Gigant Zapchasti
Gigant Zapchasti
Gigant Zapchasti
2010
1
GIGANT
22,5” TRUMBROMS
GVH5 12010 4220 2-5
19,5” TRUMBROMS
GVH5 10008 3620 6-9
17”/15” TRUMBROMS
GVH5 10010 3020 10-13
GVH5 10510 3020 14-17
19,5” SKIVBROMS
DKH2 10008 3745 18-19
PARABELFJÄDRAR
LK Parabolic-Springs. Wheel base 1310 20
LK Parabolic- and Low-Loader Parabolic-Springs (twin-staged)
21
Wheel base 1310 / 1400
LK Parabolic-Springs wheel base 1400 22
LK Low-Loader Parabolic-Springs wheel base 1400 / 1600 23
FJÄDERPAKET LUFTFJÄDRING
Straight Air Suspension Springs TLR 24
Straight Air Suspension Spring NLR 25
Straight Air Suspension Spring TLR and TNLR 26
LR 43 and LR 50 27
Two-Leaf Springs NLR 50 and NLR 55 28
FJÄDERKRAMPOR
Shackles 29
FJÄDERHÄNKE
Spare Parts for Air Suspension
30
Drawbar Brackets and Air Suspension Brackets
FJÄDERPLATTOR
Identification additional of attachment parts 31
BÄLGAR
Bälgar 32
STÖTDÄMPARE
Shock Absorber for Air Suspension 33
AXELLYFT
TWINLIFT for standard suspension and suspensions with C-profile 34
TWINLIFT for spring width 70 35
Axle Lift EAL and MAL 36
www.trailereffekter.se - [email protected]
2 GIGANT - 22,5” TRUMBROMS GIGANT - 22,5” TRUMBROMS 3
* MAINTENANCE
LK Parabolic-Springs wheel base 1400 LK Low-Loader Parabolic-Springs wheel base 1400 / 1600
2nd leaf
GIGANT
Part-No Identification marking 20mm
3rd leaf from edge stamped here
Week/Year
Logo
1st leaf
GIGANT
Part-No
Spring width 80 Week/Year
2nd leaf
Logo
Spring Type Spring Bolt Axle Load Leaves Qty. x
L1 L2 C D h
Part-No Part-No t Thickness
LK 1400/20-80 P AM 14x60/K20x54
4 610 650 1000 110 44 2 x 19
00419004 00419604
LK 1400/30-80 P AM 14x85/K20x54
6 610 650 1000 110 66 3 x 19
00419007 00419616
LK 1400/40-80 P AM 14x90/K20x54
Spring width 100
8 605 645 1000 102 72 3 x 21
00419023 00419626 Leaves
Spring Type Spring Bolt Axle
L1 L2 C D h Qty. x
Part-No Part-No Load t
Spring width 100 Thickness
Spring Type Spring Bolt Axle Load Leaves Qty. x LK 1400/40 PT AM 16x75/K24x54 52
L1 L2 C D h 8 600 630 1000 40 2 x 23
Part-No Part-No t Thickness 00419022 00419632 (55)
LK 1400/30 P AM 16x75/K24x54
6 610 650 1000 110 57 3 x 16
LK 1400/50 PT
00419010 00419632 00419032 AM 16x80/K24x54 56
LK 1400/40 P 10 600 630 1000 40 2 x 25
LK 1400/50 PT-30°C 00419644 (59)
00419021
LK 1400/40 P -30° AM 16x85/K24x54 00419092
8 610 650 1000 110 66 3 x 19
00419090 00419636 LK 1400/50 PT4 AM 16x105/K24x54 84
LK 1400/40 P -40°
10 600 630 1000 40 4 x 18
00416032** 00419687 (87)
00419089
LK 1400/40 P4 AM 16x95/K24x54
LK 1400/60 PT AM 16x85/K24x54 64
8 610 655 1000 115 76 4 x 16 12 600 625 1000 40 2 x 29
00419078 00419634 00419044 00419636 (67)
LK 1400/40 P4/3 AM 16x75/K24x54 MLK 1400/60 PT AM 16x85/K24x54 64
00429135* 00419632 12 600 625 1000 30 2 x 29
00419047 00419636 (67)
LK 1400/50 P
00419031 LK 1400/80 PT
LK 1400/50 P -30° AM 16x90/K24x54 00419064 AM 16x115/K24x54 90
10 610 650 1000 115 72 3 x 21 16 600 625 1000 50 3 x 27
00419091 00419630 LK 1400/80 PT-45°C 00419656 (93)
LK 1400/50 P -40° 00429123*
00419097
LK 1400/50 P4 AM 16x105/K24x54
LK 1400/100 PT AM 16x120/K24x54 99
10 585 625 1000 100 84 4 x 18 20 600 625 1000 50 3 x 30
00419087 00419687 00419079 00419679 (102)
LK 1400/60 P LK 1600/60 PT AM 16x105/K24x54 84
00419043 AM 16x100/K24x54
12 1200 40 3 x 25
12 610 650 1000 110 78 3 x 23 00416046** 00419687 (87)
LK 1400/60 P -40° 00419613
00419041
LK 1400/80 P AM 16x110/K24x54
* **
16 610 650 1000 110 90 3 x 27
00419063 00419663 Part-No. for 1st leaf: 004193XX Part-No. for 1st leaf: 004293XX Part-No. for 1st leaf: 004163XX
Part-No. for 1st leaf: 004193XX * Part-No. for 1st leaf: 004293XX Part-No. for 2nd leaf: 004194XX Part-No. for 2nd leaf: 004294XX Part-No. for 2nd leaf: 004164XX
Part-No. for 2nd leaf: 004194XX Part-No. for 2nd leaf: 004294XX Part-No. for 3rd leaf: 004195XX Part-No. for 3rd leaf: 004295XX Part-No. for 3rd leaf: 004165XX
Part-No. for 3rd leaf: 004195XX Part-No. for 3rd leaf: 004295XX
XX = according to Part-No. of the spring Part-No. for 4th leaf: 004168XX
Part-No. for 4th leaf: 004198XX
XX = according to Part-No. of the spring
Straight Air Suspension Springs TLR Straight Air Suspension Spring NLR
One-Leaf Spring
Version with spring bolt
Stamp* with nut (see list)
Two-Leaf Spring
* Stamp at spring
eye or spring end
GIGANT
Part-No Stamp*
Week/Year
Logo
Silentbloc 00196002
Leaves
Spring Type Spring Bolt Spring Axle Load Crank
L1 L2 P h Qty. x
Part-No Part-No Width kg K
Thickness
NLR 60 AM 16x110/K24x10
100 12000 500 380 18 92 2 x 43 150
00639023 00609771
One-Leaf Spring
Stamp* Stamp*
* Stamp at spring
eye or spring end Spring unladen Stamp*
Silentbloc 00609601 (spring width 100)
00609602 (spring width 80) Silentbloc 00196000 (spring width 80) Silentbloc 00196000 (spring width 80)
GIGANT GIGANT GIGANT
00196002 (spring width 100) 00196002 (spring width 100)
Part-No Part-No Part-No
Week/Year Week/Year Week/Year
Logo Logo
Fig. 1 Logo
Fig. 2
Silentbloc 00196002 (spring width 100)
00196000 (spring width 80)
TLR
Spring Type Spring Bolt Spring Axle Load Thickness Crank
Part-No Part-No Width kg
L1 L2 P h1 h2
of Leaf K LR 43
TLR 43/35,5.1-80** M 12x65/K20x10 Spring Type Spring Bolt Spring Axle Load Leaves Qty. x
80 6500 430 285 34 47 49 1 x 45 34 L1 L2 P h Fig
00639007 00609766 Part-No Part-No width kg Thickness
TLR 43/40.1** M 16x75/K24x10 LR 43.29/30-80 L/R AM 12x85/K20x10
100 8000 430 285 34 50 52 1 x 48 34 80 6000 430 290 33 72 2 x 33 2
00639008 00609796 00619020/1 00609755
TLR 45.1 M 16x75/K24x10 LR 43.29/40 L/R AM 16x90/K24x10
100 9000 500 350 14 50 52 1 x 48 39 100 8000 430 290 33 72 2 x 33 2
00639004 00609796 00619022/3 00609760
TLR 50.31/45.1 M 16x75/K24x10
100 9000 500 310 22 50 52 1 x 48 12
00639014 00609796
TLR 50.38/45.1 M 16x75/K24x10
00639034 00609796
100 9000 500 380 5 53 55 1 x 51 0 LR 50
TLR 55.35/45.1 Spring Type Spring Bolt Spring Axle Load
L1 L2 P h
Leaves Qty. x
Fig
- 100 9000 550 350 13 53 - 1 x 51 0 Part-No Part-No width kg Thickness
00639055
TLR 60.1 M 16x80/K24x10 LR 50.31/40 L/R AM 16x90/K24x10
100 12000 500 350 14 58 60 1 x 56 39 100 8000 500 310 18 72 2 x 33 1
00639005 00609740 00619010/1 00609760
TLR 50.42/45.1 M 16x75/K24x10 LR 50.31/50 L/R AM 16x100/K24x10
100 9000 500 420 14 53 55 1 x 51 44 100 10000 500 310 8 82 2 x 38 1
00639009 00609796 00619012/3 00609778
** Stamp at spring eye LR 50.31/60 L/R AM 16x110/K24x10
100 12000 500 310 2 92 2 x 43 1
00619014/5 00609771
TNLR
Spring Type Spring Bolt Spring Axle Load Thickness Crank
L1 L2 P h1 h2
Part-No Part-No Width kg of Leaf K
TNLR 45.1 M 16x75/K24x10
100 9000 500 380 22 50 85 1 x 48 155
00639015 00609796
TNLR 45.1 M 16x75/K24x10
100 9000 500 380 14 53 55 1 x 51 80
00639027 00609796
TNLR 60.1 M 16x80/K24x10
100 12000 500 380 14 - 62 1 x 56 80
00639026 00609740
TNLR 60.1/KR45 M 16x80/K24x10
100 12000 500 380 - 20 58 60 1 x 56 45
00639032 00609740
Superseded by round
Superseded by round
shackle according to
shackle according to
220 00190882
Spring unladen 240 00190884
Spring unladen 260 00190886
* Stamp at spring
Fig.2
Fig.2
Stamp* Stamp* 280 00190888 00191076
* Stamp at spring Version left eye or spring end
eye or spring end Version left 300 00191077
320 00191078
340 00191079
630 00191080 00191062
Silentbloc 00196002 Silentbloc 00196002
Fig. 2 - Round shackle, flat Order No
GIGANT GIGANT
Part-No Part-No
L Ø20/M20x1.5 Ø22/M22x1.5 Ø24/M24 Ø24/M24x2*
Week/Year Week/Year R=51.5/BB=133 R=64.5/BB=151 R=73.5/BB=171 R=73.5/BB=171 R=64/BB=152
Logo Logo 200 00191120
Fig. 1 Fig. 2 220 00191122 00191102
240 00191124 00191103
Spare Parts for Air Suspension Drawbar Brackets and Air Suspension Brackets Identification additional of attachment parts
Spring support plates
Order No.
Item Spring width Spring width Spring width Description
70 80 100
1 - - 00160120 Drawbar connection (item 1-4) connection at top of bracket
- - 00160121 Drawbar connection (item 1-4) connection at bottom of bracket Fig.3.1 Fig.3.2 Fig.4 Fig.5
- - 00160012 Drawbar connection (item 1-3) + Bolt M24x230
Spring support plates Fig.3.1 with drilling pattern 151 and AS 165,
- - 00196099 Drawbar connection 185 or 195 are replaced by spring support plates Fig.3.2 Part-no.: 10500192
-
2 - 00192824 00193026 Drawbar bolt, complete AS= mm in front of axle center* behind axle center* LS= mm
- 10500084 - Castle nut M22x1.5 / DIN 937
- - 10500015 Castle nut M24x1.5 / DIN 937 Dimension BB Dimonsion A Spring width Thread Version
- 10500044 - Washer A23 80mm M24 Left*
- - 10500043 Washer A25 mm mm
- 10500018 10500018 Grease nipple
100mm M22x1,5 Right*
* in driving direction
3 - 10500121 10500121 Cotter pin ø5x45 Guiding spring support plates
4 - - 00360685 Plate for welding to top of bracket
4 - - 00360977 Plate for welding to bottom of bracket for axles with axle plates
5 - 10500054 10500056 Bush with groove (only for drawbar connection side plates) for axles without axle plates - Section of axle =
6 - 10500082 10500053 Bush without groove (only for drawbar connection side plates)
Thickness of plate Center hole
7 - 00486004 00486004 Small conical bush
8 - 00300730 00300730* Wear plate 15mm Ø25 75x97 welded
8 00196079 - - Wear plate 20mm Ø21 Ø70 clamped
9 - 00479018 00479018* Spacer 8mm
10 00149023 00149017 00149017* Eccentric bush AS= mm in front of axle center* behind axle center*
11 - 00160150 Spring bolt 150 with locking nut
11 - - 00160169* Spring bolt 169 with locking nut Dimension BB Dimonsion C Spring width Thread Version
11 00165332 - - Bolt M30x180 with locking nut 100,5mm 80mm M24 Left*
12 - 10500105 10500105 Locking nut M27x1,5 / DIN 980
12 00013002 - - Locking nut M30x3,5 / DIN 980
mm 80,4mm 100mm M22x1,5 Right*
13 - 10500140 10500140 Locking nut M22x1,5 / DIN 980 ca. 99mm Without pin
13 10500249 - - Locking nut M24 / DIN 980 * in driving direction
14 00165302 - - Bolt M24x220 with locking nut Nuts for shock absorber pin
15 1601695 Sats (*)
for thread Description Part-no.
M22x1,5 Locking nut M22x1,5 DIN 980 10500140
M24 Locking nut M24 DIN 980 10500249
TWINLIFT for standard suspensions and suspensions with C-profile TWINLIFT for spring width 70
* When changing the lever of old version, you will have to replace the clamps parts. 3 und 4 as well.
EAL EAL-T
MAL MAL-T
www.trailereffekter.se - [email protected]