Design Calculation of Working Platform-1
Design Calculation of Working Platform-1
Design Calculation of Working Platform-1
Prepared By
Contents
1. INTRODUCTION:............................................................................................................................3
2. SCOPE OF WORKS:.........................................................................................................................3
3. ASSAMPTION:................................................................................................................................3
4. CODES, STANDARD AND REFERENCES:..........................................................................................3
5. ANALYSIS SOFWARE:......................................................................................................................3
6. LOAD CALCULTION:........................................................................................................................4
Dead Load..........................................................................................................................................4
EQUIPMENT LOAD:............................................................................................................................4
EQUIPMENT LATERAL LOAD...............................................................................................................4
WIND LOAD:......................................................................................................................................4
SEISMIC LOAD....................................................................................................................................5
CURRENT LOAD:.................................................................................................................................6
7. DESIGN CALCULATION...................................................................................................................7
7.1. Design of Top Layer Sub Beam:..............................................................................................7
a. Equipment Load:....................................................................................................................7
b. Check for Shear Capacity:......................................................................................................9
c. Check for Moment Capacity:................................................................................................10
7.2 Design of Girder Beam:.......................................................................................................11
a. Load Calculation...................................................................................................................11
b. Check for Shear Capacity:....................................................................................................13
c. Check for Moment Capacity:................................................................................................13
7.3 Design of Steel Pipe Post:.....................................................................................................15
A. LOAD CALCULATION:............................................................................................................15
B. CALCULATION OF SPRING CONSTANT:.................................................................................16
C. STRUCTURAL 2D MODEL:.....................................................................................................18
D. ANALYSIS OUTPUT AND DESIGN RESULT:.............................................................................21
E. SAFE LOAD BEARING CAPACITY OF THE PILE:.......................................................................23
8. CONCLUSION:..............................................................................................................................24
1. INTRODUCTION:
The bridge over the Backkhali river consists of 595.0 m PC box girder at Kusturi Ghat under
upazila sadar, District Cox’s Bazar. The bridge will be constructed under supervision of Local
Government Engineering Department.
2. SCOPE OF WORKS:
The scope of the works is limited to design a platform in the river from where installation of
permanent casing pipe and piling works will be done.
3. ASSAMPTION:
Two piers on the bridge need to be constructed directly in water. Therefore, a temporary
platform is to be constructed for the execution of the piling works specially driving of the casing
pipe and boring by drilling rig.
This operation shall be done from the top of temporary platform by a 100 ton crawler crane and
Soilmec SR60 or XCMG 220D. steel casing pipe shall be driven by vibro hammer.
5. ANALYSIS SOFWARE:
STAAD Pro 2006 SS6 has been used to analysis the beam, frame and the structures.
6. LOAD CALCULTION:
Dead Load
Dead loads are all the selfweight of the structural plate beams, girder, vertical steel pipes,
bracing angles.
EQUIPMENT LOAD:
Equipment loads are taken from the catalog of 100 tons kobleco crawler crane and soilmec
piling rig-SR60 as per manufacturer recommendation
Traction load has been taken as equipment lateral load. The maximum traction load between
the crane and piling rig has been considered in the design.
WIND LOAD:
Wind Load has been calculated according to BNBC -2014, Part-6, Chapter-2.
Cp = (0.8+0.5) = 1.3
G = 0.85
So wind pressure, qz = qzGCp = 2.18*0.85*1.3 = 2.4 kN/m2
SEISMIC LOAD
CURRENT LOAD:
7. DESIGN CALCULATION
1 2 3 4 5 6 7
18000
2150 3100 3750 3750 3100 2150
A
SB-101
500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500
SB-101
2400
SB-101
SB-101
SB-101
B
SB-101
SB-101 SB-101 SB-101 SB-101
SB-101 SB-101
SB-101 SB-101 SB-101 SB-101 SB-101
SB-101
3225
SB-101
15000
SB-101
3750
SB-101 SB-101
SB-101 SB-101
SB-101 SB-101 SB-101
SB-101
SB-101 SB-101
SB-101 SB-101 SB-101
SB-101
SB-101 SB-101
SB-101 SB-101 SB-101
E SB-101
SB-101
SB-101
2400
SB-101
SB-101
F SB-101
a. Equipment Load:
Maximum ground pressure for SR60 piling rig = 350 kPa
Maximum ground pressure for 100 ton crawler crane = 107 kPa
So the beam design shall be furnished considering the load from the piling rig.
Dead load on the beam = weight of 10mm steel plate = 0.01*0.5*78.5 = 0.39 kN/m
Total load on the beam, w = 175+0.39+.88 = 176.27 kN/m = 180 kN/m (say)
Section Data
bf = 250 mm
tf = 16 mm
hf = 400 mm
tw = 10 mm
kc = 0.6594
Izz = 336612693 mm4
Szz = 1683063 mm3
Zzz = 1874560 mm3
Iyy = 41697333 mm4
Syy= 333579 mm3
Zyy= 509200 mm3
A= 11680 mm2
rzz = 170 mm
ryy = 60 mm
J= 805333 mm4
Member Data
Lx = 3750 mm
Ly = 3750 mm
Lz = 3750 mm
k= 1
Lb = 3750 mm
Cb = 1
b = 0.9
Material Data
Fy = 345 Mpa
E= 205000 Mpa
G= 77200 MPa
Fr = 114 MPa
FL= 231 MPa
Section Analysis
h= 368 mm
kc = 0.6594
Flange f = 7.81
pf = 9.26
rf = 22.98 Compact
Web w = 36.8
pw = 91.65
rw = 138.94 Compact
Shear capacity of the section, Vcap = 0.4fyAv = 0.4*345*3180/1000 kN = 438 kN > V safe.
L p=1.76 r yy
√ E
fy
= 1.76*60*sqrt(205000/345) = 2563 mm
Lr = 7803 mm
Cb = 1.0
Mn = 592.30 kN-m
So Allowable Moment Capacity of the member, M allow = Mn/1.67 = 354.67 kN-m > M Safe.
1 2 3 4 5 6 7
18000
2150 3100 3750 3750 3100 2150
A
2400
B
3225
C
15000
3750
MB-101
MB-101
MB-101
MB-101
MB-101
MB-101
MB-101
D
3225
E
2400
a. Load Calculation
The equipment foot print = 4.44m x 5.26 m
So by any means no load will be induced more than one equipment at a time on the girder
beam.
Maximum operating weight of the equipment = 107 ton (for hundred ton crawler crane)
Add 50 for vibration and others. So total load = 1.5*107 = 160.5 tons.
Equipment width = 4.44m and the maximum beam length = 3.75m. so maximum half of the
load may come on one girder beam.
Section Data
bf = 300 mm
tf = 20 mm
hf = 600 mm
tw = 16 mm
kc = 0.6761
Izz = 1243754667 mm4
Szz = 4145849 mm3
Zzz = 4734400 mm3
Iyy = 90191147 mm4
Syy= 601274 mm3
Zyy= 935840 mm3
A= 20960 mm2
rzz = 244 mm
ryy = 66 mm
J= 2364587 mm4
Member Data
Lx = 3750 mm
Ly = 3750 mm
Lz = 3750 mm
k= 1
Lb = 3750 mm
Cb = 1
fb = 0.9
Material Data
Fy = 345 Mpa
E= 205000 Mpa
G= 77200 MPa
Fr = 114 MPa
FL= 231 MPa
Section Analysis
h= 560 mm
kc = 0.6761
Flange lf = 7.50
lpf = 9.26
lrf = 23.27 Compact
Web lw = 35
lpw = 91.65
lrw = 138.94 Compact
L p=1.76 r yy
√ E
fy
= 1.76*66*sqrt(205000/345) = 2830 mm
Lr = 8622 mm
Cb = 1.0
Mn = 1531.52 kN-m
So Allowable Moment Capacity of the member, M allow = Mn/1.67 = 917.08 kN-m > M Safe.
1 2 3 4 5 6 7
18800
18000 10mm THK. CHECKER PLATE
LEVEL +6.00m 2150 3100 3750 3750 3100 2150
LEVEL +5.70m
300
LEVEL +4.20m
BR-01 BR-01 BR-01 BR-01 BR-01 BR-01 END PLATE
700X700X25(TYP.)
2100
6000
LEVEL +2.10m BR-01 BR-01 BR-01 BR-01
BR-01
BR-02
BR-01 BR-01 BR-01 BR-01 BR-01 BR-01
2100
EGL ±0.00m
16000
C-101
C-101
C-101
C-101
C-101
C-101
C-101
10000
A. LOAD CALCULATION:
Total dead load on the top of the girder beam = 11.15 kN/m
So maximum equipment load on the steel pipe = 1.0 equipment load conservatively
= 107 ton
A 2D computer model has been developed in StaadPro with following member size-
D
i
a 0.
PILE CAPACITY 6
FOR = 0 m
D LAY S Ks Sp
E ER o h rin
S
P THI i (k g
P
T CKN l N/ C
T
H ESS T m3 on
( (m) y ) st
(
m p an
N
) e t
)
(k
N/
m)
3 3 0 C 0 0
2 1
4 0 8
. 0 0
5 1.5 3 C 0 0
4 3
0 6
0 0
0 0
6 1.5 8 C 0 0
7 1.5 1 C 9 8
. 8 2 2
5 0 8
0 0
0 0
1
2 11
4 1
0 6
2 0 0
9 1.5 1 C 0 0
2 1
2 9
1 0 8
0 0 0
. 3 0 0
5 1.5 4 C 0 0
2 2
8 5
0 2
0 0
1 5 0 0
2 1.5 0 S 0 0
2 2
8 5
1 0 2
3 0 0
. 5 0 0
5 1.5 0 S 0 0
2 2
8 5
0 2
0 0
1 5 0 0
5 1.5 0 S 0 0
2 2
8 5
1 0 2
6 0 0
. 5 0 0
5 1.5 0 S 0 0
2 2
8 5
0 2
0 0
1 5 0 0
8 1.5 0 S 0 0
2 2
8 5
1 0 2
9 0 0
. 5 0 0
5 1.5 0 S 0 0
2 2
8 5
0 2
0 0
2 5 0 0
1 1.5 0 S 0 0
2 2
8 5
2 0 2
2 0 0
. 5 0 0
5 1.5 0 S 0 0
2 2
8 5
0 2
0 0
2 5 0 0
4 1.5 0 S 0 0
2 2
8 5
2 0 2
5 0 0
. 5 0 0
5 1.5 0 S 0 0
2 2
8 5
0 2
0 0
2 5 0 0
7 1.5 0 S 0 0
2 2
8 5
2 0 2
8 0 0
. 5 0 0
5 1.5 0 S 0 0
2 2
8 5
0 2
0 0
3 5 0 0
0 1.5 0 S 0 0
2 2
8 5
3 0 2
1 0 0
. 5 0 0
5 1.5 0 S 0 0
3 1.5 5 S 2 2
3 0 8 5
0 2
0 0
0 0
0 0
2 3
8 3
0 6
0 0
3 5 0 0
5 2 0 S 0 0
2 3
8 3
0 6
0 0
3 5 0 0
7 2 0 S 0 0
2 3
8 3
0 6
0 0
3 5 0 0
9 2 0 S 0 0
2 3
8 3
0 6
0 0
4 5 0 0
1 2 0 S 0 0
2 6
8 7
0 2
0 0
4 5 0 0
5 4 0 S 0 0
2 3
8 3
0 6
0 0
4 5 0 0
7 2 0 S 0 0
C. STRUCTURAL 2D MODEL:
2.000m
7.500m
1.500m
1.500m
1.500m
1.500m
1.500m
Y
1.500m
Z X
Load 3
1.500m
-41.820-41.820
kN kN-41.820 kN -41.820 kN -41.820 kN-41.820-41.820
kN kN
Y
Z X
Load 1
-1.61e+003
-1.61e+003
kN -1.61e+003
kN kN
-1.61e+003 -1.61e+003
kN -1.61e+003
kN -1.61e+003
kN kN
Y
Z X
Load 2
12.450 12.450
kN kN 12.450 kN 12.450 kN 12.450 kN 12.450 12.450
kN kN
2.260 kN/m
2.260 kN/m2.260 kN/m 2.260 kN/m 2.260 kN/m2.260 kN/m
2.260 kN/m
Y
Z X
Load 3
Max: 12.450 kN
Max: 12.450 kN
Max: 12.450 kN
Max: -51.723 kN
Max: 12.450 kN Max: -54.477 kN
Max: 12.450 kN Max: -56.976 kN
Max: 12.450 kN Max: -57.275 kN
Max: 12.450 kN
Max: -56.801 kN
Max: -54.720 kN
Max: -51.721 kN
28.444 kN
Max: 19.787
29.296 kN
Max: 20.452
30.069 kN
Max: 21.055 Max: -29.146 kN
30.162 kN Max: -29.644 kN
Max: 21.128
Max: -30.098 kNMax: -28.035 kN
30.015 kN
Max: 21.013 Max: -28.632 kN
Max: -30.152 kN
29.371 kN
Max: 20.511 Max: -29.174 kNMax: -8.829 kN
28.443 kN
Max: 19.787 Max: -30.066 kN Max: -9.040 kN
Max: -29.239 kN
Max: -29.688 kN Max: -9.231 kN Max: 1.504 kN
Max: -29.145 kNMax: -29.136 kN Max: 1.527 kN
Max: -9.254 kN
Max: -28.685 kN Max: 1.549 kN Max: 1.296 kN
Max: -28.035 kNMax: -9.218Max:
kN Max: 1.324 kN
1.551 kN
Max: -9.058 kN Max: 1.349 kN Max: 0.371 kN
Max: -8.829 kN Max: 1.547 kN Max: 0.380 kN
Max: 1.352 kN
Max: 1.529 kN Max: 0.388 kN
Max: 1.504 kN Max: 1.347 kN
Max: 0.389 kN
Max: 1.326 kN
Y Max: 1.296 kN Max: 0.387 kN
X Max: 0.381 kN Load 3 : Shear Y
Z Max: 0.371 kN Force - kN
Y
X
Z 1.67e+003 kN Load 5
1.67e+003 kN
1.67e+003 kN
1.67e+003 kN
1.67e+003 kN
1.67e+003 kN
1.67e+003 kN
All member passed: 0.566 0.547 0.549 0.544 0.549 0.547 0.566
Capacity has been calculated from the book of “Pile foundation design 5 th edition by
Tomlinson”.
From the above chart 15.0m embedment of the pipe in the soil will give the necessary
capacity.
It is noted that though 500mm dia pipe is structurally safe, considering geotechnical capacity
600mm dia may be chosen to achieve the safety of the structure.
8. CONCLUSION:
Platform sub beam, girder, bracing angle and steel pipe capacity have been checked against
all possible loads imposed on the structures and all members are safe enough to carry that
loads without failure. So the platform is safe for the execution of the piling works.