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    Case Study - 175 TPH Coal Fired AFBC Boiler

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    Ksatishpavan
    This case study examines the results of installing an ECOBIK system on a 175 TPH coal fired AFBC boiler in India. Key results include: 1) A 20-30% reduction in loss on ignition and a 35% reduction in stack opacity after installation. 2) Improvements in boiler parameters such as an 8% increase in dT for APH air and 11.5% increase in dT for APH gas. 3) Estimated annual savings of Rs. 225 lakhs from more efficient combustion and reduced air flow.

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    Case Study - 175 TPH Coal Fired AFBC Boiler

    Uploaded by

    Ksatishpavan
    70 views11 pages
    This case study examines the results of installing an ECOBIK system on a 175 TPH coal fired AFBC boiler in India. Key results include: 1) A 20-30% reduction in loss on ignition and a 35% reduction in stack opacity after installation. 2) Improvements in boiler parameters such as an 8% increase in dT for APH air and 11.5% increase in dT for APH gas. 3) Estimated annual savings of Rs. 225 lakhs from more efficient combustion and reduced air flow.

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    This case study examines the results of installing an ECOBIK system on a 175 TPH coal fired AFBC boiler in India. Key results include: 1) A 20-30% reduction in loss on ignition and a 35% reduction in stack opacity after installation. 2) Improvements in boiler parameters such as an 8% increase in dT for APH air and 11.5% increase in dT for APH gas. 3) Estimated annual savings of Rs. 225 lakhs from more efficient combustion and reduced air flow.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    70 views11 pages

    Case Study - 175 TPH Coal Fired AFBC Boiler

    Uploaded by

    Ksatishpavan
    This case study examines the results of installing an ECOBIK system on a 175 TPH coal fired AFBC boiler in India. Key results include: 1) A 20-30% reduction in loss on ignition and a 35% reduction in stack opacity after installation. 2) Improvements in boiler parameters such as an 8% increase in dT for APH air and 11.5% increase in dT for APH gas. 3) Estimated annual savings of Rs. 225 lakhs from more efficient combustion and reduced air flow.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 11

    Case Study - 175 TPH Coal Fired AFBC Boiler

    Boiler Specifications
    • Make & Model: Cethar vessels
    • Fuel: Indian Coal
    • Rated steam flow : 175 TPH
    • Rated Steam Pressure : 105 kg/cm2
    • Rated Steam temperature: 520 °C
    • APH Type- Tubular APH
    Average % LOI Before ECOBIK
    Month Average % Loss on Ignition

    Jan 08 19.32
    Feb 08 16.53
    Mar 08 15.61
    Apr 08 17.44
    May 08 19.76
    Jun 08 15.88
    Jul 08 17.15
    Aug 08 15.08
    Sep 08 14.51
    Oct 08 14.87
    Nov 08 14.74
    %LOI / %Ash

    0.00
    0.10
    0.20
    0.30
    0.40
    0.50
    1-Nov-08 0.60

    2-Nov-08

    3-Nov-08

    4-Nov-08

    5-Nov-08

    6-Nov-08

    7-Nov-08

    Date
    8-Nov-08
    % LOI / % Ash

    9-Nov-08

    10-Nov-08

    11-Nov-08

    12-Nov-08

    13-Nov-08

    14-Nov-08
    % LOI / Ash trend Before ECOBIK
    APH O/L Temp

    145.0
    147.0
    149.0
    151.0
    153.0
    155.0
    157.0
    159.0
    161.0
    1-Nov-08

    2-Nov-08

    3-Nov-08

    4-Nov-08

    5-Nov-08

    6-Nov-08

    7-Nov-08

    Date
    8-Nov-08

    9-Nov-08
    APH O/L Temp. Air Side

    10-Nov-08

    11-Nov-08

    12-Nov-08

    13-Nov-08

    14-Nov-08
    APH Outlet Air Temp Before ECOBIK
    Average % LOI After ECOBIK

    Months Average % Loss on Ignition


    Dec 08 13.79
    Jan 09 14.60
    Feb 09 11.22
    Mar 09 13.18
    Apr 09 11.58
    May 09 12.12
    Jun 09 11.10
    Jul 09 12.93
    %LOI / %Ash

    0.00
    0.10
    0.20
    0.30
    0.40
    0.50
    0.60
    0.70
    0.80
    0.90
    1.00
    1-Dec-08

    8-Dec-08

    15-Dec-08

    22-Dec-08

    29-Dec-08

    5-Jan-09

    12-Jan-09

    19-Jan-09

    26-Jan-09

    2-Feb-09

    Date
    % LOI / % Ash

    9-Feb-09

    16-Feb-09

    23-Feb-09

    2-Mar-09

    9-Mar-09

    16-Mar-09

    23-Mar-09

    30-Mar-09
    % LOI / Ash Trend After ECOBIK
    APH Outlet Air Temp After ECOBIK
    APH O/L Temp. Air Side

    170.0

    165.0
    APH O/L Temp

    160.0

    155.0

    150.0

    145.0

    140.0
    12-Jan-09

    26-Jan-09
    1-Dec-08

    15-Dec-08

    29-Dec-08

    9-Feb-09

    23-Feb-09

    9-Mar-09

    23-Mar-09
    Date
    Boiler Parameter After ECOBIK
    % Loss on Ignition Baseline After Reduction (%)
    Dec 08 16.43 13.99 14.86
    Jan 09 15.97 14.60 8.62
    Feb 09 15.10 10.19 32.51
    Mar 09 16.26 13.02 19.93
    Apr 09 16.04 11.58 27.82

    May 09 16.08 12.12 24.61


    Jun 09 15.92 11.10 30.10
    Jul 09 17.73 12.93 27.09
    Boiler Parameter After ECOBIK
    Boiler Parameter Before After Increase

    dT APH Air 116.0 125.4 8.1%

    dT APH Gas 95.6 106.8 11.7%

    Parameter Before After Reduction

    Stack Opacity 193.14 125.94 35.20 %

    Air Flow (TPH) 206.21 195.63 5.06 %


    Direct Benefits:
     20-30 % Reduction in Loss on Ignition for
    similar % Ash Slabs
     35 % Reduction in Stack Opacity
     5 % Reduction in Air Flow
     8 % Increase in dT APH Air
     11.5 % Increase in dT APH Gas
     3.9 % Improvement in Boiler Efficiency

     Annual Saving- Rs. 225 Lacs

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