Value Regulated Sealed Lead-acid Battery

LEOCH Battery

Installation & Operation Guide

(Reserve Power Batteries)

AGM VRLA

LEOCH Battery Corporation

 LEOCH Battery Corporation

Table of Contents
1. Introduction ................................................................................................................................. 3
2. Safety precaution and protection equipment .............................................................................. 3
3. Battery Storage ............................................................................................................................ 4
4. Battery System Installation Considerations: ................................................................................ 4
5. Installation of batteries ................................................................................................................ 5
5.1 Unpack and check ................................................................................................................ 5
5.2 Notices before Installation ................................................................................................... 5
5.3 Pre Installation Rack/Enclosure Location Check .................................................................. 6
5.4 Battery Installation and connection..................................................................................... 6
5.6 Batteries mounting on racks ................................................................................................ 7
5.7 Example Images after Installation ...................................................................................... 10
6. Operation of battery .................................................................................................................. 11
6.1 Supplementary charge ....................................................................................................... 11
6.2 Discharge ............................................................................................................................ 11
6.3 Capacity discharging test ................................................................................................... 11
6.4 Charge ................................................................................................................................ 12
7 Battery maintenance .................................................................................................................. 14
7.1 Cleanness ........................................................................................................................... 14
7.2 Inspection and maintenance .............................................................................................. 14
8. Exchange of Batteries................................................................................................................. 18
8.1 Exchange judgments: ......................................................................................................... 18
8.2 Exchange time .................................................................................................................... 18
9. Maintenance Records ................................................................................................................ 18
 LEOCH Battery Corporation

LEOCH sealed lead acid battery is shipped charged, handle the

battery according to the following instructions before use:

1. Introduction
LEOCH produces world-class batteries based on years of research and development. Our products are
manufactured under the guidelines of ISO9001 quality system. Each battery undergoes a series of strict
manufacturing and quality control processes before shipment. We are committed to provide our
customers the best batteries, with 100% customer satisfaction. We believe that the LEOCH battery is the
ideal selection for your application and your ultimate DC power choice.

2. Safety precaution and protection equipment

 When working any battery system, be sure you have the necessary tools and safety equipment,
including but not limited to:
a) Insulated tools
b) Rubber apron and gloves
c) Face protection/face shield
d) Safety goggles
e) Fire extinguisher
f) Emergency eye wash and shower, if available
g) Acid spill cleanup kit
 Pay attention to the electrical warning symbols to avoid serious injury or death caused by
electrical shock or burns.
 Remove all rings and jewelry while working on batteries.
 Multi-cell battery systems can attain high voltage and/or currents. Do NOT touch un-insulated
batteries, connectors or terminals. To prevent serious electrical burns and shock, use EXTREME
CAUTION when working with DC Battery system
 Always wear safety protection clothes and protect all exposed skin and eye surfaces
 Use non-conductive or insulated tools when working with ANY battery system.
 All installation tools should be adequately covered with vinyl electrical tape or suitable no-conducting
material to minimize the possibility of shorting across connections.
 Never lay tools or other conductive objects on the battery.
 Avoid any possible reasons for shorting, explosions and personal injury.
 Do NOT throw away any batteries or battery components, they are recyclable resources.
 LEOCH Battery Corporation

3. Battery Storage
 High temperature or poor ventilation during storage and delivery will result high self-discharge rate.
Therefore, it is important to maintaining good ventilation and keeping away from fire, flame, water and
heat supply etc.
 When storing the battery (not charging), disconnect from charger and load.
 Store the batteries in a dry, clean and preferably cool location.
 The batteries are supplied charged, however during storage it is advisable not to store batteries for
more than below without a supplementary recharge:
a) Six months at 20 °C
b) Three months at 30 °C
c) Six weeks at 40 °C
d) Three weeks at 50 °C
 A supplementary charge is required to maintain the batteries stored for some period over advised time
limit from above. For detailed charging procedures, please refer to section 6.1 Supplementary Charge.
Failure to observe charging conditions may result in greatly reduced capacity and service life.

4. Battery System Installation Considerations:

 No fire, flame or heat supply should be near the battery;
 Avoid installation near heat supply or in direct sunlight;
 Avoid operating in humid / damp locations;
 Do not operate in sealed enclosed or without ventilation.

 Temperature Range
UL94-HB Standard Jars UL94-V0 Flame Retardant Jars
Charging : -4°F ~ +140°F (-20°C ~ +60°C) -4°F ~ +131°F (-20°C ~ +55°C)
Discharging : +32°F ~ +122°F (0°C ~ +50°C) +32°F ~ 122°F (0°C ~ +50°C)
Storage : -4°F ~ +140°F (-20°C ~ +60°C) -4°F ~ +131°F (-20°C ~ +55°C)
 Parallel Connections : Recommended within 4 groups.
 Heat Dispersing : Maintain 0.4 to .79” (10 to 20mm) inter-bloc distance between batteries.
 Multilayer Installation : Temperature of each layer should be controlled within 3°C.
 Ventilation : Ensure batteries are stored and used in ventilated conditions.
 Optimum Ambient Temp. : 72°F to 78°F (23°C to 26°C)
 Float Charge (25°C) : limited current ≤0.30C10, voltage 2.23~2.30V/cell
 Cyclic Charge (25°C) : limited current ≤0.30C10, voltage 2.30~2.40V/cell
 Mixing Batteries : Do not mix new and old batteries, batteries of different capacity or
manufacturers. If required, please consult with Leoch technical support.
 LEOCH Battery Corporation

5. Installation of batteries
5.1 Unpack and check

1. Check the packaging for signs of shipping damage.

2. Unpack and check the appearance of battery for signs of damage or unidentified fluid.
3. Check parts list ensuring all accessories are included.
4. Read through the operation guide before handling with the battery.

 Handle the battery with cautions:

a) Avoid any impact or force on the battery terminals!
b) Avoid any impact to the battery!
c) Do not tamper with battery seals!
d) Do not place the battery upside down!
e) Do not short circuit the battery!

5.2 Notices before Installation

 If no shipping abnormity after checking, install the batteries in the designated position;
 When installing batteries in a cabinet or on a rack, start at bottom & finish with placement at the top.

 Do NOT install batteries near any potential heat source such heat exhaust of other equipment;
 Batteries may release flammable gas. Batteries must keep away from any possible source of flames
or sparks.
 Before connecting inter-cell connectors, lightly clean post terminals with non-metallic brush to
remove any sulfate or dirt from the terminal. Brush gently and do NOT damage the tin plating on
terminal, connector, or lugs.
 Avoid any conductive materials touching directly between positive and negative terminals.
 All installation tools must be insulated to prevent accidental arc flash.
 Do NOT lubricate rack rails or bottom of battery jar as some lubricating compounds may cause
deterioration of the plastic battery container. Do NOT clean battery jars with detergent, petroleum-
based solvents or solutions with any ammonia to clean the battery containers, as these materials
may cause permanent damage to the battery container. Physical damage such as these are not
covered under warranty.
 LEOCH Battery Corporation

5.3 Pre Installation Rack/Enclosure Location Check

Floor bearing: Since batteries are heavy, check the floor loading is not exceeded. Check
rack/enclosure complies with any load spread requirement, and seismic zone
requirements of the installation area.
To assemble a Leoch battery rack/enclosure, see rack installation instructions.

5.4 Battery Installation and connection

 Use insulated tools only;
 Connect battery modules together to the required system voltage, then connect battery string with
charger or load;
 When multi-strings of batteries are to be parallel connected, connect batteries in series first & then
complete the parallel connection. Parallel cables to the charge/load should be as close in size and
length from each of the parallel strings to prevent uneven voltage drops that can imbalance the
parallel battery strings.
 To ensure good ventilation, the batteries per row should keep around 0.4” to .79” (10 - 20mm) inter-
bloc spacing;
 A good rule of thumb on the proper cable sizing between batteries:
a) AWG# 6 for loads up to 90 Amps.
b) AWG# 2 for loads up to 150 Amps.
c) AWG# 1/0 for loads up to 250 Amps.
d) AWG# 4/0 for loads up to 400 Amps.
e) Refer to NEC for voltage drops for long cables.
 Before connection, lightly clean the battery terminals to remove sulfate and dirt.
 Before connecting inter-cell connectors apply a light coating of No-Ox grease to the surface of the
terminal and inter-cell connectors or cable lugs;
 After batteries are installed, test the voltage of the battery string. Make sure there are no battery
modules that have been incorrectly installed in reverse polarity. If all modules installed correctly,
link battery to load.
 Use correct torque on all terminals, ensuring every connecting nut and screw is secure; see torque
settings as table 1 below.

Table 1: Posts & Suggested Torque Table

TAB TAB
Terminal Type 0.187" 0.250" M5 Bolt M6 Bolt M8 Bolt
(4.75 mm) (6.35 mm)
FASTON TAB Terminal Models T1 T2
Inserted Post Models T12 T6, T7, T8, T13 T11
Flag Bolt-on Post Models T3, T5, T10 T9, T14
Torque (Newton Meters) Push On Push On 2.5 Nm (+5%) 5.14 Nm (+5%) 13 Nm (+5%)
Torque (Inch Pounds) Push On Push On 22 in. lbs. (+5%) 45.5 in. lbs. (+5%) 115 in. lbs. (+5%)
Torque (Foot Pounds) Push On Push On 1.8 ft. lbs. (+5%) 3.79 ft. lbs. (+5%) 9.58 ft. lbs. (+5%)
 LEOCH Battery Corporation

Torque Conversion Table

Unit Inch Pounds Foot Pounds kgf-cm N-m
1 Inch Pounds 1 12 1.152 0.113
1 Foot Pounds 0.0833 1 13.825 1.3558
1 kgf-cm 0.868 0.0723 1 0.098
1 N-m 8.851 0.7376 10.2 1

5.5 Battery Rack Assembly

To assemble a Leoch battery rack, see rack and/or cabinet enclosure installation instructions.

5.6 Batteries mounting on racks

Rack mounted Leoch batteries follow the procedures below: If batteries are small they can easily be
lifted into place.

If batteries are large special caution should be considered.

Step 1. Carry batteries close to the rack, and then tear the box along its four corners.
 LEOCH Battery Corporation

Step 2. Remove all bit poly-foams out from the bottom of the battery.

Step 3. Hitch the battery with belt loops from the bit poly-foams, and then let the lever
through the belt loop.
 LEOCH Battery Corporation

Step 4. Carry the battery up to the top of baffle.

Step 5. Put the battery close to a side for a little gap and remove loops out.
 LEOCH Battery Corporation

5.7 Example Images after Installation

5.7.1 12V Battery Vertical 2-Tier/ 1-Row/Non-seismic Rack (8 batteries shown)

5.7.2 12V Batteries: Vertical 3-tier/ 2-row Rack (30 batteries shown)
 LEOCH Battery Corporation

6. Operation of battery
6.1 Supplementary charge

 During the delivery and storage, the battery will lose part of the capacity due to self-discharge, so
please supplement charge before use;
 If storage occurs before installation / connection, supplement charge regularly; Supplementary
charge according table 2 below before use:

Table 2 the time interval of supplementary charge and storage temperature

Time interval of
Storage
supplementing Supplementing charge way
temperature
charge
Three options to choose from:
< 20°C Every 9 months
a) Charging at a constant voltage of 2.23-2.30V/cell and initial
current to be less than 0.3C (A) for 2-3 days
20°C ~30°C Every 6 months
b) Charging at a constant current of 0.3C(A) and a constant
voltage of 2.30-2.40V/cell for 10-16 hours

>30°C to 40°C Every 3 months c) Charging at a constant of 0.1C(A) for 8-10 hours

Note:
Current value C is rated capacity of battery.
Example: rated capacity of 2V300AH battery is 300AH, 0.1C (A) = 0.1X300 = 30A;

6.2 Discharge

 Ensure the maximum allowable discharge current does not exceed the rated value.
 Refer to the individual battery literature for discharge rates to different end VDC at 77⁰F (25⁰C).

6.3 Capacity discharging test

Use the test procedure as identified in IEEE standard 1188.

6.3.1 Before doing any type of discharge test

a) Make sure the battery is fully charged with an equalize charge, followed by a battery returning to
float for 7 additional days before the test for maximum results. Make sure all of the connections
are clean, tight, and do not have high resistance connections. The ambient temperature should be
77°F (25°C) or corrected for temperature as per the IEEE K factor chart.
b) Terminal voltage, ambient temperature, and start time should all be checked and recorded before
commencing discharge.
c) Terminal voltage, discharge current, room temperature should be checked and recorded
throughout the discharge period.

d) Battery should be recharged soon after the discharge, preferably using a

 LEOCH Battery Corporation

6.4 Charge

6.4.1 Float Charge Parameters:

 Charge voltage: 2.23 ~2.30V/cell at 77°F (25°C)

 The maximum charge current: 0.30C10
 Temperature compensation coefficient: -3mV/cell (taking 77°F (25°C) as base point)
 Total variation range of charge voltage is ±0.02V/cell

Note:
1) All cell/bloc voltages of a battery group have a little difference at the beginning of use,
half year later they become matched.
2) Effect from too high float voltage or too low float voltage as
below: Too high for a long time (overcharge): life shortened
Too low for a long time (not charge enough): Cannot meet load and/or make battery
voltages inconsistent. The battery group capacity will drop accordingly and life is shortened.

6.4.2 Cycle Usage Charge Parameters:

 Charge voltage: 2.40 ~2.50V/cell at 77°F (25°C)

 The maximum charge current: 0.30C10
 Temperature compensation coefficient: -5mV/cell (taking 77°F (25°C) as base point)
 Total variation range of charge voltage: ±0.02V/cell
 Charge capacity is 110% ~ 130% of discharge capacity.

6.4.3 Equalization Charge Parameters:

 Charging voltage : 2.35 ~ 2.40V/cell (25°C)
 Maximal charging current
: 0.30C10
 Temperature equalization parameter
: -3mV/cell(25°C)
 Variation scope of charging voltage : ±0.02V/cell

Note:
Do not use equalization charging as the standard floating application. Adopt equalization charging
under situations below:
1. Discharging capacity is below 80% of rated capacity.
2. Batteries hasn’t been used for more than 3 months.
3. Float voltage of battery unit is less than 2.18V/cell
4. Batteries have been floating for 3 ~ 6 months and found low voltage batteries in the string.
5. Batteries have been floating for a year.
6. Batteries supplementary charged before used.
7. After performing a capacity test.
 LEOCH Battery Corporation

6.4.4 Notes during charging

 Charge current at the end of charge is over 0.05 C10A, which may result in permanent damage on
battery appearance and battery life; pay more attention to charging voltage.
 The used charger should have digressive automatic constant voltage device, please contact us if
use other kind of charger.
 If the ambient temperature is not 25°C, temperature compensation should be applied on the
voltage,
 using the formula is U=U25°C - K×(T -25)
 T—ambient temperature; K—temperature compensation coefficient
 Judgment on charge end point, usually, if the battery charge can meet any one of the below listed
condition, it can be regarded as the charge end point.
a) Charged value is not less than 1.2 times of the released value.
b) The current is less than 0.005C10A (C10 = rated capacity of the battery) during the final
period of charging.
c) The current is steady for 5 hours during the final period of charging.
 LEOCH Battery Corporation

7 Battery maintenance

7.1 Cleanness

 Keep the battery surface and its working circumstance clean and dry.
 Keep battery clean and avoid static condition.
 Clean battery with damp cloth with water in it, avoiding contact with terminals. No organic solvent such as
gasoline, alcohol, etc. or clothes with such substance should be used to clean battery. Use of unapproved
cleaning solvents may permanently damage the battery container and is not covered by battery warranty.

7.2 Inspection and maintenance

To better understand the operation of battery and equipment and also to prevent battery damage during
maintenance inspection, please periodically inspect the battery and record it

7.2.1 Inspection items per month:

Items Contents Standards Maintenance

1. tested data comply with the 1. If data attained by testing is varies
data displayed on the from the standard, the tested data
Measure output end
Total float meter and meet the voltage should prevail.
voltage of positive
charging standard under the 2. For those adjusted by monitor module
and negative end of
voltage of temperature conditions and still can’t reach the allowed error
battery group with
battery group 2. The error of float charge range after module adjustment, repair
voltage meter.
voltage after temperature is to be applied or send them back to
compensation Is ≤±50mV factory.
Inspect battery case Find out the reasons if abnormal
and cover for bulge, Normal appearance exist, please change battery if
leakage or damage. it effects the normal use of battery group
Battery Inspect for dust or Clean the dust and stain with damp
Clean
appearance stains cloth.
Inspect the harness
Clean the rust, change the harness and
and terminal for rust No rust
paste with antirust coating/paste.
or corrosion.
Test the
temperature of the Determine reason for temperature being
Temperature
terminal and battery Under 35°C above standard value and proceed on
of the battery
surface by infrared relevant course of action.
thermometer
 LEOCH Battery Corporation

Check the tightness

of terminal
Fastness please refer to the Tighten the loosen bolt/screw in time
bolt/screw with table of torque
torque spanner
Connection
Take out the connection cable and clear it
Parts Check the
in water if it is light corrosion, for serious
connection cable Without appearance of corrosion
corrosion please replace the cable and
and terminals for dirt or dirt
clear the connection point with a steel
and corrosion
brush before attaching new connectors

Shake the valve

Please tighten the value if there is
lightly to check the Valve is fixed tightly.
appearance of looseness
valve is fixed tightly.
Check Safety
The frequent tighten the valve if there is
Valves Cover the valve with
appearance of open and close the value
(2V series) bubble liquid(soap
is abnormal, in case happens, please
solution) to check if Staggered air bubble appears
replace the valve at the same time,
the valve can
please check the water lost status of the
exhaust gas cleanly
battery.
Cut off AC power
Switch DC supply and change AC power supply switch to UPS
Correct the potential difference
power supply to UPS or DC power or DC power supply smoothly
supply

7.2.2 Inspection items per quarter

Apart from the maintenance per month, additional articles added as below:

Items Contents Standards Maintenance

If float voltage is over standard value,

please apply equalization charge the
Float voltage value after
Float voltage Measure the end voltage of each battery group after discharging them
temperature
of each battery battery in battery group. and then float charge them for 1 ~ 2
equalization ±50mV
month, please contact us if still have
any deviation from standard.
 LEOCH Battery Corporation

1. Equalization charge of the

battery group: charge the battery at The difference of float
upper limit voltage and last more charge voltage between
Repair than 10H, 3 times of discharge single cell in a group of
batteries which cycle is necessary when case is battery should meet the Single cell should be replaced if it fails
with laggard serious. below standard: in repair.
single cell 2. On-line repair of single cell: 2V series 90mv,
connect the cell the activation 6V series 240mv,
meter or charger with the laggard 12V series 480mv
battery and charge the single cell.
Charge and discharge the battery
Activation Produced this text on the batteries
by one cycle, then charge the About 30% of the rated
charge and which float charge more than 6moths
battery by the lower limit of the capacity is released.
discharge but without discharge.
equalization voltage

～
7.2.3 Inspection item per year

～
Apart from the maintenance per quarter, additional articles added as below:

Items Contents Standards Maintenance

If battery voltage is lower than standard

Cut off AC power supply,
Battery voltage should value, please equalization charge the battery
Checking discharge battery with load,
be over 1.90V/cell after group after discharging and then float
discharge test and discharging 30% ~ 40%
discharging. charging it for 1~2 month, please contact us
rated capacity.
if still have any departure.

Adopt the on-system Take down the parameters during the

capacity test instrument or More than 80% of the discharging test, if any laggard battery is
Capacity test fake load discharge battery capacity is reserved. found, please proceed to relevant
and discharge 60~80%of operation.

7.2.4 Basic requirements and cautions on maintenance Requirements:

1) Principle “find out the hidden trouble and insure the safety” Should be complied when make test
on the battery.
2) Daily maintenance and performance analysis should be carried out strictly according the
processing plan.
3) Battery parameter setting operation should be strictly complied with the maintenance rules and
related requirement.
 LEOCH Battery Corporation

4) Always wear insulated gloves when handling the batteries to avoid electric shock. Make sure the
metal instrument is insulated.

5) Use instrument and meters which meet the test requirement.

6) Physical articles:
a) Check whether the post and connection is clean or not, whether there is any appearance of
oxidation or corrosion. In case it is serious, please clear it and reduce the resistance.
b) Check for any loose connection, if any, please tighten them up.
c) Check if there is any appearance of acid climbing, leakage of liquid, and whether there is
liquid overflow around the safety valve.
d) Check if there is any damage, leakage and distortion on the battery case and the post; it
should be without any damage and distortion.
e) Check there is any abnormal temperature increase on the battery and its connection.
7) Check and adjust the set of related parameters.
a) Check the float voltage, equalization voltage, float charging current is normal or not on the
base of technical parameters and site environment. Please handle it in time.
b) Check the limited charge current set is correct, please adjust immediately.
c) Check the alarm voltage (below voltage and over voltage alarm) of the battery set is correct,
if not, please adjust promptly.
d) If there is off-load set, please check the off-load voltage is correct, if not, please adjust
promptly.

CAUTIONS
 Keep batteries out of reach of children.
 Do NOT use batteries for application other than those specified in its specification.
 Do NOT attempt to dis-assemble revised, damaged, impacted, disposed batteries, otherwise
the battery would leak, get hot, or explode.
 Do NOT dispose of the batteries in water, fire, and do not heat the batteries.
 Do NOT cause any short circuit
 If the voltage of battery pack is above 45V, please be sure to wear insulated gloves when
working; otherwise, there is a risk of severe electrical shock.
 Do NOT bring face close to the top of batteries, please keep a sensible distance when you are
measuring and repairing, you must wear safety goggles.
 There is sulfuric acid in the battery, do not allow contact of sulfuric acid with skin, cloths,
especially eyes. If eyes come in contact with sulfuric acid, please wash with a lot of clean
water, and consult a physician immediately.
 Longer service life will be attained when the battery is operated within an ambient temperature
range of 20~30°C
8. Exchange of Batteries

8.1 Exchange judgments:

The batteries are discharged 80% (refer the corresponding discharge rates, such as C10, C2 etc.) of rated
capacity, at the same time, the voltage is below 1.8V/cell (the discharge rate for 1 hour is 1.7V/cell). It should be exchanged.

8.2 Exchange time

The VRLA battery has the certain service life; please replace the old battery with the new one before the end of
service life so that the application can run safely and normally.

9. Maintenance Records
Good records will assist in determining if corrective action is needed to correct charging, maintenance, or environmental
issues that may reduce the maximum life of your battery. If you have any questions or concerns, please call Leoch Battery for
assistance.

Reads are suggested after the battery is installed, and after the battery has been in float service for 6 months (Base
Line Readings for warranty records). Quarterly, or semi-annual maintenance records are suggested to give customer system
protection predictability, however annual maintenance readings are the minimum to maintain the warranty coverage.
Maintenance records will be required for warranty.

Below please find some suggested maintenance sheets to assist the customer’s record keeping on the battery.
Installation Report REPORT DATE: _________________
PAGE # _______of________
COMPANY NAME: _____________________________________________ NO. OF CELLS IN STRING: ______________________________
CONTACT NAME: ______________________________________________ TYPE OF BATTERY: ___________________________________
PHONE: _____________________________________________________ STRING NO.: ________________________________________
BATTERY STRING NAME: ________________________________________ INSTALLATION DATE: _________________________________
BATTERY ADDRESS: __________________________________________________________________________________________________________________
AMBIENT ROOM TEMPERATURE: ________________________________ CHARGER IMPOSED AC RIPPLE CURRENT AND OR VOLTAGE: _________________
CHARGER OUTPUT VOLTAGE: ___________________________________ SYSTEM FLOAT VOLTAGE
CHARGER OUTPUT CURRENT: ___________________________________ AT BATTERY TERMINALS: ______________________________________________
CHARGER IMPOSED AC RIPPLE CURRENT AND OR VOLTAGE: _________________________________________________________________________________
CONDITION OF VENTILATION AND MONITORING EQUIPMENT:

BATTERY CONDITION (APPEARANCE, CLEANLINESS, ACCESSABILITY):

BEFORE INSTALLATION CONDITION AFTER INSTALLATION INSPECTION REPORT

VISUAL ANY OCV ON CHARGE INTERNAL NEGATIVE INTERCELL
CELL RECEIVING (OPEN CIRCUIT FLOAT OHMIC TERMINAL CONNECTOR
CONCERNS DAMAGE VOLTAGE) CELL # VOLTAGE READING TEMPERATURE RESISTANCE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Baseline Inspection Report BASELINE REPORT DATE: ______________________
(Baseline should be taken 6 months after installation on float.)
PAGE # _________of___________
COMPANY NAME: _________________________________________________ NO. OF CELLS IN STRING: ________________________________________
CONTACT NAME: __________________________________________________ TYPE OF BATTERY: ______________________________________________
PHONE: __________________________________________________________ STRING NO.: ___________________________________________________
BATTERY STRING NAME: ____________________________________________ INSTALLATION DATE: ___________________________________________
BATTERY ADDRESS: _________________________________________________________________________________________________________________
AMBIENT ROOM TEMPERATURE: ____________________________________ CHARGER IMPOSED AC RIPPLE CURRENT AND OR VOLTAGE: ___________
CHARGER OUTPUT VOLTAGE: ________________________________________ SYSTEM FLOAT VOLTAGE
CHARGER OUTPUT CURRENT: ________________________________________ AT BATTERY TERMINALS: ________________________________________
CHARGER IMPOSED AC RIPPLE CURRENT AND OR VOLTAGE: _______________________________________________________________________________
CONDITION OF VENTILATION AND MONITORING EQUIPMENT:

BATTERY CONDITION (APPEARANCE, CLEANLINESS, ACCESSABILITY):

QUARTERLY INSPECTION REPORT QUARTERLY INSPECTION REPORT

INTERNAL RANDOM INTERCELL INTERNAL RANDOM INTERCELL
FLOAT OHMIC TERMINAL CONNECTOR FLOAT OHMIC TERMINAL CONNECTOR
CELL # VOLTAGE READING TEMPERATURE RESISTANCE CELL # VOLTAGE READING TEMPERATURE RESISTANCE
1 21
2 22
3 23
4 24
5 25
6 26
7 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
Note: Baseline reading is completed after 6 months on float in operation. Keep the baseline readings for permanent records.
Quarterly Inspection Report REPORT DATE: ______________________
PAGE # _________of___________
COMPANY NAME: ___________________________________________________ NO. OF CELLS IN STRING: ___________________________________
CONTACT NAME: ____________________________________________________ TYPE OF BATTERY: _________________________________________
PHONE: ____________________________________________________________ STRING NO.: _____________________________________________
BATTERY STRING NAME: ______________________________________________ INSTALLATION DATE: ______________________________________
ADDRESS: ______________________________________________________________________________________________________________________________
AMBIENT ROOM TEMPERATURE: _______________________________________ CHARGER IMPOSED AC RIPPLE CURRENT AND OR VOLTAGE: ______
CHARGER OUTPUT VOLTAGE: __________________________________________ SYSTEM FLOAT VOLTAGE
CHARGER OUTPUT CURRENT: __________________________________________ AT BATTERY TERMINALS: ___________________________________
CHARGER IMPOSED AC RIPPLE CURRENT AND OR VOLTAGE: ____________________________________________________________________________________
CONDITION OF VENTILATION AND MONITORING EQUIPMENT:

BATTERY CONDITION (APPEARANCE, CLEANLINESS, ACCESSABILITY):

QUARTERLY INSPECTION REPORT QUARTERLY INSPECTION REPORT

INTERNAL RANDOM INTERCELL INTERNAL RANDOM INTERCELL
FLOAT OHMIC TERMINAL CONNECTOR FLOAT OHMIC TERMINAL CONNECTOR
CELL # VOLTAGE READING TEMPERATURE RESISTANCE CELL # VOLTAGE READING TEMPERATURE RESISTANCE

1 21

2 22

3 23

4 24

5 25

6 26

7 27

8 28

9 29

10 30

11 31

12 32

13 33

14 34

15 35

16 36

17 37

18 38

19 39

20 40
Note: Baseline reading is completed after 6 months on float in operation. Keep the baseline readings for permanent records.
Annual Inspection Report BASELINE REPORT DATE: ______________________
PAGE # _________of___________
COMPANY NAME: _________________________________________________ NO. OF CELLS IN STRING: ________________________________________
CONTACT NAME: __________________________________________________ TYPE OF BATTERY: ______________________________________________
PHONE: __________________________________________________________ STRING NO.: ___________________________________________________
BATTERY STRING NAME: ____________________________________________ INSTALLATION DATE: ___________________________________________
BATTERY ADDRESS: _________________________________________________________________________________________________________________
AMBIENT ROOM TEMPERATURE: ____________________________________ CHARGER IMPOSED AC RIPPLE CURRENT AND OR VOLTAGE: ___________
CHARGER OUTPUT VOLTAGE: ________________________________________ SYSTEM FLOAT VOLTAGE
CHARGER OUTPUT CURRENT: ________________________________________ AT BATTERY TERMINALS: ________________________________________
CHARGER IMPOSED AC RIPPLE CURRENT AND OR VOLTAGE: _______________________________________________________________________________
CONDITION OF VENTILATION AND MONITORING EQUIPMENT:

BATTERY CONDITION (APPEARANCE, CLEANLINESS, ACCESSABILITY):

QUARTERLY INSPECTION REPORT QUARTERLY INSPECTION REPORT

INTERNAL RANDOM INTERCELL INTERNAL RANDOM INTERCELL
FLOAT OHMIC TERMINAL CONNECTOR FLOAT OHMIC TERMINAL CONNECTOR
CELL # VOLTAGE READING TEMPERATURE RESISTANCE CELL # VOLTAGE READING TEMPERATURE RESISTANCE
1 21
2 22
3 23
4 24
5 25
6 26
7 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40