Jenbacher gas engines

JMS 312 GS-B.L

Biogas 637kW el.

GE Jenbacher GmbH & Co OG Tel. +43 5244 600-0 http://information.jenbacher.com

A-6200 Jenbach, Austria Fax +43 5244 63255 [email protected]
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JMS 312 GS-B.L

Biogas 637kW el.

CO-GEN Module data: Additional information:

Electrical output kW el. 637 Sound pressure level (engine, average value 1m) dB(A) 95
Recoverable thermal output (180 °C) kW 682 Sound pressure level exhaust gas (1m, 30° off engine) dB(A) 115
Energy input kW 1.578 Exhaust gas mass flow rate, wet kg/h 3.416
Fuel Consumption based on a LHV of Exhaust gas volume, wet Nm³/h 2.656
4,5 kWh/Nm³ Nm³/h 351 Max.admissible exhaust back pressure after engine mbar 60
Electrical efficiency % 40,3% Exhaust gas temperature at full load °C [8] 467
Thermal efficiency % 43,2% Combustion air mass flow rate kg/h 3.134
Total efficiency % 83,6% Combustion air volume Nm³/h 2.424
Heat to be dissipated (LT-Circuit) kW 33 Max. inlet cooling water temp. (intercooler) °C 50
Emission values: Max. pressure drop in front of intake-air filter mbar 10
NOx < 500 mg/Nm³ (5% O2) Return temperature °C 70
Forward temperature °C 90
Hot water flow rate m³/h 29,3

Engine data: Alternator:

Engine type J 312 GS-D25 Manufacturer Leroy-Somer e)
Configuration V 70° Type LSAC 49.1 L9 e)
No. of cylinders 12 Type rating kVA 792
Bore mm 135
Stroke mm 170
Piston displacement lit 29,20 Efficiency at p.f. = 1,0 % 96,9%
Nominal speed rpm 1.500 Efficiency at p.f. = 0,8 % 95,6%
Mean piston speed m/s 8,5 Ratings at p.f. = 1,0 kW 637
Mean effe. press. at stand. power and nom. speed bar 18,00 Ratings at p.f. = 0,8 kW 628
Compression ratio Epsilon 12,5 Frequency Hz 50
ISO standard fuel stop power ICFN kW 657 Voltage V 400
Spec. fuel consumption of engine kWh/kWh 2,40 Protection Class IP 23
Specific lube oil consumption g/kWh 0,30 Insulation class H
Weight dry kg 3.200 Speed rpm 1.500
Filling capacity lube oil lit 230 Mass kg 1.870
Based on methane number|Min. methane number MZ(*) 135|100
(*)based on methane number calculation software AVL 3.1
Technical parameters:

Applicable standards: Based on DIN-ISO 3046

Based on VDE 0530 REM with specified tolerance
reference value --> 65%CH4 / 35%CO2
Standard conditions: Air pressure: 1000 mbar or 100 m above sea level
Air temperature: 25°C or 298 K
Relative Humidity: 30%

Engine output derating: for plants installed at > 500m above see level and/or intake temperature > 30°C, the reduction of engine power is
determined for each project.

Gas quality: according to TA 1000-0300

Gas flow pressure: 80 - 200 mbar
(Lower gas pressures upon inquiry)

Max. variation in gas pressure: ±10%

All data are based on engine full load at specified media temperatures and are subject to change.
The technical Instruction TA 1100-0110 "PARAMETER FOR GE Jenbacher GAS ENGINES" must be strictly observed.
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>>> Scope of supply genset - JGS 312 GS-B.L

Basic engine equipment: Module equipment:

*Exhaust gas turbocharger, Intercooler *Base frame for gas engine,
*Motorized carburator for LEANOX control alternator and heat exchangers
*Electronic contactless high performance ignition system *Internal pole alternator with excitation alternator and
*Lubricating oil pump (gear driven) with automatic voltage regulator; p.f. 0,8 lagging to 1,0
*Lubricating oil filters in main circuit *Flexible coupling, bell housing
*Lubricating oil sump; Lubricating oil heat exchanger *Anti-vibration mounts
*Jacket water pump *Air filter
*Fuel-, lubricating oil and jacket water pipe work on engine *Automatic lube oil replenishing with level control
*Flywheel for alternator operation; Exhaust gas manifold *Wiring of components to module interface panel
*Viscous damper *Crankcase breather
*Knock sensors *Jacket water electric preheating

Engine accessories:
*Electric starter motor
*Electronic speed governor
*Electronic speed monitoring device including starting and Module control panel:
overspeed control *Totally enclosed , single door cubicle, wired to terminals and
*Transducers and switches for oil pressure, jacket water temp., ready to operate, protection IP 40 outside,
jacket water pressure, charge pressure and mixture temperature IP 10 inside, according to VDE-standards
*One thermocouple per cylinder Control equipment:
*Engine-Management-System dia.ne (Dialog Network)
Supplied loose: **Visualisation (industry PC-10,4'' color graphics display): Operation data,
Gas train according to DIN-DVGW consisting of: controller display,Exh. gas temp.,Generator electr. connection,etc.
*Manual stop valve, fuel gas filter, two solenoid valves, **Central engine- and module control: Speed-, Power output-,
Leakage control device, gas pressure regulator LEANOX-Control and knock control, etc.
*Multi-transducer
Documentation: *Lockable operation mode selector switch
*Operating and maintenance manual Positions: "OFF", "MANUAL", "AUTOMATIC"
*Spare parts manual *Demand switch
*Drawings

Assembly, painting, testing in Jenbach/Austria

>>> Scope of supply module - JMS 312 GS-B.L

Identical to Genset except that heat recovery is included.

*jacket water heat exchanger mounted on module frame
*exhaust gas heat exchanger mounted on module frame;
*all heat exchangers with complete pipework
*Heat exchangers and all inherent auxiliaries

>>> Scope of supply container - JG(M)C 312 GS-B.L

*Identical to module/genset but installed in 40' ISO container (65 dB(A) @ 10m); complete with all pipework and fittings
*Twin circuit radation cooler for dissipation of intercooler jacket water and lube oil thermal output; ventilation equipment
*Gas & smoke detectors; exhaust silencer; lube oil equipment; starting system; flexible connections
*Seperate control room complete with generator switchgear and all internal power and monitoring cables

Scope of Supply & Design Subject to Local Regulations and product development
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Genset

Main dimensions and weights (approximate value) Connections (at genset)

Length L mm 4.700 Jacket water inlet and outlet DN/PN 80/10
Width B mm 1.800 Exhaust gas outlet DN/PN 250/10
Height H mm 2.300 Fuel gas (at gas train) DN/PN 80/16
Weight empty kg 7.700 Intercooler water connection:
Weight filled kg 8.200 Low Temperature Circuit DN/PN 65/10

Module

Main dimensions and weights (approximate value) Connections (at module)

Length L mm 4.700 Hot water inlet and outlet DN/PN 80/10
Width B mm 2.300 Exhaust gas outlet DN/PN 250/10
Height H mm 2.300 Fuel gas (at gas train) DN/PN 80/16
Weight empty kg 9.100 Intercooler water connection:
Weight filled kg 9.600 Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10

Container

Main dimensions and weights (approximate value) Connections (container)

Length L mm 12.200
Width B mm 2.500 Jacket water inlet and outlet DN/PN 80/10
Height H mm 2.600 Exhaust gas outlet DN/PN 250/10
Container weight (dry) kg 20.500 Fuel gas connection (container) mm 100/16
Container weight (filled) kg 21.600 Fresh oil connection G 28x2''
24. Jul 2013

GE Jenbacher GmbH & Co OG Tel. +43 5244 600-0 http://information.jenbacher.com

A-6200 Jenbach, Austria Fax +43 5244 63255 [email protected]