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    dhitadhit
    This document contains sample problems and answers related to quality control techniques including Pareto diagrams, scatter diagrams, control charts, and the seven step problem solving method. It provides data for constructing various charts and diagrams to identify relationships and priorities. It also outlines the seven phases of the problem solving method including defining the problem scope, analyzing the current process, developing and implementing optimal solutions, and planning for continuous improvement.

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    Mutu

    Uploaded by

    dhitadhit
    281 views5 pages
    This document contains sample problems and answers related to quality control techniques including Pareto diagrams, scatter diagrams, control charts, and the seven step problem solving method. It provides data for constructing various charts and diagrams to identify relationships and priorities. It also outlines the seven phases of the problem solving method including defining the problem scope, analyzing the current process, developing and implementing optimal solutions, and planning for continuous improvement.

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    Mutu

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    This document contains sample problems and answers related to quality control techniques including Pareto diagrams, scatter diagrams, control charts, and the seven step problem solving method. It provides data for constructing various charts and diagrams to identify relationships and priorities. It also outlines the seven phases of the problem solving method including defining the problem scope, analyzing the current process, developing and implementing optimal solutions, and planning for continuous improvement.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    281 views5 pages

    Mutu

    Uploaded by

    dhitadhit
    This document contains sample problems and answers related to quality control techniques including Pareto diagrams, scatter diagrams, control charts, and the seven step problem solving method. It provides data for constructing various charts and diagrams to identify relationships and priorities. It also outlines the seven phases of the problem solving method including defining the problem scope, analyzing the current process, developing and implementing optimal solutions, and planning for continuous improvement.

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    of 5

    Nama : Dwi Chintia Putri

    NIM : 160503001
    Prodi : Teknik Industri
    MK :
    Dosen Pengampu :

    1. Construct a Pareto diagram for replacement partas for an electric stove.


    Six-months data are: oven door, 193; timer, 53; front burners, 460; rear
    burners, 290; burner control, 135; drawer rollers, 46; other, 84; and oven
    regulators, 265.
    Answer:

    Pareto Diagram
    500
    450
    400
    350
    300
    250
    200
    150
    100
    50
    0

    3. Approximately two-thirds of all automobile accidents are due to improper


    driving. Construct a Pareto diagram without the cumulative line for the
    data; improper turn, 3.6%; driving too fast for conditions, 28.1%;
    following too closely, 8.1%; right-of-way violations, 30.1%; driving left of
    center, 3.3%; improper overtaking, 3,2%; and other, 23.6%
    Answer:
    Pareto Diagram Without The Cumulative Line
    0.35
    0.3
    0.25
    0.2
    0.15
    0.1
    0.05
    0

    5. Paint nonconformities for a 1-month period for a riding lawn mower


    manufacturer are: blister, 212; light spray, 582; drips, 227; overspray ,
    109; splatter , 141; bad paint, 126; runs, 434; and other, 50. Construct a
    Pareto diagram.
    Answer:

    Pareto Diagram

    800
    600
    400
    200
    0

    7. Four cloth-weaving looms are being compared by type of nonconformity.


    Prepare a matrix and analyze. Data are
    Loom 24: broken string, 3; warp tension, 2; shuttle, 1; and jam, 3
    Loom 36: nonconforming splice, 2; shuttle, 8; warp tension, 8;
    broken string, 2; and jam, 1
    Loom 28: warp tension, 5; and jam, 2
    Loom 15: jam, 7; shuttle, 6; warp tension, 2; broken string, 7; and
    nonconforming splice,4.
    Answer:
    9. Prepare a time series graph for nonconformities per unit for hospital Medi-
    care claims and analyze the results. Data are: 1986-0.20, 1987-0.15, 1988-
    0.16, and 1989-0.12.
    Answer:

    Time Series Graph for Nonconformities


    0.25
    0.2
    0.15
    0.1
    0.05
    0
    1985 1986 1987 1988 1989

    11. Form a project team of six or seven people, elect a leader, and construct a
    C&E diagram for:
    a. Dispersion analysis type for a quality characteristic
    b. Process analysis type for a sequence of office activities on an
    insurance form
    c. Process analysis type for a sequence of production activities on a lathe:
    load 25 mm dia.-80 mm long rod, rough turn 12 mm dia.-40 mm kong,
    UNF thread-12 mm dia., thread relief, finis turn 25 mm dia .-20 mm
    long, cut off, and unload.
    13. By means of a scatter diagram, determine if a relationship exists between
    product temperatures and percent foam for a soft drink. Data are
    ℉ Product % ℉ Product %
    Day Temperature Foam Day Temperature Foam
    1 36 15 11 44 32
    2 38 19 12 42 33
    3 37 21 13 38 20
    4 44 30 14 41 27
    5 46 36 15 45 35
    6 39 20 16 49 38
    7 41 25 17 50 40
    8 47 36 18 48 42
    9 39 22 19 46 40
    10 40 23 20 41 30
    Answer:

    Scatter Diagram
    60
    50
    40
    30 Temperatur
    20 Foam
    10
    0
    0 5 10 15 20 25

    15. Data on gas pressure (kg/𝑐𝑚2 ) and its volume (liters) are as follows:
    (0.5,1.62), (1.5,0.75), (2.0, 0.62), (3.0, 0.46), (2.5, 0.52), (1.0, 1.00), (0.8,
    1.35), (1.2, 0.89), (2.8, 0.48), (3.2, 0.43), (1.8, 0.71), and (0.3, 1.80).
    Construct a scatter diagram and determine the relationship.
    17. Data on the amount of water applied in inches and the yield of alfalfa in
    tons per acre are:
    Water 12 18 24 30 36 42 48 60
    Yield 5.3 5.7 6.3 7.2 8.2 8.7 8.4 8.2

    19. Working in a team of six or more people, implement the seven phases of
    the problem-solving method. Elect a team leader and identify a substansial
    problem.
    Answer:
    1. Identify the opportunity
    The objective of this phase is to identify and prioritize opportunites
    for improvement. It has two parts:identify the problem and form the
    team.
    2. Define the scope
    Failure in problem solving is frequently caused by poor definition
    of the problem. A problem well stated is half solved
    3. Analyze the process
    The objective of this phase is to umderstand the process and how it
    is currently performed.
    4. Develop the optimal solutions
    This phase has the objective of establishing problem solution and
    recommending the optimal solution to improve the process.
    5. Implement and study results
    Once the optimal solution is selected, it can be implemented. This
    phase has the objective of preparing the implementation plan,
    obtaining approval, implementing the process improvements and
    studying the results.
    6. Standardize the solution
    Once the team is statisfied with the change, it must be
    institutionalized by positive control of the process, process
    certification, and operator certification.
    7. Plan for the future
    This phase has the objective of achieving improved levels of
    process performance.

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