MAN TGA Wiring Diagrams (001 031) PDF
MAN TGA Wiring Diagrams (001 031) PDF
MAN TGA Wiring Diagrams (001 031) PDF
Electrical system
Trucknology Generation A (TG-A)
2002 1 | 2 3 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12
81.99198-5972
ELECTRICAL SYSTEM
Reprinting, duplication or translation are not permitted without written consent from MAN.
MAN Nutzfahrzeuge AG specifically reserves all rights conferred by law concerning copyright.
0.01 - 2 K 90
ELECTRICAL SYSTEM
Preface
All series and additional wiring diagrams are documented in the instructions for the “wiring diagrams”.
The series wiring diagrams (Ch. 3.00) and the additional wiring diagrams (Ch. 4.00) are shown in detail
to include legends and the names of the circuits.
The present manual is based on wiring diagrams that have been created with the help of a graphics
program (CAD).
This allows the instructions to be updated at short notice.
This manual represents the series status of the vehicle on the copy deadline date.
K 90 0.10 - 1
ELECTRICAL SYSTEM
Contents
K 90 0.11 -1
ELECTRICAL SYSTEM
a Acceleration
ABE General operating permit
ABS Anti-lock brake system
ABV Anti-skid system
AC Air conditioning
ACC Adaptive cruise control
ACK Autocheck
ADC Analog-digital converter
ADR International agreement for the transport of dangerous goods
AGB Automatic road speed limiter
AGND Analog ground
AGR Exhaust gas recirculation (EGR)
AHK Trailer coupling
AHV Trailer brake valve
ALB Automatic load-dependent brake
AMA Antenna mast system
ANH Trailer/semitrailer
AS Automated gearbox
ASD Trailer socket
ASM Trailer control module
ASR Anti-spin regulator
ASV Trailer control valve
ATC Automatic temperature control
ATF Automatic transmission fluid
AU Emission test
AV Exhaust valve
AVS Automatic gear preselection
BA Operator's manual
BBA Service brake system
BBV Service brake valve
BKR Brake power regulator
BUGH Front heater
BV Back-up valve
BVA Brake wear indicator
BVS Brake wear sensor
BVV Brake wear sensor supply
BW German Army
BWG Brake value sensor
BZ Brake cylinder
K 90 0.13 - 1
ELECTRICAL SYSTEM
Abbreviations
0.13 - 2 K 90
ELECTRICAL SYSTEM
Abbreviations
HA Rear axle
HBA Auxiliary brake system
HGB Maximum road speed limiter
HGS Hydraulic gearshift
HLUE Hydrostatic fan
HOC Rear omnibus chassis (bus/coach chassis with rear-mounted engine)
HSS Highside switch
HST Main control panel
HU Main inspection
Hz Hertz (number of cycles per second)
HZA Bus stop indicator system
HZG Auxiliary rpm sensor
K 90 0.13 - 3
ELECTRICAL SYSTEM
Abbreviations
LL Idling speed
LLA Idling speed increase
LLR Idling speed control
LNG Liquified natural gas
LOE Steering oil monitor
LPG Liquified petroleum gas
LWR Headlight beam regulator
n rpm
NA Power take-off (PTO)
NBF Needle movement sensor
NES New electronic structure
NFZ Commercial vehicle
NLA Trailing axle
NSL Rear fog lamp
NSW Front fog lamp
p Pressure
PBM Pulse breadth modulation ( also see PWM)
PLM Programmable logic module
PSG Pump control unit (EDC)
PTO Power take-off
PWM Pulse width modulation ( also see PBM)
RA Repair manual
RAH Interior heating
RAM Random access memory
RAS Rear axle steering
RAS-EC Rear axle steering with electronic control
RDRA Tyre pressure control system
RDS Radio data system
RET Retarder
RKL Priority vehicle light
RLV Relay valve
RME Rape seed oil methyl ester (biodiesel)
ROM Read only memory
0.13 - 4 K 90
ELECTRICAL SYSTEM
Abbreviations
SA Special equipment
SAE Society of Automotive Engineers
SAMT Semi-automatic mechanical transmission
SB Service outlet
sec Second
SER Series (production)
SG Control unit
SH Select-high control (ABS)
SKD Semi-knocked down
SL Select-low control (ABS)
SML Side marker light
SPN Suspect parameter number
STA Engine start/stop
SWR Headlight cleaning system
t Time
TC Traction control
TCM Trailer control module
TCO Tachograph
TKU Technical customer document
TMC Traffic message channel
TRS Technical road transport directives
TSC Torque speed control (braking torque)
TUER Door control
v Velocity/vehicle speed
VA Front axle
VG Transfer case
VLA Leading axle
WA Maintenance manual
WAB Water separator
WLE Swap-body unit
WR Warning relay
WS Position sensor
WSK Torque converter and clutch unit
z Braking rate/deceleration
ZBR Central on-board computer
ZBRO Central on-board bus computer
ZDR Intermediate speed governor (ISG)
ZE Central electrical system (CES)
ZR Central computer
ZS Central lubrication
ZUSH Auxiliary heater
ZWS Time-based maintenance system
λ Slipµ Coefficient of friction
µC Microcontroller (microprocessor)
K 90 0.13 - 5
GENERAL INFORMATION
Notes on safety
The following sections include summaries of important regulations listed according to major topics. The
intention is to provide the knowledge needed to avoid accidents which could lead to injury, damage and
environmental pollution.
Additional instructions are included in the Operator's Manual that is provided with the vehicle.
Important:
Accidents may happen in spite of all precautionary measures having been taken. In such an eventuality,
obtain immediate medical assistance from a doctor. This is particularly important if the accident
involves skin contact with corrosive acid, fuel penetration under the skin, scalding by hot oil, antifreeze
spraying into eyes etc.
Only authorised technical personnel are allowed to perform inspection, adjustment and repair work.
• Only authorised personnel are allowed to start and operate the engine.
• Do not approach moving parts of a running engine too closely. Do not wear
baggy clothing.
• Do not touch the engine with your bare hands when it is at operating
temperature: Risk of burns!
• Keep the area around the engine, ladders and steps free from oil and grease.
Accidents caused by slipping can have serious consequences.
• Only use tools that are in perfect condition. Damaged or widened spanners can
slip: Risk of injury!
• No-one is allowed to stand under an engine suspended from a crane hook.
– Keep all lifting tackle in good condition –.
• Collect any brake fluid that emerges. Treat brake fluid as hazardous waste!
Comply with the safety regulations for preventing environmental pollution.
• Brake fluid is toxic! Do not allow it to come into contact with food or open
wounds.
• Do not open the coolant circuit until the engine has cooled down. If it does need
to be opened whilst the engine is at operating temperature, follow the
instructions in the “Maintenance and care” section in the Operator's Manual.
• Do not attempt to retighten or open pipe lines and hoses (lubricating oil circuit,
coolant circuit and possible subsequent hydraulic oil circuit) whilst they are
pressurised: Fluid spraying out represents an injury hazard!
• Do not hold your hands under the jet of fuel when checking the injector nozzles.
Do not inhale fuel vapours.
K 90 1.20 - 1
GENERAL INFORMATION
• Always disconnect the batteries before working on the vehicle electrical system.
Important! Oxyhydrogen gas may form in enclosed battery boxes. When the
batteries are disconnected, this gas may be ignited by sparks produced by other
continuously operating consumers, the tachograph etc. that cannot be shut down.
Blow compressed air through the battery box before disconnecting the batteries!
• Only tow-start the vehicle if the batteries are connected (minimum charge 40%)!
Do not use a boost-charger to jump-start the vehicle! Always disconnect the
positive and negative leads before boost-charging batteries!
• Disconnect the batteries and recharge them every 4 weeks if the vehicle is not in
use.
Caution! Battery acid is poisonous and corrosive. Battery gases are explosive.
• Follow the manufacturer’s instructions for handling batteries.
• Measure voltage only using suitable measuring devices!
The input resistance of a measuring device should be at least 10 MΩ.
• The ignition must be switched off before the wiring harness plugs of electronic
control units are disconnected or connected up!
When performing electrical welding work, connect up the “ANTIZAP SERVICE
MONITOR” (MAN item number 80.78010.0001) or the improved SES-1 version
(MAN item number 80.78010.0002) in accordance with the instructions supplied with
the device.
If this device is not available, disconnect the batteries and join the positive cable to
the negative cable in order to make a conductive connection.
Always earth the welding equipment as close as possible to the welding area. Do
not lay the cables to the welding equipment in parallel to electrical cables in the
vehicle.
For further accident prevention measures, please refer to the “Leaflets for welders”.
The frame is not intended for use as an earth return!
• If attachments are to be retrofitted to the vehicle – e.g. a taillift – additional earth
lines with adequate cross-section must be fitted as well. Otherwise the earth
connection may be created along wire cables, wiring harnesses, gearbox shafts,
gears etc. Severe damage could result.
1.20 - 2 K 90
GENERAL INFORMATION
In your own interests, you are recommended to use only accessories expressly approved by MAN and
genuine MAN parts for your MAN vehicle. The reliability, safety and suitability of these parts and
accessories have been determined specifically for MAN vehicles. Despite constant market observation, we
cannot judge the aspects of other products, nor can we accept responsibility for them – even if they have
been officially approved by the German TÜV technical inspection authorities or some other official body.
K 90 1.20 - 3
GENERAL REMARKS
1 Name of component (here: diode V100 on the central fuse, relay and terminal box (“ZE”),
position 53)
2 Mounting position on the front panel of the central fuse, relay and terminal box (“ZE”) (here:
engraved position number 53)
3 Plug connector on the rear of the central fuse, relay and terminal box (“ZE”) (here: plug 78,
connection 8)
2
4 Cable number; printed on the cable at short intervals (cross-section only if greater than 1 )
5 Sheet number (not page number) and circuit number
Marking to show on which sheet and circuit the conductor continues
(here: continuation of conductor 31002 on sheet 2 on circuit 4)
6 Plug connector (here: single-pin connector X104 in the ZE area)
7 Component mounting position (here: 21-pin connector X238 Pin R
– wiring harness cab to engine – in central portion)
8 Circuit number (please note: sheets are numbered consecutively from 1 to 55)
Important note on the use of the wiring diagram legends: A three-digit number is shown in brackets
after various item numbers. This number is the coded part number for this component!
These part numbers can be found in the T60 device list.
K 90 1.60 - 1
GENERAL REMARKS
1.60 - 2 K 90
GENERAL REMARKS
K 90 1.60 - 3
GENERAL REMARKS
1.60 - 4 K 90
GENERAL REMARKS
K 90 1.60 - 5
GENERAL REMARKS
Search criteria
Name Wiring
diagram no. Page
Additional headlight 81.99192.2461 4.26 - 26
Air conditioning unit 81.99192.1380 4.11 - 4
Airbag 81.99192.2572 4.01 - 2
All-round marker light 1 on roof 81.99192.1412 4.18 - 72
All-round marker light 2 on pedestal 81.99192.1414 4.18 - 76
All-round marker light 2 on roof 81.99192.1413 4.18 - 74
All-round marker light, left, on pedestal 81.99192.1416 4.18 - 78
All-round marker light, right, on pedestal 81.99192.1415 4.18 - 80
AS-TRONIC transmission (12-gear) 81.99192.2993 4.07 - 2
AS-TRONIC transmission (16-gear) 81.99192.2992 4.07 - 6
ASR traction control indicator light 81.99192.1358 4.01 - 26
ASR traction control slip threshold control switch 81.99192.1359 4.01 - 28
ASR traction control/electronic stability program
ASR/ESP indicator light 81.99192.2862 4.01 - 30
ASR traction control/electronic stability program
ASR/ESP slip threshold control switch 81.99192.1360 4.01 - 32
Bunk light, bottom (LL) 81.99192.1397 4.19 - 18
Bunk light, bottom (RL) 81.99192.1398 4.19 - 20
Bunk light, top 81.99192.1396 4.19 - 16
Cab tilt device, electrical 81.99192.1370 4.06 - 4
CAN databus driveline (T-CAN) 81.99192.2359 4.03 - 4
CAN databus driveline (T-CAN) with AS-TRONIC 81.99192.2522 4.03 - 6
CAN databus driveline (T-CAN) with AS-TRONIC/special customer module 81.99192.2433 4.03 - 18
CAN databus driveline (T-CAN) with ECAS/AS-TRONIC/RAS-EC 81.99192.2783 4.03 - 26
CAN databus driveline (T-CAN) with intarder or retarder 81.99192.2521 4.03 - 10
CAN databus driveline (T-CAN) with intarder or retarder/
AS-TRONIC/special customer module 81.99192.2435 4.03 - 22
CAN databus driveline (T-CAN) with intarder or retarder/
special customer module 81.99192.2432 4.03 - 14
CAN databus driveline (T-CAN) with intarder or retarder/AS-TRONIC 81.99192.2524 4.03 - 12
CAN databus driveline (T-CAN) with special customer module 81.99192.2428 4.03 - 8
CAN databus driveline (T-CAN) without ECAM 81.99192.2811 4.03 - 30
CAN databus driveline (T-CAN) without ECAM but with AS-TRONIC 81.99192.2824 4.03 - 32
CAN databus driveline (T-CAN) without ECAM but with AS-TRONIC/
special customer module 81.99192.2819 4.03 - 38
CAN databus driveline (T-CAN) without ECAM but with ECAS/
AS-TRONIC/RAS-EC 81.99192.2827 4.03 - 42
CAN databus driveline (T-CAN) without ECAM but with intarder or retarder 81.99192.2823 4.03 - 34
CAN databus driveline (T-CAN) without ECAM but with intarder or retarder/
special customer module 81.99192.2818 4.03 - 46
CAN databus driveline (T-CAN) without ECAM but with intarder or retarder/
AS-TRONIC 81.99192.2826 4.03 - 50
CAN databus driveline (T-CAN) without ECAM but with intarder or retarder/
AS-TRONIC/special customer module 81.99192.2821 4.03 - 52
CAN databus driveline (T-CAN) without ECAM but with special
customer module 81.99192.2814 4.03 - 36
CAN databus instrumentation (I-CAN)/tachograph (FS-CAN) 81.99192.2377 4.03 - 2
Cargo area lighting 81.99192.1384 4.12 - 4
Central lubrication 81.99192.1467 4.26 - 2
Cool box 81.99192.1382 4.11 - 12
Cullmann phone with radio 24V and CD changer MAN-Sound (LL) 81.99192.1447 4.20 - 10
Cullmann phone with radio 24V and CD changer MAN-Sound (RL) 81.99192.2878 4.20 - 14
Cullmann phone with radio 24V MAN-Sound (LL) 81.99192.2871 4.20 - 2
Cullmann phone with radio 24V MAN-Sound (RL) 81.99192.2872 4.20 - 6
Differential lock longitudinal and transverse 3-axle 81.99192.1366 4.04 - 2
Differential lock transverse, rear axle 81.99192.1365 4.04 - 4
K 90 1.99 - 1
GENERAL REMARKS
Name Wiring
diagram no. Page
Door module (LL) 81.99192.2989 4.20 - 34
Door module (RL) 81.99192.2990 4.20 - 44
Driving dynamics control 81.99192.2843 4.06 - 2
EATON RTSO transmission (LL) 81.99192.2601 4.07 - 10
EATON RTSO transmission (RL) 81.99192.2417 4.07 - 14
EBS electronic braking system 81.99192.2987 4.05 - 2
ECAM electronically controlled compressed air device, fallback level 81.99192.2810 4.05 - 8
ECAS electronically controlled air suspension 4x2 FL (semitrailer) 81.99192.1336 4.05 - 14
ECAS electronically controlled air suspension 4x2 FL (truck) 81.99192.1337 4.05 - 10
ECAS electronically controlled air suspension 4x2 FLL 81.99192.1338 4.05 - 18
ECAS electronically controlled air suspension 6x2 FNL 81.99192.1339 4.05 - 22
ECAS electronically controlled air suspension 6x2 FNL (Nordland) 81.99192.1348 4.05 - 26
ECAS electronically controlled air suspension 6x2 FNLL 81.99192.1340 4.05 - 30
ECAS electronically controlled air suspension 6x2 FNLL (Nordland) 81.99192.1349 4.05 - 34
ECAS electronically controlled air suspension 6x2 FVL 81.99192.1341 4.05 - 38
ECAS electronically controlled air suspension, switch level 1/2 81.99192.1368 4.05 - 42
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 4x2 FL (semitrailer) 81.99192.1342 4.05 - 44
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FNL 81.99192.1345 4.05 - 56
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FNL (Nordland) 81.99192.1350 4.05 - 60
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FVL 81.99192.1346 4.05 - 64
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FNLL 81.99192.1347 4.05 - 68
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FNLL (Nordland) 81.99192.1351 4.05 - 72
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 4x2 FL (truck) 81.99192.1343 4.05 - 48
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FNL 81.99192.1344 4.05 - 52
EDC electronically controlled diesel injection EDC MS6.1 (EURO 2) 81.99192.2985 4.05 - 76
EDC electronically controlled diesel injection EDC MS6.1 with
exhaust gas recirculation (EURO 3) 81.99192.2986 4.05 - 82
EDC electronically controlled diesel injection EDC7 Common Rail D0836LF 81.99192.2692 4.05 - 88
Emergency battery shutdown 81.99192.1362 4.02 - 2
Engine brake, automatic 81.99192.1385 4.13 - 2
EVB electronically controlled engine brake, controlled 81.99192.2832 4.05 - 96
Fuel filter heater 81.99192.2487 4.11 - 8
Fuel filter heater, Separ 81.99192.2665 4.11 - 10
Headlight cleaning unit (LL) 81.99192.1392 4.19 - 8
Headlight cleaning unit (RL) 81.99192.1393 4.19 - 10
Headlight gas discharge with headlight levelling (LL) 81.99192.2651 4.19 - 2
Headlight gas discharge with headlight levelling (RL) 81.99192.2653 4.19 - 4
Headlight gas discharge without headlight levelling 81.99192.2652 4.19 - 6
Headlight levelling (LL) 81.99192.2477 4.12 - 6
Headlight levelling (RL) 81.99192.2445 4.12 - 8
Heating for hydraulic gearshift (HGS) (LL) 81.99192.2684 4.08 - 4
Heating for hydraulic gearshift (HGS) (RL) 81.99192.2690 4.08 - 6
Horn switchover (LL) 81.99192.1375 4.08 - 8
Horn switchover (RL) 81.99192.1376 4.08 - 10
Intarder ZF-EST 48 81.99192.1378 4.09 - 4
Interior lighting, roof (white/red) 81.99192.1377 4.09 - 2
Locker lighting, rear left (LL) 81.99192.2489 4.19 - 42
Locker lighting, rear left (RL) 81.99192.2411 4.19 - 44
Locker lighting, rear right (LL) 81.99192.2490 4.19 - 46
Locker lighting, rear right (RL) 81.99192.2412 4.19 - 48
Locker lighting, top (left, middle) (LL) 81.99192.1404 4.19 - 50
Locker lighting, top (left, middle) (RL) 81.99192.1405 4.19 - 52
1.99 - 2 K 90
GENERAL REMARKS
Name Wiring
diagram no. Page
Locker lighting, top (left, middle, right) (LL) 81.99192.1406 4.19 - 54
Locker lighting, top (left, middle, right) (RL) 81.99192.1407 4.19 - 56
Main battery switch (electric) 81.99192.1361 4.02 - 6
Main battery switch (mechanical) 81.99192.2495 4.02 - 8
Nokia phone with radio 24V and CD changer MAN-Sound (LL) 81.99192.2875 4.20 - 26
Nokia phone with radio 24V and CD changer MAN-Sound (RL) 81.99192.2876 4.20 - 30
Nokia phone with radio 24V MAN-Sound (LL) 81.99192.2873 4.20 - 18
Nokia phone with radio 24V MAN-Sound (RL) 81.99192.2874 4.20 - 22
Power take-off 1 81.99192.1388 4.14 - 2
Power take-off 2 81.99192.1389 4.14 - 4
Preparation cooling superstructure (tractor vehicle) 81.99192.1469 4.22 - 2
Preparation cooling superstructure (tractor vehicle, trailer) 81.99192.1468 4.22 - 6
Preparation LSVA (performance-related heavy traffic levy) 81.99192.1464 4.22 - 12
Preparation trailing axle control, semitrailer 81.99192.1465 4.22 - 14
Preparation, central lubrication 81.99192.1466 4.22 - 16
Radio 12V 81.99192.2475 4.18 - 2
Radio 12V MAN-Sound (LL) 81.99192.2484 4.18 - 4
Radio 12V MAN-Sound (RL) 81.99192.2444 4.18 - 6
Radio 24V 81.99192.2879 4.18 - 8
Radio 24V MAN-Sound (LL) 81.99192.2855 4.18 - 10
Radio 24V MAN-Sound (RL) 81.99192.2856 4.18 - 12
Radio 24V with CD changer and MAN-Sound (LL) 81.99192.2858 4.18 - 14
Radio 24V with CD changer and MAN-Sound (RL) 81.99192.2859 4.18 - 18
Radio navigation system 12V (LL) 81.99192.1432 4.18 - 24
Radio navigation system 12V (RL) 81.99192.1433 4.18 - 26
Radio navigation system 12V with CD changer (LL) 81.99192.1434 4.18 - 28
Radio navigation system 12V with CD changer (RL) 81.99192.1435 4.18 - 30
Radio navigation system 12V with Cullmann phone (LL) 81.99192.1436 4.18 - 32
Radio navigation system 12V with Cullmann phone (RL) 81.99192.1437 4.18 - 36
Radio navigation system 12V with Cullmann phone and CD changer (LL) 81.99192.1440 4.18 - 48
Radio navigation system 12V with Cullmann phone and CD changer (RL) 81.99192.1441 4.18 - 52
Radio navigation system 12V with Nokia phone (LL) 81.99192.1438 4.18 - 40
Radio navigation system 12V with Nokia phone (RL) 81.99192.1439 4.18 - 44
Radio navigation system 12V with Nokia phone and CD changer (LL) 81.99192.1442 4.18 - 56
Radio navigation system 12V with Nokia phone and CD changer (RL) 81.99192.1443 4.18 - 60
Radio remote control (infrared) 81.99192.1371 4.18 - 22
Retarder VOITH DIGIPROP (CAN) 81.99192.1410 4.18 - 66
Retarder, hydroretarder (CAN) 81.99192.1411 4.18 - 68
Retarder/intarder, automatic 81.99192.1372 4.18 - 64
Reversing stop 81.99192.1409 4.18 - 70
Seat adjustment, electric (driver) 81.99192.1483 4.19 - 28
Seat adjustment, electric (passenger) 81.99192.1484 4.19 - 30
Seat belt indicator, driver 81.99192.1374 4.07 - 26
Seat heating, driver 81.99192.2494 4.19 - 24
Seat heating, driver and passenger 81.99192.2493 4.19 - 26
Side marker lights (LL) 81.99192.2592 4.19 - 22
Socket 12V 81.99192.2569 4.19 - 58
Socket 24V 81.99192.2570 4.19 - 60
Socket 24V in wiring trough 81.99192.2796 4.19 - 62
Socket, tanker 81.99192.2655 4.19 - 64
Special customised module 81.99192.1381 4.11 - 14
START-STOP device at end of frame 81.99192.1402 4.19 - 38
START-STOP device on engine 81.99192.1401 4.19 - 36
START-STOP device on engine and end of frame 81.99192.1403 4.19 - 40
Sunblind, electric 81.99192.1399 4.19 - 32
Sunroof (INALFA) (LL) 81.99192.1394 4.19 - 12
Sunroof (INALFA) (RL) 81.99192.1395 4.19 - 14
Supplementary heating D1LCC/D3LCC with TRS 81.99192.1472 4.26 - 4
Supplementary heating D1LCC/D3LCC without TRS 81.99192.1471 4.26 - 6
K 90 1.99 - 3
GENERAL REMARKS
Name Wiring
diagram no. Page
Supplementary heating D5W with TRS 81.99192.1478 4.26 - 8
Supplementary heating D5W without TRS 81.99192.1477 4.26 - 10
Supplementary heating Thermo 50 with TRS 81.99192.1476 4.26 - 12
Supplementary heating Thermo 50 without TRS 81.99192.1475 4.26 - 14
Supplementary heating Truma E24-2 with TRS 81.99192.1480 4.26 - 18
Supplementary heating Truma E24-2 without TRS 81.99192.1479 4.26 - 20
Supplementary heating Webasto Airtop 2000 OEM and 3500 with TRS 81.99192.1473 4.26 - 22
Supplementary heating Webasto Airtop 2000 OEM and 3500 without TRS 81.99192.1474 4.26 - 24
Supplementary heating, TRS shutdown 81.99192.2621 4.26 - 16
Tailgate 81.99192.1537 4.12 - 2
Tipper indicator 81.99192.1379 4.11 - 2
Trailer charge 24V 81.99192.2616 4.08 - 2
Trailer lighting socket 24V 15-pin 81.99192.2499 4.01 - 10
Trailer lighting socket 24V 15-pin + 12V 13-pin 81.99192.2650 4.01 - 22
Trailer lighting socket 24V 7-pin 81.99192.2496 4.01 - 4
Trailer lighting socket 24V 7-pin + 12V 13-pin 81.99192.2447 4.01 - 12
Trailer lighting socket 24V 7-pin/4-pin 81.99192.2497 4.01 - 6
Trailer lighting socket 24V 7-pin/4-pin + 12V 13-pin 81.99192.2448 4.01 - 14
Trailer lighting socket 24V 7-pin/7-pin 81.99192.2498 4.01 - 8
Trailer lighting socket 24V 7-pin/7-pin + 12V 13-pin 81.99192.2449 4.01 - 18
Vehicle immobiliser 81.99192.2476 4.23 - 2
Voltage limiter 81.99192.2850 4.19 - 34
Windscreen heating 81.99192.2571 4.06 - 6
Windscreen heating (wide cab) 81.99192.1373 4.06 - 8
Work spotlight on top of cab 81.99192.1356 4.01 - 34
Work spotlight, cab closure (left/right) 81.99192.1355 4.01 - 36
Work spotlight, cab closure (right) 81.99192.1357 4.01 - 38
ZF transmission 16S151/16S181 (LL) 81.99192.2579 4.07 - 18
ZF transmission 16S151/16S181 (RL) 81.99192.2835 4.07 - 22
1.99 - 4 K 90
GENERAL REMARKS
Name Wiring
diagram no. Page
ECAS electronically controlled air suspension 4x2 FL (semitrailer) 81.99192.1336 4.05 - 14
ECAS electronically controlled air suspension 4x2 FL (truck) 81.99192.1337 4.05 - 10
ECAS electronically controlled air suspension 4x2 FLL 81.99192.1338 4.05 - 18
ECAS electronically controlled air suspension 6x2 FNL 81.99192.1339 4.05 - 22
ECAS electronically controlled air suspension 6x2 FNLL 81.99192.1340 4.05 - 30
ECAS electronically controlled air suspension 6x2 FVL 81.99192.1341 4.05 - 38
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 4x2 FL (semitrailer) 81.99192.1342 4.05 - 44
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 4x2 FL (truck) 81.99192.1343 4.05 - 48
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FNL 81.99192.1344 4.05 - 52
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FNL 81.99192.1345 4.05 - 56
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FVL 81.99192.1346 4.05 - 64
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FNLL 81.99192.1347 4.05 - 68
ECAS electronically controlled air suspension 6x2 FNL (Nordland) 81.99192.1348 4.05 - 26
ECAS electronically controlled air suspension 6x2 FNLL (Nordland) 81.99192.1349 4.05 - 34
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FNL (Nordland) 81.99192.1350 4.05 - 60
ECAS electronically controlled air suspension/EFR electronic
shock absorber control 6x2 FNLL (Nordland) 81.99192.1351 4.05 - 72
Work spotlight, cab closure (left/right) 81.99192.1355 4.01 - 36
Work spotlight on top of cab 81.99192.1356 4.01 - 34
Work spotlight, cab closure (right) 81.99192.1357 4.01 - 38
ASR traction control indicator light 81.99192.1358 4.01 - 26
ASR traction control slip threshold control switch 81.99192.1359 4.01 - 28
ASR traction control/electronic stability program
ASR/ESP slip threshold control switch 81.99192.1360 4.01 - 32
Main battery switch (electric) 81.99192.1361 4.02 - 6
Emergency battery shutdown 81.99192.1362 4.02 - 2
Differential lock transverse, rear axle 81.99192.1365 4.04 - 4
Differential lock longitudinal and transverse 3-axle 81.99192.1366 4.04 - 2
ECAS electronically controlled air suspension, switch level 1/2 81.99192.1368 4.05 - 42
Cab tilt device, electrical 81.99192.1370 4.06 - 4
Radio remote control (infrared) 81.99192.1371 4.18 - 22
Retarder/intarder, automatic 81.99192.1372 4.18 - 64
Windscreen heating (wide cab) 81.99192.1373 4.06 - 8
Seat belt indicator, driver 81.99192.1374 4.07 - 26
Horn switchover (LL) 81.99192.1375 4.08 - 8
Horn switchover (RL) 81.99192.1376 4.08 - 10
Interior lighting, roof (white/red) 81.99192.1377 4.09 - 2
Intarder ZF-EST 48 81.99192.1378 4.09 - 4
Tipper indicator 81.99192.1379 4.11 - 2
Air conditioning unit 81.99192.1380 4.11 - 4
Special customised module 81.99192.1381 4.11 - 14
Cool box 81.99192.1382 4.11 - 12
Cargo area lighting 81.99192.1384 4.12 - 4
Engine brake, automatic 81.99192.1385 4.13 - 2
Power take-off 1 81.99192.1388 4.14 - 2
Power take-off 2 81.99192.1389 4.14 - 4
Headlight cleaning unit (LL) 81.99192.1392 4.19 - 8
Headlight cleaning unit (RL) 81.99192.1393 4.19 - 10
Sunroof (INALFA) (LL) 81.99192.1394 4.19 - 12
K 90 1.99 - 5
GENERAL REMARKS
Name Wiring
diagram no. Page
Sunroof (INALFA) (RL) 81.99192.1395 4.19 - 14
Bunk light, top 81.99192.1396 4.19 - 16
Bunk light, bottom (LL) 81.99192.1397 4.19 - 18
Bunk light, bottom (RL) 81.99192.1398 4.19 - 20
Sunblind, electric 81.99192.1399 4.19 - 32
START-STOP device on engine 81.99192.1401 4.19 - 36
START-STOP device at end of frame 81.99192.1402 4.19 - 38
START-STOP device on engine and end of frame 81.99192.1403 4.19 - 40
Locker lighting, top (left, middle) (LL) 81.99192.1404 4.19 - 50
Locker lighting, top (left, middle) (RL) 81.99192.1405 4.19 - 52
Locker lighting, top (left, middle, right) (LL) 81.99192.1406 4.19 - 54
Locker lighting, top (left, middle, right) (RL) 81.99192.1407 4.19 - 56
Reversing stop 81.99192.1409 4.18 - 70
Retarder VOITH DIGIPROP (CAN) 81.99192.1410 4.18 - 66
Retarder, hydroretarder (CAN) 81.99192.1411 4.18 - 68
All-round marker light 1 on roof 81.99192.1412 4.18 - 72
All-round marker light 2 on roof 81.99192.1413 4.18 - 74
All-round marker light 2 on pedestal 81.99192.1414 4.18 - 76
All-round marker light, right, on pedestal 81.99192.1415 4.18 - 80
All-round marker light, left, on pedestal 81.99192.1416 4.18 - 78
Radio navigation system 12V (LL) 81.99192.1432 4.18 - 24
Radio navigation system 12V (RL) 81.99192.1433 4.18 - 26
Radio navigation system 12V with CD changer (LL) 81.99192.1434 4.18 - 28
Radio navigation system 12V with CD changer (RL) 81.99192.1435 4.18 - 30
Radio navigation system 12V with Cullmann phone (LL) 81.99192.1436 4.18 - 32
Radio navigation system 12V with Cullmann phone (RL) 81.99192.1437 4.18 - 36
Radio navigation system 12V with Nokia phone (LL) 81.99192.1438 4.18 - 40
Radio navigation system 12V with Nokia phone (RL) 81.99192.1439 4.18 - 44
Radio navigation system 12V with Cullmann phone and CD changer (LL) 81.99192.1440 4.18 - 48
Radio navigation system 12V with Cullmann phone and CD changer (RL) 81.99192.1441 4.18 - 52
Radio navigation system 12V with Nokia phone and CD changer (LL) 81.99192.1442 4.18 - 56
Radio navigation system 12V with Nokia phone and CD changer (RL) 81.99192.1443 4.18 - 60
Cullmann phone with radio 24V and CD changer MAN-Sound (LL) 81.99192.1447 4.20 - 10
Preparation LSVA (performance-related heavy traffic levy) 81.99192.1464 4.22 - 12
Preparation trailing axle control, semitrailer 81.99192.1465 4.22 - 14
Preparation, central lubrication 81.99192.1466 4.22 - 16
Central lubrication 81.99192.1467 4.26 - 2
Preparation cooling superstructure (tractor vehicle, trailer) 81.99192.1468 4.22 - 6
Preparation cooling superstructure (tractor vehicle) 81.99192.1469 4.22 - 2
Supplementary heating D1LCC/D3LCC without TRS 81.99192.1471 4.26 - 6
Supplementary heating D1LCC/D3LCC with TRS 81.99192.1472 4.26 - 4
Supplementary heating Webasto Airtop 2000 OEM and 3500 with TRS 81.99192.1473 4.26 - 22
Supplementary heating Webasto Airtop 2000 OEM and 3500 without TRS 81.99192.1474 4.26 - 24
Supplementary heating Thermo 50 without TRS 81.99192.1475 4.26 - 14
Supplementary heating Thermo 50 with TRS 81.99192.1476 4.26 - 12
Supplementary heating D5W without TRS 81.99192.1477 4.26 - 10
Supplementary heating D5W with TRS 81.99192.1478 4.26 - 8
Supplementary heating Truma E24-2 without TRS 81.99192.1479 4.26 - 20
Supplementary heating Truma E24-2 with TRS 81.99192.1480 4.26 - 18
Seat adjustment, electric (driver) 81.99192.1483 4.19 - 28
Seat adjustment, electric (passenger) 81.99192.1484 4.19 - 30
Tailgate 81.99192.1537 4.12 - 2
CAN databus driveline (T-CAN) 81.99192.2359 4.03 - 4
CAN databus instrumentation (I-CAN)/tachograph (FS-CAN) 81.99192.2377 4.03 - 2
Locker lighting, rear left (RL) 81.99192.2411 4.19 - 44
Locker lighting, rear right (RL) 81.99192.2412 4.19 - 48
EATON RTSO transmission (RL) 81.99192.2417 4.07 - 14
CAN databus driveline (T-CAN) with special customer module 81.99192.2428 4.03 - 8
CAN databus driveline (T-CAN) with intarder or retarder/special
customer module 81.99192.2432 4.03 - 14
1.99 - 6 K 90
GENERAL REMARKS
Name Wiring
diagram no. Page
CAN databus driveline (T-CAN) with AS-TRONIC/special customer module 81.99192.2433 4.03 - 18
CAN databus driveline (T-CAN) with intarder or retarder/AS-TRONIC/
special customer module 81.99192.2435 4.03 - 22
Radio 12V MAN-Sound (RL) 81.99192.2444 4.18 - 6
Headlight levelling (RL) 81.99192.2445 4.12 - 8
Trailer lighting socket 24V 7-pin + 12V 13-pin 81.99192.2447 4.01 - 12
Trailer lighting socket 24V 7-pin/4-pin + 12V 13-pin 81.99192.2448 4.01 - 14
Trailer lighting socket 24V 7-pin/7-pin + 12V 13-pin 81.99192.2449 4.01 - 18
Additional headlight 81.99192.2461 4.26 - 26
Radio 12V 81.99192.2475 4.18 - 2
Vehicle immobiliser 81.99192.2476 4.23 - 2
Headlight levelling (LL) 81.99192.2477 4.12 - 6
Radio 12V MAN-Sound (LL) 81.99192.2484 4.18 - 4
Fuel filter heater 81.99192.2487 4.11 - 8
Locker lighting, rear left (LL) 81.99192.2489 4.19 - 42
Locker lighting, rear right (LL) 81.99192.2490 4.19 - 46
Seat heating, driver and passenger 81.99192.2493 4.19 - 26
Seat heating, driver 81.99192.2494 4.19 - 24
Main battery switch (mechanical) 81.99192.2495 4.02 - 8
Trailer lighting socket 24V 7-pin 81.99192.2496 4.01 - 4
Trailer lighting socket 24V 7-pin/4-pin 81.99192.2497 4.01 - 6
Trailer lighting socket 24V 7-pin/7-pin 81.99192.2498 4.01 - 8
Trailer lighting socket 24V 15-pin 81.99192.2499 4.01 - 10
CAN databus driveline (T-CAN) with intarder or retarder 81.99192.2521 4.03 - 10
CAN databus driveline (T-CAN) with AS-TRONIC 81.99192.2522 4.03 - 6
CAN databus driveline (T-CAN) with intarder or retarder/AS-TRONIC 81.99192.2524 4.03 - 12
Socket 12V 81.99192.2569 4.19 - 58
Socket 24V 81.99192.2570 4.19 - 60
Windscreen heating 81.99192.2571 4.06 - 6
Airbag 81.99192.2572 4.01 - 2
ZF transmission 16S151/16S181 (LL) 81.99192.2579 4.07 - 18
Side marker lights (LL) 81.99192.2592 4.19 - 22
EATON RTSO transmission (LL) 81.99192.2601 4.07 - 10
Trailer charge 24V 81.99192.2616 4.08 - 2
Supplementary heating, TRS shutdown 81.99192.2621 4.26 - 16
Trailer lighting socket 24V 15-pin + 12V 13-pin 81.99192.2650 4.01 - 22
Headlight gas discharge with headlight levelling (LL) 81.99192.2651 4.19 - 2
Headlight gas discharge without headlight levelling 81.99192.2652 4.19 - 6
Headlight gas discharge with headlight levelling (RL) 81.99192.2653 4.19 - 4
Socket, tanker 81.99192.2655 4.19 - 64
Fuel filter heater, Separ 81.99192.2665 4.11 - 10
Heating for hydraulic gearshift (HGS) (LL) 81.99192.2684 4.08 - 4
Heating for hydraulic gearshift (HGS) (RL) 81.99192.2690 4.08 - 6
EDC electronically controlled diesel injection EDC7 Common Rail D0836LF 81.99192.2692 4.05 - 88
CAN databus driveline (T-CAN) with ECAS/AS-TRONIC/RAS-EC 81.99192.2783 4.03 - 26
Socket 24V in wiring trough 81.99192.2796 4.19 - 62
ECAM electronically controlled compressed air device, fallback level 81.99192.2810 4.05 - 8
CAN databus driveline (T-CAN) without ECAM 81.99192.2811 4.03 - 30
CAN databus driveline (T-CAN) without ECAM but with special
customer module 81.99192.2814 4.03 - 36
CAN databus driveline (T-CAN) without ECAM but with intarder or retarder/
special customer module 81.99192.2818 4.03 - 46
CAN databus driveline (T-CAN) without ECAM but with AS-TRONIC/
special customer module 81.99192.2819 4.03 - 38
CAN databus driveline (T-CAN) without ECAM but with intarder or retarder/
AS-TRONIC/special customer module 81.99192.2821 4.03 - 52
CAN databus driveline (T-CAN) without ECAM but with intarder or retarder 81.99192.2823 4.03 - 34
CAN databus driveline (T-CAN) without ECAM but with AS-TRONIC 81.99192.2824 4.03 - 32
CAN databus driveline (T-CAN) without ECAM but with intarder or retarder/
AS-TRONIC 81.99192.2826 4.03 - 50
K 90 1.99 - 7
GENERAL REMARKS
Name Wiring
diagram no. Page
CAN databus driveline (T-CAN) without ECAM but with ECAS/
AS-TRONIC/RAS-EC 81.99192.2827 4.03 - 42
EVB electronically controlled engine brake, controlled 81.99192.2832 4.05 - 96
ZF transmission 16S151/16S181 (RL) 81.99192.2835 4.07 - 22
Driving dynamics control 81.99192.2843 4.06 - 2
Voltage limiter 81.99192.2850 4.19 - 34
Radio 24V MAN-Sound (LL) 81.99192.2855 4.18 - 10
Radio 24V MAN-Sound (RL) 81.99192.2856 4.18 - 12
Radio 24V with CD changer and MAN-Sound (LL) 81.99192.2858 4.18 - 14
Radio 24V with CD changer and MAN-Sound (RL) 81.99192.2859 4.18 - 18
ASR traction control/electronic stability program
ASR/ESP indicator light 81.99192.2862 4.01 - 30
Cullmann phone with radio 24V MAN-Sound (LL) 81.99192.2871 4.20 - 2
Cullmann phone with radio 24V MAN-Sound (RL) 81.99192.2872 4.20 - 6
Nokia phone with radio 24V MAN-Sound (LL) 81.99192.2873 4.20 - 18
Nokia phone with radio 24V MAN-Sound (RL) 81.99192.2874 4.20 - 22
Nokia phone with radio 24V and CD changer MAN-Sound (LL) 81.99192.2875 4.20 - 26
Nokia phone with radio 24V and CD changer MAN-Sound (RL) 81.99192.2876 4.20 - 30
Cullmann phone with radio 24V and CD changer MAN-Sound (RL) 81.99192.2878 4.20 - 14
Radio 24V 81.99192.2879 4.18 - 8
EDC electronically controlled diesel injection EDC MS6.1 (EURO 2) 81.99192.2985 4.05 - 76
EDC electronically controlled diesel injection EDC MS6.1 with
exhaust gas recirculation (EURO 3) 81.99192.2986 4.05 - 82
EBS electronic braking system 81.99192.2987 4.05 - 2
Door module (LL) 81.99192.2989 4.20 - 34
Door module (RL) 81.99192.2990 4.20 - 44
AS-TRONIC transmission (16-gear) 81.99192.2992 4.07 - 6
AS-TRONIC transmission (12-gear) 81.99192.2993 4.07 - 2
1.99 - 8 K 90
LL SERIES WIRING DIAGRAMS
K 90 3.01 - 1
LL SERIES WIRING DIAGRAMS
Contents
K 90 3.00 - 1
RL SERIES WIRING DIAGRAMS
Contents
K 90 3.00 - 2
LL SERIES WIRING DIAGRAMS
K 90 3.01 - 3