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    Process Inspection Example

    Uploaded by

    Jayant Kumar Jha
    example

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Process Inspection Example

    Uploaded by

    Jayant Kumar Jha
    143 views6 pages
    example

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    example

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    143 views6 pages

    Process Inspection Example

    Uploaded by

    Jayant Kumar Jha
    example

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6
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    The inspection report details the inspection of 136 acoustic panels and finds that all panels passed inspection criteria.

    The inspection report is documenting a final pre-shipment inspection of 136 acoustic panels.

    The process steps shown include applying silicone, inserting acoustic infill material, covering with perforated sheets, attaching stiffeners, and applying powder coating.

    !

    INSPECTION REPORT
    CLIENT Example Company REPORT NUMBER XXX00007813C
    FAX NUMBER PAGE 1 OF 2
    ATTENTION Pre / Insp./ Rev
    INSPECTION DATE
    VENDOR
    TITLE Quality Manager MANUFACTURER
    CC TO INSPECTION LOCATION
    TITLE
    FAX NUMBER
    THIS DOCUMENT SERVES AS EVIDENCE THAT PRO QC INTERNATIONAL LIMITED HAS PERFORMED THE INSPECTION SERVICES DETAILED HEREIN.

    TYPE OF FINAL PRE-SHIPMENT INSPECTION 1ST RE-INSPECTION


    SERVICE Surface Treatment and
    2ND RE-INSPECTION x
    Assembly Process

    REFERENCE PAGE 2 PAGE PAGE PAGE


    PRODUCT
    ACOUSTIC PANELS
    DESCRIPTION

    JOB

    COLOR / FINISH
    BRAND -
    P.O. NUMBER 123456
    P.O QTY 136
    INSP. LOT QTY
    UNIT OF MEASURE Set
    SHORT SHIP QTY 0
    INSPECTION RESULT Passed

    REF NOTE REASON FOR ON-HOLD


    PAGE NUMBER INSPECTION RESULT

    APPLICABLE REMARKS

    1. Panel’s are stored on wooden pallets inside the storage area. See photos.
    2. During inspections, we did not find any non-conformances.
    3. All 136 panels are finished with the assembly process and protected using a plastic laminate sheet.
    4. All 136 panels are ready for the loading process.

    THE RESULTS DETAILED AND DETERMINATION JUDGED IN THIS DOCUMENT REFLECTS THE FINDINGS OF PRO QC INTERNATIONAL AT THE TIME AND
    PLACE OF INSPECTION ONLY. EVIDENCE OF ACTUAL SHIPMENT IS NEITHER OFFERED NOR IMPLIED. THIS REPORT DOES NOT RELEASE THE VENDOR
    OR MANUFACTURER FROM ANY OBLIGATIONS, CONTRACTUAL OR OTHERWISE, IN EFFECT WITH THE CLIENT TO REPAIR, REPLACE, OR COMPENSATE
    FOR ANY PRODUCT OR PART THEREOF IN WHICH DEFECTIVE CONDITIONS MIGHT HEREAFTER BE FOUND OR SUBSEQUENTLY DEVELOP. PRO QC
    INTERNATIONAL ASSUMES NO RESPONSIBILITY, AND SHALL IN NO WAY BE HELD LIABLE, FOR ANY DEFECTIVE CONDITIONS BEYOND THOSE CLEARLY
    DETECTABLE WITHIN THE LIMITS OF THE SPECIFIC INSPECTION SERVICES ORDERED BY THE CLIENT.
    RESPECTFULLY SUBMITTED BY:
    PRO QC INTERNATIONAL LIMITED
    PRO QC INTERNATIONAL LIMITED, COPYRIGHT © DOCUMENT 07/97
    !

    Final Size Surface Treatment and Assembly process.


    Powder
    Panel Part Panel Visual &
    Type Thermal Perforated coating
    Number quantity Width Color check
    Thick Height Width rock sheet thickness
    2 (RAL 7038
    install install 65~90
    Agate Grey)
    micron
    1 28 50 3000 1000 - Female + Male Passed Passed Passed Passed
    2 2 50 3000 1000 - Female + Male Passed Passed Passed Passed
    3 2 50 3000 1000 - Female + Male Passed Passed Passed Passed
    4 4 50 3000 975 - Male + Male Passed Passed Passed Passed
    5 2 50 3047 589 441 Sloped Top Passed Passed Passed Passed
    6 2 50 3047 590 441 Sloped Top Passed Passed Passed Passed
    7 2 50 3047 480 291 Sloped Top Passed Passed Passed Passed
    8 2 50 3047 480 290 Sloped Top Passed Passed Passed Passed
    9 4 50 3000 635 - Female + Male Passed Passed Passed Passed
    0 4 50 3000 550 - Female + Male Passed Passed Passed Passed
    11 8 50 707 1000 - Female + Male Passed Passed Passed Passed
    12 2 50 585 1057 - Male + Male Passed Passed Passed Passed
    13 2 50 585 1057 - Female + Male Passed Passed Passed Passed
    14 4 50 1630 406 - Female + Male Passed Passed Passed Passed
    15 36 50 1630 1000 - Female + Male Passed Passed Passed Passed
    16 2 50 1630 1000 - Female + Male Passed Passed Passed Passed
    17 2 50 1630 1000 - Female + Male Passed Passed Passed Passed
    18 2 50 1630 1000 - Female + Male Passed Passed Passed Passed
    19 2 50 1630 1000 - Female + Male Passed Passed Passed Passed
    20 2 50 1440 635 - Female + Male Passed Passed Passed Passed
    21 2 50 1440 635 - Female + Male Passed Passed Passed Passed
    22 2 50 1630 1000 - Female + Male Passed Passed Passed Passed
    23 2 50 1630 1000 - Female + Male Passed Passed Passed Passed
    24 4 50 1630 560 - Female + Male Passed Passed Passed Passed
    25 4 50 1630 466 - Female + Female Passed Passed Passed Passed
    26 2 50 387 1355 - Female + Male Passed Passed Passed Passed
    27 2 50 387 1356 - Male + Male Passed Passed Passed Passed
    28 2 50 3000 1000 - Female + Male Passed Passed Passed Passed
    29 2 50 3000 1000 - Female + Male Passed Passed Passed Passed

    See attached photos of process.


    Application of heavy duty silicon between stiffeners and outer skin. Silicon condition after application.

    Inserting acoustic infill, Thermalrock S60 (Density 60 kg/m3). Completion of insert in the acoustic infill.

    Covering the infill with plastic sheeting. Plastic sheet will protect the infill from coming out.

    !
    Assembling the perforated sheet to the panel. Perorated sheet after assembly.

    Drilling holes at the stiffeners to insert rebate. Accept left and right Rebate the hole to make sure perforated sheet attaches to stiffeners.
    stiffeners.

    Using Henrob to attach between perforated sheet and stiffeners for Henrob are stronger then rebate.
    left and right panel.
    Conducting visual inspection of the panel. Re-laminaing the panel after the inspection is done.

    Panel is ready to insert acoustics infill. Finished panel.

    Cover the infill using plastic sheet. Assemble the perforated sheet to the panel.
    Completely remove plastics cover to check panel color. Panel colors match with sample color sheet.

    Check coating thickness using Elcometer. DFT thickness range are from 65 ~ 90 micron.

    Powder coating thickness, 86.9 micron. Powder coating thickness, 98.1 micron.

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