May.

2000
 CRANKCASE GROUP

001
016
037 013 009 015 012 005
014
018 019
043
038
044

010
042 003
045
006

040 016 017 011

041 039 004
030
006

012 007
002 021
018
008
020

029
026
023
036 034035 028 025
033 032 022 024
027
031

Page: 4
Reference:01T001 Page:1
 CRANKCASE GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-01010 ASSY CRANKCASE 1 REF.No.002 TO 014 0 0
002 06311-75015 PLUG EXPANSION 3 0.002 0.0044
003 06311-75040 PLUG EXPANSION 1 0.02 0.044
004 15321-96260 CAP SEALING 3 0.014 0.0308
005 15221-03490 CAP SEALING 1 0.02 0.044
006 14301-33610 PLUG 5 <=123399 0.001 0.0022
006 15261-96010 PLUG 5 >=123400 0.002 0.0044
007 14301-33630 PLUG 3 <=123399 0.001 0.0022
007 15521-96020 PLUG 3 >=123400 0.003 0.0066
008 15221-33640 PLUG 1 <=123399 0.003 0.0066
008 15521-96030 PLUG 1 >=123400 0.007 0.0154
009 05012-00609 PIN STRAIGHT 2 0.003 0.0066
010 05012-00814 PIN STRAIGHT 2 0.006 0.0132
011 15221-33650 PIN PIPE 1 0.004 0.0088
012 15231-33960 PIN PIPE 2 0.001 0.0022
013 15261-72880 PIPE WATER 1 0.07 0.154
014 15261-02310 LINER CYLINDER 2 0.376 0.8272
015 15221-33700 O RING 1 0.001 0.0022
016 15261-73910 COVER WATER 1 <=2265 0.13 0.286
016 15261-73912 COVER WATER 1 >=1001 0 0
017 15261-73920 GASKET WATER COVER 1 0 0
018 01053-50620 BOLT 2 <=2265 0.006 0.0132
018 01023-50618 BOLT 2 >=10001 0.006 0.0132
019 04512-50060 WASHER SPRING 2 0 0
020 15262-01610 OIL PAN 1 <=1295 1.12 2.464
020 15262-01613 OIL PAN 1 >=1001 0 0
021 15261-01520 GASKET OIL PAN 1 0 0
022 15381-91090 BOLT 14 0 0
023 04512-50060 WASHER SPRING 14 0 0
024 15221-33750 PLUG 1 0.032 0.0704
025 15109-33660 GASKET 1 0.001 0.0022
026 15261-32110 FILTER OIL 1 <=1295 0.14 0.308
026 15261-32112 FILTER OIL 1 >=1001 0 0
027 01153-50816 BOLT 1 0.01 0.022
028 04512-50080 WASHER SPRING 1 0 0
029 04810-00140 O RING 1 0.001 0.0022
030 15241-32090 ASSY CARTRIDGE OIL 1 0.35 0.77
031 15261-36070 ASSY VALVE RELIEF 1 REF.No.032 TO 036 0.078 0.1716
032 99999-99999 BLANK 0 ORDER BY REF.No.033 0 0
033 99999-99999 BLANK 0 ORDER BY REF.No.033 0 0
034 99999-99999 BLANK 0 ORDER BY REF.No.033 0 0
035 07715-03213 BALL 1 0.004 0.0088
036 04810-00150 O RING 1 0.001 0.0022
037 15261-36410 GAUGE OIL 1 0.031 0.0682
038 15262-36420 GUIDE OIL GAUGE 1 0.175 0.385
039 15261-36430 GASKET OIL GAUGE 1 0 0
040 01053-50618 BOLT 2 0.006 0.0132
041 04512-50060 WASHER SPRING 2 0 0
042 15262-36440 SUPPORT 1 0.036 0.0792
043 01153-50820 BOLT 1 0.012 0.0264
043 01150-50820 BOLT 1 >=10001 0.011 0.0242
044 04013-50080 WASHER PLAIN 1 0 0
045 02156-50080 NUT 1 0.004 0.0088
045 02114-50080 NUT 1 >=10001 0.005 0.011

Page: 5
Reference:01T001 Page:1
 CYLINDER HEAD GROUP

009
012 003

018 010 002

007
004 014
001
014
015

005

008
006

017 008
016

002 004 003

001

011
013

Page: 6
Reference:01T002 Page:2
 CYLINDER HEAD GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15221-01750 HOOK ENGINE 2 0.04 0.088
002 01513-50816 STUD 2 <=43771 0.009 0.0198
002 01513-50816 STUD 1 >=43772 0.009 0.0198
003 02156-50080 NUT 2 <=43771 0.004 0.0088
003 02156-50080 NUT 1 >=43772 0.004 0.0088
004 04512-50080 WASHER SPRING 2 0 0
005 15261-03040 ASSY CYLINDER HEAD 1 <=43771 REF.No.006 TO 011 0 0
006 15261-03043 ASSY CYLINDER HEAD 1 >=1001 REF.No.006 TO 011 6.8 14.96
006 15261-03370 CAP SEALING 3 0.005 0.011
007 15321-96260 CAP SEALING 1 0.014 0.0308
008 15261-96860 PLUG BLIND 2 <=43771 0.001 0.0022
008 15131-01380 PLUC PIN 2 >=43772 0.001 0.0022
008 15261-96010 PLUG 2 >=123400 0.002 0.0044
009 15261-13540 GUIDE INLET VALVE 2 0.02 0.044
010 15261-13560 GUIDE EXHAUST VALVE 2 0.02 0.044
011 99999-99999 BLANK 0 ORDER BY REF.No.005 0 0
012 15261-03450 BOLT CYLINDER HEAD 8 0 0
013 15261-03410 STUD CYLINDER HEAD 2 0 0
014 15261-03510 NUT CYLINDER HEAD 2 0.006 0.0132
015 15261-03540 WASHER PLAIN 10 0.002 0.0044
016 15261-03310 GASKET CYLINDER HEAD 1 0 0
017 15261-03320 SHIM CYLINDER H/G 1 0.024 0.0528
018 01153-50816 BOLT 1 >=43772 0.01 0.022

Page: 7
Reference:01T002 Page:2
 GEAR CASE GROUP

011
006

001

019
005
001

011 018 016 017

009 021
020

004

010
006 016 014 015

003

011
024 007
023
022
026 012
025

013 008 011 009 011 002

Page: 8
Reference:01T003 Page:3
 GEAR CASE GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15381-04020 ASSY CASE GEAR 1 REF.No.002 TO 004 0 0
002 15221-33640 PLUG PIN 2 0.003 0.0066
003 04811-06130 O RING 3 0.001 0.0022
004 15221-56280 PIN START SPRING 1 0.006 0.0132
005 15261-04130 GASKET GEAR CASE 1 0 0
006 01053-50630 BOLT 1 <=2265 0.009 0.0198
006 01023-50630 BOLT 1 >=1001 0.008 0.0176
007 01053-50660 BOLT 3 0.014 0.0308
008 01053-50665 BOLT 8 0.015 0.033
009 01053-50670 BOLT 1 0.014 0.0308
010 14611-91060 BOLT 1 0.015 0.033
011 04512-50060 WASHER SPRING 14 <=2265 0 0
011 04512-50060 WASHER SPRING 13 >=2266 0 0
012 15241-32290 PIPE JOINT 1 0.053 0.1166
013 09550-00008 SEAL OIL 1 0.01 0.022
014 15261-35010 ASSY PUMP OIL 1 0.32 0.704
015 15261-35150 GASKET OIL PUMP 1 0 0
016 15261-91020 BOLT 4 <=147903 0 0
016 15261-91022 BOLT 4 >=1001 0.012 0.0264
017 04512-50060 WASHER SPRING 4 <=147903 0 0
018 15261-35660 GEAR OIL PUMP DRIVE 1 0 0
019 05712-00410 KEY FEATHER 1 0.001 0.0022
020 02016-50100 NUT 1 0.009 0.0198
021 04211-50100 WASHER CLAW 1 0.002 0.0044
022 15223-83340 COVER 1 0.152 0.3344
023 15221-88130 GASKET 1 0 0
024 15221-88210 STUD 4 0.005 0.011
025 02056-50060 NUT 4 0.002 0.0044
026 04512-50060 WASHER SPRING 4 0 0

Page: 9
Reference:01T003 Page:3
 BEARING CASE GROUP

009 012

004 010 009

004
005
005
002
010 011
014

013

011

006 008 007

003
015
001
017

016

Page: 10
Reference:01T004 Page:4
 BEARING CASE GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-04090 ASSY CASE MAIN BRG. 1 REF.No.002 003 0.8 1.76
002 99999-99999 BLANK 0 ORDER BY REF.No.001 0 0
003 99999-99999 BLANK 0 ORDER BY REF.No.001 0 0
004 15261-04540 BOLT BEARING CASE 4 0.02 0.044
005 15261-04570 WASHER BEARING CASE 4 0.001 0.0022
006 15261-04360 GASKET BEARING GASE 1 0 0
007 15261-04810 COVER BEARING CASE 1 0.204 0.4488
008 15261-04820 GASKET BRG CASE COV. 1 0 0
009 01053-50620 BOLT 9 <=2265 0.006 0.0132
009 01023-50620 BOLT 9 >=1001 0.006 0.0132
010 04512-50060 WASHER SPRING 17 <=2265 0 0
011 01053-50625 BOLT 8 <=2265 0.007 0.0154
011 01023-50626 BOLT 8 >=1001 0 0
012 09560-00007 SEAL OIL 1 0.029 0.0638
013 15261-04040 ASSY CASE MAIN BRG. 1 REF.No.014 015 0.687 1.5114
014 99999-99999 BLANK 0 ORDER BY REF.No.013 0 0
015 99999-99999 BLANK 0 ORDER BY REF.No.013 0 0
016 15261-04560 BOLT BEARING CASE 1 0.02 0.044
017 15261-04590 WASHER BEARING CASE 1 0.004 0.0088

Page: 11
Reference:01T004 Page:4
 BREATHER GROUP

007

008

025

023
017
012
019 018 020
024
011

022

006
021

007
009
007
002
005
001 004
015 016 011 013 014 010 003
004 010
006

Page: 12
Reference:01T005 Page:5
 BREATHER GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15241-05010 ASSY BREATHER 1 <=2420 REF.No.002 TO 005 0.15 0.33
001 15241-05110 BREATHER 1 <=2420 0.13 0.286
002 15241-05140 PLATE ELEMENT 1 <=2420 0.009 0.0198
003 15321-05430 GASKET COVER 2 <=2420 0 0
004 15241-05670 ELEMENT BREATHER 1 <=2420 0.008 0.0176
005 15261-05370 OIL SHIELD BREATHER 1 <=2420 0.005 0.011
005 15951-05370 OIL SHIELD BREATHER 1 >=2421 0.005 0.011
006 01053-50618 BOLT 2 <=2265 0.006 0.0132
006 01023-50618 BOLT 2 <=2420 0.006 0.0132
007 03024-50510 SCREW 2 >=2421 0.002 0.0044
008 04512-50060 WASHER SPRING 2 0 0
009 15261-05510 PIPE BREATHER 1 0.069 0.1518
010 15261-05590 CLAMP PIPE 1 <=2420 0.004 0.0088
010 15951-05590 CLAMP PIPE 1 >=2421 0.003 0.0066
011 15381-52030 ASSY PUMP FUEL 1 REF.No.012 0 0
012 15381-52040 COMP DIAPHRAGM 1 0 0
013 15241-52140 GASKET FUEL PUMP 1 0 0
014 01513-50616 STUD 2 0.004 0.0088
015 02056-50060 NUT 2 0.002 0.0044
016 04512-50060 WASHER SPRING 2 0 0
017 15261-42010 ASSY PIPE FUEL 1 REF.No.018 019 0.032 0.0704
017 15263-42010 ASSY PIPE FUEL 1 >=1001 REF.No.018 TO 020 0.04 0.088
018 99999-99999 BLANK 0 ORDER BY REF.No.017 0 0
019 14301-42750 CLIP PIPE 2 0.005 0.011
020 66591-54250 SPRING 1 0.01 0.022
021 14111-42410 JOINT ELEMENT 1 1 0.025 0.055
022 15951-05140 PLATE ELEMENT 1 1 >=2421 0.005 0.011
023 15521-05150 PLATE ELEMENT 2 1 >=2421 0.01 0.022
024 15521-05670 ELEMENT BREATHER 1 >=2421 0.01 0.022
025 15521-05550 JOINT BREATHER PIPE 1 >=2421 0.04 0.088

Page: 13
Reference:01T005 Page:5
 INLET MANIFOLD GROUP

005
006
001

003

004
004 006

002

008

009
008

007
011
010 012

Page: 14
Reference:01T006 Page:6
 INLET MANIFOLD GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15262-11760 MANIFOLD INLET 1 0.328 0.7216
002 15261-11820 GASKET IN-MANIFOLD 1 0 0
003 15261-11830 GASKET IN-MANIFOLD 1 0 0
004 01053-50620 BOLT 3 <=2265 0.006 0.0132
004 01023-50620 BOLT 3 >=1001 0.006 0.0132
005 01053-50650 BOLT 1 0.011 0.0242
006 04512-50060 WASHER SPRING 4 <=2265 0 0
006 04512-50060 WASHER SPRING 1 >=2266 0 0
007 15262-12310 MANIFOLD EXHAUST 1 1.19 2.618
008 15261-12360 GASKET EX-MANIFOLD 2 0 0
009 15381-91530 STUD 4 0 0
010 02056-50060 NUT 4 0.002 0.0044
011 04512-50060 WASHER SPRING 4 0 0
012 01513-50822 STUD 4 0.01 0.022

Page: 15
Reference:01T006 Page:6
 VALVE ROCKER ARM GROUP

016 015 018 010 013 012

008
020 013 012 018 015 009 009
018 015 017
021 014
018
011
011
019
007
015
010 005
017
014 004

003

006

001
002
002

001

Page: 16
Reference:01T007 Page:7
 VALVE ROCKER ARM GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-13110 VALVE INLET 2 0.043 0.0946
002 15261-13120 VALVE EXHAUST 2 0.038 0.0836
003 15261-13240 SPRING VALVE 4 0.02 0.044
004 15261-13330 RETAINER VALVE SP. 4 0 0
005 15261-13360 COLLET VALVE SPRING 8 0.004 0.0088
006 15261-13150 SEAL VALVE STEM 4 0.001 0.0022
007 15261-13280 CAP VALVE 4 0 0
008 15261-14050 ASSY SHAFT ROCKER 1 REF.No.009 0.082 0.1804
009 03410-00606 SCREW SET 2 0 0
010 15261-14310 BRACKET ROCKER ARM 2 0.003 0.0066
011 15261-14410 STUD 2 <=2420 0.02 0.044
011 15951-14410 STUD 2 >=2421 0 0
012 15261-92010 NUT 2 0.005 0.011
013 15261-94010 WASHER PLAIN 2 0.002 0.0044
014 15261-14420 SCREW SET 1 0.002 0.0044
015 15261-14430 WASHER 4 0.001 0.0022
016 15261-14310 SPRING ROCKER ARM 1 0.003 0.0066
017 04612-00110 CIR-CLIP EXTERNAL 2 0.001 0.0022
018 15261-14030 ASSY ROCKER ARM 4 <=2420 REF.No.019 TO 021 0 0
018 15261-14032 ASSY ROCKER ARM 4 >=2421 REF.No.019 TO 021 0 0
019 15261-14180 BUSH ROCKER ARM 4 0 0
020 15261-14230 SCREW ADJUSTING 4 <=2420 0 0
020 15261-14232 SCREW ADJUSTING 4 >=2421 0.006 0.0132
021 15261-14240 NUT 4 0.002 0.0044

Page: 17
Reference:01T007 Page:7
 HEAD COVER GROUP

008 008
018 021 017 014 013
009
003 019
006
007 005

012
010

015 011

003
001 004
005

002 001

021

020
016

Page: 18
Reference:01T008 Page:8
 HEAD COVER GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-14510 COVER CYLINDER HEAD 1 <=2420 0.51 1.122
001 15951-14510 COVER CYLINDER HEAD 1 >=2421 1.913 4.2086
002 15261-14520 GASKET HEAD COVER 1 0.003 0.0066
003 15261-14620 NUT HEADCOVER 2 <=2420 0.014 0.0308
003 15951-92330 NUT CAP 2 >=2421 0 0
004 15261-14640 WASHER HEAD COVER 2 <=2420 0.006 0.0132
005 15261-14630 GASKET NUT 2 <=2420 0.002 0.0044
005 15951-96660 GASKET NUT 2 >=2421 0.001 0.0022
006 15261-66630 COVER DECOMP HOLE 2 0.023 0.0506
007 15261-66640 GASKET 2 0 0
008 01053-50614 BOLT 4 <=2265 0.005 0.011
008 01023-50614 BOLT 4 >=10001 0.005 0.011
009 04512-50060 WASHER SPRING 4 <=2265 0 0
010 15221-33140 PLUG OIL FILLER 1 0.038 0.0836
011 04811-50300 O RING 1 0.001 0.0022
012 15261-66040 ASSY SHAFT DECOMP 1 0 0
013 15261-66350 BOLT DECOMPRESS 2 0.002 0.0044
014 02056-50050 NUT 2 0.002 0.0044
015 04811-00080 O RING 2 0.001 0.0022
016 15261-66550 STOPPER DECOMP SHAFT 1 <=2420 0.01 0.022
017 15261-66190 HOLDER DECOMP WIRE 1 0.03 0.066
018 01053-50614 BOLT 2 0.005 0.011
019 15221-66280 SPRING DECOMPRESS 1 0.008 0.0176
020 15221-66410 BOLT 1 0.005 0.011
021 04512-50060 WASHER SPRING 3 0 0

Page: 19
Reference:01T008 Page:8
 CAMSHAFT GROUP

018 019
020 024 022 023 022 021
018
025
023 026 032
012 031 028 029 031 027 030
013 013

002

001
016 015 014 017
003 004
007
005
008
006
009

010 011

Page: 20
Reference:01T009 Page:9
 CAMSHAFT GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-15550 TAPPET 4 0.03 0.066
002 15261-15110 ROD PUSH 4 0.022 0.0484
003 15261-16010 ASSY CAMSHAFT 1 REF.No.004 TO 009 1.1 2.42
004 15261-16150 CAMSHAFT 1 0.73 1.606
005 15261-96860 PLUG BLIND 2 0.001 0.0022
005 15261-96880 PLUG BLIND 2 >=1001 0.002 0.0044
006 15261-16510 GEAR CAMSHAFT 1 0.354 0.7788
007 05712-00515 KEY FEATHER 1 0.003 0.0066
008 15261-16270 STOPPER CAMSHAFT 1 0.034 0.0748
009 04612-00180 CIR-CLIP EXTERNAL 1 0.001 0.0022
010 01053-50614 BOLT 2 0.005 0.011
011 04512-50060 WASHER SPRING 2 0 0
012 15261-24010 ASSY GEAR IDELE 1 REF.No.013 0.59 1.298
013 15261-24980 BUSH IDLE GEAR 2 0.006 0.0132
014 15261-24360 COLLAR 1 IDLE GEAR 1 0.008 0.0176
015 15261-24370 COLLAR 2 IDLE GEAR 1 0.008 0.0176
016 15261-24320 CIR-CLIP IDLE GEAR 1 0.004 0.0088
017 15261-24250 SHAFT IDLE GEAR 1 0.2 0.44
018 01053-50616 BOLT 3 <=2265 0.005 0.011
018 01023-50616 BOLT 3 >=10001 0.005 0.011
019 04512-50060 WASHER SPRING 3 <=2265 0 0
020 15231-87130 GASKET O/P PUMP 1 0 0
021 01153-50822 BOLT 3 0.011 0.0242
022 04512-50080 WASHER SPRING 4 0 0
023 01513-50822 STUD 1 0.01 0.022
024 66621-36100 ASSY PUMP GEAR 1 0 0
024 67211-76100 ASSY PUMP GEAR 1 >=1001 1.45 3.19
025 15261-54090 ASSY IDLING 1 REF.No.026 032 0.027 0.0594
026 15261-54100 ASSY BOLT ADJUSTING 1 REF.No.027 TO 031 0.008 0.0176
027 99999-99999 BLANK 0 ORDER BY REF.No.026 0 0
028 99999-99999 BLANK 0 ORDER BY REF.No.026 0 0
029 15261-92022 NUT 1 0 0
030 15261-92330 NUT 1 0.01 0.022
031 15021-33660 GASKET 2 0.001 0.0022
032 15261-54270 CAP 1 0.002 0.0044
032 02156-50080 NUT 1 0.004 0.0088

Page: 21
Reference:01T009 Page:9
 PISTON CRANK SHAFT GROUP

003

004 002

006
005
008 007

009 009 014

001 017 016

011

010 013

012

025

025
015
014
019

026 024 026

024

021 022 020 018 023

Page: 22
Reference:01T010 Page:10
 PISTON CRANK SHAFT GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-21110 PISTON 2 STD 0.304 0.6688
001 15261-21910 PISTON 2 +0.5MM 0.3 0.66
002 15271-21050 ASSY PISTON RING 2 STD REF.No.002 TO 005 0.026 0.0572
002 15271-21090 ASSY PISTON RING 2 +0.5MM REF.No.002 TO 005 0.04 0.088
003 99999-99999 BLANK 0 ORDER BY REF.No.002 0 0
004 99999-99999 BLANK 0 ORDER BY REF.No.002 0 0
005 99999-99999 BLANK 0 ORDER BY REF.No.002 0 0
006 99999-99999 BLANK 0 ORDER BY REF.No.005 0 0
007 99999-99999 BLANK 0 ORDER BY REF.No.005 0 0
008 15261-21310 PLSION PIN 2 0.102 0.2244
009 15261-21330 CIR-CLIP PISTON PIN 4 0.001 0.0022
010 15261-22010 ASSY CONNECTING ROD 2 0 0
010 15531-22010 ASSY CONNECTING ROD 2 >=1001 REF.No.011 TO 013 0 0
011 15261-21980 BUSH PISTON PIN 2 0.012 0.0264
012 15261-22140 BOLT CONNECTING ROD 4 0 0
013 15261-22310 METAL CRANKPIN 2 SET STD 0 0
013 15531-22310 METAL CRANKPIN 2 >=1001 SET STD 0 0
013 15261-22970 METAL CRANKPIN 2 SET -0.2MM 0 0
013 15261-22980 METAL CRANKPIN 2 SET -0.4MM 0 0
014 15261-23010 ASSY CRANKSHAFT 1 REF.No.015 TO 017 0 0
015 15131-01380 PLUG PIN 2 0.001 0.0022
016 09400-14247 SEAL OIL 1 0.004 0.0088
017 66621-14120 BEARING 1 0.006 0.0132
018 15261-24110 GEAR CRANKSHAFT 1 0.164 0.3608
019 05712-00515 KEY FEATHER 1 0.003 0.0066
020 15261-23310 OIL SLINDER 1 0.008 0.0176
021 15261-23250 COLLAR CRANKSHAFT 1 0 0
022 04811-10220 O RING 1 0.001 0.0022
023 15261-23470 METAL CRANKSHAFT 1 1 STD 0 0
023 15261-23910 METAL CRANKSHAFT 1 1 -0.2MM 0 0
023 15261-23920 METAL CRANKSHAFT 1 1 -0.4MM 0 0
024 15261-23480 METAL CRANKSHAFT 2 2 SET STD 0 0
024 15261-23930 METAL CRANKSHAFT 2 2 SET -0.2MM 0 0
024 15261-23940 METAL CRANKSHAFT 2 2 SET -0.4MM 0 0
025 15261-23530 METAL SIDE 1 2 STD 0.006 0.0132
025 15261-23950 METAL SIDE 1 2 +0.2MM 0.006 0.0132
025 15261-23960 METAL SIDE 1 2 +0.4MM 0.007 0.0154
026 15261-23540 METAL SIDE 2 2 STD 0.007 0.0154
026 15261-23970 METAL SIDE 2 2 +0.2MM 0.006 0.0132
026 15261-23980 METAL SIDE 2 2 +0.4MM 0.007 0.0154

Page: 23
Reference:01T010 Page:10
 FLYWHEEL GROUP

001

003 002 005 004

006 007

009 008

Page: 24
Reference:01T011 Page:11
 FLYWHEEL GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-25010 ASSY FLYWHEEL 1 REF.No.002 003 0 0
002 99999-99999 BLANK 0 ORDER BY REF.No.001 0 0
003 15261-63820 GEAR RING 1 0 0
004 15261-25160 BOLT FLYWHEEL 5 0.03 0.066
005 15261-25170 WASHER FLYWHEEL 1 0.02 0.044
006 15261-04620 PLATE REAR END 1 2.71 5.962
007 05012-00814 PIN STRAIGHT 1 0.006 0.0132
008 01173-51025 BOLT 8 0.021 0.0462
009 04512-50100 WASHER SPRING 8 0 0

Page: 25
Reference:01T011 Page:11
 NOZZLE HOLDER GROUP

013

012
010
008

009
011 006

005 016
007

007

014

015

003 004 001 002

Page: 26
Reference:01T012 Page:12
 NOZZLE HOLDER GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15241-51650 COVER INJECTION PUMP 1 0.082 0.1804
002 15231-05130 GASKET BREATHER 1 0 0
003 01053-50614 BOLT 4 0.005 0.011
004 04512-50060 WASHER SPRING 4 0 0
005 15271-53000 ASSY HOLDER NOZZLE 1 0.26 0.572
006 15271-53020 ASSY HOLDER NOZZLE 1 0.26 0.572
007 17011-53620 GASKET 2 0.003 0.0066
008 15261-42510 PIPE FUEL OVER FLOW 1 0.004 0.0088
009 15261-53710 PIPE INJECTION 1 0.103 0.2266
010 15261-53720 PIPE INJECTION 1 0.1 0.22
011 15121-53850 CLAMP PIPE 1 0 0
012 15121-53860 CLAMP PIPE 1 0 0
013 03024-50520 SCREW WITH WASHER 1 0.004 0.0088
014 15261-65510 GLOW PLUG 2 0.03 0.066
015 15261-65560 CORD GLOW PLUG 1 0.005 0.011
016 15271-42710 CLIP PIPE 2 0 0
016 14971-42710 CLIP PIPE 2 >=1001 0 0

Page: 27
Reference:01T012 Page:12
 INJECTION PUMP GROUP

003
005
006
006
003

020 021 001

002

023 024 022 011

004

017 015

009 008

012 014 016 013

007

018 010

Page: 28
Reference:01T013 Page:13
 INJECTION PUMP GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-51010 ASSY PUMP INJECTION 1 1.45 3.19
002 15221-52110 SHIM INJETION 5 0.002 0.0044
003 01153-50822 BOLT 2 <=2265 0.011 0.0242
003 01123-50822 BOLT 2 >=1001 0.012 0.0264
004 01513-50822 STUD 2 <=2265 0.01 0.022
004 15221-91530 STUD 2 >=1001 0.011 0.0242
005 02156-50080 NUT 2 0.004 0.0088
006 04512-50080 WASHER SPRING 4 <=2265 0 0
006 04512-50080 WASHER SPRING 2 >=2266 0 0
007 15262-16020 ASSY CAMSHAFT FUEL 1 REF.No.008 TO 018 1.08 2.376
008 15262-16170 CAMSHAFT FUEL 1 0.335 0.737
009 08153-06004 BEARING BALL 1 0.07 0.154
010 15261-51150 GEAR INJECTION PUMP 1 0.463 1.0186
011 05712-00520 KEY FEATHER 1 0.004 0.0088
012 15261-55450 SLEEVE GOVERNOR 1 0.058 0.1276
013 15261-55470 CIR-CLIP SLEEVE 1 0.002 0.0044
014 15261-55690 CASE GOVERNOR BALL 1 0 0
015 07715-03205 BALL 30 0.001 0.0022
016 15261-55740 CIR-CLIP CASE 1 0.002 0.0044
017 07715-03217 BALL 8 0.01 0.022
018 04612-00180 CIR-CLIP EXTENAL 1 0.001 0.0022
019 99999-99999 BLANK 0 0 0
020 08103-06004 BEARING BALL 1 0.066 0.1452
021 04612-00200 CIR-CLIP EXTERNAL 1 0.001 0.0022
022 15261-16320 STOPPER F-CAMSHAFT 1 0.037 0.0814
023 01053-50612 BOLT 2 0.004 0.0088
024 04512-50060 WASHER SPRING 2 0 0

Page: 29
Reference:01T013 Page:13
 SPEED CONTROL PLATE GROUP

020
016 021
020
015

014 012

017
025
018
001 022
019
011 010 009 002 009
003 023
008 007 006 005 004
013
024

Page: 30
Reference:01T014 Page:14
 SPEED CONTROL PLATE GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-54020 ASSY APPARATUS FUEL 1 REF.No.002 009 TO 011 0.058 0.1276
002 15261-54030 ASSY APPARATUS FUEL 1 REF.No.003 TO 008 0.034 0.0748
003 99999-99999 BLANK 0 ORDER BY REF.No.002 0 0
004 99999-99999 BLANK 0 ORDER BY REF.No.002 0 0
005 15261-54230 SPRING 1 0.001 0.0022
006 15221-54190 SPACER 1 0 0
007 14301-54430 SCREW SET 1 0.001 0.0022
008 15261-54370 NUT LOOK 1 0.007 0.0154
009 15109-33660 GASKET 2 0.001 0.0022
010 15261-54220 NUT CAP 1 0.02 0.044
011 14301-54420 CAP 1 0.005 0.011
012 15371-57150 LEVER SPEED CONTROL 1 0.035 0.077
013 15261-95010 KEY FEATHER 1 0.001 0.0022
014 04811-00070 O RING 1 0.001 0.0022
015 04013-50060 WASHER PLAIN 1 0 0
016 02012-50060 NUT 2 0 0
017 15261-57380 PLATE FRICTION 1 0 0
018 15261-57110 PLATE SPEED CONTROL 1 0.06 0.132
019 15261-57210 GASKET CONTROL PLATE 1 0 0
020 01053-50620 BOLT 4 <=2265 0.006 0.0132
020 01023-50620 BOLT 4 >=1001 0.006 0.0132
021 04512-50060 WASHER SPRING 4 <=2265 0 0

Page: 31
Reference:01T014 Page:14
 GOVERNOR GROUP

001

002
006

008 005
009
015 016
007

003
010 012

014 011

013

004

015

Page: 32
Reference:01T015 Page:15
 GOVERNOR GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-56480 SPRING START 1 0 0
002 15261-56410 SPRING 1 0.007 0.0154
003 15261-55020 ASSY LEVER GOVERNOR 1 0 0
004 15261-56050 ASSY LEVER FORK 1 REF.No.005 009 TO 014 0.256 0.5632
005 15261-56040 ASSY LEVER FORK 1 REF.No.006 TO 008 0.12 0.264
006 99999-99999 BLANK 0 ORDER BY REF.No.005 0 0
007 99999-99999 BLANK 0 ORDER BY REF.No.005 0 0
008 99999-99999 BLANK 0 ORDER BY REF.No.005 0 0
009 15261-56130 LEVER FORK 1 0.063 0.1386
010 15261-56150 SHAFT FORK LEVER 1 0.032 0.0704
011 01053-50516 BOLT 1 0.003 0.0066
012 04512-50050 WASHER SPRING 2 0 0
013 15261-56230 HOLDER FORK LEVER 1 0.038 0.0836
014 15261-66410 BOLT 1 0.003 0.0066
015 01053-50628 BOLT 2 <=2265 0.008 0.0176
015 01023-50628 BOLT 2 >=1001 0.015 0.033
016 04512-50060 WASHER SPRING 2 <=2265 0 0

Page: 33
Reference:01T015 Page:15
 DYNAMO GROUP

005 006 002 004

001
003

007

019 013 010

004

008 009
005 006
011

017

026
014

010
010
013 022
012 016 027 020 021
023 024 025 018 015

Page: 34
Reference:01T016 Page:16
 DYNAMO GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15372-64010 ASSY DYNAMO 1 1.7 3.74
002 15261-72920 GASKET WATER FLANGE 1 0 0
003 01513-50645 STUD 1 0.011 0.0242
004 01513-50616 STUD 5 0.004 0.0088
005 02056-50060 NUT 6 0.002 0.0044
006 04512-50060 WASHER SPRING 6 0 0
007 15261-74110 FAN 1 0.28 0.616
008 01053-50610 BOLT 4 0.004 0.0088
009 15131-74230 WASHER FAN 2 0.005 0.011
010 15261-74280 PULLEY FAN DRIVE 1 <=135911 0.747 1.6434
010 15263-74280 PULLEY FAN DRIVE 1 >=1001 0.85 1.87
010 15263-74282 PULLEY FAN DRIVE 1 >=1001 0 0
011 05712-00515 KEY FEATHER 1 0.003 0.0066
012 15261-23360 NUT CRANKSHAFT 1 0.034 0.0748
013 15261-23380 WASHER CRANKSHAFT 1 <=135911 0.009 0.0198
013 15372-23380 WASHER CRANKSHAFT 1 >=1001 0.007 0.0154
014 15231-72530 BELT FAN 1 0.066 0.1452
015 14301-74320 PULLEY TENSION 1 0 0
016 15271-74190 BEARING BALL 1 0.065 0.143
017 15371-74410 SUPPORT TEN-PULLEY 1 0.33 0.726
018 15231-74770 COVER TEN-PULLEY 1 0.004 0.0088
019 15231-74330 SHAFT TEN-PULLEY 1 0.093 0.2046
020 15261-74430 COLLAR 1 0.013 0.0286
021 14301-74780 COVER TEN-PULLEY 1 0.005 0.011
022 15371-74970 BOLT TENSION 1 0.032 0.0704
023 02018-50100 NUT 1 0.011 0.0242
024 04512-50100 WASHER SPRING 1 0 0
025 04013-50100 WASHER PLAIN 1 0 0
026 99999-99999 BLANK 0 WIRE OBTAINED LOCALLY 0 0
027 04611-00400 CIR-CLIP INTERNAL 1 0.005 0.011

Page: 35
Reference:01T016 Page:16
 NAME PLATE GROUP

001

003

002

004

Page: 36
Reference:01T018 Page:18
 NAME PLATE GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15232-88210 LABEL GLOW PLUG 1 0.001 0.0022
002 15263-87310 LABEL OIL 1 0.26 0.572
003 15222-87210 LABEL INSTRUCTION 1 <=1295 0.001 0.0022
003 15372-87230 LABEL INSTRUCTION 1 >=10001 0.001 0.0022
004 15372-87210 LABEL INSTRUCTION 1 <=1295 0.001 0.0022
004 15372-87212 LABEL INSTRUCTION 1 >=1001 0 0

Page: 37
Reference:01T018 Page:18
 NOZZLE HOLDER GROUP

003 004 006 007

008 009 011 010 013 012

005 001 002

Page: 38
Reference:01T019 Page:19
 NOZZLE HOLDER GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 99999-99999 BLANK 0 ORDER BY REF.No.006 ON 0 0
L.No.0B08-L0
002 99999-99999 BLANK 0 ORDER BY REF.No.006 ON 0 0
L.No.0B08-L0
003 15221-92020 NUT 2 0.011 0.0242
004 15221-95680 JOINT EYE 1 0.021 0.0462
005 15221-95690 JOINT EYE 1 0.022 0.0484
006 15221-94020 WASHER PLAIN 2 0.002 0.0044
007 99999-99999 BLANK 0 ORDER BY REF.No.005 OR 006 ON 0 0
L.No.0B08-
008 15221-53230 WASHER 2 0.001 0.0022
ADJUSTING
009 15221-53170 SPRING NOZZLE 2 0.01 0.022
010 15221-53350 PIECE DISTANCE 2 0.016 0.0352
011 15221-53160 ROD PUSH 2 0.003 0.0066
012 15221-53280 NUT NOZZLE 2 0.068 0.1496
013 14111-53610 PIECE NOZZLE 2 0.045 0.099

Page: 39
Reference:01T019 Page:19
 INJECTION PUMP GROUP

007
008
005
006
004
020 021 018 019 003

024
023
025
022
016
002
001 017
013
012
014
015
010 009

011

Page: 40
Reference:01T020 Page:20
 INJECTION PUMP GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15261-51010 ASSY PUMP INJECTION 1 REF.No.002 TO 025 1.45 3.19
002 99999-99999 BLANK 0 ORDER BY REF.No.001 0 0
003 15261-51050 ELEMENT PUMP 2 0.04 0.088
004 15261-51030 VALVE DELIVERY 2 0.011 0.0242
005 15331-51230 SPRING DELIV. VALVE 2 0.001 0.0022
006 15331-51240 GASKET DELIV. VALVE 2 0.001 0.0022
007 15331-51220 HOLDER DELIV. VALVE 2 0.053 0.1166
008 15331-96760 O RING 2 0.001 0.0022
009 15331-51070 ASSY TAPPET 2 0.036 0.0792
010 15331-51250 PIN TAPPET GUIDE 2 0.001 0.0022
011 15331-51430 PIN CLAMP 1 0.001 0.0022
012 15331-51280 SPRING PLUNGER 2 0 0
013 15331-51270 SEAT SPRING UPPER 2 0.001 0.0022
014 15331-51290 SEAT SPRING UNDER 2 0.001 0.0022
015 99999-99999 BLANK 0 ORDER BY REF.No.001 0 0
016 15241-51060 RACK CONTROL 1 0.03 0.066
017 15331-51380 SLEEVE CONTROL 2 0.012 0.0264
018 15241-51320 SCREW 1 0.034 0.0748
019 15331-96650 GASKET 2 0.001 0.0022
020 15331-51350 SCREW AIR BREEDER 1 0 0
021 15331-96660 GASKET 1 0.001 0.0022
022 15331-51480 COLLAR 1 0.005 0.011
023 04512-50060 WASHER SPRING 1 0 0
024 15241-51390 PLATE ADJUST 1 0.01 0.022
025 15331-91010 BOLT 1 0.034 0.0748

Page: 41
Reference:01T020 Page:20
 DYNAMO GROUP

004

002

011
010
009
012
005
007
006
005
013
001

008
003

Page: 42
Reference:01T021 Page:21
 DYNAMO GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15372-64040 ROTOR 1 0.95 2.09
002 15372-64290 ASSY STATOR 1 0.23 0.506
003 15261-93010 SCREW 3 0.003 0.0066
004 15372-64360 BASE STAR STATOR 1 0 0
005 08123-06201 BEARING BALL 2 0 0
006 15261-64150 COLLAR 1 0.02 0.044
007 15261-95470 CIR-CLIP INTERNAL 1 0.002 0.0044
008 15372-74140 SHAFT FAN 1 0.22 0.484
009 15261-94020 WASHER PLAIN 1 0.007 0.0154
010 15261-94070 WASHER SPRING 1 0.003 0.0066
011 15261-92030 NUT 1 0.01 0.022
012 15241-64370 SHIM 3 0.001 0.0022
013 15261-64140 COLLAR 1 0.025 0.055

Page: 43
Reference:01T021 Page:21
 STARTER GROUP

002 005 006 007 008 009

003 004

012 013 027

010 011 014 026 028 029

030
021
001 016 017 018 020 023

015 019 022 024 025

Page: 44
Reference:01T022 Page:22
 STARTER GROUP

REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight
(kgf) (lb)
001 15231-63010 ASSY STARTER 1 REF.No.002 TO 033 0 0
002 15231-63030 DRIVE END FRAME 1 0.45 0.99
003 15231-63220 CAP END FRAME 1 0.001 0.0022
004 17016-63250 BUSH 1 0.006 0.0132
005 15221-91370 SCREW 2 0.01 0.022
006 15231-91010 BOLT 1 0 0
007 15231-63050 LEVER DRIVE 1 0 0
008 15231-63020 MAGNET SWITCH 1 0.692 1.5224
009 15231-63072 ARWATURE 1 1.635 3.597
010 15231-63680 PLATE INSULATOR 1 0.007 0.0154
011 15231-63690 WASHER INSULATER 1 0.004 0.0088
012 15221-94820 CIR-CLIP EXTERNAL 1 0.001 0.0022
013 15221-63230 COLLAR 1 0 0
014 15231-63040 CLUTCH 1 0.28 0.616
015 15231-63080 YOKE 1 1.8 3.96
016 15221-91380 SCREW 4 0.008 0.0176
017 15221-63090 COIL FIELD 1 0 0
018 15221-63370 BRUSH 1 0.006 0.0132
019 15221-63380 HOLDER BRUSH 1 0.13 0.286
020 15221-63360 BRUSH 1 0.006 0.0132
021 15221-63390 SPRING BRUSH 2 0.003 0.0066
022 15221-63200 END FRAME 1 0.254 0.5588
023 15221-63250 BUSH 1 0.006 0.0132
024 15221-63320 BOLT THROUGH 2 0.017 0.0374
025 15231-94030 WASHER PLAIN 2 0.002 0.0044
026 15221-63520 PACKING 1 0.005 0.011
027 15221-63490 SPRING RETURN 1 0.004 0.0088
028 15221-94030 HOLDER SPRING 1 0.003 0.0066
029 15221-63510 CAP END FRAME 1 0.01 0.022
030 15231-63740 BUSH INSULATOR 1 0 0
031 15231-94040 WASHER PLAIN 1 NOT SHOWN IN FIG. 0.002 0.0044
032 15231-94060 WASHER PLAIN 1 NOT SHOWN IN FIG. 0 0
033 15231-94040 WASHER PLAIN 1 NOT SHOWN IN FIG. 0.002 0.0044

Page: 45
Reference:01T022 Page:22