CAT Fuel Water Separators PDF

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Cat Fuel Water Separators and

PrimeTime™ Priming Pumps


for Cat XT Hose® ™

Protect your fuel system


Advanced High Efficiency Fuel Water Separator
Diesel fuel acts as a lubricant in unit injectors. The film strength of diesel fuel prevents
metal-to-metal contact between the plunger and barrel. Water can compromise film
strength, resulting in scuffing and eventual seizure. Cat Fuel Water Separators have
greater water removal capabilities essential for better protection of unit injectors. Fuel
Water Separators also deliver longer secondary fuel filter life.
• Remove more than 98% of debris 10 microns and larger
• Virtually eliminate free water in fuel
• Remove 87% of dissolved water
PrimeTime Priming Pump
Cat PrimeTime Priming Pumps are easily installed on the frame or engine
as retrofits. They prime the filter and fuel system with a flip of the switch.
• No need to pre-fill filter and risk debris reaching injectors
• Primes fuel filter in two to six minutes
• No time-consuming, difficult manual pumping
While these two products are available separately, you will get the best results when
they are used together.
Cat® Fuel Water Separators and PrimeTime Priming Pumps
Extend the life of unit fuel
Retrofit Information injectors
Axial seal filters are designed to retrofit engines in the field while radial seal filters have
an exclusive Cat design for improved sealing performance on new engines. Both will
upgrade the durability and water removal performance over previous Caterpillar offerings
and other brands.

PrimeTime Pump Hand Priming Fuel Water** Separator


Undissolved water quantities greater than
Engine Full Flow Configuration Configuration Basic Configuration .1% can cause major damage. Excess water
caused metal-to-metal contact between the
Small Engines Kit 206-5756* - Base 128-8557 with - Base 195-1068 with plunger and barrel in the fuel injector on the
C12 & smaller 1R-0769 (axial seal) or 1R-0769 (axial seal) FWS or
- Base 202-9871 with - Base 177-9778 with left. A Cat Fuel Water Separator protected the
1R-0770 (radial seal) 1R-0770 (radial seal) FWS** injector on the right, preventing damage and
extending its life.
Medium Engines Kit 206-5756* - Base 128-8557 with - Base 195-1068 with
C15-C16, 3408 The 1R0770, included 1R-0781 (axial seal) or 1R-0781 (axial seal) FWS or




in the kit, can be
replaced with the 1R0771
- Base 202-9871 with
1R-0771 (radial seal)
- Base 177-9778 with
1R-0771 (radial seal) FWS**
Water removal efficiency*
for additional capacity 97%
87%

PERCEnT EFFICIEnCY
81%
PrimeTime Pump Fuel Water** Separator
Engine Prime Only Configuration Basic Configuration 58% 56%
45%
3508 Kit 206-5756* Base 175-7060 with
(for priming only) 200-4139 (axial seal)

3512-3516 Kit 206-5756* 232-5263 group, each include


(for priming only) (2) base 225-6404 with Test 1 Test 2 Test 1 Test 2 Test 1 Test 2
(2) 200-4139 (axial seal) Caterpillar Racor Stanadyne

3524 Kit 206-5756* 232-5263 group, each include


(for priming only) (3) base 225-6404 with Cat Fuel Water Separators are much more
(3) 200-4139 (axial seal) efficient than those produced by other
manufacturers. This efficiency minimizes
* 270-5320 Water Collection Bowl—220-8678 Bowl/Can Seal barrel-to-plunger scuffing and significantly
** Install the kit 206-5756 per Special Instruction media# REHS1037-01
reduces the chance
Model Specific Electric Priming Pump Kits: of fuel injector failure.
Check the collection bowl daily and drain as
needed. In some applications such as marine
Model Part No. and underground mining, a metal collection
D11 205-6452 bowl is
a safety requirement.
777 205-6453
793 205645 * Test procedures and results are on file and certified
to represent the parts actually tested. Caterpillar implies
nothing further, and no one should infer that these parts
typify the maker’s overall production.

Easy to Install Pump


Electric priming pump works with the flip of a
Cat ® Dealers define world- switch, priming in two to six minutes.
class product support. Resilient mounting extends pump life and
We offer you the right parts and service absorbs some of the shock load.

solutions, when and where you need them. Primary fuel filter removes more than 98% of
debris 10 microns and larger.

The Cat Dealer network of highly trained Water separator removes virtually all free
water and 87% of dissolved water from diesel
experts can help you maximize your equipment fuel.
investment. Reusable water collection bowl has capacity
of 90ml, is transparent for easy monitoring and
drains in less than one minute.

PEHJ0082-02
www.cat.com

© 2007 Caterpillar • All Rights Reserved • Printed in USA


CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress, as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

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