WELDING PROCEDURE SPECIFICATION ( WPS ) APPLICABLE CODE

AWS-D 1.1
REVISION 0
WELDING PROCEDURE SPECIFICATION NO MISCO -WPS-SM-11-0

SUPPORTING PQR PREQUALIFICATION PAGE 1 OF 1

SEMI
WELDING PROCESS SMAW TYPE MANUAL
AUTOMATIC
AUTOMATIC

JOINT DESIGN PREHEAT

PREQUALIFIED PREHEAT TEMPERATURE ( min ) 20 ◦C
( REFER TO FIG 3.3 TO FIG 3.11 OF
AWS D 1.1 ) INTERPASS TEMPERATURE ( max ) 225 ◦C
PREHEAT MAINTENANCE NONE
OTHRES N/A
POST WELD HEAT TREATMENT
TEMPERATURE RANGE N/A
TIME RANGE N/A
OTHER N/A
TECHNIQUE
ORIFICE TO GAS CUP DISTANCE N /A
BASE METAL CONTACT TUBE TO WORK DISTANCE N /A
BASE METAL SPECIFICATION OSCILLATION N /A
A36 GROUP P1 SRINGER √
WEAVE √
METHOD OF CLEANING
FILLER METAL BRUSHING √
AWS SPECIFICATION A 5.1 GRINDING √
AWS CLASSIFICATION E 7018 OTHER VARIABLE
SIZE ( IN MM ) 2.5 , 3.2 , 4.0 NUMBER OF ELECTRODES SINGLE
POSITION METHOD OF BACKGOUGING GRINDING
REF FIG 3.3 SINGLE OR MULTIPASS MULTIPLE
POSITION OF GROOVE & FILLET
TO FIG 3.11 PEENING N /A
PROGRESSION UPHILL GAS SHIELDING
FILLER / ELECTRODE CHARACTERISTICS CLASSIFICATION GAS FLOW RATE
METAL TRANSFER MODE N /A SHIELDING N /A N /A
TUNGSTEN ELECTRODE TYPE N /A BACKING N /A N /A
FLUX TYPE N /A TRAILING N /A N /A
LAYER NO PROCESS F- NO FILLER METAL ELECT CURRENT / VOLT TRAVEL SPEED ( HEAT INPUT (
SIZE POLARITY RANGE cm/min ) kj /cm )
Root SMAW 4 E7018 2.5 DCRP 80-120 6 to 10 ………
Hot SMAW 4 E7018 3.2 DCRP 90-130 6 to 20 ………
FILL SMAW 4 E7018 3.2 DCRP 90-130 6 to 20 ………
Remaining SMAW 4 E7018 4 DCRP 140-180 8 to 20 ……….

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WELDING INSPECTOR WELDING INSPECTOR
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 WELDING PROCEDURE SPECIFICATION ( WPS ) APPLICABLE CODE
AWS-D 1.1
REVISION 0
WELDING PROCEDURE SPECIFICATION NO MISCO -WPS-FC-11-0

SUPPORTING PQR PREQUALIFICATION PAGE 1 OF 1

SEMI
WELDING PROCESS FCAW-GS TYPE MANUAL
AUTOMATIC
AUTOMATIC

JOINT DESIGN PREHEAT

PREQUALIFIED ( PREHEAT TEMPERATURE ( min ) 20 ◦C
REFER TO FIG 3.3 TO FIG 3.11 OF AWS D 1.1 )
INTERPASS TEMPERATURE ( max ) 225 ◦C
PREHEAT MAINTENANCE NONE
OTHRES N/A
POST WELD HEAT TREATMENT
TEMPERATURE RANGE N/A
TIME RANGE N/A
OTHER N/A
TECHNIQUE
ORIFICE TO GAS CUP SIZE 20mm-22 mm
BASE METAL CONTACT TUBE TO WORK DISTANCE 12-16 mm
BASE METAL SPECIFICATION OSCILLATION N /A
A36 GROUP P1 SRINGER √
WEAVE √
METHOD OF CLEANING
FILLER METAL BRUSHING √
AWS SPECIFICATION A 5.20 GRINDING √
AWS CLASSIFICATION E 71T-C OTHER VARIABLE
SIZE ( IN MM ) 0.8 , 1.2 NUMBER OF ELECTRODES SINGLE
POSITION METHOD OF BACKGOUGING GRINDING
SINGLE OR MULTIPASS ( PASS PER SIDE ) MULTIPLE
POSITION OF GROOVE & FILLET REF FIG 3.3 TO FIG
3.11 PEENING N /A
PROGRESSION UPHILL GAS SHIELDING
FILLER / ELECTRODE CHARACTERISTICS CLASSIFICATION GAS FLOW RATE
METAL TRANSFER MODE N /A SHIELDING CO-2 16-20 lpm
TUNGSTEN ELECTRODE TYPE N /A BACKING N /A N /A
FLUX TYPE N /A TRAILING N /A N /A

ELECT FILLER WIRE VOLTAGE CURRENT / AMPS TRAVEL SPEED ( OSCILLATION

LAYER NO PROCESS SPEED
SIZE METAL (cm/min) RANGE POLARITY RANGE cm/min ) WIDTH (mm)

Root FCAW-GS 1.2 E 71T-C 4.5 - 7.0 24-27 DCRP 180-220 14 to 40 STRING
Hot Pass FCAW-GS 1.2 E 71T-C 4.5 - 7.7 24-27 DCRP 185-220 13 TO 30 3.5 -5
Filling FCAW-GS 1.2 E 71T-C 4.5 - 8.5 24-27 DCRP 185-230 13 TO 30 12 max
Caping FCAW-GS 1.2 E 71T-C 4.5 - 8.5 24-27 DCRP 190-230 15 TO 40 12 max

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WELDING INSPECTOR WELDING INSPECTOR
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