Danroll Drum Motor

Instruction manual
Interroll Drum motor

i-Series
S-Series
S/A-Series
D-Series
Version 4.1 (06/2015) en-US

Translation of original instruction manual
Version 4.1 (06/2015) en-US
Interroll Drum motor series i, S, S/A, D
Table of Contents
Introduction 7
Information about the manual 7
Contents 7
The instruction manual is part of the product 7
Warning notices in this manual 7
Symbols 8
Safety 9
State of the art 9
Intended use 9
Unintended use 9
Personnel qualification 10
Operators 10
Service personnel 10
Electricians 10
Dangers 10
Bodily injury 10
Electricity 10
Oil 10
Rotating parts 10
Hot motor parts 11
Working environment 11
Faults during operation 11
Maintenance 11
Accidental motor start 11
Interfaces to other devices 11
General technical information 12

Product description 12
Options 12
Technical data 13
Product identification 13
Thermal protection 14
Standard design: Temperature limiter, automatically switching back 14
Optional version: PTC (positive temperature coefficient) 15
Use of 50-Hz motors on 60-Hz supply system 15
Effect of using a motor with 50-Hz rated motor voltage on a 60-Hz
supply system 15
Effect of using a motor with 50-Hz rated motor voltage on a 60-Hz
supply system with 15/20 % higher voltage 16
i-series product information 17

Type plate of i-series drum motor 17
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Table of Contents
Electrical data of i-series 19

80i 3-phase 19
113i 3-phase 20
138i 3-phase 22
165i and 217i* 3-phase 23
217i 3-phase 25
Dimensions of i-series drum motor 28
Connection diagrams for the i-series 29
Cable connections 29
Connections in the terminal box 32
S-series product information 37

Type plate of S-series drum motor 37
Electrical data of S-series 39
80S 1-phase 39
80S 3-phase 39
113S 1-phase 39
113S 3-phase 40
Dimensions of S-series drum motor 42
Connection diagrams for the S-series 44
S/A-series product information 47

Type plate of S/A-series drum motor 47
Electrical data of S/A-series 48
113S/A 1-phase 48
113S/A 3-phase 48
Dimensions of S/A-series drum motor 49
Connection diagrams for the S/A-series 50
D-series product information 53

Type plate of D-series drum motor 53
Electrical data of D-series 54
Dimensions of D-series drum motor 55
Connection diagrams for the D-series 56
Encoder connection 57
Options and accessories 59

Electromagnetic brake for the i-series 59
Brake rectifiers for i-series 61
Brake rectifier connections 61
Brake rectifier dimensions 63
Asynchronous drum motors with frequency inverters 65
Torque dependent on input frequency 65
Frequency inverter parameters 65
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Encoder type BMB-6202 & 6205 SKF for the i-series 67
Technical data 67
Connections 68
Best connection option 69
Encoder type RM44-RLS for the i and D-series 70
Technical data 70
Connections 71
Signal connection 71
Resolver type RE-15-1-LTN 72
Connections 72
Technical data 72
Impedance 73
Transport and storage 74

Transport 74
Storage 75
Assembly and installation 76

Warning notices concerning the installation 76
Installing the drum motor 76
Positioning the drum motor 76
Installing the motor with mounting brackets 77
Installation considering hygienic aspects 79
Belt assembly 79
Belt width / tube length 79
Belt adjustment 79
Tensioning the belt 80
Belt tension 81
Belt elongation 81
Measuring the belt elongation 82
Calculating the belt elongation 82
Drum coating 83
Sprockets 83
Warning notices concerning the electrical installation 84
Electrical connection of the drum motor 84
Connecting the drum motor – with a cable 84
Connecting the drum motor – with a terminal box 84
Single-phase motor 84
External motor protection 85
Integrated thermal protection 85
Frequency inverter 85
Backstop 85
Electromagnetic brake 86
Initial startup and operation 88

Initial startup 88
Checks before the initial startup 88
Operation 89
Checks before every startup 89
Procedure in case of accident or fault 89
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Table of Contents
Maintenance and cleaning 90

Warning notices concerning maintenance and cleaning 90
Preparation for maintenance and cleaning by hand 90
Maintenance 90
Checking the drum motor 90
Relubricating the drum motor 90
Maintaining drum motors with optional, relubricating IP66 seals 90
Oil change at drum motor 91
Oil types 92
Oil quantities for the i-series in liters (standard installation) 93
Oil quantities for the i-series (vertical installation) 94
Cleaning 94
Cleaning the drum motor with pressure washer 94
Hygienic cleaning 95
Troubleshooting 96
Troubleshooting 96
Decommissioning and disposal 106

Shutdown 106
Disposal 106
Appendix 107
Warranty for Interroll drum motors 107
Restrictions 107
Exceptions 107
List of abbreviations 108
Electrical data 108
Connection diagrams 109
Color coding 109
Installation declaration 111
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Introduction
Information about the manual

In this instruction manual, the following drum motor types are described:
• 80S, 113S
• 113S/A
• 80i, 113i, 138i, 165i, 217i
• 80D, 88D, 113D
Contents This instruction manual contains important notes and information about the various operating
phases of the drum motor:
The instruction manual describes the drum motor as it is delivered by Interroll.
In addition to this instruction manual, special contractual agreements and technical documents
apply to special versions.
The instruction manual is 4 For trouble-free, safe operation and warranty claims, read the instruction manual first and
part of the product follow the instructions.
4 Keep the instruction manual close to the drum motor.
4 Pass the instruction manual on to any subsequent operator or occupant.
4 NOTICE! The manufacturer does not accept any liability for faults or defects due to
non-observance of this instruction manual.
4 If you still have questions after reading the instruction manual, please contact Interroll
customer service. Contact persons close to you can be found on the Internet under www.
interroll.com/contacts.
Warning notices in this manual

The warning notices refer to risks which may arise while using the drum motor. They are
available in four danger levels with the following callouts:
Signal word Meaning

DANGER Identifies a danger with high risk that can lead to death or serious injury if it
is not avoided.
WARNING Identifies a danger with medium risk that can lead to death or serious injury
if it is not avoided.
CAUTION Identifies a danger with low risk that can lead to minor or medium injury if it
is not avoided.
NOTICE Identifies a danger that can lead to property damages.
Version 4.1 (06/2015) en-US 7

Introduction
Symbols
This symbol marks useful and important information.
Requirement:
R This symbol represents a prerequisite to be met prior to assembly and maintenance work.
4 This symbol marks the steps to be carried out.
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Safety
State of the art

The conveyor is designed according to the state of the art and is reliable in operation, once
distributed. However, risks may still arise.
Disregarding the notices in this manual may lead to serious injury.

4 Carefully read the manual and follow its content.
Intended use
The drum motor is intended for use in industrial environments, supermarkets and airports and is
used for transporting general cargo, such as parts, cardboard boxes or boxes, as well as
transporting bulk material such as granular material, powder and other fluid materials. The drum
motor must be integrated into a conveyor module or conveyor system. Any other use is
considered inappropriate.
Use of the drum motor is only allowed in the areas described in the product information chapter.
Any modifications that affect the safety of the product are not permitted.
The drum motor may only be operated within the defined operating limits.
Unintended use
The drum motor must not be used for transporting people.
The drum motor is not intended for use under impact or shock loads.
The drum motor is not designed to be used under water. Such a use leads to personal or fatal
injuries from electrocution as well as the penetration of water, resulting in a short circuit or motor
damage.
The drum motor may not be used as a drive for cranes or lifting devices or for the
corresponding hoist ropes, cables or chains.
Use of the drum motor for anything other than the intended purpose is subject to approval by
Interroll.
Unless otherwise stated in writing and/or specified in a quote, Interroll and its dealers shall
assume no liability for product damage or failure which result from failure to observe these
specification and restrictions (see the chapter "Electrical data" of the respective series).
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Safety
Personnel qualification
Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers.
4 Authorize only qualified personnel with the activities described in these operating instructions.
4 The operating company must ensure that the personnel follows locally applicable regulations
and rules during their work with regard to safety and dangers.
The following target groups are addressed in these operating instructions:
Operators Operators have been instructed in operating and cleaning the drum motor and follow the safety
guidelines.
Service personnel The service personnel features a technical training or has undergone training by the
manufacturer and performs the maintenance and repair tasks.
Electricians Persons working on electrical equipment must have undergone technical training and training
provided by the manufacturer.
Dangers
The following list informs you about the various types of danger or damage that may occur
while working with the drum motor.
Bodily injury 4 Maintenance or repair work must only be executed by authorized and qualified persons in
accordance with the applicable regulations.
4 Before turning on the drum motor, ensure that no unauthorized persons are near the
conveyor.
Electricity 4 Only perform installation and maintenance work after you have switched off the power.
Ensure that the drum motor cannot be turned on accidentally.
Oil 4 Do not ingest the oil. In general, the oil used is relatively non-toxic, but it can still contain
hazardous substances. Ingestion can lead to nausea, vomiting and/or diarrhea. Generally,
medical care is not required, unless large quantities have been ingested. Nevertheless, a
physician should be consulted.
4 Avoid skin and eye contact. Prolonged or repeated skin contact without proper cleaning can
clog the pores of the skin and lead to skin problems such as oil acne and folliculitis.
4 Wipe up spilled oil as quickly as possible to avoid slippery surfaces. Ensure that oil does not
reach the environment. Properly dispose of dirty rags or cleaning materials to avoid self-
ignition and fires.
4 Extinguish oil fires with foam, spraying water or water mist, dry chemical powder or carbon
dioxide. Do not extinguish with water jet. Wear suitable protective clothing, incl. breathing
mask.
4 Observe the corresponding certificates at www.interroll.com.
Rotating parts 4 Do not reach into areas between drum motor and conveyor belts or roller chains.
4 Tie long hair together.
4 Never wear loose clothing.
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Safety
4 Never wear jewelery, such as necklaces or bracelets.
Hot motor parts 4 Do not touch the surface of the drum motor. It can result in burns, even under regular
operating temperature.
Working environment 4 Do not use the drum motor in explosive atmospheres.

4 Remove equipment or material which is not required from the workspace.
4 Wear safety shoes.
4 Clearly specify and monitor the way materials are placed on the conveyor.
Faults during operation 4 Regularly check the drum motor for visible damage.
4 In case of fumes, unusual noise or blocked or damaged materials, stop the drum motor at
once and ensure that the RollerDrive cannot be started accidentally.
4 Contact qualified personnel immediately to find the source of the fault.
4 During operation, do not step on the drum motor or the conveyor/the system in which it is
installed.
Maintenance 4 Check the product regularly for visible damages, unusual noise and firm seating of fittings,
screws and nuts. An additional maintenance is not required.
4 Do not open the drum motor.
Accidental motor start 4 Take care during installation and maintenance work or in the event of a drum motor fault:
The drum motor could start up unintentionally.
Interfaces to other devices

Hazards may occur while integrating the drum motor into a complete system. These are not part
of this manual and have to be analyzed during the design, installation and startup of the
complete system.
4 After assembling the drum motor in a conveyor module, check the whole system for a new
potential dangerous spot before switching on the conveyor.
4 Additional constructive measures may be required.
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General technical information
Product description
The drum motor is a completely enclosed electrical drive roller. It replaces external components
such as motors and gears, which require frequent maintenance.
The drum motor can be used in environments with high coarse and fine dust exposure as well as
exposed to water jets and spraying water and is resistant to most of the aggressive ambient
conditions. In aggressive environments and environments with salt water, only stainless steel
motors should be used. Thanks to protection classification IP66 or IP69k and its stainless steel
design (upon request), the drum motor is also suitable for use in the food processing industry and
pharmaceutical industry as well as for applications with high hygienic demands. The drum motor
can be used without as well as with a drum coating to increase the friction between drum motor
and conveyor belt or with profile coating for the drive of form-fit driven belts.
The drum motors of series S, S/A and i are driven by an asynchronous three-phase induction
motor. It is available in different power stages and for most of the international supply voltages.
The drum motors of the D-series are driven by a synchronous motor and must be connected to a
suitable drive control unit. For additional information about the drive control unit, see the
respective manual.
The drum motor contains oil as lubricant and coolant which dissipates the heat via the drum and
the conveyor belt.
If an asynchronous drum motor without belt or with a form-fit driven belt is used, a special
design is available to ensure cooling.
Options Integrated thermal overload protection: A thermal cut motor protection switch integrated in
the winding head protects against overheating. The switch trips if the motor overheats. However,
it has to be connected to a suitable external control device that interrupts the current supply to
the motor in case of overheating (See "Thermal protection", page 14).
Integrated electromagnetic brake: The integrated electromagnetic brake can hold loads. It
acts directly on the rotor shaft of the drum motor and is controlled by a rectifier. The holding
force of each drum motor with brake has to be calculated first and does not always correspond
to the belt pull of the motor. The electromagnetic brake is available for all drum motors of the
i-series (See "Electromagnetic brake for the i-series", page 59).
Mechanical backstop: The mechanical backstop attached to the rotor shaft and, for 80i, in the
cover, can be used for ascending conveyors. It prevents the belt from running in reverse direction
in case of a power failure. The mechanical backstop is available for all drum motors, except
113s and the D-series.
Encoder: The signal of the encoder can be used for position determination and for controlling
the speed and rotational direction (See "Options and accessories", page 59).
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Technical data
Protection classification IP65 (S/A-series)
IP66 (i and S-series)
IP69k (D-series)
Ambient temperature range for +5 °C to +40 °C
standard applications 1)
Ambient temperature range for low- -25 °C to +15 °C
temperature applications 1)
Ambient temperature range for +5 °C to +25 °C
reduced drum motors 1)
Cycle times max. 3 starts/stops per hour 2)
Ramp times i-series: ≥ 0.5 s
S-series: ≥ 1 s
D-series: ≤ 0.5 s
Installation altitude above sea level Max. 1000 m
Depending on the ambient temperature, different types of oil are required (See "Oil types",
1)
page 92). For ambient temperatures below +1 °C, Interroll recommends a standstill heater
and special cables.
2)
Higher cycle times with more than 3 starts/stops per hour are possible only if the motor
displacements are implemented absolutely backlash-free. Interroll recommends using frequency
inverters (FI) with set run-up or run-down ramps or special designs.
Product identification
The information given below is required in order to identify a drum motor. The values for a
specific drum motor can be entered in the last column.
Information Possible value Own value

Type plate of drum Motor type
motor Speed in m/s
Serial number
Tube length in mm
Number of poles
Power in kW
Drum diameter e.g.
(tube diameter) 112.3 mm drum ends
113.3 mm drum center
Cover material e.g. rubber, thickness, profile
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Thermal protection
Under normal operating conditions, the thermal circuit breaker integrated in the stator winding is
closed. When the motor limit temperature is reached (overheating), the switch opens at a preset
temperature to prevent damage to the motor.
WARNING
The thermal circuit breaker is automatically reset after the motor has cooled off.
Inadvertent start-up of the motor
4 Connect the thermal circuit breaker in series with a suitable relay or contactor so that the
current supply to the motor is safely interrupted when the switch trips.
4 Ensure that the motor can be switched on again after overheating only with a confirmation
button.
4 After the switch has tripped, wait until the motor is cooled off, and ensure prior to switch-on
that no dangers to other persons are present.
Standard design:
Temperature limiter,
automatically switching
back
Service life: 10,000 cycles

AC cos φ = 1 2.5 A 250 V AC
cos φ = 0.6 1.6 A 250 V AC
DC 1.6 A 24 V DC
1.25 A 48 V DC
Service life: 2000 cycles
AC cos φ = 1 6.3 A 250 V AC
Switch-back temperature 40 K ± 15 K
Resistance < 50 mΩ
Contact bounce time < 1 ms
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Optional version: PTC

(positive temperature
coefficient)
PTC
Maximum operating voltage W 25

Thermal time constant s < 10
Resistance at switching temperature + 15 K Ω 1330 ... 4000
+5K Ω 550 ... 1330
Ω 550
-5K Ω 250 ... 550
- 20 K Ω < 250
In particular, if the motor does not have an internal thermal winding protection, a suitable
external thermal control relay/contactor must be connected upstream.
A thermal winding protection does not replace the overcurrent protection. In addition, every
motor must be connected to a suitable overcurrent protection which is set to the rated motor
current.
Use of 50-Hz motors on 60-Hz supply system

This option is not available for the D-series.
Effect of using a motor Rated motor voltage: 230/400 V - 3 ph - 50 Hz

with 50-Hz rated motor System voltage: 230/400 V - 3 ph - 60 Hz
voltage on a 60-Hz supply
If a 50-Hz motor is connected to a 60-Hz supply system, the frequency increases and, as a
system
result, the speed by 20 %. Since the torque decreases accordingly, the motor output remains
constant. The voltage-dependent parameters change in the speed range under field control at
60 Hz according to the following table:
System voltage = rated motor voltage

Power P kW 100 %
Rated speed nn 1/min 120 %
Rated torque Mn Nm 83.3 %
Starting torque MA Nm 64 %
Pull-up torque MS Nm 64 %
Pull-out torque MK Nm 64 %
Rated current IN A 95 %
Version 4.1 (06/2015) en-US 15

Peak current IA A 80 %
Power factor cos φ 106 %
Efficiency η 99.5 %
Effect of using a motor Rated motor voltage: 230/400 V - 3 ph - 50 Hz

with 50-Hz rated motor System voltage: 276/480 V - 3 ph - 60 Hz - 2 & 4 poles (motor voltage + 20 %)
voltage on a 60-Hz supply System voltage: 265/460 V - 3 ph - 60 Hz - 6, 8 & 12 poles (motor voltage + 15 %)
system with 15/20 %
higher voltage
If a 50-Hz motor with a 20 % higher voltage is operated on a 60-Hz supply system, frequency
and speed increase by 20 %. But except for minor deviations, the rated motor parameters
remain constant (V/f constant).
If the supply voltage is increased by 15 % compared to the motor voltage, the actual motor
output decreases to 92 % of the original motor output.
In this operating mode, the drum motor should have an output reserve of at least 20 %.
Supply voltage = 1.2 x rated motor voltage (for 2 and 4 number of poles)
Power P kW 100 %
Rated speed nn 1/min 120 %
Rated torque Mn Nm 100 %
Starting torque MA Nm 100 %
Pull-up torque MS Nm 100 %
Pull-out torque MK Nm 100 %
Rated current IN A 102 %
Peak current IA A 100 %
Power factor cos φ 100 %
Efficiency η 98 %
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i-series product information
Type plate of i-series drum motor

The information on the type plate of the drum motor is intended for its identification. This is the
only way for the drum motor to be used properly.
For drum motors of the i-series, there are different types of type plates:
• Half-circle type plate on the end housing of the drum motor (glued or lasered)
• Rectangular type plate on the terminal box (if available)
• Rectangular type plates with rounded corners on the individual components with special
information about the product features
2 1 15 16 17 18 19 20
3
4 CD: 34 21
~ 3 Phases
5 PN: 225 W 22
np: 4 / 2 IEC 60034
6 UN: ∆230 V/ Y400 V
fN: 50 Hz
Ø: 138 mm
SL: 500 mm
23
(UN: ∆276 V/ Y480 V) Weight: 12,35 kg
7 (fN: 60 Hz) Ins. Class: F; IP66 24
IN: 1,00 A / 0,62 A vN: 0,5 (0,6) m/s
8 Oil: Iso VG 150 FDA 1,25 l 25
138i
(IN: 1,08 A / 0,62 A)
nN: 1.355 (1.626) rpm Ser. N°: 12345678
9 cos φ: 0,76 Brake: EM 207 VDC 41/14/DE
Encoder: SKF 24 VDC 48 inc
26
CR: 10 μF
Order N°: 0001172181 Pos: 000020
10 Cust.Ref.: 01234567890123456789012345 27
Interroll Trommelmotoren GmbH - 41836 Hückelhoven
11 Made in Germany 28
12 13 14 31 29 30
17 28 30 32 3 4
16 5
31 Amb. Temp.: -20°C to +40°C ~ 3 Phases 2
Prod. Week/Year: 41/14/DE PN: 225 W
np: 4 / 2
29 Ser. N°: 12345678
Order N°: 0001172181 Pos: 000020 21
Cust. Ref.: 01234567890123456789012345
6 7 Encoder: SKF 24 VDC 48 inc CD: 34 22
138i
Brake: EM 207 VDC IEC 60034

18 UN: ∆230 V/ Y400 V; fN: 50 Hz Ø: 138 mm 23
(UN: ∆276 V/ Y480 V; fN: 60 Hz) SL: 500 mm
IN: 1,00 A / 0,62 A
8 9 (IN: 1,08 A / 0,62 A)
Weight: 12,35 kg
vN: 0,5 (0,6) m/s 24
nN: 1.355 (1.626) rpm Oil: Iso VG 150 FDA 1,25 l
10 cos φ: 0,76 Ins. Class: F; IP66 26
CR: 10 μF UL-Type: Q6113
11 Interroll Trommelmotoren GmbH - 41836 Hückelhoven 27
Made in Germany | www.interroll.com
12 25
13 14 15 33
28 30 32 5 4 3 8 6 21
22
Amb. Temp.: -20°C to +40°C ~ 3 Phases UN: ∆230 V/ Y400 V; fN: 50 Hz IEC 60034 23
Prod. Week/Year: 41/14/DE PN: 225 W (UN: ∆276 V/ Y480 V; fN: 60 Hz) Ø: 138 mm
Ser. N°: 12345678 np: 4 / 2 IN: 1,00 A / 0,62 A SL: 500 mm 24
15 Interroll Trommelmotoren GmbH - 41836 Hückelhoven Order N°: 0001172181 Pos: 000020 (IN: 1,08 A / 0,62 A) Weight: 12,35 kg
Made in Germany | www.interroll.com Cust. Ref.: 012345678901234567890123 nN: 1.355 (1.626) rpm vN: 0,5 (0,6) m/s
26
Encoder: SKF 24 VDC 48 inc cos φ: 0,76 Oil: Iso VG 150 FDA 1,25 l
27
18 138i Brake: EM 207 VDC CR: 10 μF Ins. Class: F; IP66
UL-Type: Q6113
CD: 33
25
97863352204360970 33
17 16 31 29 34 1 2 14 13 12 11 10 20 19
Type plate for the i-series
1 Direction of travel 18 Type

2 Connection diagram number 19 CE mark
3 Number of phases 20 UL mark
4 Rated power 21 Standard for drum motors
5 Number of poles 22 Max. diameter of tube
6 Rated voltage 23 Roller or tube length
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7 Rated frequency 24 Weight

8 (rated voltage) 1)
25 Insulation class and IP rating
9 (rated frequency) 1) 26 Circumferential speed of tube
10 Rated current 27 Oil type
11 (rated current) 1)
28 Serial number
12 Rated speed of rotor 1)
29 Brake data
13 Power factor 30 Date of manufacture (week/year/country)
14 Run capacitor 31 Encoder data
15 Manufacturer / manufacturing location 32 Permissible ambient temperature
16 Customer part number 33 Type of UL standard
17 Part number 34 EAN code
The value depends on the voltage used. All values in parentheses refer to the rated voltage in
1)
parentheses.
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Electrical data of i-series

Abbreviations See "List of abbreviations", page 108
80i 3-phase
PN nP nN fN UN IN cosφ η JR IS/IN MS/ MB/ MP/ MN RM USH delta USH star Cr

MN MN MN
kW min-1 Hz W A kgcm2 Nm Ω V DC V DC µF
0.018 8 610 50 230 0.33 0.63 0.22 0.9 1.2 1 1.2 1 0.28 575 60 - 5
0.018 8 732 60 230 0.34 0.63 0.21 0.9 1.2 1.2 1.5 1 0.23 287.5 92 - 12
0.018 8 610 50 400 0.19 0.63 0.22 0.9 1.2 1 1.2 1 0.28 575 - 103 5
0.018 8 732 60 460 0.17 0.63 0.21 0.9 1.2 1.2 1.5 1 0.23 575 - 92 3
0.033 4 1384 50 230 0.3 0.62 0.45 0.4 1.7 2.73 2.74 2.48 0.23 286.5 27 - 4
0.033 4 1384 50 230 0.3 0.62 0.45 0.4 1.7 2.73 2.74 2.48 0.23 286.5 27 - 4
0.033 4 1384 50 400 0.17 0.62 0.45 0.4 1.7 2.73 2.74 2.48 0.23 286.5 - 45 4
0.033 4 1384 50 400 0.17 0.62 0.45 0.4 1.7 2.73 2.74 2.48 0.23 286.5 - 45 4
0.04 4 1384 50 230 0.37 0.68 0.41 0.4 1.9 1.8 2 1.8 0.28 240 30 - 5
0.04 4 1610 60 230 0.36 0.68 0.42 0.4 1.9 3.4 3.32 3 0.24 73.5 27 - 12
0.04 4 1384 50 400 0.21 0.68 0.41 0.4 1.9 1.8 2 1.8 0.28 240 - 51 5
0.04 4 1610 60 460 0.18 0.68 0.42 0.4 1.9 3.4 3.32 3 0.24 267.5 - 49 3
0.058 2 2750 50 230 0.26 0.78 0.71 0.4 2.4 2.15 2.26 1.9 0.201 183.5 19 - -
0.058 2 2750 50 400 0.15 0.78 0.71 0.4 2.4 2.15 2.26 1.9 0.201 183.5 - 32 -
0.058 4 1310 50 230 0.39 0.68 0.54 0.6 2.4 2.31 2.31 2.15 0.423 106.4 14 - -
0.058 4 1310 50 400 0.23 0.68 0.54 0.6 2.4 2.31 2.31 2.15 0.423 106.4 - 25 -
0.07 2 2778 50 230 0.38 0.82 0.56 0.4 2.6 1.9 2 1.9 0.24 190 30 - -
0.07 2 3328 60 230 0.4 0.82 0.53 0.4 2.6 2.6 2.74 2.3 0.2 46 23 - -
0.07 2 2778 50 400 0.22 0.82 0.56 0.4 2.6 1.9 2 1.9 0.24 190 - 51 -
0.07 2 3328 60 460 0.2 0.82 0.53 0.4 2.6 2.6 2.74 2.3 0.2 179.5 - 44 -
0.07 4 1288 50 230 0.48 0.68 0.53 0.6 1.4 1.66 1.75 1.66 0.52 156 25 - 7
0.07 4 1546 60 230 0.5 0.68 0.51 0.6 1.4 2.2 3.1 2.3 0.43 44 22 - 17
0.07 4 1288 50 400 0.28 0.68 0.53 0.6 1.4 1.66 1.75 1.66 0.52 156 - 45 7
0.07 4 1546 60 460 0.26 0.68 0.49 0.6 1.4 2.2 3.1 3 0.43 157.5 - 42 4
0.099 2 2727 50 230 0.45 0.78 0.71 0.6 2.4 2.31 2.31 2.15 0.347 106.4 19 - -
0.099 2 2727 50 400 0.26 0.78 0.71 0.6 2.4 2.31 2.31 2.15 0.347 106.4 - 32 -
0.12 2 2778 50 230 0.59 0.78 0.65 0.6 2.6 2 2.1 2 0.41 89 20 - -
0.12 2 3308 60 230 0.6 0.78 0.65 0.6 2.6 2.8 3 2.6 0.35 22.5 16 - -
0.12 2 2778 50 400 0.34 0.78 0.65 0.6 2.6 2 2.1 2 0.41 89 - 35 -
0.12 2 3308 60 460 0.32 0.78 0.61 0.6 2.6 2.8 3 2.6 0.35 89 - 33 -
Version 4.1 (06/2015) en-US 19

113i 3-phase

MN MN MN
0.035 12 353 50 230 0.71 0.6 0.21 3.3 2.4 1.1 1.46 1.1 0.95 208 44 - 10
0.035 12 353 50 400 0.41 0.6 0.21 3.3 2.4 1.1 1.46 1.1 0.95 208 - 77 10
0.058 12 353 50 230 0.91 0.6 0.26 5.7 1.9 1.07 1.16 0.91 1.569 144 39 - -
0.058 12 353 50 400 0.53 0.6 0.26 5.7 1.9 1.07 1.16 0.91 1.569 144 - 69 -
0.066 8 680 50 230 0.55 0.6 0.5 3.3 2 1.57 1.82 1.74 0.927 190 31 - -
0.066 8 680 50 400 0.32 0.6 0.5 3.3 2 1.57 1.82 1.74 0.927 190 - 55 -
0.07 12 353 50 230 1.07 0.6 0.27 5.7 2 1 1.3 1 1.89 128 41 - 15
0.07 12 415 60 230 1.08 0.6 0.21 5.7 1.92 1.2 1.29 1.1 1.4 128 62 - 11
0.07 12 353 50 400 0.62 0.6 0.27 5.7 2 1 1.3 1 1.89 128 - 71 15
0.07 12 415 60 460 0.62 0.6 0.21 5.7 1.92 1.2 1.29 1.1 1.4 128 - 143 11
0.08 8 680 50 230 0.69 0.6 0.48 3.3 2.2 1.4 1.6 1.4 1.12 164 34 - 10
0.08 8 680 50 400 0.4 0.6 0.48 3.3 2.2 1.4 1.6 1.4 1.12 164 - 59 10
0.083 6 865 50 230 0.66 0.63 0.5 3.3 1.9 1.82 1.74 1.49 0.916 126.4 26 - -
0.083 6 865 50 400 0.38 0.63 0.5 3.3 1.9 1.82 1.74 1.49 0.916 126.4 - 45 -
0.1 6 865 50 230 0.8 0.66 0.47 3.3 2.1 1.8 2 1.8 1.1 111.4 29 - 11
0.1 6 865 50 400 0.46 0.66 0.47 3.3 2.1 1.8 2 1.8 1.1 111.4 - 51 11
0.1 6 1096 60 575 0.37 0.63 0.43 3.3 2.1 2.17 2.13 1.8 0.87 170 - 59 5
0.124 8 678 50 230 0.97 0.62 0.52 5.7 2 2.32 2.18 2.05 1.747 97 29 - -
0.124 8 678 50 400 0.56 0.62 0.52 5.7 2 2.32 2.18 2.05 1.747 97 - 51 -
0.124 4 1360 50 230 0.65 0.7 0.67 2.1 2.9 1.57 1.57 1.32 0.871 86 20 - -
0.124 4 1360 50 400 0.38 0.7 0.67 2.1 2.9 1.57 1.57 1.32 0.871 86 - 34 -
0.149 6 915 50 230 1.02 0.62 0.59 5.7 2.2 2.81 2.64 2.48 1.555 54.8 17 - -
0.149 6 915 50 400 0.59 0.62 0.59 5.7 2.2 2.81 2.64 2.48 1.555 54.8 - 30 -
0.15 8 678 50 230 1.18 0.62 0.51 5.7 2.2 1.35 1.5 1.35 2.11 89 33 - 16
0.15 8 678 50 400 0.68 0.62 0.51 5.7 2.2 1.35 1.5 1.35 2.11 89 - 56 16
0.15 4 1350 50 230 0.94 0.71 0.56 2.1 3.2 1.85 2.15 1.85 1.06 71 24 - 13
0.15 4 1632 60 575 0.38 0.7 0.57 2.1 3.2 1.9 1.9 1.6 0.88 114 - 45 5
0.15 4 1350 50 400 0.54 0.71 0.56 2.1 3.2 1.85 2.15 1.85 1.06 71 - 41 13
0.18 6 915 50 230 1.39 0.62 0.52 5.7 2.4 2.8 3 2.8 1.88 42.8 18 - 19
0.18 6 1098 60 230 1.36 0.76 0.44 5.7 3.2 3.4 3.2 3 1.57 43.5 34 - 12
0.18 6 915 50 400 0.8 0.62 0.52 5.7 2.4 2.8 3 2.8 1.88 42.8 - 32 19
0.18 6 1098 60 230 1.5 0.68 0.44 5.7 2.4 3.4 3.2 3 1.57 11.08 17 - 52
0.18 6 1098 60 460 0.75 0.68 0.44 5.7 3.2 3.4 3.2 3 1.57 43.5 - 33 13
20 Version 4.1 (06/2015) en-US


MN MN MN
0.18 6 1098 60 460 0.68 0.76 0.44 5.7 3.2 3.4 3.2 3 1.57 43.5 - 67 12
0.207 2 2850 50 230 1.1 0.71 0.66 1.4 4.2 2.48 2.56 2.31 0.69 36.1 14 - -
0.207 2 2850 50 400 0.64 0.71 0.66 1.4 4.2 2.48 2.56 2.31 0.69 36.1 - 25 -
0.225 4 1308 50 230 1.56 0.71 0.51 2.1 2.7 2 2.3 2 1.64 40.6 22 - 21
0.225 4 1308 50 400 0.9 0.71 0.51 2.1 2.7 2 2.3 2 1.64 40.6 - 39 21
0.225 2 2821 50 230 1.21 0.71 0.65 1.4 4.6 3.5 3.7 3.5 0.76 29.6 13 - -
0.225 2 3360 60 575 0.43 0.77 0.68 1.4 4.6 3 3.09 2.8 0.64 50 - 25 -
0.225 2 2821 50 400 0.7 0.71 0.65 1.4 4.6 3.5 3.7 3.5 0.76 29.6 - 22 -
0.248 4 1329 50 230 1.02 0.79 0.77 3.8 2.9 2.23 2.23 2.07 1.782 49.8 20 - -
0.248 4 1329 50 400 0.59 0.79 0.77 3.8 2.9 2.23 2.23 2.07 1.782 49.8 - 35 -
0.3 4 1376 50 230 1.58 0.79 0.6 3.8 3.2 1.7 1.9 1.7 2.08 41 26 - 22
0.3 4 1652 60 230 1.6 0.78 0.6 3.8 3.2 2.7 2.7 2.55 1.73 40.95 38 - 14
0.3 4 1376 50 400 0.91 0.79 0.6 3.8 3.2 1.7 1.9 1.7 2.08 41 - 44 22
0.3 4 1652 60 230 1.55 0.78 0.62 3.8 3.2 2.7 2.65 2.5 1.73 10.55 19 - 54
0.3 4 1652 60 460 0.8 0.78 0.6 3.8 3.2 2.7 2.7 2.55 1.73 40.95 - 38 14
0.3 4 1652 60 460 0.8 0.78 0.6 3.8 3.2 2.7 2.7 2.55 1.73 40.95 - 77 14
0.3 4 1652 60 575 0.62 0.78 0.62 3.8 3.2 2.7 2.6 2.55 1.73 64 - 46 9
0.306 4 1376 50 230 1.43 0.78 0.68 3.8 2.9 2.23 2.23 2.07 2.124 41.5 23 - -
0.306 4 1376 50 400 0.83 0.78 0.68 3.8 2.9 2.23 2.23 2.07 2.124 41.5 - 40 -
0.306 2 2880 50 230 1.41 0.79 0.68 2.4 4.2 2.48 2.56 2.31 1.015 20.5 11 - -
0.306 2 2880 50 400 0.82 0.79 0.68 2.4 4.2 2.48 2.56 2.31 1.015 20.5 - 20 -
0.37 4 1301 50 230 1.91 0.79 0.62 3.8 3.2 2.4 2.3 2.2 2.72 26.4 20 - 26
0.37 4 1652 60 230 1.76 0.78 0.69 3.8 3.2 2.4 2.3 2.2 2.17 28.3 29 - 15
0.37 4 1301 50 400 1.1 0.79 0.62 3.8 3.2 2.4 2.3 2.2 2.72 26.4 - 34 26
0.37 4 1668 60 460 1.08 0.78 0.55 3.8 3.2 2.4 2.3 2.2 2.12 28.25 - 36 19
0.37 4 1652 60 460 0.87 0.78 0.69 3.8 3.2 2.4 2.3 2.2 2.14 28.25 - 29 15
0.37 4 1652 60 460 0.88 0.78 0.69 3.8 3.2 2.4 2.3 2.2 2.17 28.3 - 58 15
0.37 4 1668 60 575 0.77 0.78 0.62 3.8 3.2 2.4 2.3 2.2 2.12 45.65 - 41 11
0.37 2 2835 50 230 1.91 0.79 0.62 2.4 6.1 3.65 3.9 3.65 1.25 16.5 12 - -
0.37 2 3402 60 230 1.39 0.79 0.74 2.4 6.1 4.1 4.07 3.55 1.04 16.75 14 - -
0.37 2 2835 50 400 1.1 0.79 0.62 2.4 6.1 3.65 3.9 3.65 1.25 16.5 - 22 -
0.37 2 3402 60 230 1.6 0.79 0.74 2.4 6.1 4.1 4.07 3.55 1.04 4.15 8 - -
0.37 2 3402 60 460 0.8 0.79 0.74 2.4 6.1 4.1 4.07 3.55 1.04 16.75 - 16 -
0.37 2 3402 60 460 0.8 0.79 0.74 2.4 6.1 4.1 4.07 3.55 1.04 16.75 - 32 -
0.37 2 3402 60 575 0.8 0.79 0.59 2.4 6.1 4.1 4.07 3.5 1.04 23.95 - 23 -
Version 4.1 (06/2015) en-US 21


MN MN MN
0.55 4 1690 60 230 2.73 0.64 0.62 4.9 3.9 2.42 2.45 2.42 3.11 17 15 - 30
0.55 4 1269 50 230 2.65 0.7 0.52 2.1 2.7 1.9 1.8 1.6 2.92 27.7 0 - 37
0.55 4 1380 50 230 3.36 0.68 0.6 4.9 3.5 2 2 2 3.81 16.4 19 - 47
0.55 4 1690 60 460 1.75 0.64 0.62 4.9 3.9 2.42 2.45 2.42 3.11 17 - 29 30
0.55 4 1269 50 400 1.53 0.7 0.52 2.1 2.7 1.9 1.8 1.6 2.92 27.7 - 45 37
0.55 4 1380 50 400 1.95 0.68 0.6 4.9 3.5 2 2 2 3.81 16.4 - 33 47
0.55 2 2679 50 230 2.42 0.8 0.69 1.4 4.6 3 3.1 2.8 1.9 19.5 19 - -
0.55 2 2730 50 230 2.3 0.87 0.74 4.9 4.7 2.5 2.29 2.5 1.92 17 17 - -
0.55 2 2679 50 400 1.4 0.8 0.69 1.4 4.6 3 3.1 2.8 1.9 19.5 - 33 -
0.55 2 2730 50 400 1.23 0.87 0.74 4.9 4.7 2.5 2.29 2.5 1.92 17 - 27 -
138i 3-phase

MN MN MN
0.074 12 415 50 230 0.94 0.4 0.49 9.3 2.7 1.16 1.32 0.99 1.703 110 21 - -
0.074 12 415 50 400 0.55 0.4 0.49 9.3 2.7 1.16 1.32 0.99 1.703 110 - 36 -
0.083 12 498 60 266 1.06 0.4 0.43 9.3 2.88 1.29 1.47 1.1 1.59 92 - 20 11
0.083 12 498 60 460 0.61 0.4 0.43 9.3 2.88 1.29 1.47 1.1 1.59 92 - 34 11
0.09 12 415 50 230 1.14 0.4 0.49 9.3 3 1.15 1.68 1.15 2.07 92 21 - 16
0.09 12 415 50 400 0.66 0.4 0.49 9.3 3 1.15 1.68 1.15 2.07 92 - 36 16
0.149 8 684 50 230 0.94 0.64 0.61 9.3 2.4 1.32 1.4 1.16 2.08 98 29 - -
0.149 8 684 50 400 0.55 0.64 0.61 9.3 2.4 1.32 1.4 1.16 2.08 98 - 52 -
0.18 8 684 50 230 1.21 0.64 0.58 9.3 2.6 1.1 1.55 1.1 2.51 64 25 - 17
0.18 8 820 60 230 1.2 0.64 0.59 9 2.6 1.6 1.7 1.4 2.1 65 37 - 10
0.18 8 684 50 400 0.7 0.64 0.58 9.3 2.6 1.1 1.55 1.1 2.51 64 - 43 17
0.18 8 820 60 460 0.6 0.64 0.59 9 2.6 1.6 1.7 1.4 2.1 65 - 75 10
0.207 6 920 50 230 1.1 0.68 0.69 9.3 2.7 1.4 1.4 1.24 2.149 47.8 18 - -
0.207 6 920 50 400 0.64 0.68 0.69 9.3 2.7 1.4 1.4 1.24 2.149 47.8 - 31 -
0.25 6 910 50 230 1.3 0.72 0.67 9.3 3 1.35 1.75 1.35 2.62 44 21 - 18
0.25 6 1103 60 230 1.3 0.72 0.67 9 3 1.66 1.82 1.5 2.16 19.5 14 - 11
0.25 6 910 50 400 0.75 0.72 0.67 9.3 3 1.35 1.75 1.35 2.62 44 - 36 18
0.25 6 1103 60 460 0.65 0.72 0.67 9 3 1.66 1.82 1.5 2.16 19.5 - 27 11
0.25 6 1102 60 575 0.52 0.72 0.67 9 3 1.66 1.82 1.5 2.17 55 - 31 7
22 Version 4.1 (06/2015) en-US


MN MN MN
0.306 4 1350 50 230 1.26 0.79 0.77 5.6 3 1.34 1.49 1.16 2.165 33.1 16 - -
0.306 4 1350 50 400 0.73 0.79 0.77 5.6 3 1.34 1.49 1.16 2.165 33.1 - 29 -
0.37 4 1340 50 230 1.68 0.79 0.7 5.6 3.3 1.55 1.95 1.55 2.64 26.5 18 - 23
0.37 4 1608 60 230 1.7 0.78 0.7 5.6 3.3 1.62 1.8 1.4 2.2 26.5 26 - 15
0.37 4 1340 50 400 0.97 0.79 0.7 5.6 3.3 1.55 1.95 1.55 2.64 26.5 - 30 23
0.37 4 1608 60 460 0.85 0.78 0.7 5.6 3.3 1.62 1.8 1.4 2.2 26.5 - 53 15
0.37 4 1655 60 575 0.65 0.78 0.74 5.6 3.7 1.62 1.8 1.5 2.14 41.5 - 32 9
0.455 2 2826 50 230 2.12 0.72 0.74 3.5 5 2.38 2.56 1.98 1.538 14.1 11 - -
0.455 2 2826 50 400 1.23 0.72 0.74 3.5 5 2.38 2.56 1.98 1.538 14.1 - 19 -
0.55 2 2826 50 230 2.25 0.8 0.76 3.5 5.5 3.2 3.65 3.2 1.86 11.4 10 - -
0.55 2 3321 60 230 2.2 0.81 0.77 3.5 5.5 2.88 3.1 2.4 1.58 95.8 128 - -
0.55 2 2826 50 400 1.3 0.8 0.76 3.5 5.5 3.2 3.65 3.2 1.86 11.4 - 18 -
0.55 2 3321 60 460 1.1 0.81 0.77 3.5 5.5 2.88 3.1 2.4 1.58 95.8 - 256 -
0.55 2 3321 60 575 0.9 0.81 0.76 3.5 6.7 2.88 3.1 2.7 1.58 46 - 50 -
0.62 4 1395 50 230 2.66 0.79 0.73 9.9 3.1 1.07 1.24 1.4 4.244 11.8 12 - -
0.62 4 1395 50 400 1.55 0.79 0.73 9.9 3.1 1.07 1.24 1.4 4.244 11.8 - 22 -
0.75 4 1381 50 230 3.29 0.8 0.71 9.9 3.4 2.1 2.45 2.1 5.19 9.7 13 - 45
0.75 4 1660 60 230 3.3 0.82 0.7 9.9 3.4 1.8 2.1 1.7 4.31 9.45 19 - 29
0.75 4 1381 50 400 1.9 0.8 0.71 9.9 3.4 2.1 2.45 2.1 5.19 9.7 - 22 45
0.75 4 1660 60 460 1.65 0.82 0.7 9.9 3.4 1.8 2.1 1.7 4.31 9.45 - 38 29
0.75 4 1674 60 575 1.3 0.79 0.73 10 3.4 1.3 1.5 1.7 4.28 18.9 - 29 18
0.826 2 2762 50 230 3.13 0.81 0.81 6.2 4.9 1.9 2.07 1.74 2.856 6.8 9 - -
0.826 2 2762 50 400 1.82 0.81 0.81 6.2 4.9 1.9 2.07 1.74 2.856 6.8 - 15 -
1 2 2775 50 230 4.16 0.8 0.75 6.2 5.4 3.4 3.95 3.4 3.44 5.4 9 - -
1 2 3330 60 230 4.2 0.8 0.75 6.2 5.4 2.8 3.1 2.5 2.87 5.4 14 - -
1 2 2775 50 400 2.4 0.8 0.75 6.2 5.4 3.4 3.95 3.4 3.44 5.4 - 16 -
1 2 3330 60 460 2.1 0.8 0.75 6.2 5.4 2.8 3.1 2.5 2.87 5.4 - 27 -
1 2 3330 60 575 1.68 0.81 0.74 6.2 5.4 2.8 3.1 2.5 2.87 12.6 - 26 -
Version 4.1 (06/2015) en-US 23

165i and 217i* 3-phase

MN MN MN
0.37 12 547 60 230 2.8 0.63 0.53 35.1 2 2.1 2.4 1.9 6.46 25 33 - 24
0.37 12 547 60 460 1.4 0.63 0.53 35.1 2 2.1 2.4 1.9 6.46 25 - 66 24
0.62 6 865 50 230 3.3 0.78 0.6 22.6 3.2 1.17 1.2 1.16 6.845 6.2 8 - -
0.62 6 865 50 400 1.91 0.78 0.6 22.6 3.2 1.17 1.2 1.16 6.845 6.2 - 14 -
0.75 8 691 50 230 3.55 0.74 0.71 35.1 7.6 1.3 1.6 1.3 10.37 15.7 21 - 49
0.75 8 691 50 400 2.05 0.74 0.71 35.1 7.6 1.3 1.6 1.3 10.37 15.7 - 36 49
0.75 6 845 50 230 3.64 0.81 0.64 22.6 3.5 1.75 2 1.75 8.48 6.2 9 - 50
0.75 6 1014 60 230 3.7 0.81 0.63 35.1 3.5 1.4 1.45 1.2 7.06 5.5 12 - 32
0.75 6 845 50 400 2.1 0.81 0.64 22.6 3.5 1.75 2 1.75 8.48 6.2 - 16 50
0.75 6 1014 60 460 1.85 0.81 0.63 35.1 3.5 1.4 1.45 1.2 7.06 5.5 - 25 32
0.75 6 1014 60 575 1.35 0.81 0.69 35.1 3.5 1.41 1.45 1.4 7.06 18.1 - 30 19
1.24 4 1393 50 230 4.94 0.8 0.78 19.8 3.5 1.18 1.21 1.07 8.501 6.2 12 - -
1.24 4 1393 50 400 2.86 0.8 0.78 19.8 3.5 1.18 1.21 1.07 8.501 6.2 - 21 -
1.5 4 1393 50 230 6.06 0.87 0.71 19.8 3.8 1.55 2.1 1.55 10.28 5.2 14 - 84
1.5 4 1672 60 230 6.2 0.85 0.72 11.3 4.8 1.43 1.46 1.3 8.57 5.155 20 - 54
1.5 4 1393 50 400 3.5 0.87 0.71 19.8 3.8 1.55 2.1 1.55 10.28 5.2 - 24 84
1.5 4 1672 60 460 3.1 0.85 0.72 11.3 4.8 1.43 1.46 1.3 8.57 5.155 - 41 54
1.5 4 1672 60 575 2.5 0.85 0.68 19.8 4.8 1.43 1.46 1.3 8.2 8 - 26 35
1.818 2 2850 50 230 6.43 0.85 0.83 7.6 4.8 2.07 2.31 1.65 6.092 6.2 17 - -
1.818 2 2850 50 400 3.73 0.85 0.83 7.6 4.8 2.07 2.31 1.65 6.092 6.2 - 29 -
2.2 2 2840 50 230 7.88 0.86 0.81 7.6 5.3 2.6 3.2 2.6 7.4 6.2 21 - -
2.2 2 3408 60 230 8 0.86 0.8 7.6 3.4 3.2 2 3.2 6.16 2.35 12 - -
2.2 2 2840 50 400 4.55 0.86 0.81 7.6 5.3 2.6 3.2 2.6 7.4 6.2 - 36 -
2.2 2 3408 60 460 4 0.86 0.8 7.6 3.4 3.2 2 3.2 6.16 2.35 - 24 -
2.2 2 3408 60 575 3.2 0.86 0.8 7.6 5.3 3.2 3.4 3.2 6.16 7.8 - 32 -
0.15 12 456 50 230 1.13 0.6 0.56 22.6 5.37 1 1.3 1 3.14 75.5 26 - 16
0.15 12 456 50 400 0.65 0.6 0.56 22.6 5.37 1 1.3 1 3.14 75.5 - 44 16
0.306 12 456 50 230 2.51 0.62 0.49 35.1 1.8 1.74 1.98 1.57 6.409 22.4 17 - -
0.306 12 456 50 400 1.45 0.62 0.49 35.1 1.8 1.74 1.98 1.57 6.409 22.4 - 30 -
0.306 8 840 50 230 1.97 0.62 0.62 22.6 2.9 1.24 1.4 1.16 3.479 28 17 - -
0.306 8 840 50 400 1.15 0.62 0.62 22.6 2.9 1.24 1.4 1.16 3.479 28 - 30 -
0.37 12 456 50 230 2.77 0.63 0.53 35.1 2 1.2 1.5 1.2 7.75 19.39 17 - 38
0.37 12 456 50 400 1.6 0.63 0.53 35.1 2 1.2 1.5 1.2 7.75 19.39 - 29 38
0.37 8 690 50 230 2.42 0.62 0.57 22.6 2.87 1.9 2.35 1.9 5.12 22 17 - 36
24 Version 4.1 (06/2015) en-US


MN MN MN
0.37 8 828 60 230 2.8 0.62 0.54 22.6 2.8 1.7 1.9 1.6 4.27 18.5 24 - 24
0.37 8 690 50 400 1.5 0.62 0.57 22.6 2.87 1.9 2.35 1.9 5.12 22 - 31 36
0.37 8 828 60 460 1.4 0.62 0.54 22.6 2.8 1.7 1.9 1.6 4.27 18.5 - 48 24
0.37 4 1375 50 230 1.9 0.77 0.66 11.3 3.2 1.6 1.8 1.6 2.7 29.2 21 - -
0.37 4 1375 50 400 1.1 0.77 0.66 11.3 3.2 1.6 1.8 1.6 2.7 29.2 - 37 -
0.455 6 845 50 230 2.04 0.75 0.74 22.6 3.1 1.07 1.07 1.07 5.142 25 19 - -
0.455 6 845 50 400 1.18 0.75 0.74 22.6 3.1 1.07 1.07 1.07 5.142 25 - 33 -
0.55 6 845 50 230 2.77 0.69 0.72 22.6 3.4 1.4 1.65 1.4 6.22 19.5 19 - 38
0.55 6 1060 60 230 2.6 0.8 0.67 22.6 3.4 2.2 2.3 2.1 4.96 19.35 30 - 22
0.55 6 845 50 400 1.6 0.69 0.72 22.6 3.4 1.4 1.65 1.4 6.22 19.5 - 32 38
0.55 6 1060 60 460 1.3 0.8 0.67 22.6 3.4 2.2 2.3 2.1 4.96 19.35 - 60 22
0.62 4 1378 50 230 2.55 0.8 0.76 11.3 3.6 1.26 1.49 1.07 4.297 14.4 15 - -
0.62 4 1378 50 400 1.48 0.8 0.76 11.3 3.6 1.26 1.49 1.07 4.297 14.4 - 26 -
0.75 4 1355 50 230 3.12 0.8 0.75 11.3 3.5 1.53 1.8 1.3 5.29 23.9 30 - 43
0.75 4 1584 60 230 3.1 0.76 0.8 11.3 1.8 1.53 1.4 1.53 4.52 11.95 21 - 27
0.75 4 1355 50 400 1.8 0.8 0.75 11.3 3.5 1.53 1.8 1.3 5.29 23.9 - 52 43
0.75 4 1584 60 460 1.55 0.76 0.8 11.3 1.8 1.53 1.4 1.53 4.52 11.95 - 42 27
0.909 4 1320 50 230 3.92 0.84 0.69 11.3 3.7 1.16 1.24 1.07 6.576 8.3 14 - -
0.909 4 1320 50 400 2.27 0.84 0.69 11.3 3.7 1.16 1.24 1.07 6.576 8.3 - 24 -
0.909 2 2860 50 230 3.3 0.86 0.8 7.3 4.6 2.48 2.64 1.74 3.035 6.2 9 - -
0.909 2 2860 50 400 1.91 0.86 0.8 7.3 4.6 2.48 2.64 1.74 3.035 6.2 - 15 -
1.1 4 1320 50 230 4.85 0.82 0.69 11.3 3.5 1.5 1.7 1.3 7.96 7.2 14 - 67
1.1 4 1320 50 400 2.8 0.82 0.69 11.3 3.5 1.5 1.7 1.3 7.96 7.2 - 25 67
1.1 2 3414 60 230 4.2 0.86 0.77 6.8 3.42 3.15 2.1 3.15 3.08 2.9 8 - -
1.1 2 2845 50 230 4.16 0.86 0.77 7.6 5.2 3.15 3.42 2.1 3.69 2.9 5 - -
1.1 2 3414 60 460 2.1 0.86 0.77 6.8 3.42 3.15 2.1 3.15 3.08 2.9 - 16 -
1.1 2 2845 50 400 2.4 0.86 0.77 7.6 5.2 3.15 3.42 2.1 3.69 2.9 - 9 -
Version 4.1 (06/2015) en-US 25

217i 3-phase
PN nP nN fN UN IN cosφ η JR IS/IN MS/ MB/ MP/ MN RM USH USH star Cr

MN MN MN delta
kW min -1
Hz W A kgcm 2
Nm Ω V DC V DC µF
0.306 8 840 50 230 1.97 0.62 0.62 22.6 2.9 1.24 1.4 1.16 3.479 28 17 - -
0.306 8 840 50 400 1.15 0.62 0.62 22.6 2.9 1.24 1.4 1.16 3.479 28 - 30 -
0.37 8 690 50 230 2.42 0.62 0.57 22.6 2.87 1.9 2.35 1.9 5.12 22 17 - 36
0.37 8 690 50 400 1.5 0.62 0.57 22.6 2.87 1.9 2.35 1.9 5.12 22 - 31 36
0.455 6 845 50 230 2.04 0.75 0.74 22.6 3.1 1.07 1.07 1.07 5.142 25 19 - -
0.455 6 845 50 400 1.18 0.75 0.74 22.6 3.1 1.07 1.07 1.07 5.142 25 - 33 -
0.55 6 845 50 230 2.77 0.69 0.72 22.6 3.4 1.4 1.65 1.4 6.22 19.5 19 - 38
0.55 6 845 50 400 1.6 0.69 0.72 22.6 3.4 1.4 1.65 1.4 6.22 19.5 - 32 38
0.62 4 1378 50 230 2.55 0.8 0.76 11.3 3.6 1.26 1.49 1.07 4.297 14.4 15 - -
0.62 4 1378 50 400 1.48 0.8 0.76 11.3 3.6 1.26 1.49 1.07 4.297 14.4 - 26 -
0.75 4 1355 50 230 3.12 0.8 0.75 11.3 3.5 1.53 1.8 1.3 5.29 23.9 30 - 43
0.75 4 1355 50 400 1.8 0.8 0.75 11.3 3.5 1.53 1.8 1.3 5.29 23.9 - 52 43
0.9 6 925 50 230 3.98 0.81 0.7 86 3.9 1.75 1.95 1.7 9.29 10.8 17 - 55
0.9 6 925 50 400 2.3 0.81 0.7 86 3.9 1.75 1.95 1.7 9.29 10.8 - 30 55
0.909 4 1320 50 230 3.92 0.84 0.69 11.3 3.7 1.16 1.24 1.07 6.576 8.3 14 - -
0.909 4 1320 50 400 2.27 0.84 0.69 11.3 3.7 1.16 1.24 1.07 6.576 8.3 - 24 -
0.909 2 2860 50 230 3.3 0.86 0.8 7.3 4.6 2.48 2.64 1.74 3.035 6.2 9 - -
0.909 2 2860 50 400 1.91 0.86 0.8 7.3 4.6 2.48 2.64 1.74 3.035 6.2 - 15 -
1.1 8 695 50 230 5.54 0.81 0.61 86 4.5 1.8 2.2 1.7 15.12 6.3 14 - 76
1.1 8 695 50 400 3.2 0.81 0.61 86 4.5 1.8 2.2 1.7 15.12 6.3 - 24 76
1.1 4 1320 50 230 4.85 0.82 0.69 11.3 3.5 1.5 1.7 1.3 7.96 7.2 14 - 67
1.1 4 1320 50 400 2.8 0.82 0.69 11.3 3.5 1.5 1.7 1.3 7.96 7.2 - 25 67
1.1 2 2845 50 230 4.16 0.86 0.77 7.6 5.2 3.15 3.42 2.1 3.69 2.9 5 - -
1.1 2 2845 50 400 2.4 0.86 0.77 7.6 5.2 3.15 3.42 2.1 3.69 2.9 - 9 -
1.5 6 960 50 230 6.93 0.82 0.66 86 4.8 2.1 2.5 1.9 14.92 4.3 12 - 95
1.5 6 960 50 400 4 0.82 0.66 86 4.8 2.1 2.5 1.9 14.92 4.3 - 21 95
1.5 4 1410 50 230 6.41 0.87 0.67 49.6 5.5 2.2 2.5 1.8 10.16 3.6 10 - 88
1.5 4 1410 50 400 3.7 0.87 0.67 49.6 5.5 2.2 2.5 1.8 10.16 3.6 - 17 88
1.5 2 2781 50 230 6.41 0.85 0.69 26 6.4 2.7 3.2 2.4 5.15 4.5 12 - -
1.5 2 2781 50 400 3.7 0.85 0.69 26 6.4 2.7 3.2 2.4 5.15 4.5 - 21 -
2.2 6 934 50 230 9.87 0.8 0.7 86 5 2.1 2.5 1.9 22.49 3.6 14 - 136
2.2 6 934 50 400 5.7 0.8 0.7 86 5 2.1 2.5 1.9 22.49 3.6 - 25 136
2.2 4 1420 50 230 9.01 0.87 0.7 60 5.9 2.4 2.9 2.3 14.8 3.55 14 - 124
2.2 4 1420 50 400 5.2 0.87 0.7 60 5.9 2.4 2.9 2.3 14.8 3.55 - 24 124
26 Version 4.1 (06/2015) en-US

PN nP nN fN UN IN cosφ η JR IS/IN MS/ MB/ MP/ MN RM USH USH star Cr

MN MN MN delta
kW min -1
Hz W A kgcm 2
Nm Ω V DC V DC µF
2.2 2 2794 50 230 8.83 0.88 0.71 26 6.4 2.6 3.02 2.3 7.52 2.95 11 - -
2.2 2 2794 50 400 5.1 0.88 0.71 26 6.4 2.6 3.02 2.3 7.52 2.95 - 20 -
3 4 1420 50 230 12.12 0.82 0.76 46.9 5 2.4 2.9 2.3 20.18 1.85 9 - 167
3 4 1420 50 400 7 0.82 0.76 46.9 5 2.4 2.9 2.3 20.18 1.85 - 16 167
3 2 2812 50 230 11.52 0.82 0.8 38.1 6.5 2.6 3.4 2.4 10.19 1.55 7 - -
3 2 2812 50 400 6.65 0.82 0.8 38.1 6.5 2.6 3.4 2.4 10.19 1.55 - 13 -
Version 4.1 (06/2015) en-US 27

Dimensions of i-series drum motor

Some dimensions are listed as "SL+". SL is the abbreviation for "shell length" (tube length).
This information is located on the type plate of the drum motor (See "Type plate of i-series drum
motor", page 17).
All the length-dependent dimensions in the catalog and in this manual comply with the
requirements of DIN/ISO 2768 (medium quality).
The recommended distance between the mounting brackets (EL) under consideration of the
maximum thermal expansion and internal tolerances is EL + 2 mm.
AGL
C EL C
FW
F
ØB
ØE
ØA
D
P 1/3 1/3 1/3 P
H SL H
Dimensions of i-series drum motor
Type A B C D E F H P FW EL AGL
mm mm mm mm mm mm mm mm mm mm mm
80i cambered 81.5 80.5 12.5 17 43 13.5 6 2 SL+7 SL+12 SL+37
80i cylindrical 81 81 12.5 17 43 13.5 6 2 SL+7 SL+12 SL+37
80i cylindrical + key 81.7 81.7 12.5 17 43 13.5 6 2 SL+7 SL+12 SL+37
113i cambered 113.5 112 25 25 83 20 10 1.5 SL+10.6 SL+20 SL+70
113i cylindrical 112 112 25 25 83 20 10 1.5 SL+10.6 SL+20 SL+70
113i cylindrical + key 113 113 25 25 83 20 10 1.5 SL+10.6 SL+20 SL+70
138i cambered 138 136 25 30 100 20 15 1.5 SL+13 SL+30 SL+80
138i cylindrical 136 136 25 30 100 20 15 1.5 SL+13 SL+30 SL+80
138i cylindrical + key 137 137 25 30 100 20 15 1.5 SL+13 SL+30 SL+80
165i cambered 164 162 45 40 130 30 20 1.5 SL+17 SL+40 SL+130
165i cylindrical 162 162 45 40 130 30 20 1.5 SL+17 SL+40 SL+130
165i cylindrical + key 162 162 45 40 130 30 20 1.5 SL+17 SL+40 SL+130
217i cambered 217.5 215.5 45 40 130 30 20 1.5 SL+17 SL+40 SL+130
217i cylindrical 215.5 215.5 45 40 130 30 20 1.5 SL+17 SL+40 SL+130
28 Version 4.1 (06/2015) en-US

Connection diagrams for the i-series

This instruction manual lists only standard connection diagrams. For other connection types, the
connection diagram is supplied separately with the drum motor.
Cable connections
30 31
3-phase, 4+2-core cable, winding for 1 voltage, delta or star connection (inside connection)

Delta connection: Low voltage Star connection: High voltage
30B 31B
3-phase, 7+2-core cable, winding for 1 voltage, delta or star connection (switched internally), with
brake

Version 4.1 (06/2015) en-US 29

34 34
3-phase, 7+2-core cable, winding for 2 voltages, delta or star connection

3-phase, 7+2-core cable, 2 speeds, delta or double star connection

Delta connection: Low speed Double star connection: High speed

The lines 4, 5 and 6 must be insulated individually.
3-phase, winding for 1 voltage, double star or star connection (inside connection)

Double star connection: Low voltage Star connection: High voltage
30 Version 4.1 (06/2015) en-US

3-phase, winding for 1 voltage, double star or star connection, with brake (inside connection)

3-phase, winding for 2 voltages, double star or star connection

39 39
3-phase, 12-core cable, winding for 2 voltages, double star or star connection

Version 4.1 (06/2015) en-US 31

Connections in the
40B 41B
terminal box
3-phase, winding for 1 voltage, delta or star connection (inside connection), with brake


Maximum torque for terminal box cover screws: 1.5 Nm
44 45
3-phase, winding for 2 voltages, delta or star connection


32 Version 4.1 (06/2015) en-US

3-phase, 7+2-core cable, 2 speeds, delta or double star connection

Delta connection: Low voltage Double star connection: High voltage

3-phase, winding for 1 voltage, delta or star or double star connection (inside connection)

Delta or double star connection: Low Star connection: High voltage

voltage
Version 4.1 (06/2015) en-US 33

3-phase, winding for 1 voltage, delta or star or double star connection, with brake (inside connection)

Delta or double star connection: Low Star connection: High voltage

voltage
3-phase, winding for 2 voltages, double star or star connection


34 Version 4.1 (06/2015) en-US

3-phase, 4+2 and 4-core cable, winding for 1 voltage, delta or star connection

Option: 2 voltages with 7-2-core cable available

Interroll recommends the use of optocouplers
8-core cable, RLS encoder

The connection with resistor and capacitor (RC) can reduce electronic interferences.
x = encoder voltage acc. to motor type plate
Version 4.1 (06/2015) en-US 35

Resolver
36 Version 4.1 (06/2015) en-US

S-series product information
Type plate of S-series drum motor

ren GmbH 4183

moto 6H 19
mel ück
rom elh
oll T ov
en
rr
te
1 In
2
3
20
4
21
5
22
6 CD: E34 23
~ 3 Phases
7 PN: 180 W
np: 4
24
8 UN: ∆230 V/Y400 V UL-Type: Q6113
fN: 50 Hz IEC 60034 25
9 (UN: ∆230 V/Y460 V) Ø: 113,3 mm
(fN: 60 Hz) SL: 500 mm 26
10 IN: 1,00 A / 0,62 A Weight: 8,35 kg
(IN: 1,08 A / 0,62 A) Ins. Class: F; IP66 27
11 nN: 1.355 (1.626) rpm vN: 0,5 (0,6) m/s
cos φ: 0,76
Oil: Iso VG 150 FDA 1,25 l 28
12 CR: 10 μF
41/14/DE 29
13 113S 30
14 Order N°: 0001172181 Pos: 000020
Cust.Ref.: 01234567890123456789012345
15 Ser. N°: 12345678
16
17 18 19 3 4
31
5
30
2
18
Amb. Temp.: -20°C to +40°C ~ 3 Phases 23
16 Prod. Week/Year: 41/14/DE PN: 180 W
Ser. N°: 12345678 np: 4 24
17 Order N°: 0001172181 Pos: 000020
Cust. Ref.: 01234567890123456789012345
25
113S
UN: ∆230 V/Y400 V; fN: 50 Hz CD: E34

6 7 (UN: ∆230 V/Y460 V; fN: 60 Hz) IEC 60034
IN: 1,00 A / 0,62 A Ø: 113,3 mm 26
15 (IN: 1,08 A / 0,62 A)
nN: 1.355 (1.626) rpm
SL: 500 mm
Weight: 8,35 kg
cos φ: 0,76 vN: 0,5 (0,6) m/s 28
8 9 CR: 10 μF Oil: Iso VG 150 FDA 1,25 l
Ins. Class: F; IP66
29
10 UL-Type: Q6113
Interroll Trommelmotoren GmbH - 41836 Hückelhoven
Made in Germany | www.interroll.com 27
11
22
12
13 14 19
Type plate for the S-series
1 Direction of travel 17 Customer part number

2 Connection diagram number 18 Serial number
3 Number of phases 19 Manufacturer / manufacturing location
4 Rated power 20 CE mark
5 Number of poles 21 UL mark
6 Rated voltage 22 Type of UL standard
7 Rated frequency 23 Standard for drum motors
24 Max. diameter of tube
9 (rated frequency) 1)
25 Roller or tube length
10 Rated current 26 Weight
Version 4.1 (06/2015) en-US 37

11 (rated current) 1) 27 Insulation class and IP rating

12 Rated speed of rotor 1)
28 Circumferential speed of tube
13 Power factor 29 Oil type
14 Run capacitor 30 Date of manufacture (week/year/country)
15 Type 31 Permissible ambient temperature
16 Part number
1)
parentheses.
38 Version 4.1 (06/2015) en-US

Electrical data of S-series

80S 1-phase
PN nP nN fN UN IN cosφ η JR IS/IN MS/ MB/ MP/ MN RM USH ~ Cr

MN MN MN
kW min-1 Hz W A kgcm2 Nm Ω V DC µF
0.025 4 1320 50 230 0.39 0.998 0.28 1.3 2.19 1.11 1.37 1.11 0.18 150 44 3
0.05 2 2750 50 230 0.54 0.997 0.4 0.9 3.08 0.94 1.71 0.94 0.17 82 33 3
0.075 2 2750 50 230 0.68 1 0.48 1 3.19 0.74 1.37 0.74 0.26 66 34 4
0.075 2 3300 60 230 0.68 0.996 0.49 1.3 4.89 1 1.83 1 0.22 38 19 6
0.085 2 2750 50 230 0.73 0.98 0.53 1.3 5.24 0.93 1.6 0.93 0.3 52 28 6
0.085 2 2750 50 230 0.73 0.98 0.53 1.3 5.24 0.93 1.6 0.93 0.3 52 28 6
0.085 2 3300 60 230 0.72 0.996 0.52 1.3 4.89 1 1.83 1 0.25 38 20 6
0.11 2 2750 50 230 0.94 0.999 0.51 1.3 1.97 0.73 1.15 0.73 0.38 51 36 8
80S 3-phase

MN MN MN
0.04 4 1320 50 230 0.71 0.65 0.21 1 1.77 1.6 1.6 1.6 0.29 156.5 36 - 10
0.04 4 1320 50 400 0.43 0.65 0.21 1 1.77 1.6 1.6 1.6 0.29 156.5 - 66 10
0.05 2 2750 50 230 0.46 0.57 0.47 1 4.58 3.82 3.82 3.82 0.17 111.3 - - -
0.05 2 3300 60 230 0.45 0.64 0.42 1 5.67 3.29 3.29 3.29 0.14 111.3 - - -
0.05 2 2750 50 400 0.22 0.71 0.45 1 4.35 2.35 2.35 2.35 0.17 171 - 40 -
0.06 4 1320 50 230 0.79 0.65 0.29 1 1.77 1.6 1.6 1.6 0.43 156.5 40 - 11
0.06 4 1584 60 230 0.76 0.65 0.15 1 1.72 1.6 1.6 1.6 0.36 156.5 39 - 13
0.06 4 1320 50 400 0.46 0.65 0.29 1 1.77 1.6 1.6 1.6 0.43 156.5 - 70 11
0.06 4 1584 60 460 0.76 0.65 0.15 1 1.72 1.6 1.6 1.6 0.36 156.5 - 116 13
0.075 2 2820 50 230 0.51 0.69 0.53 1 4.58 2.5 2.5 2.5 0.25 111.3 - - -
0.075 2 3300 60 230 0.49 0.74 0.53 1 5.67 2.19 2.19 2.19 0.22 111.3 - - -
0.075 2 2820 50 400 0.3 0.7 0.51 1 4.46 2.5 2.5 2.5 0.25 113 - 36 -
0.075 2 3300 60 460 0.28 0.7 0.49 1 5.23 2.95 2.95 2.95 0.22 113 - 33 -
0.085 2 2800 50 230 0.53 0.73 0.55 1 4.58 2.24 2.24 2.24 0.29 111.3 - - -
0.085 2 3300 60 230 0.5 0.78 0.56 1 5.67 1.92 1.92 1.92 0.25 111.3 - - -
0.085 2 2800 50 400 0.32 0.74 0.52 1 4.46 2.24 2.24 2.24 0.29 113 - 40 -
0.085 2 3300 60 460 0.29 0.74 0.51 1 5.23 2.71 2.71 2.71 0.25 113 - 36 -
Version 4.1 (06/2015) en-US 39

113S 1-phase
PN nP nN fN UN IN cosφ η JR IS/IN MS/ MB/ MP/ MN RM USH ~ Cr

MN MN MN
kW min-1 Hz W A kgcm2 Nm Ω V DC µF
0.06 4 1300 50 230 0.75 0.98 0.36 2.3 2.58 1.29 2.6 1.29 0.44 63.5 35 4
0.06 4 1560 60 230 0.86 0.97 0.32 2.3 2.58 1.29 2.6 1.29 0.37 63.5 40 4
0.08 6 890 50 230 1.35 0.99 0.26 4 1.88 0.7 1.65 0.7 0.86 45.9 46 8
0.09 4 1300 50 230 0.99 0.91 0.43 2.3 2.42 1.24 2.42 1.24 0.66 42.5 29 6
0.09 4 1300 50 230 0.99 0.91 0.43 2.3 2.42 1.24 2.42 1.24 0.66 42.5 29 6
0.09 4 1560 60 230 1.1 0.96 0.37 2.3 2.42 1.24 2.42 1.24 0.55 42.5 34 6
0.09 4 1560 60 230 1.1 0.96 0.37 2.3 2.42 1.24 2.42 1.24 0.55 42.5 34 6
0.11 4 1300 50 230 1.13 0.88 0.48 3.3 2.93 1.06 2.31 1.06 0.81 32.5 24 6
0.11 4 1560 60 115 2.2 0.94 0.46 3.3 3.24 1.08 2.8 1.08 0.67 6.3 10 16
0.11 4 1560 60 115 2.2 0.94 0.46 3.3 3.24 1.08 2.8 1.08 0.67 6.3 10 16
0.11 4 1560 60 230 1.16 0.99 0.41 3.3 2.93 1.06 2.31 1.06 0.67 32.5 28 6
0.15 4 1560 60 115 2.8 0.89 0.52 4 3.57 1.04 2.99 1.04 0.92 4 7 20
113S 3-phase

MN MN MN
0.04 8 720 50 230 0.64 0.58 0.27 3.9 1.53 1.59 1.59 1.49 0.53 187.5 35 - 9
0.04 8 864 60 230 0.55 0.58 0.24 3.9 1.53 1.92 1.92 1.79 0.44 187.5 30 - 6
0.04 8 720 50 400 0.37 0.58 0.27 3.9 1.53 1.59 1.59 1.49 0.53 187.5 - 60 9
0.04 8 864 60 460 0.36 0.58 0.24 3.9 1.53 1.92 1.92 1.79 0.44 187.5 - 59 6
0.11 6 865 50 230 1.05 0.67 0.39 4 2.25 2.24 2.35 2.24 1.21 30 - - 15
0.11 6 865 50 400 0.62 0.62 0.41 4 2.03 3.14 3.35 3.14 1.21 92 - 53 15
0.11 4 1384 50 230 0.8 0.67 0.52 2.3 2.47 2.89 2.92 2.89 0.76 28 - - 11
0.11 4 1384 50 400 0.45 0.72 0.49 2.3 3.33 2.82 2.86 2.82 0.76 83.5 - 41 11
0.11 4 1365 50 230 0.8 0.73 0.47 2.3 3.65 3.38 3.39 3.38 0.77 84 - - 11
0.11 4 1365 50 400 0.45 0.75 0.47 2.3 3.64 3.41 3.42 3.41 0.77 84 - 43 11
0.11 4 1635 60 230 0.75 0.73 0.5 2.3 2.72 3.18 3.19 3.18 0.64 84 - - 9
0.11 4 1635 60 460 0.43 0.75 0.43 2.3 1.81 4.37 4.4 4.37 0.64 84 - 41 7
0.16 4 1665 60 230 0.87 0.78 0.5 3.9 1.8 2.09 2.09 2.09 0.92 64.1 22 - 9
0.16 4 1384 50 230 0.99 0.76 0.53 3.3 4.28 2.73 2.82 2.73 1.1 24.2 - - 14
0.16 4 1348 50 400 0.57 0.76 0.53 3.3 3.85 3.29 3.39 3.29 1.13 60.5 - 39 14
0.16 4 1350 50 230 0.98 0.76 0.54 3.3 4.02 3.22 3.33 3.22 1.13 59.2 - - 14
40 Version 4.1 (06/2015) en-US


MN MN MN
0.16 4 1350 50 400 0.57 0.75 0.54 3.3 3.98 3.25 3.35 3.25 1.13 59.2 - 38 14
0.16 4 1665 60 460 0.52 0.78 0.5 3.9 1.8 2.09 2.09 2.09 0.92 64.1 - 39 9
0.16 4 1610 60 230 1 0.76 0.53 3.3 4.28 3.07 2.99 3.07 0.95 59.2 - - 12
0.16 4 1672 60 460 0.55 0.75 0.49 3.3 4.86 4.27 4.15 4.27 0.91 59.2 - 37 10
0.18 4 1383 50 230 0.98 0.76 0.55 5.6 3.71 1.76 2.08 1.76 1.24 47 18 - 15
0.18 4 1384 50 230 1 0.76 0.59 4 4 2.73 2.9 2.73 1.24 15 - - 14
0.18 4 1384 50 400 0.62 0.76 0.55 4 3.71 3.13 3.27 3.13 1.24 47 - 33 15
0.18 4 1383 50 400 0.62 0.76 0.55 5.6 3.71 1.76 2.08 1.76 1.24 47 - 33 15
0.18 4 1355 50 230 1 0.77 0.59 4 4.37 3.54 3.74 3.54 1.27 45.5 - - 14
0.18 4 1355 50 400 0.62 0.76 0.55 4 4.42 3.6 3.79 3.6 1.27 45.5 - 32 15
0.18 4 1665 60 575 0.47 0.73 0.53 4 3.91 3.23 3.15 3.23 1.03 88.5 - 46 6.5
0.18 4 1620 60 230 1.08 0.77 0.54 4 4.59 3.44 3.27 3.44 1.06 45.5 - - 12
0.18 4 1675 60 460 0.62 0.76 0.48 4 5.22 4.76 4.54 4.76 1.03 45.5 - 32 11
0.33 2 2800 50 230 1.74 0.76 0.68 3.3 4.5 3.57 3.57 2.62 1.13 21.5 14 - -
0.33 2 3420 60 230 1.43 0.73 0.68 3.3 4.5 3.2 3.2 3.2 0.92 21.5 11 - -
0.33 2 2800 50 400 0.93 0.76 0.68 3.3 4.5 3.57 3.57 2.62 1.13 21.5 - 23 -
0.33 2 3420 60 460 0.83 0.73 0.68 3.3 4.5 3.2 3.2 3.2 0.92 21.5 - 20 -
Version 4.1 (06/2015) en-US 41

Dimensions of S-series drum motor

This information is located on the type plate of the drum motor (See "Type plate of S-series
drum motor ", page 37).
For the drum motors 80S and 113S that were manufactured before 2011, the RL dimension
corresponds to the FW information used today.
• Drum motor 80S: SL = FW (RL) - 10
• Drum motor 113S: SL = FW (RL) - 22
AGL
C EL C
FW
F
ØB
ØA
ØE
D
1/3 1/3 1/3
H SL H
Dimensions of S-series drum motor
Type A B C D E F H FW EL AGL
mm mm mm mm mm mm mm mm mm mm
80S cambered 81.5 80 20 35 45 21 8 SL+10 SL+16 SL+56
SL 260 to 602 mm
80S cambered steel, center 82.7 81 20 35 45 21 8 SL+10 SL+16 SL+56
untreated and zinc-plated
SL 603 to 952 mm
80S cambered stainless steel, 83 80 20 35 45 21 8 SL+10 SL+16 SL+56
center untreated
SL 603 to 952 mm
80S cylindrical 80.5 80.5 20 35 45 21 8 SL+10 SL+16 SL+56
SL 260 to 602 mm
80S cylindrical, steel, outside 82.7 82.7 20 35 45 21 8 SL+10 SL+16 SL+56
untreated
SL 603 to 952 mm
42 Version 4.1 (06/2015) en-US

Type A B C D E F H FW EL AGL
mm mm mm mm mm mm mm mm mm mm
80S cylindrical, stainless steel, 83 83 20 35 45 21 8 SL+10 SL+16 SL+56
outside untreated
SL 603 to 952 mm
113S cambered 113.3 112.4 20 35 45 21 14 SL+22 SL+28 SL+68
113S cylindrical 113.0 113.0 20 35 45 21 14 SL+22 SL+28 SL+68
Version 4.1 (06/2015) en-US 43

Connection diagrams for the S-series

This instruction manual lists only standard connection diagrams. For other connection types,
the connection diagram is supplied separately with the drum motor.
Cable connections
E12 E12
1-phase, 6-core cable

* A starting capacitor and a matching switching relay can be connected as an option to

improve the starting torque of the single-phase motor.
E10 E10


44 Version 4.1 (06/2015) en-US

E32 E33
3-phase, 6-core cable, winding for 1 voltage, delta or star connection (internally connected)

E30 E31

3-phase, 9-core cable, winding for 2 voltages, delta or star connection

Version 4.1 (06/2015) en-US 45

Connections in the
E20 E21
terminal box


E44 E45


46 Version 4.1 (06/2015) en-US

S/A-series product information
Type plate of S/A-series drum motor

The information on the type plate of the drum motor is intended for its identification. The type
plate is used to be able to properly use the drum motor.
ren GmbH 4183

moto 6H
mel ück
rom elh
ll T ov
te
rro en 19
In
1
2
3
4 20
5 21
6 CD: E34
22
~ 3 Phases
7 PN: 180 W
np: 4 / 2 23
UN: ∆230 V/Y400 V UL-Type: Q6113
8 fN: 50 Hz IEC 60034 24
(UN: ∆230 V/Y460 V) Ø: 113,3 mm
9 (fN: 60 Hz) SL: 500 mm 25
IN: 1,00 A / 0,62 A Weight: 8,35 kg
10 (IN: 1,08 A / 0,62 A)
Ins. Class: F; IP69k 26
nN: 1.355 (1.626) rpm vN: 45 (54) m/s
11 cos φ: 0,76 Oil: Iso VG 150 FDA 1,25 l 27
CR: 10 μF
12 Brake: EM 207 VDC 41/14/DE
28
13 113S/A Encoder: SKF 24 VDC 48 inc
29
14 15 Order N°: 0001172181 Pos: 000020
32 30 31
Cust.Ref.: 01234567890123456789012345
16 Ser. N°: 12345678
17
18
31 33 3 4
18 5
30 2
Amb. Temp.: -20°C to +40°C ~ 3 Phases
16 Prod. Week/Year: 41/14/DE PN: 180 W 23
Ser. N°: 12345678 np: 4 / 2
16 Order N°: 0001172181 Pos: 000020 24
113S/A
Cust. Ref.: 01234567890123456789012345

Encoder: SKF 24 VDC 48 inc CD: E34
17 Brake EM 207 VDC IEC 60034 25
UN: ∆230 V/Y400 V; fN: 50 Hz Ø: 113,3 mm
6 7
(UN: ∆230 V/Y460 V; fN: 60 Hz) SL: 500 mm
IN: 1,00 A / 0,62 A Weight: 8,35 kg 26
(IN: 1,08 A / 0,62 A) vN: 45 (54) m/s
15 nN: 1.355 (1.626) rpm
cos φ: 0,76
Oil: Iso VG 150 FDA 1,25 l
Ins. Class: F; IP69k
28
CR: 10 μF UL-Type: Q6113
8 9 Interroll Trommelmotoren GmbH - 41836 Hückelhoven 29
Made in Germany | www.interroll.com
10 27
11 22
12
13 14 19
Type plate of S/A-series
1 Direction of travel 18 Serial number

2 Connection diagram number 19 Manufacturer / manufacturing location
3 Number of phases 20 CE mark
4 Rated power 21 UL mark
5 Number of poles 22 Type of UL standard
6 Rated voltage 23 Standard for drum motors
7 Rated frequency 24 Max. diameter of tube
25 Roller or tube length
9 (rated frequency) 1)
26 Weight
Version 4.1 (06/2015) en-US 47

10 Rated current 27 Insulation class and IP rating

11 (rated current) 1)
28 Circumferential speed of tube
12 Rated speed of rotor 1) 29 Oil type
13 Power factor 30 Brake data
14 Run capacitor 31 Date of manufacture (week/year/country)
15 Type 32 Encoder data
16 Part number 33 Permissible ambient temperature
17 Customer part number
1)
parentheses.
Electrical data of S/A-series

113S/A 1-phase
PN nP nN fN UN IN cosφ η JR IS/IN MS/ MB/ MP/ MN RM Cr

MN MN MN
kW min-1 Hz W A kgcm2 Nm Ω µF
0.25 4 1360 60 115 4.34 0.95 0.53 7.2 2.07 1.31 1.31 1.31 1.76 0 40
0.25 4 1360 50 230 2.4 0.97 0.47 7.2 1.25 1.1 1.1 1.1 1.76 12.7 12
113S/A 3-phase

MN MN MN
0.37 4 1400 50 230 2.1 0.71 0.63 7.4 3.9 2.24 2.24 2.24 2.52 21.4 16 - -
0.37 4 1700 60 230 1.7 0.78 0.54 7.4 4.8 2.67 2.67 2.67 2.08 21.4 14 - 19
0.37 4 1360 60 330 1.54 0.66 0.69 7.4 3.9 2.24 2.24 2.24 2.6 34 - 17 11
0.37 4 1400 50 400 1.2 0.71 0.63 7.4 3.9 2.24 2.24 2.24 2.52 21.4 - 27 -
0.37 4 1700 60 460 1.1 0.78 0.54 7.4 4.8 2.67 2.67 2.67 2.08 21.4 - 28 19
0.37 4 1360 60 575 0.82 0.66 0.69 7.4 3.9 2.24 2.24 2.24 2.6 34 - 28 11
48 Version 4.1 (06/2015) en-US

Dimensions of S/A-series drum motor

This dimension is indicated on the type plate of the drum motor (See "Type plate of S/A-series
drum motor", page 47).
AGL
C EL C
FW
F
Ø45
ØB
ØA
D
11 1/3 1/3 1/3 11
H SL H
Dimensions of 113S/A
Type A B C D F H EL AGL
mm mm mm mm mm mm mm mm
113 S/A solid axle version, 113.3 112.4 25 25 20 14 SL+28 SL+78
cambered
113 S/A solid axle version, 113 113 25 25 20 14 SL+28 SL+78
cylindrical
113 S/A shaft-end cap 113.3 112.4 20 35 21 14 SL+28 SL+68
version, cambered
113 S/A shaft-end cap 113 113 20 35 21 14 SL+28 SL+68
version, cylindrical
Version 4.1 (06/2015) en-US 49

Connection diagrams for the S/A-series

This instruction manual lists only standard connection diagrams. For other connection types,
the connection diagram is supplied separately with the drum motor.
Cable connections
E10 E10


E30 E31

50 Version 4.1 (06/2015) en-US


Connections in the
E20 E21
terminal box


Version 4.1 (06/2015) en-US 51

E44 E45


52 Version 4.1 (06/2015) en-US

D-series product information
Type plate of D-series drum motor

n GmbH 41
otore 836 14
melm Hü
om ck
r el
lT h
l
ro
ov
er
en
Int
1 15
2 16
3 17
4 18
CD: 90 IEC 60034
5 PN: 425 W MA: 27,0 Nm
19
np: 8 Ø: 81,5 mm
6 UL: 560 VDC nA: 150 rpm 20
IN, 10: 1,32A SL: 500 mm
7 MN, M0: 1,35Nm Weight: 14,00 kg 21
nN: 3000 rpm Ins. Class: F; IP69k
8 kE: 82,62 V/krpm 41/14/DE 22
Encoder: SKF 24 VDC 48 Inc Oil: Iso VG 150 FDA 0,80 l
9 23
10 80D 24
11 Cust.Ref.: 012345678901234567890 25
Order N°: 0001172181 Pos: 000020
12 Ser. N°: 12345678
13
13 24 26 4 3 2 5 6
17
Amb. Temp.: -20°C to +40°C PN: 425 W IEC 60034
18
Prod. Week/Year: 41/14/DE np: 8 MA: 27,0 Nm
14 19
Ser. N°: 12345678 UL: 560 VDC Ø: 81,5 mm
80D 20
Order N°: 0001172181 Pos: 000020 IN, 10: 1,32 A nA: 150 rpm
Cust. Ref.: 012345678901234567890 MN, M0: 1,35 Nm SL: 500 mm
10 Encoder: SKF 24 VDC 48 inc nN: 3000 rpm Weight: 14,00 kg 21
kE: 82,62 V/krpm Oil: Iso VG 150 FDA 0,80 l
CD: 90 Ins. Class: F; IP69k
22
14 Interroll Trommelmotoren GmbH - 41836 Hückelhoven 25
Made in Germany | www.interroll.com 97863352204360970
23
15
12 11 9 27 7 8 1 16
Type plate of D-series
1 Connection diagram number 15 CE mark

2 Rated power 16 UL mark
3 Number of poles 17 Standard for drum motors
4 Intermediate circuit voltage 18 Rated torque of drum motor
5 Rated current 19 Max. diameter of tube
6 Rated torque of rotor 20 Rated speed of tube
7 Rated speed of rotor 21 Roller or tube length
8 Induced motor voltage 22 Weight
9 Encoder data 23 Insulation class and IP rating
10 Type 24 Date of manufacture (week/year/country)
Version 4.1 (06/2015) en-US 53

11 Customer part number 25 Oil type

12 Part number 26 Permissible ambient temperature
13 Serial number 27 EAN code
14 Manufacturer / manufacturing location
Electrical data of D-series

Number of poles 8 (4 pole pairs)

Rated speed of rotor 3000 1/min
Rated frequency 200 Hz
Winding connection Star
Thermal protection type TC 130 °C
PN UN IN I0 Imax η JR MN M0 Mmax RM Lsd Lsq ke Te kTN USH

kW W A A A kgcm Nm2
Nm Nm Ω mH mH V/krpm ms Nm/A W
0.145 230 0.81 0.81 2.43 0.85 0.14 0.46 0.46 1.38 21.6 45.60 53.70 41.57 4.97 0.57 25
0.145 400 0.47 0.47 1.41 0.83 0.14 0.46 0.46 1.38 62.5 130.7 138.0 72.23 4.41 0.98 36
0.298 230 1.30 1.30 3.90 0.86 0.28 0.95 0.95 2.85 10.2 27.80 29.30 47.46 5.75 0.73 19
0.298 400 0.78 0.78 2.34 0.87 0.28 0.95 0.95 2.85 29.1 81.90 94.10 83.09 6.48 1.22 32
0.425 230 2.30 2.30 6.90 0.87 0.42 1.35 1.35 4.05 5.66 16.26 19.42 45.81 6.86 0.59 19
0.425 400 1.32 1.32 3.96 0.86 0.42 1.35 1.35 4.05 17.6 49.80 59.00 80.80 6.70 1.02 33
Averaged inductance: Lsm = (Lsd + Lsq) / 2
54 Version 4.1 (06/2015) en-US

Dimensions of D-series drum motor

Some dimensions are listed as "SL+". SL is the abbreviation for "shell length" (tube length). This
dimension is indicated on the type plate of the drum motor (See "Type plate of D-series drum
motor", page 53).
AGL = SL + 37
12.5 EL = SL + 12 12.5
FW = SL + 7
25
ØB
ØA
30
3.5 1/3 1/3 1/3 3.5
6 SL 6
Dimensions of 80D and 113D
Type A B
mm mm
80D cambered 81.5 80.5
80D cylindrical 81.0 81.0
80D cylindrical with key 81.7 81.7
113D cambered 113.5 112.0
113D cylindrical 112.0 112.0
113D cylindrical with key 113.0 113.0
Version 4.1 (06/2015) en-US 55

AGL = SL + 37
12.5 EL = SL + 12 12.5
FW = SL + 7 25
Ø80.5
30
88
6 SL 6 82
Dimensions of 88D
Connection diagrams for the D-series

This instruction manual lists only standard connection diagrams. For other connection types, the
connection diagram is supplied separately with the drum motor.
NOTICE
Damage of the drum motor from incorrect connection
4 Do not connect drum motors of the D-series directly to the supply system; instead, operate
them via a suitable frequency inverter.
Cable connections
3-phase, 4+2-core cable, winding for 1 voltage, star connection
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Encoder connection
RLS incremental encoder

LTN resolver
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SKS36 Hiperface
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Options and accessories
Electromagnetic brake for the i-series

M Rated continuous torque of brake
JBR Brake moment of inertia
UBR Rated voltage
PBR Rated power
IBR Rated current
tpick up Brake response time
tfall delay AC Brake release switching time with AC-based switching
tfall delay DC Brake release switching time with DC-based switching
Motor Brake M JBR PBR UBR IBR tpick up tfall delay AC tfall delay DC
size
Nm kgcm2 T V DC A ms ms ms
80i 2 0.7 0.04 12 24 0.50 20 80 13
104 0.12
113i 3 1.5 0.08 17 24 0.71 25 120 20
104 0.16
180 0.09
138i 4 2.9 0.23 24 24 1.00 30 200 23
104 0.23
180 0.13
207 0.12
165 / 5 5.95 0.68 33 24 1.38 40 260 46
217i* 104 0.32
207 0.16
217i 12 50 104 0.48 60 500 60
207 0.24
217i* See "165i and 217i* 3-phase", page 23
t pick up t fall
Version 4.1 (06/2015) en-US 59

AC-switching (The input voltage at terminals 1 and 2 of Long fall delay

the brake rectifier is switched.) Brake voltage approx. 1 V
Brake is softly applied
DC-switching (The output voltage is switched via Short fall delay
terminals 3 and 4 of the brake rectifier.) Brake voltage approx. 500 V
The switching contact must be suitable for high-voltage
Brake is abruptly applied
peaks and contact-breaking sparks resulting from with
DC-switching.
Electronic rectifier Behavior similar to DC-switching
Overexcitation voltage = 2 x rated operating voltage, tpick up is halved.

Standard 104 V DC, available off-the-shelf
The braking torque at the drum tube corresponds to the gear ratio of the motor times the
braking torque listed in the table above. For safety purposes, 25 % reserve have to be figured
into the dimensioning of the brake. The brake is not a safety holding brake. Since there are
motor combinations that feature a higher torque than braking torque, it is always recommended
to use the greatest possible gear ratio for the use of a brake.
All brakes are dimensioned for start/stop operation.

The rise and fall delays of the brakes can vary significantly depending on the following factors:
• Oil type and viscosity
• Oil quantity in the drum motor
• Ambient temperature
• Internal operating temperature of the motor
60 Version 4.1 (06/2015) en-US

Brake rectifiers for i-series

Input Brake Starting Holding Type Application Reference
voltage voltage voltage voltage number
V AC V DC V DC V DC
115 104 104 52 Fast-switching rectifier Start/stop applications or 61011343
continuous operation
230 207 207 104 Fast-switching rectifier Start/stop applications or 61011343
continuous operation
230 104 104 104 One-way half-wave Start/stop applications or 1001440
rectifier and bridge continuous operation
rectifier
230 104 190 52 Phase rectifier Continuous operation 1001442
400 104 180 104 Multi-switch Continuous operation 1003326
460 104 180 104 Multi-switch Continuous operation 1003326
460 207 207 207 One-way half-wave Start/stop applications or 1001441
rectifier and bridge continuous operation
rectifier
The use of a fast-acting or phase rectifier allows saving energy since the holding voltage is lower
than the rated braking voltage.
Brake rectifier connections Interroll recommends installing a switch between 3 and 4 for a faster release of the brake.
1 2 3 4 5 6
input bridge brake
One-way half-wave rectifier
1 2 3 4 5 6
input bridge brake
Bridge rectifier
Version 4.1 (06/2015) en-US 61

1 2 3 4 5 6
input brake
Phase rectifier

Maximum switching frequency = 2 cycles/second

* Connection 3 & 4 interrupts the DC circuit
and extends the fall delay
1 2 3 4 5 6 7 8
input bridge brake justage

delay time
Fast-acting rectifier
Multi-switch rectifier
62 Version 4.1 (06/2015) en-US

Brake rectifier dimensions

A 19
C
E
D
B
Half-wave rectifier / bridge rectifier
Reference number A B C D E
mm mm mm mm mm
1001440 34 30 25 3.5 4.5
1001441 64 30 54 4.5 5
64 17.5
1 2 3 4 5 6
48.6
5.6
15
4.5
54
30
1 2 3 4 5 6
9
5
4.5 9
54
Phase rectifier (reference number 1001442)

Mounting rail 35 mm EN 50022 Mayr

part no. 1802911
Version 4.1 (06/2015) en-US 63

64 17.5
8 7 6 5 4 3 2 1
48.6
5.6
15 4.5
54
30
8 7 6 5 4 3 2 1
9
5
Ø 4.5 9
54
Fast-acting rectifier (reference number 61011343)

Mounting rail 35 mm EN 50022 Mayr

part no. 1802911
54
Ø4.5
9
5
30
17.5
64
54
4.5
5.6
15
73.6
ON
1 2 3 4
69
Multiple rectifier (reference number 1003326)
64 Version 4.1 (06/2015) en-US

Asynchronous drum motors with frequency inverters

Torque dependent on
input frequency
f / Hz
Operating frequency [Hz] 5 10 15 20 25 30-50 55 60 65 70 75 80

Available motor torque in %
Rated motor 50 Hz 80 85 90 95 100 100 91 83 77 71
frequency 60 Hz 75 80 85 90 95 100 100 100 92 86 80 75
Value 1: Based on a rated motor frequency of 50 Hz (50-Hz motors should be operated only up
to 70 Hz in the speed range under field control.)
Value 2: Based on a rated motor frequency of 60 Hz (60-Hz motors should be operated only up
to 80 Hz in the speed range under field control.)
The torque dependency depicted in the figure above is expressed as P = T x ω. With a reduced
operating frequency of below 20/24 Hz, the motor torque is reduced by changing heat
dissipation conditions. The power loss dissipation is a result of the oil quantity, in contrast to
standard ventilated motors. For frequencies starting at 80 ... 85 / 95 100 Hz, the curve for the
output torque does not have a hyperbolic shape, but is instead replaced with a quadratic
function which is the result of the effect of the pull-out torque and the voltage. The output/
frequency characteristics of most frequency inverters supplied with 3 x 400 V / 3 x 460 V can
be parameterized to 400 V / 87 Hz in order to connect motors with 230 V / 50 Hz. This may
create further losses in the motor and lead to its overheating if the motor is dimensioned with
insufficient power reserves.
Frequency inverter • Clock frequency: A high clock frequency leads to a better utilization factor of the motor.
parameters Optimum frequencies are 8 or 16 kHz. Parameters such as smooth running test quality
(motor is running smoothly) and noise development are also affected positively by high
frequencies.
• Voltage increase: Interroll motor windings are dimensioned for a rated voltage increase
rate of 1 kV/μs. If a frequency inverter generates a steeper voltage increase, motor chokes
must be installed between frequency inverter and motor. But since all drum motors from
Interroll run in an oil bath, the risk of overheating or damage of the motor due to large
voltage increase rates is extremely low. Contact your local Interroll dealer about the need
for motor chokes.
Version 4.1 (06/2015) en-US 65

• Voltage: If a frequency inverter with single-phase supply is installed at the drum motor, it
must be ensured that the specified motor is dimensioned for the frequency inverter output
voltage and is connected accordingly. Single-phase motors cannot be operated on the
frequency inverter.
• Output frequency: Applications with output frequencies in the speed range under field
control above 70 Hz should be avoided (for asynchronous motors only). High frequencies
can cause noise, vibrations and resonances and reduce the rated output torque of the motor.
With 87-Hz technology, asynchronous motors can be operated up to a maximum frequency
of 87 Hz. However, at 87 Hz the motor may not take up more power than specified on the
type plate of the motor. 87-Hz technology requires a motor that has at least 75 % power
reserves in 50-Hz operation. Caution should be exercised when using V/f-regulated inverters
with frequencies below 20 Hz since it could result in overheating or power loss of the motor.
For information about required power reserves, see your local Interroll dealer.
Synchronous motors can be operated with frequency inverters that are sold by Interroll
between 7 Hz and 200 Hz.
• Motor output: Not all frequency inverters can operate motors with more than 6 poles and/
or output powers below 0.2 KW / 0.27 PS. If in doubt, please contact your local Interroll
dealer or the supplier of the frequency inverters.
• Frequency inverter parameters: Frequency inverters are usually delivered with factory
settings. Given these settings, the inverter is generally not immediately ready for operation.
The parameters have to be adjusted to the respective motor. For frequency inverters sold by
Interroll, startup instructions specifically created for drum motors for the respective frequency
inverters can be supplied upon request.
66 Version 4.1 (06/2015) en-US

Encoder type BMB-6202 & 6205 SKF for the i-series

Manufacturer: SKF
The encoder consists of two components: A standard bearing with built-in magnetic encoder
and a corresponding load resistance whose size varies depending on the operating voltage.
The load resistance is not part of the scope of supply.
The resolution INC is determined by the size of the bearing and, therefore, by the motor frame
size.
The resolution INC in increments per drum revolution is calculated as follows:
INC = p x gear ratio (i)
The gear ratio (i) is listed in the drum motors main catalog and can be requested from Interroll.
p = number of encoder pulses per rotor revolution selected based on the following table:
Encoder type Bearing size Drum motor size Pulses per rotor
revolution (p)
EB-6202-SKF- 6202 80i ... 138i 1) 32
HTLOC-32-N-0,5
EB-6205-SKF- 6205 165i ... 217i 48
HTLOC-48-N-0,5
1)
For 80i, only available with a special shaft diameter of 25 mm.
Technical data
Rated operating voltage 4.5 to 24 V DC
Max. rated output current 20 mA
Max. operating current 8 to 10 mA
Pulses per revolution (p) 32/48
High voltage > 3.5 V
Low voltage < 0.1 V
Version 4.1 (06/2015) en-US 67

Connections
NOTICE
Damage of the encoder from excessive voltages/currents
4 Ensure that the maximum switching current is always less than 20 mA.
4 Do not operate the encoder with voltages above 24 V.
3-phase, 4+2 and 4-core cable, winding for 1 voltage, delta or star connection

Option: 2 voltages with 7+2-core cable available

Interroll recommends the use of optocouplers (See "Best connection option",
page 69).
The signal sequence of A and B depends on the gear stages of the drum motor. For this reason,
the rotational direction for drum motors with identical number of poles and output, but different
gear stages. In this case, the signal cables A and B can be swapped with each other.
68 Version 4.1 (06/2015) en-US

Best connection option Best connection option of an encoder with NPN open-collector output to an input
device
+V Operating voltage 0 V Grounding

RLI Load resistance
Requirement:
R RL must be dimensioned for the specified output current range of the encoder.
4 Connect the encoder to an interface, following the illustration above as best as possible.
The integrated load resistance RL is generally dimensioned for a load current range of
15 mA so that no overload occurs at the encoder output.
The signal level of some input devices can be set to NPN or PNP via the hardware or via the
software. In this case, NPN is required.
4 If this is not possible, use a signal coupler.
The function of a signal coupler is shown in the illustration above. The following can be used:
WAGO Electronics terminal with optocoupler. Reference no. 859-758

PHOENIX Input optocoupler Type: DEK-OE-24DC/24DC/100KHz
WEIDMÜLLER Optocoupler Waveseries Type: MOS 12-28VDC 100kHz
Version 4.1 (06/2015) en-US 69

Encoder type RM44-RLS for the i and D-series

Output: Incremental, RS422A 5 V, push-pull, 24 V
The resolution INC in increments per drum revolution is calculated as follows:
INC = p x i
p = number of encoder pulses per rotor revolution
i = gear ratio of drum motor
Technical data
RS422A 5 V Push-pull 24 V
Motor size 80i ... 217i
1)
80i 1) ... 217i
D-series D-series
Supply voltage 5V±5% 8 - 26 V
Power supply 35 mA 50 mA at 24 V
Resolution p (pulses per revolution) 1024, 512 2)
1024, 512 2)
Output signal (RS422A) A/ , B/ , Z/ A/ , B/ , Z/
Max. cable length 50 m 20 m
Accuracy 3)
± 0.5° ± 0.5°
Hysteresis 0.18° 0.18°
1)
For 80i, only available with a special shaft diameter of 25 mm.
2)
Additional resolutions upon request. Please contact Interroll.
3)
Worst-case scenario within the operating parameters, including magnet position and
temperature.
70 Version 4.1 (06/2015) en-US

Connections Abbreviations See "List of abbreviations", page 108
RLS encoder

The signal sequence of A and and B and depends on the gear stages of the drum motor.
For this reason, the rotational direction for drum motors with identical number of poles and
output, but different gear stages. In this case, the signal cables A and and B and can be
swapped with each other.
Signal connection
Encoder Customer electrics
Cable impedance = 120 Ω 120 Ω

10 nF
Version 4.1 (06/2015) en-US 71

Resolver type RE-15-1-LTN

A resolver is an inductive, robust feedback system. It is integrated in the drum motor and is used
primarily in servo systems.
Connections Abbreviations See "List of abbreviations", page 108
3-phase, 7+6-core cable, winding for 1 voltage, with resolver
Connection Ref+ to Ref- Cos+ to Cos- Sin+ to Sin-

Resistance 40 Ω 102 Ω 102 Ω
Technical data
Input frequency 5 kHz 10 kHz
Input voltage 7 Vrms
Input current 58 mA 36 mA
Phase shift (± 3°) 8° -6°
Zero voltage max. 30 mV
Accuracy ± 10', ± 6' upon request
Harmonic max. 1'
Operating temperature -55 °C to +155 °C
Max. permissible speed 20,000 1/min
Rotor weight 25 g
Stator weight 60 g
Rotor moment of inertia 0.02 kgcm²
Hi-Pot housing/winding min. 500 V
Hi-Pot winding/winding min. 250 V
Stator length 16.1 mm
72 Version 4.1 (06/2015) en-US

Impedance
Input frequency 5 kHz 10 kHz
Zro in Ω 75j 98 110j 159
Zrs in Ω 70j 85 96j 150
Zso in Ω 180j 230 245j 400
Zss in Ω 170j 200 216j 370
Primary side Secondary side
Version 4.1 (06/2015) en-US 73

Transport and storage
Transport
CAUTION
Improper transport poses an injury hazard.
4 Transport-related tasks should only be carried out by qualified and authorized persons.
4 For drum motors with a diameter of 136 mm or more, use a crane or hoisting equipment
during the transport. The rated load of the crane or hoisting equipment must be greater
than than the weight of the drum motor. Crane rope/cable and hoisting equipment must
be securely fastened to the shafts of the drum motor during lifting.
4 Do not stack pallets.
4 Before the transport, ensure that the drum motor is sufficiently secured.
NOTICE
Risk of damages to the drum motor due to improper transport
4 Avoid serious impacts during transport.
4 Do not lift the drum motor at the cable or terminal box.
4 Do not transfer the drum motors between warm and cold environments. This may lead to the
formation of condensation.
4 For the transport in shipping containers, ensure that the temperature in the container is not
permanently above 70 °C (158 °F).
4 Ensure that motors of the S-series that are intended for vertical mounting are transported in
horizontal position.
4 Check each drum motor visually for damage after transport.

4 In the event of damage, take photos of the damaged parts.
4 In case of a transport damage, immediately notify the carrier and Interroll to avoid losing
any claims for compensation.
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Transport and storage
Storage
CAUTION
Risk of injury due to improper storage
4 Do not stack pallets.
4 Do not stack more than four cardboard boxes on top of each other.
4 Ensure that proper fastening is in place.
4 Store the drum motor at a clean, dry and enclosed location at +15 to +30 °C; protect it
from moisture and humidity.
4 For storage times exceeding three months, turn the axle occasionally to prevent
damages to the axle seals.
4 Inspect each drum motor for damage after storage.
Version 4.1 (06/2015) en-US 75

Assembly and installation
Warning notices concerning the installation
CAUTION
Rotating parts and inadvertent startup of the motor
Risk of crushing for fingers
4 Do not reach into areas between drum motor and conveyor belts or roller chains.
4 Install a protection device (such as a guard plate) to prevent fingers from getting trapped in
the chain belts or roller chains.
4 Install an appropriate warning on the conveyor.
NOTICE
Risk of damage leading to failure or shortened service life of the drum motor
4 Observe the following safety information.
4 Do not drop or mishandle the drum motor to avoid internal damages.

4 Prior to the installation, inspect each drum motor for damage after storage.
4 Do not hold, carry, or support the drum motor by the wires extending out of the mounting
shaft to avoid damage to the internal parts and seals.
4 Do not twist the motor cable.
4 Do not overtension the belt.
Installing the drum motor

Positioning the drum 4 Ensure that the data on the type plate are correct and match the ordered and confirmed
motor product.
A special design must be used for installing the drum motor in non-horizontal applications.
The exact design must be specified at the time of ordering. In case of doubt, contact Interroll.
The drum motor must be mounted horizontally with a clearance of +/- 5° (drum motor 113S:
+/- 2°; 113S/A: -5°/+15°), unless specified differently in the order confirmation.
76 Version 4.1 (06/2015) en-US

+2° +5°
-2°
-5°
Position of the drum motor
All drum motors are identified with the serial number on one end of the axle and some with the
letters UP.
NOTICE
Property damages from incorrect mounting position
4 Do not install motors of the i-series in the 180° mounting position (serial number must not be
upside down).
4 Ensure that the serial number and/or the UP indicator is located at one of the positions
indicated in the following table.
The models 80S, 113S and the D-series can be installed in any orientation.
Motor type / mounting position 0° -45° -90° 45° 90° 180°

80i - 217i asynchronous motor √ √ √ √ √ ⃠
80S / 113S / 113S/A √ √ √ √ √ √
80D / 88D / 113D synchronous √ √ √ √ √ √
motor
Installing the motor with The mounting brackets must be sufficiently robust to withstand the motor torque.
mounting brackets
4 Install the brackets at the conveyor or machine frame. Ensure that the drum motor
is installed parallel to the idler pulley and at a right angle to the conveyor frame.
4 Insert the axle ends of the drum motor into the mounting brackets according to the
"Mounting position" table (see above).
4 If the axle must be fastened to the mounting brackets (e.g. with a screw through a cross hole
in the journal), it should be done only on one side so that the other side can move in axial
direction in case of thermal expansion.
4 Ensure that at least 80% of the key surfaces of the drum motor are held by the
mounting brackets.
4 Ensure that the distance between the key surfaces and the bracket is not more than 0.4 mm.
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4 If the drum motor is used for frequent reversing duty or for start/stop operation: Ensure that
there is no gap between key surfaces and the mounting brackets.
The drum motor can also be installed without mounting brackets. In this case, the axle ends must
be installed into corresponding recesses in the conveyor frame; these recesses must be
reinforced in such a way that they meet the aforementioned requirements.
1.0 mm
Axial clearance
The entire axial clearance of the drum motor should be at least 1 mm (0.5 mm per side) and no
more than 2 mm (1 mm per side).
max. 0.4 mm 0.0 mm
Torsional clearance for standard applications (left) and for applications with frequent reversing duty
or start/stop operation (right)
4 If necessary, install a support plate above the mounting bracket to secure the drum
motor axle.
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Installation considering 4 Ensure that the installation position is open and easily accessible to facilitate cleaning or
hygienic aspects testing.
Installation considering hygienic aspects
4 To adhere to the recommendations of the EHEDG, it must be ensured that there is no metal-
to-metal contact at the bearing surfaces between motor shaft and conveyor frame, e.g. by
inserting a rubber seal between shaft and frame. The material of the seal must meet the
specifications of the USDA/FDA and EG 1935/2004.
Belt assembly
Belt width / tube length

NOTICE
Risk of overheating if belt is too small
4 Ensure that the drum motor is operated with a conveyor belt that covers at least 70 % of the
drum tube.
For drum motors with less than 70 % belt contact and drum motors with form-fit driven belts or
without belt, a motor dimensioned for this purpose is required. This must be specified at the time
of ordering. If in doubt, please contact Interroll.
Belt adjustment Cambered tubes center and guide the belt during regular operation. Nevertheless, the belt
should be carefully aligned, frequently checked during startup and readjusted depending on the
load.
NOTICE
Adjustment errors can lead to a shortened service life as well as damages of the belt
and the drum motor ball bearings.
4 Adjust the drum motor, belt and idler pulleys according to the instructions in this instruction
manual.
4 Adjust the belt with the synchronous returning rollers and support rollers and/or (if available)
with the idler pulleys or snub pulleys.
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4 Check the diagonal dimensions (between the axles of the drum motor and the axles of the
end/guide rollers or from belt edge to belt edge).
The difference must not be greater than 0.5 %.
The idler pulley should be cylindrical since a camber in the idler pulley could work against the
camber in the drum motor, thereby causing a belt migration.
Diagonal check
The distance between the belt and the gliding plate must not exceed 3 mm.
0-3 mm
Belt position
Tensioning the belt The required belt tension depends on the respective application. The pertinent information is
located in the catalog of the belt manufacturer, or contact Interroll.
NOTICE
Overtensioned belts can lead to a shortened service life, wear of bearings or oil
leakage.
4 Do not tension the belt beyond the value recommended by the manufacturer or specified in
the product tables of the catalog.
4 Link belts, steel belts, Teflon-coated fiberglass belts and hot-formed PU belts should not be
tensioned (see the instructions from the belt manufacturer).
4 Adjust the belt tension by tightening or loosening the corresponding screws on both sides of
the conveyor to ensure that the drum motor is positioned at a right angle to the conveyor
frame and parallel to the end roller/idler pulley.
4 Tension the belt only so much that belt and load are being driven.
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Belt tension
The following must be observed when calculating the belt tension:
• Length and width of conveyor belt
• Belt type
• The belt tension required for transporting the load
• The belt elongation required for the assembly (depending on the load, the belt elongation
for the assembly should measure between 0.2 and 0.5 % of the belt length)
• The required belt tension must not exceed the maximum belt tension (TE) of the drum motor.
The values for the belt tension and elongation are available from the belt manufacturer.
T1
T2
T1+T2 =TE
The required belt tension T1 (top) and T2 (bottom) can be calculated according to the
specifications of DIN 22101 or CEMA. Based on the information from the belt manufacturer, the
actual belt tension can be roughly determined by a measurement of the belt elongation during
tensioning.
The maximum permissible belt tension (TE) of a drum motor is listed in the drum motor tables of
the catalog. Belt type, belt thickness and drum motor diameter must match the information from
the belt manufacturer. If the diameter of the drum motor is too small, it can lead to damages to
the belt.
If the belt tension is too strong, it can damage the shaft bearings and/or other internal
components of the drum motor and shorten the service life of the product.
Belt elongation The belt tension is created by the force of the belt when it is stretched in longitudinal direction.
To prevent damages to the drum motor, it is absolutely necessary to measure the belt elongation
and to determine the static belt tensioning force. The calculated belt tension must be equal to or
lower than the values specified in the drum motor tables of the catalog.
Conveyor belt Drum motor
With increasing the distance between idler

and drum motor the belt elongates
Idler
Belt elongation
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Measuring the The belt elongation can very easily be determined using a measuring tape.
belt elongation
4 Mark the untensioned belt at two points in the center where the outer diameter of the drum
motor and the idler pulley are the largest due to the camber.
4 Measure the distance between the two markings parallel to the belt edge (Be0). The greater
the distance between the two markings, the more precise the belt elongation can be
measured.
4 Tension and align the belt.
4 Measure the distance between the markings (Be) again.
The belt elongation increases the distance.
BeO [mm]
Be [mm]
BW BW
Measuring the belt elongation
Calculating the The belt elongation can be calculated in % with the determined measure of the belt elongation.
belt elongation
Be .100%
Be% = -100
Be0
Formula for calculating the belt elongation in %
Calculating the belt elongation requires the following values:

• Belt width in mm (BW)
• Static force per mm belt width with 1 % elongation in N/mm (k1 %). The value is recorded
on the data sheet for the belt or can be obtained from the belt supplier.
TE[static] = BW . k1% . Be% . 2
Formula for calculating the static belt tensioning force in N
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Drum coating
A drum coating (e.g. rubber coating) that was applied retroactively can cause the drum motor to
overheat. For some drum motors, there may be restrictions concerning the thickness of the drum
coating.
To avoid a thermal overload, the required output should be multiplied with 1.2.
Please contact Interroll concerning the type and maximum thickness of a drum coating if you
want to apply one.
Sprockets
To operate link belts with sprockets requires that a sufficient number of sprockets are attached to
the drum shell in order to support the belt and to correctly transfer the force. Sprockets that
engage with the belt must have a floating fit to prevent them from interfering with the thermal
expansion of the belt. Only one sprocket may be affixed for belt guidance; as an alternative, the
belt may also be guided at the sides.
For a belt guidance with fixed sprocket, the number of sprockets should be odd so that the fixed
sprocket can be arranged in the center. At least one sprocket should be used for every 100 mm
belt width. The minimum number of sprockets is 3.
The force is transferred using a key steel welded onto the drum tube. In general, this key steel is
50 mm shorter than the tube length (SL).
NOTICE
Damage to the belt
4 Do not use a fixed sprocket together with side guides.
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Warning notices concerning the electrical installation
WARNING
Electrocution from improper installation
4 All electrical work should only be performed by qualified and authorized persons.
4 Disconnect the power supply before installing, removing or rewiring the drum motor.
4 Always observe the connection instructions and ensure that the power and control circuits
of the motor are correctly connected.
4 Ensure that metal conveyor belt frames are sufficiently grounded.
NOTICE
Damage of the drum motor from incorrect power supply
4 Do not connect an AC drum motor to an excessively high DC voltage supply and a DC drum
motor to an AC voltage supply – this will lead to irreparable damages.
4 Do not connect drum motors of the D-series directly to the supply system. D-drum motors
must be operated via suitable frequency inverters or servo drive controllers.
Electrical connection of the drum motor

Connecting the drum 4 Ensure that the motor is connected to the correct supply voltage according to the motor type
motor – with a cable plate.
4 Ensure that the drum motor is correctly grounded with the yellow-green cable.
4 Connect the drum motor according to the connection diagrams (See "Connection diagrams
for the i-series", page 29 or See "Connection diagrams for the S-series", page 44 or See
"Connection diagrams for the S/A-series", page 50 or See "Connection diagrams for the
D-series", page 56).
Connecting the drum

motor – with a NOTICE
terminal box
Damage to the internal wiring due to changes to the terminal box
4 Do not disassemble, reassemble or modify the terminal box.
4 Remove the cover of the terminal box.

4 Ensure that the motor is connected to the correct supply voltage according to the motor type
plate.
4 Ensure that the terminal box of the drum motor is correctly grounded.
4 Connect the drum motor according to the connection diagrams (see the chapter "Connection
diagrams" of the respective series).
4 Replace cover and seals. Tighten the screws of the cover with 1.5 N to ensure that the
terminal box is sealed tight.
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Single-phase motor If a starting torque of 100 % is required, single-phase drum motors,should be connected to a
starting capacitor and a run capacitor. An operation without starting capacitor can reduce the
starting torque to 70 % of the rated torque listed in the Interroll catalog.
Connect the starting capacitors according to the connection diagrams (See "Connection
diagrams for the S-series", page 44).
External motor protection The motor must always be installed together with a suitable motor protection, e.g. a motor circuit
breaker or frequency inverter with overcurrent protective function. The protective device must be
adjusted to the rated current of the respective motor (see type plate).
Integrated thermal
protection CAUTION
Accidental motor start
4 Connect the integrated thermal circuit breaker to an external control device that interrupts
the current supply to the motor at all poles in case of overheating.
4 After the thermal circuit breaker has tripped, examine and remove the cause for overheating
before the current supply is reactivated.
The standard maximum switching current of the thermal circuit breaker is 2.5 A. For other
options, please contact Interroll.
For operational safety, the motor must be safeguarded against overload with an external motor
protection as well as an integrated thermal protection; otherwise, no warranty can be applied if
the motor should fail.
Frequency inverter Asynchronous drum motors can be operated with frequency inverters. Frequency inverters from
Interroll are general adjusted to factory setting and have to be parameterized for the respective
drum motor. For this purpose, Interroll can supply parameterization instructions. In this case,
please contact your local Interroll partner.
4 If no frequency inverter from Interroll is used, the frequency inverter must be correctly
parameterized according to the specified motor data. Interroll can provide only very limited
support for frequency inverters that are not being sold by Interroll.
4 Resonance frequencies in the power supply line must be prevented since the create voltage
spikes in the motor.
If the cable is too long, frequency inverters generate resonance frequencies in the line
between frequency inverter and motor.
4 Use a completely shielded cable to connect the frequency inverter to the motor.
4 Install a sine-wave filter or a motor choke if the cable is longer than 10 meter or if a
frequency inverter controls several motors.
4 Ensure that the cable shield is connected to a grounded part according to the
electrotechnical guidelines and local EMC recommendations.
4 Always observe the installation guidelines of the frequency inverter manufacturer.
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Backstop
NOTICE
Damage of the drum motor with backstop due an incorrect connection of the rotational
direction
4 Connect the drum motor according to the connection diagrams (see the chapter "Connection
diagrams" of the respective series). An arrow on the housing end cover on the electrical
connection side of the drum motor shows the correct rotational direction.
Electromagnetic brake The drum motor is delivered with an installed electromagnetic brake (if it does not feature a
24-V-DC brake). The rectifier is an accessory part and must be ordered separate from the motor.
4 Connect the rectifier and the brake according to the connection diagrams (See "Connection
diagrams for the i-series", page 29).
The rectifier has an AC input and a DC output to the brake winding.
DANGER
Risk of injuries when used as safety brake
When large loads are being held, the motor can unexpectedly rotate in the opposite direction.
As a result, loads may fall down and hit or fatally injure persons.
4 Do not use the electromagnetic brake as safety brake.
4 If a safety brake is required, install a suitable additional safety brake system.
NOTICE
Damage of the drum motor and the brake if both are operated simultaneously
4 Route the control circuits in such a way that motor and brake do not work against each
other.
4 Consider the response time for applying and releasing the brake (depending on temperature
and oil viscosity, it can amount to 0.4 to 0.6 seconds).
4 Apply the brake only after the current supply to the motor has been switched off.
4 Start the motor only after the brake has been released.
NOTICE
Damage of the drum motor due to insufficient holding torque of the brake
The holding torque of the brake can be too small for the rated torque of some motors.
4 Ensure that the holding torque of the brake is sufficient. Contact Interroll for the required
holding torque.
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The cable should be as short as possible, and the cable cross section should correspond to the
national/international regulations so that the voltage supply at the rectifier does not deviate
from the rated voltage by more than ±2 %.
If the drum motor with electromagnetic brake is used at an ambient temperature below +5 °C,
a special oil must be used. In case of doubt, contact Interroll.
The electromagnetic brake is a pure holding brake and should not be used for positioning or
braking the motor. Positioning applications should be implemented with a frequency inverter in
conjunction with an encoder integrated in the motor. Braking applications should be implemented
with a frequency inverter.
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Initial startup and operation
Initial startup
The drum motor may be put into operation only if it is correctly installed and connected to the
power supply and all rotating parts have been fitted with the corresponding protective devices
and guards.
Checks before the The drum motor is filled with the correct oil quantity at the factory and ready for installation.
initial startup Prior to the initial startup of the motor, the following steps have to be performed:
4 Ensure that the motor type plate matches the version ordered.
4 Ensure that no contact points exist between objects, conveyor belts and rotating or moving
parts.
4 Ensure that the drum motor and the conveyor belt can move freely.
4 Ensure that the belt features the correct tension according to the recommendations from
Interroll.
4 Ensure that all bolts are tightened according to the specifications.
4 Ensure that no additional dangerous areas arise due to interfaces to other components.
4 Ensure that the drum motor is correctly wired and connected to the voltage supply with the
correct voltage.
4 Check all safety devices.
4 Ensure that no bystanders are in dangerous areas around the conveyor.
4 Ensure that the external motor protection is correctly adjusted to the rated motor current
and a corresponding switching device can switch off the motor voltage at all poles if the
integrated thermal circuit breaker trips.
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Initial startup and operation
Operation
CAUTION
Rotating parts and accidental starting
4 Do not reach between drum motor and belt.
4 Do not remove the protection device.
4 Keep fingers, hair and loose clothing away from the drum motor and the belt.
4 Keep wristwatches , rings, necklaces, piercings and comparable jewelry away from the
drum motor and the belt.
NOTICE
Damage of drum motor in reversing operation
4 Ensure that a time delay is in place between forward and reversing movement. Before
reversing, the motor must come to a complete standstill.
If exact speeds are required, a frequency inverter and/or encoder may have to be used.
The specified rated speeds of the motor can deviate by ± 10 %. The belt speed indicated
on the type plate is the calculated speed at the drum diameter under full load, rated voltage
and rated frequency.
Checks before every 4 Check the drum motor for visible damage.
startup 4 Ensure that no contact points exist between objects, conveyor belts and rotating or moving
parts.
4 Ensure that the drum motor and the conveyor belt can move freely.
4 Check all safety devices.
4 Ensure that no bystanders are in dangerous areas around the conveyor.
4 Clearly specify and monitor the way materials are placed on the conveyor.
Procedure in case of accident or fault

4 Stop the drum motor at once and ensure that it cannot be started accidentally.
4 In case of an accident: Provide first aid and make an emergency call.
4 Inform the responsible person.
4 Have the malfunction repaired by qualified persons.
4 Start the drum motor only after this has been approved by qualified persons.
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Maintenance and cleaning
Warning notices concerning maintenance and cleaning
CAUTION
Risk of injury due to improper handling or accidental motor starts
4 Maintenance work and cleaning must only be performed by qualified and authorized
persons.
4 Perform maintenance work only after switching off the power. Ensure that the drum motor
cannot be turned on accidentally.
4 Set up signs indicating that maintenance work is in progress.
Preparation for maintenance and cleaning by hand

4 Switch off the power supply to the drum motor.
4 Switch off the main power switch to switch off the drum motor.
4 Open terminal box or distribution box and disconnect the cables.
4 Attach a sign to the control station that maintenance work is in progress.
Maintenance
Generally, Interroll drum motors do not have to be maintained and require no special care
during their regular service life. Nevertheless, certain checks have to be performed at regular
intervals:
Checking the drum motor 4 Ensure daily that the drum motor can rotate freely.
4 Check the drum motor for visible damage every day.
4 Ensure daily that the belt is correctly aligned and centered to the drum motor as well as
parallel to the frame of the conveyor. Correct the alignment as necessary.
4 Ensure weekly that motor shaft and brackets are firmly fastened to the conveyor frame.
4 Ensure weekly that cables, lines and connections are in good condition and securely fastened.
Relubricating the Some drum motors are equipped with grease nipples.
drum motor
4 In this case, refill the Shell Cassida RLS 2 foodgrade grease after every high-pressure
cleaning with hot water.
4 If cleaning is performed using only flowing warm water, relubricate the drum motor once
every week.
Maintaining drum motors 4 Lubricate the relubricating IP66 seals regularly with lubricant and/or a foodgrade grease
with optional, according to operating and ambient conditions.
relubricating IP66 seals 4 Lubricate the motor more often if it is used under aggressive ambient conditions and in
constant contact with water, salt, dust, etc. or under full load.
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Oil change at drum motor

An oil change is not required, but it can be performed for special reasons (for i-series only).
WARNING
The oil can ignite, create slippery surfaces and contain hazardous substances.
Risk of damages to a person's health or the environment
4 Do not ingest the oil. Ingestion can lead to nausea, vomiting and/or diarrhea. Generally,
medical care is not required, unless large quantities have been ingested. Nevertheless, a
physician should be consulted.
4 Avoid skin and eye contact. Prolonged or repeated skin contact without proper cleaning
can clog the pores of the skin and lead to skin problems such as oil acne and folliculitis.
4 Wipe up spilled oil as quickly as possible to avoid slippery surfaces; ensure that the oil does
not reach the environment. Properly dispose of dirty rags or cleaning materials to avoid self-
ignition and fires.
4 Extinguish oil fires with foam, spraying water or water mist, dry chemical powder or carbon
dioxide. Do not extinguish with water jet. Wear suitable protective clothing, incl. breathing
mask.
NOTICE
Damage to the motor from incorrect oil
4 When changing the oil, observe the motor type plate or the list of oil types (See "Oil types",
page 92).
4 Do not use oils with additives that could damage the motor insulation or seals.
4 Do not use any oil containing graphite or molybdenum disulfide as well as other oils based
on electrically conducting substances.
4 Remove the oil drain plug and remove any metal particles on the magnetic oil drain plug
(if installed).
4 Drain the oil from the drum motor and dispose of it according to the recommendations
(See "Disposal", page 106).
4 Fill the drum motor with new oil (oil type and quantity according to the following tables).
4 Insert the oil drain plug into the drum motor and tighten it.
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Oil types
Drum motor Oil type Ambient Viscosity Reference
temperature number
°C
80S Mineral +10 to +40 ISO VG 68 1001783
Foodgrade, synthetic +10 to +40 ISO VG 68 1001777
For low temperatures, foodgrade, -25 to +20 ISO VG 15 1001784
synthetic
113S Mineral 0 to +40 ISO VG 32 1001782
Foodgrade, synthetic 0 to +40 ISO VG 32 1001785
synthetic
80i Mineral +10 to +40 ISO VG 100 1001783
synthetic
80i with For low temperatures, foodgrade, -10 to +40 ISO VG 68 1001777
brake synthetic
113i to 217i Mineral +5 to +40 ISO VG 150 1101314
synthetic
113i to 217i Mineral +10 to +40 ISO VG 150 1101314
with brake Foodgrade, synthetic +10 to +40 ISO VG 150 1001776
synthetic
80D, 88D, Foodgrade, synthetic -25 to +40 ISO VG 150 1001776
113D
Foodgrade oils meet the following standards:

• FDA
• NSF International (categories H1, HT-1 and 3H)
• ISO 21469:2006
• EN 1672/2 (1997) and EG 389/89 (1989)
• Halal-Kosher
The ISO viscosity classes are based on ISO 3498-1979.
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Oil quantities for the

SL 80i 113i 138i 165i 217i* 217i
i-series in liters
mm
(standard installation)
SLmin = SLmin = SLmin = SLmin = SLmin = SLmin = SLmin = SLmin =
250 mm 300 mm 300 mm 350 mm 400 mm 450 mm 400 mm 500 mm
200 0.12
250 0.14 0.40
300 0.17 0.50 0.40 0.70
350 0.21 0.60 0.40 0.80 0.70
400 0.25 0.60 0.50 1.00 0.80 1.20 3.10
450 0.29 0.70 0.60 1.10 1.00 1.40 1.20 3.30 2.0
500 0.32 0.80 0.70 1.30 1.10 1.60 1.40 3.70 2.1
550 0.36 0.90 0.80 1.40 1.30 1.80 1.60 4.10 2.3
600 0.40 1.00 0.90 1.60 1.40 1.90 1.80 4.50 2.6
650 0.44 1.10 1.00 1.70 1.60 2.10 2.00 4.90 2.9
700 0.48 1.20 1.10 1.90 1.70 2.30 2.10 5.30 3.1
750 0.51 1.30 1.20 2.00 1.90 2.50 2.30 5.70 3.4
800 0.55 1.40 1.30 2.20 2.00 2.70 2.50 6.10 3.6
850 0.59 1.50 1.40 2.30 2.20 2.90 2.70 6.50 3.9
900 0.63 1.60 1.50 2.50 2.30 3.10 2.90 6.90 4.1
950 0.67 1.70 1.60 2.60 2.40 3.30 3.10 7.30 4.4
1000 0.70 1.80 1.70 2.70 2.60 3.50 3.30 7.70 4.7
1050 1.90 1.80 2.90 2.70 3.70 3.50 8.10 4.9
1100 2.00 1.90 3.00 2.90 3.80 3.70 8.50 5.2
1150 2.10 2.00 3.20 3.00 4.00 3.90 8.90 5.4
1200 2.20 2.10 3.30 3.20 4.20 4.00 9.30 5.7
1250 2.30 2.20 3.50 3.30 4.40 4.20 9.70 6.0
1300 2.40 2.30 3.60 3.50 4.60 4.40 10.10 6.2
1350 2.50 2.40 3.80 3.60 4.80 4.60 10.50 6.5
1400 2.60 2.50 3.90 3.80 5.00 4.80 10.90 6.7
1450 2.70 2.60 4.10 3.90 5.20 5.00 11.30 7.0
1500 2.80 2.70 4.20 4.10 5.40 5.20 11.70 7.2
1550 2.90 2.80 4.40 4.20 5.60 5.40 12.10 7.5
1600 3.00 2.90 4.50 4.40 5.70 5.60 12.50 7.8
Version 4.1 (06/2015) en-US 93

Oil quantities for the

Type Liter Electrical connection Version
i-series
(vertical installation) 80i 0.20 Top Special version
113i 0.60 Top Special version
Cleaning
Material deposited on the drum motor or the underside of the belt can lead to slippage of the
belt and to damage to the belt. Material deposited between belt and gliding plate or rollers can
also lead to a decrease of the belt speed and to increased current consumption. Regular
cleaning guarantees a high effect on the drive and a correct alignment of the belt.
4 Remove foreign material from the drum shell.

4 Do not use sharp-edged tools to clean the drum shell.
Cleaning the drum motor Only drum motors made of stainless steel with IP66 or IP69k seal are suitable for cleaning
with pressure washer with a pressure washer.
NOTICE
Seal not tight due to excessive pressure
4 Do not hold the nozzle in a position directed onto the shaft seal when cleaning the labyrinth
or the seal.
4 Move the nozzle continuously and evenly over the entire drum motor.
Observe the following when using a pressure washer:

4 Ensure that the distance between the high-pressure nozzle and the drum motor is at least
30 cm.
4 Observe the maximum pressure from the table below.
4 Perform the pressure washing of the drum motor only during running operation; otherwise,
water could enter or the seals could be damaged.
The maximum value for cleaning temperature and pressure depends on the seal type.
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Seal type Max. Max. water Comment

temperature pressure
NBR IP66 seal 80 °C 50 bar All series for general use
NBR or FPM 80 °C 50 bar i-series for wet and foodgrade applications
IP66 seal
Relubricating NBR 60 °C 50 bar S-series for wet and foodgrade applications
IP66 seal 4 Relubricate motors of the S-series after
cleaning (See "Relubricating the drum
motor", page 90).
PTFE IP69K seal 80 °C 80 bar D-series for wet and foodgrade
applications
Hygienic cleaning
NOTICE
Risk of damages to the drum motor due to improper cleaning
4 Never use an acidic cleaner together with a chlorinated cleaner since the resulting
dangerous chlorine gases can damage stainless steel and rubber components.
4 Do not apply any acidic cleaners to aluminum or zinc-plated components.
4 Avoid temperatures over 55 °C so that no proteins can be deposited on the surface. Remove
greases at lower temperatures and with suitable cleaners.
4 Avoid water pressures over 20 bar so that no aerosols are created.
4 Maintain a distance of 30 cm between the nozzle and the surface to be cleaned.
4 Do not direct the nozzle directly onto the labyrinth and the seals.
4 Wipe off larger, loose contamination.

4 Pre-clean with water (20 bar, 55 °C).
4 Direct the nozzle down onto the surface at an angle of 45°.
4 For a more thorough cleaning, clean seals, grooves and other recesses with a soft brush.
4 In case of heavy contamination, use a soft brush and/or a plastic scraper together with
spraying water.
4 Clean for approx. 15 minutes using a cold alkaline or acidic agent.
4 Spray off cleaner with water (20 bar, 55 °C).
4 Disinfect with cold agents for approx. 10 min.
4 Spray off with water (20 bar, 55 °C).
4 After cleaning, check surfaces, grooves and recesses for residues.
For scale deposits, we recommend the use of an acidic cleaner 1 to 4 times per month.
If a cleaning with chlorine is permissible, we recommend alkaline cleaners and disinfectants. In
this case, the last disinfecting step can be omitted depending on the degree of contamination.
4 Observe the corresponding certificates at www.interroll.com.
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Troubleshooting
Troubleshooting
Fault Possible cause Remedy
Motor does not start or stops No power supply Check the voltage supply.
during operation Incorrect connection or loose/ Check connection according to connection diagram.
defective cable connection Check whether cables are defective or connections are loose.
Motor overheating See the fault "Motor heats up in regular operation".
Motor overload Disconnect main power supply, determine and remove cause of
overload.
Internal thermal circuit breaker Check whether it is overload or overheating. After cooling off,
tripped / failure check continuity of internal thermal protection. See the fault
"Motor heats up in regular operation".
External thermal circuit Check whether it is overload or overheating. Check continuity
breaker tripped / failure and function of external overload protection.
Check whether the correct motor current is set in the external
overload protection.
Motor winding phase error Replace drum motor or contact local Interroll dealer.
Motor winding short circuit Replace drum motor or contact local Interroll dealer.
(insulation fault)
Brake does not apply Check whether the brake works during start-up.
During the brake release, one can generally hear the clicking
noise of the brake in the motor. The drum tube must then easily
turn by hand. Depending on the gear ratio, the motors can be
turned more easily or harder.
Check connections and continuity of the brake winding.
If connections and brake winding are OK, check the rectifiers.
Wrong rotation of backstop Immediately switch off the current supply and turn drum by
hand to determine whether the backstop is already
mechanically damaged. Check the correct rotational direction
of the connection and change the phase connection if
necessary so that the drum shell turns in the correct direction
or, if possible, reinstall the drum motor so that it turns in the
other direction.
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Troubleshooting

Motor does not start or stops Drum shell or conveyor belt Ensure that belt and drum motor are not being blocked and all
during operation blocked rollers and drum shells can turn freely.
If the drum motor cannot turn freely, the gear box or the
bearing may be blocked. In this case, contact the local Interroll
dealer.
Low ambient temperature / Check whether the oil viscosity is suitable for the current
high oil viscosity ambient temperature. If not, fill in new oil with the correct
viscosity (only possible for i-series).
Install a heater or more powerful drum motor. In this case,
contact the local Interroll dealer.
Gear box or bearing blocked Check by hand if the drum shell can be turned freely.
If not, replace drum motor or contact local Interroll dealer.
Incorrect assembly Check whether a starting capacitor is required for a single-
phase motor.
Ensure that the motor is not rubbing against the
conveyor belt frame.
Motor is running, drum shell Transfer loss Contact local Interroll dealer.
does not turn
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Troubleshooting

Motor heats up in regular Overload of the drum motor Check rated current for overload.
operation Ensure that the motor is not rubbing against the conveyor belt
frame.
Ambient temperature above Check ambient temperature. If the ambient temperature is too
40 °C high, install a cooling unit. Contact local Interroll dealer.
Excessive or frequent stops/ Check whether the number of stops/starts corresponds to the
starts specifications of the drum motor and reduce this number if
necessary. Install a frequency inverter to optimize the motor
output.
Do not use motors of the S-series for start-stop operation.
For motors of the i-series, the start-and-stop ramps may not be
less than 0.5 seconds. Ramps can be set with a frequency
inverter. For shorter ramps, a motor of the D-series must be
used.
Contact local Interroll dealer.
Belt tension too high Check belt tension and reduce as necessary.
Motor is not suitable for the Check whether the application meets the specifications of the
application drum motor.
Use special reduced-power motors for the operation with link
belts or without belts.
Coating too thick Replace coating or contact local Interroll dealer.
Wrong voltage supply Check the voltage supply.
For single-phase motors, ensure that the correct starting or run
capacitors are used.
For 3-phase motors, ensure that no phase has failed.
Wrong settings at frequency Check whether the frequency inverter settings meet the
inverter specifications of the drum motor and change them if necessary.
Loud noise of drum motor in Wrong settings at frequency Check whether the frequency inverter settings meet the
regular operation inverter specifications of the drum motor and change them if necessary.
Loose motor mount Check motor mount, shaft tolerances and fasteners.
Belt tension too high Check belt tension and reduce as necessary.
Wrong/incorrect profile Ensure that belt and drum profile match and are correctly
between drum shell and belt connected. Replace as needed.
Observe installation guidelines of the belt manufacturer.
Drum motor incorrectly Check the mounting location of the serial number (See
mounted "Positioning the drum motor", page 76).
An outer conductor failed Check connection, check supply system.
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Troubleshooting

Drum motor vibrates heavily Wrong settings at frequency Check whether the frequency inverter settings meet the
Loose motor mount Check motor mount, shaft tolerances and fasteners.
Drum motor runs unevenly Check whether the specifications of the drum motor contain a
static or dynamic balancing and adjust it. Single-phase motors
naturally do not run completely even and, for this reason, are
louder and vibrate more than three-phase motors.
Drum motor runs with Drum motor/belt is Ensure that belt and drum motor are not being blocked and all
interruptions occasionally or partially rollers and drum shells can turn freely.
blocked
Wrong or loose power cable Check connections.
connection
Gear box is damaged Check by hand if the drum shell can be turned freely.
If not, replace drum motor or contact local Interroll dealer.
Wrong or faulty voltage Check the voltage supply.
supply For single-phase motors: Check capacitors.
Drum motor/belt runs more Wrong motor speed ordered/ Check drum motor specifications and tolerances.
slowly than specified delivered Replace drum motor or contact local Interroll dealer.
Drum motor/belt is Ensure that belt and drum motor are not being blocked and all
occasionally or partially rollers and drum shells can turn freely.
blocked
Belt slips See the fault "Belt slips on drum motor".
Drum motor/belt runs more Coating slips on the drum shell Check condition of coating and fix coating on drum shell.
slowly than specified Replace coating. Sandblast or abrade drum surface to
guarantee a good adhesion of the coating.
Use of a 60-Hz motor in a 50- Check whether motor specifications and tolerances correspond
Hz supply system to the supply voltage/frequency.
Replace drum motor or contact local Interroll dealer.
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Troubleshooting

Drum motor runs faster than Wrong motor speed ordered/ Check drum motor specifications and tolerances.
specified. delivered Replace drum motor or contact local Interroll dealer.
Use of a 50-Hz motor in a 60- Check whether motor specifications and tolerances correspond
Hz supply system to the supply voltage/frequency.
Thickness of rubber coating Measure thickness of rubber coating and check whether this
increased the belt speed value was considered and calculated in the selection of the
beyond the rated speed of the drum motor speed.
motor Reduce thickness of rubber coating or install a frequency
inverter or install new drum motor with lower speed.
Motor winding: one phase Failure/overload of winding Check continuity, current and resistance of phase winding.
failed insulation Replace drum motor or contact local Interroll dealer.
Motor winding: two phases Power failure at one phase Check power supply to all phases. Check continuity, current
failed which leads to overload at the and resistance of phase winding.
other two phases / separating Replace drum motor or contact local Interroll dealer.
failure
Motor winding: all three Motor overload / wrong Check whether the correct supply voltage is present.
phases failed current connection Check continuity, current and resistance of phase winding.
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Troubleshooting

Belt slips on drum motor Belt blocked Ensure that belt and drum motor are not being blocked and all
rollers and drum shells can turn freely.
Friction too low between drum Check condition and tension of the belt.
motor and belt Check condition of drum shell or coating.
Check whether oil or grease is between belt and drum motor.
Friction too high between belt Check underside of belt and gliding plate for contamination /
and bracket/gliding plate defective surface coating.
Check whether water entered between belt and gliding plate
and a suction/draft occurs.
Belt tension too low Check condition of belt and tension or shorten it.
Drum profile too low for link Ensure that belt and drum profile / teeth are correctly
belt or wrong connected.
Ensure that height and tension of belt meets the manufacturer
data.
Oil, lubricant or grease Remove excess oil, grease or lubricant.
between belt and drum shell of Ensure correct functioning of cleaning devices.
drum motor
Diameter of start roller/end Check minimum drum diameter for belt. Knife edges/roller with
roller/transfer roller too low small diameter can cause an excessive friction and, therefore, a
for the belt higher current demand.
Coating slips on the drum shell Check condition of coating and fix coating on drum shell.
Replace coating. Sandblast or abrade drum surface to
guarantee a good adhesion of the coating.
Belt skips on drum motor Belt blocked or material Ensure that belt and drum shell are not being blocked and all
deposits on the drum shells rollers and drum shells can turn freely.
Poor or damaged belt Check belt connection.
connection Ensure that the motor pulls the belt and does not push it.
Friction too high between belt
and gliding plate
Conveyor belt loose or Check tension and condition of belt and condition of coating.
damaged Check belt tracking and belt adjustment.
Wrong coating/sprocket See the fault "Belt slips on drum motor".
profile for link belt
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Troubleshooting

Belt not correctly adjusted / Material deposits on drum Ensure that belt and drum shell are not being blocked and all
belt does not run centered motor/rollers/belt rollers and drum shells can turn freely.
Check belt connection.
Material deposits on rollers Check whether material detaches itself and ensure that the
cleaning devices function correctly.
Defective or poorly fixed belt Check belt condition and belt connections.
Belt tension higher on one side Ensure that the belt tension is equal on both sides.
Check whether continuous connection of belt was done in
parallel.
Top/bottom rollers not Check adjustment of support and returning rollers.
correctly adjusted
Start roller/end roller/interim Check adjustment of drum motor and roller.
roller not correctly adjusted
Conveyor frame not correctly Ensure that the conveyor frame is rectangular, parallel and
adjusted straight over the entire length.
Feeding materials from one Check force or friction at transfer point.
side
Belt profile not connected with Ensure that belt and drum profile match and are correctly
drum profile connected and adjusted.
Drum camber too low for belt Check belt / drum motor specifications.
Oil exiting at shaft seal Shaft seal worn Check whether negative chemical or aggressive materials/
conditions are present.
Check operating service life of seals.
Shaft seal damaged Ensure that there are no steel residues, material deposits or
other particles at the seals.
Cap bearing damaged / worn Check whether the belt is tensioned or loaded too much.
Check whether water or chemicals have entered.
Excess grease in labyrinth seal Check whether oil or grease is exiting. Oil remains fluid and
grease hardens when it cools down.
Remove excess grease. If the problem persists, contact local
Interroll dealer.
Small amount of grease exiting in the S-series is normal and
not a problem.
Oil exiting at the cable/ Loose cable connection socket Ensure that cable connection socket and seals are tight and not
terminal box Defect at internal cable seal stressed by overheating or chemicals.
Loose cable connection socket Ensure that cable connection socket and seals at terminal box
Seal at terminal box defective are tight and not stressed by overheating or chemicals.
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Troubleshooting

Oil exiting at drum shell/end End cap in drum shell is loose Check whether there are gaps between drum shell and end
cap housing.
Check whether the belt is tensioned too much or impact-
loaded.
End cap/drum seal defective Check whether the belt is overheated, tensioned too much or
impact-loaded.
Oil discolorization - silver- Wear of gear teeth or Check condition of bearings and seals.
metallic particles bearings Check whether an overload is present.
Oil discolorization - white Contamination through water Check condition and contamination through water/liquid.
colorization or other liquid Change oil (See "Oil change at drum motor", page 91).
Oil discolorization - black Extremely high operating Check whether the application / operating conditions meet/
colorization temperature meets the specifications of the drum motor.
Overload Check whether an overload current or high ambient
No belt installed temperature is present.
Cable/terminal box defective Wrong operation by the Check type of damage and possible cause.
or damaged customer or damage during Replace terminal box.
installation
Damage during transport Check type of damage and possible cause.
Replace terminal box.
Cap bearing failed Overload Check whether the load of the application meets the
specifications of the drum motor.
Impact load Check whether the load of the application meets the
specifications of the drum motor.
Belt tension too high Check whether the belt is tensioned too much. Reduce belt
tension as necessary.
Poor lubrication Check oil level and installation of drum motor.
With vertical mounting or if the motor is tilted by more than 5°
(2° for 113S), check motor specifications of drum motor.
Loading or wrong adjustment Check whether screws have been overtightened and whether
of shaft frame or motor mount are incorrectly adjusted.
Shaft seal damaged/worn Check for external contamination.
Contact local Interroll dealer.
Loose or fixed seating of Contact local Interroll dealer.
bearing on the shaft
Gear box failure Overload/impact load or Check whether the load of the application meets the
regular wear specifications of the drum motor.
Check service life.
Rotor bearing worn/failed Poor lubrication Check correct oil type and oil level.
Version 4.1 (06/2015) en-US 103

Troubleshooting

Rotor drive worn or teeth Excessive or frequent stops/ Check whether the load of the application meets the
broken off starts, very high starting torque specifications of the drum motor.
Check oil, maximum number of stops/starts and permissible
starting torque.
Use frequency inverter with start-and-stop ramps (0.5 s or
more).
Toothed sprocket worn or Start-up under overload and/ Check whether the application and load meet the specifications
teeth/bolts broken off or impact load or blocking of the drum motor.
Check whether a blockage is present.
more).
Interim gear box and bearing Poor lubrication or worn gear Check oil level.
worn/failed box or bearing Check service life and tolerances of journals and drives/shafts.
more).
Complete or temporary failure Wrong operating voltage Ensure that the correct rectifier was installed and that the
of brake and rectifier applied correct input voltage (V/ph/Hz) is present.
Wrong connection Never connect the rectifier to the frequency inverter.
Ensure that the brake was connected according to connection
diagram.
Insufficient shielding against Ensure that all cables between brake, rectifier and voltage
external voltage spikes from supply are shielded and grounded according to IEC
cables and external devices recommendations.
Complete or temporary failure Voltage drop due to cable with Check whether a voltage drop occurs in long cables and
of brake and rectifier excessive length ensure that the cable cross section meets the IEC specifications.
Excessive stops/starts Ensure that the specifications for brake and rectifier meet the
requirements of the application.
Wrong rectifier connected Contact Interroll. We will give you the name of the correct
rectifier for the corresponding brake and application.
Voltage overshoot / Conveyor belts with incline can lead to an overload of the
regeneration with connection motor and cause a regeneration if motor star point voltage is
of motor star point rectifier applied.
Short circuit of brake winding Check continuity of winding and rectifier.
Slow switching of brake and Wrong brake / wrong rectifier Ensure that the specifications for brake and rectifier meet the
rectifier selected or specified requirements of the application.
Low ambient temperature or Ensure that the oil viscosity is suitable for the ambient
excessive oil viscosity temperature. If not, fill in new oil with the correct viscosity.
Install a heater or more powerful motor. In this case, contact
the local Interroll dealer.
104 Version 4.1 (06/2015) en-US

Troubleshooting

Encoder (temporarily) not Incorrect connection or loose/ Check connection diagrams and determine whether cables are
working defective cable connection defective or connections are loose.
Failure of electronic backfeed The troubleshooting should be performed only by an
system electrician.
Error or failure of encoder The troubleshooting should be performed only by an
electrician.
Error at PC or drive The troubleshooting should be performed only by an
electrician.
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Decommissioning and disposal

4 When disposing the motor oil, observe the disposal documents of the motor manufacturer.
4 The packaging must be recycled to provide environmental relief.
Shutdown
CAUTION
Risk of injuries due to incorrect handling
4 Shut-down may only be executed by qualified and authorized persons.
4 Only shut down the drum motor after switching off the power. Ensure that the drum motor
cannot be turned on accidentally.
4 Disconnect the motor cable from the power supply and motor control.
4 Relax the belt.
4 Remove holding plate from the motor mount.
4 Remove the drum motor out of the conveyor frame.
Disposal
The operator is responsible for the proper disposal of the drum motor.
4 In doing so, industry-specific and local provisions must be observed for the disposal
of the drum motor and its packaging.
106 Version 4.1 (06/2015) en-US

Appendix
Warranty for Interroll drum motors

Interroll gives a two-year warranty on its drum motor range; the warranty applies to
manufacturing and material defects and starts with the delivery or pickup at the factory.
The warranty period is based on the regular operational use of the product eight hours
per day, provided no written agreement to the contrary is in effect.
As part of this warranty, Interroll repairs or replaces any defective product, free of charge, that
is returned to the factory before the warranty period expires. The warranty period shall not be
extended by repairs performed within the framework of the warranty.
Restrictions Interroll and its dealers do not assume any liability for shutdowns or damages to the product
that are due to the following causes:
• Non-observance of the installation or maintenance notes from Interroll
• Operation of the motor without suitable motor protection
• Not connecting the internal Interroll thermal cut motor protection switch (if available)
• Reversing the rotational direction before the motor has reached complete standstill
• Use of the drum motor under other conditions as those listed on the type plate and/or in the
current Interroll catalog or in the quote
Repairs, modifications or conversions to the product that are not performed by a qualified
Interroll technician or service partner, void the warranty, unless such work was clarified
beforehand with Interroll in writing.
Exceptions The Interroll warranty excludes any liability for the following damages:
• Damages to the shell lagging or other additional materials through regular wear or incorrect
use
• Costs for removal and return shipment of the product to Interroll as part of this warranty
• Damages to other systems that are used in conjunction with the product
• Los of income, injuries or other costs in conjunction with the failure of the product
Version 4.1 (06/2015) en-US 107

Appendix
List of abbreviations
Electrical data
PN in kW Rated output in kilowatt
np Number of poles
nN in 1/min. Rated speed of rotor in revolutions per minute
fN in Hz Rated frequency in Hz
UN in V Rated voltage in volt
IN in A Rated current in ampere
I0 in A Rated open-circuit current in ampere
Imax in A Maximum current in ampere
cos φ Power factor
η Efficiency
JR in kgcm 2
Rotor moment of inertia
IS/IN Ratio of startup current to rated current
MS/MN Ratio of starting torque to rated torque
MP/MN Ratio of pull-up torque to rated torque
MB/MN Ratio of pull-out torque to rated torque
MN in Nm Rated torque of rotor in Newton meter
M0 in Nm Stalled torque in Newton meter
Mmax in Nm Maximum torque in Newton meter
RM in Ω Phase resistance in ohm
RA in Ω Phase resistance of auxiliary winding in ohm
Lsd in mH Inductance of d-axles in millihenry
Lsq in mH Inductance of q-axles in millihenry
Lsm in mH Averaged inductance in millihenry
ke in V/krpm Induced motor voltage
Te in ms Electrical time constant in milliseconds
kTN in Nm/A Torque constant in Newton meter per ampere
USH in V Heating voltage in volt
USH delta in V Standstill heating voltage in delta connection in volt
USH star in V Standstill heating voltage in star connection in volt
USH ~ in V Heating voltage for single-phase units in volt
Cr in µF Run capacitor (1~) / Steinmetz capacitor (3~) in microfarad
108 Version 4.1 (06/2015) en-US

Appendix
Connection diagrams
1~ Single-phase motor
3~ Three-phase motor
B1 Input of electromagnetic brake:
B2 Output of electromagnetic brake:
BR Brake (optional)
Cos - Cosine signal 0
Cos + Cosine signal +
Cr Run capacitor
Cs Starting capacitor
FI Frequency inverter
L1 Phase 1
L2 Phase 2
L3 Phase 3
N Neutral conductor
NC Not connected
RC Series circuit of resistor and capacitor
Ref - Reference signal 0
Ref + Reference signal +
Sin - Sine signal 0
Sin + Sine signal +
T1 Input thermistor
T2 Output thermistor
TC Thermal protection
U1 Input winding phase 1
U2 Output winding phase 1
V1 Input winding phase 2
V2 Output winding phase 2
W1 Input winding phase 3
W2 Output winding phase 3
Z1 Input auxiliary winding single-phase motor
Z2 Output auxiliary winding single-phase motor
Color coding Color coding of cables in the connection diagrams:
bk: black gn: green pk: pink wh: white

bn: brown gy: gray rd: red ye: yellow
bu: blue or: orange vi/vt: violet ye/gn: yellow/green
( ): alternate color
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Appendix
110 Version 4.1 (06/2015) en-US

Appendix
Installation declaration
In accordance with the EC Machinery Directive 2006/42/EC, Appendix II B.
The manufacturer:
Interroll Trommelmotoren GmbH
Opelstr. 3
D - 41836 Hueckelhoven/Baal
Germany
hereby declares with sole responsibility that the product range
• Drum motor i-series
• Drum motor S-series
• Drum motor S/A-series
• Drum motor D-series
is not a ready-to-use machine as defined by the EC Machinery Directive, but it complies with the
following requirements according to Appendix I of this directive:
1.1.2, 1.1.3, 1.1.5, 1.5.8, 1.5.9, 1.6.4, 1.7.2.
The special technical documents mentioned in Appendix VII B have been prepared and will be
sent to the responsible authority if required.
Applicable EC Directives:
• Machinery Directive 2006/42/EC
• EMC Directive 2004/108/EC
• RoHS Directive 2002/95/EC
Applicable harmonized standards:
• EN ISO 12100:2010-03
• EN 60034-1:2010/AC: 2010
• EN 60034-5:2001/A1:2007
• EN 60034-6:1993
• EN 60034-11:2004
• EN 60034-14:2004
• EN 60204-1:2006/AC: 2010
Person authorized to prepare the technical documents:
Holger Hoefer, Interroll Trommelmotoren GmbH, Opelstr. 3, D - 41836 Hueckelhoven, Germany
Important Note! The incomplete machine may only be put into operation if it has been
determined that the overall machine/system, which the incomplete machine is to be installed,
meets the requirements of this directive.
Hueckelhoven - April 21, 2015
Dr. Hauke Tiedemann

(Managing Director)
(This declaration of conformity can be obtained at www.interroll.com, if needed.)
Version 4.1 (06/2015) en-US 111

© copyright
For your local contacts please visit Version 4.1 (06/2015)
interroll.com/contacts Translation of original instruction manual

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Instruction manual

Interroll Drum motor

Version 4.1 (06/2015) en-US

General technical information 12

i-series product information 17

Version 4.1 (06/2015) en-US 3

Electrical data of i-series 19

S-series product information 37

S/A-series product information 47

D-series product information 53

Options and accessories 59

4 Version 4.1 (06/2015) en-US

Transport and storage 74

Assembly and installation 76

Initial startup and operation 88

Version 4.1 (06/2015) en-US 5

Maintenance and cleaning 90

Decommissioning and disposal 106

6 Version 4.1 (06/2015) en-US

Information about the manual

Warning notices in this manual

Signal word Meaning

Version 4.1 (06/2015) en-US 7

This symbol marks useful and important information.

8 Version 4.1 (06/2015) en-US

State of the art

Disregarding the notices in this manual may lead to serious injury.

Version 4.1 (06/2015) en-US 9

10 Version 4.1 (06/2015) en-US

4 Never wear jewelery, such as necklaces or bracelets.

Working environment 4 Do not use the drum motor in explosive atmospheres.

Interfaces to other devices

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General technical information

12 Version 4.1 (06/2015) en-US

Information Possible value Own value

Version 4.1 (06/2015) en-US 13

Service life: 10,000 cycles

14 Version 4.1 (06/2015) en-US

Optional version: PTC

Maximum operating voltage W 25

Use of 50-Hz motors on 60-Hz supply system

Effect of using a motor Rated motor voltage: 230/400 V - 3 ph - 50 Hz

System voltage = rated motor voltage

Version 4.1 (06/2015) en-US 15

Effect of using a motor Rated motor voltage: 230/400 V - 3 ph - 50 Hz

16 Version 4.1 (06/2015) en-US

i-series product information

Type plate of i-series drum motor

Brake: EM 207 VDC IEC 60034

Type plate for the i-series

1 Direction of travel 18 Type

Version 4.1 (06/2015) en-US 17

7 Rated frequency 24 Weight

18 Version 4.1 (06/2015) en-US

Electrical data of i-series

PN nP nN fN UN IN cosφ η JR IS/IN MS/ MB/ MP/ MN RM USH delta USH star Cr

Version 4.1 (06/2015) en-US 19

PN nP nN fN UN IN cosφ η JR IS/IN MS/ MB/ MP/ MN RM USH delta USH star Cr

General technical information 12

i-series product information 17

Electrical data of i-series 19

S-series product information 37

S/A-series product information 47

D-series product information 53

Options and accessories 59

Transport and storage 74

Assembly and installation 76

Initial startup and operation 88

Maintenance and cleaning 90

Decommissioning and disposal 106