Nu-Calgon Application Bulletin

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Nu-Calgon Application Bulletin 3-101

Complete Lubrication
A complete family of products that address all
of the lubrication needs for the HVACR market.

C-3s, C-4s, C-5s Zerol®


Mineral Oils Alkylbenzene Oils

Emkarate® PVE Lubricants Vacuum Pump Oil


Polyol Ester Lubricants

Rx-Acid Phase III® Refrigeration Oil Canverter®, Oil Refractometer, and


Scavenger® Acid Test Kit Refrigeration Oil Charging Pump

Reach for Nu-Calgon’s lubricant products


or accessories with confidence.

2008 Altom Ct. • St. Louis, MO 63146 • 800-554-5499 • www.nucalgon.com


Calgon is a licensed trade name • (717) 3-101
Refrigeration Oil Solutions
The lubrication requirements for today’s air conditioning and refrigeration compressors are quite varied. From
mineral oils and alkylbenzene lubricants for existing CFC and HCFC systems to POE and PVE lubricants for
HFC systems to vacuum pump oils and accessories… the requirements are significant. So are the many
needs for technical back-up and support. Nu-Calgon addresses all these needs with a premier product line of
lubricants, accessories and unmatched technical back-up.
The lubricants meet the industry’s expectations for the highest quality in formulation and packaging, and they
are approved by all the leading OEM’s for specific air conditioning, refrigeration duty applications. The ancillary
products like vacuum pump oil and accessories are of equal quality as well.

C-3s, C-4s, C-5s Refrigeration Oil


These are mineral naphthenic lubricants manufactured
by Calumet Lubricant Company and are available in
three viscosities.
They are specifically designed for today’s high
performance air conditioning and refrigeration
compressors with CFC refrigerants. These modern
compressors run at higher speeds and generate
higher temperatures. As a result, they require better
lubrication. Use of these oils will insure continued
efficient operation, providing the important properties
required from an efficient refrigeration oil:
Part numbers for Cal-Lube® Refrigeration Oil
• Good lubrication
Nu-Calgon Viscosity 1 Gallon 5 Gallon 55 Gallon
• Good stability
• Good low temperature performance C-3s 150 SUS 4303-07 4303-05 4303-01

OEM Approvals: These Calumet Lubricants have C-4s 300 SUS 4304-07 4304-05 4304-01
been approved by many compressor manufacturers,
including: Copeland (Emerson), Dunham Bush, C-5s 500 SUS 4305-07 4305-01
Tecumseh, Trane, Carlyle (Carrier), etc.

Zerol® Alkylbenzene Refrigeration Oil


The original alkylbenzene, Zerol is a high quality,
synthetic alkylbenzene refrigeration oil. It is similar
in many ways to natural mineral oils but has
superior properties that make it particularly valuable
in refrigeration and air conditioning applications,
particularly those using R-22 or other HCFC
service blend refrigerants.
Zerol Refrigeration Oil is recommended for use in all
refrigeration and air conditioning applications using
CFC and HCFC refrigerants. It is highly recommended
by refrigerant and compressor manufacturers for use Part numbers for Zerol Refrigeration Oil
with the HCFC blends such as R401A & B, R402A &
Zerol Viscosity 1 Gallon 5 Gallon 55 Gallon
B, R403B, R408A, and R409A as it provides many
distinct advantages: excellent miscibility, excellent 150 150 SUS 4310-07 4310-05 4310-01
thermal stability, compatibility with mineral oils. It is
the oil of choice for R-22 and R-502. It is also an 200TD 200 SUS 4308-07 4308-05 4308-01
excellent clean-up/flushing oil.
300 300 SUS 4311-07 4311-05 4311-01
OEM Approvals: Copeland (Zerol 200TD), Danfoss,
Tecumseh, Carrier (Carlyle), Bristol and many others. 400CA 400 SUS 4311-65
Emkarate RL Lubricant
Emkarate is a wide range of polyol
ester refrigeration lubricants designed
specifically for use with HFC and HFO
refrigerants and select types for CO2
applications. They meet the performance
demands of the refrigeration industry
achieved as a direct result of their
formulation approach. The base fluids
are specifically formulated for optimum
performance, and with minimal additive
levels. Part numbers for Emkarate RL Lubricant
The Emkarate lubricants are available Emkarate RL Viscosity 1 Quart 1 Gallon 5 Gallon 53 Gallon
in a range of viscosities to suit most
refrigeration applications. The higher 32-3MAF 150 SUS 4314-64 4314-66 4314-65 4314-67
viscosity index (VI) of these lubricants
22H 100 SUS 4313-46
minimizes energy consumption at low
temperatures and maximizes lubrication 32H 150 SUS 4314-44 4314-46 4314-45 4314-41
at elevated temperatures. They have
32HB 150 SUS 4314-62
excellent thermal and chemical stability,
and are compatible with a range of 46H 200 SUS 4315-46 4315-41
elastomers, polymeric materials and other
68H 300 SUS 4316-44 4316-46 4316-45 4316-41
materials of construction. They are fully
miscible and compatible with mineral 68HB 300 SUS 4316-86 4316-85
oils and alkylbenzene lubricants as well
as with CFCs, HCFCs, HFCs, HFO, and 68HP 300 SUS 4316-76 4316-71
CO2 refrigerants. As a result they are an 85HB 425 SUS 4316-91
excellent choice for retrofitting existing
equipment. 100E 500 SUS 4317-66 4317-61

OEM Approvals: Bitzer, Copeland 100H 500 SUS 4317-46


(Emerson), Carlyle (Carrier), Tecumseh, 170H 850 SUS 4318-26 4318-25 4318-21
McQuay and many others.
220H+ 1100 SUS 4318-66 4318-65 4318-61
220XL 1100 SUS 4318-75

Polyvinyl ether (PVE) Lubricant


PVE or polyvinyl ether lubricants are finding increased application
in the HVAC/R trade, driven by manufacturer’s approvals.
They exhibit excellent performance characteristics in
air conditioning and refrigeration applications, and they are
particularly well suited for use with HFC refrigerants such as
R-134a, R-404, R-407C, R507, R-410A, and others.
In addition to its solubility and miscibily characteristics, the
PVE lubricant provides for increased stability and lubrication. In
particular, PVE lubricants do not hydrolyze in the presence of
moisture, a very important feature in application. Additionally, Part numbers for PVE Lubricant
they are compatible with other refrigeration oils and process PVE Viscosity 1 Quart
fluids. PVE lubricants also exhibit compatibility and performance
with frequently used anti-wear additives. PVE-FVC32 150 SUS 4319-14
OEM Approvals: Danfoss Scroll Technologies, Bitzer, Tecumseh, PVE-FVC68 300 SUS 4319-24
Daikin, Hitachi, Mitsubishi, Sanyo, LG and others.
Refrigeration Oil Solutions
Vacuum Pump Oil
Use of a quality vacuum pump oil is recognized as one of the more important
elements in maintaining the vacuum pump’s designed performance on every
service call. Nu-Calgon Vacuum Pump Oil is a quality, high-grade lubricant that
performs at the deepest vacuum. It has a very low vapor pressure and it has
excellent lubricity for complete surface protection. It contains no additives or
detergents. In addition, its broad package line guarantees the right package
size for all levels of service activity from performing an occasional evacuation to
conducting several every day.
1 pint bottle 4383-34
1 quart bottle 4383-24
1 gallon bottle 4383-07

Rx-Acid Scavenger®
A better, more convenient way to neutralize or “scavenge” acid in refrigeration,
air conditioning systems… after burnouts or during normal on-going system
maintenance. Normal dosage rate is 2 fl. oz. of Rx-Acid Scavenger for every
gallon of system oil… 50% less than other acid neutralizing products. This “low
treat” feature means far less material has to be added to the system. In addition,
Rx-Acid Scavenger can be used with all lubricants… mineral, alkylbenzene and
polyol ester. This means only one product in the tool box or on the truck.
2 oz. bottle 4301-02
3.8 oz. pressurized can 4301-05

Phase III® Refrigeration Oil Acid Test Kit


Formulated for use with POE’s as well as mineral oils and alkylbenzene. An inexpensive,
disposable test kit that provides proof-positive that acid level in refrigeration oil is safe or
unsafe. Phase separation makes it easy to see change in color of acid indicator (even if a leak
detection dye has been added to the oil). Just two bottles to work with. No glass to break
open. Simple. Safe. Accurate. And small enough so you can carry several in your tool box.
1 each 4320-W8

CanVerter ® Refrigeration Oil Charging Pump


A hand-held pump used to A new addition to our offering of
remove or add oil to hermetic refrigeration oil products - an oil
compressors. Easy to use; pump for charging refrigeration
each stroke pumps 1 oz. of oil. oil into a system, even while it’s
1 each 4814-0 running.
1 each 4814-40

Oil Refractometer
A precision optical instrument that allows for the rapid and
accurate determination of the refractive index of liquid solutions.
It will specifically assist in determining the percent residual of oil
remaining in a refrigeration system when converting it to a new
refrigeration oil. Such retrofits require converting the mineral oil to
a polyol ester (POE) or polyalkylene glycol (PAG), an alkylbenzene
lubricant (Zerol®) to a POE, or a mineral oil to an alkylbenzene.
1 each 4815-0

2008 Altom Ct. • St. Louis, MO 63146 • 800-554-5499 • www.nucalgon.com


Calgon is a licensed trade name • (717) 3-101

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