Mechanics of Solid Lab Manual
Mechanics of Solid Lab Manual
Mechanics of Solid Lab Manual
OF
SOLIDS
INDEX PAGE
Page
Exp No Name of the Experiment
No
Objectives:
Practical importance:
Apparatus Required:
Theory:
In engineering, tension test is widely used to provide basic design information on the strength
of the materials. In the tension test a specimen is subjected to a continually increasing uniaxial
tensile force while simultaneous observations are made of the elongation of the specimen. A
stress-strain curve is plotted from the load-elongation measurements.
The parameters which are used to describe the stress-strain curve of a material are the
tensile strength, yield strength or yield point, percent elongation and reduction of area. The first
two are strength parameters; the last two indicate ductility.
Elastic limit:
This is the limiting value of stress up to which if the material is stressed and then
released (unloaded), Strain disappears completely and the original length is regained.
Tabulation: 1.1
Change in Length
Strain = = ------------
Original Length
Stress
Young’s Modulus = Strain = ------------ N/mm2 (Obtain from the graph)
Yeild stress
Working stress=Factor of Safety = --------------N/mm2
Yeild stress
Yield Stress = =----------------N/mm2
Initial Area
Ultimate Load
Ultimate Tensile strength= Initial Area
=----------------N/mm2
This is the stress at which, the load starts reducing and the extension increases. This
phenomenon is called yielding of material.
At the stage the stress remain same but strain increases for some time.
This is the maximum stress the material can resist. At this stage cross-sectional area at a
particular section starts reducing very first (fig1.1).This is called neck formation.=
The stress at which final the specimen fails is called breaking point.
Hook’s Law:
Within the elastic limit, the stress is proportional to the strain for an isentropic material.
Stress-Strain Diagram
A-Elastic limit
D-Ultimate Stress
E-Breaking Stress
Breaking
Breaking Strength=Final Area = ---------------------N/mm2
Fig 1.4
lg=gauge length i.e. length of the specimen on which we want to determine mechanical
properties.
It is defined as the “partial strain energy stored in the specimen from zero up to elastic point”.
Graphically, it is the area bounded below the graph from zero up to elastic point. Hence proof
resilience= approximately the triangular area from zero up to elastic point (Fig 1.1&1.2).
Modulus of Resilience:
It is define as the “Total strain energy stored in the specimen from zero up to the fracture
point of the specimen”, graphically, it is the area bounded below the graph from zero up to the
point of fracture from graph.
Procedure:
1. The original dimensions of the specimens like original diameter, gauge length etc.is to be
measured.
2. The specimen is mounted on the Universal Testing Machine between the fixed and
movable jaw.
3. The load range in the machine is adjusted to its maximum capacity (160 tones).
4. The dial gauge is mounted on the machine at the appropriate positions and adjusts to
zero.
5. The machine is switched on and the tensile load is applied gradually.
6. For every 5KN of load, the reading of dial gauge is noted and tabulated.
7. Removal the dial gauge at slightly below the expected load at yield point.
8. Record the load at yield point at the yield point the pointer on load scale will remain
stationary foe small interval of time and blue needle will come back by 2 or 3 divisions that
point is lower yield point.
9. The specimen is loaded continuously up to the ultimate load (red needle will stop), where
there is formation of cup and cone at neck in the specimen, which is to be noted.
10.With further loading the specimen breaks and the breaking load is noted.
11.The specimen is removed and final dimension are measured.
1. Working stress =
2. Young’s Modulus of specimen =
3. Yield stress=
4. Ultimate stress =
5. Breaking stress =
6. % Reduction in areas =
7. % Elongation =
Observations:
1. Least count of dial gauge = 0.01mm
2. Specimen Material = ---------------
3. Initial Length (li) =-------------------mm.
4. Initial diameter (di) = ------------------mm.
π×d2
5. Original C/S Area (Ai) = 4
= --------------mm2
Conclusion:
Apparatus Required:
Theory:
Several Machine and structure components such as columns and strut are subjected to
compressive load in application, these components are made of high compressive strength
materials. Not all the material is strong in compression. Several materials which are good in
tension are poor in compression. Contrary to this many materials are poor in tension but very
strong in compression. Cast iron is one such example. This is why determination of ultimate
compressive strength is essential before using a material. This strength is determined by
contact of a compression test.
Compression test is just opposite in nature to tensile test. Nature of deformation and fracture
is quite different from that in tensile test. Compressive load tends to squeeze the specimen.
Brittle materials are generally weak in tension but strong in compression. Hence this test is
normally performed on cast iron, cement concrete etc. But ductile materials like aluminum and
mild steel which are strong in tension, are also tested in compression.
Description of Machine:
This machine is used for different test of materials such as tensile test, compression test,
bending test and shear test etc. is it is named as universal testing machine.
1. loading Units
2. control units
Procedure:
1. Dimension of test piece is measured at three different places along its heights, lengths to
determine the avg. cross sectional area.
2. Ends of the specimen should be plane. For that the ends are tested on a bearing plate.
3. Load is applied on the specimen by moving the movable head.
4. The specimen is placed centrally between the two compressions plates, such that the
center of the movable head is vertically above the center of specimen.
5. Load is applied on the specimen by moving the movable head.
6. Load is applied unit the specimen fails.
7. Determine young’s modulus in compression.
8. Determine percentage reduction in length of the specimen.
Observation:
Conclusion:
From the above experiment, we measured the compressive strength of the given
specimen by using universal testing Machine.
1. Modulus of elasticity
2. Modulus of Rupture or flexure modulus (maximum bending stress at failure using
bending equation).
Principle:
A Bending test may be performed on actual beam cross-section by using the three point
loading system. The bending fixture is supported on the platform of the hydraulic cylinder of the
universal testing machine. The loading knife edge is held in the middle crosshead. At a
particular load, the deflection at the centre of the beam is determined by using a dial gauge.
Apparatus required:
Theory:
Application of a simple concentrated load at centre in the case of bending associated with
shear. Application of two concentrated loads will lead to pure bending without shear. Beams are
usually subjected to bending moment and shearing forces which vary from section to section.
Bending moment at a section in a beam is the moment that is trying to bend it and is obtained
as the algebraic sum of the moments about the section of all the forces acting on the beam
either to the left or to the right of the section. Due to the bending moment, beam sags or hogs
as shown in fig 3.1.
Fig 3.1
Calculations:
b×h3
Moment of Inertia, I = 12
=----------------mm4.
bh2
Section Modulus (Z) = I/Y= 6
PL3
Deflection () =48EI
I3
Young’s modulus, E=48I
Where,
Y= h/2=-------------mm
3𝑃𝑟 𝐿
Modulus of rupture (f)= =-------------N/mm2
2𝑏ℎ 2
Procedure:
Observation:
32IT
Modulus of rigidity C = πD4
16Tmax
Maximum Torsional shear stress = πD3
Tabulation 3.1:
Apparatus:
1. UTM
2. Vernier Calipers
3. Standard Mild steel Specimen
4. Shear shackle
Theory:
When the cross section of a structural member is subjected to two equal and opposite
forces acting tangentially across the section, shear stress is developed. The equal and opposite
tangential forces acting across the section is called shear force. When there exist only uniform
shear stress on the plane it is called pure shear stress. The maximum resistance offered by the
material under the action of sear force is called ultimate shear stress.
=F/A
If the shear force acts over two area of cross sections of the member, then the shear stress
=F/2A
1. Clean the given specimen with sand paper and measures is diameter at three different
points and obtain the mean diameter.
2. For mild steel , maximum shear stress may be taken as 500 kg/cm 2.Double shear stress
of the specimen can be calculated as F=50002Area of cross section .The range of the
machine may be selected suitably according to the double shear strength calculated.
3. Insert the specimen into the shear tool fitted with the appropriate dies. The specimen
should project equally on either side of the tool.
4. Place the tool with the specimen centrally on the lower cross head and the middle cross
head is adjusted just to touch with the top surface with the shear tool, using the quick
setting arrangement.
5. Close the outlet valve, open the inlet valve slowly and the load is applied to the specimen.
When the specimen breaks, note the breaking load.
Tabulation: 4.1
Conclusion:
Apparatus Required:
Theory:
In factories a turning force is always applied to transmit energy by rotation. The turning
force is either applied to the rim of the pulley, keyed to the shaft to any other suitable point them
of the shaft is known as torque/turning moment. The shaft is subjected to torsion.
Torsion:
When a uniform prismatic bar is subjected to a torque so that bending is zero then every
section of the bar is subjected to a state of pure shear. The moment of resistance developed in
the specimen being everywhere equal to the magnitude and opposite in sense, to the applied
torque.
A circular cylindrical shaft is said to be subjected to pure tension when the torsion is
caused by a couple, so that the axis of applied couple coincides with the axis of the shaft. In
such a case the state of stress at any point in the cross section of the shaft is one of pure shear
and the strain such that one cross section of the shaft moves relative to another.
Torsion Testing:
T= Maximum Torque
Fs=Modulus of Factor
R= Outer Radius
θ=Angle of Twist
G=Modulus of Rigidity
Assumption:
1. Select specimen holder to suit the specimen and clamp if in the m/c measure.
2. Set the line painter and protractor to zero.
3. Carry out structuring by rotation the hand wheels in direction.
4. The height of the point on T-Q curve corresponds to torque for ultimate yield strength.
Tabulation: 5.1
Calculation:
Modulus of Rigidity=TL/Jθ
Conclusion:
From the above experiment we study different parts of a torsion testing machine and
conduct torsion test on mild steel specimen and modulus of rigidity is……………..
Apparatus Required:
Theory:
A metal is subjected to representing fluctuates stress will fail at a stress much lower than
requires to cause failure on single acing condition of load .The failure of metal under repeated
pulsating and reversing stress is called fatigue.
Fatigue Limit:
Number of cycles of stress of a specific character that a specimen of material can
withstand before failure of a specific nature occurs.
Fatigue Test:
The fatigue strength of a material is tested by applying a known alternating stress until
the specimen breaks. A simple way to perform fatigue test is to apply a load to the middle or to
the extreme end of a round bar of the material. The load can be applied by hanging a weight
and a lever which is attached to the collar on which the specimen is rotated by an electric motor
on which the specimen is fixed. Then the specimen is rotated by an electric motor on which
there is an electronic counter to count the no of cycles. This method causes each part of the
cross section of the bar except the axis to undergo a stress which alters between tensile and
compressive one for each rotation.
Fixing Of Specimen:
First unlighted the collect nuts. Insert the specimen in the three jaw collects. Then lights
the collect nut. The load pan has to be kept at proper height for easy insertion of the
specimen.
Testing:
1. Put desired weight of pan.
2. Put the plug at main.
3. Switching on the main start the machine.
Formula for calculating Bending Moment, Moment of Inertia and Shear Stress:
Tabulation: 6.1
Conclusion:
Apparatus Required:
Theory:
Weighing load/force using spring deflection is widely accepted one. But the deflection of
spring reading mechanically is very tedious and time consuming. One of the most effective &
accurate method is using strain gauge based load cells. Using the principle of deflection of high
tensile strength material when load is applied on it and converting it into proportional electrical
signal by using strain gauges will give accurate way of measuring load. Strain gauges are
bonded on the columns of corrosion resistance super tough alloy of high tensile strength steel
that deforms very minutely under load. This deformation is converted to electrical signal through
strain gauges bonded on the column and connected to form a wheat stone bridge. This
electrical output is proportional to the load acting on the columns. The output of the load cell is
calibrated with reference to some standard i.e., primary standard i.e. dead weights.
Procedure:
1. Connect the load cell to digital indicator inserting the corresponding color codes.
2. Connect the digital indicator to mains and switch on the indicator.
3. Adjust the zero knob of the indicator to 0000.
4. Apply the weights up to 08 kg.
5. Apply the “Cal” knob of the indicator to read 78.48 N. i.e. (9 x 9.81 N).
6. Remove weights form the load cell.
7. Set the zero knob to zero and repeat the calibration.
8. Now instrument is ready for measurement
9. Keep the weights one by one and take down the indicator reading.
10. Calculate the correction, error and % error.
Calculation:
Application:
1. Weighing systems are used in both static and dynamic applications.
2. In road and railway weigh bridges.
3. In electrical overhead travelling cranes.
4. Roll force measurement in steel plants/rolling mills.
5. Weigh bridges in conveyers & bunker
Apparatus Required:
1. Cantilever beam weights
2. Strain Gauge
3. Multimeter.
Theory:
When external forces are applied to a stationary object, stress and strain are the result.
Stress is depending as the object’s internal resisting forces, and strain is defined as the
displacement and deformation that occur. For a uniform distribution of internal resisting forces,
stress can be calculated by dividing the force (F) applied by the unit area(A).Strain is defined as
the amount of deformation per unit length of an object when a load is applied. Strain is
calculated by dividing the total deformation of the original length by the original length (L).
Fig 8.1
Fundamentally, all strain gauges are design to convert mechanical motion into an electronic
signal. A change in capacitance, inductance or resistance is proportional to the strain
experience by the sensor. If a wire is held under tension, it gets slightly longer and its cross
sectional area is reduced. This changes its resistance (R) in proportion to the strain sensitivity
(S) of the wire’s resistance. When a strain is introduced, the strain sensitivity, which is also
called the gauge factor (GF), is given by GF=(R/R)(L/L)
There are many types of strain gauges. Among them, a universal strain gauge has a
structure such that a grid-shaped sensing element of thin metallic resistive foil (3to6µm thick) is
put on a base of thin plastic film (15to16 µm thick) and is laminated with a thin film.
The strain gauge is tightly bonded to a measuring object so that the sensing element
(metallic resistive foil) may elongate or contract according to the strain borne by the measuring
object .When bearing mechanical elongation or contraction; most metals undergo a change in
electric resistance. The strain gauge applies this principle to strain measurement through the
resistance change. Generally to sensing element of the strain gauge is made of a copper –
Nickel alloy foil. The alloy foil at a rate of resistance change proportional to strain with a certain
constant.
Fig 8.2
Procedure:
Fig 8.3
Tabulation: 8.1
R0 Rf R=Rf-R0
Stress =EStrain=E
Depending upon the beam used in apparatus force stress and strain values varies
accordingly with simply supported or cantilever beam terminology.
Conclusion:
Stress and Strain induced in cantilever are -----------------N/mm2 and ------------- respectively.