Manual de Servicio Tubo S225
Manual de Servicio Tubo S225
Manual de Servicio Tubo S225
02285-000 REV H
JUNE, 2015
02286-000 Rev. G
Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
TABLE OF CONTENTS
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
- Direct Current
Throughout the manual are indented statements preceded by alert words. These alert
words and the following statements may direct the user in the performance of a task, or
inform the user of a potentially hazardous situation. Each alert word is always used with
only one specific type of information. The alert words and the information they reference
are as follows:
NOTE
Information that assists the user of the manual in the performance of a task. It may provide
the user with better methods of conducting the task, or it may point out conditions that
could cause the device to fail to operate properly.
CAUTION
Information that alerts the user of the manual to situations that could result in damage to
the equipment.
WARNING
Information that alerts the user of the manual to situations that could be hazardous to the
health of the patient, the operator, the maintenance person, or others.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
C. GENERAL PRECAUTIONS
NOTE
The UL Classification does not include X-Ray Generator, Collimator, X-ray Tube, or Image
Detector.
WARNING
All of the components used with the tubestand shall comply with UL 60601 standards.
NOTE
The 24Vdc power shall be provided by a generator certified to UL 60601-1 standards or
Summit accessory power supply part no. 05960.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
D. SPECIFICATION SUMMARY TABLE
SPECIFICATION SUMMARY TABLE
Electrical Ratings 24VDC, 1.5 A (or equivalent)
Maximum Safe Working Load 75 lbs / 34 kilograms
Temperature range for:
Transport and Storage Use
-40° F to +158° F +50° F to +104° F
-40° C to +70° C +10° C to +40° C
Safety Label
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
II. GENERAL INFORMATION
A. IMPORTANT NOTICES
NOTE
This manual contains information for assemblers and users. This manual is
to be delivered to the assembler of the product, who upon completion of
installation, is to transfer it to the product user. Any person responsible for
failure to comply with these instructions may be liable for resultant
damages in accordance with the law.
Careful attention to all the details and instructions enclosed herein is necessary for proper
installation. Should there be any questions, problems, or suggestions with either these
instructions or the equipment supplied, please feel free to contact Summit Industries (see
the address and telephone numbers on the cover sheet). Applicable comments or
suggestions are welcome.
The equipment supplied and described in this manual will perform reliably when operated,
maintained, and repaired in accordance with these instructions. Check it periodically and
repair when necessary to ensure reliable operation. Replace broken, missing, worn,
inaccurate or non-functioning parts. The equipment or its components should not be
modified.
Neither the seller nor the manufacturer can assume responsibility for any malfunction of this
equipment resulting from improper operation, maintenance or repair, or if any of its
components are damaged or modified.
All operators of this x-ray equipment must know and understand the dangers of excessive
radiation exposure. This equipment is sold with the understanding that, since its proper use
and application is in the control of the operator and beyond the control of the manufacturer
or its agents, the seller disclaims all responsibility for any injury resulting from improper use
and application of this equipment.
B. UNPACKING
The manufacturer is relieved of any responsibility for damages during shipment after it is in
the possession of the carrier.
Examine all cartons carefully at the time of delivery. If damage is apparent, have the
delivering driver write a “bad order” note on all copies of the freight bill and sign it. Should
you discover concealed damage, immediately notify the transportation agent and ask for an
“Inspection Report for Damage”. Carriers will not accept concealed damage claims if filed
after 15 days from date of receipt of the merchandise.
Open the crates and cartons carefully. Do not dispose of them until you have located all
parts and the machine is fully assembled.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
C. GENERAL SYSTEM DIMENSIONS
NOTES:
2
39.2" PLATFORM
40.3" TRUNNION
AT DETENT
120.0
MAX
CEILING 82°
HT MAX
93.0" 1
MIN 15°MAX
CEILING 76.8"
HT MAX 1
PLATFORM
76.4"-76.8"
MAX 27.0±5" PLATFORM
TRUNNION 28.1±5" TRUNNION
(V)
5.8"
13.5"
MIN 2
(H)
RECOMMEND 2 x 6
WOOD HEADER
SHOWN SURFACE
MOUNT
89"
TO FLOOR
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
III. INSTALLATION
A. ROOM LAYOUT
Plan a layout of the x-ray room before starting installation. The site must comply with
federal regulations and local codes as well as the dimensional and power requirements of
this and other equipment.
If the floor, wall, or ceiling conditions are not suitable for level, secure rail installation
corrective action must be taken before proceeding.
11.15"PLATFORM
10.75"- 11.25"TRUNNION 28.5"MAX
ATTRAVELSTOP (LOWERRAIL)
(LOWERRAIL) L500POWER
MODULE
SHOWNFORREF.
FLUSH+\- 6" ONLY
2 11.13" WALLTOBOLT (UPPERRAIL)
TOTALTRAVEL 2
OFTABLETOP 90° 90° 27.75"
40" C
L
S109WALLSTAND
SHOWNFORREF.
S210TABLE ONLY
SHOWNFOR 50" 10"MIN
REF. ONLY
116"
40"S.I.D.
75.7" F.S. TRAVELW/ STD. 8' RAILS
99.7" TRAVELW/ 10' RAILS
NOTES:
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
B. RAIL INSTALLATION
WARNING
The ends of the upper rail must be positioned equal to the ends of the lower
rail. Offsetting the rail ends can cause tubestand instability and an unsafe
condition. The tubestand stop brackets are on the lower rail. Horizontal
motion must be limited by the stop brackets to stay within rail length.
In most applications, it is advantageous to first put the floor rail close to the final location, but
do not attach it permanently. See Figure 4 below.
Next, secure the upper rail to either the wall or ceiling. The top of the ceiling rail must be
between 93 and 119 inches from the finished floor. It is important that the front surface is
vertical, the rail is not twisted, and that it is level and square in all directions. Shimming may
be necessary.
Finally, secure the floor rail. This is best done once the column has been mounted onto the
rails and both column verticality and rail level has been verified. Maintain the critical front-
to-rear offset distance from the upper rail as shown in Figure 4 below. The upper rail is
shorter than the lower rail, it is intended for the difference to be equal at each end.
Shimming might be necessary in two directions; the rail must be level side-to-side as well as
front-to-back, and the two rails must be parallel. Place shims as close to the anchoring
screws as possible to avoid twisting the rail when the screws are tightened.
UPPERRAIL
9.63
0.44
LOWERRAIL
C. COLUMN PREPARATION
Lift the tubestand out of the box. The assembly is over 180 lbs (82 kg) so plan personnel
appropriately. The column is shipped in as complete an assembly state as possible. The
upper bearing assembly arrives assembled but not installed on the column (see section D.1
next).
The floor car is slip-fit onto the shaft at the bottom of the column. If the floor car comes off
of the column shaft, simply slide it back into place.
Before raising the column remove the travel stops from the rails on the installation side.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
E. MOUNTING X-RAY TUBE, ANGULATION BOX, AND COLLIMATOR
(See Figure 8 below)
1. The trunnion assembly is mounted to the transverse arm at the factory. Note that
vertical adjustment of the trunnion is available via four hex-head bolts to help balance the
weight of the collimator vs. the tube when angulating towards the wallstand. That
adjustment can be done when these items are mounted later in the process.
2. Loosen and remove the trunnion lock knob to swing open the upper part of the trunnion
assembly. Place the x-ray tube into lower portion of the trunnion assembly.
CAUTION
Take care to ensure that the assembly does not “spin around” to
drop the tube onto the floor or tabletop.
Secure the trunnion rings around the tube housing then replace and tighten the knob.
Verify that the rings will hold the tube securely and that when the knob is loosened
slightly the tube can move within the trunnion.
3. Install the angulation box mounting plate (1/8” thick) between the tube and collimator. It
is of vital importance that the proper bolt type be used. This is often easier to do with the
tube angulated so that the port is pointing towards the ceiling.
NOTE
Some tube types require metric thread M6 bolts, while others require
English thread ¼-20 bolts. Damage to the tube threads resulting from
improper bolt selection is not covered under warranty. Refer to the
tube manufacturer’s installation instructions on mounting bolt
requirements for the tube type used at this installation.
4. Install the collimator per the manufacturer’s instructions. Verify that the appropriate
spacers are installed to meet distance requirements for tube focal spot to collimator
mounting surface. Refer to the individual component instructions. Note that the number
of spacers required will vary, depending on the collimator and x-ray tube used.
NOTE
If too many spacers are used the light field will be smaller than the x-
ray field. If too few spacers are used the light field will be larger than
the x-ray field.
5. Install the angulation box to the mounting plate using the hardware provided. The
angulation box will have the free end of a ground cable coming from the back.
Terminate this to the ground stud located on the angulation box mounting plate with the
nut and tooth washer provided there. Place the tooth washer between the ground lug
and the plate.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
F. ELECTRIC LOCK AND GROUND CONNECTIONS
All electrical connections related to the tubestand will be made at the junction box at the rear
of the column. The wires and terminal locations are clearly marked. Refer to Figure 27 on
page 29, the electrical diagram part number 02201-000, for reference as needed.
1. Route the angulation box cable through the cable drape brackets and around to the
junction box located at the rear of the column.
2. Remove the junction box cover and route the cable through the strain relief.
3. Wire the angulation box cable ends to the junction box terminal strip locations as
marked on the wires and as indicated in Figure 27.
4. In the junction box, attach the 10 AWG ground cable from the angulation box to stud
#2 (see Figure 10). Remove the top nut from stud #2, place the cable lug, replace
the nut, and tighten.
5. At the tube-mount bracket (trunnion ring or port-style), attach the 10 AWG ground
cable coming from the back of the angulation box to the stud using the nut and
lockwasher provided. Place the cable lug between the washer and nut.
6. Obtain 24 VDC from either a discrete power supply or an authorized auxiliary power
supply point within the generator.
a. Connect the +24 VDC conductor to TB2-8.
b. Connect the -24 VDC conductor to TB1-8.
c. Connect the ground conductor to GND
d. Connect the green/yellow 10 AWG cable to ground
e. Refer to Figure 27 Electrical Schematic as needed.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
The high voltage, stator, and collimator power cables must be routed from the trunnion
assembly to various locations. Follow instructions in literature delivered with those
components, paying special attention to vapor proofing, careful handling, and polarity of the
high voltage cables. It is recommended to mark both ends of one high voltage cable with a
ring of tape or string to indicate the cathode side before installation.
Wiring of SID switches may be required. See section III.L
Ensure that the cable loop from the trunnion assembly (which includes angulation box cable,
high voltage, stator and collimator cables) is adequately long to permit all required motions,
and that it is not so large as to interfere with the primary beam or patient positioning.
Secure the cables to the vertical carriage at the cable clamps (one each side) provided as
shown on Figure 13.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
H. RELEASE OF MAIN COUNTERWEIGHT, TRIM WEIGHT ACCESS
Once the tube and collimator are mounted, and all cables are routed from the trunnion
assembly to the vertical carriage, it is safe to remove the bolts that hold the main
counterweight in place during shipment. Remove the two large bolts immediately above and
below the counterweight access panel at the left side of the tubestand to free the main
counterweight.
NOTE
It is recommended that one person hold the angulation box handles during this time
to prevent uncontrolled movement of the vertical carriage when the main
counterweight shipping bolts are removed. The vertical carriage should be
reasonably counterbalanced, but care should be taken to avoid unexpected
counterweight imbalance and a sudden rise or fall of the vertical carriage.
If necessary, remove the access panel and add trim weights to achieve a balanced vertical
carriage motion. The vertical carriage should neither drift up nor down when the locks are
released. Refer to Figure 15 below for visual reference.
TRIMMER
COUNTERWEIGHT
ELECTRICAL
JUNCTION
BOX
MAIN
COUNTERWEIGHT
Counterweight
access is on left
side of tubestand
just below the
electrical junction
TUBESTAND box
1. Verify the x-ray and light fields are coincident. Refer to the collimator manual for
details on adjusting the light field to match the x-ray field.
2. Ensure that the column is vertical and the transverse arm is level.
a. If the column is not vertical, adjustment of the floor rail is required.
b. If the column is vertical but the transverse arm is not level, then the transverse
arm needs adjustment. See section J below for a description of access and
adjustment to raise or lower the transverse arm.
f. If the centerline of the light field moves towards the tubestand wall when
moving the column from 40 to 72 inch SID, the arm needs to move “outward”.
Make the adjustment as described in Section J below, and repeat steps “a”
through “f” until a stationary centerline is achieved.
g. If the centerline of the light field moves away from the tubestand wall when
moving the column from 40 to 72 inch SID, the arm needs to move “inward”.
Make the adjustment as described in Section J below), and repeat steps “a”
through “g” until a stationary centerline is achieved.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
J. TRANSVERSE ARM ADJUSTMENT
2. Remove the two small Phillips screws that secure the transverse arm’s inner
sleeve, and pull the sleeve out towards the trunnion assembly.
3. The four Allen screws used to adjust the angle of the arm are now visible, as well
as the four hex head “locking” bolts used to secure the adjusted angle position of
the arm. See Figure 17 below for reference.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
20
Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
K. SOURCE-TO-IMAGE DISTANCE (SID) LABELING
Move the vertical carriage to achieve 40” from the table top plane to the focal spot (see
Figure 19b). Install the vertical SID label titled “TABLE TOP” aligned with the pointer as
shown in Figure 1. Move the vertical carriage to achieve 40” distance from the horizontal
bucky image plane to the focal spot (see Figure 19a). Install the vertical SID label titled
“IMAGE (GRID)” aligned with the pointer.
FIGURE 18
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
FOCAL SPOT
FOCAL SPOT
40" 40"
TABLE TOP
GRID CABINET
(IMAGE PLANE)
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
2. Horizontal SID Labeling
Install the pointer plate on the desired side (see Figures 20 and 21) to the tapped holes on
the upper pivot bracket using two each #6 screws and lock washers provided. Apply arrow
label to the plate pointing upward as shown. Note the plate position adjusts vertically so
start with screws centered on the slots.
Position the tubestand horizontally to achieve 40” between the vertical wallstand bucky
image plane and the tube focal spot (see Figure 22). Apply the horizontal SID label “40” to
the upper rail aligned with the arrow label. Position the tubestand horizontally to achieve 72”
between the vertical wallstand bucky image plane and the tube focal spot. Apply the “72”
label to the upper rail aligned with the arrow label.
Note 40” and 72” are most common. 36” and 48” labels are also provided. Repeat the
above procedure using these distances if labeling is desired at these locations.
Make final adjustments to the arrow bracket height for visibility from the operator’s position.
FIGURE 20
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
FIGURE 21
FRONT VIEW
FOCAL SPOT
IMAGE
PLANE
40" or 72"
FIGURE 22
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
L. SOURCE-TO-IMAGE DISTANCE (SID) SWITCHES
(PBL EQUIPPED INSTALLATIONS)
If required, A vertical SID switch is available on the tubestand to interface with a PBL
collimator.
The vertical SID switch must be actuated when the focal spot is 40” ± 2% (0.8”) above the
film plane within the table. Move the vertical carriage to that location (with the beam vertical
and downward), and hold it there. Adjust the actuator ramp on the column so that the switch
(mounted on the slide assembly) triggers at this location (see Figure 23). Follow the
collimator’s Manufacturer’s Instructions for SID switch connections.
With the beam horizontal measure the appropriate distance from focal spot to image plane
in the wall receptor. Select one of the switches to monitor that SID (see Figure 24). Secure
the actuator ramp to the floor rail in the path of the selected switch so that it is actuated at
the measured distance.
Repeat for the other SID and make the necessary electrical connections to the collimator
per the manufacturer’s instructions.
25
Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
26
Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
1. Rear Cover
Remove four mounting screws from the rear of the floor car (see Figure 25) and use to
secure the rear cover in place. Remove the screw securing the p-clamp shown, route the
cables terminating at the floor car through the clamp, and replace the screw. Adjust the
rotational position of the clamp and tighten the screw.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
2. Front Cover
Remove the two mounting screws from the top of the floor car (see figure 26). This will
require rotating the column approximately 30º in each direction for access. Remove the two
screws from the back side of the front cover itself. Slide the front cover between the floor
car and the column front to back, centering the opening on the column. Replace the top
screws to secure in place, again rotating the column 30º in each direction for access to the
top mounting holes. Replace the rear screws, attaching the front cover to the rear cover.
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
IV. BASIC MAINTENANCE
The following schedule of maintenance is required for safety of operation, continued ease of use, and
continued long life of the product.
The maintenance program should be performed only by qualified and authorized service personnel.
Frequency of the service should be 30 days after installation and annually thereafter unless indicated
otherwise by local codes and regulations.
A. TUBESTAND
Check alignment (x-ray beam to film or receptor).
Inspect counterweight cables for fraying, damage, or wear.
Inspect all tubestand movements for binding or interference, check all bearings for proper operation.
Check all fasteners for tightness including the floor rail fasteners, wall/ceiling rail fasteners, and tubearm
screws.
Verify the travel stops are in good functional condition.
Verify the locks are working properly.
Check the SID markers as required.
Inspect cabling for damage.
B. COLLIMATOR
Verify accuracy of field size.
Verify accuracy of light field to x-ray field alignment.
Check lamp on-off switch for proper operation.
Inspect collimator cable for fraying or damage.
C. X-RAY TUBE
Inspect the housing for possible oil leakage.
Assure that the housing is tightly fastened to the tube mount and collimator.
Inspect stator cable for fraying or damage.
Inspect high voltage cable ends for carbon tracking. Clean and re-grease HV Cable ends annually.
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V.
SW9
SW6 (TRANS SW) TB1
SW7 (ALL SW) 01889-000
(ALL SW) NC ORG RED 133 ohms TB1 TB2
TB1-3 H2-1 J2-1
NC C
NO
NC C X D1 TRANS
NO 02162-000 H3-1 1 SW4-NC 1 H5-1
C X 1N4003 LOCK
+24VDC TB2-8 NO
X TB1-6 H2-3 J2-3
SW4 BLK H1-1 2 SW5-NC 2 H5-3
WHT (LONG SW)
01817-000
Summit Industries
30
TB1-5 H4-3 J4-3 24VDC
WHT
02161-000 SOURCE
BLK GRN/YEL
-24VDC TB1-8
SW1
(VERT. SID) 02167-000
TB2
SW3
(40" HORZ. SID) 02188-000
FIGURE 28
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Rotational Tubestand with Transverse Slide
Summit Industries Model No. S225
VII. CROSS TABLE SHOT INSTRUCTIONS
Roll the tube clockwise 90o so that the beam is horizontal. Loosen the trunnion
mount and turn the tube to its maximum (15o) towards the tubestand. Rotate the
tubestand counterclockwise until the desired angle is achieved. Position the tube
vertically.
The patient should be positioned opposite from the position shown in Figure 29.
Roll the tube counterclockwise 90o so that the beam is horizontal. Loosen the
trunnion mount and turn the tube to its maximum (15o) towards the tubestand. Rotate
the tubestand clockwise until the desired angle is achieved. Position the tube
vertically.
32