Aug2019 PDF

August 2019
“IES tools give us

more confidence ”
Structural Software
Easy. Versatile. Productive.
Your success will have us

all looking up.
Download your free trial today:
iesweb.com 800.707.0816
August 2019
in every issue
departments
6 EDITOR’S NOTE
9 STEEL INTERCHANGE
12 STEEL QUIZ
62 NEWS & EVENTS
66 STRUCTURALLY SOUND
resources
65 ADVERTISER INDEX
65 MARKETPLACE &
EMPLOYMENT
23
features columns
steelwise
23 What’s Cool in Steel 52 Wild Ride to Carbondale
Each year, Modern Steel presents a BY KRISTI SATTLER, SE, PE, PHD 16 Industrious Industrial Design
compendium of fun projects—typically smaller For the first time ever, AISC’s Student Steel BY JAMES M. FISHER, PE, PHD
buildings or structures or additions to larger Bridge Competition implemented a Wild The third edition of AISC’s Design Guide 7
ones—showcasing the cool use of steel. Card policy—and the University of Alaska on industrial buildings provides helpful tips
Anchorage bridge team made the most of it. and design advice on tackling your next
industrial design project.
42 Trussed to the Nines
BY DANI FRIEDLAND
Future engineers proved their “metal” at the
56 2019 NASCC Hot Products
Hot Products are here! These products
business issues
2019 AISC Student Steel Bridge Competition. were all on display at the 2019 NASCC: 20 Get Involved
BY ANNE SCARLETT
The Steel Conference and represent the
wide range of machinery, technology, and Tips for marketing leadership to make your
other products and services that bolster the firm’s involvement with nonprofits and other
structural steel industry. charitable organizations easy and effective.
ON THE COVER: Angled steel turns a boat dock into a lakeside sculpture, p. 23. (Photo: Sergio Reza)
MODERN STEEL CONSTRUCTION (Volume 59, Number 9) ISSN (print) 0026-8445: ISSN (online) 1945-0737. Published monthly by the American Institute of Steel
Construction (AISC), 130 E Randolph Street, Suite 2000, Chicago, IL 60601. Subscriptions: Within the U.S.—single issues $6.00; 1 year, $44. Outside the U.S. (Canada and
Mexico)—single issues $9.00; 1 year $88. Periodicals postage paid at Chicago, IL and at additional mailing offices. Postmaster: Please send address changes to MODERN
STEEL CONSTRUCTION, 130 E Randolph Street, Suite 2000, Chicago, IL 60601.
DISCLAIMER: AISC does not approve, disapprove, or guarantee the validity or accuracy of any data, claim, or opinion appearing under a byline or obtained or quoted
Printed on paper made
from an acknowledged source. Opinions are those of the writers and AISC is not responsible for any statement made or opinions expressed in MODERN STEEL from a minimum of
CONSTRUCTION. All rights reserved. Materials may not be reproduced without written permission, except for noncommercial educational purposes where fewer than 25 10% recycled content.
photocopies are being reproduced. The AISC and Modern Steel logos are registered trademarks of AISC.
4 | AUGUST 2019
The Best in Steel MIS
Just Got Better
The Power of FabSuite Plus a

Whole Lot More
The industry’s next generation of steel fabrication
management software is here. Tekla PowerFab
is a software suite that combines the power of
FabSuite with other Tekla solutions to deliver
next-level performance in estimating accuracy
and project collaboration.
Learn more at: www.TeklaPowerFab.com
IS NOW
editor’s note
Editorial Offices
130 E Randolph St, Ste 2000
Chicago, IL 60601
312.670.2400
Editorial Contacts
EDITOR AND PUBLISHER
Scott Melnick
312.670.8314
[email protected]
SENIOR EDITOR
Geoff Weisenberger
312.670.8316
[email protected]
DIRECTOR OF PUBLICATIONS
Keith A. Grubb, SE, PE
312.670.8318
One of the things I’ll miss now that my daughter, Julia, has graduated college [email protected]
PRODUCTION COORDINATOR
(with high honors—sorry, proud parent moment!) is visiting her. Sure, now that Erika Salisbury
she’s back home I see her every day, but somehow, no matter how great that 312.670.5427
[email protected]
is, it’s not as exciting. GRAPHIC DESIGN MANAGER
Kristin Hall
It also means one less trip and one less SteelDay is the annual celebration of the 312.670.8313
excuse to stop in and visit some of our mem- structural steel industry sponsored by AISC [email protected]
ber fabricators. If you’ve never visited a struc- and hosted by its members and partners. It’s AISC Officers
CHAIR
tural steel fabrication shop, it should definitely the industry’s largest educational and net-
David Zalesne,
be on your bucket list (and if it’s been more working function, with events occurring all Owen Steel Company, Inc.
than a few years since you’ve visited one, you over the country. The events range from site VICE CHAIR
should check out how they’ve changed). tours to seminars to shop visits. Depending Jack Klimp, Cianbro Fabrication
Seeing how steel goes together in a fab on where you’re located (or how far you’re & Coating Corporation
shop can be eye opening. From the seem- willing to travel) there’s an opportunity to visit SECRETARY/LEGAL COUNSEL
Edward Seglias, Cohen Seglias
ing ease with which large pieces of steel are a steel mill, a galvanizer, a service center, or a Pallas Greenhall & Furman, PC
moved to the speed at which automated fabrication shop. PRESIDENT
machinery can cut and drill thick pieces of If you’re wondering what’s going on in Charles J. Carter, SE, PE, PhD
iron, it’s clearly not your father’s fabrication your area (or on a national scope), simply SENIOR VICE PRESIDENT
facility (to get an idea of what a modern facil- visit aisc.org/steelday. You can check out Scott Melnick
VICE PRESIDENT
ity looks like, check out Geoff Weisenberger’s what’s happening, sign up for one of the
Lawrence F. Kruth, PE
fantastic look at Dave Steel in the December free events, and get all the details (such as
VICE PRESIDENT
2013 issue in the Modern Steel archives at a requirement to wear long pants and long- Tabitha S. Stine, SE, PE
www.modernsteel.com). sleeve shirts, for example). VICE PRESIDENT
Frankly, I wish every engineering and And when you’re at the event, make sure Mark W. Trimble, PE
architecture student—and every engineering you take pictures. You can post them using Editorial Advisory Panel
and architecture professional, for that the hashtags #WeAreSteel or #SteelDay or Caroline R. Bennett, PE, PhD,
University of Kansas
matter—had the opportunity to visit a shop. just email them to [email protected].
Amanda Dean, PE,
Oh, wait. They do! We call it SteelDay and I hope to see you on SteelDay! Huitt-Zollars, Inc.
we’re celebrating this annual event this year Bryan Frazier,
on September 27. Zalk Josephs Fabricators, LLC
Keith R. Griesing, PE,
Hardesty and Hanover
Scott Melnick Steve Knitter,
Editor Geiger and Peters
Advertising Contact
ACCOUNT MANAGER
Renae Gurthet
231.995.0637
[email protected]
Address Changes and
Subscription Concerns
312.670.2401
[email protected]
Reprints
Erika Salisbury
312.670.5427
[email protected]
6 | AUGUST 2019
x
x x
Â Resiliency
Â Efficiency
Â Simplicity
Innovation Highlights
Â No Beam or Column Damage Under Severe Earthquake Loading
Â Faster Repair Following a Severe Earthquake
Â Less Steel + Less Fabrication Labor = Up Front Cost Savings
Â No Field Welding + No Field Weld Inspection = Fast Erection
Easy to Design
Â Stiffness Checks Performed in RAM or ETABS
Â Complimentary Design Assistance
Â Connection Design, Detail Sheets,
and Connection Schedules Provided
durafuseframes.com
[email protected]
801.727.4060
If you’ve ever asked yourself “Why?” about something
related to structural steel design or construction, Modern steel
Steel’s monthly Steel Interchange is for you! Send your interchange
questions or comments to [email protected].
All AISC Design Guides mentioned can be found at aisc.org/dg, and Beams.” For copes stressed into the inelastic range, the neutral
all Engineering Journal papers can be found at aisc.org/ej. All other axis shifts closer to the flange, making any explicit consideration
AISC publications, unless noted otherwise, refer to the current version of the neutral axis location excessively complicated for design.
and are available at aisc.org/specifications. Although Equation 9-11 uses h0 for the web slenderness calcula-
tion, as discussed in the paper, the neutral axis location was con-
Fixed Ladder OSHA Requirements sidered in the development of lr and lp. Because there are several
We came across some information that cages are no longer variables affecting the buckling strength, it may be best to review
considered compliant fall protection in newly installed lad- the experimental results, which are shown in Figure 6 of the
ders. However, we are still seeing caged ladders on new con- paper. From this, it is clear that any upward shift of the nominal
struction. Do you know where I can find these requirements? strength curve would cause some non-conservatism.
Bo Dowswell, PE, PhD
OSHA provides requirements for fixed ladders that extend more
than 24 ft in Section 1910.28(b)(9)(i). For new ladders that extend Washer Requirements
more than 24 ft, caged ladders on their own would not be suf- We always provide washers for all of our typical bolted
ficient for fall protection. A personal fall arrest system or ladder assemblies, but was recently told there has been a change
safety system needs to be provided. Section 1910.28(b)(9)(i)(B) and that washers are not always required. Is this true and if
states that for new fixed ladders, “Each fixed ladder installed on so, where can I find more information?
and after November 19, 2018, is equipped with a personal fall
arrest system or a ladder safety system.” Section J3.2g of the AISC Specification for Structural Steel Build-
Per the OSHA Standard Section 1910.28(b)(9)(i)(D), “On ings (ANSI/AISC 360) states: “Washers shall be provided in
and after November 18, 2036, all fixed ladders are equipped with accordance with the RCSC Specification Section 6…” Therefore,
a personal fall arrest system or ladder system.” This is a final Section 6 of the RCSC Specification (www.boltcouncil.org)
deadline to bring existing fixed ladders extending more than 24 ft governs the use of washers. It appears that you may not have
up to current OSHA requirements. been interpreting the requirements of the RCSC Specification
In March of 2018, we presented a safety webinar titled correctly.
“Ladder Safety: One Rung at a Time.” In that webinar, the I believe that originally (1951), a washer was always provided
OSHA regulation change concerning caged ladders was under both the head and the nut. This obviously simplified the
presented. You can view this webinar for free at tinyurl.com/ decision-making process, but added to the cost of the fastener
cagedladdersafety. You can also view the OSHA standards assembly. By 1962, bolted joints were permitted without any
delineating the elimination of cages on ladders, as well as find the washers in some instances. Today, washers are rarely required
sections discussed above, at www.osha.gov. for snug-tightened joints and most connections in buildings are
Larry Kruth, PE permitted to be snug-tight. This means most connections today
do not require any washers.
Flexural Strength of a Coped Section Larry Muir, PE
When checking the flexural strength of a coped beam
section using Part 9 of the 15th edition AISC Steel Different Color Manuals
Construction Manual, Equation 9-9 provides the critical I recently bought a used copy of the first edition of the AISC
stress, F cr. A similar equation was provided in the 13th Load and Resistance Factor Design Manual from a third party.
edition and 14th edition Manual. The 13th and 14th The manual I ordered showed a red cover and the one I
editions both indicate that we can use the more precise received had a blue cover. Are there two versions?
dimension, h1, instead of h0 in this equation, but the 15th
edition does not. Can we use h1 instead of h0 in equation The first edition LRFD Manual had a blue cover, and there is only
9-9 of the 15th edition Manual? one color selected for each edition of the LFRD Manual. It is likely
that the picture on the third party site was incorrect. I am not
The use of h1 in lieu of h0 in the new design procedure in the sure what you were shown, but do note that the 8th edition ASD
15th edition Manual can be unconservative. The development Manual is red and the 13th edition AISC Steel Construction Manual
of the new design procedure is detailed in the fourth quarter is burgundy.
2018 AISC Engineering Journal paper “Strength of Single-Coped Jonathan Tavarez, PE
Modern Steel Construction | 9

BEAM BEARING PLATES
A beam bearing plate is made with a plate as illustrated in Figure 14-1.
Force Transfer
The required strength (beam end reaction), Ru or Ra , is distributed from the beam bottom
flange to the bearing plate over an area equal to lb times 2k, where lb is the bearing length
steel interchange (length of contact between the beam bottom flange and the bearing plate), in. The bearing
plate is then assumed to distribute the beam end reaction to the concrete or masonry as a uni-
form bearing pressure by cantilevered bending of the plate. The bearing plate cantilever
dimension is taken as
e flexural strength of the plate per unit width is: Beam Bearing Plates
base plate at the tension interface. Therefore, bearing nat= the
interface will govern the design of the base plate thickness.
B
2
−k (14-1)
t p2 For beam bearing plate design, I typically follow the design methodology as
ϕ b M n = ϕb Fy (LRFD) (3.3.13a)
4 shown in wherePart B14is the
of bearing
the AISC Manual,
plate width, in. which assumes that the bearing plate
3.3.4 General Design Procedure
distributes the beam end reaction uniformly to the concrete
In the rare case where a bearing plate is not required, the beam endasreaction,
a uniform
Ru or Rbear-
a , is
Mn Fy t p2 1. Determine the axial
ing pressure load
by
assumed toand moment.bending
cantilevered
be uniformly distributedoffrom
thethe
plate.
beam Abottom
contractor
flange tohas
the decided
concrete orto
= (ASD) (3.3.13b)
Ωb Ωb 4 supply a larger
masonry bearing platebearing
as a uniform thanpressure
what Ibyhad originally
cantilevered specified.
bending This
of the beam increases
flanges. The
2. Pick a trial basebeam-flange N × B. dimension is calculated as for a bearing plate, but using the beam
plate size, cantilever
the cantilever distance and bending forces on the bearing plate such that the
flange width, bf , in place of B.
original
3. Determine thebearing
equivalent plate thickness is no longer adequate. Are you aware of any
eccentricity
stance factor in bending = 0.90 other design methods for the beam bearing plate? It seems unconservative to
ety factor in bending = 1.67 e = M /Pr
just ignore the largerr dimension of plate that has been added.
e the plate thickness, equate the right-hand and the critical eccentricity
ations 3.3.11 or 3.3.12, and 3.3.13 and solve for
N Pr
ecrit = −
2 2 q max
If e ≤ ecrit, go to next step (design of the base plate with

  m2  
 fp    small moment); otherwise, refer to design of the base
  2   f p (LRFD) (3.3.14a-1) plate with large moment (Section 3.4).
= 1.49m
0.90 Fy Fy
Larry Kruth ([email protected]) 4. Determine the bearing length, Y.
  m 2  is AISC's vice president of engi-
 f p   neering and research. Jonathan 5. Determine the required minimum base plate thickness,
  2  Tavarez ([email protected])
fp (ASD) (3.3.14b-1)
is a tp(req).
= 1.83m
Fy / 1.67 staff engineer
Fy with AISC's Steel
Solutions Center. Brad Davis with 6. Determine the anchor rod size.
Fig. 14-1. Beam bearing plate variables.
Davis Structural Engineering, LLC,
Bo Dowswell, principal with ARC 3.4 Design
Theofprocedure
Column Base Plates
in Part 14 ofwith
the Large
ManualMoments
(illustrated above) is only one way to approach
 Y
AMERICAN INSTITUTE OF STEEL CONSTRUCTION
f p Y m −  LLC, and Larry Muir
International,
When thethismagnitude
problem.ofKeep in mindmoment
the bending that it is
is part
large of the Manual, not the Specification. The
rela-
 2  (LRFD)
are all consultants to AISC.
(3.3.15a-1)
eq ) = 2.11
tive to the column axial load, anchor rods are required to J4.5 for plate bending and Section
governing provisions in the Specification are Section
Fy connectJ8thefor concrete
base plate tocrushing.
the concreteThefoundation
analysis can be carried
so that the out by any rational engineering
method
base does not tip,asnor
long
failasthe
the “forcesinand
concrete deformations
bearing at the com-used in the design of the connection is
 pressed consistent
edge. Thiswithis a the intended
common performance
situation for rigidofframes
the connection and the assumptions used
Y
f p Y m −  designedintothe
resist lateral
design of earthquake
the structure oraswind loadings
required in and is B3.4.
Section
 2 (ASD) (3.3.15b-1)
eq ) = 2.58
schematically presented
If the originalin Figure 3.4.1.design worked for a given beam end reaction, then it
base plate
Fy
would make sense that simply increasing the size of the bearing plate while keeping
the same plate thickness would not decrease the strength of this connection. Thus, I
nimum plate thickness, in. would consider neglecting the steel that is outside the original plan dimensions.
If you'd like some theoretical backing
n is larger than m, the thickness will be gov- for the approximate manual approach,
To determine the required thickness, substitute then I would point you to the lower
Equations 3.3.14a-1, 3.3.14b-1, 3.3.15a-1 and bound theorem of limit analysis which
hile this approach offers a simple means of de-
allows us to assign a statically admissible
ase plate for bending, when the thickness of the
stress field and compute the ultimate
olled by n the
Steeldesigner
Interchangemay choose
is a forum to use other
to exchange useful
and practical professional ideas and
esigning the plate for flexure, such as yield-line information strength, which is either the actual
on all phases of steel building and bridge
triangularconstruction.
pressure distribution ultimate strength or a conservative
Contact Steelassumption, as
Interchange with
Appendix B. questions or responses via AISC’s Steel Solutions lower bound. This theorem is why AISC
Center: 866.ASK.AISC | [email protected] Design Guide 1: Base Plate and Anchor
The complete collection of Steel Interchange
ate Flexural Yielding at Tension Interface Rod Design assigns a rectangular stress
questions and answers is available online at
block of length Y and intensity qmax, as
ment such www.modernsteel.com.
that e ≤ ecrit, there will be no tension
The opinions expressed in Steel Interchange shown in Figure 3.4.1 in the guide (at
rods and thus they will not cause bending in the Fig. 3.4.1. Base plate with large moment.
do not necessarily represent an official position left); the actual pressure distribution is
of the American Institute of Steel Construction
and have not been reviewed. It is recognized
unknown. In your case, I would assume
that the design of structures is within the the statically admissible stress field is uniform over the original intended bearing
scope and expertise AISC of aDESIGN
competent licensed1, 2ND EDITION / BASE PLATE AND ANCHOR ROD DESIGN / 25
GUIDE
structural engineer, architect or other licensed
area and zero outside that, which would also be consistent with your original design
professional for the application of principles to assumption. Note that AISC Design Guide 29: Vertical Bracing Connections—Analysis
a particular structure. and Design provides a good discussion on the lower bound theorem in Section 1.2.
Brad Davis, SE, PhD
10 | AUGUST 2019
3/31/10 11:55:25 AM
This month’s Steel Quiz focuses on just a few of the many recent
innovations in structural steel. The answers can be found in
steel Design Guide 31: Castellated and Cellular Beam Design (aisc.org/dg),
quiz our webpage dedicated to SpeedCore (aisc.org/speedcore), and
other resources found at www.aisc.org.
1 The SpeedCore system is expected c. ASTM A1085 is available as seam- d. Excellent vibration resistance with
to allow a response modification less to avoid the welded seam. deeper cross sections.
coefficient (R) of what value? d. There is a minimum Charpy e. Open-web sections allow light
V-notch material toughness transmission through the web
2 True or False: Placing utilities in a requirement in ASTM A1085 but openings
SpeedCore system/module is more not in ASTM A500 Grade C. f. All of the above
of a challenge than in a conventional
reinforced concrete shear wall. 4 Which of the following are advan- 5 At approximately what height can
tages of castellated and cellu- splices be made above the finished
3 Which of the following is not an lar beams compared to traditional floor in a SpeedCore system module?
advantage of ASTM A1085 compared I-shaped sections?
to ASTM A500 Grade C? 6 Which of the following is the most
a. Long-span capability allows for
a. ASTM A1085 provides tighter wall appropriate way to connect the slab
fewer columns and footings
thickness and corner radii. to a SpeedCore wall module?
b. The ability to run utilities and
b. A maximum yield strength of 70 ksi a. Weld reinforcing bar to the
ductwork directly through the
for ASTM A1085 HSS will lead to a faceplate of the wall module.
web openings.
HEXP
reduced over-strength factor. b. Connect the slab and the wall
c. More flexibility in terms of beam sizes.
with ledge angles and shear
connectors.
c. Pre-drill holes in the module, into
which reinforcing bars may be
RT®
inserted prior to the casting of
walls and slabs.
d. All of the above.
7 Why is castellated beam use limited
Save valuable �me and money. Never search in areas with significant dynamic
for bol�ng documents ever again! effects?
Test Reports 8 In which of the following areas is

the SpeedCore system beneficial
Invoices when compared to a conventional
Packing Lists reinforced concrete shear wall?
DOT Approvals a. Fire resistance (with protection
Order Tracking coating)
b. Site labor cost
Proof of Delivery
c. Impact resistance
d. Design schedule of the project
e. a and b
f. c and d
g. All of the above
Call or Go Online to ﬁnd out more
9 True or False: The process by which
St. Louis Screw & Bolt castellated and cellular beams are
fabricated is similar but not identical.
stlouisscrewbolt.com The time needed to produce a
800-237-7059 castellated beam is slightly greater
than that of a cellular beam.
Structural Bol�ng Experts

TURN TO PAGE 14 FOR THE ANSWERS
12 | AUGUST 2019
THE ULTIMATE RESOURCE
IN TUBULAR PRODUCTS
IS HERE
Independence Tube Corporation, Southland Tube, and Republic Conduit are now
NTP Grades include:
Nucor Tubular Products. As we come together as part of Nucor, North America’s leading
steel company, we remain dedicated to working with you, our customer. • ASTM A500
• ASTM A252
As a result, our HSS line now boasts a wider product range. But one thing hasn’t changed, • ASTM A1085
our quality and service continues to be among the best in the industry. We pioneered on-line • ASTM A513
ordering with our 24/7 customer secure portal and our on time rolling schedule is considered • A53 grade B Type E ERW
to be second to none among our customers. • ASTM A135 and
As part of our tubular family, Republic Conduit continues to offer its electrical conduit ASTM A795 Sprinkler Pipe
products designed to reduce installation costs and jobsite delays. This winning combination HSS Sizes include:
of products and innovation continues to support the reason why we have been so successful:
Squares: ½" x 16" gauge
working together and dedicated to providing our customers with the best products and through 12" x .625" wall
services in the industry.
Rectangles: 1 ½" x 1" x 16 gauge
Our locations include: Birmingham, AL; Cedar Springs, GA; Chicago, IL; Decatur, AL; through 16" x .625" wall
Louisville, KY; Marseilles, IL; and Trinity, AL. Rounds: .840" OD x .109" wall
through 16" OD x .688" wall
Learn more at www.nucortubular.com

steel quiz ANSWERS
1 R=8. This will be the highest factor to the lack of lack of interference 5 4 ft. Splices are located a minimum
for a shear wall system of any with internal reinforcing. Open- of 4 ft above the finished floor in
material. This has been confirmed ings can be placed anywhere as a SpeedCore module, as required
by a FEMA P695 study, approved by required in the SpeedCore wall, by OSHA 1926 Subpart R: Steel
the Provisions Update Committee with reinforcing welded to the Erection for Columns.
of the Building Safety Seismic external steel plate if needed.
Council, and also approved by the
6 d. All of the above.
3 c. This is only applicable for ASTM
Building Safety Seismic Council to A500. A500 is available as welded or 7 The re-entrant cor ners at the
be submitted to ASCE 7 for potential seamless. A1085 is only available as openings of castellated beams
inclusion in the next edition. Note, welded. Additional information on p ro v i d e a l o c a t i o n o f s t re s s
however, that in the analysis for the these and other material specifica- concentration, which may limit their
Rainier Square project in Seattle— tions can be found in the April 2018 use in applications where dynamic
designed by Magnusson Klemencic SteelWise article “Are You Properly effects are significant.
Associates and which uses the Specifying Materials?” (available at
SpeedCore system—R=6.5 was 8 d. All of the above.
www.modernsteel.com).
used in accordance with ASCE 7-10 9 False. Cellular beams have
Table 12.2-1 because the structure is 4 f. All of the above. (More advantages round openings in the webs and
governed by wind loading. can be found in Chapter 2 of Design castellated beams have hexangular
Guide 31: Castellated and Cellular openings. In order to achieve the
2 False. It is easier to place utili- Beams, available at aisc.org/dg.)
ties in a SpeedCore module due repeating circular cutting pattern for
cellular beams, two cutting passes
are required (see Figure 1). Only
This month's questions and answers were contributed by Yishan He, a masters student at one pass is required by castellated
Northwestern, and Bhavnoor Dhaliwal, a masters student at the University of Illinois at Chicago; beams, as shown in Figure 2. As
both are interns at AISC. Thank you, Yishan and Bhavnoor! a result, the time to produce a
cellular beam is slightly greater than
that of a castellated beam. More
information can be found in AISC
Design Guide 31.
a.
First cut line

Second cut line
b.
Waste
Fig. 1.
Cut line
a.
b.
Fig. 2.
Everyone is welcome to submit questions and

answers for the Steel Quiz. If you are interested in
submitting one question or an entire quiz, contact
AISC’s Steel Solutions Center at 866.ASK.AISC or
[email protected].
14 | AUGUST 2019
Easy design.
Total control.
Streamline structural steel connections with Yield-Link®

Yield-Link®
YL
technology tools from Simpson Strong-Tie.

Software
Our Yield-Link software plugins and design support services provide the
functionality and technical expertise to help you quickly develop, model
and document complete designs matched to your project’s unique
specifications — all while keeping you on time and within budget.
Download the right tools for your structural steel project by visiting
go.strongtie.com/ylplugineng or call us at (800) 999-5099 to learn more.
Available plugins: SAP2000 ® and ETABS®, Autodesk ® Revit and our Microsoft® Excel Connection Design spreadsheet. © 2019 Simpson Strong-Tie Company Inc. YLSP19-S
steelwise
INDUSTRIOUS The third edition of AISC’s Design Guide 7 on
INDUSTRIAL industrial buildings provides helpful tips and design
DESIGN advice on tackling your next industrial design project.

BY JAMES M. FISHER, PE, PhD
INDUSTRIAL BUILDINGS ARE BOTH simple and complex.

On the surface, they may appear to be relatively pared-down structures, devoid of
the fixtures and features standard in offices, residences, schools, or commercial spaces.
But while their basic structural and architectural components are often relatively sim-
ple, combining all of the related elements into an economical, functional building can
be a complex task.
Like any building type, each industrial facility is unique and must be planned and
built according to specific usage, the processes taking place within, specific owner
requirements and preferences, site constraints, cost, and building regulations. The
James Fisher (jfisher.florida@ third edition of AISC’s Design Guide 7: Industrial Building Design offers expert
gmail.com) is emeritus vice guidance on achieving a balance between all of these factors to create efficient
president of CSD Structural industrial buildings.
Engineers in Milwaukee. He is the The purpose of the first and second editions of Design Guide 7 was to provide
author of Design Guide 7 and a past engineers with guidelines and design criteria for designing industrial buildings
winner of AISC's T.R. Higgins Award without cranes and those with light-to-medium-duty cranes. The third edition
for his work on industrial building continues to present advice based on the historical guidelines but also updates the
design. He has also received AISC's information based on current analysis and design methodology. Here’s a brief look
J. Lloyd Kimbrough Award in at this latest edition.
recognition of his contributions to
structural steel design. Buildings without Cranes
The guide continues to be presented in two parts. Part 1 deals with general top-
ics on industrial buildings, and Part 2 covers structures containing underhung and
overhead cranes. Both parts include a discussion on the establishment of load condi-
tions and load combinations (Chapters 1 and 12.) However, the new edition has been
updated for use with the AISC Specification for Structural Steel Buildings (ANSI/AISC
360-16) and the 15th edition AISC Steel Construction Manual (both are available at
aisc.org/publications). The following updates and additions are presented in the
third edition:
• New information on steel deck
• Additional material on ponding stability
• A new example on truss stability bracing
• A revised diaphragm design example
• Updated material on fatigue
• A new discussion on load combinations
• Updated design examples for runway girders
• Updated examples for frames and columns
• Additional material on underhung cranes
An important part of industrial building design is owner-established criteria.
Unlike projects with criteria developed by architects, industrial buildings are more
often driven by the building’s use and the industrial processes within. Establishing this
criteria requires active owner involvement, which is the focus of Chapter 2. The owner
must communicate all of the building’s specific requirements to the designer team.
16 | AUGUST 2019
Precast wall panels for industrial buildings could utilize one Erecting precast wall panels may be problematic. Lifting
or more of a variety of panel types including: lugs cast into the top of the panels are intended for vertical
1. Hollow core slabs lifting. When lifting from a horizontal shipping or storage
condition, the area around the lug may rupture, causing a
2. Double-tee sections safety hazard and damaging the panel.
3. Site cast tilt-up panels Precast panels have multiple advantages for use in indus-
4. Factory-cast panels trial buildings:
steelwise
1. A hard surface is provided inside and out.
These requirements include:

• Area, bay size, plan layout, aisle location,
and future expansion provisions
• Loads
• Clear heights
• Relations between functional areas,
production flow, and acoustical
considerations
• Exterior appearance
• Materials and finishes
• Machinery, equipment, and
storage method
Chapters 3 and 4 focus on roof systems
and roof trusses, and different types of roof-
ing systems and the pros and cons of each are
discussed. A big question pertaining to indus- Fig. 5-1. Wall thermal break detail.
trial roofs is when expansion joints are needed above: Fig. 5-1. Wall thermal break detail.
22 / INDUSTRIAL BUILDING DESIGN / AISC DESIGN GUIDE 7
and determining how far apart to place them. below: Part 2 covers industrial buildings with underhung and overhead cranes.
Chapter 3 answers this question and also
addresses concerns about roof drainage and
roof penetrations. Chapter 4 provides guid-
ance on designing economic roof trusses, as
well as truss stability, and a roof truss stability
bracing design example is included.
Choosing a wall system in an industrial
building is also an important decision. Many
options exist, and you can find a discussion on
all of them in Chapter 5. In addition, the cost
of the wall system can vary by as much as a fac-
tor of three, depending on the material used,
field or factory assembly, and other factors.
Are you trying to determine the best shape to
use for wall girts? Chapter 5 covers these con-
siderations and provides design criteria.
Chapter 6 offers guidance on choosing
a framing scheme, and Chapter 7 explores
different bracing systems, both vertical and
horizontal. Chapter 8 discusses the topic of
column anchorage.
The establishment of loading conditions
provides a structure of adequate strength; a
related set of criteria are needed to establish
the serviceability behavior of the structure.
Serviceability design considerations, discussed
in Chapter 9, are a large part of designing
industrial buildings. Included in this chapter
are helpful discussions and guidance on deflec-
tion, drift, and the relation of the primary and
secondary structural systems and elements to
the performance of nonstructural components
such as roofing, cladding, and mechanical
equipment. Keep in mind that serviceability is
not a strength issue, but rather a maintenance
and human response consideration.

steelwise
Buildings with Cranes
Part 2 of the guide deals with crane building considerations
and begins with Chapter 10. Crane buildings should be
classified for design purposes according to the frequency
of the crane loading. These classifications are established in
AIST TR-13 Guide for the Design and Construction of Mill
Buildings, and crane classifications are established in the
Crane Manufacturers Association of America’s (CMAA)
Specification for Top Running Bridge and Gantry Type Multiple
Girder Electric Overhead Traveling Cranes—No. 70. Both of
these publications are referred to in Chapter 10.
One of the most important considerations in a crane
building is fatigue. The runway design must account for
the fatigue effects caused by the repeated passing of the
crane. Guidance on fatigue design considerations can be
found in Chapter 11, where the AISC Specification fatigue
provisions are discussed in terms of their application to
crane design considerations. Connection considerations
such as web-to-flange welds, tiebacks (Figure 11-1 in the
guide), and bearing and intermediate stiffeners, as well as
the advantages or disadvantages to using cap channels and
Fig. 11-1. cap plates, are also discussed.
A tieback detail.
Tight bolts every time!

with DuraSquirt DTIs
®
800 552 1999

802 460 3100
appliedbolting.com
the best way to bolt! [email protected]
18 | AUGUST 2019
steelwise
Chapter 17 discusses miscellaneous top- Industrial buildings offer many challenges
ics such as outside and underhung crane con- to designers, and the new, third edition of
siderations as well as maintenance and repair. Design Guide 7 is a fantastic resource to pre-
Chapter 18 finishes up with a design proce- pare you for every one of them. The updated
dure summary for a crane column building, publication is available as a free download for
and the appendix offers helpful design prop- AISC members at aisc.org/dg, along with
erty information in a handy tabular format. the entire library of AISC Design Guides. ■
Fig. 13-5. Wall bracing concept for cranes.
Industrial buildings with cranes pres-

ent the unique challenge of considering
the movement and forces imparted by the
crane onto all of the buildings systems:
roof, walls, and framing. These struc-
tural systems are discussed in Chapter 13,
where guidance is provided on control-
ling the frame and bracing stiffness, using
roof bracing to distribute crane-induced
loads, and special considerations for wall
systems. Helpful details such as Figure
13-5, illustrating a wall bracing concept,
are provided.
Chapter 14 explains crane runway
design topics ranging from designing the
crane runway beam and runway brac-
ing concepts to crane stops and crane rail
attachment considerations, and design
examples for crane runway girders with
and without cap channels are included.
Chapter 15 offers crane runway fabrication
and erection tolerance information.
Chapter 16 outlines crane column
design practices, focusing on topics such
as base fixity and load sharing, as well as
different column design options such as
stepped and bracketed columns. Economic
considerations are discussed and column
design examples are included.

business
issues Tips for marketing leadership to make your
firm’s involvement with nonprofits and other
GET
charitable organizations easy and effective.
INVOLVED
BY ANNE SCARLETT
WE OFTEN HEAR that “everyone in the company is a marketer.”

For those of us who are marketing professionals, we must provide “everyone else”
with tools and guidance to best support the firm’s marketing efforts. Visibility is an
essential marketing ingredient, so it’s no surprise that active exposure within nonprofit
organizations—community, professional, and social—is an excellent way for an engi-
neer to contribute to the firm’s overall marketing activity.
To make this happen, review your firm’s existing organizational involvement pro-
gram, or consider spearheading a new initiative. Based upon your firm’s available re-
sources, size, and structure, you may opt to collaborate with another department such
Anne Scarlett is president of as human resources in order to ensure the effort remains robust and permanent.
Scarlett Consulting, a Chicago-based
company specializing in AEC-specific Easy and Effective
strategic marketing plans, marketing Here are some ways to make organizational involvement both easy and effective.
audits and coaching. She is also Emphasize the merits. Active involvement in organizations offers life balance,
on the adjunct faculty at Columbia rewards, and satisfactions that are highly personal in nature. Less obvious, but equally
College of Chicago and DePaul valuable, are the professional benefits. Not only is organizational involvement a way
University. She can be contacted via for the individual—a representative of your firm’s brand—to be visible, but that per-
her website, www.annescarlett.com. son also has great opportunity to grow themselves and their careers. They become
more confident, self-fulfilled, productive, and well-rounded. Interestingly, senior posi-
tions in both business and non-profit organizations involve similar tasks: setting policy,
long-term strategy, networking, and organizational structure. So a junior or mid-level
engineer can step into leadership roles within organizations in order to develop, prac-
tice, and sharpen their skills at rapid speed. In other words, nonprofit organizations
can serve as training and proving ground for those who want to stretch explore, and
experiment—often within roles beyond those available within their own firms. In ad-
dition, organizational involvement allows individuals to demonstrate their true char-
acter in a non-selling, non-business scenario. Later, this same character may be re-
membered, and sought out, by business prospects and colleagues.
Help with assessments. Provide a tool to promote self-reflection within each
individual. Facilitate a group discussion or meet with them one-on-one to discuss
their answers to these questions: Motivation to get involved? Skills you offer? Skills
you want to develop? Interest in community, professional, or social organizations?
Hours you are available to dedicate per month (1-2; 3-7; 8-12; and so on)? Level of
involvement desired: member/volunteer, committee, board? Core interests: environ-
mental; foreign relations; animal welfare; health; elderly; children; disabled; women;
underprivileged; arts and culture?
Provide ideas to get them started. Opportunities are abundant, and could be-
come overwhelming. To help, compile a focused list of local organizations as a starting
point. Make special note of places where employees are currently involved, as strength
in numbers can be motivating. Coach them to conduct informal conversations with an
organization to find the best fit. Make them mindful that some organizations provide
certain marketing benefits (e.g., including the company names of board members on
letterhead or bartering sponsorship spots in exchange for volunteering.)
20 | AUGUST 2019
business issues
Offer an alternative team approach. Some individuals may professionally. And three, your firm wins, boasting happier and
not have availability to commit to an organization. Yet they may be more talented employees with an enhanced sense of purpose,
willing to participate in occasional one-off events. Identify an en- along with stronger visibility.
thusiastic person in your firm to organize a finite number of firm-
wide volunteer activities per year (e.g., Saturday afternoon clean- Facilitation of Organizations
ing up a community park within a low-income neighborhood). In April’s Business Issues article “Forging a Framework for Fa-
Remember, it’s their choice. You cannot force anyone to cilitating” (www.modernsteel.com) we focused on the overarch-
perform really well if they are not truly open and interested. Plus, ing techniques for facilitating meetings. If you’re looking for places
this is their personal time, be- to hone your facilitation abili-
yond work. Encourage, rather ties, joining an organization at
than pressure. the committee (or board) level
Track it. Monitor who is
“Make sure that the marketing team, is a perfect opportunity. (Note
involved in which organiza- that the organizations below
tions. If possible, encourage along with the firm’s leadership, are all in Chicago, where I’m
extending the efforts to vari- located. Similar organizations
ous organizations for wider are committed to external organizations. no doubt exist in your neck of
visibility. On a micro level, the woods.)
track each individual’s involve- Otherwise, any organizational involvement Perhaps you want to stick
ment during annual reviews, with what you know: engi-
and discuss how the firm could initiative may be received by the staff neering. If so, you could get
further support their efforts. involved with a program like
Encourage active partici- with skepticism, even criticism.” Chicago’s Project Exploration,
pation. Becoming a volunteer/ where you can educate Chi-
member is good; serving on a cago minority middle school
committee or board is excellent. Like anything, the more energy students on what’s cool about our profession.
one puts into it, the more personal and professional benefits one On the flip side, you may want to steer clear of the “usual,” and
will reap in return. opt for something that aligns with your personal causes and pas-
Support it. Allow them schedule flexibility, as appropriate. In sions. National organizations like Volunteer Match will help you
addition, have a modest budget to support the organizational in- identify local options in a wide range of categories, from animals
volvement of your staff. Maybe they need a sponsor. Maybe they to the arts to the environment (and much more.)
need to buy a table. Maybe they need T-shirts (with your firm’s But maybe you just want a taste for now. Organizations like
logo) for a specific community event. Invite staff to come forth Chicago Cares have a robust website that even includes a calen-
with their pitch on the value behind financial contributions. dar of volunteer opportunities with specific one-off projects. Did a
Equip with communication tools. The top priority is for the window of time in your busy schedule suddenly open up? Jump on
individual to genuinely grow. The potential benefit is the visibility their site and see what’s needed!
and networking for your firm. Give these individuals the tools they Perhaps you’d prefer to join a social or sports related club.
need (e.g., help with articulating your firm’s value proposition) to That’s relevant! There are abundant opportunities to casually
feel comfortable as an “ambassador” if and when appropriate. network, and they also have committees if you opt to get more
Lead by example. If you expect others to be involved, then you actively involved.
too must be involved. Make sure that the marketing team, along Maybe you’ve volunteered for a while, and you’re ready to take
with the firm’s leadership, is committed to external organizations. a higher step: becoming a board member. Chicago’s Arts and Busi-
Otherwise, any organizational involvement initiative may be re- ness Council actually offers an On Board program (requires a fi-
ceived by the staff with skepticism, even criticism. nancial investment) to train people to become board members for
Applaud it. Without going overboard, make others aware of arts organizations.
accomplishments of staff within their organizations. Perhaps it’s a The bottom line is this: If you’re willing to make the time to
brief article for social media feeds, a website, or a newsletter. Show get involved, you’ll be expanding your mind, your network, and
admiration and appreciation for those who have decided to offer your impact. And in the process, you might just contribute to your
themselves up for the win-win-win benefit. company’s marketing efforts in a new and rewarding way! ■
And just what makes organizational involvement a triple-win?
One, the nonprofit organization itself wins, and enthusiastic vol- Does your company encourage involvement with nonprofit organizations
unteers and members are heartily welcomed. Two, the individual on an individual or companywide scale? If so, we’d love to hear about it.
wins, with opportunities like none other to grow personally and Send a note to [email protected].

2020
IDEAS2
AWARDS
Innovative Design in Engineering and
Architecture with Structural Steel
aisc.org/ideas2
CALLING ALL
INNOVATORS! 2019 IDEAS2
If you recently worked on a project National Award
that featured structural steel, we Waffle
Culver City,
want to hear from you. Submit it Calif.
Photo: Tom
for a 2020 IDEAS2 award! Bonner
entries close on SteelDay

September 27, 2019
enter now at
aisc.org/ideas2
22 | AUGUST 2019
Every year, Modern Steel presents a
compendium of fun projects—
typically smaller buildings or structures
or additions to larger ones—
showcasing the cool use of steel.
What’s
Cool in
Steel
This year’s list includes a new pedestrian
bridge at the world-famous San Diego
Zoo, an open-air display case for a massive
prehistoric skeleton in West Texas, a
colorful canopy at an Upstate New York
airport, and a minimalist sculpture with
big meaning in Des Moines.

Cool Zoo View
The designers of the new 400-ft-long
Bashor Bridge wanted to create a span
worthy of its home at one of the world’s
most famous places to see animals, the
San Diego Zoo.
Designed by Architects HGW and
KPFF Consulting Engineers—with AISC
member Clark Steel Fabricators han-
dling steel fabrication and AISC mem-
ber bender-roller Albina Co., Inc., rolling
the curved sections—the 15-ft-wide steel
multi-span steel pedestrian bridge, whose
longest span is 145 ft, crosses a 90-ft-deep
canyon using tapered steel trusses varying
in depth from 8 ft to 15 ft with a triangu-
lar cross section. It is primarily supported
by two 90-ft-tall built-up hollow structural
section (HSS) columns and terminates at
an exterior composite steel deck surround-
ing a concrete elevator shaft high above the
canyon floor. From the elevator deck, wide-
flange girders on column bents made up
an elevated walkway continuing through
immovable old grown trees to an existing
outdoor café. The project used 226 tons of
structural steel in all.
The primary lateral force-resisting
elements are the concrete elevator tower
and the abutment. The elevator tower is
detailed as a special concrete shear wall
core and rests on a mat foundation. The
abutment is a heavy concrete box anchored
back to the earth with post-grouted tie-
backs, and the bridge superstructure is fixed
to the abutment with thick embed plates.
The bridge uses five different foun-
dation types tailored to the unique con-
straints at each location, including service
roads, steep slopes, existing foundations
and utilities, large tree roots, and a soft
alluvium layer of variable thickness in
the canyon. Underneath the existing café,
overhead clearance only allowed access for
a micro-pile drill rig. Other foundations
include 48-in. drilled shafts, tie-backs, a
mat, and spread footings. In terms of ini-
tial analysis, early collaboration with the
geotechnical engineer helped define a
range of soil-structure assumptions and
springs, which were incorporated into a
SAP2000 model.
Heavy chord and drag elements were
required along the bridge to deliver lateral
force to the lateral-resisting elements, and
complex built-up plate connections were
used at intersecting elements. Deformation
compatibility required additional strength
from the columns and treetop bents. A
24 | AUGUST 2019
26 | AUGUST 2019
range of soil spring and cracked section properties was explored to to pass beneath the bridge throughout most of construction—and more
assess demands on the various elements. There is only one expan- critically, the sensitive giant pandas below were kept happy and healthy.
sion joint on the bridge, at the existing café interface, and it is As pedestrian bridges can be sensitive to vibration, accelerations,
designed to accommodate 3D movement (including deck twisting) velocities, and displacements were evaluated for vertical and lateral
due to temperature, pattern live loads, wind, and seismic behavior. excitations due to footsteps, lock-in effects, and wind—and the team
Design did not end when construction began, and KPFF was consulted AISC Design Guide 11: Vibrations of Steel-Framed Structural
retained by the contractor and steel erector to design for various phases Systems Due to Human Activity (aisc.org/dg) as well as other publi-
of partial construction and temporary bracing. Because of limited space cations for vibration considerations. In addition, the zoo crafted a
for construction at the site—particularly around the plaza area and panda nightly event that included a dance party on the bridge. While the
enclosure—the bridge was completely assembled at Clark Steel’s facility design live loads would not be exceeded, a unique vibrational analysis
and shipped to the site in five sections. With the panda enclosure being was performed to evaluate rhythmic excitation induced by as many
directly below the center portion of the bridge, the only location for as 1,000 people in unison (shoulder to shoulder), and fatigue princi-
shoring towers to be placed was on each end, which forced the erection pals were applied to critical elements using finite element analysis of
team to set the bridge sections from each end toward the center. In welds and plates. (As an indicator of how unique such an event is for a
addition, a cruciform bolted connection section was used to minimize pedestrian bridge, commentary in AASHTO bridge design standards
crane time and eliminate full-penetration welds. Zoo guests were able specifically excludes human live loads from fatigue requirements.)
YOUR
PERFORMANCE W W W.V OOR T M A NCOR P.COM
VOORTMAN V325
HEAVY PLATE DRILLING, CUTTING,
MARKING AND MILLING
PROCESS CAPABILITIES: plasma

cutting
oxy-fuel
cutting
bevel
cutting
drilling centerpoint
marking
thread
tapping
counter
sinking
milling layout
marking
THE LEADER IN AUTOMATED STEEL PROCESSING SYSTEMS
MULTI SYSTEM INTEGRATIONTM

VOORTMAN USA
voortman.net/msi 26200 S. Whiting Way +1 708 885 4900
Monee, IL 60449 [email protected]
United States of America www.voortmancorp.com

Cool Lakeside Spot
Perched at the edge of Lake Austin in Texas’ capital city is the structurally and aestheti-
cally elegant W Dock, a light, economical structure whose reedy, triangular steel frames
reduce the number of required support piles while creating the sensation that the dock is
balanced “just so.”
Designed by Miró Rivera Architects and Architectural Engineers Collaborative, the
structure’s minimalist form and desire for a clean, unobtrusive look drove the project.
The angled columns combine the lateral and gravity structural systems, allowing
for a more visually consistent structural scheme than vertical columns and
braces would have provided. The hollow structural section (HSS) fram-
ing—fabricated by AISC member Patriot Erectors, Inc.—permitted
clean, simple moment connections that create an exposed moment
frame system, and this system is hardly noticeable as it runs paral-
lel to the shoreline. In fact, the moment frame works in concert
with the steel tread stair that ties the
Sergio Reza
Miró Rivera Architects
28 | AUGUST 2019
Arch
itect
ural
Eng

inee
rs C
ollab
orat
ive
dock to the shoreline, increasing the stiffness of the dock.

While the lake level remains mostly constant year-round,
construction was timed with a periodic lowering of the
waterline, allowing connections that would typically be
submerged to be made without resorting to underwater
welding. The dock uses 16 tons of steel in all.
Viewed from farther inland, the slender columns of the
angled frames almost disappear, and the boat dock mani-
fests as a series of floating planes—thus preserving views
through the structure. At the upper level, the deck and roof
planes frame a line of wooded cliffs across the water while

catching breezes and providing shade.
The decision to emphasize the horizontal lines of the
dock and omit vertical elements such as walls allowed for
higher story drifts than are typically permitted, which
made the described moment frame system more feasible.
The engineers also took steps to limit deflections in these
horizontal members without relying on bulky, tall sec-

tions. First, the longer-spanning beams were cambered
to ensure that no visible sagging would be present under
the weight of the structure. Second, HSS were “nested”
inside each other to provide a much stiffer member with-
out adding depth to the structure. The nested sections
were joined to the main members with spacer plates to
ensure composite action.
The project’s stripped-down form meant that many
nonstructural decisions were effectively already made for
the designers. Incorporating functional elements such as
lighting, speakers, and handrails became a matter of finding
the least intrusive solutions in order to preserve the integ-
rity of the essential design intent. Emphasis was placed on
details like angled handrails and a diving gate, which lends
an air of playfulness on a hot summer day. Meanwhile, the
exposed, weathering steel communicates a rustic appear-
ance while providing a perfect solution to the area’s high-
corrosion environment.

substance
Cool Monument
A Monumental Journey, a Des Moines sculpture
by renowned artist Kerry James Marshall, celebrates
the legacy of African American lawyers, who, in
1925, founded the National Bar Association, which
is dedicated to civil rights, justice, and equality in
the legal system.
Marshall collaborated with Substance Archi-
tects to achieve the colossal, geometric sculpture.
The shape is inspired by the form of the African
substance
talking drums with one drum precariously stacked

upon the other, representing the notion of com-
munication among diverse people and a legal sys-
substance
tem that, while not perfect, strives to be balanced.

The sculpture stands 30 ft tall, embodying a sense
of monumentality.
The sculpture is clad in bricks to represent
the feeling of weight and balance expressed in
the piece. The manganese iron spot brick that
comprises the piece displays a rich texture and
tones of gray with a subtle shine due to the iron
in the clay.
An impressive steel frame (16 tons in all) was
fabricated to support the brick within this compli-
cated tapered and suspended shape. The frame—
designed by KPFF and fabricated by AISC mem-
e ber fabricator Johnson Machine Works, with
nc
sta curved elements rolled by AISC member Albina
sub
Co., Inc.—provided two main advantages in the
overall process: It allowed the masonry contrac-
tor to have a frame to follow while laying the
bricks, and it gave a high level of precision since
the structure was built off-site in sections. In
addition, steel also facilitated a fast-paced fabrica-
tion and erection schedule, especially impressive
given the sculpture’s intricate geometry.
30 | AUGUST 2019
A detailed 3D model of the frame was shared
between Substance, KPFF, and Johnson Machine
Works. Because of the cantilevered and heavy nature
of the sculpture, multiple coordination meetings
were set up to discuss challenges such as how to
divide the structure and how to achieve an uncom-
plicated expression of details and connections.
The sculpture’s middle truss provides the main
point of attachment, and special contour plates were
designed to create a continuous frame on the exterior.
substance
The top section supports ring metal plates that are
aligned flush to the top edge of the sculpture.
The ring plates were the only visible element
at the start and the end of the brick construction.
They were laser-cut and made of galvanized steel,
as was the rest of the frame. At the interconnection
between the two volumes, a thin sheet of brushed
stainless steel was attached underneath the upper
drum. All the visible details—where the steel and
brick meet each other—were kept to a simple and
effective aesthetic. The exterior structural frame
was made of round tubes that followed the gen-
eral geometry of the sculpture. The frame was then
wrapped in a perforated sheet metal on which bricks
were set against.
To coordinate brick installation, each brick was
modeled into drawing software that explored the
best pattern solutions and laying starting points, and
every brick was custom made and hand-cut. The
short edges of the brick were shaved to follow the
circular configuration of the bricks, while the corner
edge was trimmed to smooth the exterior geometry
of the piece. substance
substance

Cool Pterosaur Display Case ocean floor 130 million years ago, then a salty coastal floodplain
One of history’s largest flying animals, a pterosaur known as that would have quickly consumed uncoated steel a mere 80 million
Quetzalcoatlus, was first discovered in Texas’ Big Bend National years ago, it is presently far from the coast and gets less than 13 in.
Park in 1971. of rain each year. Considering the park’s present arid environment,
But until recently, there wasn’t a great way to display this fossil the team researched corrosion potential and concluded that the dry,
evidence or tie it and other fossils to the surrounding geology of inland environment would lead to less than 0.001 in. of material loss
the park. Thankfully, the new park’s steel-framed Fossil Discovery per year. The thinnest of the structure’s materials, the roof decking,
Exhibit does both. was therefore specified as weathering steel, and the balance of the
The concept of this project involved simple, repetitive archi- steel members are uncoated structural steel.
tectural forms and very few materials to provide deep shade While refining the structural system, the team was inspired
and minimal shelter for visitors to the exhibit. The scale of the by the lightness and structural efficiency of the pterosaur skel-
building was driven by the 33-ft wingspan of the aforemen- eton itself, particularly the 9-ft span of its fourth finger. The
tioned prehistoric skeleton, resulting in a large central span that roof structure consists of 7∕8-in.-deep 22-gauge corrugated
tapers out from 30 ft to 40 ft wide, with a lower 28-ft-wide roof weathering steel deck fastened to HSS4×2 tube-steel purlins.
on each side. These forms, combined with the unstaffed nature Those purlins are in turn supported on HSS4.5 members sup-
of the exhibits and the unforgiving heat and sun of the area, led plemented with a castellated WT4×9 for increased strength and
the design team of Lake Flato Architects and Datum Engineers stiffness. At each end of the central space, this castellated mem-
to consider the industrial qualities of a steel superstructure, ber becomes the top chord of a flat-bottom pipe truss. In the
employing AISC member Rocky Mountain Steel to fabricate smaller spaces, the lateral system is composed of diagonal rod
the project’s steel. bracing integrated with the exterior perforated wall panels. In
One might easily default to galvanized finishes for metal exposed the central space, paired diagonal pipes combine with the col-
to the elements, but the owner and design team were concerned umns and beams to create visually open, three-pin rigid frames.
that a shiny metal structure would be a distraction to hikers in this The cladding is perforated metal panel, and the building skirt
serene desert landscape with muted colors. While the site was an is corrugated steel, similar to the roof.
Casey Dunn
Ridgway Valley Enterprises, Inc.
32 | AUGUST 2019
Casey Dunn Casey Dunn
In addition to the rugged environment, the project’s location is, in a word,

remote—57 miles from the nearest town (Marathon, Texas, population 470).
This lonesome location is an incredible luxury to stargazers, but a significant
hurdle for construction. For this reason, the design team prioritized prefabri-
cation and ease of field assembly. Deck connections used self-tapping screws,
purlins were bolted to prefabricated tab plates, and diagonals were connected
with bolted gussets and through-bolts. Furthermore, the designs accommo-
dated a mid-span splice in the castellated beams over the central space and
included a bolted erection sleeve to the columns, to be welded at the erector’s
leisure after fit-up. Frame elevations showing the assembly sequence were
provided on the design documents to illustrate this vision, just to make sure
everyone knew how simply it could be done.
The Quetzacoatlus now hangs from the roof, showing off its amazing wing-
span. Bronze castings of two huge prehistoric skulls are perched on steel posts
through the floor. Other life-sized (gigantic) fossils are arranged throughout.
Visitors can snap QR codes with their phones and bring up information about
the exhibits or gaze out at the Sierra del Carmen Mountain range and imagine
it throughout the ages. Ross Maxwell, the Park’s first superintendent, is said to
have imagined the potential for the park to be a geological wonderland. The
success of this pavilion is that it highlights the park, and the designers think
Maxwell would be pleased.
Lake Flato Architects
Casey Dunn

Todd Holdsworth
Mahan Rykiel Associates Mahan Rykiel Associates
Cool Community Focal Point an aspirational and uplifting icon, achieve programming flexibility,
Eager Park, a 5.5-acre public space in East Baltimore, Md., is and most importantly weave communities together. A symbol of
the centerpiece of a larger 88-acre mixed-used development con- progress and unity, it provides shade and retreat as well as an iconic
taining offices, retail, graduate student housing, an elementary focal point.
school, a biotech park, and a multi-family residential component. The zig-zag structural configuration, while designed for efficiency,
The park celebrates the history of the area and its proud residents generated a woven, stitch pattern that reflected the notion of connect-
and serves as a recreational anchor for economic growth. The ing communities, and the canopy framing was shipped in two com-
first major community park to be constructed in Baltimore in plete 20-ft by 80-ft sections. The pavilion responds to the landscape,
decades, the development is a public-private partnership. inviting people under its canopy from a high point at the east, and
Between weaving pathways at the center of the park sits the dropping down to a more human scale on its west side. The canopy
new steel-framed T. Rowe Price Pavilion, which serves as a venue is covered by an ethylene tetrafluoroethylene (ETFE) membrane,
for performances while also providing an iconic gathering space attached to the main steel framing via welded custom lightweight steel
that dynamically looks towards the future. The design goals for “fins” designed to extend the cover created by the canopy and allow
the structure were to: display historical significance via steel, create the roof plane to visually float above the structural form. Baltimore
34 | AUGUST 2019
Curving the Circuit
2015 IDEAS2 Merit Award Winner:

Circuit of the Americas (COTA)
Landmark 251’ tall observation tower providing
a 360 degree panorama view of the circuit with
capacity for 10,000 spectators. CMRP provided
35 tons of curved steel that included 73 pieces
of curved 8” sch 40 pipe that start out at a tight
96” centerline radius and then get a slightly
larger 360” radius before opening up to a large
1,349” radius at the bottom of the tower.
Call us at 866-940-5739
CHICAGO • KANSAS CITY
cmrp.com
Standard Mill Shapes - Rolled To Your Specifications Call 866-940-5739
We also roll stair stringers, helical hand rails,

CHICAGO • KANSAS CITY
off-axis bends, formed shapes and extrusions.
Visit cmrp.com for more information.

A BREAK LIKE THIS
COMES ALONG ONLY ONCE
IN A BUILDING’S LIFETIME.
Mahan Rykiel Associates
AEROLON IS THE FIRST FLUID-APPLIED COATING
TO ACT AS AN EFFECTIVE THERMAL BREAK.
A low VOC, water-based coating that can be easily spray-applied in the shop
or in the field, Aerolon provides significant cost-saving advantages over
structural thermal breaks, limiting design restrictions for architects and reducing
application and labor time for contractors. Find out more at tnemec.com/
thermalbreak.
MSC_1/3_4.75x5.indd 1 1/18/19 3:03 PM
THE HOLE
SYSTEM
AT A
FAIR
PRICE!
You need equipment that achieves
Y
your needs. No more, no less.
The PCS EHD series is the answer. Extra heavy-duty
Mahan Rykiel Associates an reliable, with state-of-the-art cutting options
and
that are simple for even the newest team members.
Steel Erectors (an AISC member fabricator) And - at an affordable price.
served as the steel fabricator.
Contact PCS to discuss the machines and
While structural analysis is typically
options for your hole requirements!
performed by the structural engineer, finite
element-analysis software Karamba3D
allowed designer Gensler to test for
structural solutions within the parametric
environment. By integrating this fully
parametric structural analysis tool into
the workflow, the team was able to quickly
iterate design options and share structural
observations with structural engineer [email protected]
Carroll Engineering. 1-800-656-1903 | www.pro ecuttingsystems.com

Todd Scholl (FabriTec)
21/2" 9" 5" 9" 21/2"
A 1'-51/4"
PL1 1/2"X8 3/4"
PL2 1/2"X17 1/4" 26.50°

PL1 1/2"X7 1/16"
HSS16X0.500 HSS16X0.500
.1°
37
26.50°
1 5/8"Ø
PL2 1/2"X17 1/4" PL2 1/2"X

PL1 1/2"X7 1/16"
A
A-A
1'-2" 1'-2"
2'-4"
16" PERIMETER DIABLO

Todd Scholl (FabriTec)
Joe Woznica (JPW Structural Contracting)
g
actin
ontr
tural C
Struc
JPW
ISOMETRIC
36 | AUGUST 2019
Cool Gateway
The 2.4 million annual travelers to and
from Greater Rochester International Air-
port in Rochester, N.Y., can now arrive and
depart from its terminal in style thanks to a
colorful new steel-framed canopy.
Built as part of a $79.4 million redevel-
opment project for the airport and com-
pleted this past fall, this tensile structure
canopy soars over the existing departure
viaduct and arrivals roads, providing pas-
sengers with sheltered access to and from
the terminal from both the parking garage
and the curbside drop-off and pick-up area.
Designed by architect Passero Asso-
ciates and structural engineer Ysrail A.
Seinuk P.C., the hollow structural sec-
tion (HSS) frame is covered in a translu-
cent fabric, designed to look like wings,
around a covered walkway made of glass
Joe Woznica (JPW Structural Contracting) and solar panels. The steel arch mem-
bers are comprised of 16-in.-, 14-in.-, and
10-in.-diameter HSS, while the columns
are 24-in.-diameter HSS—all of varying
schedule types. Each steel arch spans 80 ft
and weighs approximately 6.5 tons. The
entire canopy structure uses 420 tons of
curved steel (fabricated by AISC members
FabriTec Structures and JPW Structural
1'-0 3/4" BOLT
CIRCLE (8 BOLTS)
Contracting and curved by AISC member
bender-roller Greiner Industries) in all
mounted under a tensile membrane fab-
g ric covering 75,000 sq. ft. In addition to
ctin
ntra sheltering passengers and drivers from the
ura l Co
St ruct
PL1 1/2"X8 3/4"
JPW weather, the canopy also supports intelli-
X17 1/4"
gent video and other security surveillance
apparatus like cameras, license plate read-
ers, and luggage motion-sensing devices,
thus providing an important function in
passenger and employee security and safety.
And in addition to these security benefits, it
also supports solar panels, a 40,000-gallon
rainwater collection system for landscap-
Todd Scholl (FabriTec) ing and irrigation on airport property, and
LED lighting that turns the canopy into a
colorful canvas.
All of the steel is exposed, and Pas-
sero initially specified an architecturally
exposed structural steel (AESS) require-
ment. However, as the project began to
come together in the field, time and bud-
getary restraints made them rethink this
requirement. Passero representatives came
to fabricator JPW’s shop to inspect the first
few assemblies and were pleased with how
the welds looked—so pleased, in fact, that
they allowed JPW to continue with its cur-
rent practices and actually removed the
AESS requirement.
A
REV
MDF
BY
12/21/2017
DATE
SUBMITTED FOR APPROVAL
DESCRIPTION REMARKS/ STATUS
Cool Wedge
A custom-designed shade structure, fondly named “Facet” by its design
team, provides an iconic visual element that helps set the Tyndall at Rob-
ertson Hill condominium development in downtown Austin apart from
its neighboring structures. The shape of the piece was derived from the
wedge of space outside of the city’s Capitol View Corridor that passes
through the site.
The limitations of the location, combined with the need for shade and
the desire to frame the amazing views of downtown, provided the design
team—including engineer Leap! Structures and architects Humphreys
and Partners, LP, and dwg—with the inspiration to design this unique,
triangular-shaped element, creating an “eyebrow” effect to define the
skyline views of the pool deck. The steel-framed shade structure is
intended to dynamically react with light, both day and night, emphasiz-
ing the seams between each of the structure’s shade panels that cover the
underside of the structural members. When the sun shines through the
piece, a linear “hyperspace” shade pattern is projected on the ground,
fusing art with its landscape.
Facet was built through highly technical parametric modeling, 3D shop
drawings, and a detailed fabrication methodology. The perimeter frame
and main internal members were constructed from HSS10×2×¼
while L2×2×¼ were used as support members for the shade
panels. The overall structure weighs approximately
White Construction Company 9 tons and was fabricated and fully assembled
at Patriot Erectors’ (an AISC member)
fabrication shop in nearby Drip-
ping Springs, Texas—and
separated into three
sections for
Valmont Industries
White Construction Company
38 | AUGUST 2019
relocation and reassembly to facilitate
shade panel preparation and galvanizing.
While in the shop, the frame was fitted
with temporary stub columns, enabling SELF-CONTAINED DISPLACEMENT TRANSDUCERS (SCDT)
it to be flipped and reassembled outside A I D I N G I N PO ST- E A RT HQ UA K E RE S I D UA L CA PACI T Y ASS ES S MENT
in order to more easily enable pre-fitting Date and time stamp
of the ¼-in. aluminum shade panels. on all recorded data
including events and USB/SC
Light-gauge steel templates were aftershocks Input
made for each of the 99 shade panels, and Output
and each was individually fitted and
marked for hole locations along with
appropriate notations to help ensure fit.
The templates were then transferred
into the model for the final aluminum Internal or external Battery
mounting of device and Data
panels. The frames used an aluminum Status
Indicator
edge cap, and the request of the archi-
tects Patriot devised an attachment sys-
tem that would allow both vertical and 10-Year Battery Life
● User replaceable
horizontal adjustment, intentionally ● Device sleeps between triggering events
locating the seat angle low and provid- ● No data or power connections required
ing the need for adjustment in only one
direction. Long horizontal slots were
Contact CoreBrace at:
used to achieve horizontal adjustment,
5789 West Wells Park Road
which proved to be a very efficient
West Jordan, UT 84081
installation; a 4-in. gap was incorpo- Internal data collection system with memory
801.280.0701
to record and store hundreds of events
rated at the top to allow access as well. www.corebrace.com
● User defined sensitivities can be adjusted to track
The finish was hot-dipped galvanized various magnitude and frequency of events [email protected]
and topped with a white field-finish
coat. Due to the complexity of the struc-
ture, a high level of model coordination
between the detailer and the aluminum Expanding Structural Solutions.
panel provider was essential. Out of the
total 127 fabricated aluminum panels,
only one required remake due to CELLULAR BEAMS
field fit issues, and the proj- CREATE
ect was completed in INNOVATIVE
nine months. AESTHETICS
Revolutionizes Modern
Construction:
Patriot Erectors, LLC
Art that blends form and function
Design Enhancement:
Radius induced C-Beams create
Supplying design assistance
long span value options
and cellular beams
Visit the C-BEAMS team to expand your long and short span structures to their best value potential.
(704) 322-3171 [email protected] www.c-beams.com

Cool Place to Rock Out
The small Appalachian town of Mid-
dlesboro, Ky., now has a special place for
residents to come together and tap their
feet to the music on hot summer evenings,
thanks to a grant from Los Angeles-based
Levitt Foundation to support an annual
summer music series.
Along with funding to bring in tal-
ented musical acts, the Levitt Founda-
tion strongly encourages the concept of
place-making, pushing the community to
develop an underutilized space for the con-
cert series. In Middlesboro’s case, a gravel-
covered vacant lot in the downtown section
of Main Street—the previous location of a
store that had been destroyed by a tornado
in the 1980s—fit the bill.
The community initially planted a
lawn and put together a small wooden
stage on the site—but knew they eventu-
ally wanted something more permanent
and also hoped to raise the profile of what
has become known as the Levitt AMP
Middlesboro Music Series. As such, local
steel fabricator J.R. Hoe (an AISC mem-
ber) committed to building a larger, struc-
tural steel stage.
ICC-ES Approved Celebrating 85 years of innovation
Structural Steel
Connections
Lindapter’s Girder Clamp is the world’s
first and only approved structural steel
clamping system that is compliant with
the International Building Code.
4 No drilling or welding in the field!

4 Faster installation reduces labor costs
4 For structural steel sections including ESR-3976
W and S beams, channels, and angles
4 High tensile and slip resistance capacities
4 Free connection detailing service
For information and design data, call 866 566-2658 or visit www.LindapterUSA.com
40 | AUGUST 2019
The stage surface height was calibrated so that concert-goers ishing touch, the company used its plasma table to build a backlit
from the front to the back of the lawn and on the street could Levitt Foundation sign to mount to the top center of the stage.
view the concert easily. To accommodate mounting fixtures such as The Levitt AMP Middlesboro Music Series is entering its fifth
lights and speakers, bolt holes were added in the columns, beams year, and the recent upgrade of the stage has added to the contin-
and bracing. J.R. Hoe’s 110-year history includes extensive experi- ued success of this small town revitalization project. As a reward
ence with truss structures, so it designed and built an exposed steel for these efforts, the Levitt Foundation has extended Middles-
truss as the main support across the front of the stage. As the fin- boro’s grant for the next three years, beginning this year. ■
OPTIMIZED. MINIMIZED. SIMPLIFIED.

SIDEPLATE BENEFITS:
• Schedule efficiency
• Field-bolted construction
• No field-welding
• Reduced required connections
• Minimized crane time
• Increased design flexibility
• No purchased parts required
• Reduced steel package costs
www.sideplate.com
949-238-8900
[email protected]

Future engineers proved their “metal”
at the 2019 AISC Student Steel Bridge Competition.
Trussed to
the Nines BY DANI FRIEDLAND
dio
Leaf Stu
n, New
Buhma
Steve
THERE’S ONLY ONE THING that could bring together a Top Dog
placid if slightly confused retired racing camel named Big Al, a For the second year in a row, Easton, Penn.-based Lafayette
pack of dignified dogs bred to hunt with Egypt’s pharaohs, and College took first place overall. Lafayette also won first place in
hundreds of the nation’s most promising and dedicated engineer- the categories of construction economy, stiffness, structural effi-
ing students: steel. ciency, and construction speed—winning the latter with a stag-
Steel bridges, to be precise. Forty-one student engineering gering time of 3.8 minutes from start to finish. To give you an
teams made it to the national finals of AISC’s Student Steel Bridge idea of how fast that is, the second-fastest speed was 5.03 minutes
Competition (SSBC) on the campus of Southern Illinois Univer- and the 20th-fastest was 12.22 minutes. (For more information
sity (SIU) in Carbondale, Ill., at the end of May. on the various categories and scoring, visit aisc.org/ssbc).
These teams came from as far south as Puerto Rico and as far Lafayette’s faculty advisor, Stephen Kurtz, PE, PhD says the
north as Alaska—and they all came out on top in the 17 regional competition is the ultimate framework in which to teach students
competitions that preceded the national event. Their challenge: an organized way to make engineering decisions. Every year, as
build a scale bridge that can support a load of 2,500 lb. This year’s the team gets its bridge planning underway in August, Kurtz tells
competition had the additional challenge of an offset footing on them, “If you systematically make engineering decisions, and if you
one bank of the “river.” try to make everything you do an engineered decision, you’ll be
42 | AUGUST 2019
above: The University of Oklahoma team
arrived in style.
below: AISC president Charlie Carter with a cou-
ple of Salukis, host school SIU’s mascot. Salukis
were originally bred in the Fertile Crescent, and
the school is located in a portion of Southern Illi-
nois informally known as “Little Egypt” due to its
proximity to the Mississippi River floodplain and
its similarity to the fertile Nile River valley.
above: Students came from all across the country to participate in the national event.
opposite page: Arkansas State at work during the build portion of the competition.
below: Members of The Catholic University of America team pose with their bridge.
Steve Buhman, New Leaf Studio
successful. To actually win, you’ll need to do these things to perfection.”

Kurtz praised this year’s team for their dedication to disciplined decision-making right
up until the end. After winning the Mid-Atlantic Regional competition in mid-April, the
team ran 28 additional laboratory tests to investigate whether the benefit of an additional
member in the top chord was worth the extra cost in construction time. After they had added
the member, additional load testing and analysis showed that the extra member’s usefulness
outweighed its costs in only one of the six randomly selected load-testing scenarios the
bridge might encounter in competition. “It was not worth it for five of six [potential testing
conditions],” Kurtz said. “They literally cut it off.” (For more on the Lafayette’s recipe for
success, see the “Nerves of Steel” sidebar.)
Dani Friedland ([email protected])
Best-Laid Spans is AISC’s marketing communications
This year’s student engineers showed remarkable innovation and ingenuity. strategist.
One team member from The University of Akron summed up the whole process: “It’s
really fun to make things out of steel and hope they don’t break—and let other peoples’

above: The Clarkson University team used a deck truss design to

handle the challenge of an offset footing.
right and below: The Catholic University of America team supported
one another and met in the middle—both quite literally.
break.” The team’s faculty advisor, David Roke, PhD, quickly cor- seemed unconventional or even intuitively silly. There was no
rected that statement, adding, “and engineer it so it won’t break. such thing as a bad idea unless someone proved it was bad (and
Less hoping, more engineering and knowing that it won’t fail. You even that wasn’t a permanent verdict), and no such thing as a
learned something in the classroom!” good idea unless someone proved it was the best (which was also
Of course, plenty of learning took place outside the classroom, always up for healthy debate).”
too. “The most valuable thing I learned is that there is no such After all the work that teams put into their bridges, it’s not
thing as a bad idea,” said Lafayette College’s Kari Schultheis. uncommon to develop an affection for them. The Christian
“Everything about our bridge was designed and optimized, but Brothers University team even named their bridge. “Her name is
so much had to start with somebody putting forth an idea that Bridget,” said junior Grettio Rivas. “Because she’s a bridge.”
44 | AUGUST 2019
above: Lafayette College assembled their bridge in under four minutes.
left: The Kansas State team, leaning in.
above: A College of New Jersey team member keeps her eye on the prize.
right: The University of Alaska Fairbanks placed third in structural efficiency.
below: The University of Oklahoma team connects over the river.
Steve Buhman, New Leaf Studio Steve Buhman, New Leaf Studio
Over Troubled Waters Once they had the steel, though, the team’s location worked to
As if this year’s bridge requirements, with a longer span and their advantage. “In Alaska, there’s not a lot of construction going
offset footing, weren’t challenging enough to meet, several teams on because it’s all frozen, so the [local] fab shops are kind of like,
also faced quite a few logistical challenges. ‘Yeah, come on in!’” Murph recounted. (For more on the Univer-
For some, it was a matter of sourcing the raw material for their sity of Alaska Anchorage team’s path to the finals, see “Wild Ride
bridges—no easy task when you’re somewhere like Alaska. “You to Carbondale” on page 52.)
can’t just go to the store and pick up any size you want,” said Uni- At the other end of the geographical spectrum, the University of
versity of Alaska Anchorage team captain Aaron Murph. “Half your Puerto Rico Mayagüez had trouble simply packing up their bridge
bridge [design process] is pretty much ‘What metal can we find?’” for competitions. They couldn’t find any boxes in the sizes they

above: Spectators and fellow team members cheered on their schools. Steve Buhman, New Leaf Studio
above: Purdue University Northwest

won the Robert E. Shaw, Jr., Spirit of the
Competition Award.
below: The Case Western Reserve team,
putting the finishing touches on their bridge.
above and below: South Dakota State’s bridge, decked out in school colors.
46 | AUGUST 2019
sizes they needed in Puerto Rico, so they had to build their own. “At the Regional, it got
destroyed by the plane traveling and all that so we had to buy new ones [online] and fix
our bridge,” team captain Sofia Boscio said. “That slowed us down a little bit but we were
able to fix it at the end.” (Last year’s University of Puerto Rico Mayagüez team also had
to contend with Hurricane Maria; see the “Force of Nature” sidebar in the August 2018
article “Reigning in Champaign,” accessible at www.modernsteel.com.)
Some teams had an agonizingly slow start to the competition—and, in one case, expe-
rienced a frustrating lesson in the world of construction. The University of Akron team’s
donated steel didn’t show up in time (and in fact, the team was still awaiting delivery as of
the National Finals). So in mid-January, they decided to recycle an older bridge and soon
found that there was a silver lining. “We already knew how to put the bridge together so
our construction time didn’t take a huge hit,” said the team’s captain, William Shea. “We
already knew 80% of the bridge.”
Meanwhile, The Cooper Union’s bridge nearly ended up underwater—literally. “Our
school flooded and we lost two entire weeks of fabrication time,” recalled team member
Candy Liu. “The members we made were fine... it’s a little bit rusty but it’s fixable. Our lab
was dry but some of our stock just got super rusted at that time.”
The Utah State University team found themselves hard at work in the shop the night
before Regionals after a miscommunication with their fabricator, and Drexel University
above: Brigham Young University makes the also found itself scrambling when their first bridge failed load testing just a few days before
crucial cross-river connection.
the regional competition. (Like The University of Akron, they also ended up revising a
below: A Michigan Tech student prepares for previous bridge.) The team faced additional pressure because the school uses a quarter
the build portion.
system. “I have finals coming up,” said team member Noelle Kownurko at the National
Finals. “We had midterms during Regionals.”
Looking to a Bright Future

Of course, there’s more at stake for these students than just the satisfaction of a job
well done. Several cited their participation in a bridge team as a benefit when it comes to
job hunting.
Automated Layout of Stairs and Railings

in a Fraction of the Time
The Lightning Rail is the first automated marking machine created specifically for the layout of
stairs and handrails, but can be used for so much more. Forget about the countless hours spent
with tape measures, squares and soapstone. The compact design will fit easily into your existing
fabrication environment. Tables are offered in 4-ft and 8-ft widths with a length just under 30 ft.
Ø Cut Fabrication Time by Ø Ensure the Highest Level Ø Boost Your Profit Margins!
More Than 50% of Accuracy
The maker of the Lightning Rail — the first automated marking machine
created specifically for the layout of stair stringers and railings.
603-402-3055 | [email protected]
TO LEARN MORE ABOUT THE LIGHTNING RAIL VISIT, AUTOMATEDLAYOUT.COM

A student from the University of Connecticut reviews a judge’s notes.
Monica Moody, who just graduated from The University of

Akron, drew a direct line between her experience in the compe-
tition and her new job. “The reason I got the job is that they saw
that I was involved with something like this,” she said. “They
had been involved with it when they were in school, so it was a
good networking connection.”
Christian Brothers University’s Rivas got a lead on a
potential internship at the event itself, during the networking
session. “You never think that this would be very impactful on Steve Buhman, New Leaf Studio
your career, but once you attend the event it really does open
many doors for you,” he said. “It really takes you places.”
Structural Connections
For many participants, the ability to meet other likeminded stu-
dents from across the country is the best part of the competition.
“Prior to the competition, you don’t really call up your com-
petitor and be like, ‘Hey how’s your bridge going? What kind
of challenges are you facing?’” University of Alaska Anchorage’s
Murph said. “But as soon as you get here, everybody’s friends.
You can kind of go around and be like, ‘That’s a really cool con-
nection! What was your idea behind that?’”
Others appreciated the leadership opportunities that the
competition brings to the college experience. University of
The University of Wisconsin – Madison team carrying their

completed bridge to the next station. Steve Buhman, New Leaf Studio
BENT ON SATISFACTION
11 Bending Machines
Easyway and Hardway: Beams, Tubes, Angles, Tees, Channels, Flats,
Pipe & Rail
Sheet/Plate
Shearing (to ½” x 20’), Forming, Rolling (to 1¼”), and Coning
6 Press Brakes
1000 Ton x 30’ 750 Ton x 24’
400 Ton x 23’ 3-225 Ton x (10’, 12’, 14’)
CNC Machining
Quality
WhiteFab’s patented structural bending process minimizes
deformation and provides smoother curvatures. Each bent
section is verified for accuracy along its arc.
Facilities Phone 205-791-2011

170,000 sq. ft. of production area, under roof Fax 205-791-0500
“IF QUALITY IS WHAT YOU NEED, E-mail: [email protected]
Web: www.whitefab.com
LET WHITEFAB TAKE THE LEAD”
48 | AUGUST 2019
Nerves of Steel
Lafayette College’s rigorous preparation program includes some
unusual elements.
The first is an intramural bridge competition in which all juniors
studying civil engineering participate. This event is based on the rules
for the actual Student Steel Bridge Competition (SSBC) that year. Stu-
dents on both the intramural and competition teams do all the fabrica-
tion work themselves in Lafayette’s steel shop.
The competition team almost always consists exclusively of seniors.
By the end of the first semester of their junior year, the team’s faculty
advisor, Stephen Kurtz, PE, PhD, says he has generally identified the
students who are particularly passionate and work well in a team envi-
ronment. But being chosen for the competition team isn’t a guarantee.
“They can get cut [from the team] and they do,” Kurtz said. “If any
team member is really not operating at an elite level, then I ask them
to find something else to do.” (A particularly unusual personnel shift
High-fives all around for the University of California, this year brought two promising juniors onto the competition team
Berkeley, team. after the first semester.)
But it’s not just Kurtz who’s evaluating the students’ performance.
The night before Lafayette’s big rivalry football game each year, the
team must present their ideas and their first bridge design to dozens
of steel bridge alumni. It’s an interactive process, to say the least—and
Kurtz has a warning for the students beforehand: “Don’t expect polite
golf claps, because the alumni are absolutely vicious,” Kurtz said.
“Usually, the main objection that the alumni can have is if they perceive
that the seniors do not possess a level of commitment.”
This year’s team had a particularly rough experience in November
2018, when they presented a bridge that had poor P-delta perfor-
mance. “The alumni tore them apart,” Kurtz recalled. “I expect them
to have quite a lot of attitude and swagger when they walk into the
room in November for their first alumni presentation. I just hope there
aren’t any fights.”
Traditionally, though, the hard feelings don’t last long. Seniors tra-
ditionally go to a bar with the alumni after the presentation, Kurtz said,
noting that things get patched up. The alumni have a secret Facebook
above: Oregon Institute of Technology’s team showed off group as well, where alumni who never knew one another when they
some stylish PPE.
were students develop friendships based on their common experience
below: Host team SIU, testing their bridge’s load capacity. with the steel bridge team.
Lafayette College won four categories as well as the overall prize.


The presence of a camel (named Big Al) at the competition is The University of Puerto Rico at Mayagüez took second place in structural
an homage to SIU’s location in an area known as “Little Egypt.” efficiency and third place in lightness.
California, Berkeley’s, team impressed

Sarah Cook. “I went to a couple differ-
ent meetings for competition teams,” she
said. “I really vibed with the people from
Steel Bridge. I thought they were really
friendly, really intelligent role models. As I
got older, I wanted to be a role model to
younger people as they were to me, too.”
(Cook is now the team’s project manager.)
Several students remarked on the pres-
ence of women on this year’s teams. “I love
how our team has maintained a 50/50,
male/female ratio,” said Lafayette College’s
JoAnna Ast. “Honestly, I love seeing all the
women on the teams here, seeing a female
name as the captain of a team. In civil engi-
neering, I hope to see more of an equal bal-
ance in the future.”
Big, heavy complex work “I’m the only girl that’s here at nationals
that’s on my team right now; you’ve just got
slowing you down? to work with boys, I guess,” said The Cooper
Union’s Liu. “I feel like me. Being me is great,
JGM is standing by, ready to tackle your plate girders, and I love that my team just accepts it and
built up columns, complex nodes and heavy structures. they listen to me. I’ve got a great team.”
“I don’t think there is any reason that the
SSBC shouldn’t draw the attention of bright
• Over 100 years of combined fabrication experience engineering women at any college—quite
• Delivery of your complex fabrication, meeting the industries the opposite, in fact,” said Lafayette’s Schul-
toughest tolerances & specifications theis. “Creating an atmosphere on every
team where these women can feel welcomed
• Strategically located across from ArcelorMittal-Coatesville and valued does more than just allow them
steel mill the opportunity to gain valuable engineer-
• BIM Modeling & Scanning Technology for guaranteed fit ing skills and participate in a fun competi-
tion. It also brings more bright minds to
• JGM’s fleet of trucks—delivering loads up to 100 tons each
the table and it makes for more innovative
bridges and a more powerful competition.”
A fabricator’s TRUE partner. When you need it yesterday,
When all was said and done, it was an
JGM delivers. Challenge us, we dare you. epic weekend that underscored both the
promise of the next generation of civil
engineers and the innovation that’s possible
with structural steel. That said, I am sorry
to report that Big Al remained unmoved
by the spectacle. When asked about the
Contact us today
JGMUSA.COM advantages of steel bridges, he declined to
610-873-0081 | [email protected]
comment. He did, however, attempt to eat
my audio recorder. ■
50 | AUGUST 2019
Student Steel Bridge Competition
Thank you to our Sponsors!
National Sponsors
SSBC National Equipment Sponsors
Huntington Infra-Metals Nucor

Steel Triple-S Steel
Corporation
SSBC Regional Event Sponsors

High Industries Inc. • Liphart Steel
Mid-Atlantic Steel Fabricators Association
Rocky Mountain Steel Construction Association • W&W/AFCO Steel
Williams Steel • Ohio Structural Steel & Architectural Metals Association
Steel Tube Institute • Texas Structural Steel Institute • AZZ Galvanizing • The Hales Group
Indiana Fabricators Association • Kansas City Regional Fabricators’ Association • Lehigh Valley Technical Associates, Inc.
Pacific Northwest Steel Fabricators’ Association
A special thank you to those who assisted

with equipment storage and transportation for
the 2019 competitions:
Cianbro • Cives Steel Co. • DeLong’s Inc. • The Hales Group
McDonald Steel Corporation • Southern New Jersey Steel
Superior Steel Inc. • Zimkor LLC
For the first time ever, AISC’s Student Steel Bridge
Competition implemented a Wild Card policy—
and the University of Alaska Anchorage
bridge team made the most of it.
Wild Ride
to Carbondale BY KRISTI SATTLER, SE, PE, PhD
IN LATE APRIL, Aaron Murph called a mandatory meeting for the steel bridge team at
the University of Alaska Anchorage (UAA).
The team had recently placed third at the Pacific Northwest Regional Event, barely
missing an opportunity to attend the Student Steel Bridge Competition (SSBC) National
Finals. Based on the number of teams who participated in their region, two teams qualified
for the National Finals, leaving the UAA team as the runner-up—and without a spot on
the national stage.
As the team gathered for what they thought was going to be a clean-up day, Murph,
the team’s captain, instead informed everyone that he had an important announcement—
Kristi Sattler ([email protected]) and shared a letter from AISC, inviting the team to the National Finals as a Wild Card
is a senior engineer with AISC’s participant. (In a new twist to the competition, four runner-up teams from this year’s 17
University Relations group. Regional Events were selected at random to receive an invite to the National Finals.) The
unsuspecting UAA team erupted in excitement.
“Everybody was just super excited, and there were high-fives going around and
there was shouting,” recalled Murph. “It was great.”
Back in the Saddle Again

UAA has participated in the SSBC intermittently over the competition’s 32 year his-
tory, though not much in the last decade, and the school’s last trip to the National Finals
52 | AUGUST 2019
above: The build team for the University of Alaska Anchorage.
opposite page: Preparing to build at the Pacific Northwest
Regional Event.
was in 2004. With close to no recent collective knowledge

of the competition, UAA rebooted its team in 2016 with a
new faculty advisor and a new set of students.
“From three years ago to now, we’ve really advanced up
the learning curve, passing the knowledge along to the next
year’s team,” explained Murph.
The team’s somewhat unconventional journey to the
National Finals highlights its resiliency, creativity, and
enthusiasm to overcome challenges associated with being a
newer team from a smaller program while also being located
outside of the contiguous 48 states.
“UAA has a small Civil Engineering program that grants
about 25 bachelor’s degrees per year,” said Scott Hamel,
associate professor in the Department of Civil Engineer-
ing at UAA and the team’s faculty advisor. “Despite being
a small group and new to the competition, these students above and below: Building the bridge at the regional event. The team
received one of four random Wild Card bids to attend the National Finals.
invested thousands of hours into their design, drawings,
fabrication, and practice.”
The current team is composed entirely of undergraduate
students, many of whom have not yet taken a steel design
class. The remaining few finished up their first steel design
class during the fall semester leading up to the competi-
tion. Murph noted that having a team with limited technical
experience encouraged the students to keep things simple.
They relied on basic principles and their own intuition,
occasionally bouncing ideas off of their faculty advisor.
A Unique Design
The problem statement for the SSBC changes every
year, and students are challenged to design a bridge that
meets the set of specifications. This year, the piers at one
end of the bridge were required to be offset by 3 ft. This
resulted in the two main stringers having unequal span
lengths, which encouraged teams to consider the effects
of the asymmetric geometry.
New twists encourage new design thinking, and these
offset piers sparked the UAA team’s idea to use different
structure types for the two main longitudinal stringers.
They hoped to account for the different span lengths while
optimizing the tradeoffs among several categories of the
competition. Murph noted that arch designs tend to be
stiffer but can be more difficult to build, while deck truss
designs are less stiff but can be easier to build. The final
bridge featured an underside truss for the shorter span and
a single, unbraced tied arch for the longer span, and the
team designed the two sides of the bridge to deflect similar
amounts during loading, with the intent to minimize the
introduction of eccentricities.
The single, unbraced arch did present some stabil-
ity concerns for the team, which they approached using a
combination of structural analysis and load testing.
“Our stability challenges are really something, trying to
figure out how to keep that from buckling and keep the
above: Assembling a truss during the fabrication stage. whole thing from caving in on itself,” Murph said. The
below: Grinding away.
team developed the initial concept and modeled the bridge
using structural analysis software. They also conducted
component-level compression tests at the school’s struc-
tures lab to understand the buckling capacity of the tube
member that was used for the main arch.
Ronald Ziemian, a civil and environmental engineering
professor and associate dean of the College of Engineering
at Bucknell University—and this year’s AISC T.R. Higgins
Lectureship Award winner (based on his paper on structural
stability)—was impressed with the design. “This is definitely
a simple looking but actually a very complex structure,
and one that requires some deep thinking,” he said. “The
unbraced arch supporting the longer span required the team
to seriously consider the challenges of designing a stability
sensitive system. Clearly their use of tubular members and
rigid connection at the base of the arch indicates that they
learned how to meet this challenge. This bridge goes well
beyond the use of a traditional steel design approach, so it is
exciting to see that the students were creative and provided
a clever solution to a challenging problem.”
The students fabricated the entire bridge themselves,
but they needed some help finding the raw materials.
Murph explained that the relatively smaller steel pieces
required for the bridge were not readily accessible in
Alaska, so the team partnered with a local fabricator, who
donated the materials and coordinated the pieces to be
shipped in tandem with one of their larger structural steel
orders from the contiguous United States. The company
also provided the students with access to a space in their
shop, where the team was able to cut, weld, and assemble
all of the pieces for their bridge.
The team completed fabrication in time to conduct
load testing prior to the Pacific Northwest Regional
Event, which took place at St. Martin’s University in Lacey,
Wash., in April. During the preliminary load test, they
observed more than 2 in. of lateral deflection, well over the
1-in. limit for the competition. Murph explained that this
observation helped the team recognize that imperfections
in real-world construction can introduce eccentricities that
are not always accounted for in a model. They used the les-
Going low to do some intricate fabrication work.
54 | AUGUST 2019
The team, buckling testing their arch.
son to improve their design, resorting to the structural analy-

sis model and some trial-and-error to mitigate the problem,
eventually adding lateral bracing in the plane of the deck to
help provide additional lateral stiffness.
Travel Adventures
When it came to traveling from Alaska to the annual
Regional Event and to the National Finals, the cost could
have been a burden. But luckily, UAA has a team of students
dedicated to fundraising efforts, giving presentations to local
groups and focusing on building relationships with profes-
sionals in the design and construction industry. And the group
works hard throughout the year to raise enough funds to send
a limited number of team members to the actual competitions.
Before embarking on their journey to the Regional Event in
Washington State, the team hosted a send-off party in apprecia-
tion of their sponsors. As part of the event, the team showcased
the final bridge in conjunction with elements of the overall
competition, such as building and load testing the bridge. Not
only does this “trial run” give the team more practice but it also
gives the sponsors an opportunity to see and understand the
competition in action.
“They get to come check it out and see what the students are
learning—and see where their money’s going,” said Murph.
In terms of physically transporting the students and their
bridge to the competition, the somewhat unusual cargo of
steel bridge components added an extra preflight element:
The team had to fabricate custom plywood boxes in order to
take the bridge on commercial flights, with Murph noting that
it was a challenge to keep the weight of each box below the
airline’s 50-lb weight limit. In the end, the team used eight
boxes and one duffle bag to transport their 231-lb bridge,
tools, and gear.
“We usually get a bunch of odd looks and questions as we’re
slogging through the airport,” noted Murph. “It is rather nerve-
racking giving the bridge to the airlines in hopes that it all above: Observing the buckling testing operation.
makes to the destination and isn’t damaged.”
below: At the airport with custom-built boxes to transport the bridge elements.
Following the Regional Event, one member of the UAA
team had an exciting journey home. While the team was
enjoying dinner after the competition, he received a call from
his pregnant wife, telling him that she had gone into labor a
couple of weeks early. After quickly making arrangements to
catch a late night flight from Seattle to Anchorage, he success-
fully arrived at the hospital for the birth of his second child—
with only three hours to spare.
When it came time to travel to the National Finals at
Southern Illinois University in Carbondale, Ill., the UAA
team had perfected packing their “luggage”—and no one was
called back for a birth. The team finished 16th overall (out of
41 teams) and they were also the winner of the Frank Hat-
field Ingenuity Award for their unique and innovative design
and construction process to address this year’s asymmetric
bridge requirement.
“We were all extremely impressed by the quality of the com-
petition at Carbondale,” said Murph. “None of us have ever
been to the national event and were completely blown away.”
After a decade of being outside looking in, the team hopes
to make the trip from Alaska on a regular basis. ■

Hot Products are here!
These products were all on display at the 2019
NASCC: The Steel Conference this past April in St. Louis
and represent the wide range of machinery, technology, and other
products and services that bolster the structural steel industry.
2019 NASCC
Hot Products
All product, software, and service information was submitted
by the manufacturers/developers/providers. This list does not constitute
an endorsement by Modern Steel Construction or AISC.
HOT REPAIRABILITY
DuraFuse Frames
DuraFuse Frames are field-bolted steel moment frames
that are repairable after severe earthquakes. Where typical
special moment frames sacrifice the beams in order to protect
the connections and columns during severe earthquakes—and
the yielded beams cause residual drift that can be difficult or
impractical to repair after an earthquake—DuraFuse Frames
have a fuse plate at each connection that protects each beam,
column, and connection. The fuse plates are located at the
bottom flange level, and can be unbolted to unlock residual
drifts—all while taking advantage of simplified fabrication
and erection, fewer bracing requirements, and less connection
material than other moment frame options.
For more information, visit www.durafuseframes.com or
call 801.727.4060.
56 | AUGUST 2019
CoreBrace ReCOREder
CoreBrace’s new Self Contained Displacement Transducer
(SCDT) is the next step in achieving smart, resilient structures
HOT CAPACITY
via buckling restrained braces (BRBs). The data stored in the
GAUGE
device, together with the results from a recently completed BRB
fatigue testing, program, can provide engineers and owners with
reliable means to determine the remaining capacity of BRBs
after an earthquake or other significant event. This customiz-
able technology is available for both new construction and as
a simple upgrade to existing BRBs, and can assist in post-event
evaluations and increase understanding of a structure’s life cycle.
For more information, visit www.corebrace.com or call
801.280.3970.
Industry Lift
Skilled trade jobs are a gateway to rewarding careers, yet HOT
evidence shows that many potential workers are not aware of RECRUITMENT TOOL
the various career and salary opportunities or how to access
well-paying trade jobs. As baby boomers and career trades-
people retire and fewer young people are encouraged to pur-
sue high-paying skilled trade opportunities through traditional
channels, many industries are burdened with employee short-
ages and increased costs. Enter Industry Lift, an organization
geared toward helping organizations develop collaborative con-
nections and partnerships that facilitate increased productivity
and successful business solutions. And it harnesses the power of
virtual and augmented reality (VR and AR) to entice the next
general of potential tradespeople into rewarding construction
and manufacturing careers.
For more information, visit www.industrylift.org.
HOT TRAINING
Anatomic Iron Steel Erection Training Simulation
SIMULATION
Anatomic Iron’s erection training simulator, a VR prod-
uct created by Virtual Image and Animation, provides train-
ing for the steel industry, including students, detailers, fabri-
cators, and erectors. Most of us are unable to “walk the steel”
since we do not work for erectors and have not completed
the required safety certifications. This simulation provides
this experience in a safe and fun environment, teaching
detailing staff about steel erection and why it’s important
that the drawings are correct. Staff can experience the
height and restricted environment where connections must
work the first time. In the simulation, the “player” walks out
on a beam to reach and secure a connection. The first stage
of the simulation takes place at ground level, then the sec-
ond takes place on the 80th floor on a beam at the edge of
the building—with the idea of helping the trainee overcome
any fear of heights in a safe environment before potentially
performing the tasks in real life.
For more information, visit www.anatomiciron.com or
www.virtual3dstudio.com or call 604.779.3800.

Software developed by
Steel Professionals for HOT SPLICE
Steel Professionals
With 231 connection configurations
and 375 design configurations, CAST CONNEX
GIZA will improve your process. Diablo Bolted Splices
CAST CONNEX Diablo Bolted
Splices are cast steel fittings that enable
Free 15-Day Trial unobtrusive field bolted splices in circular
hollow structural sections (HSS) or pipe
Shear Connections members. The fittings are designed such
Moment Connections that the bolted connection is inboard of
the outer diameter of the member. Using
Bracing Connections
the fittings, splices can be sheathed in thin-
Tekla Connection Creator gauge plate for concealment or can be left
Proven Cost Savings uncovered for a sleek, technical connec-
Up To 80% tion aesthetic. The splices are currently
available to fit round HSS or pipe in the
Full Calculation Reports following outer diameters: 6.625 in., 8.625
in., 10.75 in., and 12.75 in. The connec-
tors include weld preps and can be easily
welded to the end of a square-cut HSS or
pipe member of any typical wall thickness.
Connect with us – [email protected] / GIZAsteel.com The cover plates (sold separately) can be
secured over the fittings in the field using
low-profile screws.
For more information, call 416.806.3521
or visit www.castconnex.com.
Tnemec Company,
Inc., Series 945
Aerolon Tape
Series 945
Aerolon Tape is
a self-adhesive HOT INSULATING
insulating tape TAPE
for controlling con-
densation and thermal
bridging on building and industrial appli-
cations, thanks to a proprietary blend of
insulative particles that result in excep-
tionally low thermal conductivity. The
thermal properties of Aerolon Tape reduce
condensation caused by the difference in
the temperature between the two sides of
a surface. Available in multiple widths that
are 30 ft long and 1.5 mm thick, the tape
can be applied in multiple layers to achieve
desired thickness or in combination with
Series 971 Aerolon Acrylic, a fluid-applied
thermal insulating coating for use on a
variety of substrates.
or visit www.tnemec.com.
58 | AUGUST 2019
Software offerings at NASCC included efficiency-oriented updates, IDEA StatiCa Connection
IDEA StatiCa Connection was cre-
easier interfaces, and increased capabilities. ated to be the first software that can
code-check steel connections of all
topologies and loading in a matter of
HOT SOFTWARE minutes. It is based on a unique com-
ponent-based finite element method.
The new Version 10 brings full capacity
Hilti PROFIS Engineering Suite design to deal with seismic checks for all
In PROFIS Engineering Suite, Hilti has steel connections and joints—and a free
developed a comprehensive fixture design 14-day trial is available. Hundreds of
platform that takes the guesswork out of LRFD predefined connection templates (topol-
and ASD anchor calculations, making designs ogy, design, loading, etc.) are available in
more accurate, reliable, and faster (a free trial is four clicks, and overall check, stress and
available). In addition to the company’s existing strain analysis, capacity design, buckling,
cracked/uncracked concrete modules, users can and stiffness analysis are determined as
now experience simple and fast anchor design in well. And all of this is synchronized with
new base material modules like concrete-over- your models in Tekla, SAP2000, and
metal-deck and a variety of masonry materials. other applications.
Hilti has enhanced the ways users can input loads For more information, visit
into their design by featuring a new Load Engine that now includes the ability to import www.ideastatica.com.
spreadsheets of factored load output—or let PROFIS Engineering do the factoring for you
by selecting applicable IBC load combinations. And it can run multiple load combinations
simultaneously. In addition, fixture plate analysis is included directly into the interface using
either AISC Design Guide 1: Base Plate and Anchor Rod Design (aisc.org/dg) calculations or
finite element analysis.
For more information, visit www.hilti.com/profisengineering or call 877.749.6337.
GIZA Lite
GIZA Lite, a pared-down standalone version of GIZA
Connection Design Software (version 19), was created
based on direct feedback from the design community.
It can design connections on 206 different framing con-
ditions within the shear, moment, and vertical bracing
groups. Even better is its ability to work with 330 dif-
ferent design configurations including combination loads
and New York City design codes. It offers a quick ROI
along with clear and concise calculation reports for every
connection.
For more information, visit www.gizasteel.com or
call 314.343.7212.
OpenBrIM Platform FEA and Incubator

OpenBrIM’s 3D finite element analysis (FEA) module has grown into
a standalone, fully parametric application, and was created with the lat-
est advances in structural analysis procedures including improved import/
export capabilities, cutting-edge analysis techniques, and fully customiz-
able transparent code-check and design procedures. It uses spring, beam,
column, truss, cable, shell, and brick elements for modeling, and the anal-
ysis engine supports large displacements as well as inelastic capabilities
through geometric and material non-linearity. Another OpenBrIM com-
ponent, Incubator, is a free and open platform for creating and maintain-
ing bridge information, allowing users to test, share, and collaborate with
the engineering community. The information hosted on the Incubator
is compatible with BIM/BrIM standards and easily consumable by both
engineers and software applications. Due to its fully parametric nature,
Incubator objects can be customized and used like Lego pieces to create
complex models.
For more information, visit www.openbrim.org or call 212.991.8956.

IES, Inc., ShapeBuilder
ShapeBuilder is a powerful tool for calculating geo-
metric and structural properties of steel shapes. While it
has always provided the first moment of area, the latest
update now also provides the actual shear flow, f, when a
shear force is applied to the section. This helps users cal-
culate transfer forces between the connected elements
for sizing welds, shear studs, nails, screws, glue, etc.
For more information, visit www.iesweb.com or call
800.707.0816.
FICEP Corporation Excalibur 12

The recently introduced Excalibur 12
HOT SHOP brings expanded milling capability to sub-
stantially increase the versatility of this sin-
EQUIPMENT gle-spindle traveling column drilling line.
The new milling routines are possible on
the Excalibur 12 thanks to its spindle sub-
There was plenty of axis positioning. The section to be milled is
rigidly clamped on the table while only the
hot stuff for the shop as spindle moves in all axes to perform the mill-
ing process, resulting in productive milling
well, driven by increased
with exceptional tool life. The machine also
automation, multiple includes an automatic tool changer to provide
a diverse assortment of tools, accommodating
actions at once, and more not only milling but also drilling, tapping, countersinking, and counter boring. The movable
tower assembly houses all of the servo drives and the hydraulic power unit so only three-phase
hands-free operation. power and air are required to be delivered to the drilling assembly.
For more information, visit www.ficepcorp.com or call 410.588.5800.
Trilogy Machinery, Inc., Sunrise ALS

The Sunrise ALS (Angle Line System) is a complete angle processing sys-
tem capable of both punching and shearing simultaneously. The fully enclosed
system is driven by a powerful rack-and-pinion in-feed capable of handling up
to 40 ft of material at up to 40 ft per minute. Standard features include pneu-
matic clamping, hydraulic plate hold-down, hydraulic stripper, touch-screen
control, and dual-punches. The ALS allows hands-free operation for the com-
plete processing of angle up to 6 in. by 6 in. by ½ in. The Dual Y-axis features a
specially designed hydraulic punch driven on high-speed linear rails, allowing
the operator to punch both legs an angle. The operation and programming
are CNC controlled using a touch-screen control featuring operator-friendly
programming with nesting capability. The operator simply positions the mate-
rial on the in-feed table and initiates the pneumatic clamping, and the machine
processes, punches, and shears the material automatically.
For more information, visit www.trilogymachinery.com or call 410.272.3600.
Soitaab USA OMNIAtech

The new OMNIAtech, designed for heavy plate, seamlessly
integrates all of the fabrication processes into a unified system. It
can cut, bevel, drill, thread, surface mill or hole mill, countersink,
and a accomplish a wide range of marking options in one machine
while meeting the highest industry standards for quality, precision,
productivity, reliability and ease of use. With the most sophisticated
CNC controls and software, it provides an operator-friendly, multi-
process, all-in-one fabrication system.
For more information, visit www.soitaabusa.com or call 410.456.1335.
60 | AUGUST 2019
HGG Profiling Equipment UPC 450
Steel Profiler
HGG’S new UPC 450 Steel Profiler
increases cutting and prefabrication pro-
ductivity by eliminating the need to cut
steel profiles from flat bars, bulbs, and
angles by hand, combining steel cutting and
3D profile cutting with optional tube cut-
ting. And its small footprint makes the most
of valuable floor space. In addition, it offers
full process cutting integration through
the HGG ProCAM Software Suite. The
machine makes it easy to load material on a
cutting table and then quickly cut it within
the cutting cell, cutting steel profiles from
flat bars, bulbs, and angles, as well as cut-
ting spools from tubular pipes. The cutting
cell includes a cutting trolley that controls
all movement and HGG’s patented cutting
head and biaxial cutting torch. Designed to
be versatile, it can be easily configured to
accommodate a variety of fabrication needs
and footprint requirements, and one per-
son can quickly and easily convert it from
cutting stiffeners to cutting tubes.
For more information, visit www.hgg-
group.com or call 216.314.2227.
Kinetic Automated Plasma Cutting

Machine Unloader
The automated part unloading capabil-
ity of Kinetic’s plasma cutter can dramati-
cally increase speed and production capac-
ity. Users can sort parts by work order
or part number, quickly and safely load
multiple pallets, and maximize machine
efficiency with almost continuous cutting,
saving time, increasing production, and
maximizing profitability.
or visit www.kineticusa.com. ■

news & events
AWARDS
AISC/NSBA Now Accepting
Prize Bridge Awards Submissions People and Companies
Have you recently worked on a bridge that petition in several categories, defined by • Dave Steel Company (an
embodies the pioneering spirit of modern bridge size and function, weighing each AISC full member and certified
bridge-building? AISC and its bridge divi- project's innovation, economics, aesthet- fabricator) has recently
sion, the National Steel Bridge Alliance ics, design, and engineering solutions. announced plans to include
(NSBA), want to hear about it! Winning projects will be featured in a pre- field services and erection in its
We're looking for outstanding bridges that sentation at the World Steel Bridge Sym- company’s offerings.
showcase the innovative use of structural steel, posium at NASCC: The Steel Conference “By bringing field construction
and our 2020 Prize Bridge Awards are now in Atlanta, April 22–24, 2020 as well as in services in-house, we can now
accepting entries through September 27, 2019. Modern Steel Construction. offer our clients a complete
Our panel of industry-expert judges Visit aisc.org/prizebridge for more package. Being able to support
will consider entries for this biennial com- information and to enter. both supply and install with our
own forces, will allow us to create
a seamless project experience,”
said Jeffrey Dave, the company’s
president and Chairman of the
Board. “With a highly competitive
construction market and different
construction delivery systems
being introduced, this added
The Greenfield Arch Bridge in Pittsburgh,
a 2018 Prize Bridge Award winner. service will certainly allow us to
serve different types of projects in
a variety of markets.”
THE NEW MPC2000 MC • PND Engineers, Inc., founded
CUTTING, DRILLING, MILLING, in Anchorage, Alaska, in 1979—
POWERHOUSE. only 20 years after Alaska

became a state—celebrates
its 40th anniversary this year.
The company has designed
countless projects in its four
decades, including three NSBA
Prize Bridge Award winners (all in
Alaska):
• 2018: NSBA Prize Bridge Award
(Medium Span) – Nigliq Bridge,
Colville River, Nuiqsut, Alaska
• 2018: NSBA Prize Bridge
Merit Award (Special Purpose)
– Moose Run Golf Course
Bridge, Joint Base Elmendorf-
Richardson, Anchorage, Alaska
• 2000: NSBA Prize Bridge
The New MPC2000 MC features drilling up to 2.5”, Special Award – Kuparuk River
Submersible Bridge, North
tapping up to 1.5” with milling, and chip collection. This Slope, Alaska
machine has many optional processes including plasma You check out all of our 2018 Prize
and oxyfuel cutting, bevel cutting, and marking. Bridge Award Winners in the June
2018 issue at www.modernsteel.com
Messer Cutting Systems, Inc. and enter the 2020 competition at
Menomonee Falls, WI aisc.org/prizebridge.
Phone: (262) 255-5520
www.messer-cs.com
62 | AUGUST 2019
news & events
AWARDS
AISC Now Accepting IDEAS2 Awards Submissions
AISC is looking for the next generation of Nigel Young, Foster + Partners
great American landmarks built with struc-
tural steel—and our 2020 IDEAS2 Awards
are now open for entries.
This annual program recognizes out-
standing structures that illustrate the amaz-
ing things that are possible with structural
steel. Past winners include the Gateway
Arch in St. Louis, One World Trade Center
in New York, and the National Museum of
African American History and Culture in
Washington, D.C. And while these are cer-
tainly marquee projects with large budgets,
the program recognizes outstanding build-
ings of all sizes and scopes and is organized
into three total project cost categories:
under $15 million, $15 million to $75 mil-
lion, and more than $75 million.
Entries will be accepted through Sep- announced in early 2020. Visit aisc.org/ Apple’s Michigan Avenue store in
tember 27 and the winners will be publicly ideas2 for more information and to enter. Chicago, a 2019 IDEAS2 Award winner.
AWARDS
There’s Still Time to Apply
for a Milek Fellowship
University faculty are invited to apply for
the 2020 AISC Milek Fellowship, a four-
year fellowship given to a promising uni-
versity faculty member to conduct struc-
tural steel research. The awarded faculty
member will receive $50,000 per year (for
a total of $200,000) as well as free registra-
tion to NASCC: The Steel Conference for
the four years following their selection as
an AISC Milek Fellow.
The Milek Fellowship program is
designed to contribute to the research
careers of young faculty who teach and
conduct research investigations related to
structural steel, while producing research
results beneficial to designers, fabricators
and erectors of structural steel.
The program is also intended to support
students with high potential to be valuable
contributors to the U.S. structural steel
industry, and the selected faculty member is
required to fund a doctoral candidate with
at least half of the fellowship money.
Proposals are being accepted until
August 31, 2019. For application informa-
tion, visit aisc.org/milek.

news & events
SAFETY
OSHA Encourages Companies to Participate in Upcoming Safe + Sound Week
Every year, more than 5,000 workers are chain partners should participate—and identifying ways to improve it.
killed on the job (a rate of 14 per day) and participation is easy. You can host an event At the core of every effective safety and
more than 3.6 million suffer a serious job- just for your workers or host a public event health program is a systematic process for
related injury or illness. to engage your community. At the conclu- identifying and controlling (i.e., finding
Serious job-related injuries or ill- sion, certificates can be downloaded, and a and fixing) workplace hazards. Traditional
nesses don't just hurt workers and their web badge can be shared to recognize your approaches to finding and fixing work-
families but can hurt business in a vari- organization and your workers. place hazards are often reactive. Actions
ety of ways. Implementing a safety and Regardless of where your own compa- are taken only after a worker is injured or
health program can improve small and ny’s occupational safety and health manage- becomes sick, a new standard or regulation
medium-sized businesses’ safety and ment system is right now, this program can is published, or an outside inspection finds
health performance, save money, and help you to take a step in the right direc- a problem that must be fixed. Finding and
improve competitiveness. tion. Top management can demonstrate its fixing hazards using a proactive approach is
In an effort to increase safety aware- commitment in many ways, including: far more effective. Workplaces are always
ness, OSHA’s year-round Safe + Sound • Developing and communicating a evolving as new technologies, processes,
campaign encourages every workplace safety and health policy statement materials, and workers are introduced. By
to adopt a safety and health program. • Providing the resources needed to adopting a systematic approach, businesses
Throughout the year, businesses can show implement and operate the program can stay on top of emerging hazards that
their commitment to safety by focusing on • Factoring safety and health into could lead to injury or illness. A systematic
management leadership, worker participa- operational planning and decisions find and fix approach means:
tion, and a systematic approach to finding • Recognizing or rewarding safety and • Involving workers, who often have the
and fixing hazards in workplaces. And this health contributions and achievements best understanding of the conditions
month, OSHA invites workplaces to cel- • Leading by example, by practicing safe that create hazards and insights into
ebrate their safety successes and efforts via behaviors and making safety part of how they can be controlled
Safe + Sound Week, a nationwide event daily conversations • Reviewing all available information
celebrating the successes of businesses Workers can participate by: about hazards that might be present
that have successfully implemented safety • Developing the initial program design • Conducting inspections to identify new
and health programs in the workplace. • Reporting incidents (including near or emerging hazards
This year, Safe + Sound Week takes place misses) so they can be investigated • Investigating incidents to identify root
August 12 through 18, and participants • Analyzing hazards associated with causes and potential solutions
and interested parties are encouraged to routine and non-routine jobs, tasks, • Evaluating options using the
use the #SafeAndSoundAtWork hashtag and processes “hierarchy of controls”
in their related social media efforts. • Defining and documenting safe • Considering how to protect workers
As a program, Safe + Sound is a way for work practices during emergencies and
organizations to have an effective safety • Conducting site inspections and non-routine activities
and health program in their workplace. incident investigations. • Checking that existing controls are
This is the third year of the program, and • Training current coworkers and intact and remain effective
OSHA’s efforts to promote and encourage new hires. For more details about Safe + Sound,
employer participation have grown sub- • Evaluating program performance and osha.gov/safeandsound.
stantially. There are three major compo-
nents to the program: management leader-
ship, worker participation, and a systematic
approach to finding and fixing hazards.
Successful safety and health programs
can proactively identify and manage work-
place hazards before they cause injury or
illness, improving sustainability and the
bottom line. Participating in Safe + Sound
Week can help programs get started or
energize existing ones.
Organizations of any size or in any
industry looking for an opportunity to
celebrate their commitment to safety to
workers, customers, the public, or supply
64 | AUGUST 2019
marketplace & employment
Structural Engineers
Are you looking for a new and exciting opportunity?
We are a niche recruiter that specializes in matching great
structural engineers with unique opportunities that will help
you utilize your talents and achieve your goals.
• We are structural engineers by background and enjoy
helping other structural engineers find their “Dream Jobs.”
• We have over 30 years of experience working with
structural engineers.
• We will save you time in your job search and provide
additional information and help during the process of
finding a new job.
• For Current Openings, please visit our website and
select Hot Jobs.
• Please call or e-mail Brian Quinn, PE (616.546.9420 or
[email protected]) so we can learn
more about your goals and interests.
All inquiries are kept confidential.
SE Impact by SE Solutions, LLC | www.FindYourEngineer.com
LATE MODEL STRUCTURAL
STEEL FABRICATING EQUIPMENT
Interested in business development Peddinghaus FPDB-2500 CNC Heavy Plate Processor, 96” Width,
(3) Drill Spindles, HPR260 Plasma, (1) Oxy, Siemens 840, 2008 #27974
and making structural steel the Peddinghaus FDB-2500A CNC Plate Drill with Oxy/Plasma Torches,
material of choice? (3) Head Drill, 96” Max. Plate Width, 2003 #29542
Controlled Automation DRL-336 CNC Beam Drill, (3) 15 HP Spindles,
36” x 18”, Hem WF140 Tandem Saw, 2005 #29344
Peddinghaus PCD-1100 CNC Beam Drill, 44” x 18”, 900 RPM, 13.5 HP,
AISC (3) Spindles, 3” Max. Diameter, 13” Stroke, 2008 #29286
Ficep Gemini 324PG Plate Processor, 10’ x 40’, 15 HP Drill, (1) Oxy,
has a job HPR260XD Plasma Bevel Head, 2014 #28489
Ficep 1001 DZB CNC Beam Drill Line, 1-Drill Head, 40” Band Saw,
for you! now hiring in 65’ Max Length, 2006 #29947
Peddinghaus Ocean Avenger II 1000/1B CNC Beam Drill, 40” x 40’
New York Max Beam, Siemens 840Di CNC Control, 2006 #29710
Roundo R-13-S Angle Bending Roll, 8” x 8” x 1.25” Leg In, 105 HP, 31.5”
Diameter Rolls, Universal Rolls #29237
to learn more visit aisc.org/mynextcareer Voortman V630/1000 CNC Beam Drill, (3) Drill Units, Max Length 51”,
Power Roller Conveyor, 2016 #29726
www.PrestigeEquipment.com | Ph: +1.631.249.5566
[email protected]
Search employment ads online at www.modernsteel.com. To advertise, call 231.995.0637 or email [email protected].
advertiser index
AISC 22 | 51 Messer Cutting Systems 62
Applied Bolting Technology 18 Nucor Tubular Products 13
Automated Layout Technology 47 Peddinghaus Corporation 2
Bull Moose Industries back cover Profile Cutting Systems 35
C-Beams 39 PythonX, A Lincoln Electric Company 67
Chicago Metal Rolled Products insert QuickFrames USA 14
Controlled Automation 19 SDS/2 7
CoreBrace 39 SidePlate Systems 41
DuraFuse Frames 8 Simpson Strong-Tie 15
GIZA 58 St. Louis Screw & Bolt 12
Grating Fasteners 58 Strut and Supply 63
IES 3 Tnemec Company 35
Infra-Metals 11 Trimble 5
JGM Fabricators & Constructors 50 Voortman Corporation 27
Lindapter USA 40 Whitefab 48
LNA Solutions 61
structurally sound
SPANNING HISTORY
SINCE 1928, AISC has recognized and showcased the strength More than 600 bridges of all sizes from across the U.S. have
and beauty of steel bridges across America via the Prize Bridge been recognized and honored through the awards program since
Awards program. 1928. Now administered by the National Steel Bridge Alliance
The first award went to the Sixth Street Bridge in Pittsburgh, (NSBA), AISC's bridge division, today’s Prize Bridge Award win-
as it embodied innovation in the steel bridge industry at the time. ners receive national acclaim with recognition during NASCC:
It was one of the first self-anchoring suspension bridges and used The Steel Conference and the World Steel Bridge Symposium.
solid steel eye-bars for both the main suspension cables and the The winning projects are also featured in Modern Steel Construction
vertical support for the deck. Now more than 90 years old, the and showcased on the AISC website.
bridge—renamed the Roberto Clemente Bridge in 1998 after For more information on the Prize Bridge Awards—including
Pittsburgh Pirates Hall of Fame outfielder Roberto Clemente— information on how to enter the 2020 competition, which is open
has come to define a city and its history. until September 27, 2019—visit aisc.org/prizebridge.
66 | AUGUST 2019
PythonX PLATE
The Next Evolutionary Step in Robotic Plasma Plate Cutting
ROBOTIC CUT & BEVEL HIGH SPEED CENTER POINT

STAIR
6-AXIS
CONTROL
PLATE STRINGER
LAYOUT
GRATING ATC
UP TO 3.3 .
in PRODUCTION CALIBRATION
The PythonX® PLATE from Lincoln Electric® is a next generation robotic cutting table
that will power up your production and improve part quality. PythonX PLATE offers better
reliability and ease of use when compared to non-robotic plate cutting tables. Due to the
progressive machine design—and more than a decade of advancements in robotic plasma
cutting technology—PythonX PLATE makes robotic plate cutting a profitable choice.
For more information on this revolutionary

technology email us at [email protected]
or call 1-833-PYTHONX
#CutTonnesMore
© Lincoln Global, Inc. All Rights Reserved. www.lincolnelectric.com

HOLLOW STRUCTURAL STEEL TUBE FROM BULL MOOSE
BUILD A
LANDMARK.
For projects that will stand the test of time, start with Bull Moose HSS tube. BULL MOOSE ADVANTAGES
• Strength ranges of 46 KSI to 110 KSI
Our direct-form manufacturing process enables us to use the highest grade • Tighter tolerances, sharper edges,
HSLA steel…and form it directly into a tube. and straighter tubes
• Widest variety of custom sizes/lengths,
With sizes ranging from 1.5” square to 18”x6”, and wall thicknesses from including metric
1/8” through 5/8”, Bull Moose features one of the largest size ranges of • In-line NDT weld testing available
on all tube
HSS products in the industry.
• Readily available weathering grade steel
For strength, versatility and reliability, build with Bull Moose. • Fast delivery with 8 domestic sites
1819 Clarkson Rd.

Chesterfield, MO 63017 | 800.325.4467 | BULLMOOSETUBE.COM

Aug2019 PDF

Uploaded by

Copyright:

Available Formats

Aug2019 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Aug2019 PDF

Uploaded by

Copyright:

Available Formats

August 2019

“IES tools give us

Your success will have us

Download your free trial today:

The Power of FabSuite Plus a

Modern Steel Construction | 9

If e ≤ ecrit, go to next step (design of the base plate with

Test Reports 8 In which of the following areas is

Structural Bol�ng Experts

Learn more at www.nucortubular.com

First cut line

Everyone is welcome to submit questions and

Streamline structural steel connections with Yield-Link®

technology tools from Simpson Strong-Tie.

INDUSTRIAL industrial buildings provides helpful tips and design

DESIGN advice on tackling your next industrial design project.

INDUSTRIAL BUILDINGS ARE BOTH simple and complex.

These requirements include:

Modern Steel Construction | 17

Tight bolts every time!

800 552 1999

Fig. 13-5. Wall bracing concept for cranes.

Industrial buildings with cranes pres-

Modern Steel Construction | 19

WE OFTEN HEAR that “everyone in the company is a marketer.”

Modern Steel Construction | 21

entries close on SteelDay

Modern Steel Construction | 23

PROCESS CAPABILITIES: plasma

THE LEADER IN AUTOMATED STEEL PROCESSING SYSTEMS

MULTI SYSTEM INTEGRATIONTM

Modern Steel Construction | 27

Miró Rivera Architects

Miró Rivera Architects

dock to the shoreline, increasing the stiffness of the dock.

planes frame a line of wooded cliffs across the water while

horizontal members without relying on bulky, tall sec-

Modern Steel Construction | 29

talking drums with one drum precariously stacked

tem that, while not perfect, strives to be balanced.

Modern Steel Construction | 31

Ridgway Valley Enterprises, Inc.

In addition to the rugged environment, the project’s location is, in a word,

Modern Steel Construction | 33

Mahan Rykiel Associates Mahan Rykiel Associates

2015 IDEAS2 Merit Award Winner:

We also roll stair stringers, helical hand rails,

Visit cmrp.com for more information.

MSC_1/3_4.75x5.indd 1 1/18/19 3:03 PM

Modern Steel Construction | 35

21/2" 9" 5" 9" 21/2"

PL2 1/2"X17 1/4" 26.50°

PL2 1/2"X17 1/4" PL2 1/2"X

16" PERIMETER DIABLO

Joe Woznica (JPW Structural Contracting)

White Construction Company

Art that blends form and function

Modern Steel Construction | 39

ICC-ES Approved Celebrating 85 years of innovation