PIPELINE WALL THICKNESS CALCULATIONS

AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Jan. 01, 2019
Section Thallian - ARL
Chainage 0 + 41.5 Km
Length 50 Km
Piping Specification: API 5L (SAW)

Piping Code: ASME B31.4

Discharge Pressure (Operating) 725 Psig
Design Pressure (P): 800 Psig 797.5
Design Pressure Margin 10.3 %
Design Temperature: 140 o
F

Nominal Pipe Diameter: 10 in

Outside Dia. of Pipe (Do): 10.75 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70300 Psi Table D-1

Joint Factor (Ej): 1 Table 841.115A

Design Factor (F): 0.72 Table 841.114 A/B

Temperature Factor (T): 1 Table 841.116 A

Minimum Wall Thickness without C.A. :
2.16 mm

Calculated Wall Thickness with C.A. : 3.66 mm

Selected Wall Thickness / Weight 4.8 mm / Kg

[ Dia. to W.T. Ratio =< 96 per DEP] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 1

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50616 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63270 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 15080 + 0.35 x P x D / t
0.35 x P x D / t = SC - 15080
t = 0.35 x P x D / (Sc - 15080 0.062 Inch
1.587 mm

Minimum Pipe Wall Thickness by Compressive Stress 1.587 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.085 Inch
2.158 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 2.158 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 2

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Jan. 01, 2019
Section Thallian-Taru Jabba
Chainage 129.5 + 172 Km
Length 50 Km
Piping Specification: API 5L (SAW)

Piping Code: ASME B31.4

Discharge Pressure (Operating) 793 Psig
Design Pressure (P): 873 Psig 872.3
Design Pressure Margin 10.1 %
Design Temperature: 122 o
F

Nominal Pipe Diameter: 10 in

Outside Dia. of Pipe (Do): 10.75 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70300 Psi Table D-1

Joint Factor (Ej): 1 Table 841.115A

Design Factor (F): 0.72 Table 841.114 A/B

Temperature Factor (T): 1 Table 841.116 A

Minimum Wall Thickness without C.A. :
2.35 mm

Calculated Wall Thickness with C.A. : 3.85 mm

Selected Wall Thickness 4.8 mm

[ Dia. to W.T. Ratio =< 96 per DEP] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 3

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50616 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63270 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 11687 + 0.35 x P x D / t
0.35 x P x D / t = SC - 11687
t = 0.35 x P x D / (Sc - 11687 0.064 Inch
1.617 mm

Minimum Pipe Wall Thickness by Compressive Stress 1.617 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.093 Inch
2.355 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 2.355 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 4

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Jan. 01, 2019
Section Machike - Thallian
Chainage 0 + 50 Km
Length 50 Km
Piping Specification: API 5L (SAW)

Piping Code: ASME B31.4

Discharge Pressure (Operating) 853 Psig
Design Pressure (P): 1000 Psig 938.3
Design Pressure Margin 17.2 %
Design Temperature: 140 o
F

Nominal Pipe Diameter: 10 in

Outside Dia. of Pipe (Do): 10.75 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70000 Psi Table D-1

Joint Factor (Ej): 1 Table 841.115A

Design Factor (F): 0.72 Table 841.114 A/B

Temperature Factor (T): 1 Table 841.116 A

Minimum Wall Thickness without C.A. :
2.71 mm

Calculated Wall Thickness with C.A. : 4.21 mm

Selected Wall Thickness / Weight 6.4 mm / Kg

[ Dia. to W.T. Ratio =< 96 per DEP] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 5

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50400 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63000 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 15080 + 0.35 x P x D / t
0.35 x P x D / t = SC - 15080
t = 0.35 x P x D / (Sc - 15080 0.079 Inch
1.994 mm

Minimum Pipe Wall Thickness by Compressive Stress 1.994 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.107 Inch
2.709 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 2.709 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 6

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Aug. 31, 2018
Section Thallian - Taru Jabba
Calculations By: Shoaib Siddiqui
Product HSD / Mogas
Piping Specification: API 5L (SAW)

Piping Code: ASME B31.4

Design Pressure (P): 900 Psi

Design Temperature: 140 o

F

Nominal Pipe Diameter: 10 in

Outside Dia. of Pipe (Do): 10 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70000 Psi Table D-1

Joint Factor (Ej): 1 Table 841.115A

Design Factor (F): 0.72 Table 841.114 A/B

Temperature Factor (T): 1 Table 841.116 A

Minimum Wall Thickness without C.A. :
2.27 mm

Calculated Wall Thickness with C.A. : 3.77 mm

Selected Wall Thickness 5.16 mm

[ Dia. to W.T. Ratio =< 96 per DEP] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 7

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50400 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63000 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 15080 + 0.35 x P x D / t
0.35 x P x D / t = SC - 15080
t = 0.35 x P x D / (Sc - 15080 0.066 Inch
1.670 mm

Minimum Pipe Wall Thickness by Compressive Stress 1.670 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.089 Inch
2.268 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 2.268 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 8

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Aug. 31, 2018
Section Thallian - Taru Jabba
Calculations By: Shoaib Siddiqui
Product HSD / Mogas
Piping Specification: API 5L (SAW)

Piping Code: ASME B31.4

1017 Psig 10%
Design Pressure (P): 1250 Psig 1118.7
Design Margin 22.91052114 Psi
Design Temperature: 140 o
F

Nominal Pipe Diameter: 12 in

Outside Dia. of Pipe (Do): 12.75 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70000 Psi Table D-1

Joint Factor (Ej): 1 Table 841.115A

Design Factor (F): 0.72 Table 841.114 A/B

Temperature Factor (T): 1 Table 841.116 A

Minimum Wall Thickness without C.A. :
4.02 mm

Calculated Wall Thickness with C.A. : 5.52 mm

Selected Wall Thickness 5.2 mm

[ Dia. to W.T. Ratio =< 96 per DEP] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 9

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50400 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63000 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 15080 + 0.35 x P x D / t
0.35 x P x D / t = SC - 15080
t = 0.35 x P x D / (Sc - 15080 0.116 Inch
2.957 mm

Minimum Pipe Wall Thickness by Compressive Stress 2.957 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.158 Inch
4.016 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 4.016 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 10

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Aug. 31, 2018
Section Thallian - Taru Jabba
Calculations By: Shoaib Siddiqui
Product HSD / Mogas
Piping Specification: API 5L (SAW)

Piping Code: ASME B31.4

1285 Psig 10%
Design Pressure (P): 1420 Psig 1413.5
Design Margin 10.50583658 Psi
Design Temperature: 140 o
F

Nominal Pipe Diameter: 12 in

Outside Dia. of Pipe (Do): 12.75 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70000 Psi Table D-1

Joint Factor (Ej): 1 Table 841.115A

Design Factor (F): 0.72 Table 841.114 A/B

Temperature Factor (T): 1 Table 841.116 A

Minimum Wall Thickness without C.A. :
4.56 mm

Calculated Wall Thickness with C.A. : 6.06 mm

Selected Wall Thickness 5.2 mm

[ Dia. to W.T. Ratio =< 96 per DEP] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 11

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50400 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63000 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 15080 + 0.35 x P x D / t
0.35 x P x D / t = SC - 15080
t = 0.35 x P x D / (Sc - 15080 0.132 Inch
3.359 mm

Minimum Pipe Wall Thickness by Compressive Stress 3.359 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.180 Inch
4.562 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 4.562 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 12

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Aug. 31, 2018
Section Machike - Thallian
Calculations By: Shoaib Siddiqui
Product HSD / Mogas
Piping Specification: API 5L (SAW)

Piping Code: ASME B31.4

Design Pressure (P): 850 Psi

Design Temperature: 140 o

F

Nominal Pipe Diameter: 18 in

Outside Dia. of Pipe (Do): 18 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70000 Psi Table D-1

Joint Factor (Ej): 1 Table 841.115A

Design Factor (F): 0.72 Table 841.114 A/B

Temperature Factor (T): 1 Table 841.116 A

Minimum Wall Thickness without C.A. :
3.86 mm

Calculated Wall Thickness with C.A. : 5.36 mm

Selected Wall Thickness 6.4 mm

[ Dia. to W.T. Ratio =< 96 per DEP] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 13

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50400 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63000 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 15080 + 0.35 x P x D / t
0.35 x P x D / t = SC - 15080
t = 0.35 x P x D / (Sc - 15080 0.112 Inch
2.838 mm

Minimum Pipe Wall Thickness by Compressive Stress 2.838 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.152 Inch
3.855 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 3.855 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 14

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Jan. 01, 2019
Section Machike - Thallian
Chainage 0 + 50 Km
Length 50 Km
Piping Specification: API 5L (SAW)

Piping Code: ASME B31.4

Discharge Pressure (Operating) 352 Psig
Design Pressure (P): 388 Psig 387.2
Design Pressure Margin 10.0 %
Design Temperature: 140 o
F

Nominal Pipe Diameter: 18 in

Outside Dia. of Pipe (Do): 18 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70000 Psi Table D-1

Joint Factor (Ej): 1 Table 841.115A

Design Factor (F): 0.72 Table 841.114 A/B

Temperature Factor (T): 1 Table 841.116 A

Minimum Wall Thickness without C.A. :
1.76 mm

Calculated Wall Thickness with C.A. : 3.26 mm

Selected Wall Thickness / Weight 6.4 mm / Kg

[ Dia. to W.T. Ratio =< 96 per DEP] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 15

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50400 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63000 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 15080 + 0.35 x P x D / t
0.35 x P x D / t = SC - 15080
t = 0.35 x P x D / (Sc - 15080 0.051 Inch
1.296 mm

Minimum Pipe Wall Thickness by Compressive Stress 1.296 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.069 Inch
1.760 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 1.760 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 16

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Oct. 10, 2019
Section Machike - Thallian
Chainage 100 +148 Km
Length 50 Km
Piping Specification: API 5L 46th Edition 2018
Type SAW
Piping Code: ASME B31.4 Edition 2016
Discharge Pressure (Operating) 1245 Psig
Design Pressure (P): 1369.5 Psig
Design Pressure Margin 10.0 %
Design Temperature: 140 o
F

Nominal Pipe Diameter: 20 in

Outside Dia. of Pipe (Do): 20 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70300 Psi Table H.2 (API 5L)

Weld Joint Factor (E): 1 Table 403.2.1-1

Design Factor (F): 0.72 Clause 403.2

6.87 mm

Calculated Wall Thickness with C.A. : 8.37 mm

Selected Wall Thickness 7.1 mm

[ D/t Ratio < 100 per Clause 403.2.5] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 17

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50616 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63270 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 15080 + 0.35 x P x D / t
0.35 x P x D / t = SC - 15080
t = 0.35 x P x D / (Sc - 15080 0.199 Inch
5.053 mm

Minimum Pipe Wall Thickness by Compressive Stress 5.053 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.271 Inch
6.872 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 6.872 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 18

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Oct. 10, 2019
Section Machike - Thallian
Chainage 100 +148 Km
Length 50 Km
Piping Specification: API 5L 46th Edition 2018
Type SAW
Piping Code: ASME B31.4 Edition 2016
Discharge Pressure (Operating) 1152 Psig
Design Pressure (P): 1267.2 Psig
Design Pressure Margin 10.0 %
Design Temperature: 140 o
F

Nominal Pipe Diameter: 20 in

Outside Dia. of Pipe (Do): 20 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70300 Psi Table H.2 (API 5L)

Weld Joint Factor (E): 1 Table 403.2.1-1

Design Factor (F): 0.72 Clause 403.2

6.36 mm

Calculated Wall Thickness with C.A. : 7.86 mm

Selected Wall Thickness 7.1 mm

[ D/t Ratio < 100 per Clause 403.2.5] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 19

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50616 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63270 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 15080 + 0.35 x P x D / t
0.35 x P x D / t = SC - 15080
t = 0.35 x P x D / (Sc - 15080 0.184 Inch
4.675 mm

Minimum Pipe Wall Thickness by Compressive Stress 4.675 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.250 Inch
6.359 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 6.359 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 20

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Jan. 01, 2019
Section Machike - Thallian
Chainage 220 + 265 Km
Length 50 Km
Piping Specification: API 5L (SAW)

Piping Code: ASME B31.4

Discharge Pressure (Operating) 274 Psig
Design Pressure (P): 301 Psig
Design Pressure Margin 10.0 %
Design Temperature: 122 o
F

Nominal Pipe Diameter: 18 in

Outside Dia. of Pipe (Do): 18 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70300 Psi Table D-1

Joint Factor (Ej): 1 Table 841.115A

Design Factor (F): 0.72 Table 841.114 A/B

Temperature Factor (T): 1 Table 841.116 A

Minimum Wall Thickness without C.A. :
1.36 mm

Calculated Wall Thickness with C.A. : 2.86 mm

Selected Wall Thickness 6.4 mm

[ Dia. to W.T. Ratio =< 96 per DEP] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 21

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50616 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63270 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 11687 + 0.35 x P x D / t
0.35 x P x D / t = SC - 11687
t = 0.35 x P x D / (Sc - 11687 0.037 Inch
0.934 mm

Minimum Pipe Wall Thickness by Compressive Stress 0.934 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.054 Inch
1.359 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 1.359 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 22

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

PROJECT: Detailed Route Survey and Front End Engineering Design

(FEED) of Machike-Thallian-Taru Jabba WOP
Job Number: 2832
Date Jan. 01, 2019
Section Machike - Thallian
Chainage 50 + 100 Km
Length 50 Km
Piping Specification: API 5L (SAW)

Piping Code: ASME B31.4

Discharge Pressure (Operating) 757 Psig
Design Pressure (P): 900 Psig 832.7
Design Pressure Margin 15.9 %
Design Temperature: 140 o
F

Nominal Pipe Diameter: 18 in

Outside Dia. of Pipe (Do): 18 in

Additional Thickness (A): 1.5 mm

(Corrosion Allowance)

Pipe Material: API 5L Gr. X 70

Max. Allowable Stress Value (SE): 70300 Psi Table D-1

Joint Factor (Ej): 1 Table 841.115A

Design Factor (F): 0.72 Table 841.114 A/B

Temperature Factor (T): 1 Table 841.116 A

Minimum Wall Thickness without C.A. :
4.06 mm

Calculated Wall Thickness with C.A. : 5.56 mm

Selected Wall Thickness / Weight 6.4 mm / Kg

[ Dia. to W.T. Ratio =< 96 per DEP] OK

Doc. No. : 2832-DC-001 Rev. 0 Page 23

 PIPELINE WALL THICKNESS CALCULATIONS
AS PER ASME B 31.4

Code Requirements :
Hoop Stress (SH) as per Code SH ≤ 0.72 SMYS = 50616 Psi

Longitudinal Compression (SC) Stress SL + SH ≤ 0.9 SMYS = 63270 Psi

Where : SH = P x D / 2 x t
SL = E x α x (T2 - T1) - γ x SH

Modulus of Elasticity (E) 29000000 Psi

Linear Co-efficient of Thermal Expansion (α) 0.0000065

Poisson's Ratio (γ) 0.3

Tie-in Temperature T1 60 o
F

Pipe Wall Thickness Calculations By Compressive Stress (Exclusive of Allowances):

SL + SH = 0.9 SMYS
0.9 SMYS = E x α x (T2 - T1) - γ x SH + SH
SC = 0.9 SMYS = E x α x (T2 - T1) + 0.7 x (P x D / 2 x t)
= 15080 + 0.35 x P x D / t
0.35 x P x D / t = SC - 15080
t = 0.35 x P x D / (Sc - 15080 0.118 Inch
2.989 mm

Minimum Pipe Wall Thickness by Compressive Stress 2.989 mm

Pipe Wall Thickness Calculations By Hoop Stress (Exclusive of Allowances) :

0.72 SMYS = P x D / 2 x t
t= P x D / (2 x 0.72 x SMYS) 0.160 Inch
4.065 mm

RESULTS : HOOP STRESS GOVERNS I.E., t = 4.065 mm

Doc. No. : 2832-DC-001 Rev. 0 Page 24