survey No.3, thickness measurements of exposed deck plating
within amidships 0.5L may be required.
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① The requirements of paragraphs 5.5.2.6 and 5.5.4.8 also apply to those cargo ships, which, although belonging to the ship
types that are excluded from the application of this Section, are fitted with a single cargo hold.
② A ship that is designed to carry cargo exclusively above deck has no any access for cargo below deck.
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① For tanks used for water ballast, an overall survey of representative tanks selected by the Surveyor is
to be carried out. If such overall survey reveals no visible structural defects, the examination may be
limited to a verification that the corrosion prevention system remains efficient.
② Where POOR coating condition, soft or semi-hard coating, corrosion or other defects are found in
ballast tanks or where a full hard protective coating was not applied from the time of construction,
the examination is to be extended to other ballast tanks of the same type.
③ In ballast tanks other than double bottom tanks, where a full hard protective coating is found in
POOR condition and it is not renewed, where soft or semi-hard coating has been applied, or where a
full hard protective coating was not applied from time of construction, the tanks in question are to be
examined and thickness measurements carried out as considered necessary at annual intervals. When
such breakdown of full hard protective coating is found in double bottom ballast tanks, where a soft
or semi-hard coating has been applied, or where a full hard protective coating has not been applied
from the time of construction, the tanks in question may be examined at annual intervals. When
considered necessary by the Surveyor, or where extensive corrosion exists, thickness measurements
are to be carried out.
④ In addition to the requirements above, areas found suspect at previous surveys are to be surveyed in
accordance with the provisions indicated in 5.5.2.4 of this Chapter.
(2) Cargo holds
① An overall survey of one forward and one after cargo hold and their associated ’tween-deck spaces.
② Areas found suspect at previous surveys are to be surveyed in accordance with the provisions
indicated in 5.5.2.4.
5.5.3.3 Ships 10 to 15 years of age
(1) Ballast tanks
① For tanks used for water ballast, an overall survey of all tanks is to be carried out. If such overall
survey reveals no visible structural defects, the examination may be limited to a verification that the
corrosion prevention system remains efficient.
② The requirements of 5.5.3.2(1)③ and ④ also apply.
(2) Cargo holds
① An overall survey of all cargo holds and ’tween-deck spaces.
② Areas found suspect at previous surveys are to be surveyed in accordance with the provisions
indicated in 5.5.2.4 of this Chapter.
③ When considered necessary by the Surveyor, or where extensive corrosion exists, thickness
measurement is to be carried out. If the results of these thickness measurements indicate that
substantial corrosion is found, then the extent of thickness measurements is to be increased to
determine the extent of areas of substantial corrosion. Table 5.4.4.2(17)② may be used as guidance
for these additional measurements. These extended thickness measurements are to be carried out
before the survey is credited as completed.
5.5.3.4 Ships over 15 years of age:
(1) The requirements of the intermediate survey are to be to the same extent as the previous special survey
as required in 5.5.4, except for item 2c in column 4 of Table 5.5.4.5(1). However, tank testing specified in
5.5.4.6, survey of automatic air pipe heads (see 5.4.4.2(18)) and internal examination of fuel oil, lube oil
and fresh water tanks (see 5.5.4.4(1)) are not required unless deemed necessary by the attending Surveyor.
(2) In application of (1), the intermediate survey may be commenced at the second annual survey and be
progressed during the succeeding year with a view to completion at the third annual survey in lieu of the
application of 5.2.4.2 of this Chapter.
(3) In lieu of the requirements of 5.5.4.1(5), an in-water survey, according to the provisions of 5.2.3.4 of
this Chapter, may be considered as equivalent.
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The internal examination of other tanks is to be in accordance with 5.4.4.2(2) of this Chapter. The aim of
the examination is to discover substantial corrosion, significant deformation, fractures, damages or other
structural deterioration, that may be present.
(3) All piping systems within the above spaces are to be examined and operationally tested to working
pressure to attending Surveyor’s satisfaction to ensure that tightness and condition remain satisfactory.
(4) The survey extent of ballast tanks converted to void spaces is to be specially considered in relation to
the requirements for ballast tanks.
(5) A survey in dry dock is to be a part of the special survey. The overall and close-up surveys and
thickness measurements, as applicable, of the lower portions① of the cargo holds and water ballast tanks
are to be carried out in accordance with the applicable requirements for special surveys, if not already
performed.
5.5.4.2 Tank protection
(1) Where provided, the condition of corrosion prevention system of ballast tanks is to be examined. For
ballast tanks, excluding double bottom tanks, where a full hard protective coating is found in POOR
condition and it is not renewed, where soft or semi-hard coating has been applied, or where a full hard
protective coating was not applied from the time of construction, the tanks in question are to be examined
at annual intervals. Thickness measurements are to be carried out as deemed necessary by the Surveyor.
(2) When such breakdown of full hard protective coating is found in double bottom ballast tanks and it is
not renewed, where a soft or semi-hard coating has been applied, or where a full hard protective coating
was not applied from the time of construction, the tanks in question may be examined at annual intervals.
When considered necessary by the Surveyor, or where extensive corrosion exists, thickness measurements
are to be carried out.
(3) Where the hard protective coating in spaces is found to be in a GOOD condition, the extent of close-up
surveys and thickness measurements may be specially considered.
5.5.4.3 Hatch covers and coamings
(1) A thorough inspection of the items listed in 5.4.2.2(3) of this Chapter is to be carried out.
(2) Checking of the satisfactory operation of all mechanically operated hatch covers is to be made,
including:
① stowage and securing in open condition;
② proper fit and efficiency of sealing in closed conditions;
③ operational testing of hydraulic and power components, wires, chains and link drives.
(3) Checking the effectiveness of sealing arrangements of all hatch covers by hose testing or equivalent is
to be carried out.
(4) Thickness measurement of the hatch cover and coaming plating and stiffeners is to be carried out as
given in Table 5.5.4.5(1).
5.5.4.4 Extent of overall and close-up survey
(1) An overall survey of all tanks and spaces, excluding fuel oil, lube oil and fresh water tanks, is to be
carried out at each special survey. (Note: For fuel oil, lube oil and fresh water tanks, reference is to be made
to Table 5.4.4.2(2).)
(2) The minimum requirements for close-up surveys at special survey are given in Table 5.5.4.4(2).
(3) The Surveyor may extend the close-up survey as deemed necessary taking into account the maintenance
of the spaces under survey, the condition of the corrosion prevention system and where spaces have
structural arrangements or details which have suffered defects in similar spaces or on similar ships
according to available information.
(4) For areas in spaces where hard protective coatings are found to be in a GOOD condition, the extent of
close-up surveys according to Table 5.5.4.4(2) may be specially considered.
① Lower portions of the cargo holds and ballast tanks are considered to be the parts below light ballast water line.
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Minimum Requirements for Close-up Surveys at Hull Special Surveys of General Dry Cargo Ships
Table 5.5.4.4(2)
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
Subsequent
Age ≤ 5 5 < Age ≤ 10 10 < Age ≤ 15
Age > 15
(A) Selected shell frames in (A) Selected shell frames in (A) All shell frames in the (A) All shell frames in all
one forward and one aft all cargo holds forward lower cargo hold cargo holds and ’tween-deck
cargo hold and and ’tween-deck spaces. and 25% frames in each of spaces including upper and
associated ’tween-deck (B) One transverse the remaining cargo holds lower end attachments and
spaces. bulkhead in each cargo and ’tween-deck spaces adjacent shell plating.
(B) One selected cargo hold hold. including upper and lower Areas (B) – (F) as for Special
transverse bulkhead. (B) Forward and aft end attachments and
Survey No.3
(D) All cargo hold hatch transverse bulkhead in one adjacent shell plating.
covers and coamings side ballast tank, including (B) All cargo hold
(plating and stiffeners) stiffening system. transverse bulkheads.
(C) One transverse web (B) All transverse
with associated plating and bulkheads in ballast tanks,
framing in two including stiffening system.
representative water ballast (C) All transverse webs
tanks of each type (i.e. with associated plating and
topside, hopper side, side framing in each water
tank or double bottom tank) ballast tank.
(D) All cargo hold hatch (D) All cargo hold hatch
covers and coamings covers and coamings
(plating and stiffeners). (plating and stiffeners).
(E) Selected areas of all (E) All deck plating and
deck plating and underdeck underdeck structure inside
structure inside line of hatch line of hatch openings
openings between cargo between cargo hold hatches.
hold hatches. (F) All areas of inner
(F) Selected areas of inner bottom plating
bottom plating
Notes: (A) Cargo hold transverse frames.
(B) Cargo hold transverse bulkhead plating, stiffeners and girders.
(C) Transverse web frame or watertight transverse bulkhead in water ballast tanks.
(D) Cargo hold hatch covers and coamings.
(E) Deck plating and underdeck structure inside line of hatch openings between cargo hold hatches.
(F) Inner bottom plating.
See Figures 5.5.4.4(2)a and 5.5.4.4(2)b for the areas corresponding to (A), (B), (C), (D), (E) and (F).
Close-up survey of cargo hold transverse bulkheads to be carried out at the following levels:
a. Immediately above the inner bottom and immediately above the ’tween decks, as applicable.
b. Mid-height of the bulkheads for holds without ’tween decks.
c. Immediately below the main deck plating and ’tween deck plating.
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Figure 5.5.4.4(2)a Areas for Close-Up Survey of General Dry Cargo Ships
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Figure 5.5.4.4(2)b Areas for Close-Up Survey of General Dry Cargo Ships
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(4) For areas in tanks where hard protective coatings are found to be in a GOOD condition, the extent of
thickness measurement according to Table 5.5.4.5(1) may be specially considered.
(5) Transverse sections are to be chosen where the largest reductions are suspected to occur or are revealed
from deck plating measurements.
(6) For the assessment of thickness measurement results, see 5.4.4.2(17)⑤ of this Chapter.
5.5.4.6 Extent of tank testing
(1) All boundaries of water ballast tanks and deep tanks used for water ballast within the cargo length area
are to be pressure tested. For fuel oil tanks, the representative tanks are to be pressure tested.
(2) The Surveyor may extend the tank testing as deemed necessary.
(3) Tank testing of fuel oil tanks is to be carried out with a head of liquid to the highest point that liquid
will rise under service conditions. Tank testing of fuel oil tanks may be specially considered based on a
satisfactory external examination of the tank boundaries, and a confirmation from the Master stating that
the pressure testing has been carried out according to the requirements with satisfactory results.
5.5.4.7 Automatic air pipe heads
(1) For examination of automatic air pipe heads installed on the exposed decks, reference is to be made to
5.4.4.2(18) of this Chapter.
5.5.4.8 For single hold cargo ships complying with the requirements of SOLAS Reg. II-I/25 for hold
water level detectors, the special survey is to include an examination and a test of the water ingress
detection system and their alarms.
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(1) Examination of the hull plating and its closing appliances as far as can be seen.
(2) Examination of watertight penetrations as far as practicable.
5.6.2.3 Weather decks
(1) Examination of cargo tank openings including gaskets, covers, coamings and flame screens.
(2) Examination of cargo tank pressure/vacuum valves and flame screens.
(3) Examination of flame screens on vents to all bunker, oily ballast, oily slop tanks and void spaces.
(4) Examination of cargo, crude oil washing, ballast and stripping systems both on deck and in cargo pump
rooms, and bunker and vent piping systems on deck including vent masts and headers.
(5) Examination of cargo tank venting, purging, gas-freeing and other ventilation systems.
5.6.2.4 Cargo pump rooms and pipe tunnels if fitted
(1) Confirming that potential sources of ignition such as loose gear, combustible materials, etc., in or near
the cargo pump room are eliminated, that there are no signs of undue leakage and that access ladders are in
good condition.
(2) Examination of all pump room bulkheads for signs of leakage or fractures, and in particular, the sealing
arrangements of all penetrations in these bulkheads.
(3) Examination of the condition of all piping systems in the cargo pump room so far as practicable.
(4) Confirming that installed pressure gauges on cargo discharge lines and level indicator systems are
operational.
(5) Examination, so far as practicable, of cargo, bilge, ballast and stripping pumps in the cargo pump room
for excessive gland seal leakage, verification of proper operation of electrical and mechanical remote
operating and shutdown devices and operation of pump room bilge system, and checking that pump
foundations are intact.
(6) Confirming that the pump room ventilation system is operational, ducting intact, dampers operational
and screens are clean.
(7) Confirming that temperature sensing devices for bulkhead glands and audible and visible alarms in
pump rooms are in good condition, if applicable.
(8) Confirming that bilge level monitoring devices and alarms in pump rooms are in good condition (if
applicable).
(9) Examination of the fixed fire-fighting system for cargo pump rooms, and confirming, as far as
practicable and when appropriate, the operation of the remote means for closing the various openings.
(10) Checking interlock between lighting and ventilation.
(11) Checking gas detection system.
5.6.2.5 Other equipment
(1) Checking the deck foam system, including the supplies of foam concentrate and testing that the
minimum number of jets of water at the required pressure in the fire main is obtained, when the system is in
operation.
(2) Examination of emergency towing arrangements at both ends of tankers of not less than 20,000 tonnes
deadweight and verification that they are in good working condition, in so far as practicable.
(3) Examination of safe access to bow.
(4) Examination of instrumentation for continuously monitoring concentration of hydrocarbon gas, if
applicable.
(5) Confirming, when appropriate, that the main steering gear comprises the necessary two or more
identical power units and the requisite arrangements to regain steering capability in the event of a single
failure.
(6) Examination of level indicator systems, all electrical equipment in dangerous zones, piping and
stopping valves of cargo tanks.
(7) Confirming that a corrosion prevention system is fitted in dedicated ballast water tanks of oil tankers;
Confirming that the coating system in cargo oil tanks of crude oil tankers, when appropriate, is maintained
and that in-service maintenance and repair activities are recorded in the coating technical file.
(8) Examination of emergency lighting in all cargo pump rooms and for oil tankers constructed after 1 July
2002, checking interlock between lighting supplied by main power and ventilation.
(9) checking, for all tankers, the provision of at least one portable instrument for measuring oxygen and one
for measuring flammable vapour concentrations, together with a sufficient set of spares, and suitable means
for the calibration of these instruments.
(10) examining the arrangements for gas measurement in double-hull spaces and double bottom spaces,
including the fitting of permanent gas sampling lines, where appropriate.
(11) examining, as far as possible, and testing the fixed hydrocarbon gas detection system.
(12) testing any fire detection and alarm system and any sample extraction smoke detection system.
5.6.2.6 Ballast tanks
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(1) Examination of ballast tanks where required as a consequence of the results of the special survey (see
5.6.4) and intermediate survey (see 5.6.3.2(1) and (2)) is to be carried out. When considered necessary by
the Surveyor, or when extensive corrosion exists, thickness measurements are to be carried out and if the
results of these thickness measurements indicate that substantial corrosion is found, the extent of thickness
measurements is to be increased in accordance with Tables 5.6.4.4(2)①a to d and 5.6.4.4(2)②a to e
respectively for oil tankers and double hull oil tankers. These extended thickness measurements are to be
carried out before the survey is credited as completed. Suspect areas identified at previous surveys are to be
examined. Areas of substantial corrosion identified at previous surveys are to have thickness measurements
taken. For CSR ships, the identified substantial corrosion areas are required to be examined and additional
thickness measurements are to be carried out.
5.6.2.7 Examining, for oil tankers of 150 m in length and above, where appropriate, the ship's structure in
accordance with the Ship Construction File, taking into account identified areas that need special attention.
① Lower portions of the cargo and ballast tanks are considered to be the parts below light ballast water line.
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ballast tanks are to be carried out in accordance with the applicable requirements for intermediate surveys,
if not already performed.
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Minimum Requirements for Close-up Surveys at Special Surveys of Oil Tankers, Ore/Oil Ships, etc.
Table 5.6.4.3(2)①
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
Subsequent
Age ≤ 5 5 < Age ≤ 10 10 < Age ≤ 15
Age >15
(A) One web frame (A) All web frame rings (in a ballast (A) All web frame rings (in all As special survey No.3;
ring (in a ballast wing wing tank, if any, or a in cargo wing ballast tanks). additional transverses
tank, if any, or a cargo tank, used primarily for water ballast). (A) All web frame rings (in a included as deemed
wing tank used (B) One deck transverse (in each of the cargo wing tank). necessary by CCS
primarily for water remaining ballast tanks, if any). (A) A minimum of 30%① of
ballast). (B) One deck transverse (in a cargo all complete transverse web
(B) One deck wing tank). frame rings in each remaining
transverse (in a cargo (B) One deck transverse (in two cargo cargo wing tank.
oil tank). centre tanks). (C) All transverse bulkheads
(D) One transverse (C) Both transverse bulkheads (in a (in all cargo and ballast tanks.
bulkhead (in a ballast wing ballast tank, if any, or a cargo (E) A minimum of 30%① of
tank). wing tank used primarily for water deck and bottom transverses
(D) One transverse ballast. including adjacent structural
bulkhead (in a cargo (D) One transverse bulkhead (in each members in each cargo centre
oil tank). remaining ballast tank). tank.
(D) One transverse (D) One transverse bulkhead (in a (F) As considered necessary
bulkhead (in a cargo cargo oil wing tank). by the Surveyor
oil centre tank) (D) One transverse bulkhead (in two
cargo centre tanks)
Notes: (A) Complete transverse web frame ring including adjacent structural members.
(B) Deck transverse including adjacent deck structural members.
(C) Transverse bulkhead complete—including girder system and adjacent structural members.
(D) Transverse bulkhead lower part—including girder system and adjacent structural members.
(E) Deck and bottom transverse—including adjacent structural members.
(F) Additional complete transverse web frame ring.
Minimum Requirements for Close-up Surveys at Special Surveys of Double Hull Oil Tankers
Table 5.6.4.3(2)②
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
Subsequent
Age ≤ 5 5 < Age ≤ 10 10 < Age ≤ 15
Age > 15
All web frames (1), in a
ballast tank (see Note 1).
The knuckle area and the
One web frame (1), in a All web frames (1), in all
upper part (5 m
ballast tank (see Note 1) ballast tanks
approximately) of one web
frame in each remaining
ballast tank (6)
All web frames (7),
including deck transverse
and cross ties, if fitted, in a
cargo oil tank.
As special survey for age from
One deck transverse (2), in One deck transverse (2), in
10 to 15 years.
a cargo oil tank two cargo oil tanks One web frame (7),
including deck transverse
Additional transverse areas as
and cross ties, if fitted, in
deemed necessary by CCS
each remaining cargo oil
tank
One transverse bulkhead One transverse bulkhead (4),
(4), in a complete ballast in each ballast tank
tank (see Note 1) (see Note 1)
One transverse bulkhead (5) One transverse bulkhead (5), All transverse bulkheads, in
in a cargo oil centre tank in two cargo oil centre tanks all cargo oil (3) and ballast
(4) tanks
One transverse bulkhead One transverse bulkhead (5),
(5), in a cargo oil wing tank in a cargo oil wing tank (see
(see Note 2) Note 2)
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(1), (2), (3), (4), (5), (6) and (7) are areas to be subjected to close-up surveys and thickness measurements (see Figure
5.6.4.3(2)②):
(1) Web frame in a ballast tank means vertical web in side tank, hopper web in hopper tank, floor in double bottom tank and
deck transverse in double deck tank (where fitted), including adjacent structural members. In fore and aft peak tanks, web
frame means a complete transverse web frame ring including adjacent structural members.
(2) Deck transverse, including adjacent deck structural members (or external structure on deck in way of the tank, where
applicable).
(3) Transverse bulkhead complete in cargo tanks, including girder system, adjacent structural members (such as longitudinal
bulkheads) and internal structure of lower and upper stools, where fitted.
(4) Transverse bulkhead complete in ballast tanks, including girder system and adjacent structural members, such as
longitudinal bulkheads, girders in double bottom tanks, inner bottom plating, hopper side, connecting brackets.
(5) Transverse bulkhead lower part in cargo tanks, including girder system, adjacent structural members (such as longitudinal
bulkheads) and internal structure of lower stool, where fitted.
(6) The knuckle area and the upper part (5 m approximately), including adjacent structural members. Knuckle area is the area
of the web frame around the connections of the slope hopper plating to the inner hull bulkhead and the inner bottom plating, up
to 2 m from the corners both on the bulkhead and the double bottom.
(7) Web frame in a cargo oil tank means deck transverse, longitudinal bulkhead vertical girder and cross ties, where fitted,
including adjacent structural members.
Notes: 1 Ballast tank means double bottom tank plus double side tank plus double deck tank, as applicable, even if these
tanks are separate.
2 Where no centre cargo tanks are fitted (as in the case of center longitudinal bulkhead), transverse bulkheads in wing
tanks are to be surveyed.
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Figure 5.6.4.3(2)② Close-up Survey Requirements for Double Hull Oil Tankers Areas (1) to (7)
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Minimum Requirements for Thickness Measurements at Special Surveys of Oil Tankers (Including
Double Hull Oil Tankers), Ore/Oil Ships, etc. Table 5.6.4.4(1)①
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
Subsequent
Age ≤ 5 5 < Age ≤ 10 10 < Age ≤ 15
Age > 15
1. One section of deck plating 1. Within the cargo area: 1. Within the cargo area: 1. Within the cargo area:
for the full beam of the ship a) Each deck plate. a) Each deck plate. a) Each deck plate.
within the cargo area (in way b) One transverse section. b) Two transverse sections(2). b) Three transverse sections(2).
of a ballast tank, if any, or a 2. Measurements, for c) All wind and water c) Each bottom plate.
cargo tank used primarily for general assessment and strakes. 2. Measurements, for general
water ballast)(1). recording of corrosion 2. Measurements, for general assessment and recording of
2. Measurements, for general pattern, of those structural assessment and recording of corrosion pattern, of those
assessment and recording of members subject to corrosion pattern, of those structural members subject to
corrosion pattern, of those close-up survey according structural members subject to close-up survey according to
structural members subject to to Tables 5.6.4.3(2)① and close-up survey according to Tables 5.6.4.3(2)① and ② of
close-up survey according to ② of this Section. Tables 5.6.4.3(2)① and ② of this Section.
Tables 5.6.4.3(2)① and ② of 3. Suspect areas. this Section. 3. Suspect areas.
this Section. 4. Selected wind and 3. Suspect areas. 4. All wind and water strakes,
3. Suspect areas water strakes outside the 4. Selected wind and water full length
cargo area strakes outside the cargo area
Notes: (1) The bracketed explanation does not apply to double hull oil tankers.
(2) At least one section is to include a ballast tank within 0.5L amidships.
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Strakes in way of horizontal girders. Minimum of two webs and both 5-point pattern over approx. two
transverse bulkheads. square metre area.
Other strakes Minimum of two webs and both Two measurements between each pair
transverse bulkheads of vertical stiffeners
Plating on each girder in a minimum Two measurements between each pair
5. Horizontal girders
of three bays of longitudinal girder stiffeners
6. Panel stiffening Where applicable Single measurements
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③ the tank testing has been satisfactorily carried out within a special survey window not more than 3
months prior to the date of the survey on which the overall or close-up survey is completed;
④ the satisfactory results of the testing is recorded in the ship’s logbook;
⑤ the internal and external condition of the tanks and associated structure are found satisfactory by the
Surveyor at the time of the overall and close-up survey.
(2) The Surveyor may extend the tank testing as deemed necessary.
(3) Boundaries of ballast tanks are to be tested with a head of liquid to the top of air pipes.
(4) Boundaries of cargo tanks are to be tested to the highest point that liquid will rise under service
conditions.
(5) For double hull oil tankers, the testing of double bottom tanks and other spaces not designed for the
carriage of liquid may be omitted, provided a satisfactory internal examination together with an
examination of the tank top is carried out.
(6) Tanks may be pressure tested while the ship is afloat provided that their internal examination is also
carried out while the ship is afloat.
Minimum Requirements to Tank Testing at Special Surveys of Oil Tankers (Including Double Hull
Oil Tankers), Ore/Oil Ships, etc. Table 5.6.4.5(1)
Special Survey No.1 Special Survey No.2 and Subsequent
Age ≤ 5 Age > 5
1. All ballast tank boundaries
1. All ballast tank boundaries
2. Cargo tank boundaries facing ballast tanks, void spaces,
2. All cargo tank bulkheads
pipe tunnels, pump rooms or cofferdams
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(6) For bulk carriers with hybrid cargo hold arrangements, e.g. with some cargo holds of single side skin
and others of double side skin, the requirements of this Section for single side skin bulk carriers are to
apply to cargo holds of single side skin and the requirements of this Section for double side skin bulk
carriers are to apply to cargo holds of double side skin and associated wing spaces.
(7) For existing bulk carriers, where owners may select to coat or recoat cargo holds as required by
1.6.1.4 of Chapter 1, PART TWO of the Rules, consideration may be given to the extent of the close-up
and thickness measurement surveys. Prior to the coating of cargo holds of such ships, scantlings are to be
ascertained in the presence of a Surveyor.
5.7.1.2 Except as stated otherwise, the requirements regarding double skin bulk carriers in this Section
apply to double side skin bulk carriers and bulk carriers of which the distance between inner hull and outer
hull is less than 1,000 mm, as required by Chapter 8 of PART TWO of the Rules.
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(8) Where portable covers, wooden or steel pontoons are fitted, checking the satisfactory condition, where
applicable, of:
① wooden covers and portable beams, carriers or sockets for the portable beam, and their securing
devices;
② steel pontoons, including close-up survey of hatch cover plating;
③ tarpaulins;
④ cleats, battens and wedges;
⑤ hatch securing bars and their securing devices;
⑥ loading pads/bars and the side plate edge;
⑦ guide plates and chocks;
⑧ compression bars, drainage channels and drain pipes (if any).
(9) Examination of flame screens on vents to all bunker tanks.
(10) Examination of bunker and vent piping systems, including ventilators.
5.7.2.4 Examination of cargo holds
(1) Bulk carriers 10 to 15 years of age
① Bulk carriers:
a. Overall survey of all cargo holds.
b. Close-up examination of sufficient extent, minimum 25% of frames, to establish the condition of
the lower region of the shell frames including approx. lower one third length of side frame at
side shell and side frame end attachment and the adjacent shell plating in the forward cargo hold.
Where this level of survey reveals the need for remedial measures, the survey is to be extended
to include a close-up survey of all of the shell frames and adjacent shell plating of that cargo
hold as well as a close-up survey of sufficient extent of all remaining cargo holds.
c. When considered necessary by the Surveyor, or where extensive corrosion exists, thickness
measurements are to be carried out. If the results of these thickness measurements indicate that
substantial corrosion is found, the extent of thickness measurements is to be increased in
accordance with Tables 5.7.4.5(2)①a to e. These thickness measurements are to be carried out
before the annual survey is credited as completed. Suspect areas identified at previous surveys
are to be examined. Areas of substantial corrosion identified at previous surveys are to have
thickness measurements taken. For CSR ships, the annual thickness gauging may be omitted
where a protective coating has been applied in accordance with the coating manufacturer’s
requirements and is maintained in “GOOD” condition.
d. Where the protective coating (as required by 1.6.1.3 of Chapter 1, PART TWO of the Rules) in
cargo holds is found to be in GOOD condition, the extent of close-up surveys and thickness
measurements may be specially considered.
e. All piping and penetrations in cargo holds, including overboard piping, are to be examined.
② Double side skin bulk carriers:
a. Overall survey of two selected cargo holds.
b. When considered necessary by the Surveyor, or where extensive corrosion exists, thickness
measurements are to be carried out. If the results of these thickness measurements indicate that
substantial corrosion is found, the extent of thickness measurements is to be increased in
accordance with Tables 5.7.4.5(2)②a to d. These extended thickness measurements are to be
carried out before the annual survey is credited as complete. Suspect areas identified at previous
surveys are to be examined. Areas of substantial corrosion identified at previous surveys are to
have thickness measurements taken. For CSR ships, the annual thickness gauging may be
omitted where a protective coating has been applied in accordance with the coating
manufacturer’s requirements and is maintained in “GOOD” condition.
c. All piping and penetrations in cargo holds, including overboard piping, are to be examined.
(2) Bulk carriers over 15 years of age
① Bulk carriers:
a. Overall survey of all cargo holds.
b. Close-up examination of sufficient extent, minimum 25% of frames, to establish the condition of
the lower region of the shell frames including approx. lower one third length of side frame at
side shell and side frame end attachment and the adjacent shell plating in the forward cargo hold
and one other selected cargo hold. Where this level of survey reveals the need for remedial
measures, the survey is to be extended to include a close-up survey of all of the shell frames and
adjacent shell plating of that cargo hold as well as a close-up survey of sufficient extent of all
remaining cargo holds.
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c. When considered necessary by the Surveyor, or where extensive corrosion exists, thickness
measurements are to be carried out. If the results of these thickness measurements indicate that
substantial corrosion is found, the extent of thickness measurements is to be increased in
accordance with Tables 5.7.4.5(2)①a to e. These extended thickness measurements are to be
carried out before the annual survey is credited as completed. Suspect areas identified at
previous surveys are to be examined. Areas of substantial corrosion identified at previous
surveys are to have thickness measurements taken. For CSR ships, the annual thickness gauging
may be omitted where a protective coating has been applied in accordance with the coating
manufacturer’s requirements and is maintained in “GOOD” condition.
d. Where a hard protective coating as required by 1.6.1.3 of Chapter 1, PART TWO of the Rules is
fitted in cargo holds and is found in GOOD condition, the extent of close-up surveys and
thickness measurements may be specially considered.
e. All piping and penetrations in cargo holds, including overboard piping, are to be examined.
② Double side skin bulk carriers:
a. Overall survey of all cargo holds.
b. When considered necessary by the Surveyor, or where extensive corrosion exists, thickness
measurements are to be carried out. If the results of these thickness measurements indicate that
substantial corrosion is found, the extent of thickness measurements is to be increased in
accordance with Tables 5.7.4.5(2)②a to d. These extended thickness measurements are to be
carried out before the annual survey is credited as complete. Suspect areas identified at previous
surveys are to be examined. Areas of substantial corrosion identified at previous surveys are to
have thickness measurements taken. For CSR ships, the annual thickness gauging may be
omitted where a protective coating has been applied in accordance with the coating
manufacturer’s requirements and is maintained in “GOOD” condition.
c. All piping and penetrations in cargo holds, including overboard piping, are to be examined.
5.7.2.5 Examination of ballast tanks
(1) Examination of ballast tanks when required as a consequence of the results of the special survey and
intermediate survey is to be carried out. When considered necessary by the Surveyor, or where extensive
corrosion exists, thickness measurements are to be carried out. If the results of these thickness
measurements indicate that substantial corrosion is found, the extent of thickness measurements is to be
increased in accordance with Tables 5.7.4.5(2)①a to e for bulk carriers or in accordance with Tables
5.7.4.5(2)②a to d for double skin bulk carriers. These extended thickness measurements are to be carried
out before the survey is credited as completed.
Suspect areas identified at previous surveys are to be examined. Areas of substantial corrosion identified at
previous surveys are to have thickness measurements taken. For CSR ships, the annual thickness gauging
may be omitted where a protective coating has been applied in accordance with the coating manufacturer’s
requirements and is maintained in “GOOD” condition.
(2) Confirming that the corrosion prevention system fitted to dedicated ballast tanks of bulk carriers when
appropriate is maintained.
5.7.2.6 Additional annual survey requirements after determining compliance with SOLAS XII/12 and
XII/13:
(1) For ships complying with the requirements of SOLAS XII/12 for hold, ballast and dry space water level
detectors, the annual survey is to include an examination and a test, at random, of the water ingress
detection systems and of their alarms.
(2) For ships complying with the requirements of SOLAS XII/13 for the availability of pumping systems,
the annual survey is to include an examination and a test, of the means for draining and pumping ballast
tanks forward of the collision bulkhead and bilges of dry spaces any part of which extends forward of the
foremost cargo hold, and of their controls.
5.7.2.7 In the case of bulk carriers of 150 m in length and upwards of single side skin construction,
carrying solid bulk cargoes having a density of 1,780 kg/m3 and above, contracted for construction before 1
July 1999 and constructed with an insufficient number of transverse watertight bulkheads to enable them to
withstand flooding of the foremost cargo hold in all loading conditions and remain afloat in a satisfactory
condition of equilibrium as specified in SOLAS XII/4.3, the following additional survey requirements for
the foremost cargo hold of such ships are to apply:
(1) Bulk carriers 5 to 15 years of age
①An overall survey of No.1 cargo hold, including a close-up survey of sufficient extent, minimum 25%
of frames, is to be carried out to establish the technical condition of shell frames including their upper
and lower end attachments, adjacent shell plating, transverse bulkheads and areas found suspect at the
previous surveys.
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② Where considered necessary by the Surveyor as a result of the overall and close-up surveys as
described in ① above, the survey is to be extended to include a close-up survey of all of the shell
frames, their end attachments and adjacent shell plating of that cargo hold.
(2) Bulk carriers over 15 years of age
① An overall survey of No.1 cargo hold, including a close-up survey, is to be carried out to establish
the technical condition of all shell frames including their end attachments, adjacent shell plating,
transverse bulkheads and areas found suspect at previous surveys.
(3) Extent of thickness measurements
① Thickness measurements are to be carried out to an extent sufficient to determine both general and
local corrosion levels at areas subject to close-up surveys as described in (1)① and ② above. As a
minimum, thickness measurements are to be carried out at areas found suspect at previous surveys.
Where substantial corrosion is found, the extent of thickness measurements is to be increased in
accordance with Tables 5.7.4.5(2)①a to e of this Section.
② The thickness measurements may be dispensed with provided the Surveyor is satisfied by the
close-up survey, that there is no structural diminution and the protective coating, where applied,
remains effective.
(4) Where the protective coating in No.1 cargo hold is found to be in GOOD condition (in compliance with
1.6.1.3 of Chapter 1, PART TWO of the Rules), the extent of close-up survey and thickness measurements
may be specially considered.
5.7.2.8 Examining, for bulk carriers of 150 m and above, where appropriate, the ship's structure in
accordance with the Ship Construction File, taking into account identified areas that need special attention.
5.7.3 Intermediate surveys
5.7.3.1 General requirements
(1) The intermediate survey extent is dependent on the age of the ship as specified in 5.7.3.2 to 5.7.3.4 of
this Section.
(2) The intermediate survey is also to include the applicable items specified in 5.4.3 of this Chapter and
5.7.2 of this Section.
(3) The survey requirements for double skin bulk carriers are also to be in compliance with Table
5.7.3.1(3).
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a soft or semi-hard coating has been applied, or where a hard protective coating has not been
applied, the tanks in question may be examined at annual intervals. When considered necessary by
the Surveyor, or where extensive corrosion exists, thickness measurements are to be carried out.
d. In addition to the requirements above, suspect areas identified at previous surveys are to be
subjected to overall and close-up surveys.
② Cargo holds
a. Bulk carriers
(a) An overall survey of all cargo holds, including close-up survey of sufficient extent, minimum
25 % of frames, is to be carried out to establish the condition of:
a) shell frames including their upper and lower end attachments, adjacent shell plating, and
transverse bulkheads in the forward cargo hold and one other selected cargo hold;
b) areas found suspect at previous surveys.
(b) Where considered necessary by the Surveyor as a result of the overall and close-up survey as
described in (a) above, the survey is to be extended to include a close-up survey of all of the
shell frames and adjacent shell plating of that cargo hold as well as a close-up survey of
sufficient extent of all remaining cargo holds.
b. Double skin bulk carriers
(a) An overall survey of all cargo holds is to be carried out.
(b) Where considered necessary by the Surveyor as a result of the overall survey as described in (a)
above, the survey is to be extended to include a close-up survey of those areas of structure in the
cargo holds selected by the Surveyor.
③ Extent of thickness measurements
a. Bulk carriers
(a) Thickness measurements are to be carried out to an extent sufficient to determine both general
and local corrosion levels at areas subject to close-up survey as described in 5.7.3.2②a(a). The
minimum requirement for thickness measurements at the intermediate survey are areas found to
be suspect areas at previous surveys.
(b) The extent of thickness measurement may be specially considered provided the Surveyor is
satisfied by the close-up survey, that there is no structural diminution and the hard protective
coatings are found to be in a GOOD condition.
(c) Where substantial corrosion is found, the extent of thickness measurements is to be increased in
accordance with the requirements of Tables 5.7.4.5(2)①a to e. These extended thickness
measurements are to be carried out before the survey is credited as completed. Suspect areas
identified at previous surveys are to be examined. Areas of substantial corrosion identified at
previous surveys are to have thickness measurements taken.
For CSR ships, the identified substantial corrosion areas may be:
a) protected by coating applied in accordance with the coating manufacturer’s requirements and
examined at annual intervals to confirm the coating in way is still in “GOOD” condition, or
alternatively
b) required to be measured at annual intervals.
(d) Where the hard protective coating (as required by 1.6.1.3 of Chapter 1, PART TWO of the
Rules) in cargo holds is found to be in GOOD condition, the extent of close-up surveys and
thickness measurements may be specially considered. For existing bulk carriers, where owners
may select to coat or recoat cargo holds as noted above, special consideration may be given to
the extent of close-up surveys and thickness measurements. Prior to the coating of cargo holds
of existing ships, scantlings are to be ascertained by the Surveyor.
b. Double skin bulk carriers
(a) Thickness measurements are to be carried out to an extent sufficient to determine both general
and local corrosion levels at areas subject to close-up survey, where required as per
5.7.3.2②b(b), and as provided in 5.7.3.2.①c.
(b) The extent of thickness measurement may be specially considered provided the Surveyor is
satisfied by the close-up survey that there is no structural diminution and the hard protective
coatings are found to be in a GOOD condition.
(c) Where substantial corrosion is found, the extent of thickness measurements is to be increased in
accordance with the requirements of Tables 5.7.4.5(2)②a to d. These extended thickness
measurements are to be carried out before the survey is credited as completed. Suspect areas
identified at previous surveys are to be examined. Areas of substantial corrosion identified at
previous surveys are to have thickness measurements taken.
For CSR ships, the identified substantial corrosion areas may be:
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a) protected by coating applied in accordance with the coating manufacturer’s requirements and
examined at annual intervals to confirm the coating in way is still in “GOOD” condition, or
alternatively
b) required to be measured at annual intervals.
(d) Where the protective coating in cargo holds (as required by 1.6.1.3 of Chapter 1, PART TWO of
the Rules) is found to be in GOOD condition, the extent of close-up surveys and thickness
measurements may be specially considered. Prior to the coating of cargo holds, scantlings
should be ascertained in the presence of the Surveyor. For existing bulk carriers, where owners
may select to coat or recoat cargo holds as noted above, special consideration may be given to
the extent of close-up surveys and thickness measurements. Prior to the coating of cargo holds
of existing ships, scantlings are to be ascertained by the Surveyor.
5.7.3.3 Bulk carriers 10 to 15 years of age
(1) The requirements of the intermediate survey are to be to the same extent to the previous special survey
as required in 5.7.4 of this Section and 5.1.6.5. However, internal examination of fuel tanks and pressure
testing of all tanks are not required unless deemed necessary by the attending Surveyor.
(2) In application of (1), the intermediate survey may be commenced at the second annual survey and be
progressed during the succeeding year with a view to completion at the third annual survey in lieu of the
application of 5.2.4.2.
(3) In application of (1), an underwater survey may be considered in lieu of the requirements of 5.7.4.2.
5.7.3.4 Bulk carriers over 15 years of age
(1) The requirements of the intermediate survey are to be to the same extent to the previous special survey
as required in 5.7.4 of this Section and 5.1.6.5. However, internal examination of fuel tanks and pressure
testing of all tanks are not required unless deemed necessary by the attending Surveyor.
(2) In application of (1), the intermediate survey may be commenced at the second annual survey and be
progressed during the succeeding year with a view to completion at the third annual survey in lieu of the
application of 5.2.4.2.
(3) A survey in dry dock is to be part of the intermediate survey. The overall and close-up surveys and
thickness measurements, as applicable, of the lower portions of the cargo holds and ballast tanks① are to be
carried out in accordance with the applicable requirements for intermediate surveys, if not already
performed.
① Lower portions of the cargo holds and ballast tanks are considered to be the parts below light ballast water line.
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condition and it is not renewed, where a soft or semi-hard coating has been applied, or where a hard
protective coating has not been applied from the time of construction, the tanks in question are to be
examined at annual intervals. Thickness measurements are to be carried out as deemed necessary by the
Surveyor.
(2) When such breakdown of hard protective coating is found in water ballast double bottom tanks and it is
not renewed, where a soft or semi-hard coating has been applied, or where a hard protective coating has not
been applied from the time of construction, the tanks in question may be examined at annual intervals.
When considered necessary by the surveyor, or where extensive corrosion exists, thickness measurements
are to be carried out.
(3) Where a hard protective coating is provided in cargo holds and is found in GOOD condition, the extent
of close-up surveys and thickness measurements may be specially considered.
5.7.4.3 Hatch covers and coamings
(1) A thorough inspection of the items listed in 5.7.2.3 is to be carried out, in addition to all hatch covers
and coamings.
(2) Checking of the satisfactory operation of all mechanically operated hatch covers is to be made,
including:
① stowage and securing in open condition;
② proper fit and efficiency of sealing in closed condition;
③ operational testing of hydraulic and power components, wires, chains, and link drives.
(3) Checking the effectiveness of sealing arrangements of all hatch covers by hose testing or equivalent.
(4) Thickness measurement of the hatch cover and coaming plating and stiffeners is to be carried out for
bulk carriers and double skin bulk carriers as given in Tables 5.7.4.5(1)① and ②.
5.7.4.4 Extent of overall and close-up surveys
(1) Bulk carriers
① An overall survey of all tanks and spaces is to be carried out at each special survey. Fuel oil tanks in
the cargo length area are to be surveyed in accordance with Table 5.4.4.2(2) of this Chapter.
② The minimum requirements for close-up surveys at special survey are given in Table 5.7.4.4(1)② of
this Section. For ships not having the notation ESP, the Surveyor may carry out the close-up survey
as deemed necessary taking into account the maintenance of the tanks under survey, the condition of
the corrosion prevention system.
③ The Surveyor may extend the close-up survey as deemed necessary taking into account the
maintenance of the spaces under survey, the condition of the corrosion prevention system and where
spaces have structural arrangements or details which have suffered defects in similar spaces or on
similar ships according to available information.
④ For areas in spaces where hard protective coatings are found to be in a GOOD condition, the extent
of close-up surveys according to Table 5.7.4.4(1)② may be specially considered.
Minimum Requirements for Close-up Survey at Special Hull Survey of Bulk Carriers
Table 5.7.4.4(1)②
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
Subsequent
Age ≤ 5 5 < Age ≤ 10 10 < Age ≤ 15
Age > 15
(A) 25% of shell frames in (A) All shell frames in the (A) All shell frames in the (A) All shell frames in all
the forward cargo hold at forward cargo hold and 25% of forward and one other cargo holds including
representative positions. shell frames in each of the selected cargo hold and upper and lower end
(A) Selected frames in remaining cargo holds, including 50% of frames in each of attachments and adjacent
remaining cargo holds. upper and lower end attachments the remaining cargo holds, shell plating.
(B) One transverse web and adjacent shell plating. For including upper and lower Areas (B) to (E) as for
with associated plating and bulk carriers of 100,000 DWT end attachments and special survey No.3
longitudinals in two and above, all shell frames in the adjacent shell plating.
representative water forward cargo hold and 50% of (B) All transverse webs with
ballast tanks of each type shell frames in each of the associated plating and
(i.e. topside, hopper side remaining cargo holds, including longitudinals in each water
tank). upper and lower end attachments ballast tank.
(C) Two selected cargo and adjacent shell plating①. (B) All transverse bulkheads
hold transverse bulkheads, (B) One transverse web with in ballast tanks, including
including internal structure associated plating and stiffening system.
of upper and lower stools, longitudinals in each water Areas (C), (D) and (E) as
where fitted. ballast tank. for Special Survey No.2
(D) All cargo hold hatch (B) Forward and aft transverse
① This requirement applies to surveys of bulk carriers of 100,000 DWT and above on and after 1 July 2007.
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Close-up survey of transverse bulkheads are to be carried out at the following levels:
a. Immediately above the inner bottom and immediately above the line of gussets (if fitted) and shedders for ships
without lower stool.
b. Immediately above and below the lower stool shelf plate (for those ships fitted with lower stools), and
immediately above the line of the shedder plates.
c. About mid-height of the bulkhead.
d. Immediately below the upper deck plating and immediately adjacent to the upper wing tank, and immediately
below the upper stool shelf plate for those ships fitted with upper stools, or immediately below the topside tanks.
Minimum Requirements for Close-Up Survey at Special Hull Survey of Double Skin Bulk Carriers,
Excluding Ore Carriers Table 5.7.4.4(2)②
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
Subsequent
Age ≤ 5 5 < Age ≤ 10 10 < Age ≤ 15
Age > 15
One transverse web with One transverse web with All transverse webs with All transverse webs with
associated plating and associated plating and associated plating and associated plating and
longitudinals in two longitudinals as applicable in longitudinals as applicable in longitudinals as applicable
representative ballast tanks each ballast tank (A). each water ballast tank (A). in each water ballast tank
of each type (This is to Forward and aft transverse All transverse bulkheads (A).
include the foremost topside bulkheads including including stiffening system All transverse bulkheads
and double side ballast tanks stiffening system in a in each water ballast tank including stiffening system
on either side) (A) transverse section including (A) in each water ballast tank.
topside, hopper side and (A)
double side ballast tanks on
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Thickness measurement to be reported for longitudinal Thickness measurement to be reported for cargo hold
members at transverse sections, transverse structural transverse bulkheads
members, miscellaneous structural members and cargo hold
transverse frames
Typical transverse
section Areas (A), (B)
and (D)
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Typical areas of deck plating and underdeck structure inside line of hatch openings
between cargo hold hatches
Area (B)
Minimum Requirements for Close-Up Survey at Special Hull Survey of Ore Carriers
Table 5.7.4.4(2)③
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
Subsequent
Age ≤ 5 5 < Age ≤ 10 10 < Age ≤ 15
Age > 15
One web frame ring All web frame rings All web frame rings As for Special Survey for
complete including adjacent complete including adjacent complete including adjacent age from 10 to 15 years
structural members in a structural members in a structural members in each
ballast wing tank (A) ballast wing tank (A) ballast tank (A)
One transverse bulkhead One deck transverse All transverse bulkheads
lower part – including girder including adjacent deck complete – including girder
system and adjacent structural members in each system and adjacent
structural members - in a remaining ballast tank (A) structural members - in each
ballast tank (A) Forward and aft transverse ballast tank (A)
bulkheads complete – One web frame ring
including girder system and complete including adjacent
adjacent structural members structural members in each
- in a ballast wing tank (A) wing void space (A)
One transverse bulkhead Additional web frame rings
lower part - including girder in void spaces as deemed
system and adjacent necessary by CCS (A)
structural members - in each
remaining ballast tank (A)
Two selected cargo hold One transverse bulkhead in All cargo hold transverse Areas (C) to (E) as for age
transverse bulkheads, each cargo hold, including bulkheads, including internal interval 10 to 15 years
including internal structure internal structure of upper structure of upper and lower
of upper and lower stools, and lower stools, where stools, where fitted (C)
where fitted (C) fitted (C)
All cargo hold hatch covers All cargo hold hatch covers All cargo hold hatch covers
and coamings (plating and and coamings (plating and and coamings (plating and
stiffeners) (D) stiffeners) (D) stiffeners) (D)
All deck plating and under All deck plating and under
deck structure inside line of deck structure inside line of
hatch openings between all hatch openings between all
cargo hold hatches (E) cargo hold hatches (E)
Note: (A), (C), (D) and (E) are areas to be subjected to close-up surveys and thickness measurements (see Figure 5.7.4.4(2)).
(A): Transverse web frame or watertight transverse bulkhead in ballast wing tanks and void spaces. In fore and aft
peak tanks transverse web frame means a complete transverse web frame ring including adjacent structural
members.
(C): Cargo hold transverse bulkheads plating, stiffeners and girders.
(D): Cargo hold hatch covers and coamings.
(E): Deck plating and under deck structure inside line of hatch openings between cargo hold hatches.
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Minimum Requirements for Thickness Measurements at Special Hull Survey of Bulk Carriers
Table 5.7.4.5(1)①
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
Subsequent
Age ≤ 5 5 < Age ≤ 10 10 < Age ≤ 15
Age > 15
1. Suspect areas 1. Suspect areas. 1. Suspect areas. 1. Suspect areas.
2. Within the cargo length: 2. Within the cargo length: 2. Within the cargo length:
Two transverse section of a) Each deck plate outside line a) Each deck plate outside
deck plating outside line of of cargo hatch openings. line of cargo hatch
cargo openings. b) Two transverse sections, one openings.
3. Wind and water strakes in in the amidship area, outside b) Three transverse sections,
way of the two transverse line of cargo hatch opening. one in the amidship area,
sections considered above c) All wind and water strakes. outside line of cargo hatch
and Selected wind and 3. Selected wind and water opening.
water strakes outside the strakes outside the cargo length c) Each bottom plate.
cargo length area. area. 3. All wind and water strakes,
4. Measurement, for general 4. Measurement, for general full length.
assessment and recording of assessment and recording of Points 4, 5 and 6 as for
corrosion pattern, of those corrosion pattern, of those special survey No.3
structural members subject structural members subject to
to close-up survey close-up survey according to
according to Table Table 5.7.4.4(1)②.
5.7.4.4(1)②. 5. The vertically corrugated
5. Side shell frames and transverse watertight bulkhead①
brackets② complying with between cargo holds Nos.1 and
5.7.1.1(5) of this Section 2, if applicable.
6. Item 5 as for special survey
No.2
Notes: 1 The specific requirements for the vertically corrugated transverse watertight bulkhead between cargo hold Nos.1
and 2 are given in Appendix 3 of this Chapter.
2 The requirements for thickness measurements of side shell frames and brackets complying with 5.7.1.1(5) of this
Section are given in Appendix 6 of this Chapter.
Minimum Requirements for Thickness Measurements at Special Hull Survey of Double Skin Bulk
Carriers Table 5.7.4.5(1)②
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
Subsequent
Age ≤ 5 5 < Age ≤ 10 10 < Age ≤ 15
Age > 15
Suspect areas Suspect areas Suspect areas Suspect areas
Within the cargo length: Within the cargo length: Within the cargo length:
▪ Two transverse sections of ▪ Each deck plate outside line ▪ Each deck plate outside line of
deck plating outside line of of cargo hatch openings. cargo hatch openings.
cargo hatch openings ▪ Two transverse sections, one ▪ Three transverse sections, one
in the amidship area, outside in the amidship area, outside
line of cargo hatch openings. line of cargo hatch openings.
▪ All wind and water strakes ▪ Each bottom plate
Wind and water strakes in way Selected wind and water strakes All wind and water strakes, full
of the two transverse sections outside the cargo length area length
considered above.
Selected wind and water strakes
outside the cargo length area
Measurements, for general Measurements, for general Measurements, for general
assessment and recording of assessment and recording of assessment and recording of
corrosion pattern, of those corrosion pattern, of those corrosion pattern, of those
structural members subject to structural members subject to structural members subject to
close-up survey according to close-up survey according to close-up survey according to
Table 5.7.4.4(2) ② or Table Table 5.7.4.4(2) ② or Table Table 5.7.4.4(2) ② or Table
5.7.4.4(2)③ 5.7.4.4(2)③ 5.7.4.4(2)③
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Minimum Requirements for Thickness Measurements at Special Hull Survey of Bulk Carriers not
Having the Notation ESP (Including Double Skin Bulk Carriers)
Table 5.7.4.5(1)③
Age ≤ 10 10 < age ≤ 15 Age > 15
1. Suspect areas throughout 1. Suspect areas throughout the 1. Suspect areas throughout the ship
the ship ship
2. Within the cargo length: 2. Within the cargo length:
a. Each deck plate outside line a. Each deck plate outside line of cargo hatch
of cargo hatch openings. openings.
b. Two transverse sections, one b. Three transverse sections, one in the 0.5L
in the 0.5L amidship area, amidship area, outside line of cargo hatch
outside line of cargo hatch openings.
openings. c. Each bottom plate
c. All wind and water strakes
3. Selected wind and water strakes 3. All cargo hold hatch covers and coamings (plating
outside the cargo area and stiffeners)
4. Internals in forepeak and afterpeak tanks
5. All exposed main deck plating full length
6. Representative exposed superstructure deck plating
(poop, bridge, and forecastle deck)
7. Lowest strake and strakes in way of ‘tween decks of
all transverse bulkheads in cargo spaces together with
internals in way
8. All wind- and water strakes, port and starboard, full
length
9. All keel plates full length. Also, additional bottom
plates in way of cofferdams, machinery space, and aft
end of tanks
10. Plating of sea chests. Shell plating in way of
overboard discharges as considered necessary by the
attending Surveyor
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5.7.4.8 Additional surveys are to be carried out for ships after determining compliance with SOLAS
XII/12 and XII/13 as follows:
(1) For ships complying with the requirements of SOLAS XII/12 for hold, ballast and dry space water level
detectors, the special survey is to include an examination and a test of the water ingress detection systems
and of their alarms.
(2) For ships complying with the requirements of SOLAS XII/13 for the availability of pumping systems,
the special survey is to include an examination and a test of the means for draining and pumping ballast
tanks forward of the collision bulkhead and bilges of dry spaces any part of which extends forward of the
foremost cargo hold, and of their controls.
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(2) The intermediate survey is also to include the applicable items specified in 5.4.3 of this Chapter and
5.8.2 of this Section.
(3) For weather decks, an examination as far as applicable of cargo, bunker, ballast, steam and vent piping
systems as well as vent masts and headers is to be carried out. If upon examination there is any doubt as to
the condition of the piping, the piping may be required to be pressure tested, thickness measured or both.
5.8.3.2 Chemical tankers 5 to 10 years of age
(1) For ballast tanks, an overall survey of representative tanks selected by the Surveyor is to be carried out.
If such inspections reveal no visible structural defects, the examination may be limited to a verification that
the hard protective coating remains in GOOD condition.
(2) A ballast tank is to be examined at subsequent annual intervals where:
① a hard protective coating has not been applied from the time of construction, or
② a soft or semi-hard coating has been applied, or
③ substantial corrosion is found within the tank, or
④ the hard protective coating is found to be in less than GOOD condition and the hard protective
coating is not repaired to the satisfaction of the Surveyor.
(3) In addition to the requirements above, suspect areas identified at previous surveys are to be examined.
5.8.3.3 Chemical tankers 10 to 15 years of age
(1) The requirements of the intermediate survey are to be to the same extent as the previous special survey
as required in 5.8.4 of this Section and 5.1.6.5. However, pressure testing of cargo and ballast tanks is not
required unless deemed necessary by the attending Surveyor.
(2) In application of (1), the intermediate survey may be commenced at the second annual survey and be
progressed during the succeeding year with a view to completion at the third annual survey in lieu of the
application of 5.2.4.2.
(3) In application of (1), an underwater survey may be considered in lieu of the requirements of 5.8.4.1(4).
5.8.3.4 Chemical tankers over 15 years of age
(1) The requirements of the intermediate survey are to be to the same extent as the previous special survey
as required in 5.8.4 of this Section and 5.1.6.5. However, pressure testing of cargo and ballast tanks is not
required unless deemed necessary by the attending Surveyor.
(2) In application of (1), the intermediate survey may be commenced at the second annual survey and be
progressed during the succeeding year with a view to completion at the third annual survey in lieu of the
application of 5.2.4.2.
(3) In application of (1), a survey in dry dock is to be part of the intermediate survey. The overall and
close-up surveys and thickness measurements, as applicable, of the lower portions of the cargo tanks and
ballast tanks① are to be carried out in accordance with the applicable requirements for intermediate surveys,
if not already performed.
① Lower portions of the cargo and ballast tanks are considered to be the parts below light ballast water line.
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Minimum Requirements for Close-Up Surveys at Special Survey of Double Skin Chemical Tankers
Table 5.8.4.3(2)②
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
Subsequent:
Age < 5 5 < Age < 10 10 < Age < 15
Age > 15
(1) One web frame ring (in a (1) All web frame rings (in a (1) All web frame rings As special survey No.3
ballast double hull ballast wing tank or ballast (in all ballast tanks)
tank) (see Note I) double hull tank) (see Note I) Additional transverse
(7) All web frame rings areas as deemed necessary
(2) One deck transverse (in (6) The knuckle area and the (in a cargo wing tank) by CCS
a cargo tank or on deck) upper part (3 metres approx) (7) One web frame ring
of one web frame in each (in each remaining
(4) One transverse bulkhead remaining ballast tank cargo tank)
(in a ballast tank) (see
Note I) (2) One deck transverse (in two (3) All transverse
cargo tanks) bulkheads (in all
(5) One transverse bulkhead cargo tanks)
(in a cargo wing tank) (4) One transverse bulkhead (in
(5) One transverse bulkhead each ballast tank) (see Note I) (4) All transverse
(in a cargo centre tank) bulkheads (in all
(see Note II) (5) One transverse bulkhead (in ballast tanks)
two cargo centre tanks) (see
Note II)
(5) One transverse bulkhead (in a
cargo wing tank)
(1), (2), (3), (4), (5), (6) and (7) are areas to be subjected to close-up surveys and thickness measurements (see Figures
5.8.4.3(2)②a to c).
(1): Web frame in a ballast tank means vertical web in side tank, hopper web in hopper tank, floor in double bottom tank and
deck transverse in double deck tank (where fitted), including adjacent structural members. In fore and aft peak tanks web
frame means a complete transverse web frame ring including adjacent structural members.
(2): Deck transverse, including adjacent deck structural members (or external structure on deck in way of the tank, where
applicable).
(3): Transverse bulkhead complete in cargo tanks, including girder system, adjacent structural members (such as longitudinal
bulkheads) and internal structure of lower and upper stools, where fitted.
(4): Transverse bulkhead complete in ballast tanks, including girder system and adjacent structural members, such as
longitudinal bulkheads, girders in double bottom tanks, inner bottom plating, hopper side, connecting brackets.
(5): Transverse bulkhead lower part in cargo tank, including girder system, adjacent structural members (such as longitudinal
bulkheads) and internal structure of lower stool, where fitted.
(6): The knuckle area and the upper part (3 metres approximately), including adjacent structural members. Knuckle area is
the area of the web frame around the connections of the slope hopper plating to the inner hull bulkhead and the inner
bottom plating, up to 2 metres from the corners both on the bulkhead and the double bottom.
(7): Web frame in a cargo tank means deck transverse, longitudinal bulkhead vertical girder and cross ties, where fitted,
including adjacent structural members.
Note I: Ballast double hull tank means double bottom tank plus double side tank plus double deck tank, as applicable, even
if these tanks are separate.
Note II: Where no centre cargo tanks are fitted (as in the case of centre longitudinal bulkhead), transverse bulkheads in wing
tanks are to be surveyed.
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Figure 5.8.4.3(2)a
Representative Transverse Section of Chemical Tanker. Areas A & B and 1 & 2
Figure 5.8.4.3(2)b
Representative Transverse Section of Chemical Tanker. Areas C & D and 3, 4 & 5
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Figure 5.8.4.3(2)c
Representative Transverse Section of Chemical Tanker. Areas 6 & 7
(3) The Surveyor may extend the close-up survey as deemed necessary taking into account the maintenance
of the tanks under survey, the condition of the corrosion prevention system and also in the following cases:
① in particular, tanks having structural arrangements or details which have suffered defects in similar
tanks or on similar ships according to available information;
② in tanks which have structures approved with reduced scantlings due to an approved corrosion
control system.
(4) For areas in tanks where hard protective coatings are found to be in a GOOD condition, the extent of
close-up surveys according to Table 5.8.4.4(1) may be specially considered.
5.8.4.4 Extent of thickness measurement
(1) The minimum requirements for thickness measurements at special survey are given in Table 5.8.4.4(1)a.
Thickness measurement of stainless steel hull structure and piping may be waived, except for clad steel
plating. For ships not having the notation ESP, the minimum requirements for thickness measurements are
given in Table 5.8.4.4(1)b.
(2) Provisions for extended measurements for areas with substantial corrosion are given in Table
5.8.4.4(2)a to d, and as may be additionally specified in the survey programme as required by 5.1.6.5. For
ships not having the notation ESP, provisions for extended measurements for areas with substantial
corrosion are given in Table 5.4.4.2(17)②. These extended thickness measurements are to be carried out
before the survey is credited as completed. Suspect areas identified at previous special surveys are to be
examined. Areas of substantial corrosion identified at previous surveys are to have thickness measurements
taken.
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Minimum Requirements for Thickness Measurements at Special Survey of Chemical Tankers not
Having the Notation ESP Table 5.8.4.4(1)b
Age ≤ 10 10 < age ≤ 15 Age > 15
1. Suspect areas throughout the ship 1. Suspect areas throughout the ship 1. Suspect areas throughout the ship
2. Within the cargo area: 2. Within the cargo area:
a) Each deck plate a) Each deck plate
b) Two transverse sections b) Three transverse
c) All wind and water strakes sections
c) Each bottom plate
3. Selected wind and water strakes 3. Internals in forepeak and afterpeak tanks
outside the cargo area
4. All exposed main deck plating full length
5. Representative exposed superstructure deck
plating (poop, bridge, and forecastle deck)
6. Lowest strake and strakes in way of ‘tween
decks of all transverse bulkheads in cargo spaces
together with internals in way
7. All wind- and water strakes, port and
starboard, full length
8. All keel plates full length. Also, additional
bottom plates in way of cofferdams, machinery
space, and aft end of tanks
9. Plating of sea chests. Shell plating in way of
overboard discharges as considered necessary by
the attending Surveyor
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(3) The Surveyor may further extend the thickness measurements as deemed necessary.
(4) For areas in tanks where hard protective coatings are found to be in a GOOD condition, the extent of
thickness measurements according to Table 5.8.4.4(1) may be specially considered.
(5) Transverse sections are to be chosen where the largest reductions are suspected to occur or are revealed
from deck plating measurements.
(6) In cases where two or three sections are to be measured, at least one is to include a ballast tank within
0.5L amidships.
(7) Thickness measurements may be carried out at the commencement of the special survey, or the
thickness measurement report prepared within 15 months before the due date of the special survey may be
taken as the thickness measurement report of the special survey.
(8) For the assessment of thickness measurement results, see 5.4.4.2(17)⑤ of this Chapter.
5.8.4.5 Extent of tank testing
(1) The minimum requirements for ballast tank testing are given in (3) of this paragraph and Table
5.8.4.5(1); the minimum requirements for cargo tank testing are given in (4) of this paragraph and Table
5.8.4.5(1). Cargo tank testing carried out by the shipank testing are given in (4) of this paragraph and Table
5.8.4.5(1). Carg provided the following conditions are complied with:
① a tank testing procedure has been submitted by the Owner and reviewed by CCS prior to the testing
being carried out;
② there is no record of leakage, distortion or substantial corrosion that would affect the structural
integrity of the tank;
③ the tank testing has been satisfactorily carried out within a special survey window not more than 3
months prior to the date of the survey on which the overall or close-up survey is completed;
④ the satisfactory results of the testing is recorded in the ship’s logbook;
⑤ the internal and external condition of the tanks and associated structure are found satisfactory by the
Surveyor at the time of the overall and close-up survey.
(2) The Surveyor may extend the tank testing as deemed necessary.
(3) Boundaries of ballast tanks are to be tested with a head of liquid to the top of air pipes.
(4) Boundaries of cargo tanks are to be tested to the highest point that liquid will rise under service
conditions.
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(5) The testing of double bottom tanks and other spaces not designed for the carriage of liquid may be
omitted, provided a satisfactory internal examination together with an examination of the tank top is carried
out.
(6) Tanks may be pressure tested while the ship is afloat provided that their internal examination is also
carried out while the ship is afloat.
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machinery from the navigating bridge and the arrangements to operate the main and other machinery from
a machinery control room.
(8) Confirming the operation of the ventilation for the machinery spaces.
(9) Examining the arrangements for periodically unattended machinery spaces and, in particular, the
random testing of alarm, automatic and shutdown functions.
(10) Confirming, as far as practicable, that no changes have been made in the structural fire protection,
examining any manual and automatic fire doors and proving their operation, testing the means of closing
the main inlets and outlets of all ventilation systems and testing the means of stopping power ventilation
systems from outside the space served.
(11) Confirming that the means of escape from accommodation, machinery and other spaces are
satisfactory.
(12) Examining visually the condition of any expansion joints in seawater systems.
(13) Confirming that no unapproved changes have been made to the structures of machinery spaces and
boiler spaces.
(14) Confirming that doors in machinery spaces and boiler spaces are in a good working condition, and
escape routes are free from obstruction.
(15) Confirming that maintenance of main propulsion plant including main propulsion machinery, gear
units and shafting systems is in accordance with the Rules and that they are in a good working condition.
(16) Confirming that pump and piping systems associated with the main propulsion system are maintained
in a good working condition.
(17) Confirming that generator prime mover and other auxiliary machinery and associated pump and piping
systems are in a good working condition.
(18) Confirming that essential safety and protective devices including safety valves of boilers, exhaust
boilers, economizers, steam heated steam generators, boilers used not for propulsion services having a
working pressure exceeding 0.35 MPa and a heating surface exceeding 4.5 m2, thermal oil and hot water
units, relief valves of pressure vessels having a working pressure exceeding 0.7 MPa, safety devices and
emergency cut-off devices for oil supply and burning units, etc. are in a good working condition, and that
safety means for all moving parts and hot surfaces are in a good working condition and effective.
(19) Examining the bilge pumping systems and bilge wells, including operation of pumps, extended
spindles and level alarms, in machinery spaces and boiler spaces as far as practicable; operational testing of
emergency bilge pumping systems in machinery spaces of passenger ships for confirming their good
working condition.
(20) Confirming that initial starter is effective.
(21) Confirming that the means of communication between the navigation bridge and machinery spaces,
steering gear compartment and where fitted, emergency steering positions are operating satisfactorily.
(22) Confirming that voyage repairs made by crew are satisfactory.
(23) Confirming that recommendations and remaining items from previous surveys have been dealt with in
accordance with related requirements.
5.9.2.4 Additional items for oil tankers
(1) In addition to 5.9.2.3, the following items are also to be examined:
① confirming that no potential sources of ignition such as loose gear, excessive products in the bilges,
excessive vapours, combustible materials, etc., are present in the cargo pump room and that access
ladders are in good condition;
② confirming that cargo pump rooms and all pump room bulkheads have no signs of leakage and, in
particular, paying attention to the sealing arrangements of all penetrations in these bulkheads;
③ confirming that ventilation system of cargo pump rooms and pump rooms including ducting,
dampers and flame screens and their control devices outside cargo pump rooms and pump rooms are
in good condition;
④ examination of all piping systems in cargo pump rooms and pump rooms, in so far as practicable
and confirming that they are in good condition;
⑤ confirming in so far as practicable, that shaft glands of cargo, bilge, ballast and stripping pumps, and
remote operating and shutoff devices of cargo pump room bilge system are in good condition, and
checking that the pump foundations are intact;
⑥ confirming that the fixed fire-fighting system for the cargo pump room is in good condition and that
all openings are capable of being closed quickly from outside;
⑦ confirming that fixed deck foam system is in good condition.
5.9.2.5 Additional survey requirements for ships having inert gas system notation (IGS)
(1) For ships having an inert gas system (IGS), an examination and/or test of the following items is to be
carried out to confirm that the system is in a good working condition:
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① visual examination of all piping and venting pipes on decks and discharges in the shell plating in
cargo areas to confirm that there is no any sign of gas or effluent leakage;
② confirming the proper operation of both inert gas blowers;
③ confirming the proper operation of the scrubber-room ventilation system;
④ checking the deck water seal for automatic filling and draining;
⑤ examining the operation of all remotely operated or automatically controlled valves and, in
particular, the flue gas isolating valves;
⑥ observing a test of the interlocking feature of soot blowers;
⑦ observing that the gas pressure regulating valve automatically closes when the inert gas blowers are
secured;
⑧ checking/testing, as far as practicable, the following alarms and safety devices of the inert gas
system using simulated conditions where necessary:
a. high oxygen content of gas in the inert gas main;
b. low gas pressure in the inert gas main;
c. low pressure in the supply to the deck water seal;
d. high temperature of gas in the inert gas main;
e. low water pressure or low water-flow rate;
f. accuracy of portable and fixed oxygen-measuring equipment by means of calibration gas;
g. high water level in the scrubber;
h. failure of the inert gas blowers;
i. failure of the power supply to the automatic control system for the gas regulating valve and to the
instrumentation of continuous indication and permanent recording of pressure and oxygen
content in the inert gas main;
j. high pressure of gas in the inert gas main;
⑨ checking the proper operation of the inert gas system.
5.9.2.6 Additional survey requirements for ships having class notations of machinery control and
automation
(1) For ships having class notations of machinery control and automation, a general examination or
performance test of the following items is to be carried out, in so far as practicable, to confirm that they are
in a good working condition:
① function test of alarm indicators;
② checking functions of control systems of main and auxiliary engines:
a. automatic control of main engines;
b. automatic control of main and auxiliary boilers;
c. automatic start and control of emergency generators;
d. automatic start or change-over of standby pumps for essential pumps serving main engines;
e. performance test of engine room bilge level detection and alarm system and of start of pumps;
③ communication and extended alarm between the navigating bridge and engineers’ accommodation;
④ checking functions of fixed fire detection and fire alarm systems;
⑤ performance test of repaired items of automatic and remote control systems of other essential
machineries;
⑥ examining the machinery records to check the performance of the control system throughout the
period since the last survey and to establish if there has been any abnormal functioning or failures
and what corrective measures had been taken to preclude their recurrence.
5.9.2.7 For ships having class notations for other machinery installations, e.g. SCM, ECM, a general
survey is to be carried out in accordance with respective requirements in the Rules to confirm that such
installations are in good working condition and effective.
5.9.2.8 Examining, where applicable, the alternative design and arrangements for machinery or electrical
installations, or fire safety, in accordance with the test, inspection and maintenance requirements, if any,
specified in the approved documentation.
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③ a general examination of windlass and a partial load test by slipping and hauling anchors are to be
carried out.
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h. function test of control, safety and alarm systems when power (electrical, hydraulic or
pneumatic) is restored after a power failure.
② Simulated performance test of automated system of boilers:
a. safety system for burning (including automatically stopping fuel supply pump, automatically
starting and stopping feed pump, scavenging, automatically controlling temperature);
b. monitoring and alarm systems;
c. manual control.
③ Automatic controls and alarms of generating system and power plant (including automatic start,
switch-in, parallel operation, load distribution and shutoff of standby generating sets) are to be
examined.
④ Simulated performance test of other essential machinery:
a. performance test of control, safety and alarm systems (including alarm indicators, displays) are
to be carried out so far as is practicable;
b. components (elements, valves, actuators, instruments) of automatic and remote control systems
are to be visually examined and if necessary, opened up for examination and test.
⑤ Remote operation test of suction valves and discharge valves below waterline.
⑥ Checking records of fault recorder and reviewing log book entries regarding automatic and remote
control equipment to confirm operational reliability of all systems.
5.9.4.5 Additional survey requirements for ships having the class notation of inert gas system (IGS)
(1) For ships having the class notation of inert gas system (IGS), the following items are to be examined
and/or tested to confirm that they are in a good working condition:
① inert gas generator and scrubber are to be opened up if there is any sign of gas or effluent leakage;
② inert gas piping and stop valve together with interlocking feature of soot blowers are to be
disassembled and examined if there is any abnormality;
③ deck water seal and non-return valve are to be opened up;
④ water cooling system including discharge pipe and scrubber overboard discharge pipe are to be
examined, and valves are to be disassembled and examined;
⑤ function test of all automatic closing appliances and alarm systems;
⑥ examining the integrity of the system under working condition;
⑦ at the request of the owner and upon approval by CCS Headquarters, a system of continuous
surveys may be undertaken whereby the special survey requirements are carried out in regular
rotation, i.e. every mechanical item of the inert gas system is to be opened up and examined, so far
as practicable, at the specified interval (normally five (5) years). The interval between consecutive
examinations of each item is not to exceed five (5) years. Surveys are to be arranged annually for
about a fifth of all items. If any defect is found during the survey, related components and parts are
to be opened up and examined. Such defects are to be dealt with to the satisfaction of the Surveyor;
⑧ examining the whole system under working condition.
5.9.4.6 Diesel engines
(1) For diesel engines, the following parts (if fitted) are to be disassembled/opened up for examination.
① Cylinder liners, cylinder covers, valves and their transmitting gear, pistons, piston rods, crossheads,
guides, connecting rods, crankshaft and all bearings, crankcases, bedplates, frames and entablatures,
crankcase door fastenings and explosion relief devices, scavenger relief devices, scavenging pump
or blowers, superchargers and their associated coolers, fuel pumps and fittings, camshafts and their
transmitting gear together with balance weights, torsional vibration dampers or detuners, flexible
couplings, clutches, reverse gears, attached pumps and cooling arrangements.
② Selected portion of pipes in the starting air system is to be removed for internal examination and
acoustic test. If lube oil accumulation is found, in addition to steam blowing, the portions of pipes
adjacent to main starting valve and air discharge from compressor are to be removed for
examination.
③ Test of engine operation and test of initial starting arrangement.
④ The survey of diesel engines with bores 300 mm or below may be carried out according to the
manufacturer’s scheduled maintenance program, provided the engines are maintained under the
program. The records of the program, including lubrication servicing, are to be made available to
the Surveyor. Periodical overhauls, required by the manufacturer’s scheduled maintenance program,
are to be witnessed by the Surveyor.
5.9.4.7 Gas turbines
(1) For gas turbines, the following parts are to be opened out for examination.
① Impellers or blading, rotors and casings of the air compressors, combustion chambers, intercoolers,
gas and air piping, starting and reversing arrangements.
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② Gas turbines may be opened and maintained in accordance with the manufacturer’s
recommendations. The owner is to submit for approval maintenance schedules for each type of gas
turbine in service, specifying proposed intervals for combustion checks, hot-gas-path examinations
and other items.
③ For units in continuous service, at least one hot-gas-path examination is to be scheduled each survey
period (normally five (5) years) and is to include an examination of turbine rotors, fixed blading
(nozzle ring), combustors, inlet casings, exhaust casing, air control valves and protective apparatus.
Other parts and associated equipment, if any obvious change has been made to them as shown in
comparison with previous records available, are to be opened up for examination.
④ Opening of compressor sections is to be scheduled in conjunction with other items, provided that
examination of the blades visible from the inlet plenum during the hot-gas-path examination reveals
no evidence of defects.
⑤ The required examinations of auxiliary gas turbine units, at least once each period (normally five
years), are to be based on manufacturer's recommendations, as appropriate for the actual operating
hours and conditions, together with an operation test including protective apparatus.
⑥ Where units are arranged such that the unit is removed from the ship and dismantled at another
facility, the internal examination may be carried out at the facility. The reinstallation is to be carried
out to the satisfaction of the Surveyor.
⑦ Upon reassembly/reinstallation, all fuel lines, lube oil piping, the unit itself and exhaust system are
to be checked under full speed operational conditions for leakage. All shielding and fuel oil double
wall piping is to be examined.
⑧ Cylinders, pistons, end covers, valves and valve gear, pumps and fittings, synchronizing and control
gear, cooling system, explosion relief devices including bypass arrangements of free piston gas
generators are to be opened out and examined.
⑨ Air compressors including rotors and casings, combustion chambers, burners, intercoolers, heat
exchangers, gas and air piping of gas turbines are to be opened out and examined.
5.9.4.8 Steam turbines
(1) For main and auxiliary steam turbines, the following parts are to be opened out for examination.
① Rotor with blading and shrouding and bearings.
② Nozzles, stationary blading, interstage packing and gland seals with oil barriers.
③ Bleed controls and foundation expansion arrangements.
④ Throttle valves are to be operationally tested and opened as deemed necessary.
⑤ In general, lifting of the main propulsion turbine casing may be waived for new-installed ones within
the 5-years period of the special survey No.1, provided the turbines are of a well known type and
fitted with rotor position indicators and vibration indicators of an approved type, as well as steam
pressure measuring equipment at appropriate locations in the steam flow path. Rotor bearings, thrust
bearings and the flexible coupling are to be opened and examined. The low pressure turbine exhaust
trunk is to be opened for examination of the last row of low pressure and astern wheels. Turbine
operating records are to be reviewed. The arrangements for changeover in case of emergency
operation of the plant are to be readily available. The turbines are to be operationally tested.
⑥ Turbine casings are to be lifted for confirming the effectiveness of the maintenance arrangement at
special survey No.2 and subsequent special surveys. However, the lifting of main propulsion turbine
casings may be waived at special survey No.3 and subsequent special surveys, provided that:
a. an approved preventative maintenance arrangement has been established, including vibration
monitoring, lubricating oil analysis and rotor position checks;
b. the rotor journal bearings, thrust bearings and flexible couplings are opened up for examination,
the low-pressure turbine exhaust trunk is opened for examination of the last row of low pressure
and astern wheels;
c. the turbine operating records are reviewed and all considered satisfactory by the Surveyor, at
least in compliance with the manufacturer’s recommendations;
d. the turbines are to be operationally tested.
5.9.4.9 As part of the Special Survey of Machinery, a dock trial is to be carried out to attending Surveyors’
satisfaction to confirm satisfactory operation of main and auxiliary machinery. If significant repairs are
carried out to main or auxiliary machinery or steering gear, consideration should be given to a sea trial to
attending Surveyors’ satisfaction.
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Section 11 SURVEYS OF THE OUTSIDE OF THE SHIP’S BOTTOM AND RELATED ITEMS
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other fastening arrangements. Sealing arrangement of propeller blades, propeller shaft and steering column
is to be verified.
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to assure the condition of the shaft. An extension of the propeller shafts and tube shafts survey not
exceeding three months beyond the due date may be granted in exceptional circumstances①. However, an
extension survey is to be carried out prior to such extension, in accordance with 5.12.8 of this Section.
(1) Where the propeller shafts and the tube shafts are fitted with continuous liners or equivalent systems, or
oil lubricated bearings and approved oil sealing glands, or made of corrosion resistant material, the interval
of survey is to be:
① single shafting arrangement: three (3) years;
② multi-shafting arrangements: four (4) years.
(2) The interval for drawing may be raised to five (5) years in any of the following three (3) cases:
① where the propeller is fitted to a keyed shaft taper the design details of which are approved, and a
non-destructive examination is made at each survey by an approved crack detection method (e.g.
magnetic particle or dye penetrant inspection) of the after end of the cylindrical part of the shaft
(from the after end of the liner, if any), and of about one third of the length of the taper from the
large end; or
② where the propeller is fitted to a solid flange coupling at the aft end of the shaft, the shaft and its
fittings are not exposed to corrosion, the design details are approved. Non-destructive examination
of the fillet radius of the aft propeller shaft flange by an approved crack detection method (e.g.
magnetic particle or dye penetrant inspection) may be required if the visual examination of the area
is not satisfactory; or
③ where the propeller is fitted keyless to the shaft taper, the shaft is protected from seawater, the
design details are approved, and a non-destructive examination is made at each survey by approved
crack-detection method (e.g. magnetic particle or dye penetrant inspection) of the forward part of
the aft shaft taper.
5.12.2.2 In all other cases, the interval of survey is to be 2.5 years (+/- 6 months).
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(4) for keyless propellers, performing a visual examination to confirm the good condition of the sealing
arrangements.
5.12.4.3 Where a lubricating oil analysis is carried out regularly at intervals not exceeding 6 months, and
the oil consumption and bearing temperature are recorded and considered to be within permissible limits,
drawing of the shaft as described in 5.12.4.2(1) may not be required.
The documentation on lubricating oil analysis is to be available on board. Each analysis is to include the
following minimum parameters for oil samples taken under service conditions:
(1) water content;
(2) chloride content;
(3) content of bearing metal particles; and
(4) oil aging (resistance to oxidation).
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5.12.6.5 In addition to the items of 5.12.6.3 or 5.12.6.4 above, the following are to be confirmed for all
shafts during the normal survey specified in 5.12.2:
(1) weardown of the bearings;
(2) effectiveness of shaft glands.
5.12.6.6 For shafts with keyed propeller attachment, the propeller is to be removed during the period of
the normal survey specified in 5.12.2 for non-destructive examination by an approved crack-detection
method (e.g. magnetic particle or dye penetrant inspection) of exposed portions of key, keyway and
propeller shaft.
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(6) Thermal oil units are heaters which heat organic liquid (thermal oil) by fuel oil, exhaust gas or
electricity, and in which the temperature of the heated organic liquid is constantly kept below its boiling
temperature at atmospheric pressure.
(7) Hot water units are heaters which heat water by fuel oil, exhaust gas or electricity, and in which the
temperature of the heated water is constantly kept below its boiling temperature at atmospheric pressure.
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(3) foundations, insulation, fittings, collision chocks, rolling stays, piping, combustion system, safety and
protective systems including relieving gear are to be examined for confirming that they are in a good
working condition;
(4) for exhaust gas heated economizers and boilers, the safety valves are to be tested by the chief engineer
at sea within the annual survey window. This test is to be recorded in the logbook for review by the
attending Surveyor.
5.13.3.3 The examination of exhaust gas heated economizers is to cover the following:
(1) in addition to the requirements for internal examination of exhaust gas heated economizers of the shell
type, all accessible welded joints are to be subjected to a visual examination for cracking;
(2) when necessary, nondestructive testing may be required for this purpose.
5.13.3.4 The survey of thermal oil units is to cover the following:
(1) a general examination of the main body and fittings of the units is to be carried out. The internal
examination may be dispensed with if no any sign of oil-caused internal corrosion is found;
(2) the internal examination by means of lifting is to be carried out so far as practicable, including
examination of pipes, pipe holders and hangers, to verify that no corrosion and friction-caused roughness
exists. Where heaters and fittings can not be lifted for internal examination, they are to be operationally
tested under working pressure to ensure their integrity;
(3) particular attention is to be paid to the integrity of burning system and safety device;
(4) foundations, insulation, fittings, collision chocks, rolling stays, piping, combustion system, safety and
protective systems together with emergency cut-off devices for combustion are to be examined for
confirming that they are in a good working condition;
(5) safety valves of pressure pumps are to be calibrated under working pressure.
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intermediate surveys (whichever is due) are to be complied with, i.e., if the ship is in the
first year after completion of the special survey, the intermediate survey is to be completed
at the time of transfer of class, and if the ship is in the third or fourth year after completion
of the intermediate survey, the special survey is to be completed.
(e) For ships of 20 years and over, the requirements for special surveys are to be complied with,
and this applies also to ships under continuous hull survey.
(f) If a dry-docking of the ship is not due at the time of transfer of class, and subject to consent
of the Headquarters of CCS, an underwater examination may be taken in lieu of
dry-docking required in (d) and (e).
(g) In the context of applying items a) to f) above, as applicable, the anchors and anchor chain
cables ranging and gauging for vessels over 15 years of age is not required to be carried out
as part of the class entry survey unless the class entry survey is being credited as a
periodical survey for maintenance of class.
If the class entry survey is to be credited as a periodical survey for maintenance of class and
the anchors and anchor chain cables ranging and gauging of the losing society are to be
carried out by CCS within the applicable survey window of the periodical survey in
question, at the request of the owner and approved by CCS Headquarters, consideration
may be given by CCS to the acceptance of measurement report by the losing Society.
(h) In the context of applying items (a) to (f) above, as applicable,
– if the class entry survey is to be credited as a periodical survey for maintenance of class,
consideration may be given by CCS to the acceptance of thickness measurements taken
by the losing Society, provided they were carried out within the applicable survey
window of the periodical survey in question; or
– if the class entry survey is not to be credited as a periodical survey for maintenance of
class, consideration may be given by CCS to the acceptance of thickness measurements
taken by the losing Society, provided they were carried out within 15 months prior to
completion of the class entry survey when it is in the scope of a special survey, within
18 months prior to completion of the class entry survey when it is in the scope of an
intermediate survey,
in both cases, at the request of the owner and approved by CCS Headquarters, the
thickness measurements are to be reviewed by CCS for compliance with the applicable
survey requirements, and confirmatory gauging are to be taken to the satisfaction of
CCS.
(i) In the context of applying (c) to (f) above, as applicable, tank testing for ships over 15 years
of age is not required to be carried out as part of the class entry survey unless the class entry
survey is being credited as a periodical survey for maintenance of class. If the class entry
survey is to be credited as a periodical survey for maintenance of class, consideration may
be given by CCS to the acceptance of the tank testing carried out by the losing society
provided they were carried out within the applicable survey window of the periodical survey
in question.
(j) In the context of applying (a) to (f) above, as applicable, compliance with rules (e.g. 5.3.5 of
Section 3 of this Chapter) that require compliance at the forthcoming due periodical surveys
are not required to be carried out/completed as part of the class entry survey unless the class
entry survey is credited as a periodical survey for maintenance of class.
b. Machinery (including electrical installations):
(a) A general examination of all essential machinery is to be held and is generally to include①:
○a examination under working conditions of oil fuel burning equipment of boiler,
economizers and steam/steam generators. The adjustment of safety valves of this
equipment is to be verified by checking the records on the ship;
○b compliance of all pressure vessels with submitted drawings and certificates is to be
verified;
○c insulation resistance, generator circuit breakers, preference tripping relays and generator
prime mover governors are to be tested and paralleling and load sharing to be proved;
○d in all cases, navigating lights and indicators are to be examined and their working and
alternative sources of power verified;
○e bilge pumps, emergency fire pumps and remote controls for oil valves, oil fuel pumps,
① For the transfer of class to CCS or adding CCS class at a ship’s delivery, items ○
c and ○
i may be verified by reviewing
the ship’s record.
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lubricating oil pumps and forced draught fans are to be examined under working
conditions;
○f compliance of recirculating and ice-clearing arrangements with class notations is to be
verified, if any;
○g the main and all auxiliary machinery necessary for operation of the ship at sea together
with essential controls and steering gear are to be tested under working conditions.
Alternative means of steering are to be tested. A short sea trial is to be held at the
Surveyor’s discretion if the ship has been laid up for a long period;
○h initial start arrangements are to be verified;
○i in the case of oil tankers, the cargo oil system and electrical installations in way of
hazardous spaces are to be checked for compliance with rules. Where intrinsically safe
equipment is installed, the Surveyors are to satisfy themselves that such equipment has
been approved by the Society accepted by CCS or an organization authorized by it. The
safety devices, alarms and essential instruments of the inert gas system are to be
verified and the plant generally examined to ensure that it does not constitute a hazard
to the ship.
c. When repair and survey facilities are not available in the first port of initial classification
survey (also referred to as “survey for transfer of class”) required by 5.14.3.1(1), the survey
may be carried out stepwise and CCS may allow the ship to undertake a direct voyage to a port
where such facilities are available to complete all surveys required. Such surveys are to be
carried out by CCS or the losing Society, to the maximum extent practicable at the first port of
survey, but in no case less than the scope of annual hull survey and additional machinery
surveys as required in 5.14.3.1(1)④b.
d. The surveys for transfer of class may be carried out in conjunction with required periodical
surveys after construction. Where such surveys are not carried out in conjunction with
periodical classification surveys related, the conditions of class which are not overdue and
required to be completed in conjunction with periodical surveys need not be completed at
surveys for transfer of class.
e. After the surveys stated in 5.14.3.1(1)① to ④ of this Section, the interval between surveys may
be corresponding to that of the losing society.
f. Requirements for double classed ships or dual class ships:
(a) for double classed ships, the scope of survey is to be in accordance with 5.14.3.1(1)① and
④;
(b) for dual class ships, the scope of survey is to be at least in accordance with that of annual
surveys. If the ship applies for the dual class after construction, the scope of survey is to be
in accordance with 5.14.3.1(1)① and ④.
(2) Initial classification surveys of ships which have not been certified by the Societies accepted by CCS:
① submission of plans and documents for review and survey items are to be in accordance with
5.14.3.1(1) of this Section;
② the owner is to submit records and reports related to surveys, testing and measurement during
construction as well as certificates, test information, etc. for main marine products;
③ the Surveyors are to examine main structural dimensions to confirm compliance with relevant
provisions of the Rules;
④ if necessary, test and/or survey for confirmation is to be carried out.
5.14.3.2 Initial classification surveys of ships which have been surveyed by other Societies
(1) This paragraph applies to ships which are constructed not in accordance with CCS rules and were not
classed with CCS or any classification society acceptable to CCS.
(2) In general, such ships are to comply with the present rules of CCS, at least with CCS rules applicable
during construction of the ships.
(3) The plans of such ships are in general to be submitted as required for ships under construction in CCS
rules. Where it is difficult to submit plans related to quality control during construction, methods are to be
provided for assessment and verification of related structures or equipment. Where such methods are
assessed by CCS as acceptable and verified during classification surveys, exemption from submission of
related plans may be granted. In any case, it is to be ensured that at least the plans, calculations and other
technical documents listed in 5.14.3.1(1)① are submitted to CCS for approval.
(4) The surveys are to be based on the requirements for special surveys in CCS rules for ships of the same
type and age and include dry-dock survey, and surveys of propeller shafts and tube shafts, boilers and as
applicable, inert gas systems. In addition, the following items are to be included:
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① hull thickness measurements according to the minimum requirements for thickness measurements at
the 4th special survey;
② any further survey required by CCS according to inspection of the condition of the ship and review
of its service and repair history, including non-destructive testing of important welds of hull
structures to a certain proportion and increasing the extent of testing as appropriate;
③ examination of records of surveys, tests and measurements of the ship during construction, including
materials used, means of construction and testing, standards and extent of non-destructive testing of
hull welds, records of mooring test and sea trial, and certificates of marine products, together with
necessary verification during survey;
④ verification of related structures or equipment using the methods accepted in (3) above.
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① Supervision of repairs may consist of review of repair procedures, inspections and tests.
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(4) Compliance of temporary repair items with the requirements for safety, reliability and restricted service
is to be ensured.
(5) After completion of the repair survey, a survey report stating the nature of repairs, confirming the
technical condition and making other necessary suggestions, is to be signed.
5.15.3.4 Port State control inspections
(1) Where defects are found as a result of a port State control inspection, the owner is to promptly report
this to CCS and apply for an occasional survey to confirm such defects.
(2) The defects, when related to the classification certificate or the statutory certificates issued by the
Society as authorized, are to be rectified and/or the necessary repair work is to be carried out within the due
time.
5.15.3.5 Surveys for change of ship’s name, port of registry, owner① or operator and flag
(1) When the ship’s name, port of registry, owner or operator and flag is to be changed, the owner is to
inform CCS of the relevant information so far as practicable in advance and apply for an occasional survey.
(2) Survey requirements
① The survey for the change of a ship’s name or port of registry is in general to check the ship’s names
or ports of registry in relevant documents and certificates and make appropriate changes and upon
confirmation of such changes, modify the classification certificate or issue a new classification
certificate with the changed name or port of registry of the ship and issue a survey report
accordingly.
② When the owner of a ship is changed, the existing class of the ship may be maintained provided that
the new owner makes an application to CCS and accepts CCS rules and conditions of class, if any.
③ The survey for the change of a ship’s flag is to confirm the ship’s certificate of nationality and check
the ship and its relevant documents and certificates in respect to the flag State, etc. Such surveys are
to be carried out in conjunction with statutory surveys.
① When the owner of the ship is changed, any information related to the class of the ship is not to be provided or confirmed
to any third party, unless the requesting party formally signs a written document or is authorized by the present owner.
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(1) examination of all pump room and compressor room bulkheads for signs of leakage or fractures and, in
particular, the sealing arrangements of all penetrations of pump room and compressor room bulkheads;
(2) examination of the condition of all piping systems, except cargo piping systems.
Note: For survey of air pipes, flame screens on vents and ventilators, refer to relevant requirements in Section 4 of this
Chapter.
5.16.2.5 Suspect areas: Suspect areas identified at previous surveys are to be examined. Thickness
measurements are to be taken of the areas of substantial corrosion and the extent of thickness
measurements is to be increased to determine the extent of areas of substantial corrosion. Table
5.4.4.2(17)② may be used as guidance for these additional thickness measurements. These extended
thickness measurements are to be carried out before the annual survey is credited as completed.
5.16.2.6 Examination of ballast tanks: Examination of ballast tanks when required as a consequence of
the results of the special survey and intermediate survey is to be carried out. When considered necessary by
the Surveyor, or where extensive corrosion exists, thickness measurement is to be carried out. If the results
of these thickness measurements indicate that substantial corrosion is found, then the extent of thickness
measurements is to be increased to determine the extent of areas of substantial corrosion. Table
5.4.4.2(17)② may be used as guidance for these additional measurements. These extended thickness
measurements are to be carried out before the annual survey is credited as completed.
Minimum Requirements for Close-Up Surveys at Hull Intermediate Surveys of Liquefied Gas
Carriers Table 5.16.3.2(6)
10 < Age ≤ 15 Age > 15
All web frames and both transverse bulkheads in a All web frames and both transverse bulkheads in two
representative ballast tank (1) and (2) representative ballast tanks (1) and (2)
The upper part of one web frame in another representative
ballast tank
One transverse bulkhead in another representative ballast
tank (2)
(1) Complete transverse web frame including adjacent structural members.
(2) Transverse bulkhead complete, including girder system and adjacent members, and adjacent longitudinal bulkhead
structure.
Note 1: Ballast tanks include topside, double hull side, double bottom, hopper side, or any combined arrangement of the
aforementioned, and peak tanks where fitted.
Note 2: For areas in tanks where protective coating is found to be in GOOD condition, the extent of close-up survey may
be specially considered.
Note 3: For ships having independent tanks of type C, with a midship section similar to that of a general cargo ship, the
extent of close-up surveys may be specially considered.
Note 4: The extent of close-up surveys may be extended by the Surveyor as deemed necessary, taking into account the
maintenance of the tanks under survey, the condition of the corrosion prevention system and also in the following
cases:
① in particular, in tanks having structural arrangements or details which have suffered defects in similar tanks, or
on similar ships according to available information;
② in tanks having structures approved with reduced scantlings.
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Minimum Requirements for Close-Up Surveys at Hull Special Surveys of Liquefied Gas Carriers
Table 5.16.4.4(2)
Special Survey No.1 Special Survey No.2 Special Survey No.3
(Age ≤ 5) (5 < Age ≤ 10) (Age > 10)
All web frames in a ballast tank, which is to be a
One web frame in a representative
double hull side tank or a topside tank. If such All web frames in all ballast
ballast tank of the topside, hopper side
tanks are not fitted, another ballast tank is to be tanks (1)
and double hull side type (1)
selected (1)
One transverse bulkhead in a ballast All transverse bulkheads in all
One web frame in each remaining ballast tank (1)
tank (3) ballast tanks (2)
One transverse bulkhead in each ballast tank (2)
① For fuel oil, lube oil and fresh water tanks, reference is to be made to Table 5.4.4.2(2), Section 4 of this Chapter.
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Minimum Requirements for the Thickness Measurement at Hull Special Survey of Liquefied Gas
Carriers Table 5.16.4.5(1)
Special Survey No.4 and
Special Survey No.1 Special Survey No.2 Special Survey No.3
subsequent
(Age ≤ 5) (5 < Age ≤ 10) (10 <Age ≤ 15)
(Age > 15)
Within the cargo area: Within the cargo area:
① each deck plate Within the cargo area: ① each deck plate
One section of deck plating ② one transverse section ① each deck plate ② three transverse sections (1)
for the full beam of the ship within 0.5 L amidships in ② two transverse sections (1) ③ each bottom plate
within 0.5 L amidships in way of a ballast tank, if ③ all wind and water strakes ④ duct keel plating and
way of a ballast tank, if any any internals
All wind and water strakes, full
Selected wind and water strakes outside the cargo area
length
Measurements, for general assessment and recording of corrosion pattern, of those structural members subject to close-up
survey according to Table 5.16.4.4(2)
Suspect areas
(1) At least one section is to include a ballast tank within 0.5L amidships, if any.
Note 1: For ships having independent tanks of type C, with a midship section similar to that of a general cargo ship, the
extent of thickness measurements may be specially considered.
Note 2: For areas in spaces where coatings are found to be in GOOD condition, the extent of thickness measurements may be
specially considered.
Note 3: The Surveyor may extend the thickness measurements as deemed necessary. Where substantial corrosion is found,
the extent of thickness measurements is to be increased to the satisfaction of the Surveyor.
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5.17.2 Definitions
5.17.2.1 For the purpose of this Section, the relevant definitions applicable to ro-ro ships are as follows:
(1) Ro-ro spaces: spaces not normally sub-divided in any way and normally extending to either a
substantial length or the entire length of the ship, in which motor vehicles with fuel in their tanks for their
own propulsion and / or goods (packaged or in bulk, in or on rail or road cars, vehicles (including road or
rail tankers), trailers, containers, pallets, demountable tanks or in or on similar stowage units or, other
receptacles) can be loaded and unloaded normally in a horizontal direction.
(2) Special category spaces: those enclosed vehicle spaces above or below the bulkhead deck, into and
from which vehicles can be driven and to which passengers have access. Special category spaces may be
accommodated on more than one deck provided that the total overall clear height for vehicles does not
exceed 10 m.
(3) Securing device: a device used to keep the door closed by preventing it from rotating about its hinges.
(4) Supporting device: a device used to transmit external or internal loads from the door to a securing
device and from the securing device to the ship’s structure, or a device other than a securing device, such as
a hinge, stopper or other fixed device, that transmits loads from the door to the ship’s structure.
(5) Locking device: a device that locks a securing device in the closed position.
Minimum Requirements for Close-Up Surveys of Doors, Locking, Securing and Supporting Devices
and Fittings Table 5.17.3.4(5)
The following is a list of the devices and fittings and associated welding to be subject to close-up survey by the attending
Surveyor.
(1) Cylinder securing pins, supporting brackets, back-up brackets (where fitted) and their welded connections
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(2) Hinge pins, supporting brackets, back-up brackets (where fitted) and their welded connections
(3) Locking hooks, securing pins, supporting brackets, back-up brackets (where fitted) and their welded connections
(4) Locking pins, supporting brackets, back-up brackets (where fitted) and their welded connections
(5) Locating and stopper devices and their welded connections
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Appendix 1
CRITERIA FOR RENEWAL OF HULL STRUCTURAL MEMBERS
This Appendix does not apply to the ships constructed in accordance with PART NINE of the Rules.
1 Criteria for longitudinal strength
1.1 For ships of 65 m and over in length, the hull girder section modulus at deck and bottom within 0.4 L
amidships is not to be less than 0.9 times the hull girder section modulus required in the Rules.
1.2 The criteria for longitudinal strength for hull girders of oil tankers are given in Appendix 2 of this
Chapter.
2 Criteria for local strength
2.1 For a ship constructed in accordance with CCS rules and the keel of which was laid before 15 January
1983, the renewal thickness of hull plating and structural members is not to be less than the value obtained
by multiplying their as-built thickness and the relevant percentage shown in Table 2.1 below:
Table 2.1
Minimum renewal thickness
Structural member Unrestricted Service categories
Service category 1
service 2 and 3
Strength deck, side and bottom shell 75% 70% 65%
Continuous longitudinal strength members and web frames 75% 70% 65%
Foundations of main engines, cranes and windlasses 75% 75% 75%
Other structural members defined in the Rules 70% 60% 55%
2.2 For a ship constructed in accordance with CCS rules and the keel of which was laid on or after 15
January 1983, the renewal thickness of hull plating and structural members is not to be less than the value
obtained by multiplying their as-built thickness and the relevant percentage shown in Table 2.2 below:
Table 2.2
Minimum renewal thickness
Structural member
L ≥ 90 m L < 90 m
① Strength deck plating, side shell, top strake, bilge strake, bottom shell, flat plate keel,
inner bottom, continuous longitudinal bulkhead, hopper tank and topside tank plating.
② Main longitudinal continuous members, e.g. deck girders, hatch side girders, side girders,
bottom girders, bulkhead girders, continuous hatch coamings.
80% 75%
③ Main transverse members, e.g. side frame webs, deck transverses, double plate floors,
bulkhead webs, watertight and oiltight transverse bracket plates.
④ Transverse bulkhead plating in holds, upper and lower bulkhead stool sloping plating,
watertight bulkhead plating in deep tanks
Other plating and members, e.g. deck within line of openings, deck longitudinals, side
longitudinals, bottom longitudinals, inner bottom longitudinals, bulkhead longitudinals, face
75% 70%
plates of side frames, brackets of structural members, hatch covers, non-continuous hatch
coamings, sea chests
Note: For bulk carriers designed in accordance with the Rules and assigned the class notations of “Strengthened for Heavy
Cargoes” and “Grab* (×)”, the minimum renewal thickness of inner bottom may be taken as the value obtained by
multiplying the as-built thickness and 75%
2.3 For a ship constructed in accordance with the Rules and the scantlings of which as required by the
Rules are indicated in their plans, or for a ship the scantlings of which are to be assessed in accordance with
the Rules, the renewal thickness of hull plating and structural members is not to be less than the value
obtained by multiplying the thickness specified in the Rules and the relevant percentage shown in Table 2.2
above.
2.4 For bulk carriers of 150 m in length and upwards, contracted for construction on or after 1 July 1998
and carrying solid bulk cargoes having a density of 1.0 t/m3 and above, steel renewal is required where the
gauged thickness of watertight corrugated bulkheads is less than tnet + 0.5 mm and coating (applied in
accordance with the coating manufacturer’s requirements) or annual gauging may be adopted as an
alternative to steel renewal where the gauged thickness is within the range tnet + 0.5 mm and tnet + 1.0 mm,
with tnet being net thickness and obtained in accordance with Section 9, Chapter 8 of PART TWO of the
Rules, except for:
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(1) double skin bulk carriers the keels of which were laid or which were at a similar stage of construction
before 1 July 1999;
(2) double skin bulk carriers the keels of which were laid or which were at a similar stage of construction
before 1 January 2000, with distance between inner and outer skins being not less than 760 mm;
(3) double skin bulk carriers the keels of which were laid or which were at a similar stage of construction
after 1 January 2000, with distance between inner and outer skins being not less than 1,000 mm.
2.5 For bulk carriers contracted for construction on or after 1 July 1998 and complying with Section 11,
Chapter 8, PART TWO of the Rules, steel renewal is required where the gauged thickness of hatch covers
is less than tnet + 0.5 mm. Where the gauged thickness is within the range tnet + 0.5 mm and tnet + 1.0 mm,
coating (applied in accordance with the coating manufacturer’s requirements) or annual gauging may be
adopted as an alternative to steel renewal. For internal members of pontoon hatch covers, steel renewal is
required where the gauged thickness is less than tnet or the Surveyor deems it necessary based on the
corrosion or deformation. tnet is net thickness and to be obtained in accordance with Section 11, Chapter 8
of PART TWO of the Rules.
2.6 For ships other than bulk carriers, ore carriers and combination carriers, contracted for construction
on or after 1 July 2012 and complying with Section 20, Chapter 2, PART TWO of the Rules1, and for all
weathertight steel cargo hatch covers on exposed decks, steel renewal is required where the gauged
thickness of the plating of double skin hatch covers, single skin hatch covers, hatch coamings, coaming
stays and stiffeners is less than tnet + 0.5 mm. Where the gauged thickness is within the range tnet + 0.5 mm
and tnet + 1.0 mm, coating2 or annual gauging may be adopted as an alternative to steel renewal. For the
internal structure of double skin hatch covers, thickness gauging is required when hatch cover top or
bottom plating renewal is to be carried out or when deemed necessary, at the discretion of CCS Surveyor,
on the basis of the plating corrosion or deformation condition. In these cases, steel renewal for the internal
structures is required where the gauged thickness is less than tnet. For corrosion addition tS = 1.0 mm, the
thickness for steel renewal is tnet, and when gauged thickness is between tnet and tnet + 0.5 mm, coating or
annual gauging may be adopted as an alternative to steel renewal, where tnet being the net thickness, to be
calculated in accordance with 2.20.2, Section 20, Chapter 2, PART TWO of the Rules.
2.7 For the following bulk carriers of 150 m in length and upwards and carrying solid bulk cargoes
having a density of 1.78 t/m3 and above, steel renewal is required where the gauged thickness of transverse
watertight corrugated bulkheads between cargo holds Nos.1 and 2 is less than tnet + 0.5 mm and coating
(applied in accordance with the coating manufacturer’s requirements) or annual gauging may be adopted as
an alternative to steel renewal where the gauged thickness is within the range tnet + 0.5 mm and tnet + 1.0
mm, with tnet being calculated in accordance with IACS UR S19:
(1) bulk carriers contracted for construction before 1 July 1998 and not complying with IACS UR S18 and
S20;
(2) bulk carriers the keels of which were laid or which were at a similar stage of construction before 1 July
1999 and not complying with IACS UR S18 and S20.
2.8 For bulk carriers which were not built in accordance with Section 8, Chapter 8 of PART TWO of the
Rules, steel renewal is required where the gauged thickness of side shell frames of cargo holds is less than
tREN mm. Where the gauged thickness is within the range tREN mm and tCOAT mm, sand blasting, coating and
reinforcements are to be done and the coating is to be maintained in “as-new” or an equivalent condition
(i.e. without breakdown or rusting) at special and intermediate surveys. The tREN and tCOAT above are to be
calculated in accordance with IACS UR S31.
1
For the definitions of bulk carriers, ore carriers and combination carriers, refer to Appendix 2, Chapter 2 of this PART.
2
Coating is to be maintained in GOOD condition, as defined in 5.1.5.1(16) of this Chapter.
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Appendix 2
CRITERIA FOR LONGITUDINAL STRENGTH OF HULL GIRDER FOR OIL TANKERS
1 General requirements
1.1 These criteria are to be used for the evaluation of longitudinal strength of the ship’s hull girder as
required by 5.6.1.3 of Section 6, Chapter 5 of this PART.
1.2 In order that ship’s longitudinal strength to be evaluated can be recognized as valid, fillet welding
between longitudinal internal members and hull envelopes are to be in sound condition so as to keep
integrity of longitudinal internal members with hull envelopes.
2.1 Calculation of transverse sectional areas of deck and bottom flanges of hull girder
2.1.1 The transverse sectional areas of deck flange (deck plating and deck longitudinals) and bottom
flange (bottom shell plating and bottom longitudinals) of the ship’s hull girder are to be calculated by using
the thickness measured, renewed or reinforced, as appropriate, during the special survey.
2.1.2 If the diminution of sectional areas of either deck or bottom flange exceeds 10% of their respective
as-built area (i.e. original sectional area when the ship was built), either one of the following measures is to
be taken:
(1) to renew or reinforce the deck or bottom flanges so that the actual sectional area is not less than 90% of
the as-built area; or
(2) to calculate the actual section moduli (Zact) of transverse section of the ship’s hull girder by applying the
calculation method specified in Annex 1 of this Appendix, by using the thickness measured, renewed or
reinforced, as appropriate, during the special survey.
① The actual transverse section modulus of the hull girder of oil tankers calculated under this Appendix is not to be less
than 90% of the required section modulus for new buildings specified in IACS Unified Requirements S7(C = 1.0 Cn is to
be used for the purpose of this calculation.) or S11, whichever is the greater (the minimum midship section modulus Wo
calculated in accordance with 2.2.5.1 of Section 2, Chapter 2 of PART TWO of the Rules or section modulus of hull
girder Wc calculated in accordance with 2.2.5.5, whichever is the greater, is the required section modulus in building the
ship).
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Annex 1
Calculation Criteria of Section Moduli of Midship Section of Hull Girder
1. When calculating the transverse section modulus of the ship’s hull girder, the sectional area of all
continuous longitudinal strength members is to be taken into account.
2. Large openings, i.e. openings exceeding 2.5 m in length (along ship’s length) or 1.2 m in breadth and
scallops, where scallop welding is applied, are always to be deducted from the sectional areas used in the
section modulus calculation.
3. Smaller openings (manholes, lightening holes, single scallops in way of seams, etc.) need not be
deducted provided that the sum of their breadths or shadow area breadths in one transverse section does not
reduce the section modulus at deck or bottom by more than 3% and provided that the height of lightening
holes, draining holes and single scallops in way of seams in longitudinals or longitudinal girders does not
exceed 25% of the web depth, for scallops maximum 75 mm.
4. A deduction-free sum of smaller opening breadths in one transverse section in the bottom or deck area
of 0.06 (B – ∑b) (where B = breadth of ship, ∑b = total breadth of large openings) may be considered
equivalent to the above reduction in sectional modulus.
5. The shadow area will be obtained by drawing two tangent lines with an opening angle of 30°.
6. The deck modulus is related to the moulded strength deck line at side.
7. The bottom modulus is related to the base line.
8. Continuous trunks and longitudinal hatch coamings are to be included in the longitudinal sectional area
provided they are effectively supported by longitudinal bulkheads or deep girders. The deck modulus is
then to be calculated by dividing the moment of inertia by the following distance, provided this is greater
than the distance from neutral axis to the deck line at side:
x
yt y 0.9 0.2
B
where:
y = distance from neutral axis to top of continuous strength member,
x = distance from top of continuous strength member to centreline of the ship.
x and y to be measured to the point giving the largest value of yt.
9. Longitudinal girders between multi-hatchways will be considered by special calculations.
Annex 2
Diminution Limit of Minimum Longitudinal Strength of Oil Tankers in Service
1 The diminution limit of the minimum section modulus ( Zmc) of oil tankers in service is given by the
following formula:
Zmc cL2 B(Cb 0.7)k cm3
where: L = Length of ships. L is the distance, in m, on the summer load waterline from the fore side of
stem to the after side of the rudder post, or the centre of the rudder stock if there is no rudder
post. L is not to be less than 96%, and need not be greater than 97%, of the extreme length
on the summer load waterline. In ships with unusual stern and bow arrangement the length L
may be specially considered;
B = Greatest moulded breadth in metres;
Cb = Moulded block coefficient at draught d corresponding to summer load waterline, based on L
and B. Cb is not to be taken less than 0.60:
moulded displacement (m 3 ) at draught d
Cb =
LBd
C = 0.9 cn
1.5
300 L
cn = 10.75 for 130 m ≤ L ≤ 300 m
100
cn = 10.75, for 300 m < L < 350 m
1.5
L 350
cn = 10.75 for 350 m ≤ L ≤ 500 m;
150
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2 Scantlings of all continuous longitudinal members of the ship’s hull girder based on the section
modulus requirement in 1 above are to be maintained within 0.4L amidships. However, in special cases,
based on consideration of type of ship, hull form and loading conditions, the scantlings may be gradually
reduced towards the end of 0.4L part, bearing in mind the desire not to inhibit the ship’s loading flexibility.
3 However, the above standard may not be applicable to ships of unusual type or design, e.g. for ships of
unusual main proportions and/or weight distributions.
Annex 3
Sampling Method of Thickness Measurements for Longitudinal Strength Evaluation and Repair
Methods
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4.2 The minimum continuous length of a renewed or reinforced structural member is to be not less than
twice the spacing of the primary members in way. In addition, the thickness diminution in way of the butt
joint of each joining member forward and aft of the replaced member (plates, stiffeners, girder webs and
flanges, etc.) is not to be within the substantial corrosion range (75% of the allowable diminution
associated with each particular member). Where differences in thickness at the butt joint exceed 15% of the
lower thickness, a transition taper is to be provided.
4.3 Alternative repair methods involving the fitting of straps or structural member modification are to be
subject to special consideration. In considering the fitting of straps, it is to be limited to the following
conditions:
(1) to restore and/or increase longitudinal strength;
(2) the thickness diminution of the deck or bottom plating to be reinforced is not to be within the substantial
corrosion range (75% of the allowable diminution associated with the deck plating);
(3) the alignment and arrangement, including the termination of the straps, is in accordance with a standard
recognized by CCS;
(4) the straps are continuous over the entire 0.5L amidships length; and
(5) continuous fillet welding and full penetration welds are used at butt welding and, depending on the
width of the strap, slot welds. The welding procedures applied are to be acceptable to CCS.
4.4 The existing structure adjacent to replacement areas and in conjunction with the fitted straps, etc., is
to be capable of withstanding the applied loads, taking into account the buckling resistance and the
condition of welds between the longitudinal members and hull envelope plating.
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Appendix 3
GUIDELINES FOR MEASURING SCANTLINGS OF THE TRANSVERSE WATERTIGHT
VERTICALLY CORRUGATED BULKHEAD BETWEEN CARGO HOLDS NOS.1 AND 2 OF
BULK CARRIERS
1 For verification that UR S19 is complied with, measurement is necessary to determine the general
condition of the structure and the scope of possible repairs and/or reinforcement of transverse watertight
vertically corrugated bulkheads.
2 In UR S19, the applicable buckling pattern is taken into account for evaluation of bulkhead strength and
this is to determine the thickness reduction under the standard critical condition shown in Figure 2(1) and
Figure 2(2).
3 The horizontal lines defined below are to be measured. The scantlings of each separate vertical
corrugation, corrugation flange, web, shedder plate and gusset plate within each horizontal line given below
are to be measured and properly evaluated.
― Horizontal line a without bottom stool, see Figure 2(1):
Location:
(1) half of the width of the corrugation flange approx. 200 mm above shedder plate line;
(2) center of gusset plate between corrugation flanges, if fitted;
(3) center of shedder plate;
(4) half of the center of the corrugation web approx. 200 mm above shedder plate line.
― Horizontal line b with bottom stool, see Figure 2(2):
Location:
(1) half of the width of the corrugation flange approx. 200 mm above shedder plate line;
(2) center of gusset plate between corrugation flanges, if fitted;
(3) center of shedder plate;
(4) half of the center of the corrugation web approx. 200 mm above shedder plate line.
― Horizontal line c with or without bottom stool, see Figure 2(1) and Figure 2(2):
Location:
(1) half of the width of the corrugation web and corrugation flange approx. in way of half height of
corrugation.
4 Where thickness of plates along the horizontal line is different, the thinner ones are to be measured.
Figure 2(1)
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Figure 2(2)
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Appendix 4
RUDDER BEARING WEAR CLEARANCE
The following values of rudder bearing wear clearance are provided for reference to owners for the purpose
of facilitating their repairs.
Wear Clearance Limit for Lower Bearings of Double Bearing Rudders (mm)
Diameter of Rudder bearings made of Rudder bearings made of Rudder bearings made of
rudder stock copper or bearing alloy lignum vitae or compreg synthetic resin ①
≤ 80 3.00 3.50 3.00
> 80 ~ 120 4.00 4.50 4.00
> 120 ~ 180 5.00 6.00 5.00
> 180 ~ 250 6.00 7.00 6.00
> 250 ~ 315 7.00 7.50 7.00
> 315 ~ 400 7.50 8.00 8.00
> 400 ~ 500 8.00 9.00 9.00
> 500 ~ 630 9.00 10.00 10.00
> 630 ~ 800 10.00 11.00 11.00
Notes: ① Nylon or equivalent material, excluding saran.
② For wear clearance limit relating to renewal of rudders made of saran, refer to manufacturers’ instructions. Where
no such instructions are available, refer to the requirements for rudders made of lignum vitae or compreg.
③ Wear clearance limit of lower bearing of spade rudders is to be 70% of the value shown in the above table.
Wear Clearance Limit for Upper Pintle Bearings of Double Bearing Rudders (mm)
Diameter of rudder Pintle bearings made of Pintle bearings made of Pintle bearings made of
pintle copper or bearing alloy lignum vitae or compreg synthetic resin
≤ 80 3.00 3.50 3.00
> 80 ~ 120 4.00 4.50 4.00
> 120 ~ 180 5.00 5.50 5.00
> 180 ~ 250 6.00 6.50 6.00
> 250 ~ 315 7.00 7.50 6.50
> 315 ~ 400 7.50 8.00 7.00
> 400 ~ 500 8.00 9.00 8.00
Wear Clearance Limit for Pintle Bearings of Semi-Spade Rudders with Two Heel Pintles (mm)
Diameter of Pintle bearings made of Rudder bearings made of Rudder bearings made of
rudder pintle copper or bearing alloy lignum vitae or compreg synthetic resin
≤ 50 3.50 4.00 4.00
> 50 ~ 80 4.00 4.50 4.50
> 80 ~ 120 5.00 5.50 5.50
> 120 ~ 180 6.00 6.50 6.50
> 180 ~ 250 7.00 7.50 7.50
> 250 ~ 315 8.00 8.50 8.50
> 315 ~ 400 9.00 9.50 9.50
> 400 ~ 500 10.00 10.00 10.00
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Multi-pintle Double bearing Rudder with shaft Semi-spade rudder with Spade rudder
rudder rudder two heel pintles
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Appendix 5
WEAR CLEARANCE OF BEARINGS OF PROPELLER SHAFTS OR TUBE SHAFTS
The wear clearance of bearings of propeller shafts or tube shafts is generally not to be more than that as
given in the following Table.
Clearance limit (mm)
Shaft diameter d Bearing made of Bearing made of Plate-reinforced Block-cast rubber
white metal lignum vitae rubber bearing bearing
≤ 100 1.80 3.50 3.50 3.50
> 100 ~ 120 2.00 4.00 4.00 4.00
> 120 ~ 150 2.20 4.50 4.50 5.00
> 150 ~ 180 2.40 5.00 5.00 –
> 180 ~ 220 2.60 5.50 5.50 –
> 220 ~ 260 2.80 6.00 6.00 –
> 260 ~ 310 3.00 6.60 6.50 –
> 310 ~ 360 3.20 7.30 7.20 –
> 360 ~ 440 3.50 8.00 7.80 –
> 440 ~ 500 3.80 8.70 8.50 –
> 500 ~ 600 4.10 9.50 9.00 –
> 600 ~ 700 4.50 10.50 10.00 –
Note: ① For low-speed shafting (n < 150 r/min), wear clearance limit for white metal bearings is to be 20% more than the
value shown in the above table.
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Appendix 6
GUIDELINES FOR THE GAUGING OF SIDE SHELL FRAMES AND BRACKETS IN SINGLE
SIDE SKIN BULK CARRIERS REQUIRED TO COMPLY WITH UR S31
1 General
Gauging is necessary to determine the general condition of the structure and to define the extent of possible
steel renewals or other measures for the webs and flanges of side shell frames and brackets for verification
of the compliance with UR S31.
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4 Gauging methodology
Numbers of side frames to be measured are equivalent to those of special survey or intermediate survey
corresponding to the ship’s age. Representative thickness measurements are to be taken for each zone as
specified below.
Special consideration to the extent of the thickness measurements may be given by CCS, if the structural
members show no thickness diminution with respect to the as built thicknesses and the coating is found in
“as-new” condition (i.e., without breakdown or rusting).
Where gauging readings close to the criteria are found, the number of hold frames to be measured is to be
increased.
If renewal or other measures according to S31 are to be applied on individual frames in a hold, then all
frames in that hold are to be gauged.
There is a variety of construction methods used for side shell frames in bulk carriers. Some have faceplates
(T sections) on the side shell frames, some have flanged plates and some have bulb plates. The use of
faceplates and flanged sections is considered similar for gauging purposes in that both the web and
faceplate or web and flange plate are to be gauged. If bulb plate has been used, then web of the bulb plate is
to be gauged in the normal manner and the sectional modulus has to be specially considered if required.
4.1 Gaugings for zones A, B & D
Web plating: The gauging pattern for zones A, B & D is to be a 5-point pattern. See Figure 4.1. The 5-point
pattern is to be over the depth of the web and the same area vertically. The gauging report is to reflect the
average reading.
4.2 Gaugings for zone C
Web plating: Depending upon the condition of the web in way of zone C, the web may be measured by
taking 3 readings over the length of zone C and averaging them. The average reading is to be compared
with the allowable thickness. If the web plating has general corrosion, then this pattern is to be expanded to
a 5-point pattern as noted above.
4.3 Gaugings for sections a) and b) (flanges and side shell plating)
Where the lower bracket length or depth does not meet the requirements in UR S12(Rev. 3), gaugings are
to be taken at sections a) and b) to calculate the actual section modulus required in UR S31.3.4. See Figure
4.3. At least 2 readings on the flange/faceplate are to be taken in way of each section. At least one reading
of the attached shell plating is to be taken on each side of the frame (i.e. fore and aft) in way of sections a)
and section b).
Figure 4.1 Typical 5-point pattern on the web Figure 4.3 Sections a) and b)
plate
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5 Report on thickness measurement of cargo hold side shell frames
TM7-BC S31 Report on Thickness Measurement of Cargo Hold Side Shell Frames
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Appendix 7
GUIDELINES FOR THE SURVEY OF VOYAGE REPAIRS
1 Purpose
1.1 The purpose of these notes is to provide guidance to CCS field Surveyors in dealing with voyage
repairs, including repairs during voyage. These notes form part of the surveys after construction as
specified in Chapter 5 of this PART
2. General requirements
2.1 Where repairs to hull, machinery or equipment, which affect or may affect classification, are to be
carried out by a riding crew during a voyage, such repairs are to be planned in advance. A complete repair
procedure including the extent of proposed repair and the need for Surveyor’s attendance during the voyage
is to be submitted to and agreed by CCS reasonably in advance.
2.2 Failure to notify CCS, in advance of the repairs, may result in suspension of the ship’s class until such
time as the repair is redone or evidence submitted to satisfy the Surveyor that the repair was properly
carried out.
2.3 Where in any emergency circumstance, emergency repairs are to be effected immediately, the repairs
should be documented in the ship’s log and submitted thereafter to CCS for use in determining further
survey requirements.
2.4 The above is not intended to include maintenance and overhaul to hull, machinery and equipment in
accordance with manufacturer’s recommended procedures and established marine practice and which does
not require CCS approval. However, any repair as a result of such maintenance and overhauls which affects
or may affect classification is to be noted in the ship’s log and submitted to the attending Surveyor for use
in determining further survey requirements.
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4.4 NDT of completed repairs to primary structures is to be carried out to the attending Surveyor’s
satisfaction.
4.5 Repairs to other hull structural parts may be accepted based on examination upon completion of
repairs.
4.6 No hull repairs carried out by a riding crew are to be accepted unless:
(1) the initial meeting had been carried out and conditions found satisfactory;
(2) a final satisfactory examination upon completion was carried out.
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Appendix 8
PROCEDURAL REQUIREMENTS FOR SERVICE SUPPLIERS①
1. General requirements
1.1 Firms providing services on behalf of the owner of a ship or a mobile offshore unit, such as
measurements, tests or maintenance of safety systems and equipment, and laboratories providing testing
services, the results of which are used by Surveyors in making decisions affecting classification are subject
to approval by CCS in accordance with the mandatory procedures in these requirements and the Annex②
thereto.
1.2 Where such services are used by Surveyors in making decisions affecting statutory certifications, the
firms are subject to approval by CCS where CCS is so authorised by the relevant flag Administration. For
such services CCS may accept approvals done by:
(1) the flag Administration itself;
(2) duly authorized organizations acting on behalf of the flag Administration; or
(3) other organizations that are acceptable to the flag Administration (e.g. other governments, etc.).
2. Objective
2.1 The objective of this procedure is to set basic standards for qualifying service suppliers.
3. Application
3.1 This procedure applies to the approval of the following categories of service suppliers:
3.1.1 Class services
(1) Firms engaged in thickness measurements on ships except
a. non-ESP ships less than 500 gross tonnage; and
b. all fishing vessels.
(2) Firms engaged in tightness testing of hatches with ultrasonic equipment.
(3) Firms carrying out in-water survey of ships and mobile offshore units.
(4) Firms engaged in the examination of ro-ro ships’ bow, stern, side and inner doors.
(5) Firms engaged in testing of coating systems in accordance with IMO resolution MSC.215(82) and
IACS UI SC223.
(6) Independent firms engaged in non-destructive testing (NDT).
(7) Vibration and noise measurement organizations/firms.
3.1.2 Statutory services
(1) Firms engaged in surveys and maintenance of fire extinguishing equipment and systems.
(2) Firms engaged in service of inflatable liferafts, inflatable lifejackets, hydrostatic release units, inflatable
rescue boats.
(3) Firms engaged in the servicing and testing of radio communication equipment.
(4) Firms engaged in inspection and testing of centralised gas welding and cutting equipment.
(5) Firms engaged in surveys and maintenance of self-contained breathing apparatus.
(6) Firms engaged in annual performance testing of voyage data recorders (VDR).
(7) Firms engaged in surveys of low location lighting systems using photo luminescent materials.
(8) Firms engaged in sound pressure level measurements of public address and general alarm systems.
(9) Firms engaged in testing of coating systems in accordance with IMO resolution MSC.215(82) and
IACS UI SC223 and/or IMO resolution MSC.288(87).
3.2 In the following such firms are referred to as the supplier.
3.3 Detailed requirements specific to the various categories of suppliers are given in Annex 1. National
and/or international requirements may give additional requirements. Reference to such national and/or
international requirements is given in Annex 1 of this Appendix.
① The referecnes to PR34 in this Appendix was deleted from July 1, 2012.
② After 10 December 2000, CCS is only to utilise service suppliers approved in accordance with this Appendix, except with
respect to statutory work, where otherwise instructed by the relevant flag Administration.
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4.3.1 Upon reviewing the submitted documents with satisfactory result, the supplier is to be audited in
order to ascertain that the supplier is duly organised and managed in accordance with the submitted
documents, and that it is considered capable of conducting the services for which approval/certification is
sought.
4.4 Certification is conditional on a practical demonstration of the specific service performance as well as
satisfactory reporting being carried out.
4.5 Quality system
4.5.1 The supplier is to have a documented system covering at least the following:
(1) Code of conduct for the relevant activity;
(2) Maintenance and calibration of equipment;
(3) Training programmes for operators/technicians/inspectors;
(4) Supervision and verification to ensure compliance with operational procedures;
(5) Recording and reporting of information;
(6) Quality management of subsidiaries and agents;
(7) Job preparation;
(8) Periodic review of work process procedures, complaints, corrective actions, and issuance, maintenance
and control of documents.
4.5.2 A documented quality assurance system complying with the most current version of ISO 9000
series and including the above items in 4.5.1, would be considered acceptable.
4.6 Service suppliers relations with the equipment manufacturer
4.6.1 A company which works as a service station for manufacturer(s) of equipment (and as a service
supplier in this field), is to be assessed by the manufacturer(s) and nominated as their agent. The
manufacturer is to ensure that appropriate instruction manuals, material etc. are available for the agent as
well as for proper training of the agent’s technicians. Such suppliers are to be approved either on a case by
case basis, or in accordance with 4.6.2.
4.6.2 If a manufacturer of equipment (and service supplier) applies to CCS for inclusion of his nominated
agents and/or subsidiaries in the approval, then he must have implemented a quality system certified in
accordance with the most current version of ISO 9000 series, with effective controls of his agents and/or
subsidiaries. Such approvals are to be based upon an evaluation of the quality assurance system
implemented by the parent company and nominated agents and/or subsidiaries against the most current
version of ISO 9000 series.
5. Certification
5.1 Upon satisfactory completion of both the audit of the supplier and the demonstration test, if required,
CCS will issue a certificate of approval stating that the supplier’s service operation system has been found
to be satisfactory and that the results of services performed in accordance with that system may be accepted
and utilised by CCS Surveyors in making decisions affecting classification or statutory certification, as
relevant. The certificate is to clearly state that the type and scope of services and any limitations or
restrictions imposed. The supplier will also be included in CCS records of approved service suppliers.
5.2 The period of validity of the certificate is not to exceed 5 years, during which the approved supplier is
subject to an intermediate audit to verify that approved conditions are maintained, and the certificate is to
be endorsed. For firms engaged in thickness measurements, Appendix 10 of Chapter 5 is to be complied
with.
5.3 Where several servicing stations are owned by a given company, each station is to be assessed and
approved except as specified in 4.6.2.
7. Cancellation of approval
7.1 Approval may be cancelled in the following cases:
7.1.1 where the service was improperly carried out or the results were improperly reported;
7.1.2 where a Surveyor finds deficiencies in the approval service operation system of the supplier and
appropriate corrective action is not taken;
7.1.3 where the supplier fails to inform of any alteration as in 6 above to CCS;
7.1.4 where intermediate audit, requested as per 5.2, has not been carried out;
7.1.5 where willful acts or omissions are ascertained.
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7.2 A supplier whose approval was cancelled may apply for re-approval provided he has corrected the
non-conformities which resulted in cancellation, and CCS is able to confirm he has effectively
implemented the corrective action.
ANNEX 1
Special Requirements for Various Categories of Service Suppliers
3. Firms carrying out in-water survey of ships and mobile offshore units
3.1 Extent of engagement: In-water survey of ships and mobile offshore units.
3.2 Training of personnel: The supplier is responsible for the qualification of its divers and the diving
equipment utilised when carrying out survey. The following are to be documented:
—— ship’s underwater structure and appendages, tail shaft, propeller, rudder and its bearings, etc.;
—— non-destructive testing in accordance with a recognized national or international industrial NDT
standard. This requirement only applies if an in-water survey company performs non-destructive
testing;
—— bearing clearance measurements on rudders and tail shaft;
—— under-water video monitoring with TV-monitors on deck, as well as still picture work;
—— operation of under-water communication system;
—— special equipment and tools like hull cleaners, grinders, cutters, etc.
3.3 A plan for training of personnel in the reporting system, minimum Rule requirements for relevant ship
types, ship’s underwater structure, measuring of bearing clearances, the recognition of corrosion damage,
buckling and deteriorated coatings, etc., are to be included.
3.4 Supervisor: The supervisor is to be qualified according to the supplier’s general requirements and is to
have a minimum of 2 years’ experience as a diver carrying out survey.
3.5 Divers carrying out survey: The diver carrying out the survey is to have had at least 1 year’s
experience as an assistant diver carrying out survey (minimum 10 different assignments).
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4. Firms engaged in surveys and maintenance of fire extinguishing equipment and systems
Extent of engagement: The supplier is to have the professional knowledge of fire theory, fire fighting and
fire extinguishing appliances sufficient to carry out the surveys and to make the necessary evaluations of
the condition of the equipment.
5. Firms engaged in service of inflatable life rafts, inflatable lifejackets, hydrostatic release units,
inflatable rescue boats
5.1 Extent of engagement: Servicing of inflatable life rafts, inflatable lifejackets, hydrostatic release units
and/or inflatable rescue boats.
5.2 Equipment and premises: IMO resolution A.761(18) gives recommendations on conditions for the
approval of servicing stations for inflatable life rafts which are to be observed as relevant.
5.3 Procedures and instructions: The supplier is to have documented procedures and instructions for how
to carry out service of equipment. The procedures should include requirements to record the nature and
extent of damages to and defects found in equipment during servicing and repair work. These data are to be
made available to CCS upon request.
5.4 The supplier is to provide evidence that it has been authorized or licensed to service the particular
makes and models of equipment for which approval is sought by the equipment’s manufacturer.
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6.7 Procedures and instructions: The supplier is to have documented procedures and instructions for how
to carry out testing and examination of radio equipment. Procedures and instructions for operating of each
item of the testing/inspection equipment are also to be kept and be available at all times.
7. Firms engaged in inspection and testing of centralized gas welding and cutting equipment
The supplier is to document and demonstrate that it has knowledge of gas welding, of associated central gas
installation systems and of current safety requirements applicable to such equipment by national
administrations, sufficient to carry out the inspection and testing and to make the necessary evaluations of
the state of the equipment.
9. Firms engaged in the examination of ro-ro ships bow, stern, side and inner doors
9.1 Extent of engagement:
Inspection of securing and locking devices, hydraulic operating system, electric control system for the
hydraulics, electric indicator systems, and supporting, securing and locking devices and tightness testing.
9.2 The supplier is to be certified to the most current version of ISO 9000 series.
9.3 Reference documents:
The supplier is to have access to SOLAS 1974 as amended and URZ24 − Survey Requirements for Shell
and Inner Doors of Ro-Ro Ships, or its equivalent, by the relevant class society.
9.4 In addition to 4.2.3 of Appendix 8, the senior service engineer (supervisor) is to have a minimum of 2
years’ education from a technical school.
9.5 Required equipment:
(1) For inspection of supporting, securing and locking devices, hinges and bearings:
—— equipment for measuring clearances (i.e. feeler gauges, vernier calipers, micrometers);
—— non-destructive examination (i.e. dye penetrant, magnetic particle inspection).
(2) For tightness testing: Ultrasonic leak detector or equivalent.
(3) For inspection of hydraulic operating system:
—— pressure gauges;
—— particle counter for analyzing the quality of hydraulic fluid.
(4) For Inspection of electric control system and indication system:
—— digital multi-meter;
—— earth fault detector.
9.6 Procedures and instructions:
(1) The supplier is to have access to drawings and documents, including the operating and inspection
manual.
(2) The supplier is to have access to the service history of the doors.
(3) The supplier is to use, complete and sign a checklist which has been found acceptable by the
classification society.
10. Firms engaged in annual performance testing of voyage data recorders (VDR)
10.1 Extent of engagement: Testing and servicing of voyage data recorders (VDR) in accordance with
SOLAS regulation V/18.8.
10.2 The supplier is to provide evidence that he has been authorized or licensed by the equipment’s
manufacturer to service the particular makes and models of equipment for which approval is sought.
10.3 Documentation and equipment: The supplier is to have access to IMO resolution A.861(20) and
applicable industry performance standard (e.g., IEC 61996), and have documented procedures and
instructions. In addition the supplier is to have documentation and equipment as specified in the
authorization or license from the equipment manufacturer.
10.4 Test report: The supplier is to issue a certificate of compliance as specified in SOLAS regulation
V/18.8.
11. Firms engaged in surveys of low location lighting systems using photo luminescent materials
11.1 Extent of engagement: Luminance measurements on board ships of low location lighting systems
using photo luminescent materials.
11.2 Operators: The operator is to have the following qualifications:
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① See the Guidelines for Implementation of Statutory Surveys (Ships Engaged on International Voyages).
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Appendix 9
CALIBRATION OF MEASURING EQUIPMENT
1. General requirements
1.1 Inspection, measuring and test equipment, which CCS Surveyors rely on to make decisions affecting
classification or statutory certification, are to be individually identified and calibrated to a recognized
national or international standard.
3. Shipboard equipment
3.1 The Surveyor may accept equipment fitted on board a ship and used in examination of shipboard
equipment (e.g. pressure, temperature or rpm gauges and meters) based either on calibration records or
comparison of readings with multiple instruments.
4. Other equipment
4.1 The Surveyor is to satisfy himself that other equipment (e.g. tensile test machines, ultrasonic thickness
measurement equipment, etc.) is calibrated to a recognized national or international standard.
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Appendix 10
PROCEDURES FOR CERTIFICATION OF FIRMS ENGAGED IN THICKNESS
MEASUREMENT OF HULL STRUCTURES
1. Application
1.1 Appendix 8 of this Chapter and this guidance apply to certification of the firms which intend to
engage in the thickness measurement of hull structures of the ships.
3. Certification
3.1 Upon satisfactory results of both the audit of the firm in 2.1.2 and the demonstration tests in 2.1.3
above, CCS will issue a certificate of approval as well as a notice to the effect that the thickness
measurement operation system of the firm has been certified by CCS.
3.2 Renewal/endorsement of the certificate is to be made at intervals not exceeding 3 years by
verification that original conditions are maintained.
5. Cancellation of approval
5.1 Approval will be cancelled in the following cases:
(1) where the measurements were improperly carried out or the results were improperly reported;
(2) where CCS Surveyor found any deficiencies in the approved thickness measurement operation systems
of the firm;
(3) where the firm failed to inform any alteration in 4 above to CCS.
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Appendix 11
ESP SURVEY REPORTING PRINCIPLES
As a principle, for ships which are subject to the enhanced survey programme (ESP) of Appendix 2,
Chapter 2 of this PART, the Surveyor is to include the following content in his report for survey of hull
structure and piping systems, as relevant for the survey.
1. General
1.1 A survey report is to be generated in the following cases:
(1) in connection with commencement, continuation and/or completion of periodical hull surveys, i.e.
annual, intermediate and special surveys, as relevant;
(2) when structural damages/defects have been found;
(3) when repairs, renewals or modifications have been carried out;
(4) when condition of class (recommendation) has been imposed or deleted.
1.2 The purpose of reporting is to provide:
(1) evidence that prescribed surveys have been carried out in accordance with applicable classification
rules;
(2) documentation of surveys carried out with findings, repairs carried out and condition of class
(recommendation) imposed or deleted;
(3) survey records, including actions taken, which are to form an auditable documentary trail. Survey
reports are to be kept in the survey report file required to be on board;
(4) information for planning of future surveys;
(5) information which may be used as input for maintenance of classification rules and instructions.
1.3 When a survey is split between different survey stations, a report is to be made for each portion of the
survey. A list of items inspected and/or tested (pressure test, thickness measurement, etc.) and an indication
of whether the item has been credited is to be made available to the next attending Surveyor, prior to
continuing or completing the survey. Thickness measurement and tank testing carried out is also to be listed
for the next Surveyor.
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Report 1
EXECUTIVE HULL SUMMARY FOR OIL TANKER/CHEMICAL TANKER
(Issued upon Completion of Special Survey)
General particulars
Ship’s name Class identify number
Port of registry IMO identify number
Deadweight (t) National flag
Date of build Gross tonnage
Date of major conversion Classification notation
Type of conversion Owner
a) The survey reports and documents listed below have been reviewed by the undersigned and found to be
satisfactory.
b) A summary of the survey is attached herewith on sheet 2.
c) The hull special survey has been completed in accordance with the Rules on [date].
OFFICE DATE
Executive Summary Report verified Name:
by: Title:
Signature:
OFFICE DATE
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1) Positions of substantially
Remarks:
corroded tanks/areas or areas Thickness diminution [%] 2) Corrosion pattern
e.g. ref. attached sketches
with deep pitting
Remarks:
1) Substantial corrosion, i.e. 75% to 100% of acceptable margins wasted.
2) P = Pitting;
C = Corrosion in general.
Any bottom plating with a pitting intensity of 20% or more, with wastage in the substantial corrosion range or having an
average depth of pitting of 1/3 or more of actual plate thickness is to be noted.
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1) Positions of substantially
Remarks:
corroded tanks/areas or areas tm – tren (mm) 2) Corrosion pattern
e.g. ref. attached sketches
with deep pitting
Remarks:
1) Substantial corrosion, an extent of corrosion such that the assessment of the corrosion pattern indicates a measured
thickness between tren + 0.5mm and tren.
2) P = Pitting C = Corrosion in general
Areas with deep pitting assessed according to 5.1.17, Chapter 5 of this PART are to be recorded in this column.
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TANK PROTECTION
1) 2) 3)
Remarks
Tank Nos. Tank protection Coating condition
Remarks:
1) All segregated ballast tanks and combined cargo/ballast tanks to be listed.
2) C = Coating; NP = No Protection.
3) Coating condition according to the following standard:
GOOD condition with only minor spot rusting;
FAIR condition with local breakdown at edges of stiffeners and weld connections and/or light rusting over 20% or
more of areas under consideration, but less than as defined for POOR condition;
POOR condition with general breakdown of coating over 20% or more of areas or hard scale at 10% or more of areas
under consideration.
If coating condition less than “GOOD” is given, extended annual surveys are to be introduced. This is to be noted in part I) of
the Executive Hull Summary.
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Evaluation result of longitudinal strength of the hull girder of oil tankers of 130 m in length and
upwards and of over 10 years of age
(Of sections 1, 2 and 3 below, only one applicable section is to be completed)
1 This section applies to ships regardless of the date of construction: Transverse sectional areas of deck
flange (deck plating and deck longitudinals) and bottom flange (bottom shell plating and bottom
longitudinals) of the ship’s hull girder have been calculated by using the thickness measured, renewed or
reinforced, as appropriate, during the special survey most recently conducted after the ship reached 10
years of age, and found that the diminution of the transverse sectional area does not exceed 10% of the
as-built area, as shown in Table 1:
Transverse Sectional Area of Hull Girder Flange Table 1
Measured As-built Diminution
Deck flange cm2 cm2 cm2 (%)
Transverse section 1
Bottom flange cm2 cm2 cm2 (%)
Deck flange cm2 cm2 cm2 (%)
Transverse section 2
Bottom flange cm2 cm2 cm2 (%)
Deck flange cm2 cm2 cm2 (%)
Transverse section 3
Bottom flange cm2 cm2 cm2 (%)
2 This section applies to ships constructed on or after 1 July 2002: Section moduli of transverse section of
the ship’s hull girder have been calculated by using the thickness of structural members measured, renewed
or reinforced, as appropriate, during the special survey most recently conducted after the ship reached 10
years of age in accordance with the provisions of 2.2.1(1) of Appendix 2 of this Chapter, and are found to
be within their diminution limits determined by CCS①, as shown in Table 2:
Transverse Section Modulus of Hull Girder Table 2
Zact (cm3) (1) Zreq (cm3) (2) Remarks
Upper deck
Transverse section 1
Bottom
Upper deck
Transverse section 2
Bottom
Upper deck
Transverse section 3
Bottom
Notes: (1) Zact means the actual section moduli of the transverse section of the ship’s hull girder calculated by using the
thickness of structural members measured, renewed or reinforced, as appropriate, during the special survey, in
accordance with the provisions of 2.2.1(1) of Appendix 2 of this Chapter.
(2) Zreq means diminution limit of the longitudinal bending strength of ships, as calculated in accordance with the
provisions of 2.2.1(1) of Appendix 2 of this Chapter. The calculation sheets for Zact are to be attached to this
report.
3 This section applies to ships constructed before 1 July 2002: Section moduli of transverse section of the
ship’s hull girder have been calculated by using the thickness of structural members measured, renewed or
reinforced, as appropriate, during the special survey most recently conducted after the ship reached 10
years of age in accordance with the provisions of 2.2.1(2) of Appendix 2 of this Chapter, and found to meet
the criteria required by the Society② and that Zact is not less than Zmc (defined in note 2 of Table 3) as
specified in Annex 2 to Appendix 2 of this PART, as shown in Table 3. Describe the criteria for acceptance
of the minimum section moduli of the ship’s hull girder for ships in service required by the Society.
Transverse Section Modulus of Hull Girder Table 3
Zact (cm3) (1) Zmc (cm3) (2) Remarks
Upper deck
Transverse section 1
Bottom
Upper deck
Transverse section 2
Bottom
Upper deck
Transverse section 3
Bottom
Notes: (1) As defined in note *1 of Table 2.
(2) Zmc means the diminution limit of minimum section modulus calculated in accordance with provisions of 2.2.1(2)
of Appendix 2 of this Chapter.
① The actual transverse section modulus of the hull girder of oil tankers calculated under 2.2.1(1) of Appendix 2 of this
Chapter is not to be less than 90% of the required section modulus for new buildings specified in IACS Unified
Requirements S7 (C = 1.0 Cn is to be used for the purpose of this calculation.) or S11, whichever is the greater.
② The Society means CCS, and the same below.
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Report 2
EXECUTIVE HULL SUMMARY FOR BULK CARRIER
(Issued upon Completion of Special Survey)
General particulars
Ship’s name Class identify number
Port of registry Imo identify number
Deadweight (t) National flag
Date of build Gross tonnage
Date of major conversion Classification notation
Type of conversion Owner
a) The survey reports and documents listed below have been reviewed by the undersigned and found to be
satisfactory.
b) A summary of the survey is attached herewith on sheet 2.
c) The hull special survey has been completed in accordance with the Rules on [date].
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1) Positions of substantially
Remarks:
corroded tanks/areas or areas Thickness diminution [%] 2) Corrosion pattern
e.g. ref. attached sketches
with deep pitting
Remarks:
1) Substantial corrosion, i.e. 75% to 100% of acceptable margins wasted.
2) P = Pitting
C = Corrosion in general
Any bottom plating with a pitting intensity of 20% or more, with wastage in the substantial corrosion range or having an
average depth of pitting of 1/3 or more of actual plate thickness is to be noted.
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1) Positions of substantially
Remarks:
corroded tanks/areas or areas tm – tren (mm) 2) Corrosion pattern
e.g. ref. attached sketches
with deep pitting
Remarks:
1) Substantial corrosion, an extent of corrosion such that the assessment of the corrosion pattern indicates a measured
thickness between tren + 0.5mm and tren.
2) P = Pitting
C = Corrosion in general
Areas with deep pitting assessed according to 5.1.17, Chapter 5 of this PART are to be recorded in this column.
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TANK PROTECTION
1) 2) 3)
Remarks
Tank Nos. Tank protection Coating condition
Remarks:
1) All ballast tanks and cargo holds to be listed.
2) C = Coating; NP = No Protection
3) Coating condition according to the following standard:
GOOD condition with only minor spot rusting;
FAIR condition with local breakdown at edges of stiffeners and weld connections and/or light rusting over 20% or
more of areas under consideration, but less than as defined for POOR condition;
POOR condition with general breakdown of coating over 20% or more of areas or hard scale at 10% or more of areas
under consideration.
If coating condition “POOR” is given, extended annual surveys are to be introduced. This is to be noted in part H) of the
Executive Hull Summary.
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1 Preamble
1.1 Scope
(1) The present survey programme covers the minimum extent of overall surveys, close-up surveys,
thickness measurements and pressure testing within the cargo length area, cargo holds, ballast tanks,
including fore and aft peak tanks, required by Sections 6 to 8 of this Chapter.
(2) The arrangements and safety aspects of the survey should be acceptable to the attending Surveyor(s).
1.2 Documentation
All documents used in the development of the survey programme should be available onboard during the
survey as required by 5.1.7 of this Chapter.
3 List of cargo holds, tanks and spaces with information on their use, extent of coatings and
corrosion protection system
This section of the survey programme should indicate any changes relating to (and should update) the
information on the use of the holds and tanks of the ship, the extent of coatings and the corrosion protective
system provided in the Survey Planning Questionnaire set out in Appendix 11B of this Chapter.
7 Survey requirements
7.1 Overall survey
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This section of the survey programme should identify and list the spaces that should undergo an overall
survey for this ship in accordance with Sections 6 to 8 of this Chapter.
7.2 Close-up survey
This section of the survey programme should identify and list the hull structures that should undergo a
close-up survey for this ship in accordance with Sections 6 to 8 of this Chapter.
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Hull Damages for Sister or Similar Ships (if available) in the Case of Design Related Damage
Cargo hold, tank or Possible cause, if Description of
Location Repair Date of repair
space number or area known the damages
Appendices
Appendix 1 − List of plans
5.1.6.5(3) of this Chapter requires that main structural plans of cargo holds and ballast tanks (scantling
drawings), including information regarding use of high tensile steel (HTS) should be available.
This Appendix of the survey programme should identify and list the main structural plans which form part
of the survey programme.
Appendix 2 − Survey Planning Questionnaire
The Survey Planning Questionnaire (Appendix 11B of this Chapter), which has been submitted by the
owner, should be appended to the survey programme.
Appendix 3 − Other documentation
This part of the survey programme should identify and list any other documentation that forms part of the
plan.
Prepared by the owner in co-operation with CCS for compliance with 5.1.6.5(3) of this Chapter:
Date: .................................. (name and signature of authorized owner’s representative)
Date: .................................. (name and signature of CCS Surveyor).
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1 The following information will enable the owner in co-operation with CCS to develop a survey
programme complying with the requirements of this Chapter. It is essential that the owner provides, when
completing the present questionnaire, up-to-date information. The present questionnaire, when completed,
is to provide all information and material required by this Chapter.
Particulars
Ship’s name:
IMO number:
Flag State:
Port of registry:
Owner:
Classification Society:
Class ID:
Gross tonnage:
Deadweight (t):
Date of build:
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Permanent
Hold/ C (Cargo)/B Direct Other means
①
History of cargoes②
Owner’s inspections
3 Using a format similar to that of the table below (which is given as an example), the owner is to provide
details of the results of their inspections for the last 3 years on all cargo and ballast tanks and void spaces
within the cargo area in accordance with the requirements of this Chapter.
Corrosion Coating Coating Structural Hold and
Tank/Hold No. protection extent condition deterioration tank history
(1) (2) (3) (4) (5)
Cargo holds (bulk carriers)
Cargo centre tanks (oil tankers/ chemical
tankers)
Cargo wing tanks (oil tankers/ chemical
tankers)
Slop tanks (oil tankers)
Topside tanks (bulk carriers)
Hopper tanks (bulk carriers)
Double side skin tanks (bulk carriers)
Double bottom tanks (bulk carriers)
Upper stools (bulk carriers)
Lower stools (bulk carriers)
Wing tanks (ore carriers)
Ballast tanks (oil tankers/ chemical tankers)
Fore peak (oil tankers/bulk carriers/ chemical
tankers)
Aft peak (oil tankers/bulk carriers/ chemical
tankers)
Miscellaneous other spaces (oil tankers/ bulk
carriers/ chemical tankers)
Note: Indicate tanks which are used for oil/ballast.
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Signature:
Date:
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Appendix 12
GUIDELINES FOR TECHNICAL ASSESSMENT IN CONJUNCTION WITH PLANNING FOR
ENHANCED SURVEYS AND OWNER’S INSPECTION REPORT
1 Guidelines for technical assessment in conjunction with planning for enhanced surveys
1.1 Introduction
These guidelines contain information and suggestions concerning technical assessments, which may be of
use in conjunction with the planning of enhanced special surveys of oil tankers, bulk carriers and chemical
tankers. The guidelines are a recommended tool which may be invoked at the discretion of CCS, when
considered necessary and appropriate, in conjunction with the preparation of the required survey
programme.
1.2 Purpose and principles
1.2.1 The purpose of the technical assessments described in these guidelines is to assist in identifying
critical structural areas, nominating suspect areas and in focusing attention on structural elements or areas
of structural elements which may be particularly susceptible to, or evidence a history of, wastage or
damage. This information may be useful in nominating locations, areas, holds and tanks for thickness
measurement, close-up survey and tank testing.
1.2.2 These guidelines may not be used to reduce the requirements pertaining to thickness measurement,
close-up survey and tank testing contained in Sections 6, 7 and 8, Chapter 5 of this PART, which are, in all
cases, to be complied with as a minimum.
1.2.3 As with other aspects of survey planning, the technical assessments described in these guidelines
should be worked out by the owner or operator in cooperation with CCS well in advance of the
commencement of the special survey, i.e. prior to commencing the survey and normally at least 12 to 15
months before the survey’s completion due date.
1.2.4 Aspects to be considered
1.2.4.1 Technical assessments, which may include quantitative or qualitative evaluation of relative risks
of possible deterioration of the following aspects of a particular ship, may be used as a basis for the
nomination of holds, tanks and areas for survey:
(1) design features such as stress levels on various structural elements, design details and extent of use of
high tensile steel;
(2) former history with respect to corrosion, cracking, buckling, indents and repairs for the particular ship
as well as similar ships, where available;
(3) information with respect to types of cargo carried, use of different holds/tanks for cargo/ballast,
protection of holds and tanks and condition of coating, if any.
1.2.4.2 Technical assessments of the relative risks of susceptibility to damage or deterioration of various
structural elements and areas are to be judged and decided on the basis of recognized principles and
practices, such as may be found in publications of Tanker Structure Cooperative Forum (TSCF), (Refs.2
and 3) and Bulk Carriers-Guidelines for Surveys, Assessment and Repair of Hull Structure (IACS), (Ref.
4).
1.3 Technical assessment
1.3.1 General requirements
1.3.1.1 There are three basic types of possible failure, which may be the subject of technical assessment
in connection with planning of surveys: corrosion, cracks and buckling. Contact damages are not normally
covered by the survey planning since indents are usually noted in memoranda and assumed to be dealt with
as a normal routine by Surveyors.
1.3.1.2 Technical assessments performed in conjunction with the survey planning process are, in principle,
to be as shown schematically in Figure 1.3.1.2, which indicates how to perform technical assessments in
conjunction with the survey planning process.
The approach is basically an evaluation of the risk based on the knowledge and experience related to design
and corrosion.
The design is to be considered with respect to structural details, which may be susceptible to buckling or
cracking as a result of vibration, high stress levels or fatigue.
Corrosion is related to the ageing process, and is closely connected with the quality of corrosion prevention
systems fitted at newbuilding, and subsequent maintenance during the service life. Corrosion may also lead
to cracking and/or buckling.
1.3.2 Methods
1.3.2.1 Design details
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Damage experience related to the ship in question and sister and similar ships, where available, is the main
source of information to be used in the process of planning. In addition, a selection of structural details
from the design drawings is to be included.
Typical damage experience to be considered will consist of:
—— number, extent, location and frequency of cracks;
—— location of buckles.
This information may be found in the survey reports and/or the owner’s files, including the results of the
owner’s own inspections. The defects are to be analyzed, noted and marked on sketches.
In addition, general experience is to be utilized. For example, reference is to be made to TSCF’s two
publications (Refs.2 and 3) and IACS’s “Bulk Carriers: Guidelines for Survey, Assessment and Repair of
Hull Structures” (Ref. 4) which contains a catalogue of typical damages and proposed repair methods for
various structural details of tankers and bulk carriers.
Such figures are to be used together with a review of the main drawings, in order to compare with the
actual structure and search for similar details that may be susceptible to damage. Reference is made to
examples in Figures 1.3.2.1(1) to (3). In particular, Chapter 3 of Ref. 2 deals with various aspects specific
to double hull tankers, such as stress concentration locations, misalignment during construction, corrosion
trends, fatigue considerations and areas requiring special attention, which are to be considered in working
out the survey planning.
The review of the main structural drawings, in addition to using the above-mentioned figures, is to include
checking for typical design details where cracking has been experienced. The factors contributing to
damage are to be carefully considered.
The use of high tensile steel (HTS) is an important factor. Details showing good service experience where
ordinary, mild steel has been used may be more susceptible to damage when HTS, and its higher associated
stresses, are utilized. There is extensive and, in general, good experience, with the use of HTS for
longitudinal material in deck and bottom structures. Experience in other locations, where the dynamic
stresses may be higher, is less favourable, e.g. side structures.
In this respect, stress calculations of typical and important components and details, in accordance with the
latest Rules or other relevant methods may prove useful and are to be considered.
The selected areas of the structure identified during this process should be recorded and marked on the
structural drawings to be included in the survey programme.
1.3.2.2 Corrosion
In order to evaluate relative corrosion risks, the following information is generally to be considered:
—— usage of tanks, holds and spaces;
—— condition of coatings;
—— cleaning procedures;
—— previous corrosion damage;
—— ballast use and time for oil cargo holds/cargo holds;
—— planning of risk of corrosion (referring to Ref. 3). Special attention is to be given to the areas where
the double hull tanker is particularly exposed to corrosion. To this end, the specific aspects addressing
corrosion in double hull tankers indicated in 3.4 (Corrosion trends) of Ref. 2 are to be taken into account;
—— location of heated tanks.
Ref. 3 gives definitive examples which can be used for judging and describing coating condition, using
typical pictures of conditions.
The evaluation of corrosion risks is to be based on information in Ref.3, together with relevant information
on the anticipated condition of the ship as derived from the information collected in order to prepare the
survey programme and the age of the ship.
The various holds, tanks and spaces are to be listed with the corrosion risks nominated accordingly.
1.3.2.3 Locations for close-up survey and thickness measurement
On the basis of the table of corrosion risks and the evaluation of design experience, the locations for initial
close-up survey and thickness measurement (areas and sections) may be nominated.
The sections subject to thickness measurement are to normally be nominated in tanks, holds and spaces
where corrosion risk is judged to be the highest.
The nomination of tanks, holds and spaces for close-up survey is to, initially, be based on highest corrosion
risk, and is to always include ballast tanks. The principle for the selection is to be that the extent is
increased by age or where information is insufficient or unreliable.
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Figure 1.3.2.1(1) Typical Damage and Repair Example (Tanker) (Reproduced From Ref.2)
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Figure 1.3.2.1(2) Typical Locations Susceptible to Structural Damage or Corrosion (Bulk Carrier)
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Note: The above Refs.2 and 3 are both from Tanker Structure Cooperative Forum (TSCF), and Ref.4 from Bulk
Carriers-Guidelines for Surveys, Assessment and Repair of Hull Structure (IACS).
Figure 1.3.2.1(3) Typical Damage and Repair Example (Bulk Carrier) (Reproduced from Ref.4)
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Deck:
Bottom:
Side:
Longitudinal bulkheads:
Transverse bulkheads:
Overdue surveys:
Outstanding conditions of class:
Comments:
Date of Inspection:
Inspected by:
Signature:
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Appendix 13
RECOMMENDED PROCEDURES FOR THICKNESS MEASUREMENTS OF OIL TANKERS,
BULK CARRIERS AND ETC.①
13.1 Recommended Procedures for Thickness Measurements of Oil Tankers, Ore/Oil Ships, etc.②
1. Notes
1.1 This document is to be used for recording thickness measurements for oil tanks as required in Section
6, Chapter 5 of this PART.
1.2 Sheets TM1-T, TM2-T, TM3-T, TM4-T, TM5-T and TM6-T (sheets 4 to 10) are to be used for
recording thickness measurements and the maximum allowable diminution is to be stated.
The maximum allowable diminution could be stated in an attached document.
1.3 The remaining sheets 11 to 15 are guidance diagrams and notes relating to the reporting format and
the procedure for the thickness measurements.
GENERAL PARTICULARS
Ship’s name:
IMO number:
Class identity number
Port of registry:
Gross tons:
Deadweight:
Date of build:
Classification society:
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Sheet 4
TM1-T Report on Thickness Measurement of All Deck Plating, All Bottom Shell Plating or Side Shell Plating*
(*delete as appropriate)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
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Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Notes:
1. This report is to be used for recording the thickness measurement of:
A – All strength deck plating within the cargo area.
B – All keel, bottom shell plating and bilge plating within the cargo area.
C – Side shell plating including selected wind and water strakes outside cargo area.
D – All wind and water strakes within cargo area.
2. The strake position is to be clearly indicated as follows:
2.1 For strength deck indicate the number of the strake of plating inboard from the stringer plate.
2.2 For bottom plating indicate the number of the strake of plating outboard from the keel plate.
2.3 For side shell plating give number of the strake of plating below sheer strake and letter as shown
on shell expansion.
3. For oil tankers all deck plating strakes are to be recorded, for ore/oil ships only the deck plating strakes
outside line of openings are to be recorded.
4. Measurements are to be taken at the forward and aft areas of all and where plates cross ballast/cargo
tank boundaries separate measurements for the area of plating in way of each type of tank are to be
recorded.
5. The single measurements recorded are to represent the average of multiple measurements.
6. The maximum allowable diminution could be stated in an attached document.
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Sheet 5
TM2-T(i) Report on Thickness Measurement of Shell and Deck Plating (one, two or three transverse sections)
PART ONE CHAPTER 5
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Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Notes:
1. This report form is to be used for recording the thickness measurements of:
Strength deck plating and sheer strake plating transverse sections:
One, two or three sections within the cargo area comprising of the structural items (1), (2) and (3) as
shown on the diagrams of typical transverse sections.
2. For oil tankers all deck plating strakes are to be recorded and for ore/oil ships only the deck plating
strakes outside the line of openings are to be recorded.
3. The topside area comprises deck plating, stringer plate and sheer strake (including rounded gunwales).
4. The exact frame station of measurement is to be stated.
5. The single measurements recorded are to represent the average of multiple measurements.
6. The maximum allowable diminution could be stated in an attached document.
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Sheet 6
TM2-T(ii) Report on Thickness Measurement of Shell and Deck Plating (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-351
Operators Signature: ............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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Notes:
1. This report form is to be used for recording the thickness measurements of:
Shell plating transverse sections:
One, two or three sections within the cargo area comprising of the structural items (4), (5) and (6) and
(7) as shown on the diagrams of typical transverse sections.
2. The bottom area comprises keel, bottom and bilge plating.
3. The exact frame station of measurement is to be stated.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The maximum allowable diminution could be stated in an attached document.
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Sheet 7
TM3-T Report on Thickness Measurement of Longitudinal Members (one, two or three transverse sections)
PART ONE CHAPTER 5
1-353
Operators Signature: ............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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SURVEYS AFTER CONSTRUCTION
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Notes:
1. This report is to be used for recording the thickness measurements of:
Longitudinal members at transverse sections:
One, two or three sections within the cargo area comprising of the appropriate structural items (8) to
(20) as shown on the diagrams of typical transverse sections.
2. The exact frame station of measurement is to be stated.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
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Sheet 8
TM4-T Report on Thickness Measurement of Transverse Structural Members
In the cargo oil and water ballast tanks within the cargo tank length
PART ONE CHAPTER 5
1-355
Operators Signature: ............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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SURVEYS AFTER CONSTRUCTION
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Notes:
1. This report is to be used for recording the thickness measurements of transverse structural members,
comprising of the appropriate structural items (25) to (33) as shown on diagrams of typical transverse
section.
2. Guidance for areas of measurement is indicated on Sheet 15 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
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Sheet 9
TM5-T Report on Thickness of W.T./O.T. Transverse Bulkheads
Within the cargo tank or cargo hold spaces
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-357
Operators Signature: ............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of W.T./O.T. transverse bulkheads.
2. Guidance for areas of measurement is indicated on Sheet 15 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
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Sheet 10
TM6-T Report on Thickness measurement of Miscellaneous Structural Members
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-359
Operators Signature: ............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of miscellaneous structural members
including the structural items (36), (37) and (38).
2. The single measurements recorded are to represent the average of multiple measurements.
3. The maximum allowable diminution could be stated in an attached document.
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Sheet 11
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Sheet 12
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Sheet 13
To be used for longitudinal and transverse members where typical oil tanker or oil/ore ship sections are not
applicable
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Sheet 14
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Sheet 15
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Notes:
1. This document is to be used for recording thickness measurements of single side skin bulk carriers as
required by Section 7, Chapter 5 of this PART.
2. Reporting forms TM1-BC, TM2-BC, TM3-BC, TM4-BC, TM5-BC, TM6-BC and TM7-BC (Sheets 4
to 11) are to be used for recording thickness measurements and the minimum allowable diminution is to be
stated.
The minimum allowable diminution could be stated in an attached document.
3. The remaining Sheets 12 to 14 are guidance diagrams and notes relating to the reporting forms and the
IACS Unified Requirements for thickness measurement.
GENERAL PARTICULARS
Ship’s name:
IMO number:
Class identity number:
Port of registry:
Gross tons:
Deadweight:
Date of build:
Classification society:
① Delete as appropriate.
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Sheet 4
TM1-BC Report on Thickness Measurement of All Deck Plating, All Bottom Shell Plating or Side Shell Plating*
(*delete as appropriate)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-367
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-367
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
A – All strength deck plating within cargo length area.
B – Keel, bottom shell plating and bilge plating within the cargo length area.
C – Side shell plating that is selected wind and water strakes within the cargo length area.
D – Side shell plating that is all wind and water strakes outside the cargo length area.
2. The strake position is to be clearly indicated as follows:
2.1 For strength deck indicate the number of the strake of plating inboard from the stringer plate.
2.2 For bottom plating indicate the number of the strake of plating outboard from the keel plate.
2.3 For side shell plating give number of the strake of plating sheer strake and letter as shown on
shell expansion.
3. Only the deck plating strakes outside line of openings are to be recorded.
4. Measurements are to be taken at the forward and aft areas of all plates and the single measurements
recorded are to represent the average of multiple measurements.
5. The maximum allowable diminution could be stated in an attached document.
1-368
1-368
Sheet 5
TM2-BC(i) Report on Thickness Measurement of Shell and Deck Plating (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-369
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-369
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Strength deck plating and sheer strake plating transverse sections:
Two or three sections within the cargo length area, comprising of the structural items (1), (2) and (3) as
shown on the diagram of typical transverse section.
2. Only the deck plating strakes outside the line of openings are to be recorded.
3. The topside area comprises deck plating, stringer plate and sheer strake (including rounded gunwales).
4. The exact frame station of measurement is to be stated.
5. The single measurements recorded are to represent the average of multiple measurements.
6. The maximum allowable diminution could be stated in an attached document.
1-370
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Sheet 6
TM2-BC(ii) Report on Thickness Measurement of Shell and Deck Plating (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-371
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-371
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Shell plating transverse sections:
Two or three sections within cargo length area comprising of the structural (4), (5), (6) and (7) as
shown on the diagram of typical transverse section.
2. The bottom area comprises keel, bottom and bilge plating.
3. The exact frame station of measurement is to be stated.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The maximum allowable diminution could be stated in an attached document.
1-372
1-372
Sheet 7
TM3-BC Report on Thickness Measurement of Longitudinal Members (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-373
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
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CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Longitudinal members at transverse sections:
One, two or three sections within the cargo length area, comprising of the appropriate structural items
(8) to (20) as shown on diagram of typical transverse section.
2. The exact frame station of measurement is to be stated.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-374
1-374
Sheet 8
TM4-BC Report on Thickness Measurement of Transverse Structural Members
In the double bottom, hopper side and topside water ballast tanks
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-375
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-375
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of transverse structural members,
comprising of the appropriate structural items (23) to (25) as shown on diagram of typical transverse
section, Sheet 12 of this document.
2. Guidance for areas if measurement is indicated on the diagrams shown on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-376
1-376
Sheet 9
TM5-BC Report on Thickness of Cargo Hold Transverse Bulkheads
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-377
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-377
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report form is to be used for recording the thickness measurement of cargo hold transverse
bulkheads.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-378
1-378
Sheet 10
TM6-BC Report on Thickness Measurement of Miscellaneous Structural Members
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-379
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-379
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of miscellaneous structural members
including the structural items (28), (29), (30) and (31) as shown on diagram of typical transverse
section, Sheet 12 of this document.
2. Guidance for areas of measurement is indicated on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-380
1-380
Sheet 11
TM7-BC Report on Thickness Measurement of Cargo Hold Transverse Frames
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-381
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-381
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Cargo hold transverse frames;
Structural item number (34) as shown on the diagram of typical transverse section, Sheet 12 of this
document.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 14 of this document.
The single measurements recorded are to represent the average of multiple measurements.
3. The location and pattern of measurements is to be indicated on the sketches of hold frames shown
below.
4. The maximum allowable diminution could be stated in an attached document.
Typical transverse frames in cargo hold Non-typical transverse frames in cargo hold
Thickness gauging area (A) Thickness gauging area (A)
1-382
1-382
Sheet 11(1)
TM7-BC S31 Report on Thickness Measurement of Cargo Hold Side Shell Frames
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-383
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-383
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Cargo hold transverse frames for application of UR S31.
2. Guidance for areas of measurement is provided in Appendix 6 to this Chapter.
3. The maximum allowable diminution could be stated in an attached document.
1-384
1-384
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 12
1-385
1-385
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Sheet 13
To be used for longitudinal and transverse members where the typical bulk carrier section is not applicable
1. Strength deck plating 8. Deck longitudinals 23. Double bottom tank floors
2. Stringer plate 9. Deck girders 24. Topside tank transverses
3. Sheer strake 10. Sheer strake longitudinals 25. Hopper side tank transverses
4. Side shell plating 11. Topside tank sloping plating 26.
5. Bilge plating 12. Topside tank sloping plating longitudinals 27.
6. Bottom shell plating 13. Bottom longitudinals
Report on TM6-BC
7. Keel plate 14. Bilge girders
15. Bilge longitudinals 28. Hatch coamings
16. Side shell longitudinals 29. Deck plating between hatches
Report on TM7-BC 17. Inner bottom plating 30. Hatch covers
18. Inner botom longitudinals 31. Inner bulkhead plating
34. Hold frames or diaphragms
19. Hopper side plating 32.
20. Hopper side longitudinals 33.
21.
22.
1-386
1-386
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 14
1-387
1-387
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
13.2B Recommended Procedures for Thickness Measurements of Bulk Carriers Built under PART
TEN of the Rules (2012 version) and its 2013 and 2014 amendments
Notes:
1. This document is to be used for recording thickness measurements of bulk carriers built under PART
TEN of the Rules (2012 version) and its 2013 and 2014 amendments as required by 5.1.9.3, Section 1,
Chapter 5 of this PART.
3. The remaining Sheets 12 to 14 are guidance diagrams and notes relating to the reporting forms and the
procedure for the thickness measurement.
GENERAL PARTICULARS
Ship’s name:
IMO number:
Class identity number
Port of registry:
Gross tons:
Deadweight:
Date of build:
Classification Society:
① Delete as appropriate.
1-388
1-388
Sheet 4
TM1-BC(CSR) Report on Thickness Measurement of All Deck Plating, All Bottom Plating or Side Shell Plating*
(*delete as appropriate)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-389
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-389
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
A – All strength deck plating within cargo length area.
B – Keel, bottom shell plating and bilge plating within the cargo length area.
C – Side shell plating that is all wind and water strakes within the cargo length area.
D – Side shell plating that is selected wind and water strakes outside the cargo length area.
2. The strake position is to be clearly indicated as follows:
2.1 For strength deck indicate the number of the strake of plating inboard from the stringer plate.
2.2 For bottom plating indicate the number of the strake of plating outboard from the keel plate.
2.3 For side shell plating give number of the strake of plating sheer strake and letter as shown on
shell expansion.
3. Only the deck plating strakes outside the line of openings are to be recorded.
4. Measurements are to be taken at the forward and aft areas of all plates and the single measurements
recorded are to represent the average of multiple measurements.
5. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-390
1-390
Sheet 5
TM2-BC(CSR)(i) Report on Thickness Measurement of Shell and Deck Plating (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-391
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-391
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Strength deck plating and sheer strake plating transverse sections:
One, two or three sections within the cargo length area, comprising the structural items (1), (2) and (3)
as shown on the diagram of typical transverse sections.
2. Only the deck plating strakes outside the line of openings are to be recorded.
3. The topside area comprises deck plating, stringer plate and sheer strake (including rounded gunwales).
4. The exact frame station of measurement is to be stated.
5. The single measurements recorded are to represent the average of multiple measurements.
6. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-392
1-392
Sheet 6
TM2-BC(CSR)(ii) Report on Thickness Measurement of Shell Plating (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-393
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-393
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Shell plating transverse sections:
One, two or three sections within the cargo length area, comprising the structural items (4), (5), (6) and
(7) as shown on the diagram of typical transverse sections.
2. The bottom area comprises keel, bottom and bilge plating.
3. The exact frame station of measurement is to be stated.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-394
1-394
Sheet 7
TM3-BC(CSR) Report on Thickness Measurement of Longitudinal Members (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-395
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-395
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Longitudinal members at transverse sections:
One, two or three sections within the cargo length area, comprising the appropriate structural items (8)
to (20) as shown on the diagram of typical transverse sections.
2. The exact frame station of measurement is to be stated.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-396
1-396
Sheet 8
TM4-BC(CSR)
Report on Thickness Measurement of Transverse Structural Members in Double Bottom, Hopper Side and Topside Water Ballast Tanks
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-397
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-397
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of transverse structural members,
comprising the appropriate structural items (23) to (25) as shown on the diagram of typical transverse
sections.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-398
1-398
Sheet 9
TM5-BC(CSR) Report on Thickness Measurement of Cargo Hold Transverse Bulkheads
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-399
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-399
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of cargo hold transverse bulkheads.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-400
1-400
Sheet 10
TM6-BC(CSR) Report on Thickness Measurement of Miscellaneous Structural Members
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-401
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-401
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of miscellaneous structural members
including the structural item (28), etc. as shown on the diagram of typical transverse sections.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-402
1-402
Sheet 11
TM7-BC(CSR) Report on Thickness Measurement of Cargo Hold Transverse Frames
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-403
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-403
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Cargo hold transverse frames,
Structural item number (34) as shown on the diagram of typical transverse sections.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 14 of this document.
The single measurements recorded are to represent the average of multiple measurements.
3 The location and pattern of measurements is to be indicated on the sketches of hold frames shown
below.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
Typical transverse frames in cargo hold Non-typical transverse frames in cargo hold
Thickness gauging area (A) Thickness gauging area (A)
1-404
1-404
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 12
Thickness Measurement – Bulk Carriers
Report on Report on
Report on TM3-BC(CSR)
TM2-BC(CSR) (i) & (ii) TM6-BC(CSR)
1. Strength deck plating 8. Deck longitudinals 17. Inner bottom plating 28. Hatch coamings
-Deck plating between
2. Stringer plate 9. Deck girders 18. Inner bottom longitudinals
hatches
3. Sheerstrake 10. Sheerstrake longitudinals 19. Hopper plating -Hatch covers
4. Side shell plating 11. Topside tank sloping plating 20. Hopper longitudinals 29.
12. Topside tank sloping plating
5. Bilge plating 21. 30.
longitudinals
6. Bottom plating 13. Bottom longitudinals 22. 31.
27.
1-405
1-405
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Sheet 13
Thickness Measurement – Bulk Carriers
Transverse section outline: The diagram may be used for those ships where the diagrams on Sheet 12 are
not suitable.
Report on Report on
Report on TM3-BC(CSR)
TM2-BC(CSR) (i) & (ii) TM6-BC(CSR)
1. Strength deck plating 8. Deck longitudinals 17. Inner bottom plating 28. Hatch coamings
-Deck plating between
2. Stringer plate 9. Deck girders 18. Inner bottom longitudinals
hatches
3. Sheerstrake 10. Sheerstrake longitudinals 19. Hopper plating -Hatch covers
11. Topside tank sloping
4. Side shell plating 20. Hopper longitudinals 29.
plating
12. Topside tank sloping
5. Bilge plating 21. 30.
plating longitudinals
6. Bottom plating 13. Bottom longitudinals 22. 31.
27.
1-406
1-406
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 14
Close-up Survey and Thickness Measurement Areas
1-407
1-407
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
13.3A Recommended Procedures for Thickness Measurements of Double Hull Oil Tankers
1. This document is to be used for recording thickness measurements as required by Section 6, Chapter 5
of this PART.
2. Reporting forms TM1-DHT, TM2-DHT, TM3-DHT, TM4-DHT, TM5-DHT and TM6-DHT (Sheets 4
to 10) are to be used for recording thickness measurements and the maximum allowable diminution is to be
stated.
The maximum allowable diminution could be stated in an attached document.
3. The remaining Sheets 11 to 15 are guidance diagrams and notes relating to the reporting forma and the
procedure for the thickness measurements.
GENERAL PARTICULARS
Ship’s name:
IMO number:
Class identity number:
Port of registry:
Gross tons:
Deadweight:
Date of build:
Classification society:
① Delete as appropriate.
1-408
1-408
Sheet 4
TM1-DHT Report on Thickness Measurement of All Deck Plating, All Bottom Shell Plating or Side Shell Plating*
(*delete as appropriate)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-409
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-409
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
1.1 All strength deck plating within the cargo area.
1.2 All keel, bottom shell plating and bilge plating within the cargo area.
1.3 Side shell plating including selected wind and water strakes outside cargo area.
1.4 All wind and water strakes within cargo area.
2. The strake position is to be clearly indicated as follows:
2.1 For strength deck indicate the number of the strake of plating inboard from the stringer plate.
2.2 For bottom plating indicate the number of the strake of plating outboard from the keel plate.
2.3 For side shell plating give number of the strake of plating below sheer strake and letter as shown
on shell expansion.
3. Measurements are to be taken at the forward and aft areas of all and where plates cross ballast/cargo
tank boundaries separate measurements for the area of plating in way of each type of tank are to be
recorded.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The maximum allowable diminution could be stated in an attached document.
1-410
1-410
Sheet 5
TM2-DHT(i) Report on Thickness Measurement of Shell and Deck Plating (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-411
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-411
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report form is to be used for recording the thickness measurements of:
Strength deck plating and sheer strake plating transverse sections:
One, two or three sections within the cargo area comprising of the structural items (0), (1) and (2) as
shown on the diagrams of typical transverse sections illustrated on Sheets 11 and 12 of this document.
2. The topside area comprises deck plating, stringer plate and sheer strake (including rounded gunwales).
3. The exact frame station of measurement is to be stated.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The maximum allowable diminution could be stated in an attached document.
1-412
1-412
Sheet 6
TM2-DHT(ii) Report on Thickness Measurement of Shell and Deck Plating (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-413
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-413
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report form is to be used for recording the thickness measurements of:
Shell plating transverse sections:
One, two or three sections within the cargo area comprising of the structural items (3), (4) and (5) and
(6) as shown on the diagrams of typical transverse sections illustrated on Sheets 11 and 12 of this
document.
2. The bottom area comprises keel, bottom and bilge plating.
3. The exact frame station of measurement is to be stated.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The maximum allowable diminution could be stated in an attached document.
1-414
1-414
Sheet 7
TM3-DHT Report on Thickness Measurement of Longitudinal Members (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-415
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-415
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurements of:
Longitudinal members at transverse sections:
One, two or three sections within the cargo area comprising of the appropriate structural items (10) to
(29) as shown on the diagrams of typical transverse sections illustrated on Sheets 11 and 12 of this
document.
2. The exact frame station of measurement is to be stated.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-416
1-416
Sheet 8
TM4-DHT Report on Thickness Measurement of Transverse Structural Members
In the cargo oil and water ballast tanks within the cargo tank length
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-417
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-417
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurements of:
Transverse structural members, comprising of the appropriate structural items (30) to (36) as shown on
diagrams of typical transverse sections illustrated on Sheets 11 and 12 of this document.
2. Guidance for areas of measurement is indicated on Sheets 14 and 15 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-418
1-418
Sheet 9
TM5-DHT Report on Thickness of W.T./O.T. Transverse Bulkheads
Within the cargo tank or cargo hold spaces
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-419
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-419
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
W.T./O.T. transverse bulkheads.
2. Guidance for areas of measurement is indicated on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-420
1-420
Sheet 10
TM6-DHT Report on Thickness Measurement of Miscellaneous Structural Members
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-421
Operators Signature: ............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-421
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Miscellaneous structural members.
2. The single measurements recorded are to represent the average of multiple measurements.
3. The maximum allowable diminution could be stated in an attached document.
1-422
1-422
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 11
Typical Transverse Section of a Double Hull Tanker up to 150,000 dwt with Indication of Longitudinal and
Transverse Members
1-423
1-423
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Sheet 12
Typical Transverse Section of a Double Hull Tanker above 150,000 dwt with Indication of Longitudinal
and Transverse Members
1-424
1-424
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 13
The diagram may be used for those ships where the diagrams on Sheets 11 and 12 are not suitable.
1-425
1-425
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Sheet 14
Areas subject to close-up survey and thickness measurements - Thickness to be reported on TM3-DHT,
TM4-DHT and TM5-DHT as appropriate
1-426
1-426
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 15
Areas subject to close-up survey and thickness measurements - Thickness to be reported on TM3-DHT and
TM4-DHT as appropriate
1-427
1-427
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
13.3B Recommended Procedures for Thickness Measurements of Double Hull Oil Tankers Built
under PART NINE of the Rules (2012 version) and its 2013 and 2014 amendments
Notes:
1. This document is to be used for recording thickness measurements of double hull oil tankers built
under PART NINE of the Rules (2012 version) and its 2013 and 2014 amendments as required by 5.1.9.3,
Section 1, Chapter 5 of this PART.
3. The remaining Sheets 11 to 15 are guidance diagrams and notes relating to the reporting forms and the
procedure for the thickness measurement.
GENERAL PARTICULARS
Ship’s name:
IMO number:
Class identity number
Port of registry:
Gross tons:
Deadweight:
Date of build:
Classification Society:
① Delete as appropriate.
1-428
1-428
Sheet 4
TM1-DHT(CSR) Report on Thickness Measurement of All Deck Plating, All Bottom Plating or Side Shell Plating*
(*delete as appropriate)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-429
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-429
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
1.1 All strength deck plating within the cargo length area.
1.2 All keel, bottom shell plating and bilge plating within the cargo length area.
1.3 Side shell plating including selected wind and water strakes outside the cargo length area.
1.4 All wind and water strakes within the cargo length area.
2. The strake position is to be clearly indicated as follows:
2.1 For strength deck indicate the number of the strake of plating inboard from the stringer plate.
2.2 For bottom plating indicate the number of the strake of plating outboard from the keel plate.
2.3 For side shell plating give number of the strake of plating sheer strake and letter as shown on
shell expansion.
3. Measurements are to be taken at the forward and aft areas of all plates cross ballast/cargo tank
boundaries, separate measurements for the area of plating in way of each type of tank are to be
recorded.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-430
1-430
Sheet 5
TM2-DHT(CSR)(i) Report on Thickness Measurement of Shell and Deck Plating (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-431
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-431
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Strength deck plating and sheer strake plating transverse sections:
One, two or three sections within the cargo length area, comprising the structural items (0), (1) and (2)
as shown on the diagram of typical transverse sections, illustrated on Sheets 11 and 12 of this
document.
2. The topside area comprises deck plating, stringer plate and sheer strake (including rounded gunwales).
3. The exact frame station of measurement is to be stated.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-432
1-432
Sheet 6
TM2-DHT(CSR)(ii) Report on Thickness Measurement of Shell Plating (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-433
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-433
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Shell plating transverse sections:
One, two or three sections within the cargo length area, comprising the structural items (3), (4), (5) and
(6) as shown on the diagram of typical transverse sections, illustrated on Sheets 11 and 12 of this
document.
2. The bottom area comprises keel, bottom and bilge plating.
3. The exact frame station of measurement is to be stated.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-434
1-434
Sheet 7
TM3-DHT(CSR) Report on Thickness Measurement of Longitudinal Members (one, two or three transverse sections)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-435
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-435
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Longitudinal members at transverse sections:
One, two or three sections within the cargo length area, comprising the appropriate structural items (10)
to (29) as shown on the diagram of typical transverse sections, illustrated on Sheets 11 and 12 of this
document.
2. The exact frame station of measurement is to be stated.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-436
1-436
Sheet 8
TM4-DHT(CSR) Report on Thickness Measurement of Transverse Structural Members
In the Cargo Oil and Water Ballast Tanks within the Cargo Tank Length
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-437
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-437
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Transverse structural members, comprising the appropriate structural items (30) to (36) as shown on
the diagram of typical transverse sections, illustrated on Sheets 11 and 12 of this document.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 14 and 15 of this
document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-438
1-438
Sheet 9
TM5-DHT(CSR) Report on Thickness Measurement of W.T./O.T. Transverse Bulkheads
Within the Cargo and Ballast Tanks
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-439
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-439
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
W.T./O.T. transverse bulkheads.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-440
1-440
Sheet 10
TM6-DHT(CSR) Report on Thickness Measurement of Miscellaneous Structural Members
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-441
Operators signature: ……………………
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-441
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of miscellaneous structural members.
2. The single measurements recorded are to represent the average of multiple measurements.
3. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-442
1-442
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 11
Thickness Measurement – Double Hull Oil Tankers
Typical Transverse Section of a Double Hull Oil Tanker Up to 150,000 dwt with Indication of Longitudinal
and Transverse Members
Report on Report on
Report on TM3-DHT(CSR)
TM2-DHT(CSR)(i) & (ii) TM4-DHT(CSR)
20. Longitudinal bulkhead 30. Deck transverse –
0. Strength deck plating 10. Deck longitudinals
plating (remainder) centre tank
21. Longitudinal bulkhead 31. Deck transverse –
1. Stringer plate 11. Sheer strake longitudinals
longitudinals wing tank
32. Vertical web in
2. Sheer strake 12. Side shell longitudinals 22. Inner side plating
wing ballast tank
33. Double bottom
3. Side shell plating 13. Bilge longitudinals 23. Inner side longitudinal
floor – wing tank
34. Double bottom
4. Bilge plating 14. Bottom longitudinals 24. Hopper plating
floor – centre tank
35. Longitudinal
5. Bottom shell plating 15. Deck girders 25. Hopper longitudinal
bulkhead vertical web
16. Horizontal girders in
6. Keel plate 26. Inner bottom plating 36. Cross ties
wing ballast tanks
17. Bottom girders 27. Inner bottom longitudinals
18. Longitudinal bulkhead
28. Topside tank plating
top strake
19. Longitudinal bulkhead
29. Topside tank longitudinals
bottom strake
1-443
1-443
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Sheet 12
Thickness Measurement – Double Hull Oil Tankers
Typical Transverse Section of a Double Hull Oil Tanker above 150,000 dwt with Indication of
Longitudinal and Transverse Members
Report on Report on
Report on TM3-DHT(CSR)
TM2-DHT(CSR)(i) & (ii) TM4-DHT(CSR)
20. Longitudinal bulkhead 30. Deck transverse –
0. Strength deck plating 10. Deck longitudinals
plating (remainder) centre tank
21. Longitudinal bulkhead 31. Deck transverse –
1. Stringer plate 11. Sheer strake longitudinals
longitudinals wing tank
32. Vertical web in
2. Sheer strake 12. Side shell longitudinals 22. Inner side plating
wing ballast tank
33. Double bottom
3. Side shell plating 13. Bilge longitudinals 23. Inner side longitudinal
floor – wing tank
34. Double bottom
4. Bilge plating 14. Bottom longitudinals 24. Hopper plating
floor – centre tank
35. Longitudinal
5. Bottom shell plating 15. Deck girders 25. Hopper longitudinal
bulkhead vertical web
16. Horizontal girders in
6. Keel plate 26. Inner bottom plating 36. Cross ties
wing ballast tanks
17. Bottom girders 27. Inner bottom longitudinals
18. Longitudinal bulkhead
28. Topside tank plating
top strake
19. Longitudinal bulkhead
29. Topside tank longitudinals
bottom strake
1-444
1-444
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 13
Thickness Measurement – Double Hull Oil Tankers
The diagram may be used for those ships where the diagrams on Sheets 11 and 12 are not suitable.
Report on Report on
Report on TM3-DHT(CSR)
TM2-DHT(CSR)(i) & (ii) TM4-DHT(CSR)
20. Longitudinal bulkhead 30. Deck transverse –
0. Strength deck plating 10. Deck longitudinals
plating (remainder) centre tank
21. Longitudinal bulkhead 31. Deck transverse –
1. Stringer plate 11. Sheer strake longitudinals
longitudinals wing tank
32. Vertical web in
2. Sheer strake 12. Side shell longitudinals 22. Inner side plating
wing ballast tank
33. Double bottom
3. Side shell plating 13. Bilge longitudinals 23. Inner side longitudinal
floor – wing tank
34. Double bottom
4. Bilge plating 14. Bottom longitudinals 24. Hopper plating
floor – centre tank
35. Longitudinal
5. Bottom shell plating 15. Deck girders 25. Hopper longitudinal
bulkhead vertical web
16. Horizontal girders in
6. Keel plate 26. Inner bottom plating 36. Cross ties
wing ballast tanks
17. Bottom girders 27. Inner bottom longitudinals
18. Longitudinal bulkhead
28. Topside tank plating
top strake
19. Longitudinal bulkhead
29. Topside tank longitudinals
bottom strake
1-445
1-445
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Sheet 14
Close-up Survey and Thickness Measurement Areas
Areas subject to close-up survey and thickness measurements – areas (1) to (5) as defined in Table
5.6.4.3(2)② of Section 6, Chapter 5 of this PART – Thickness to be reported on TM3-DHT(CSR),
TM4-DHT(CSR) and TM5-DHT(CSR) as appropriate.
1-446
1-446
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 15
Close-up Survey and Thickness Measurement Areas
Areas subject to close-up survey and thickness measurements – areas (6) to (7) as defined in Table
5.6.4.3(2)② of Section 6, Chapter 5 of this PART – Thickness to be reported on TM3-DHT(CSR) and
TM4-DHT(CSR) as appropriate.
1-447
1-447
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
13.4A Recommended Procedures for Thickness Measurements of Double Skin Bulk Carriers
Notes:
1. This document is to be used for recording thickness measurements as required by Section 7, Chapter 5
of this Part.
3. The remaining Sheets 11 to 14 are guidance diagrams and notes relating to the reporting forms and the
procedure for the thickness measurements as required by IACS Unified Requirement.
GENERAL PARTICULARS
Ship’s name:
IMO number:
Class identity number:
Port of registry:
Gross tons:
Deadweight:
Date of build:
Classification society:
Delete as appropriate.
1-448
1-448
Sheet 4
TM1-DSBC Report on Thickness Measurement of All Deck Plating, All Bottom Shell Plating and Side Shell Plating*
(*delete as appropriate)
PART ONE CHAPTER 5
SURVEYS AFTER CONSTRUCTION
1-449
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-449
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
1.1 All strength deck plating within cargo length area.
1.2 All keel, bottom shell plating and bilge plating within the cargo length area.
1.3 Side shell plating including selected wind and water strakes outside cargo length area.
1.4 All wind and water strakes within cargo length area.
2. The strake position is to be clearly indicated as follows:
2.1 For strength deck indicate the number of the strake of plating inboard from the stringer plate.
2.2 For bottom plating indicate the number of the strake of plating outboard from the keel plate.
2.3 For side shell plating give number of the strake of plating sheer strake and letter as shown on
shell expansion.
3. Only the deck plating strakes outside line of openings are to be recorded.
4. Measurements are to be taken at the forward and aft areas of all plates and where plates cross
ballast/cargo tank boundaries separate measurements for the area of plating in way of each type of
tank are to be recorded.
5. The single measurements recorded are to represent the average of multiple measurements.
6. The maximum allowable diminution could be stated in an attached document.
1-450
1-450
Sheet 5
TM2-DSBC(i) Report on Thickness Measurement of Shell and Deck Plating at Transverse Sections (one, two or three transverse sections)
PART ONE CHAPTER 5
1-451
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-451
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Strength deck plating and sheer strake plating transverse sections:
One, two or three sections within the cargo length area, comprising the structural items (0), (1) and (2)
as shown on the diagrams of typical transverse sections illustrated on Sheets 11, 12 and 13 of this
document.
2. Only the deck plating strakes outside line of hatch openings are to be recorded.
3. The top side area comprises deck plating, stringer plate and sheer strake (including rounded gunwales).
4. The exact frame station of measurement is to be stated.
5. The single measurements recorded are to represent the average of multiple measurements.
6. The maximum allowable diminution could be stated in an attached document.
1-452
1-452
Sheet 6
TM2-DSBC (ii) Report on Thickness Measurement of Shell and Deck Plating at Transverse Sections (one, two or three transverse sections)
PART ONE CHAPTER 5
1-453
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-453
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Shell plating at transverse sections:
One, two or three sections within the cargo length area, comprising the structural items (3), (4), (5) and
(6) as shown on the diagrams of typical transverse sections illustrated on Sheets 11, 12 and 13 of this
document.
2. The bottom area comprises keel, bottom and bilge plating.
3. The exact frame station of measurement is to be stated.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The maximum allowable diminution could be stated in an attached document.
1-454
1-454
Sheet 7
TM3-DSBC Report on Thickness Measurement of Longitudinal Members at Transverse Sections (one, two or three transverse sections)
PART ONE CHAPTER 5
1-455
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-455
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Longitudinal members at transverse sections:
One, two or three sections within the cargo length area comprising the appropriate structural items (10)
to (25) as shown on diagrams of typical transverse sections illustrated on Sheets 11, 12 and 13 of this
document.
2. The exact frame station of measurement is to be stated.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-456
1-456
Sheet 8
TM4-DSBC Report on Thickness Measurement of Transverse Structural Members
In the double bottom, hopper side and topside water ballast tanks
PART ONE CHAPTER 5
1-457
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-457
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Transverse structural members, comprising the appropriate structural items (30) to (34) as shown on
diagrams of typical transverse sections illustrated on Sheets 11, 12 and 13 of this document.
2. Guidance for areas of measurements is indicated on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-458
1-458
Sheet 9
TM5-DSBC Report on Thickness of Watertight Transverse Bulkheads in Cargo Holds
PART ONE CHAPTER 5
1-459
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-459
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report form is to be used for recording the thickness measurement of:
W.T. transverse bulkheads in cargo holds.
2. Guidance for areas of measurements is indicated on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-460
1-460
Sheet 10
TM6-DSBC Report on Thickness Measurement of Miscellaneous Structural Members
PART ONE CHAPTER 5
1-461
Operators Signature: .............................................
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-461
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Notes:
1. This report is to be used for recording the thickness measurement of:
Miscellaneous structural members including the structural items (40), (41) and (42) as shown on
diagrams of typical transverse sections illustrated on Sheets 11, 12 and 13 of this document.
2. Guidance for areas of measurement is indicated on Sheet 14 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The maximum allowable diminution could be stated in an attached document.
1-462
1-462
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 11
Thickness Measurement – Double Skin Bulk Carriers
Typical Transverse Section of a Double Skin Bulk Carrier with Indication of Longitudinal and Transverse
Members
1-463
1-463
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Sheet 12
Thickness Measurement – Ore Carriers
Typical Transverse Section of an Ore Carrier with Indication of Longitudinal and Transverse Members
1-464
1-464
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Sheet 13
Transverse section outline: The diagram may be used for those ships where the diagrams on Sheets 11 and
12 are not suitable.
1-465
1-465
SURVEYS AFTER CONSTRUCTION
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015 PART ONE CHAPTER 5
Sheet 14
Areas Subject to Close up Survey and Thickness Measurements - Thickness to be Reported on TM3-DSBC,
TM4-DSBC, TM5-DSBC and TM6-DSBC as appropriate
1-466
1-466
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
13.4B Recommended Procedures for Thickness Measurements of Double Skin Bulk Carriers Built
under PART TEN of the Rules (2012 version) and its 2013 and 2014 amendments
Notes:
1. This document is to be used for recording thickness measurements of double skin bulk carriers built
under PART TEN of the Rules (2012 version) and its 2013 and 2014 amendments as required by 5.1.9.3,
Section 1, Chapter 5 of this PART.
3. The remaining Sheets 11 to 13 are guidance diagrams and notes relating to the reporting forms and the
procedure for the thickness measurement.
GENERAL PARTICULARS
Ship’s name:
IMO number:
Class identity number
Port of registry:
Gross tons:
Deadweight:
Date of build:
Classification Society:
① Delete as appropriate.
1-467
1-467
Sheet 4
TM1-DSBC(CSR) Report on Thickness Measurement of All Deck Plating, All Bottom Plating or Side Shell Plating*
(*delete as appropriate)
1-468
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-468
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Notes:
1. This report is to be used for recording the thickness measurement of:
1.1 All strength deck plating within the cargo length area.
1.2 All keel, bottom shell plating and bilge plating within the cargo length area.
1.3 Side shell plating including selected wind and water strakes outside the cargo length area.
1.4 All wind and water strakes within the cargo length area.
2. The strake position is to be clearly indicated as follows:
2.1 For strength deck indicate the number of the strake of plating inboard from the stringer plate.
2.2 For bottom plating indicate the number of the strake of plating outboard from the keel plate.
2.3 For side shell plating give number of the strake of plating sheer strake and letter as shown on
shell expansion.
3. Only the deck plating strakes outside the line of openings are to be recorded.
4. Measurements are to be taken at the forward and aft areas of all plates and the single measurements
recorded are to represent the average of multiple measurements.
5. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-469
1-469
Sheet 5
TM2-DSBC(CSR)(i) Report on Thickness Measurement of Shell and Deck Plating (one, two or three transverse sections)
1-470
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-470
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Notes:
1. This report is to be used for recording the thickness measurement of:
Strength deck plating and sheer strake plating transverse sections:
One, two or three sections within the cargo length area, comprising the structural items (1), (2) and (3)
as shown on the diagram of typical transverse sections, illustrated on Sheets 11 and 12 of this
document.
2. Only the deck plating strakes outside the line of openings are to be recorded.
3. The topside area comprises deck plating, stringer plate and sheer strake (including rounded gunwales).
4. The exact frame station of measurement is to be stated.
5. The single measurements recorded are to represent the average of multiple measurements.
6. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-471
1-471
Sheet 6
TM2-DSBC(CSR)(ii) Report on Thickness Measurement of Shell Plating (one, two or three transverse sections)
1-472
CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
1-472
SURVEYS AFTER CONSTRUCTION
PART ONE CHAPTER 5 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
Notes:
1. This report is to be used for recording the thickness measurement of:
Shell plating at transverse sections:
One, two or three sections within the cargo length area, comprising the structural items (4), (5), (6) and
(7) as shown on the diagram of typical transverse sections, illustrated on Sheets 11 and 12 of this
document.
2. The bottom area comprises keel, bottom and bilge plating.
3. The exact frame station of measurement is to be stated.
4. The single measurements recorded are to represent the average of multiple measurements.
5. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
1-473
1-473
Sheet 7
TM3-DSBC(CSR) Report on Thickness Measurement of Longitudinal Members (one, two or three transverse sections)
1-474
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Notes:
1. This report is to be used for recording the thickness measurement of:
Longitudinal members at transverse sections:
One, two or three sections within the cargo length area, comprising the appropriate structural items (8)
to (20) and (31) as shown on the diagram of typical transverse sections, illustrated on Sheets 11 and 12
of this document.
2. The exact frame station of measurement is to be stated.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
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Sheet 8
TM4-DSBC(CSR) Report on Thickness Measurement of Transverse Structural Members
In Double Bottom, Hopper Side and Topside Water Ballast Tanks
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Notes:
1. This report is to be used for recording the thickness measurement of transverse structural members,
comprising the appropriate structural items (23) to (25) and (34) as shown on the diagram of typical
transverse sections, illustrated on Sheets 11 and 12 of this document.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 13 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
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Sheet 9
TM5-DSBC(CSR) Report on Thickness Measurement of Cargo Hold Transverse Bulkheads
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Notes:
1. This report is to be used for recording the thickness measurement of W.T. transverse bulkheads in
cargo holds.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 13 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
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Sheet 10
TM6-DSBC(CSR) Report on Thickness Measurement of Miscellaneous Structural Members
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Notes:
1. This report is to be used for recording the thickness measurement of miscellaneous structural members
including the structural items (28) as shown on the diagram of typical transverse sections, illustrated on
Sheets 11 and 12 of this document.
2. Guidance for areas of measurement is indicated on the diagrams shown on Sheet 13 of this document.
3. The single measurements recorded are to represent the average of multiple measurements.
4. The remaining corrosion addition is to be recorded with result of gauged thickness minus renewal
thickness. If the result is negative, the structure in way is to be renewed, and the mark “R” is to be
indicated in the right-hand column. If the result is between 0 and 0.5 mm (0 included), the structure in
way is to be additionally gauged, and the mark “S” is to be indicated in the right-hand column.
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Sheet 11
Thickness Measurement – Double Skin Bulk Carriers
Typical Transverse Section of a Double Skin Bulk Carrier with Indication of Longitudinal and Transverse
Members
Report on
Report on TM3-DSBC(CSR)
TM2-DSBC(CSR)(i) & (ii)
1. Strength deck plating 8. Deck longitudinals 17. Inner bottom plating
2. Stringer plate 9. Deck girders 18. Inner bottom longitudinals
3. Sheerstrake 10. Sheerstrake longitudinals 19. Hopper plating
4. Side shell plating 11. Topside tank sloping plate 20. Hopper longitudinals
5. Bilge plating 12. Topside tank sloping plate longitudinals 31. Inner side plating
6. Bottom plating 13. Bottom longitudinals – Inner side longitudinals, if any
7. Keel plate 14. Bottom girders – Horizontal girders in wing
ballast tanks
15. Bilge longitudinals
16. Side shell longitudinals, if any
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Sheet 12
Thickness Measurement – Double Skin Bulk Carriers
Transverse section outline: This diagram may be used for those ships where the diagram on Sheet 11 is not
suitable
Report on
Report on TM3-DSBC(CSR)
TM2-DSBC(CSR)(i) & (ii)
1. Strength deck plating 8. Deck longitudinals 17. Inner bottom plating
2. Stringer plate 9. Deck girders 18. Inner bottom longitudinals
3. Sheer strake 10. Sheer strake longitudinals 19. Hopper plating
4. Side shell plating 11. Topside tank sloping plating 20. Hopper longitudinals
5. Bilge plating 12. Topside tank sloping plating 31. Inner side plating
6. Bottom plating longitudinals – Inner side longitudinals, if any
7. Keel plate 13. Bottom longitudinals – Horizontal girders in wing ballast tanks
14. Bottom girders
15. Bilge longitudinals
16. Side shell longitudinals, if any
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Sheet 13
Close-up Survey and Thickness Measurement Areas
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Appendix 14
GUIDELINES FOR SCREWSHAFT CONDITION MONITORING SYSTEM
1 General Provisions
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1.2.4.1 judging the wear condition of machinery friction pairs and of lubricating oil by detecting the kinds,
concentration and variation trend of metallic and non-metallic elements in the lubricating oil.
1.2.5 The ferrographic analysis is capable of:
1.2.5.1 by analyzing the appearance (shape, surface texture, edges, colors, etc.) and concentration of the
wear particles in the lubricating oil, further judging the wear condition of machinery friction pairs and
determining the mechanism and positions of wear so as to provide the basis for early failure forecasts and
maintenance decisions.
2 Surveys
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with the requirements of these Guidelines is to be confirmed, and the following conditions are to be
satisfied:
(1) the oil lubricating system of the propeller shaft is to be fitted with a device for taking samples
representative of the oil in the system;
(2) the tube shaft is to be fitted with at least 2 sensors or other approved devices for measuring operating
temperature of lubricating oil;
(3) the propeller shaft is to be fitted with a device for measuring bearing wastage;
(4) oil glands are capable of being replaced without withdrawal of the propeller shaft;
(5) the oil lubricating system of the propeller shaft is to be fitted with a device for indicating oil
consumption.
2.1.1.2 For a ship with water-lubricated screwshaft, when applying for SCM notation, the plans and
documents listed in 1.1.2.1 are to be submitted for examination and approval, and compliance of all
systems with relevant technical requirements in 1.3.2 of the Guidelines is to be confirmed.
2.1.1.3 Initial survey for new construction
(1) All systems required by these Guidelines are to be examined and tested to confirm compliance with the
approved plans and documentation.
(2) Verification that management documents related to condition monitoring, as required by these
Guidelines, are provided on board.
2.1.1.4 Initial survey for existing ships
(1) All systems required by these Guidelines are to be examined and tested to confirm compliance with the
approved plans and documentation.
(2) If the specified normal survey (drawing of the shaft) is due, the normal survey is to be carried out in
conjunction with the initial survey in accordance with the rules; or
(3) At least the following records of screwshaft condition monitoring (SCM) showing satisfactory results in
the last 3 years are to be submitted:
① stern bearing oil analysis records or lubricating water analysis records and qualification certificate of
analysis organization;
② stern bearing oil consumption records or closed circulating lubricating water consumption records;
③ stern bearing temperature monitoring records (oil-lubricated screwshaft);
④ stern bearing clearance and weardown measurement records;
⑤ alarm records (water-lubricated screwshaft).
2.3 Miscellaneous
2.3.1 Availability of lubricating oil or lubricating water analysis information
2.3.1.1 The lubricating oil or lubricating water analysis information is to be kept on board the ship by the
chief engineer for check by the attending Surveyor.
2.3.2 Cancellation of the class notation SCM
2.3.2.1 At the request of the owner or where the lubricating oil or lubricating water sampling analysis is
not carried out on time, the SCM notation may be canceled and conventional survey is to be restored at the
same time. The normal survey (drawing of the shaft) is to be carried out in accordance with Section 12,
Chapter 5 of this PART at the next intermediate or special survey.
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3.1.2.3 According to lubricating oil analysis results and practical operation condition (e.g. replacing of
lubricating oil or abrupt change of wear particle concentration), the Surveyor may require the sampling
period to be reduced.
3.1.3 Sampling positions
3.1.3.1 For forced oil circulating lubrication systems, samples may be taken at the dump pump or the
valve fitted in front of the filter and capable of sampling.
3.1.3.2 For gravity type lubrication systems, samples may be taken at oil outlet at the bottom of stern tube
unit.
3.1.3.3 For permanent sampling valves and tubes fitted in the pipelines, oil of about twice the volume of
residual oil is to be discharged prior to sampling to ensure that no oil sampled at the last time is left.
3.1.3.4 Where samples are taken at oil outlet, an amount of oil is to be discharged prior to sampling to
wash away the sediments left there.
3.1.4 Sampling condition
3.1.4.1 Samples are to be taken in the normally stable operation condition of the screwshaft or
immediately after stop of the operation.
3.1.4.2 Each time the samples are taken in the operation condition, the equipment is to be in the similar
working conditions (e.g. rate of revolution, power).
3.1.5 Sampling precautions
3.1.5.1 Sampling tools (including sample bottles, samplers, tubes, etc.) are to be kept clean, non-fragile
and protected from pollution.
3.1.5.2 Sample bottles are to be made of colorless and transparent plastic or glass.
3.1.5.3 The lubricating oil sample is to be taken for an amount of about 2/3 of the volume of a sample
bottle, but not less than 150 ml.
3.2.2.2 Physical and chemical analysis items (items marked with “*” are optional):
(1) viscosity;
(2) water;
(3) total acid number (TAN);
(4) total base number (TBN);
(5) content of insolubles;
(6) deterioration* (oxidation, nitrification, etc.);
(7) pollution* (contaminant pollution, etc.).
3.2.2.3 For the element content analysis, the content of the following elements is to be measured:
(1) elements relative to wear of metal (materials of shaft, bearings, gearing, etc.): chromium, lead, copper,
nickel, iron, silicon, tin, molybdenum, etc.;
(2) elements relative to pollution: Magnesium, sodium, etc.;
(3) elements relative to additives: Barium, boron, calcium, magnesium, phosphor, zinc, lithium, etc.
The sources of various elements are to be correctly differentiated in accordance with the materials of
friction pairs, additive components of lubricating oil, ambient working environment, etc.
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WPC i
2
n
i
S
n 1
where: S —— standard variance.
(3) When calculating the reference line and control line, it is impossible to include all WPC values in
normal wear condition, and only a part of the latest WPC values are required to be taken into consideration,
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3.3.1.2 The bearing temperature of screwshaft in normal operation condition is to be measured once a
month and recorded in the Bearing Temperature Record Table, refer to Table 3.3.1.2.
3.3.1.3 Each time samples are taken, sampling personnel are to fill in the Sampling Record Table
accurately, refer to Table 3.3.2.1. A label showing name of the monitored ship and sampling date, etc. are to
be affixed to the sample bottles. The completed Table together with the oil samples is to be sent to the
analysis organization. Where the analysis organization is changed, the last analysis results are also to be
sent to the new analysis organization.
3.3.2 Contents and formats of condition monitoring records and report
3.3.2.1 Sampling Record Table
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The Sampling Record Table is to cover the basic parameters (static values) of the monitored objects and the
working parameters (dynamic values) during sampling. The basic parameters include name of the
monitored machinery, sampling position, measure units used, numbering, power, rate of revolution, type
and volume of lubricating oil, etc. The working parameters include total operating hours of equipment,
service time of lubricating oil, service hours of filter, bearing temperature, oil pressure, oil temperature,
refilling of lubricating oil, operation site and sampling date, etc., refer to Table 3.3.2.1.
Description:
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Description:
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1. Basic data
Ferrogram No: ; Date of making ferrogram: ;
Name of monitored ship: ; Name of monitored machinery: ;
Sampling position: ; Sampling date: ;
Operating hours: h; Service hours of lub. oil: h;
Type of lub. oil: ; Volume of lub. oil: L;
Volume of sample used to make ferrogram: Volume of solvent used to make ferrogram:
mL; mL;
Dilution of sample concentration: .
2. Quantitative data
Direct readings of ferrogram: Dl = ; Ds = ;
Size of the largest particle: _______________________m.
3. Qualitative data
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4 Requirements for Approval of Lubricating Oil Analysis Organizations and Their Personnel
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4.2.4.1 The approval certificate of the analysis organization and its personnel is valid for five years. An
application for an overall examination is to be made three months before the expiry date of the certificate,
and a new certificate will be issued upon satisfactory examination.
4.2.4.2 Within the period of validity of the certificate, the approved organization is in general to be
re-examined once a year for the following:
(1) having a general idea of the testing work and management of the organization within the year;
(2) examining the service, maintenance, repair and calibration of analytical instruments and the period of
validity of calibration certificates;
(3) the appropriate column of the approval certificate is to be endorsed by the re-examining Branch after
the annual re-examination is satisfactorily carried out.
4.2.4.3 Where the re-examination is unsatisfactory, or major failures occur in the work of analysts, or
testing data (reports) are false, the approval certificate of the analysis organization and its personnel will be
suspended or canceled by CCS as appropriate.
4.2.4.4 The approved analysis organization is to report any changes of its personnel or instruments and
equipment to the CCS Branch which has carried out the approval.
4.2.4.5 If considered necessary, the Surveyor is to take part in one of the lubricating oil sample analysis
jobs.
4.3 Requirements for analysis organizations and their personnel not approved by CCS
4.3.1 General requirements
4.3.1.1 Where an analysis organization, of which the expenses are borne by the owner, does not apply for
the approval by CCS, the lubricating oil analysis information and the related documentation provided by
the owner will be regarded as the products supplied to CCS by the client (owner).
4.3.1.2 The lubricating oil analysis services by such analysis organizations and their personnel are to be
delivered according to an arrangement agreed by CCS.
4.3.2 Availability of certificates
4.3.2.1 During the annual survey, the owner is to make available the relevant periodical sampling records
and analysis reports and in addition, the qualification documents of the analysis organization and its
personnel and valid documents of its instruments and equipment.
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Appendix 15
GUIDELINES FOR LUBRICATING OIL CONDITION MONITORING SYSTEM OF DIESEL
ENGINES
1 General Provisions
1.1 Scope
1.1.1 These Guidelines apply to lubricating oil condition monitoring systems of diesel engines on ships
classed with CCS. The class notation for such systems is Engine Lub-Oil Condition Monitoring.
1.2 Application
1.2.1 Where the lubricating oil condition monitoring system of diesel engines is intended for a ship, the
owner is to submit an application in writing together with the following information:
(1) Relevant information of diesel engines, including technical parameters, intended type of lubricating oil
and its physical and chemical criteria, name and material of parts of oil-lubricated friction pairs. The
oil-lubricated friction pairs refer to all friction pairs the lubricating oil of which is supplied by the
lubricating system of diesel engines, including those friction pairs the lubricating oil of which is supplied
separately by cylinders in the case of crosshead type engines.
(2) Feasibility description, including a valve or an oil outlet which is fitted on the main lubricating oil
pipeline between the main lubricating oil pump and the filter and capable of sampling in working condition
of engines.
(3) General arrangement of engines, including arrangement of lubricating systems (if already provided, this
may not be submitted).
(4) Reports and records of current status of engines to be monitored.
(5) Technical requirements specified by manufacturers of diesel engines and/or lubricating oils for
operation, maintenance, monitoring, etc. of their respective products, if any.
1.2.2 One copy of the above-mentioned documentation is to be retained on board the ship.
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2.1.2 The survey of those items not covered by 2.1.3 of this Section is to be in accordance with the
relevant requirements of Chapter 5 of this PART.
2.1.3 Survey items to be included in the lubricating oil analysis: Cylinders, pistons, piston rings, piston
rods, piston pins, crossheads, crosshead pins, guides, crankshafts and all bearings, connecting rods, piston
rod stuffing boxes.
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2.5.3 Those parts, of which the owner requests to withdraw the lubricating oil condition monitoring, are
to be overhauled according to the specified inspection regime.
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Table 3.2.2.1
Analysis items Means (or tools) of analysis
Physical and chemical analysis Physical and chemical analysis instrument
Analysis of element content (mainly metal content) Spectrum analysis (spectrograph for oil analysis)
Analysis of appearance and concentration of wear particles Ferrographic analysis (ferrograph)
3.2.2.2 Physical and chemical analysis items (items marked with “*” are optional):
(1) viscosity;
(2) water;
(3) flashpoint;
(4) total acid number (TAN)/Total base number (TBN);
(5) content of insolubles;
(6) deterioration* (oxidation, sulphidation, etc.);
(7) diluted fuel oil*.
3.2.2.3 Element content analysis (the owner may increase or reduce the elements listed in Table 3.3.1.2 at
his discretion):
(1) Elements relative to material wear of friction pairs:
Cr Pb Cu Ni Fe Ag Ti Mn
Al Zn Si Sn V Mo W Sb
(2) Elements relative to pollution:
Si Na K B
(3) Elements relative to additives:
Ba B Ca Mg P Zn Li
The sources of various elements are to be correctly differentiated in accordance with the materials of
friction pairs, additive components of lubricating oil, ambient working environment, etc.
3.2.2.4 Analysis of appearance and concentration wear particles:
(1) Where the appearance of wear particles is analyzed by analytical ferrograph, a classified description is
to be made in accordance with the following types of wear particles:
① normal wear particles;
② cutting wear particles;
③ spherical wear particles;
④ fatigue wear particles in lumpy shape;
⑤ laminar wear particles;
⑥ severe sliding wear particles;
⑦ corroded wear particles;
⑧ nonferrous metallic wear particles;
⑨ red oxidic particles;
⑩ black oxidic particles;
⑪ non-metallic crystals;
⑫ carbon deposit;
⑬rubbed polymer.
(2) Where the quantitative analysis of concentration is carried out by direct-reading ferrograph, the reading
values Dl (large particles) and Ds (small particles) are to be measured and recorded.
3.2.3 Determination of criteria for analysis of parameters in lubricating oil analysis
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3.2.3.1 Unless provided specially, the criteria of replacing oil as specified for the type of lubricating oil
used by the owner, e.g., the relevant National standards, ministerial standards and control criteria of
individual oil companies, are to be used in judging physical and chemical parameters of the lubricating oil.
3.2.3.2 The criteria for the quantitative spectrum or ferrographic analysis depend on values accumulated
from practical tests and experience to a great extent. The reasonable criteria for judgment are to be
determined by comparing the results of sampling tests of the specific monitored objects with the practical
operation conditions. In the quantitative spectrum or ferrographic analysis, trend analysis is at present
based mainly on the measured values.
Some criteria for spectrum analysis of diesel engine lubricating oil are given for reference in the Annex to
these Guidelines.
3.2.4 Analysis of oil samples
3.2.4.1 All lubricating oil samples are to be sent to an analysis organization approved or accepted by CCS
for analysis. The analysis organization is to complete the analysis in time and submit an analysis report.
Where the analysis results exceed the allowable ranges or any abnormality or uncertainty is found, both the
owner and the organization have the obligation to report this to CCS promptly.
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Ferrographic analysis
Qualitative analysis (mark an appropriate box below with √ if deemed correct)
Fatigue
Severe Nonferrous
Normal wear Laminar Corroded Red Black Non-
Kind of Cutting Spherical sliding metallic Carbon Rubbed
wear particles wear wear oxidic oxidic metallic
particles particles particles wear wear deposit polymer
particles in lumpy particles particles particles particles crystals
particles particles
shape
None
Few
Moderate
Massive
Quantitative analysis
Dl Ds
Description (additional pages may be attached):
Conclusion:
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4.1.1.1 The requirements of this Section apply to the following two types of analysis organizations and
their personnel:
(1) analysis organizations established by CCS and their personnel;
(2) analysis organizations and their personnel (subcontractors) applying for the approval by CCS.
4.1.2 General requirements
4.1.2.1 This Section has been prepared in accordance with the requirements of IACS QSCS.
4.1.2.2 The analysis organizations and their personnel applying for the approval by CCS are to pay the
relative expenses in accordance with the provisions of CCS.
4.1.2.3 The instruments and equipment of an analysis organization may be purchased at its discretion or
leased from other organizations.
4.1.2.4 It is recommended that the owner designate an analysis organization as a permanent partner.
4.2 Requirements for analysis organizations and their personnel applying for approval by CCS
4.2.1 Scope
4.2.1.1 This Section applies to the analysis organizations and their personnel covered by 4.1.1.1(1) and
4.1.1.1(2).
4.2.2 Requirements for approval of analysis organizations
4.2.2.1 The analysis organization is to have a complete set of quality assurance system or quality system
for lubricating oil analysis condition monitoring, including:
(1) lubricating oil analysis procedure;
(2) work post responsibility;
(3) analysis result and report review;
(4) files management;
(5) instrumentation management and calibration;
(6) personnel training and assessment.
4.2.2.2 The analysis organization is to be manned according to its workload, with at least four approved
lubricating oil analysts, one of whom is to be the chief analyst.
4.2.2.3 The analysis organization is to be provided with appropriate instrumentation and equipment
certified by manufacturers and in addition, certified for effective calibration by the statutory metrology
service or a metrology service accepted by CCS.
4.2.3 Requirements for approval of analysts
4.2.3.1 The chief analyst is to have at least college degree (or an equivalent education) and is also to be
an engineer or have a more superior technical rank, familiar with the analysis technique, skilled at proper
operation of instrumentation, and capable of working independently, giving guidance to other analysts and
making a correct evaluation of the analysis results. And where the analysis results exceed the limits, he is to
be capable of proposing key positions or parts for overhaul and predicting variation trend of lubricating oil
against previous analysis reports.
4.2.3.2 Other analysts are to have at least a special secondary school degree (or an equivalent education)
and some basic knowledge of lubricating oil analysis technique.
4.2.3.3 All analysts are to be familiar with the basic principles and testing methods of analytical
instruments.
4.2.3.4 All analysts are to be trained in lubricating oil analysis technique by an organization approved by
CCS and certified for satisfactory training.
4.2.4 Approval procedure
4.2.4.1 An analysis organization and its personnel seeking the approval by CCS are to submit an
application to a local Branch of CCS according to relevant provisions and upon satisfactory initial review,
the application will be sent to the Headquarters of CCS for approval. The corresponding analysis work may
be carried out only after the analysis organization and its personnel are approved and certified by CCS.
4.2.4.2 The analysis organization and its personnel approved by CCS for lubricating oil analysis are to
guarantee the analysis quality in accordance with the requirements of these Guidelines for lubricating oil
analysis and are responsible for their written analysis reports and conclusions.
4.2.4.3 An analysis organization applying for approval is to submit the following documentation:
(1) name and particulars of the organization;
(2) number, condition and qualifications of the analysts to be approved;
(3) type, date of manufacture, name of manufacturer, manufacturer’s certificate, class of accuracy and (or)
calibration certificate of analytical instruments;
(4) quality assurance system or quality system documents;
(5) fees to be charged for service.
4.2.4.4 The analysts applying for approval are to submit the following documentation:
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(1) name, age, education background and health condition of the applicant;
(2) technical biography (i.e. experience of lubricating oil analysis) and certificates;
(3) recommendation by the organization and lubricating oil analysis training certificate.
4.2.4.5 Upon approval by CCS, appropriate certificates will be issued.
4.2.5 Maintenance of approval
4.2.5.1 The approval certificate of the analysis organization and its personnel is valid for five years. An
application for an overall examination is to be made three months before the expiry date of the certificate,
and a new certificate will be issued upon satisfactory examination.
4.2.5.2 Within the period of validity of the certificate, the approved organization is in general to be
re-examined once a year for the following:
(1) Having a general idea of the testing work and management of the organization within the year;
(2) Examining the service, maintenance, repair and calibration of analytical instruments and the period of
validity of calibration certificates;
(3) The appropriate column of the approval certificate is to be endorsed by the re-examining Branch after
the annual re-examination is satisfactorily carried out.
4.2.5.3 Where the re-examination is unsatisfactory, or major failures occur in the work of analysts, or
testing data (reports) are false, the approval certificate of the analysis organization and its personnel will be
suspended or canceled by CCS as appropriate.
4.2.5.4 If considered necessary, the Surveyor is to take part in one of the lubricating oil sample analysis
jobs.
4.2.5.5 The approved analysis organization is to report any changes of its personnel or instruments and
equipment to the CCS Branch which has carried out the approval.
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This Annex presents criteria for spectrum analysis of lubricating oil used for the following types of marine
diesel engines for reference. The absolute values and abnormal trend values (increments within 10 hours)
given in the Tables are to be considered together.
1 The criteria for spectrum analysis of MIL – L – 2104 lubricating oil used for EMD8 – 567 type marine
diesel engines are given in Table 1.
Unit: ppm Table 1
Fe Ag A1 Cu Si Sn Pb
Normal 0 ~ 42 0 ~ 38 0~3 0 ~ 128 0 ~ 14 0~4 0 ~ 38
Critical 43 ~ 52 39 ~ 47 4 129 ~ 158 15 ~ 18 5~6 39 ~ 47
Max. limit 53 ~ 65 48 ~ 58 5 159 ~ 197 19 ~ 22 7 48 ~ 58
Abnormal 66 + 59 + 6+ 198 + 23 + 8+ 59 +
Abnormal trend 13 12 2 39 4 2 12
2 The criteria for spectrum analysis of lubricating oil used for FM38D – 8⅛ type marine diesel engines
are given in Table 2.
Unit: ppm Table 2
Fe A1 Cr Cu Si Pb
Normal 0 ~ 102 0~9 0 ~ 10 0 ~ 3l 0 ~ 17 0 ~ 19
Critical 103 ~ 126 10 ~ 11 11 ~ 13 32 ~ 48 18 ~ 2l 20 ~ 23
Max. limit 127 ~ 157 12 ~ 14 14 ~ 16 39 ~ 47 22 ~ 26 24 ~ 29
Abnormal 158 + 15 + 17 + 48 + 27 + 30 +
Abnormal trend 31 3 4 9 5 5
3 The criteria for spectrum analysis of lubricating oil used for Cummins VT400 type marine diesel
engines are given in Table 3.
Unit: ppm Table 3
Fe Al Cr Cu Si Pb Sn
Normal 0 ~ 43 0~9 0 ~ 19 0 ~ 23 0 ~ 21 0~9 0~3
Critical 44 ~ 53 10 ~ 11 20 ~ 24 24 ~ 28 22 ~ 26 10 ~ 12 4~5
Max. limit 54 ~ 67 12 ~ 14 25 ~ 30 29 ~ 36 27 ~ 33 13 ~ 15 6~7
Abnormal 68 + 15 + 31 + 37 + 34 + 16 + 8+
Abnormal trend 11 3 7 8 6 2 2
4 The criteria for spectrum analysis of lubricating oil used for Detroit Diesel Allison 3080 type marine
diesel engines are given in Table 4.
Unit: ppm Table 4
Fe A1 Cr Cu Si Pb
Normal 0 ~ 100 0~5 0 ~ 10 0 ~ 26 0~n 0 ~ 20
Critical 101 ~ 123 6~7 11 ~ 12 27 ~ 31 12 ~ 14 21 ~ 25
Max. limit 124 ~ 153 8 13 ~ 15 32 ~ 39 15 ~ 17 26 ~ 3l
Abnormal 154 + 9+ 16 + 40 + 18 + 32 +
Abnormal trend 31 2 4 8 4 6
5 The criteria for spectrum analysis of lubricating oil used for D399 type diesel engines of Caterpillar
Company in USA are given in Table 5.
Unit: ppm Table 5
Fe A1 Cr Cu Si Pb
Normal <20 <6 <2 <6 <15 <25
Caution 20 ~ 30 6~9 2~6 6~9 15 ~ 20 25 ~ 40
Abnormal 31 ~ 40 10 ~ 12 7 ~ 10 10 ~ 12 21 ~ 30 41 ~ 75
Warning >40 >12 >10 >30 >75
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Appendix 16
GUIDELINES FOR SURVEY OF PLANNED MAINTENANCE SCHEME(PMS)FOR
MACHINERY
1 General
1.1 Purpose
1.1.1 The Guidelines for Survey of Planned Maintenance Scheme (PMS) for Machinery may be regarded
as guidance notes for CCS Surveyors, owners, ship management company and chief engineers in carrying
out the PMS.
1.2 Scope
1.2.1 These Guidelines apply to the ships having the class notation PMS.
1.2.2 PMS may be regarded as an alternative to the continuous machinery survey (CMS) and the survey
items and contents are to cover those of the related continuous survey.
1.2.3 For a ship which is subject to survey of PMS, any other survey items necessary for maintaining its
class is not to be canceled and changed, and the items not included in survey of PMS are to be surveyed in
compliance with Chapter 5 of this PART.
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④ reports and plans for testing which have been carried out (all software functions in various operation
modes, important function combinations, relevance are to be included);
⑤ instructions of system key algorithm (included in system specifications or provided individually);
⑥ other relevant technical specifications.
(2) Function requirements
① management of code: complete standard code management system (all PMS items may be covered
and requirements of CCS Rules and guidelines are met);
② management of survey plan
a. each overhaul of the item are covered during the preparation of the plan and requirements of
rules or specifications are complied with;
b. indication is to be provided that the item has entered the survey period when the planned date
enters the windows (such as first three months) and automatic alarms will be given when the
item is overdue;
c. the PMS survey plan of any intervals within a period may be inquired and printed;
d. the arranged PMS survey plan distribution in the system may be overviewed;
e. the planned completion time for each PMS item and allowable flexible range may be indicated;
f. when the completion time of one item is inputted, the subsequent plan grade and date may be
generated automatically;
g. items within windows, overdue items and failed items in the survey plan may be clearly
identified;
③ Management of working sheets
a. working sheets of any survey items may be inquired and printed;
④ Management of work report
a. survey reports may be generated automatically while the working contents are inputted;
b. survey items of any interval within a period may be inquired and printed (at least name of PMS
equipment/standard code/planned time/completion time are to be included);
c. survey reports of any interval within a period may be inquired and printed;
d. the common format of testing report is considered to be included in the database;
⑤ Condition monitoring equipment
a. where condition monitoring equipment is used by the ship, a matching interface is to be
provided to deal with the data transmitted by condition monitoring equipment and to put
forward recommendations;
⑥ Correction/self-checking function
a. software is to be capable of identifying normal faulty operation and correcting automatically;
b. software is to be capable of testing normal mistakes in database;
(3) Compatibility
① software is to be with good compatibility, for example, it is to be compatible with the existing
common software such as WINDOWS XP, WIN 7 and WIN 8 etc.;
② requirements for hardware are to be with generality and not to be over demanding;
(4) Information security
① effective backup system and measures are to be provided;
② stable data synchronization scheme and correction and recovery capability in dealing with data
conflict and document missing etc.;
③ modification of procedure/plan
a. specific level of modification permission is to be determined in order to prohibit illegal
modification of procedures and plans;
b. records must be kept for change of the plan and are to be easy to inquire;
④ the system is to be with a certain anti-virus capabilities;
(5) software is easy and simple to operate;
(6) Only the software developer or personnel authorized by the developer is permitted to update and modify
the documentation and information in database. Contents of update and modification are to be described
when the company and ship are subject to the annual audit and are to be confirmed by the Surveyor to be
valid;
(7) CCS Type Approval and type approval certificates are to be acquired for the above requirements. The
period of validity of type approval certificate is 5 years and the renewal audit is to be carried out once every
5 years to ensure the effectiveness of the software after maintenance, upgrading or update.
1.3.5 Implementation of the plan
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(1) The chief engineer is to complete the required items in time in accordance with the monthly
maintenance plan generated automatically by computer and PMS management system installed on board.
(2) The ship is at least to report the monthly completion to the PMS department in accordance with the
document requirements of the company and the PMS department is responsible for collecting the
information, statistics and supervision of the completion and is to give feedback to the ship of the
supervision comments or advise on the completion of PMS in time.
1.3.6 Reports
(1) The PMS department of the owner or ship management company is to submit PMS completion to CCS
for confirmation when applying for CCS PMS survey.
(2) When the ship applies for the annual classification survey, the owner or ship management company is
to submit an application for PMS annual audit simultaneously; the Surveyor is to carry out confirmatory
examination on board (see items indicated by “F” in Annex “Items for Survey of PMS” to this Appendix);
when the special classification survey is due, the owner or ship management company is also to submit an
application for PMS annual audit simultaneously, and the Surveyor is to carry out confirmatory
examination on board (see items indicated by “F” in Annex “Items for Survey of PMS” to this Appendix).
1.3.7 Responsibilities of chief engineer
(1) The chief engineer is responsible for implementation of PMS on board.
(2) The chief engineer is responsible for arranging maintenance of each PMS item. The maintenance is to
be carried out in accordance with the requirements of preventive maintenance and techniques which have
been inputted in PMS computer system and the necessary records of maintenance and measurement are to
be kept. The relevant maintenance reports are to be examined or confirmed and signed by the chief
engineer.
(3) In general, the chief engineer is to undertake PMS related trainings carried out by CCS or the
unit/organization entrusted by CCS.
1.3.8 Where the shipping company or ship management company is changed and the class notation PMS
of ship needs to be maintained, the new shipping company or new ship management company is to
re-submit the changed parts to CCS for audit and confirmation in accordance with the requirements of 1.3.1
to 1.3.7.
1.4 Definitions
1.4.1 Ship repair and maintenance system (CWBT) combines the traditional onboard equipment
management with the internationally used card-inserted type management to form a new, scientific and
practical mode of onboard equipment management, including planning, management and guidance. Its
abbreviation CWBT consists of the initials of Chinese phonetic letters for the four Chinese words Chuanbo
(ship), Weixiu (repair) Baoyang (maintenance) and Tixi (system).
1.4.2 Planned maintenance scheme (PMS) means a detailed periodical maintenance plan for machinery
(including electrical installations) onboard made by the owner or ship management company in accordance
with the relevant requirements of the Rules and the specifications of manufacturers. Through the
implementation on board, the machinery will be always kept in good technical condition. Such planned
management of periodical maintenance for machinery is called planned maintenance scheme.
1.4.3 Planned maintenance system (PMS) for machinery survey means a system as an alternative to CMS
for machinery (including electrical installations), which is applied for by the owner or ship management
company and subject to approval by CCS.
1.4.4 Condition monitoring equipment means that the monitoring is to be carried out periodically for the
equipment (the frequency of monitoring is to be in accordance with the specifications of manufacturers) by
means of condition monitoring techniques, e.g. analyzing vibration signal, lubricating oil and impact
impulses, measuring temperature and internal detection of cylinder. The monitored data are analyzed to
determine whether repair or maintenance is necessary. Such equipment, the operation condition of which is
analyzed and judged by applying condition monitoring techniques, is called condition monitoring
equipment.
1.4.5 Confirmatory audit means confirmation of validity of the class notation PMS. For the survey of
PMS, an annual audit is to be made in accordance with the requirements of 3.2 of Section 3 when the
annual/intermediate/special survey is carried out every year.
1.4.6 Implementation survey means the first confirmatory survey of PMS for the ship which applies for
survey of PMS within one year of its trial.
1.5 Appendix
1.5.1 The Items for Survey of PMS in the Appendix of these Guidelines are only for reference for the
owner or ship management company and PMS computer programming personnel in formulating the PMS
and developing the programs.
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1.5.2 CWBT code in the Items for Survey of PMS is recommended to be used where no international
code system is available.
2 Procedural Requirements
2.1 Application
2.1.1 The owner of the ship or ship management company, for which PMS is intended, is to submit an
application for the assignment of PMS notation to the Headquarters or a survey unit of CCS.
2.1.2 After the owner or ship management company is provided with PMS notation, application for PMS
implementation of the ship is to be made on the completion of initial classification survey or special
machinery survey or continuous machinery survey.
2.1.3 For the ship which is under continuous survey, where the owner or ship management company
applies to CCS for PMS implementation, the items of the original continuous survey may be confirmed,
provided the survey of PMS items can be reasonably arranged, and the items for survey of PMS are to
cover all those of the continuous survey. And it is to be ensured that the interval between the completion
date of the original continuous survey and the next PMS maintenance date will not exceed 5 years.
2.1.4 For the ship which applies for PMS between two special surveys, where all items of special
machinery survey can be reasonably arranged within the remaining special survey period (from the
application date to the due date of this special survey), the survey of PMS implementation may also be
carried out.
2.4 Approval
2.4.1 After receipt of the application and documentation submitted by the owner or ship management
company, CCS is to examine the documentation in time. Upon satisfactory examination, CCS will arrange
the audit of the PMS Department established by the owner or ship management company in accordance
with the relevant requirements of 1.3.
2.4.2 When the owner or ship management company has the ships which have been assigned with PMS
notation or have been PMS surveyed, requirement of 2.4.1 for audit of the PMS department may be
exempted.
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(1) confirm that the documentation specified in 2.3 are complete and meet the requirements;
(2) confirm that the PMS survey plan covers all items of the continuous machinery survey.
2.5.2 After the confirmation, the survey unit may issue an interim classification certificate to the ship,
recommending that the PMS notation be assigned by CCS Headquarters and RA report issued at the same
time. A full-term certificate will be issued by the Headquarters in accordance with the interim certificate.
2.5.3 For the ship which is assigned the class notation PMS for the first time, a class memorandum is to
be given and Implementation Survey is to be carried out by CCS Surveyor within one year since the
approval date.
3 Survey Requirements
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overhaul time coincides with the time of annul audit, confirmatory examination is to be carried out under
the surveyor’s supervision; for the items indicated by “H” in Annex “Items for Survey of PMS” to this
Appendix, when the overhaul and test time coincides with the time of annul audit, overhaul and test are to
be carried out under the surveyor’s supervision.
(9) According to the audit and examination results, the Surveyor is to issue an appropriate audit report.
① Before PMS annual audit is extended, the surveyor is to re-check the outstanding recommendation or condition of class,
PMS items are to be confirmed as far as practicable and the rest of the PMS items are also to be confirmed to ensure that
the ship’s safety is not affected.
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the second to the fourth PMS annual audits, the survey unit is to examine all PMS items according to the
equipment maintenance plan of PMS to confirm that all due PMS items before applying for the withdrawal
of class notation PMS have been completed. Items indicated by “H” among PMS items to be completed
until the expiry date of the special survey are to be prepared into the continuous machinery survey (CMS)
scheme and these continuous survey items are to be completed within the period between the date on the
continuous machinery survey (CMS) scheme and expiry date of special survey.
(3) Where application for the withdrawal of class notation PMS and application for special class survey are
made during special class survey, the survey unit is to examine all PMS items according to the equipment
maintenance plan of PMS. After confirming that all due PMS survey items have been completed, items
other than those indicated by “H” among PMS items completed within 15 months prior to the expiry date
of the special survey period are to be overhauled to the satisfaction of the Surveyor, and the special survey
may be restored.
(4) Where application for the withdrawal of class notation PMS and application for special class survey are
made during the second to the fourth PMS annual audits, the survey unit is to examine all PMS items
according to the equipment maintenance plan of PMS. After confirming that all due PMS survey items
have been completed, items other than those indicated by “H” among PMS items completed within 15
months prior to the expiry date of the special survey period are to be overhauled to the satisfaction of the
Surveyor, and the special survey may be restored. For ships of first PMS period, where application for the
withdrawal of class notation PMS is made during the second to the fourth PMS annual audits, conversion
may be made directly to special class survey. When special survey is due, implementation is to be in
accordance with requirements for special survey.
3.6.2 Where the survey unit finds that the ship has not dealt with the survey of PMS seriously, it is to
report this to the Headquarters. The Headquarters will remind the owner or ship management company in
writing as appropriate, or require the owner or ship management company to take corrective actions within
a specified period and failure to do so will result in cancellation of the class notation PMS. On that
occasion, the survey is to comply with the requirements of 3.6.1 above.
Annex:
Items for Survey of PMS
PMS No. CWBT code Item Details
1 M1000 Diesel engine
1.1 M1000 Diesel engine F① 1. General inspection
H④ 1. Inspecting each connected flange around cylinder cover and
valve hole for defects, e.g. crack, ablation, unevenness.
M②1100
1.1.1 Cylinder cover 2. Inspecting cooling water jacket space for scale and corrosion.
G③1100
3. 0.7 MPa hydraulic test of cooling water jacket space after
repair or where necessary
H Trunk piston:
1. Inspecting piston head, suspension lug, piston ring groove,
piston pin hole, piston skirt, etc. for crack and ablation, and
repair or renewal to be made where necessary.
2. Measuring and recording.
M1210
1.1.2 Piston H Crosshead type engine piston:
G1210
1. Inspecting piston head, suspension lug, piston ring groove and
wear ring for crack, ablation, excessive wear, loosening, etc.
2. Inspecting water jacket space for scale and cleaning where
necessary, hydraulic test.
3. Measuring and recording
H 1. Inspecting the connecting rod for crack.
M1270
1.1.3 Connecting rod 2. Inspecting bolts for crack, deformation, loosening, thread
G1240
damage, and detection or renewal to be made where necessary
H 1. Cleaning, inspecting, measuring and recording.
M1230 Piton rod 2. Aligning the center and air clearance where necessary.
1.1.4
G1240 Stuffing box 3. Disassembling, cleaning and inspecting the stuffing box, and
renewing stuffing where necessary
M1310 H 1. Inspecting the cylinder liner for crack, scotch and excessive
1.1.5 Cylinder liner
G1310 wear, etc.
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Appendix 17
S19 EVALUATION OF SCANTLINGS OF THE TRANSVERSE WATERTIGHT
CORRUGATED BULKHEAD BETWEEN CARGO HOLDS NOS. 1 AND 2, WITH CARGO
HOLD NO. 1 FLOODED, FOR EXISTING BULK CARRIERS
Mc VLS b
d1 hHT hDB HT hDB
c lc B lc B B
Notes:
1 Changes introduced in Revision 2 to UR S19, i.e. the introduction of the first sentence of S19.6 as well as the Annex are
to be applied not later than 1 July 1998.
2 Annex 2 contains, for guidance only, a flow chart entitled “Guidance to Assess Capability of Carriage of High Density
Cargoes on Existing Bulk Carriers according to the Strength of Transverse Bulkhead between Cargo Holds Nos.1 and 2”.
3 Changes introduced in Rev.4 are to be uniformly implemented from 1 July 2001.
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a) df ≥ d1
At each point of the bulkhead located at a distance between d1 and df from the baseline, the pressure pc, f, in
kN/m2, is given by:
b) df < d1
At each point of the bulkhead located at a distance between df and d1 from the baseline, the pressure pc, f, in
kN/m2, is given by:
pc,f = c · g · h1· tan2
where: ρc, g, h1, γ – as given in a) above.
At each point of the bulkhead located at a distance lower than df from the baseline, the pressure Pc, f, in
kN/m2, is given by:
Fc , f s1 c g
d 1d f 2 tan 2 c g d1 d f tan 2 pc , f le d
hDB hLS
f
2 2
where: s1, ρc, g, γ, (pc, f)le, hLS – as given in a) above;
d1, hDB – as given in S19.2.3.1;
df – as given in S19.2.2.
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F f s1 g
d f hDB hLS 2
2
where: s1, ρ, g, hLS – as given in S19.2.3.1 a);
hDB – as given in S19.2.3.1;
df – as given in S19.2.2.
S19.2.4 Pressure in the non-flooded bulk cargo loaded hold
At each point of the bulkhead, the pressure Pc, in kN/m2, is given by:
pc = c· g · h1· tan2
where: ρc, g, h1, γ – as given in S19.2.3.1 a).
The force Fc, in kN, acting on a corrugation is given by:
d h hLS 2 tan 2
Fc c g s1 1 DB
2
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Where the corrugation angle φ shown in Figure 2a is less than 50, an horizontal row of staggered shedder
plates is to be fitted at approximately mid depth of the corrugations (see Figure 2a) to help preserve
dimensional stability of the bulkhead under flooding loads. The shedder plates are to be welded to the
corrugations by double continuous welding, but they are not to be welded to the side shell.
The thicknesses of the lower part of corrugations considered in the application of S19.4.2 and S19.4.3 are
to be maintained for a distance from the inner bottom (if no lower stool is fitted) or the top of the lower
stool not less than 0.15 l.
The thicknesses of the middle part of corrugations considered in the application of S19.4.2 and S19.4.4 are
to be maintained to a distance from the deck (if no upper stool is fitted) or the bottom of the upper stool not
greater than 0.3 l.
S19.4.2 Bending capacity and shear stress τ
The bending capacity is to comply with the following relationship:
M
10 3 1.0
0.5 Z le a ,le Z m a ,m
where: M – bending moment, in kN·m, as given in S19.3.1;
Zle – section modulus of one half pitch corrugation, in cm3, at the lower end of corrugations, to
be calculated according to S19.4.3;
Zm – section modulus of one half pitch corrugation, in cm3, at the mid-span of corrugations, to
be calculated according to S19.4.4;
σa, le – allowable stress, in N/mm2, as given in S19.4.5, for the lower end of corrugations;
σa, m – allowable stress, in N/mm2, as given in S19.4.5, for the mid-span of corrugations.
In no case Zm is to be taken greater than the lesser of 1.15 Zle and 1.15 Z’le for calculation of the bending
capacity, Z’le being defined below.
In case effective shedder plates are fitted which:
– are not knuckled;
– are welded to the corrugations and the top of the lower stool by one side penetration welds or equivalent;
– are fitted with a minimum slope of 45° and their lower edge is in line with the stool side plating;
or effective gusset plates are fitted which:
– are fitted in line with the stool side plating;
– have material properties at least equal to those provided for the flanges.
The section modulus Zle, in cm3, is to be taken not larger than the value Z’le, in cm3, given by:
Q hg 0.5hg2 s1 p g
Z le Z g 10 3
a
where: Zg – section modulus of one half pitch corrugation, in cm3, according to S19.4.4, in way of the
upper end of shedder or gusset plates, as applicable;
Q – shear force, in kN, as given in S19.3.2;
hg – height, in m, of shedder or gusset plates, as applicable (see Figures 3a, 3b, 4a and 4b);
s1 – as given in S19.2.3.1 a);
Pg – resultant pressure, in kN/m2, as defined in S19.2.5, calculated in way of the middle of the
shedder or gusset plates, as applicable;
σa – allowable stress, in N/mm2, as given in S19.4.5.
Stresses τ are obtained by dividing the shear force Q by the shear area. The shear area is to be reduced in
order to account for possible non-perpendicularity between the corrugation webs and flanges. In general,
the reduced shear area may be obtained by multiplying the web sectional area by sin φ, φ being the angle
between the web and the flange.
When calculating the section moduli and the shear area, the net plate thicknesses are to be used.
The section moduli of corrugations are to be calculated on the basis of the requirements given in S19.4.3
and S19.4.4.
S19.4.3 Section modulus at the lower end of corrugations
The section modulus is to be calculated with the compression flange having an effective flange width, bef,
not larger than as given in S19.4.6.1.
If the corrugation webs are not supported by local brackets below the stool top (or below the inner bottom)
in the lower part, the section modulus of the corrugations is to be calculated considering the corrugation
webs 30% effective.
a) Provided that effective shedder plates, as defined in S19.4.2, are fitted (see Figures 3a and 3b), when
calculating the section modulus of corrugations at the lower end (cross-section ① in Figures 3a and 3b), the
area of flange plates, in cm2, may be increased by:
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Fsh
2.5 a t f t sh
Ffl
(not to be taken greater than 2.5 a·tf)
where: a – width, in m, of the corrugation flange (see Figure 2a);
tsh – net shedder plate thickness, in mm;
tf – net flange thickness, in mm;
σFsh – minimum upper yield stress, in N/mm2, of the material used for the shedder plates;
σFfl – minimum upper yield stress, in N/mm2, of the material used for the corrugation flanges.
b) Provided that effective gusset plates, as defined in S19.4.2, are fitted (see Figures 4a and 4b), when
calculating the section modulus of corrugations at the lower end (cross-section ① in Figures 4a and 4b), the
area of flange plates, in cm2, may be increased by 7hgtf) where: hg = height of gusset plate in m, see Figures
4a and 4b, not to be taken greater than:
10
s gu
7
where: sgu – width of the gusset plates, in m;
tgu – net gusset plate thickness, in mm, not to be taken greater than tf;
tf – net flange thickness, in mm, based on the as-built condition.
c) If the corrugation webs are welded to a sloping stool top plate, which is at an angle not less than 45º with
the horizontal plane, the section modulus of the corrugations may be calculated considering the corrugation
webs fully effective. In case effective gusset plates are fitted, when calculating the section modulus of
corrugations the area of flange plates may be increased as specified in b) above. No credit can be given to
shedder plates only.
For angles less than 45º, the effectiveness of the web may be obtained by linear interpolation between 30%
for 0º and 100% for 45º.
S19.4.4 Section modulus of corrugations at cross sections other than the lower end
The section modulus is to be calculated with the corrugation webs considered effective and the
compression flange having an effective flange width, bef, not larger than as given in S19.4.6.1.
S19.4.5 Allowable stress check
The normal and shear stresses σ and τ are not to exceed the allowable values σa and τa, in N/mm2, given by:
a= F
a = 0.5 F
where: bF – minimum upper yield stress, in N/mm2, of the material.
bef = Ce·a
where:
2.25 1.25
Ce for >1.25;
2
Ce = 1.0 for ≤ 1.25;
a F
10 3 ;
tf E
tf – net flange thickness, in mm;
a – width, in m, of the corrugation flange (see Figure 2a);
F – minimum upper yield stress, in N/mm2, of the material;
E – modulus of elasticity, in N/mm2, to be assumed equal to 2.06 × 105 for steel.
S19.4.6.2 Shear
The buckling check is to be performed for the web plates at the corrugation ends.
The shear stress τ is not to exceed the critical value τc, in N/mm2, obtained by the following:
C = E when E F
2
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F F
C F 1 when E
4 E 2
F
F
3
where: τF – minimum upper yield stress, in N/mm2, of the material;
2
t N/mm2
E 0.9k t E
1000c
where: kt = 6.34
E – modulus of elasticity of material as given in S19.4.6.1;
t – net thickness, in mm, of corrugation web;
c – width, in m, of corrugation web (See Figure 2a).
where: sw – plate width, in m, to be taken equal to the width of the corrugation flange or web, whichever
is the greater (see Figure 2a);
p – resultant pressure, in kN/m2, as defined in S19.2.5, at the bottom of each strake of plating; in
all cases, the net thickness of the lowest strake is to be determined using the resultant
pressure at the top of the lower stool, or at the inner bottom, if no lower stool is fitted or at
the top of shedders, if shedder or gusset/shedder plates are fitted;
F – minimum upper yield stress, in N/mm2, of the material.
For built-up corrugation bulkheads, when the thicknesses of the flange and web are different, the net
thickness of the narrower plating is to be not less than tn, in mm, given by:
p
t n 14.9 s n
F
where: sn – width, in m, of the narrower plating.
The net thickness of the wider plating, in mm, is not to be taken less than the maximum of the following
values:
p
t w 14.9 s w
F
440 s w2 p 2
tw t np
F
where: tnp ≤ actual net thickness of the narrower plating and not to be greater than:
p
14.9 s w
F
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thickness as given in S19.4.7. Alternatively, reinforcing doubling strips may be used providing the net
thickness is not dictated by shear strength requirements for web plates (see S19.4.5 and S19.4.6.2) or by
local pressure requirements for web and flange plates (see S19.4.7).
Where the gauged thickness is within the range tnet + 0.5 mm and tnet + 1.0 mm, coating (applied in
accordance with the coating manufacturer’s requirements) or annual gauging may be adopted as an
alternative to steel renewal.
b) Where steel renewal or reinforcement is required, a minimum thickness of tnet + 2.5 mm is to be
replenished for the renewed or reinforced parts.
c) When:
0.8 · ( Ffl · tfl) ≥ Fs · tst
where:
σFfl – minimum upper yield stress, in N/mm2, of the material used for the corrugation flanges;
σFs – minimum upper yield stress, in N/mm2, of the material used for the lower stool side
plating or floors (if no stool is fitted);
tfl – flange thickness, in mm, which is found to be acceptable on the basis of the criteria
specified in a) above or, when steel renewal is required, the replenished thickness
according to the criteria specified in b) above. The above flange thickness dictated by
local pressure requirements (see S19.4.7) need not be considered for this purpose;
tst – as-built thickness, in mm, of the lower stool side plating or floors (if no stool is fitted),
gussets with shedder plates, extending from the lower end of corrugations up to 0.1l, or reinforcing
doubling strips (on bulkhead corrugations and stool side plating) are to be fitted.
If gusset plates are fitted, the material of such gusset plates is to be the same as that of the corrugation
flanges. The gusset plates are to be connected to the lower stool shelf plate or inner bottom (if no lower
stool is fitted) by deep penetration welds (see Figure 5).
d) Where steel renewal is required, the bulkhead connections to the lower stool shelf plate or inner
bottom (if no stool is fitted) are to be at least made by deep penetration welds (see Figure 5).
e) Where gusset plates are to be fitted or renewed, their connections with the corrugations and the lower
stool shelf plate or inner bottom (if no stool is fitted) are to be at least made by deep penetration welds
(see Figure 5).
Figure 1
V – Volume of cargo; P – Calculation point
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Figure 2a
Notes: For the definition of l, the internal end of the upper stool is not to be taken more than a distance from the deck at the
centre line equal to:
– 3 times the depth of corrugations, in general;
– 2 times the depth of corrugations, for rectangular stool.
Figure 2b
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Annex 1
Guidance on Renewal/Reinforcement of Vertically Corrugated Transverse Watertight Bulkhead
between Cargo Holds Nos.1 and 2
1. The need for renewal or reinforcement of the vertically corrugated transverse watertight bulkhead
between cargo holds Nos.1 and 2 will be determined by the classification society on a case by case basis
using the criteria given in S19 in association with the most recent gaugings and findings from survey.
2. In addition to class requirements, the S19 assessment of the transverse corrugated bulkhead will take
into account the following:
a. Scantlings of individual vertical corrugations will be assessed for reinforcement/renewal based on
thickness measurements obtained in accordance with Annex III to UR Z10.2 at their lower end, at
mid-depth and in way of plate thickness changes in the lower 70%. These considerations will take
into account the provision of gusset and shedder plates and the benefits they offer, provided that
they comply with S19.4.2 and S19.6.
b. Taking into account the scantlings and arrangements for each case, permissible levels of diminution
will be determined and appropriate measures taken in accordance with S19.6.
3. Where renewal is required, the extent of renewal is to be shown clearly in plans. The vertical distance
of each renewal zone is to be determined by considering S19 and in general is to be not less than 15% of
the vertical distance between the upper and lower end of the corrugation – measured at the ship’s
centreline.
4. Where the reinforcement is accepted by adding strips, the length of the reinforcing strips is to be
sufficient to allow it to extend over the whole depth of the diminished plating. In general, the width and
thickness of strips should be sufficient to comply with the S19 requirements. The material of the strips is to
be the same as that of the corrugation plating. The strips are to be attached to the existing bulkhead plating
by continuous fillet welds. The strips are to be suitably tapered or connected at ends in accordance with
Class Society practice.
5. Where reinforcing strips are connected to the inner bottom or lower stool shelf plates, one side full
penetration welding is to be used. When reinforcing strips are fitted to the corrugation flange and are
connected to the lower stool shelf plate, they are normally to be aligned with strips of the same scantlings
welded to the stool side plating and having a minimum length equal to the breadth of the corrugation
flange.
6. Figure 1 gives a general arrangement of structural reinforcement.
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Figure 1
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Annex 2
Guidance to Assess Capability of Carriage of High Density Cargoes on Existing Bulk Carriers
according to the Strength of Transverse Bulkhead between Cargo Holds Nos.1 and 2
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Appendix 18
S22 EVALUATION OF ALLOWABLE HOLD LOADING OF CARGO HOLD NO.1 WITH
CARGO HOLD NO.1 FLOODED, FOR EXISTING BULK CARRIERS
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η2 may be reduced, at the Society’s discretion, down to 1.10 where appropriate reinforcements are fitted to
the Society’s satisfaction.
S22.3.2 Girder shear strength
The girder shear strength in way of the girder panel adjacent to stools (or transverse bulkheads, if no stool
is fitted) Sg1, in kN, and the girder shear strength in way of the largest opening in the “outermost” bay (i.e.
that bay which is closest to stool, or transverse bulkhead, if no stool is fitted) Sg2, in kN, are given by the
following expressions:
S g1 10 3 Ag a
1
S g 2 10 3 Ag ,h a
2
where: Ag – minimum sectional area, in mm2, of the girder panel adjacent to stools (or transverse
bulkheads, if no stool is fitted);
Ag, h – net sectional area, in mm2, of the girder panel in way of the largest opening in the
“outermost” bay (i.e. that bay which is closest to stool, or transverse bulkhead, if no stool is
fitted);
η1 = 1.10;
η2 = 1.15.
η2 may be reduced, at the Society’s discretion, down to 1.10 where appropriate reinforcements are fitted to
the Society’s satisfaction
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X
Z g E h f
1 perm 1
c
X Z g E h f perm
X – for steel products, X may be taken as X1, using perm = 0;
ρ – sea water density, in t/m3;
g – 9.81 m/s2, gravity acceleration;
E – df – 0.1 · D;
df, D – as given in S22.2.2;
hf – flooding head, in m, as defined in S22.2.2;
perm – permeability of cargo, to be taken as 0.3 for ore (corresponding bulk cargo density for iron
ore may generally be taken as 3.0 t/m3);
Z – the lesser of Z1 and Z2 given by:
Ch
Z1
ADB ,h
Ce
Z2
ADB ,e
Ch – shear capacity of the double bottom, in kN, as defined in S22.3, considering, for each floor,
the lesser of the shear strengths Sf1 and Sf2 (see S22.3.1) and, for each girder, the lesser of
the shear strengths Sg1 and Sg2 (see S22.3.2);
Ce – shear capacity of the double bottom, in kN, as defined in S22.3, considering, for each floor,
the shear strength Sf1 (see S22.3.1) and, for each girder, the lesser of the shear strengths Sg1
and Sg2 (see S22.3.2);
n
ADB ,h S i BDB ,i
i 1
n
ADB , h Si (
BDB s)
i 1
n – number of floors between stools (or transverse bulkheads, if no stool is fitted);
Si – space of ith-floor, in m;
BDB, i = BDB - s – for floors whose shear strength is given by Sf1 (see S22.3.1);
BDB, i = BDB, h – for floors whose shear strength is given by Sf2 (see S22.3.1);
BDB – breadth of double bottom, in m, between hoppers (see Figure 3);
BDB, h – distance, in m, between the two considered openings (see Figure 3);
s – spacing, in m, of double bottom longitudinals adjacent to hoppers.
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V = Volume of cargo
Figure 1
Figure 2
Figure 3
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Appendix 19
S23 IMPLEMENTATION OF IACS UNIFIED REQUIREMENTS S19 AND S22 FOR EXISTING
SINGLE SIDE SKIN BULK CARRIERS
Annex
1. Surveys to be held
The term “survey to be held” is interpreted to mean that the survey is “being held” until it is “completed”.
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3.2 If the 2nd anniversary is prior to or on 1 July 1998 and the intermediate survey is completed within
the window of the 2nd annual survey but after 1 July 1998, the ship need not comply until the next special
survey.
3.3 If the 2nd anniversary is prior to or on 1 July 1998 and the intermediate survey is completed outside
the window of the 2nd annual survey and after 1 July 1998, it is taken that the intermediate survey is held
after 1 July 1998 and between the second and third annual surveys. Therefore, the ship shall comply no
later than 3 months after the 3rd anniversary.
3.4 If the 2nd anniversary is after 1 July 1998 and the intermediate survey is completed within the
window of the 2nd annual survey but prior to or on 1 July 1998, the ship need not comply until the next
special survey.
3.5 If the 3rd anniversary is prior to or on 1 July 1998 and the intermediate survey is completed prior to
or on 1 July 1998, the ship need not comply until the next special survey.
3.6 If the 3rd anniversary is prior to or on 1 July 1998 and the intermediate survey is completed within
the window of the 3rd annual survey but after 1 July 1998, the ship need not comply until the next special
survey.
3.7 If the 3rd anniversary is after 1 July 1998 and the intermediate survey is completed within the
window prior to or on 1 July 1998, the ship need not comply until the next special survey.
5. Early completion of an intermediate survey (coming due after 1 July 1998 to postpone
compliance is not allowed):
5.1 Early completion of an intermediate survey means completion of the survey prior to the opening of
the window (i.e. completion more than 3 months prior to the 2nd anniversary since the last special survey).
5.2 The intermediate survey may be completed early and credited from the completion date but in such a
case the ship will still be required to comply not later than 3 months after the 3rd anniversary.
6. Early completion of a special survey (coming due after 1 July 1998 to postpone compliance is not
allowed):
6.1 Early completion of a special survey means completion of the survey more than 3 months prior to the
due date of the special survey.
6.2 The special survey may be completed early and credited from the completion date, but in such a case
the ship will still be required to comply by the due date of the special survey.
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Appendix 20
S31 RENEWAL CRITERIA FOR SIDE SHELL FRAMES AND BRACKETS IN SINGLE SIDE
SKIN BULK CARRIERS AND SINGLE SIDE SKIN OBO CARRIERS NOT BUILT IN
ACCORDANCE WITH UR S12 REV.1 OR SUBSEQUENT REVISIONS
Notes:
1. This UR is to be applied to bulk carriers and OBO carriers of single side skin construction, as defined
above, in conjunction with UR Z10.2 (Rev.15, 2003 and Corr.1, 2004). Z10.2.1.1.5 refers.
2. The changes introduced in Rev.3 are to be applied not later than on assessments for compliance
commenced on or after 1 July 2006.
3. The changes introduced in Rev.4 are to be applied not later than on assessments for compliance
commenced on or after 1 July 2008.
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S31.1.1.2 The renewal thicknesses for the additional structure required to meet the ice strengthening
notation are to be based on the class society’s requirements.
S31.1.1.3 If the ice class notation is requested to be withdrawn, the additional ice strengthening structure,
with the exception of tripping brackets (see S31.2.1.2.1.b and S31.2.3), is not to be considered to contribute
to compliance with S31.
tC values, in mm Table 1
Holds other than No.1 Hold No.1
Ship’s length L, in m Span and upper Span and upper
Lower brackets Lower brackets
brackets brackets
≤100 2.0 2.5 2.0 3.0
150 2.0 3.0 3.0 3.5
≥200 2.0 3.0 3.0 4.0
Note: For intermediate ship lengths, tC is obtained by linear interpolation between the above values.
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which case tREN,d/t may be disregarded in the determination of tREN in accordance with S31.2.1.2. The value
of tREN is to be based on zone B according to UR Z10.2, Annex V, see Figure 1.
c) Immediately abaft collision bulkhead
For the side frames, including the lower bracket, located immediately abaft the collision bulkheads, whose
scantlings are increased in order that their moment of inertia is such to avoid undesirable flexibility of the
side shell, when their web as built thickness tAB is greater than 1.65 tREN, S, the thickness tREN, d/t may be
taken as the value t’REN, d/t obtained from the following equation:
2
t REN ,d / t 3 t REN ,d / t t REN ,S
where tREN, S is obtained from S31.3.3
S31.2.1.2.2 Thickness criteria based on shear strength check
Where tM in the lower part of side frames, as defined in Figure 1, is equal to or less than tCOAT, tREN, S is to
be determined in accordance with S31.3.3.
S31.2.1.2.3 Thickness of renewed webs of frames and lower brackets
Where steel renewal is required, the renewed webs are to be of a thickness not less than tAB, 1.2 tCOAT or 1.2
tREN, whichever is the greatest.
S31.2.1.2.4 Criteria for other measures
When tREN < tM ≤tCOAT, measures are to be taken, consisting of all the following:
a) sand blasting, or equivalent, and coating (see S31.2.2);
b) fitting tripping brackets (see S31.2.3), when the above condition occurs for any of the side frame zones
A, B, C and D, shown in Figure 1. Tripping brackets not connected to flanges are to have soft toe, and the
distance between the bracket toe and the frame flange is not to be greater than about 50 mm, see Figure 4;
c) maintaining the coating in “as-new” condition (i.e. without breakdown or rusting) at special and
intermediate surveys.
The above measures may be waived if the structural members show no thickness diminution with respect to
the as-built thicknesses and coating is in “as-new” condition (i.e. without breakdown or rusting).
When the measured frame webs thickness tM is such that tREN < tM ≤tCOAT and the coating is in GOOD
condition, sand blasting and coating as required in a) above may be waived even if not found in “as-new”
condition, as defined above, provided that tripping brackets are fitted and the coating damaged in way of
the tripping bracket welding is repaired.
S31.2.1.3 Criteria for frames and brackets (Bending check)
When lower end brackets were not fitted with flanges at the design stage, flanges are to be fitted so as to
meet the bending strength requirements in S31.3.4. The full width of the bracket flange is to extend up
beyond the point at which the frame flange reaches full width. Adequate back-up structure in the hopper is
to be ensured, and the bracket is to be aligned with the back-up structure.
Where the length or depth of the lower bracket does not meet the requirements in S12 (Rev.3), a bending
strength check in accordance with S31.3.4 is to be carried out and renewals or reinforcements of frames
and/or brackets effected as required therein.
The bending check need not to be carried out in the case the bracket geometry is modified so as to comply
with S12 (Rev.3) requirements.
S31.2.2 Thickness measurements, steel renewal, sand blasting and coating
For the purpose of steel renewal, sand blasting and coating, four zones A, B, C and D are defined, as shown
in Figure 1. When renewal is to be carried out, surface preparation and coating are required for the renewed
structures as given in UR Z9 for cargo holds of newbuildings.
Representative thickness measurements are to be taken for each zone and are to be assessed against the
criteria in S31.2.1.
When zone B is made up of different plate thicknesses, the lesser thickness is to be used for the application
of the requirements in S31.
In case of integral brackets, when the criteria in S31.2.1 are not satisfied for zone A or B, steel renewal,
sand blasting and coating, as applicable, are to be done for both zones A and B.
In case of separate brackets, when the criteria in S31.2.1 are not satisfied for zone A or B, steel renewal,
sand blasting and coating is to be done for each one of these zones, as applicable.
When steel renewal is required for zone C according to S31.2.1, it is to be done for both zones B and C.
When sand blasting and coating is required for zone C according to S31.2.1, it is to be done for zones B, C
and D.
When steel renewal is required for zone D according to S31.2.1, it needs only to be done for this zone.
When sand blasting and coating is required for zone D according to S31.2.1, it is to be done for both zones
C and D.
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Special consideration may be given by the Society to zones previously renewed or re-coated, if found in
“as-new” condition (i.e., without breakdown or rusting).
When adopted, on the basis of the renewal thickness criteria in S31.2.1, in general coating is to be applied
in compliance with the requirements of UR Z9, as applicable.
Where, according to the requirements in S31.2.1, a limited number of side frames and brackets are shown
to require coating over part of their length, the following criteria apply.
a) The part to be coated includes:
– the web and the face plate of the side frames and brackets;
– the hold surface of side shell, hopper tank and topside tank plating, as applicable, over a width not less
than 100 mm from the web of the side frame.
b) Epoxy coating or equivalent is to be applied.
In all cases, all the surfaces to be coated are to be sand blasted prior to coating application.
When flanges of frames or brackets are to be renewed according to S31, the outstanding breadth to
thickness ratio is to comply with the requirements in UR S12.5.
S31.2.3 Reinforcing measures
Reinforcing measures are constituted by tripping brackets, located at the lower part and at midspan of side
frames (see Figure 4). Tripping brackets may be located at every two frames, but lower and midspan
brackets are to be fitted in line between alternate pairs of frames.
The thickness of the tripping brackets is to be not less than the as-built thickness of the side frame webs to
which they are connected.
Double continuous welding is to be adopted for the connections of tripping brackets to the side shell frames
and shell plating.
Where side frames and side shell are made of Higher Strength Steel (HSS), Normal Strength Steel (NSS),
tripping brackets may be accepted, provided the electrodes used for welding are those required for the
particular HSS grade, and the thickness of the tripping brackets is equal to the frame web thickness,
regardless of the frame web material.
S31.2.4 Weld throat thickness
In case of steel renewal the welded connections are to comply with UR S12.7 of UR S12 (Rev.3).
S31.2.5 Pitting and grooving
If pitting intensity is higher than 15% in area (see Figure 5), thickness measurement is to be taken to check
pitting corrosion.
The minimum acceptable remaining thickness in pits or grooves is equal to:
– 75% of the as-built thickness, for pitting or grooving in the frame and brackets webs and flanges;
– 70% of the as-built thickness, for pitting or grooving in the side shell, hopper tank and topside tank
plating attached to the side frame, over a width up to 30 mm from each side of it.
S31.2.6 Renewal of all frames in one or more cargo holds
When all frames in one or more holds are required to be renewed according to UR S31, the compliance
with the requirements in URS 21 (Rev. 1) may be accepted in lieu of the compliance with the requirements
in UR S31, provided that:
– it is applied at least to all the frames of the hold(s);
– the coating requirements for side frames of “new ships” are complied with;
– the section modulus of side frames is calculated according to the Classification Society Rules.
S31.2.7 Renewal of damaged frames
In case of renewal of a damaged frame already complying with S31, the following requirements apply:
– The conditions accepted in compliance with S31 are to be restored as a minimum.
– For localised damages, the extension of the renewal is to be carried out according to the standard
practice of each Classification Society.
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The wave pressure p1, in kN/m2, above the water line is given by:
p1 = p1wl – 7.50 (z - T)
2) Wave pressure p2
The wave pressure p2, in kN/m2, at and below the waterline is given by
50C f 0.5B k f z
p 2 13.00.5B CB 0.7 2
2B 75 14 T
The wave pressure p2, in kN/m2, above the water line is given by:
p2 = p2wl – 5.0 (z – T)
where: p1wl – p1 wave sea pressure at the waterline;
p2wl – p2 wave sea pressure at the waterline;
L – Rule length, in m, as defined in UR S2;
B – greatest moulded breadth, in m;
CB – block coefficient, as defined in UR S2, but not to be taken less than 0.6;
T – maximum design draught, in m;
C – coefficient:
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1.5
300 L
= 10.75 for 90 ≤ L ≤ 300 m;
100
= 10.75 for 300 m < L;
Cf = 2k r for 350 m ≤ L ≤ 500 m;
1.25 0.025 k
GM
k = 1.2, for ships without bilge keel;
= 1.0, for ships with bilge keel;
kr – roll radius of gyration, if the actual value of kr is not available:
= 0.39 B, for ships with even distribution of mass in transverse section (e.g. alternate
heavy cargo loading or homogeneous light cargo loading);
= 0.25 B, for ships with uneven distribution of mass in transverse section (e.g.
homogeneous heavy cargo distribution);
GM – 0.12 B if the actual value of GM is not available;
z – vertical distance, in m, from the baseline to the load point;
ks = C 0.83 at aft end of L;
B
CB
=CB, between 0.2 L and 0.6 L from aft end of L;
= C B 1.33 at forward end of L.
CB
Between the above specified points, ks is to be interpolated linearly;
kf = 0.8C.
S31.3.2 Allowable stresses
The allowable normal and shear stresses σa and τa, in N/mm2, in the side shell frames and brackets are
given by:
σa = 0.90 σF
τa = 0.40 σF
where: σF is the minimum upper yield stress, in N/mm2, of the material.
S31.3.3 Shear strength check
Where tM in the lower part of side frames, as defined in Figure 1, is equal to or less than tCOAT, shear
strength check is to be carried out in accordance with the following.
The thickness tREN, S, in mm, is the greater of the thicknesses tREN, S a and tREN, S b obtained from the shear
strength check at sections a) and b) (see Figure 2 and S31.3.1) given by the following, but need not be
taken in excess of 0.75tS12.
1000k s Pfr ,a
at section a): t REN ,Sa
d a sin a
1000k s Pfr ,b
at section b): t REN ,Sb
d b sin a
where: ks –
shear force distribution factor, to be taken equal to 0.6;
Pfr, a, Pfr, b –
pressure forces defined in S31.3.1.1;
da, db – bracket and frame web depth, in mm, at sections a) and b), respectively (see Figure 2); in
case of separate (non integral) brackets, db is to be taken as the minimum web depth
deducing possible scallops;
φ – angle between frame web and shell plate;
τa – allowable shear stress, in N/mm2, defined in S31.3.2.
S31.3.4 Bending strength check
Where the lower bracket length or depth does not meet the requirements in UR S12 (Rev. 3), the actual
section modulus, in cm3, of the brackets and side frames at sections a) and b) is to be not less than:
1000 Pfr ,a h
at section a): Za
ma a
1000 Pfr ,a h
at section b): Zb
mb a
where: Pfr, a – pressures force defined in S31.3.1.1;
h – side frame span, in m, defined in Figure 1;
σa – allowable normal stress, in N/mm2, defined in S31.3.2;
ma, mb – bending moment coefficients as defined in Table 2.
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The actual section modulus of the brackets and side frames is to be calculated about an axis parallel to the
attached plate, based on the measured thicknesses. For precalculations, alternative thickness values may be
used, provided they are not less than:
– tREN, for the web thickness;
– the minimum thicknesses allowed by the Society renewal criteria for flange and attached plating.
The attached plate breadth is equal to the frame spacing, measured along the shell at midspan of h.
If the actual section moduli at sections a) and b) are less than the values Za and Zb, the frames and brackets
are to be renewed or reinforced in order to obtain actual section moduli not less than 1.2 Za and 1.2 Zb,
respectively.
In such a case, renewal or reinforcements of the flange are to be extended over the lower part of side frames,
as defined in Figure 1.
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Figure 3 Definition of the Lower Bracket Web Depth for Determining tREN, d/t
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Appendix 21
Guidelines for Extended Interval between Surveys in Dry-Dock − Extended Dry-docking (EDD)
Scheme
1 General requirements
1.1 Introduction
1.1.1 The intervals between inspections of the outside of the ship's bottom are specified in SOLAS, IACS
Regulations and CCS Rules and require a minimum of two inspections to be carried out during the 5-year
validity period of the Safety Construction Certificate/Special Survey period. SOLAS regulation I/10(v)
only requires a minimum of two inspections of the outside of the ship’s bottom and does not specify a ship
must be dry-docked out of the water.
1.1.2 IMO resolution A.1053(27) as amended, “Survey guidelines for the harmonized system of survey
and certification”, requires that inspections of the outside of the ship’s bottom should normally be carried
out with the ship in a dry-dock. However, it also provides that Administrations may give consideration to
alternate inspections being carried out with the ship afloat.
1.1.3 This Guidelines recommends the acceptance procedure for pilot schemes which extend the interval
between surveys in dry-dock. Ships eligible for the Extended Dry-Docking (EDD) scheme are to meet the
provisions and conditions described in this Guidelines.
1.1.4 Qualifying ships may be permitted to carry out two consecutive in-water surveys, subject to the
conditions described in this Guidelines. A minimum of two inspections of the outside of the ship’s bottom
is to be carried out during the statutory renewal period/special survey period of five years and the intervals
between any two inspections are not to exceed 36 months.
1.1.5 Pilot schemes which extend the interval between out of water dry-docking surveys are normally
tripartite projects between the Owner, flag Administration and CCS. Acceptance into such a Pilot scheme is
subject to the formal written agreement with the ship’s flag Administration including any additional
specific flag Administration requirements.
1.2 Application
1.2.1 Owners/Managers requesting a ship be considered for the EDD scheme, are to apply to CCS in
writing confirming and describing compliance with the requirements and conditions specified in this
Guidelines.
1.2.2 Upon the Owner’s request, the extended interval for each ship will be considered on a case by case
basis by CCS. CCS may assist in forwarding the Owner’s application to the flag Administration.
1.2.3 The following ships and ship types are not eligible for the extended dry-docking scheme described
in this Guidelines:
− passenger ships;
− ships subject to the Enhanced Survey Program (ESP);
− ships subject to requirements of sections 5 and 16 of Chapter 5 of this PART;
− ships fitted with propulsion thrusters;
− ships where the propeller connection to the shaft is by means of a keyed taper;
− high speed craft (HSC).
1.2.4 The dry-docking scheme will operate, based upon the ship’s age when entering the scheme. For
ships already in service, the extended dry-docking scheme may be implemented at any time until a ship
reaches 10 years of age. (Namely that once a ship reaches 10 years of age, inspections of the outside of the
ship’s bottom must be carried out in dry-dock during the 10-year special survey period.)
1.2.5 No extensions are to be granted for the dry-docking required at the end of each extended dry
docking period.
1.3 Information to be submitted by the owner
1.3.1 Prior to acceptance into an EDD scheme, the owner is to submit the following information:
(1) provisions for carrying out maintenance required on electric/electronic sensors e.g. Echo-sounder,
Doppler-Log, Speedlog (propeller speedlog or backpressure speedlog), seawater temperature gauges,
electronic draught reading, etc.;
(2) provisions for maintaining the draft marks fore, aft and midships as well as load line marks (painted and
welded figures) and all other required hull markings;
(3) maintenance required of thrusters and stabilisers, if fitted, and provision for carrying out surveys or
maintenance or as required by the surveyor;
(4) service experience to-date with hull coating system covered by manufacturer's guarantee that the
underwater coatings used are designed to last for the extended period since the coating is to remain
effective for the extended dry docking period;
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(5) impressed cathodic protection system or provisions for renewal of external hull sacrificial anodes in the
afloat condition.
1.4 Preparatory reviews by CCS
1.4.1 CCS is to carry out the following reviews prior to accepting a ship into an EDD scheme:
(1) satisfactory review of the items submitted by the owner as required in 1.3 above;
(2) review of ship’s history with particular attention to any previous findings affecting the underwater body.
1.5 Arrangements
1.5.1 Prior to acceptance into an EDD scheme, ships enrolled an extended dry-docking interval scheme
are to comply with the following provisions:
(1) The ship is to comply with the In-Water Survey provisions in accordance with the corresponding
requirements of CCS.
(2) Protective coating in double bottom/double side ballast tanks, void spaces and all other spaces adjacent
to the shell is to be maintained in GOOD condition.
(3) The shafting arrangement is to fulfil the applicable CCS’s requirements for Tailshaft Condition
Monitoring Survey Arrangement. Namely that the ship is to be assigned with SCM class notation.
(4) Hull maintenance scheme to be implemented in accordance with ISM requirements.
2 Survey requirements
2.1 In-Water Survey Requirements
2.1.1 The In-Water Survey is to be carried out in accordance with the requirements of 5.2.3, section 2 and
section 11, Chapter 5 of this PART.
2.1.2 An in-water survey plan is to be submitted to CCS for review in advance of the survey and should
include the following:
(1) scheduled time and location for survey;
(2) name of approved diving company;
(3) means for cleaning of the hull below waterline;
(4) means of access for examination of sea chests, sea valves and box coolers;
(5) provisions for determining the condition of anchoring equipment, ranging of anchor chain cables and
examination of the chain lockers when due for survey and/or as required by the surveyor;
(6) provisions for surveying and maintaining sea connections including thickness measurements of sea
chests;
(7) results of inspections by the Owner’s personnel of double bottom/double side ballast tanks (during the
last 3 years) and other spaces adjacent to the shell with reference to structural deterioration in general,
leakages in tank boundaries and piping and condition of the protective coating;
(8) conditions for internal examination of double bottom/double side ballast tanks (e.g., information
regarding tank cleaning, gas freeing, ventilation, lighting, etc.).
2.1.3 Prior to commencement of the in-water survey, a survey planning meeting is to be held between the
attending surveyor(s), the owner’s representative in attendance, the diving company and the master of the
ship or an appropriate representative appointed by the owner for the purpose of ascertaining that all the
arrangements envisaged in the survey plan are in place, so as to ensure the safe and efficient conduct of the
survey work to be carried out.
2.1.4 A comprehensive report of findings, gaugings, clearances and any work undertaken, including
recordings of representative CCTV images, must be submitted by the ship owner to all involved parties.
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2.3.4 If the coating condition in double bottom/double side ballast tanks, void spaces and dry spaces is
found in less than GOOD condition, the owner is to restore the coating to GOOD.
3 Termination of scheme
3.1 Termination of EDD scheme
3.1.1 The dry-docking survey required for the special survey at 15 years of age is to be carried out in a
dry-dock. All ships in an EDD scheme are to be dis-enrolled once the ship reaches 15 years of age.
3.1.2 The Extended Dry-docking Scheme will be terminated in cases of change of the ship’s owner,
management or flag Administration.
3.1.3 CCS may dis-enroll a ship from an EDD scheme at any time should it be found that the conditions
for maintaining this extended dry-dock scheme are not fulfilled anymore.
3.1.4 Once the conditions for the scheme are no longer present, the ship will return to the normal docking
interval and any due dock survey is to be carried out by the due date.
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② The foam containers of mobile fire-fighting equipment provided on fire-fighting ships of Grades 2, 3
are to be examined externally, and pipelines, nozzles and foam generators are to be tested for
unimpeded passage.
6.2.2.4 Intermediate surveys
The requirements for intermediate surveys are the same as those for annual surveys.
6.2.2.5 Special surveys
(1) The special survey is to be carried out in accordance with 6.2.2.3 above and in addition, to cover the
following:
① an appropriate nozzle of the water spray system is to be selected for effectiveness test;
② an effectiveness test of the water monitor system is to be performed, and the minimum range of
monitors is to be as required by Table 1.1.1.3 of Chapter 1, PART EIGHT of the Rules;
③ random check of foam concentrate of the fixed foam monitor system and the mobile fire-fighting
equipment.
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(2) The hull under construction is to be surveyed and tested in accordance with Chapter 4 of this Part. For
the welding and tightness test of independent tanks, the requirements for deep tanks may be referred to.
Tightness test method may be determined depending on the design mode of the independent tank, and
tightness test of the independent tank is to be completed prior to laying the heat-insulating material.
(3) In construction of an asphalt carrier fitted with independent tanks, if the main deck is large opened,
measures to prevent hull deformation are to be taken by the shipyard.
(4) The arrangement of supporting means of the independent cargo tank is to be inspected.
(5) The arrangement of longitudinal and transverse limiting devices of the independent tank is to be
inspected.
(6) The installation of anti-flotation arrangements of the independent tank is to be inspected.
(7) The laying of heat-insulating material on the independent tank and thermal oil pipeline is to be
inspected.
(8) The installation positions of monitoring alarms and sensors related to liquid cargo are to be inspected
for compliance with the requirements of approved drawings. The connecting cables of sensors in cargo
tanks are not to contact with liquid cargo.
(9) Effectiveness test may be carried out for monitoring alarms related to liquid cargo by means of
simulation.
(10) Effectiveness test is to be carried out to bilge well high-level alarm in hold space.
(11) Survey and test are to be carried out for installation of thermal oil boiler (or thermal oil heater) and
automated part therein.
6.2.5.3 Initial classification of existing ships
(1) Converted asphalt carriers are to be subject to an initial classification survey according to the
requirements of 6.2.5.2 of this Chapter, in addition to the survey as required by Section 15, Chapter 5 of
this PART.
(2) Existing asphalt carriers constructed not under the supervision of CCS are to be surveyed according to
the relevant requirements of Section 14, Chapter 5 of this PART and in addition:
① evaluated according to plans and documents submitted as required by 6.2.5.2(1) of this Chapter;
② surveyed according to the relevant requirements of 6.2.5.4 of this Chapter depending on the age of
ships.
(3) For integral tank asphalt carriers converted from other ships and carrying asphalt with temperature over
180℃, thermal stress analysis data of hull structural members are to be submitted for check.
6.2.5.4 Annual surveys
(1) For asphalt carriers fitted with independent tanks, in addition to the applicable items as specified in
5.4.2 and 5.6.3 of Chapter 5 of this PART, the following items are to be inspected:
① checking the records of monitoring alarm related to liquid cargo;
② checking the monitoring records of bilge well high-level alarm in hold space.
(2) For asphalt carriers fitted with integral tanks, in addition to the applicable items as specified for oil
tankers in Chapter 5 of this PART, the item of 6.2.5.4(1)① is to be included.
6.2.5.5 Intermediate surveys
(1) For asphalt carriers fitted with independent tanks, in addition to the applicable items as specified in
6.2.5.4(1) of this Chapter, the following items are to be inspected:
① a number of monitoring points, as small as practicable, is to be selected for various monitoring
alarms related to liquid cargo and tested by means of simulation for effectiveness;
② bilge well high-level alarm in hold space is to be tested for effectiveness.
(2) For asphalt carriers fitted with integral tanks, in addition to the applicable items as specified for oil
tankers in Section 6, Chapter 5 of this PART, the items of 6.2.5.4(1)① and 6.2.5.5(1)① above are to be
included.
6.2.5.6 Special surveys
(1) For asphalt carriers fitted with independent tanks, in addition to the applicable items as specified in
6.2.5.5(1) of this Chapter, the following items are to be inspected:
① examining the locating devices of the independent tank and adjacent components;
② confirming that heat-insulating material of the independent tank is in good condition;
③ confirming that anti-flotation arrangements of the independent tank are in good condition.
(2) For asphalt carriers fitted with integral tanks, in addition to the applicable items as specified for oil
tankers in Section 6, Chapter 5 of this PART, the items of 6.2.5.4(1)① and 6.2.5.5(1)① above are to be
included.
6.2.6 DP notation
6.2.6.1 General requirements
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(1) This paragraph applies to ships which have been assigned one of the following class notations related to
dynamic positioning systems:
① DP – 1;
② DP – 2;
③ DP – 3.
6.2.6.2 Initial classification
(1) For a ship intended for the notation DP, the plans and documents required by 11.1.4 of Chapter 11,
PART EIGHT of the Rules are to be submitted for approval.
(2) The survey of the ship during construction is to include examinations and tests of the following items:
① The control system of DP system and relevant reference system are to be subjected to type approval
in accordance with Chapter 3 of this PART to demonstrate that they are in compliance with the
requirements of Chapter 11, PART EIGHT of the Rules, suitable for the environmental conditions at
sea and issued a Marine Products Certificate, including the following systems:
a. dynamic positioning control system (including computer system);
b. an independent joystick system with automatic heading control;
c. positioning reference system.
② Checking Marine Products Certificates of relevant equipment.
③ Confirming that the equipment and arrangement of DP system is in compliance with the approved
plans and Chapter 11, PART EIGHT of the Rules.
④ All sensors, peripheral equipment and reference systems are to be tested before the test of the whole
DP system. Alarm system and logical conversion are to be calibrated by simulating the failure of
sensors.
⑤ The following tests are to be carried out to thrusters:
a. function test to control and alarm systems of each thruster;
b. test of signal exchanges between each thruster and DP system computer;
c. test of different control methods of the thruster.
⑥ Test is to be carried out to the capacity of the UPS batteries.
⑦ Test is to be carried out to all functions of the independent joystick system.
⑧ The following tests are to be carried out to the whole set of DP system:
a. test to system functions in all operational modes;
b. test to conversion method, back-up system and alarm system;
c. positioning is to be performed on all possible combinations of position reference systems (PRSs),
and on each PRS as a single system. Selecting and de-selecting of PRSs are also to be tested;
d. test to manual override function under normal operation and failure conditions;
e. continuous site test for at least 6 to 8 hours to the whole set of automatic system and any failure
occurred is to be recorded and analyzed;
f. the whole DP system is to be tested for at least 2 hours under specified environmental conditions.
Weather conditions are to be such as to make the average thruster load level reach 50% or higher.
Where the environmental conditions can not satisfy such requirement, the test may be carried out
as a special test later on an appropriate occasion.
⑨ For steering gears included under DP-control, a test is to be carried out to verify that maximum
design temperature of actuator and all other steering gear components is not exceeded when the
rudder is continuously put over from border to border within the limits set by the DP-control system,
until temperature is stabilized.
⑩ For class notations DP-2 and DP-3, FMEA test is to be carried out in accordance with approved
FMEA test procedures. The FMEA test is to be based on the simulation of failures and is to be
performed under as realistic conditions as practicable.
6.2.6.3 Annual surveys
(1) The apparatus such as generator and thruster system related to DP system are to be surveyed in
accordance with the requirements of the main class.
(2) It is to be confirmed that the DP system has been normally maintained in good working order.
6.2.6.4 Special surveys
(1) The following tests are to be carried out to thrusters:
① function test to control and alarm systems of each thruster;
② test of signal exchanges between each thruster and DP system computer;
③ test of different control methods of the thruster.
(2) Test is to be carried out to all functions of the independent joystick system:
① tests to conversion method, back-up system and alarm system with all operation modes and in
various simulated failure conditions;
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② test to manual override function under normal operation and failure conditions;
③ continuous site test for at least 6 to 8 hours to the whole set of automatic system and any failure
occurred is to be recorded and analyzed;
④ the whole DP system is to be tested for at least 2 hours under specified environmental conditions.
Weather conditions are to be such as to make the average thruster load level reach 50% or higher.
Where the environmental conditions can not satisfy such requirement, the test may be carried out as
a special test later on an appropriate occasion.
(3) The following tests are to be carried out to the whole set of DP system:
① test to system functions in all operational modes;
② test to conversion method, back-up system and alarm system;
③ positioning is to be performed on all possible combinations of position reference systems (PRSs),
and on each PRS as a single system. Selecting and de-selecting of PRSs are also to be tested;
④ test to manual override function under normal operation and failure conditions;
⑤ continuous site test for at least 6 to 8 hours to the whole set of automatic system and any failure
occurred is to be recorded and analyzed.
6.2.6.5 Survey to alteration of DP system
(1) Where a major alteration is made to the hardware or software of the DP system (i.e. adding a position
reference system, installing more or different thruster(s) or adding a different control method, changes in
power system, structural changes etc.), the owner or the entrusted shipyard is to advise CCS in a timely
manner. CCS will consider the need for a re-survey or test.
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e. loss of power to alarm system or, alternatively, failure of tank level sensor circuitry;
f. automatic shutdown system (where fitted);
⑨ the Surveyor is to examine the permanent records on board to verify the operation and maintenance
of the system.
(2) The vapor control system of the ship having a VCS – T notation is to be generally examined in so far as
can be seen, at each annual survey, to confirm that the system is in satisfactory condition. At least the
following items are to be included:
① the items required by (1) above;
② confirmation that the detonation flame arrester (where fitted) is in satisfactory condition;
③ confirmation that a means of electrical insulation (insulating flange or non-conductive hose, etc.) is
provided for the vapor manifold connection;.
④ confirmation of the accuracy of the fixed oxygen analyzer (required to be fitted within 3 m of the
ship’s vapor manifold connection) by means of a calibration gas.
6.3.1.4 Special surveys
(1) In addition to the annual survey, at least the following items are to be included:
① All valves, including cargo tank isolating valves, main vapor line cross-over valves (where fitted for
vapor segregation), condensate drain valves, manifold isolating valves, pressure/vacuum relief
valves and spill valves/rupture disks (where fitted as additional overfill control devices) are to be
examined.
② The closed gauging system, including portable gauging devices where applicable, is to be examined.
③ The independent cargo tank overfill alarms are to be examined.
④ Vapor collection system hoses are to be tested for electrical continuity or non-conductivity, as
applicable.
⑤ Where inert gas distribution piping is used for vapor collection, deck seals and bleed assemblies are
to be examined.
(2) The vapor control system of the ship having a VCS – T notation is to be generally examined in so far as
can be seen, at each special survey, to confirm that the system is in satisfactory condition. At least the
following items are to be included:
① the items required by (1) above;
② confirmation that the detonation flame arrester (where fitted) is in satisfactory condition.
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(1) In addition to the above requirements for the annual survey, the special survey is to include the
following:
① examination of the helicopter deck to confirm the continuing effectiveness of structural integrity;
② effectiveness test of fire-fighting appliances;
③ examination and test of electrical installations and associated ventilation systems within refueling
area;
④ examination and test of earthing, emergency shutdown devices of refueling and oil storage facilities.
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(1) The owner is to declare to the attending Surveyor that no major change unapproved by CCS has been
made.
(2) The annual survey is to include:
① examination of ambient conditions and location of system installation;
② system function test of a selected approved condition;
③ inquiry into any change of main parameters of the ship, and the effect of any change of hull structure,
lightweight and its distribution on calculation results;
④ inquiry whether an operating manual together with a loading calculation and test report approved by
CCS are kept on board.
6.3.4.4 Special surveys
(1) In addition to the above requirements for the annual survey, the special survey is to include the
following:
① software privacy test;
② system stability test;
③ self-checking function test of hardware and peripheral equipment.
(2) The special survey is to be carried out in the presence of the CCS Surveyor.
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(2) The coverings on deck, tank top and tunnel top insulation are to be examined.
(3) Any indication of dampness or deterioration of the insulation is to be investigated.
(4) The condition of air ducting, cooler casings, hatch covers and plugs, access plugs, access doors and
fastenings, bilge and manhole plugs, and air refreshing pipes with their closing appliances, is to be
examined.
(5) Scuppers for chambers and cooler trays are to be examined.
(6) Examination of refrigeration equipment and thermometers
① Air cooler coils, cooling grids, brine cooler coils and grids, the shells of shell-and-tube type and
double-pipe type condensers and evaporators, oil separators, receivers, driers, filters and other
pressure vessels, piping and arrangements are to be examined.
② Any evidence of corrosion of water end covers of shell-and-tube type and double-pipe type
condensers is to be examined.
③ All pressure vessels, including fittings and safety devices, are to be externally examined.
④ If there is evidence of dampness of the insulation covering pressure vessels, their connections and/or
piping, the cause is to be ascertained.
⑤ Thermometers and apparatus used for measuring the temperature in refrigerated holds/chambers, and
of the air inlet and outlet ducting, are to be examined. A random test for thermometers is to be made
to verify their accuracy.
(7) Electrical equipment
① A general examination is to be made for electrical motors driving refrigerant compressors, pumps
and fans, together with their control gear and cables. A random test for insulation resistance relative
to earth is to be made on the cables, switchgear, motors, etc. The installation may be divided for the
purpose of this test, and the Surveyor may at his discretion accept the results of testing carried out
by competent personnel.
② A random test is to be made to demonstrate that the automatic controls, safety devices and alarms are
in good working order.
(8) Refrigeration tests: Refrigeration tests and thermal insulation tests for holds/chambers are to be made to
the refrigerated cargo installations.
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SURVEYS RELATED TO CLASS NOTATIONS
PART ONE CHAPTER 6 CCS RULES FOR CLASSIFICATION OF SEA-GOING STEEL SHIPS-2015
conditions for confirming that they are in normal order. Care is to be taken that in replacement of the
insulation, the vapour sealing of the outer covering is made good.
② Confirming that all pressure relief valves and safety discs throughout the refrigerating plant are in
good order. However, no attempt is to be made to test refrigerant pressure relief valves on board.
③ Sea connections to refrigerant condensers are to be opened out and examined at the hull or
machinery special survey.
(4) Examination of electrical equipment
① The electrical motors driving refrigerant compressors, pumps and fans, together with their control
gear and cables, are to have their insulation resistance relative to earth tested. For the purpose of this
test, the installation may be subdivided to any desired extent.
② All automatic controls and alarms are to be tested.
(5) Examination of refrigerated holds/chambers
① Examining insulation and air trunking of hold/chamber overhead and vertical surfaces and
confirming that they are in normal condition. Care is to be taken that in repairing, the insulation or
the ducts are sealed against air blowing into the insulation, or against moisture ingress.
② Confirming that the tank top insulation and protection are in normal condition. Care is to be taken
that in repair or in replacement, the insulation or the protection is sealed against air blowing into the
insulation, or against moisture ingress.
③ Due consideration is to be given to the type of insulation used in the holds/chambers when
determining repair or replacement of the insulation. Where organic foam insulation has been used,
including foamed in-situ type or other insulation slabs, the Surveyor may require an examination of
the insulation by drilling holes.
④ Under normal circumstances, the condition of hold/chamber insulation, grounds, etc. may be
inspected when examining the ship’s steelwork at the special survey.
⑤ Arrangements made for defrosting air coolers and for draining condensate from trays below coolers
are to be examined to confirm that they are in a good working condition.
⑥ Any air refreshing arrangements are to be examined.
6.6.4.3 Second and subsequent special surveys
(1) In addition to the items specified for the first special survey, the following additional items are to be
examined:
① Gas condensers of the shell-and-tube type, and gas evaporators (brine coolers) of the shell-and-tube
type in which refrigerant is in the shell, are to have the water or brine end covers removed and the
shell pneumatically tested with the refrigerant or air, or a mixture of inert gas and refrigerant, to the
pressures as required in Table 2.1.4.1 of Chapter 2, PART FIVE of the Rules, depending on the
different refrigerants used.
② Gas evaporators (brine coolers) of the shell-and-tube type in which the refrigerant is in coil, are to
have the refrigerant end covers removed and the shell hydraulically tested to 1.5 times the designed
pressure, but not less than 0.34 MPa.
③ Heat exchangers used for cooling refrigerant liquid would normally require to be specially
examined internally only if leakage is suspected between high and low pressure sides. This type of
heat exchangers is to be examined and tested at the discretion of the Surveyor according to the
design of such equipment.
6.6.4.4 At the request of the owner and upon approval by CCS Headquarters, a system of continuous
surveys may be undertaken whereby the special survey requirements are carried out in regular rotation.
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