MDR 9D

OPERATION AND PARTS MANUAL
Vibratory
Walk-Behind Roller
Model
© COPYRIGHT 2003, MULTIQUIP INC.
MDR-9D
(Hatz Diesel)
Revision #0 (12/17/03)
MULTIQUIP INC.. PARTS DEPARTMENT:

18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-421-1244 800-478-1244
FAX: 310-537-3927 FAX: 310-631-5032
E-mail:[email protected] • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PAGE 2 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
MULTIQUIP’S MAIN PHONE NUMBERS
800-421-1244 FAX: 310-537-3927
310-537-3700
PARTS DEPARTMENT
800-427-1244 FAX: 800-672-7877
310-537-3700 FAX: 310-637-3284
MAYCO PARTS
800-306-2926 FAX: 800-672-7877
310-537-3700 FAX: 310-637-3284
SERVICE DEPARTMENT
800-478-1244 FAX: 310-537-4259
310-537-3700
MQ POWER SERVICE DEPARTMENT
800-835-2551 FAX: 310-638-8046
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173
310-537-3700, EXT. 279
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 3
TABLE OF CONTENTS
MIKASA MDR-9D- Hatz 1D81Z Diesel Engine
VIBRATORY ROLLER Crankcase Assembly .........................................62-63
Crankcase Assembly (External Parts) ...............64-65
Proposition 65 Warning ..............................................2
Crankshaft Assembly .........................................66-67
Here's How To Get Help .............................................3
Camshaft Assembly ...........................................68-69
Table Of Contents ......................................................4
Piston/Rings Assembly.......................................70-71
Parts Ordering Procedures ........................................5
Cylinder Head Assembly ....................................72-75
Safety Message Alert Symbols .............................. 6-7
Flywheel Assembly ............................................76-77
Rules for Safe Operation ....................................... 8-9
Oil Pump Assembly ............................................78-79
Operation and Safety Decals ...................................10
Timing Cover Assembly .....................................80-81
Specifications ...........................................................11
Fuel Device ........................................................82-83
Dimensions ..............................................................12
Air Ducting Assembly .........................................84-85
General Information ........................................... 14-15
Breather Assembly .............................................86-87
Vibratory Roller Components ...................................16
Fuel Tank Assembly ...........................................88-89
HATZ 1D81Z Engine Components ..........................17
Fuel Pump Assembly .........................................90-91
Inspection/Start-Up ........................................... 18-21
Air Filter Assembly .............................................92-93
Operation .................................................................22
Exhaust Silencer ................................................94-95
Lifting/Transporting ..................................................23
Starter/Alternator Assembly ...............................96-97
Maintenance ...................................................... 24-29
Instrument Box Assembly ..................................98-99
Troubleshooting ................................................. 30-31
Lifting Magnet/Stop Device ........................... 100-101
PARTS ILLUSTRATIONS
Terms and Conditions Of Sale — Parts ................ 102
Explanation Of Code In Remarks Column ...............32
Suggested Spare Parts ............................................33
Decal Placement ................................................ 34-35
Body Assembly .................................................. 36-37
Front Cover Assembly........................................ 38-39
Axle Assembly .................................................... 40-43
Transmission Assembly...................................... 44-45 NOTE Specification and part
Hydraulic Oil Tank Assembly ............................. 46-47 number are subject to
Clutch Box Assembly ......................................... 48-51 change without notice.
Vibrator Assembly .............................................. 52-53
Upper Control Handle Assembly........................ 54-57
Lower Control Handle Assembly........................ 58-59
Battery Assembly ............................................... 60-61
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒ Dealer account number
❒ Dealer name and address
❒ Shipping address (if different than billing address)
❒ Return fax number
❒ Applicable model number
❒ Quantity, part number and description of each part
❒ Specify preferred method of shipment:
✓ FedEx or UPS Ground Note: Unless otherwise indicated by customer, all
orders are treated as “Standard Orders”, and will
✓ FedEx or UPS Second Day or Third Day
ship within 24 hours. We will make every effort to
✓ FedEx or UPS Next Day ship “Air Shipments” the same day that the order is
✓ Federal Express Priority One received, if prior to 2PM west coast time. “Stock
✓ DHL Orders” must be so noted on fax or web forms.
✓ Truck
Here’s how to get help... Place Your Parts Order Via Web or Fax
Please have the model and serial number on For Even More Savings!
hand when calling.
Parts Department
800-427-1244 Fax: 800-672-7877 Extra Discounts!
310-537-3700 Fax: 310-637-3284 All parts orders which include complete part numbers
Mayco Parts and are received by our automated web parts order
800-306-2926 Fax: 800-672-7877 system, or by fax qualify for the following extra
310-537-3700 Fax: 310-637-3284 discounts:
Ordered Standard Stock orders
Service Department via orders ($750 list and above)
800-478-1244 Fax: 310-537-4259
310-537-3700 Fax 3% 10%
Web 5% 10%
MQ Power Service Department
800-835-2551 Fax: 310-638-8046 Special freight allowances
310-537-3700
when you order 10 or more
Technical Assistance
800-478-1244 Fax: 310-631-5032 line items via Web or Fax!**
Warranty Department FedEx Ground Service at no charge for freight
800-421-1244, Ext. 279 Fax: 310-537-1173 No other allowances on freight shipped by any other
310-537-3700, Ext. 279 carrier.
Multiquip’s Main Phone Numbers NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
800-421-1244 Fax: 310-537-3927
310-537-3700
MULTIQUIP INC. Direct TOLL-FREE access
18910 WILMINGTON AVENUE
POST OFFICE BOX 6254 to our Parts Department:
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244 Toll-free nationwide — 800-427-1244
FAX: 310-537-3927
E-MAIL: [email protected]
WWW: multiquip.com
MDR-9D — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS

Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in L
injury to yourself and others. Lethal Exhaust Gases
This Owner's Manual has Engine exhaust gases contain poisonous

been developed to provide carbon monoxide. This gas is colorless and
complete instructions for the odorless, and can cause death if inhaled.
NOTE safe and efficient operation NEVER operate this equipment in a confined
of the Multiquip Model area or enclosed structure that does not
MDR-9D Vibration Roller. provide ample free flow air.
Refer to the engine
manufacturer’s instructions for
data relative to its safe
operation.
Explosive Fuel
Before using this vibratory roller, ensure that the operating
individual has read and understands all instructions in this Diesel fuel is extremely flammable, and its
manual. vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
SAFETY MESSAGE ALERT SYMBOLS combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
The three (3) Safety Messages shown below will inform you comes into contact with hot engine parts or
about potential hazards that could injure you or others. The sparks from the ignition system. Store fuel in
Safety Messages specifically address the level of exposure to approved containers, in well-ventilated areas
the operator, and are preceded by one of three words: DANGER, and away from sparks and flames. NEVER
WARNING, or CAUTION. use fuel as a cleaning agent.
Burn Hazards
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow
directions. Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
WARNING: You CAN be KILLED or shields or heat guards removed.
SERIOUSLY injured if you do not follow
directions.
Rotating Parts
CAUTION: You CAN be injured if you

do not follow directions.
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
Potential hazards associated with this vibratory roller operation injury.
will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.
MDR-9D — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting Respiratory Hazard
ALWAYS place the engine ON/OFF switch in

the OFF position, when the vibration roller is
not in use. ALWAYS wear approved respiratory
protection.
Equipment Damage Messages

Sight and Hearing hazard
Other important messages are provided throughout this manual
to help prevent damage to your vibration roller, other property,
ALWAYS wear approved eye and hearing or the surrounding environment.
protection.
This vibratory roller, other

NOTE property, or the surrounding
environment could be
damaged if you do not follow
instructions.
MDR-9D — RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual ■ NEVER touch the hot exhaust manifold,
may lead to serious injury or even death! This muffler or cylinder. Allow these parts to
equipment is to be operated by trained and cool before servicing engine or vibratory
qualified personnel only! This equipment is roller.
for industrial use only.
The following safety guidelines should always be used when ■ High Temperatures – Allow the engine to cool before adding
operating the MIKASA MDR-9D Vibratory Roller. fuel or performing service and maintenance functions. Contact
GENERAL SAFETY with hot components can cause serious burns.
■ DO NOT operate or service this equipment before ■ The engine of this vibratory roller requires an adequate free
reading this entire manual. flow of cooling air. NEVER operate the vibratory roller in any
enclosed or narrow area where free flow of the air is restricted.
If the air flow is restricted it will
■ This equipment should not be operated by cause serious damage to the
persons under 18 years of age. vibratory roller or engine and
may cause injury to people and
■ NEVER operate this equipment without proper property. Remember the roller’s
protective clothing, shatterproof glasses, steel- engine gives off DEADLY gases.
toed boots and other protective devices required
by the job. ALWAYS wear slip resistant safety
shoes or boots.
■ ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■ NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine. ■ ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or
■ NEVER operate this equipment under the explosion could result from fuel vapors, or if fuel is spilled on
influence or drugs or alcohol. a hot engine.
■ NEVER operate the vibratory roller in an explosive
■ NEVER use accessories or attachments, which are not atmosphere or near combustible
recommended by Multiquip for this equipment. Damage to materials. An explosion or fire could
the equipment and/or injury to user may result. result causing severe bodily harm or
even death.
■ Manufacturer does not assume responsibility for any accident
due to equipment modifications. ■ Topping-off to filler port is dangerous, as
it tends to spill fuel.
■ Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read. ■ ALWAYS store the vibratory roller in a clean, dry location out
of the reach of children.
■ ALWAYS wear proper respiratory (mask), hearing and eye
protection equipment when operating the vibratory roller. ■ NEVER run engine without air cleaner. Severe engine
damage may occur.
■ NEVER leave the vibratory roller unattended, turn off engine.
■ CAUTION must always be observed while servicing this
vibratory roller. Rotating parts can cause injury if contacted.
■ DO NOT leave vibratory roller with engine running. Use
chock blocks if parking vibratory roller on a grade.
MDR-9D — RULES FOR SAFE OPERATION
■ NEVER disconnect any "emergency or safety devices". ■ ALWAYS know the location of the nearest and first aid kit.
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
Loading and Unloading (Crane)
■ Before lifting, make sure that machine parts (hook and ■ In emergencies always know the location of the
vibration insulator) are not damaged and screws are not nearest phone or keep a phone on the job site.
loosened or lost. Also know the phone numbers of the nearest
■ Always make sure crane or lifting device has been properly ambulance, doctor and fire department. This
secured to the hook of guard frame on vibratory roller. information will be invaluable in the case of an
emergency.
■ NEVER lift the machine while the engine is running.
■ Use adequate lifting cable (wire or rope) of sufficient strength.
■ Use one point suspension hook and lift straight upwards.
■ NEVER allow any person or animal to stand underneath the
machine while lifting.
■ Try not to lift machine to unnecessary heights.
Transporting
■ Always shutdown engine before transporting.
■ Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■ Drain fuel when transporting vibratory roller over long
distances or bad roads.
■ Always tie-down the vibratory roller during transportation by
securing the roller's guard frame with rope.
Emergencies
■ ALWAYS know the location of the nearest fire extinguisher. Maintenance Safety
■ NEVER lubricate components or attempt service on a
running machine.
■ ALWAYS allow the machine a proper amount of time to
cool before servicing.
■ Keep the machinery in proper running condition.
■ Fix damage to the machine immediately and always replace
broken parts.
■ Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
■ DO NOT use food or plastic containers to dispose of
hazardous waste.
■ DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
MDR-9D — OPERATION AND SAFETY DECALS
Figure 1 displays the operation and safety decals as they appear on the vibratory roller. Should any of these decals become
damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 1. Operation and Safety Decals

MDR-9D — SPECIFICATIONS
Table 1. MDR-9D VIBRATORY ROLLER
SPECIFICATIONS
Crank Handle Star t (MDR-9D)
Star ting Method
Electric Star t (MDR-9DES)
Centrifugal Force 6,600 lbs. (3,000 kg)
Vibration Frequency 3,000 vpm
Traveling Speed (forward and reverse) 0 to 1.8 mph (0 to 3 km/hr)
Grade Ability 25°
Diameter x Width of Roller 18 x 27.6 in (457 x 700 cm)
Wheel Base 22.4 in (570 mm)
Side Road Clearance 10.8 in (274 mm)
Length (with Handle) 111.8 in (2,840 mm)
Width 31.3 in (795 mm )
Height 44.1 in (1,120 mm )
Total Weight 1,940 lbs. (880 kg)
Working Input Revolution 2,000 rpm
Continuous Rated Pressure 1,500 psi (105 kg/cm2)
Oil Tank Capacity 4 gallons (15 liters)
Water Tank Capacity 6 gallons (23 liters)
Working Ability 2,100 m2/hr
Table 2. ENGINE SPECIFICATIONS

Model Hatz 1D81Z
Type Air-cooled, 4-Stroke, Single Cylinder, Diesel Engine
3.94 in. X 3.34 in.
Bore X Stroke
(100 mm x 85 mm.)
Displacement 40.70 cu-in (667 cm3)
Engine Max Output 15.0 H.P./3600 R.P.M.

Fuel Tank Capacity 1.85 gallons (7.0 liters)
Fuel Diesel #2
Lube Oil Capacity 1.8 quar ts (1.7 liters)
Star ting Method Crank Handle/Electric
Battery min./max. Ah 12V 45/70 Ah
Dimension 14.31 x 19.62 X 23.00 in.
(L x W x H) (363.5 X 498.5 X 584.5 mm.)
Dry Net Weight 201 lbs. (91 Kg.)
MDR-9D — DIMENSIONS
Figure 2. MDR-9D Vibratory Roller Dimensions
TABLE 3. ROLLER DIMENSIONS
REF. DIMENSIONS REF. DIMENSIONS
A 111.8 in. (2.8 meters) F 22.4 in. (.57 meters)
B 88 in. (2.23 meters) G 18 in. (.457 meters)
C 46 in. (1.17 meters) H 15.5 in. (.382 meters)
D 45.9 in. (1.16 meters) I 5.4 in. (.137 meters)
E 11 in. (.279 meters)
NOTE PAGE
MDR-9D — GENERAL INFORMATION
The Mikasa Model MDR-9D is a powerful compacting tool FREQUENCY/SPEED
capable of applying a tremendous force in consecutive impacts The vibrating roller maximum frequency is 3000 vpm (vibrations
to a soil surface. With 28-inch drums nd 32 inches overall width, per minute). The forward and reverse travel speed of the vibratory
virtually any asphalt or mixed granular soil compaction job is roller is approximately 1.8 mph (3 km/hour).
quickly cut down to size.
ENGINE
The impact force of the MDR-9D levels and uniformly compacts
voids between soil particles to increase dry density. The Mikasa MDR-9D Vibratory Roller is equipped with a Hatz
1D81Z.
Features include:
CONTROLS
Hydraulic variable speed transmission assures easy
handling. Before starting the MDR-9D Vibratory Roller, identify and
understand the function of the controls and components as
Deadman device which when pressed or hit will indicated in Figure 6.
cause the travel lever to return to neutral position
bringing the machine to a stop. TRANSPORTATION
Non-corrosive water tank for the sprinkler system with a Adjustable transport hooks allow an operator to place the roller
capacity of 6 gallons. on the tailgate of a dump truck without any assistance. The
Simple dual-lever controls assure operator safety and control handle of the MDR-9D Vibratory Roller can be folded
convenience. vertically for ease of transport and storage.
Sight gauge for hydraulic oil tank. LIFTING THE ROLLER
Front -mounted auxiliary travel lever. When lifting of the roller is required (Figure 3), attach a suitable
hook or shackle to the lifting hooks of the roller. Make sure the
Four large rubber shock mounts minimize vibrations to the
engine and hydraulics. lifting device is capable of lifting 1,940 lbs (880 kg).
Convenient tie-downs, front and rear.
Scraper Bar.
Drum sprinkler system.
Handle folds to 90 degrees for storage and transport..
Figure 3. Lifting The Roller
MDR-9D — GENERAL INFORMATION
CAUTION : Tipping (Rollovers)
NEVER! stand under, or get onto the roller NEVER! operate the roller on side slopes (Figure 5). The
while it is being lifted or moved. possibility exist that the roller could tip over (roll over), thus
causing bodily harm even death and serious damage to the
equipment.
CAUTION :
ONLY! use steel ropes or chains that are
capable of lifting at least 1,940 lbs. (880 kg ).
CAUTION :
NEVER! use any other part of the roller for
lifting purposes. Use the lifting eye. Using other
parts of the roller for lifting will cause severe
damage to the roller,
OPERATING ON SLOPES Figure 5. Recommended Slope

Special care must be taken when operating the roller on hills or
slopes. There exist the possibility of serious injury to the operator In the event the roller does tip over, extreme care must be taken
and severe damage to the roller in the event of a roll over. to prevent damage to the engine. When the roller has been
ALWAYS operate the roller up and down hills rater than from tipped over, oil from the engine crankcase can flow into the
side to side. For safe operation hillside slopes should not exceed combustion chamber, which can severely damage the engine
12 degree (21 % grade). See Figure 4 below. the next time it is started.
IMMEDIATELY after a unit has tipped over upright the unit as
soon as possible to prevent oil from leaking into the combustion
chamber.
CAUTION :
To prevent damage to the engine after a
rollover, the unit must NOT be started. NEVER
start a unit after a rollover. CONTACT your
nearest authorized Multiquip dealer for
instructions or servicing.
Figure 4. Recommended Slope NEVER! operate the roller on side

NOTE slopes. The roller may tip over causing
injury to personnel and severe damage
to the equipment
MDR-9D — VIBRATORY ROLLER COMPONENTS
Figure 6. MDR-9D Vibratory Roller

Components
Figure 6 illustrates the location of the major components 7. Engine – This vibratory roller uses a HATZ 1D81Z diesel
for the MDR-9D Vibratory Roller. The function of each engine. Refer to the owner’s manual for engine information
component is described below: and related topics.
1. Handle Bar – When operating the roller, this handle is to 8. Vibrator Lever (on the body of machine) – Turns the
be in the downward position. When the roller is to be vibration on and off.
stored, move the handle bar to the upright position.
9. Water Tank – Holds 6 gallons (23 liters) of water for the
2. Hand Grip – When operating the roller, use this hand grip sprinkler system.
to maneuver the roller. Also has dead man device, when
10. Shock Absorber -
pressed or hit while traveling in reverse, causes the travel
lever to return to neutral position to stop the machine. 11. Scraper Bar – This bar helps prevent buildup of material
between the drum and the frame.
3. Travel Lever – Push the lever forward, the roller will move
in a forward direction, pull the lever backwards, the roller 12. Vibration Rollers – 18-inch diameter steel drums that
will move in backwards direction. Placing the lever in the provide the compaction force in the compaction and
middle (midway) will cause the roller not to move (neutral). patching of asphalt-type surfaces.
4. Vibrator Lever – Turns the vibration on and off. 13. Checking Cover for Chains – Take off the cover to check
and lubricate chains.
5. Hydraulic Oil Tank/Cap – Stores hydraulic fluid. Open cap
to fill with recommended hydraulic oil (Shell Tellus #46). 14. Water Valves– Turn on the water sprinkling system.
6. V-Belt Cover – Remove this cover to gain access to the 15. Hydraulic Oil Gauge – Indicates the hydraulic oil level.
v-belts. NEVER run the vibratory roller without the v-belt
cover. If the v-belt cover is not installed, the possibility exist
that your hand may get caught between the v-belt and clutch,
thus causing serious injury and bodily harm.
MDR-9D — HATZ 1D81Z ENGINE COMPONENTS
Figure 7. HATZ 1D81Z Engine Components
ENGINE COMPONENTS
4. Muffler – Used to reduce noise and emissions.
Figure 7 illustrates the location of the major engine
components of the machine. Each component is described
below:
WARNING
1. Fuel Filler Cap – Remove this cap to add diesel fuel to the
fuel tank. Make sure cap is tighten securely. DO NOT over Engine components can generate extreme heat.
fill. To prevent burns, DO NOT touch these areas
while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.
DANGER
7. Oil Filler Cap/Dipstick – Remove this cap to add oil to the
Adding fuel to the tank should be done only when oil tank. Use dipstick to check oil level.
the engine is stopped and has had an opportunity 8. Oil Drain Plug – Unscrew plug to drain oil from engine
to cool down. In the event of a fuel spill, DO NOT attempt to start the crankcase. Dispose of oil in a safe manner.
engine until the fuel residue has been completely wiped up, and the
9. Decompression Lever – Press down before starting
area surrounding the engine is dry.
engine. To prevent damage to the engine, DO NOT use for
2. Fuel Tank – Diesel engine holds 5.8 quarts of diesel fuel. any other purpose.
3. Air Cleaner – Prevents dirt and other debris from entering 10. Fuel Filter – Controls the flow of diesel fuel to the carburetor.
the fuel system. Remove wing-nut on top of air filter Must be in the ON position when starting and running the
cannister to gain access to filter element. engine.
11. Oil Filter – filters oil for contaminates. Replace as necessary.
Operating the engine without
an air filter, with a damaged air 12. Starting Handle Guide Sleeve – Insert starting handle
NOTE filter, or a filter in need of into the guide sleeve and turn to crank start engine.
replacement will allow dirt to
enter the engine, causing rapid
engine wear.
MDR-9D — INSPECTION
CAUTION : 3. If the oil level is low, fill to the edge of the oil filler
Never operate the vibratory hole with the recommended oil type (Table 4).
roller in a confined area or Maximum oil capacity is 2 quarts (1.9 liters).
enclosed structure that does Table 4. Oil Selection Chart
not provide ample free flow F C OIL: SAE
of air. 122 50
104 40
ALWAYS wear approved eye and hearing 86 30
40
68 20
protection before operating the vibratory roller.
5W/40
30
10W/30
10W/40
15W/40
5W/30
20W/20
50 10
32 0
10W
BEFORE STARTING -14 -10
-4 -20
1. Read safety instructions at the beginning -22 -30
of manual. -40 -40
2. Familiarize yourself with the operating

and control elements of the machine and Explosive Fuel
Explosive Fuel
the working environment. This includes obstacles in the
working area, bearing capacity of the ground and the DANGER
necessary safety provisions.
Diesel fuel is highly flammable and can be dan-
3. Check the air filter for dirt and dust. If the air filter is dirty, replace gerous if mishandled. DO NOT smoke while
air filter with a new one as required. refueling. DO NOT attempt to refuel the vibratory
4. Check fastening nuts and bolts for tightness. Loose threads roller if the engine is hot! or running.
may cause damage to the machine when vibrating. CHECKING FUEL
5. Understand the geographical features and regulations of 1. Remove the fuel cap located on top of fuel tank.
the job site.
6. Clean the vibratory roller, removing dirt and dust, 2. Visually inspect to see if fuel level is low. If fuel is low, replenish
particularly, the bottom of the plate, engine cooling air inlet. with diesel fuel (Figure 9).
CHECKING ENGINE OIL LEVEL 3. When refueling, be sure to use a strainer for filtration. DO
1. Make sure that the machine is situated in a flat NOT top-off fuel. Wipe up any spilled fuel.
surface so that level measurements will be accurate.
2. Pull out the dipstick from the oil tank (Figure 8).
CAUTION :
DO NOT overfill oil tank. This could cause oil
leaks and sluggish operation. Clean cap and
surrounding area before opening to prevent
dirt from entering tank. Figure 9. Refueling
DANGER
Fuel spillage on a hot engine can case a fire or
ENGINE OIL
DIPSTICK explosion. If fuel spillage occurs, wipe up the
spilled fuel completely to prevent fire hazards.
HOLDER
NEVER! smoke around or near the roller.
Figure 8. Oil Dipstick
MDR-9D — INSPECTION
CHECKING HYDRAULIC SYSTEM CHECKING THE CLUTCH BOX OIL LEVEL
1. Check the oil tank level gauge (Figure 10). Oil level 1. Check clutch box for any oil leakage.
should be at the middle indication of the gauge or 2. Remove the level plug and check oil level (Figure 12).
higher. Fill as required
3. Add oil if necessary.
2. Check the surroundings of the oil tank, hydraulic
pump and motor for oil leakage.
Figure 12. Clutch Box Oil Level Check

Figure 10. Hydraulic System Oil Level Gauge
CHECKING THE VIBRATOR OIL LEVEL
DANGER 1. Remove the red filler plug and the oil level inspection hole
ALWAYS keep hands and fingers away from plug from the vibrator case (Figure 13).
pinch points. DO NOT allow anyone to reach 2. Fill with oil until oil overflows from inspection hole.
in on dangerous sections of the machine to
avoid any accidents.
CHEKCING THE V-BELT

1. Check all bolts and screws and make sure all are
securely tightened.
2. Check V-belt for proper tension. The normal slack
should be approximately 1/8 inch (3 to 5 mm) when
the belts are forcibly depressed between the two
sheaves (Figure 11). Insufficient tension causes
weak vibration and machine damage.
Figure 13. Vibrator Oil Level Check
Figure 11. V-Belt Tension

MDR-9D — INSPECTION/START-UP
CHECKING WATER TANK POSITIONING THE HANDLE BAR
1. Check the water tank to see if filled. Add water if necessary. 1. Release the handle bar release pin (Figure 15) and position
The water tank has a capacity of approximately 6gallons the handle bar to the lowered position before starting
(23 liters) (Figure 14). operation.
2. When machine is not in use, release the handle bar release
pin and position the handle bar to the upright position.
Figure 14. Water Tank Check
CAUTION
Handle Bar
Be careful not to confuse the water tank with Release Pin
the oil tank. Figure 15. Handle Bar Positioning
INITIAL STARTUP (Crank Handle Start)
1. Set the Speed Control Lever (Figure 16 to a position
CHECKING LEVERS half way between start and stop.
1. Check travel and vibrator levers to make sure they are
functioning properly (Figure 6).
Selecting a lower engine
2. With travel lever placed in reverse, push the deadman NOTE speed will reduce smoke
device and verify that the travel lever returns to neutral when starting.
position. The travel lever stays in neutral position once the
deadman device is released.
CHECKING SCRAPER BAR

1. Check scraper barand make sure that they are not clogged
with mud, bent or damaged (Figure 6).
2. Adjust clearance between drums and scrapers as
necessary.
CHECKING BOLTS, NUTS, AND SCREWS
1. Check bolts, nuts, and screws on various parts of the
machine, including the engine, for proper tightness.
Figure 16. Speed Control Lever

MDR-9D — START-UP
2. Pull up decompression lever (Figure 17) to position Electric Start
1 and release.
1. Turn the key to the "START" position until the engine starts.
If the engine fails to start within 5 seconds, release the key, and
wait at least 10 seconds before operating the starter again
TRAVELING
CAUTION
Make sure to follow all safety rules referenced in
the safety section of this manual before operating
roller. Keep work area clear of debris and other
objects that could cause damage to the roller or
Figure 17. Decompression Lever bodily injury.
3. Insert the starting handle into the engine’s starting 1. To make the roller move in the forward direction push the
handle guide sleeve (Figure 18). travel lever ( Figure 20) forward. This roller has a hydraulic
variable speed transmission. By moving the travel lever
varioys increments, you can vary the speed from 0 to 1.8 mph
(0 to 3 km/hr).
Figure 18. Starting Handle Guide Sleeve

4. When turning the starting handle, observe the correct
operating position (Figure 19).
Figure 20. Travel Lever

2. To make the roller move in the reverse direction pull the travel
lever ( Figure 20) backwards.
3. Firmly gasp the roller's hand grip, the roller will begin moving
Figure 19. Starting Handle Operating Position in the desired position when the direction lever has been
5. Grasp the starting handle firmly in both hands and placed in the desired position.
turn counterclockwise at increasing speed. Five turns CAUTION
of the starting handle are needed to build up enough DO NOT reduce speed during work.
compression to start the engine. When shifting travel lever from forward
6. Once the engine starts, stop cranking and remove to reverse, be sure to stop the lever at
the starting handle from the guide sleeve. the neutral position first before moving
the lever to the opposite direction. DO
NOT shift the lever from forward to
CAUTION : reverse (or reverse to forward) in one
There is a risk of injury from the rotating starting motion.
handle. When using the starting handle, keep CAUTION
the body clear of the handle to avoid being After test travel, shut down engine and
struck. If the engine backfires because the check for any problems including oil
handle was not turned firmly enough release leakage. If any trouble is found, correct
the starting handle immediately and stop the the problem before attempting to operate
engine. the roller again.
MDR-9D — OPERATION
VIBRATING STOPPING
1. Shift the two vibrator levers (Figures 21 and 22) to the 1. Place the vibrator and travel levers to the neutral position.
vibrate position to start vibrations.
2. Slow down the engine and allow to cool for at least 2
minutes. Place speed control lever in the stop position
and listen for the engine to stop running.
CAUTION :
NEVER attempt to stop the engine by
moving the decompression lever. Always
use the speed control lever to stop engine.
3. The hydraulic brake is automatically engaged when the

Figure 21. Vibrator Lever travel lever is in neutral position. When parked on a slope
with the engine turned off, place a block against the
roller drum to prevent the roller from moving.
UNLOADING
1. If you need to move the roller by pushing it manually
once engine is stopped, push in the upper and lower
knobs of the transmission check valve. This will
cause the hydraulic break to disengage and allow
the roller to be moved without causing
damage(Figure 24).
Figure 22. Vibrator Lever (Body)
CAUTION :
Using vibration with clutch slipping
causes the clutch to burn. Also, vibration
should NOT be used over completely
compacted area, paved road surface, or
with stationary roller.
WATERING
1. To operate water sprinkling system, turn on the front and
rear water valves on the side of the roller. (Figure 23). Figure 24. Disengaging Hydraulic Brake
2. After moving, reset upper and lower knobs.
CAUTION :
NEVER tow roller with any type of vehicle.
Doing so will damage the hydraulic
system.
NEVER perform unloading procedure on
a slope. This may cause roller to roll down
if parking brake or blocking is deficient.
Figure 23. Water Valves
MDR-9D — LIFTING/TRANSPORTING
LIFTING
1. Use a crane or lift to load and unload the machine. A
skilled crane operator is required to perform the job.
2. When lifting the machine, check for any damaged or
loose bolts, lifting hooks, and shock mounts.
3. Check any damaged or loose bolts in the guard frame to
avoid machine sliding off.
4. Make sure that the machine is shut off before machine is
lifted.
5. Use reliable cable for lifting.
6. Always lift the machine vertically and keep the
machine away from workers and animals.
7. Do not lift the machine higher than the required
height.
TRANSPORTING
1. Always make sure that the machine is shut off while
being transported.
2. Check that the fuel cap is properly closed and
tightened.
3. When traveling long distances or on rugged terrain,
drain the fuel of the machine before transporting.
4. Tie down the machine securely on the
transportation so that it will not move or topple over.
MDR-9D — MAINTENANCE
CAUTION: CAUTION:
Inspection and other services should always Fuel piping and connections should be
be carried out on hard and level ground with replaced every 2 years.
the engine shutdown.
INSPECTION AND MAINTENANCE SERVICE TABLES TABLE 6. MDR-9D ENGINE CHECK

1. To make sure your plate vibratory roller is always in good
working condition before using, carry out the maintenance ITEM HOURS OF OPERATION
inspection in accordance with Tables 4 through 6.
Oil or Fuel Leak Every 8 hours (every day)
TABLE 5. MDR-9D MACHINE INSPECTION Tightness of Fastening
Every 8 hours (every day)
Threads
HOURS OF
ITEM REMARKS
OPERATION Every 8 hours (every day)
Engine Oil Check and
(Replenish to specified maximum
Loose or Missing Every 8 hours Replenishment
level)
Screws (every day)
Every 8 hours Air Filter Cleaning Daily

Damaged Parts
(every day)
After first 25 hours then every 250
Engine Oil Replacement
Function of Controlling Every 8 hours hours
System Part (every day)
Engine Oil Filter
Every 250 hours
Chain Tension Replacement
Every 50 hours See page 26
Adjustment
Fuel Filter Replacement Every 500 hours
Initially after 25
hours, then every See separate engine manual for details on engine check.
250 hours (2
Hydraulic Oil Filter months), every DAILY SERVICE
See page 28
Replacement 500 hours (4 z Check for leakage of fuel or oil.
months), every
1,000 hours z Check for loose screws including tightness. See Table 6
thereafter. below (tightening torque ), for retightening:
Initially, every 4 to TABLE 7. TIGHTENING TORQUE (in. kg/cm) DIAMETER
5 hours. After one
Hydraulic Oil Check week, twice a day. See page 27 Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
After 2 weeks, 4T 70 150 300 500 750 1,100 1,400 2,000
once a day.
6-8T 100 250 500 800 1,300 2,000 2,700 3,800
Hydraulic Oil Every 1,000 to 11T 150 400 800 1,200 2,000 2,900 4,200 5,600
See page 27
Replacement 1,500 hours
300~ 650 ~
* 100
350 700
Vibration Clutch Check As necessary See page 27
* (In case counter-part is of aluminum)
CAUTION: (Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
These inspection intervals are for operation

under normal conditions. Adjust your inspection z Remove soil and clean the bottom of roller.
intervals based on the number hours vibratory z Check the levers, cables and linkage.
roller is in use, and particular working
z Check engine oil.
conditions.
CHECKING ENGINE OIL LEVEL CHANGING ENGINE OIL FILTER
Check the engine crankcase oil level prior to each use, or Change the engine oil filter (Figure 26) and gasket after 250
when the fuel tank is filled. Make sure the pump is level. The hours of operation. To gain access to the oil filter element,
oil level must be between the two notches on the dipstick unscrew the oil filter cap and replace the oil filter element.
as shown in Figure 25. Make sure to tighten oil filter cap securely.
OIL DIPSTICK
SAFE OPERATING
MAX
OIL LEVEL
ADD ENGINE OIL

MIN
Figure 26. Oil Filter Element

Figure 25. Engine Oil Dipstick
CHANGING ENGINE FUEL FILTER

CHANGING ENGINE OIL Replace fuel filter (Figure 27) and drain fuel tank to remove
water and sediment every 500 hours. If the purity of the fuel
Change engine oil after first 25 hours of operation. Drain and
being used is of lesser quality replace fuel filter more often
refill engine crankcase with the correct type and amount oil
as needed.
(reference Table 3) after 250 hours of operation hours or once
a week thereafter.
When draining engine crankcase oil, place oil into a suitable
container while engine is still warm. Replace the drain plug
tightly. Add oil through the filler hole.
Figure 27. Fuel Filter

When re-installing fuel filter,
please note the arrows
NOTE
indicating the direction of
fuel flow.
TESTING ENGINEAAIR FILTER BLOCKAGE INDICATOR AIR FILTER
CANNISTER
To test the air cleaner blockage indicator (Figure 28) run the
engine at full speed for a short time. If the rubber bellows is CLEAN USING
pulled inwards (down), and the green rubber band cannot be COMPRESSED
seen, this implies that maintenance work is required on the DRY AIR
air cleaner. Clean or replace air cleaner.
AIR FILTER
CARTRIDGE
WING NUT
Figure 29. Air Filter

CHECKING THE CHAINS
1. Take off the checking cover on roller and coat grease on the
chain if necessary (Figure 30). The chain should be lightly
Figure 28. Air Filter Blockage Indicator lubricated with motor oil.
CLEANING OR CHANGING ENGINE AIR FILTER

If engine is operating in very dusty and dry grass conditions.
A clogged air filter will result in high fuel consumption, loss
of power and excessive carbon buildup in the combustion
chamber. Clean air filter daily. Remember if operating in dusty
conditions, check the rubber bellows on the air blockage
indicator several times a day.
CAUTION : Figure 30. Chain Cover
2. Check the chain tension and if loose, adjust the chain tension
DO NOT blow high pressure, high velocity
with the tightener (Figure 31). Chain tension should be
compressed air thru the air filter cartridge. The
high velocity air will damage the filter, which adjusted every 50 hours of operation.
will then allow contaminates to pass into the
engine.
To clean or replace air filter loosen the wing nut on the air
filter housing (Figure 29), remove the cover and take out air
filter cartridge. If only cleaning of the air filter is desired blow
through the air filter cartridge from the inside, moving a jet
of dry compressed air up and down until all dust is removed.
Figure 31. Chain Tightener
HYDRAULIC OIL CHECK
CAUTION:
1. Check for any oil leakage from the hoses and joints daily.
NEVER attempt to check the V-belt with the
2. Check hydraulic oil level every 4 to 5 hours after starting
engine running. Severe injury can occur if your
operation.
hand gets caught between the V-belt and the
clutch (Figure 32). Always use safety gloves. 3. After one week of operation, check hydraulic level twice a
CLUTCH day .
PULLEY
4. After two weeks of operation, check hydraulic level once a
day .
5. Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
VIBRATOR
PULLEY CAUTION:
Figure 32. V-Belt Hazard
Make sure hydraulic oil is at a normal safe
VIBRATION CLUTCH ADJUSTMENT operating level. DO NOT over fill.
1. Remove the protective cover from the clutch by removing
the 4 allen screws. REPLACING HYDRAULIC OIL
2. Pull out the stop key and turn to the release position (Figure 1. Change the hydraulic oil every 1,000 to 1,500 hours of
33). operation. Change the hydraulic oil more often in high
3. Viewing the clutch from the shifter-pulley side: if the clutch ambient temperature operation.
nut is turned to the right, the clearance between the adjusting 2. Remove the drain plug and hose tank and drain the hydraulic
and pressure plate decreases as the amount of torque oil.
increases. Normal adjustment is from 1 to 2 notches.
3. Reinstall the drain plug to the oil tank.
4. Make sure that the shifting lever is not too stiff. Lever should
engage with moderate pressure. 4. Open the tank cap (Figure 34) and fill tank with hydraulic oil.
(Capacity: About 4.5 gallons). Use Shell Tellus Oil #46 or
5. After adjustment, return the stop key to the locked position. equivalent.
Figure 34. Hydraulic Oil Change
5. After filling tank, tighten the tank cap firmly with a wrench.
Figure 33. Clutch Adjustment
CAUTION:
Make sure that dust , water, and other foreign
objects do not enter tank. It is recommended to
filter the oil through a cloth.
HYDRAULIC OIL FILTER CHECK HDRAULIC AIR EXTRACTION
1. The hydraulic oil filter should be replaced after first 25 hours 1. After filling hydraulic oil tank with oil, loosen the oil hose
of operation. joint and check that oil is enough to reach the oil suction
2. After first replacement, it should be replaced after 250 hours and outlet ports in the hydraulic transmission. Tighten the
operation (2 months), every 500 hours of operation (4 hose joint securely after checking.
months), and every 1,000 hours of operation thereafter. 2. Loosen the charge relief valve located on the front side of
3. When the suction resistance exceeds 254mmHg (oil the hydraulic transmission (Figure 37).
temperature in operation is 140 degrees F), replace filter.
4. To remove the oil filter, wind a cloth around the filter to prevent
slipping (Figure 35).
5. Tie a rope securely around the filter (Figure 35).
Figure 37. Loosening Charge Relief Valve

3. Check that oil flows out from the valve hole.
4. Replace the charge relief valve tightly.
5. With the travel and vibrator levers in neutral position, start
the engine and idle at low speed for 3 to 5 minutes.
6. Check the forward and reverse rotation of the output shaft
Figure 35. Cloth and Rope Around Filter
by moving the travel lever slowly to its forward and reverse
positions.
6. Forcibly pull the rope to remove the filter (Figure 36).
7. Check the oil level gauge and make sure that there are no
air bubbles mixed in the oil. After checking, operate the roller
slowly at first then at full speed.
8. When oil level in the tank is low, replenish oil up to the
specified level, and screw the cap securely with a wrench.
9. If bubbles remain in the oil or foam is found, air is being
sucked through the suction side and should be checked.
Figure 36. Filter Removal

7. Immediately replace with new filter, screwing it on by hand
to avoid hydraulic oil leak.
NOTE Use only genuine Mikasa

replacement oil filters (10
micron filter paper. Do not use
automobile-type oil filters.
NEUTRAL POSITION ADJUSTMENT
Once the travel lever has veen set to neutral position with the
engine running, the hydraulic brake is is operating and the roller
should not move. If the roller inches forward or backwards with
the lever in the neutral position, turn-buckle of the cable should
be adjusted as follows:
1. Stop the engine and set the travel lever in the neutral
position.
2. Unscrew the two lock nuts on the sides of the cable (Figures
38 and 39).
Figure 40. Adjusting the Turn-Buckle

If the neutral position of the travel lever and the neutral point of
transmission do not match after adjusment is repeated, align as
follows:
1. Loosen the hex socket head bolt used for mounting the
control lever on the underside of the transmission (Figure
41).
2. For forward movement, move the control lever slightly to the
left.
Figure 38. Unscrewing Right Lock Nut 3. for backwards movement, move the control lever slighty to
the right.
Figure 39. Unscrewing Left Lock Nut Figure 41. Unscrewing Left Lock Nut
3. If the machine moves forward, screw the turn-buckle

clockwise. If the machine moves backwards, screw the turn-
buckle counterclockwise (Figure 40).
4. Screw back the lock nuts on the turn-buckle.
5. Start the engine and make sure that the roller does not inch
forward or backward at the neutral position of the travel
lever.
MDR-9D — TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,
please take a remedial action following the diagnosis based on the Engine and Roller Troubleshooting (Tables 8 and 9) information
shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our
company's business office or service plant.
TABLE 8. ENGINE TROUBLESHOOTING
SYMPTOM POSSIBLE PROBLEM SOLUTION
Speed control lever is in "STOP" position? Set speed control lever to "START" position.
No fuel reaching injection pump? Add fuel. Check entire fuel system.
Defective fuel pump? Replace fuel pump.
Fuel filter clogged? Replace fuel filter and clean tank.
Faulty fuel supply line? Replace or repair fuel line.
Engine will not start or start is
delayed, although engine can be Check piston, cylinder and valves. Adjust or
turned over. Compression too low?
repair per engine repair manual.
Repair or replace injector in accordance with
Fuel injector not working correctly?
engine repair manual.
Oil pressure too low? Check engine oil pressure.
Comply with cold starting instructions and
Low starting temperature limit exceeded?
proper oil viscosity.
Check whether clear (not turbid) fuel emerges
from the fuel line (detach from injection pump).
Fuel separates has inadequate resistance to
If the fuel is turbid or separated, warm up the
At low temperatures engine will low temperatures?
engine or drain the complete fuel supply
not start. system. Refuel with winter grade diesel fuel.
Refill engine crankcase with correct type of oil
Engine oil too thick?
for winter environment.
Throttle lever in STOP position? Reposition throttle lever to RUN position.
Engine fires but stops soon as
Fuel filter blocked? Replace fuel filter.
starter is switched off.
Fuel supply blocked? Check the entire fuel system.
Engine stops by itself during Fuel tank empty? Add fuel.

normal operation. Fuel filter blocked? Replace fuel filter.
Fuel tank empty? Replace fuel filter.
Fuel filter clogged? Replace fuel filter.
Low engine power, output and Fuel tank venting is inadequate? Ensure that tank is adequately vented.
speed.
Speed control lever does not remain in See engine manual for corrective action.
selected position?
Engine oil level too full? Correct engine oil level.
Air filter blocked? Clean or replace air filter.
Low engine power output and
Incorrect valve clearances? Adjust valves per engine specification.
low speed, black exhaust smoke.
Malfunction at injector? See engine manual.
MDR-9D — TROUBLESHOOTING
TABLE 8. ENGINE TROUBLESHOOTING (CONTINUED)
Fuel tank empty? Replace fuel filter.
Fuel filter clogged? Replace fuel filter.
Low engine power, output and Fuel tank venting is inadequate? Ensure that tank is adequately vented.
speed.
Speed control lever does not remain in selected See engine manual for corrective action.
position?
Engine oil level too full? Correct engine oil level?
Air filter blocked? Clean or replace air filter.
Low engine power output and
Incorrect valve clearances? Adjust valves per engine specification.
low speed, black exhaust smoke.
Malfunction at injector? See engine manual.
TABLE 9. ROLLER TROUBLESHOOTING

Defective centrifugal clutch? Repair or replace clutch.
Damaged rubber coupling and flange? Replace rubber coupling and flange.
Defective travel cable and link? Repair or replacetravel cable and link.
Damaged scraper or too much mud in scraper? Replace or repair scraper.
Damaged or clogged oil filter? Replace filter.
Unit does not travel or
travel is not smooth. Damaged or leaking hydraulic pipe? Repair or replace par ts.
Low oil level or contaminated oil? Replenish or replace oil.
Damaged or leaking hydraulic transmission? Repair or replace hydraulic pump.
Damaged or leaking hydraulic transmission? Repair or replace hydraulic motor.
Damaged drum gear and bearing? Repair par ts.
Bad drum rotation? Repair or replace drum.
Defective centrifugal clutch? Repair or replace clutch.
Damaged or slipping V-belt? Replace V-belt or adjust tension.
Replace or repair vibration cable and
Damaged vibration cable and linkage?
Unit does not vibrate or linkage.
has weak vibration. Damaged vibration clutch? Adjust or replace clutch.
Defective clutch vibrator pulley V-belt? Replace V-belt.
Check and repair vibrator. Check if oil
Vibrator does not turn smoothly with hand?
level is not excessively high.
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial number
range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model number
or model number variant.
Items Found In the “Items Number” Column

All parts with same symbol in the number column, *, #, +, %,
or <, belong to the same assembly or kit
If more than one of the same

reference number is listed,
NOTE the last one listed indicates
newest (or latest) part
available.
The contents of this parts

NOTE catalog are subject to
change without notice.
SUGGESTED SPARE PARTS
MQ MIKASA MDR-9D/MDR-9DES VIBRATORY WALK-
BEHIND ROLLER W/HATZ 1D81Z DIESEL ENGINE
1 to 3 Units
Qty. P/N Description
3 .......... 501010440 ........... OIL FILTER, TRANSMISSION
1 .......... 075080061 ........... CHAIN, DRIVE
6 .......... EM505834 ............ V-BELT
3 .......... 502303040 ........... THROTTLE WIRE
6 .......... 01480000 ............. OIL FILTER, ENGINE
6 .......... 50478800 ............. FUEL FILTER, ENGINE
6 .......... 01493000 ............. AIR FILTER, ENGINE
3 .......... 50345300 ............. KEY, IGNITION
MDR-9D — DECAL PLACEMENT
DECAL PLACEMENT
MDR-9D — DECAL PLACEMENT
DECAL PLACEMENT
NO. PART NO. PART NAME QTY. REMARKS

1 920200591 PLATE, CAUTION 1
2 920200630 PLATE, SERIAL NO. 1
3 920201590 DECAL, MQ MARK 98X70 1
4 920101510 DECAL, MIKASA MARK 440MM 1
5 920203290 DECAL, CAUTION 1
6 920200450 DECAL, OIL FILTER 1
7 920101290 DECAL, VIBRATION 2
8 920201100 DECAL, CLUTCH LEVER 2
9 920200320 DECAL, WATER TANK 1
10 920200440 DECAL, PROHIBIT TOW 1
11 920200470 DECAL, OIL TANK 1
12 920101480 DECAL, OIL LEVEL 1
13 920101280 DECAL, FORWARD & REVERSE 1
14 920101200 DECAL, GREASE 1
MDR-9D — BODY ASSY.
BODY ASSY.
MDR-9D — BODY ASSY.
BODY ASSY.

1 502100600 BASE 1
2 502100720 SIDE PLATE, RIGHT 1
3 502100710 SIDE PLATE, LEFT 1
4 502200960 RUBBER PLATE 2
5 001211430 BOLT 14X30 H 8
6 030214350 WASHER, LOCK 8
8 930407021 SHOCK ABSORBER MED-70/MS 4
9 020312100 NUT 8
10 030212300 WASHER, LOCK 8
42 502201150 SPRINKLING PIPE, FRONT 1
43 502201160 SPRINKLING PIPE, REAR 1
44 502402930 VINYL PIPE 10X13X280 1
45 502402940 VINYL PIPE 10X13X950 1
46 001221025 BOLT 10X25 T 6
48 030210250 WASHER, LOCK 6
49 501010150 CAP 1/4 4
51 502302511 SCRAPER, END 2
52 001221030 BOLT 10X30 T 8
53 030210250 WASHER, LOCK 8
54 502424050 SCRAPER/CENTER 2
55 001220825 BOLT 8X25 T 6
56 030208200 WASHER, LOCK 6
57 952401560 WASHER 8.5X20X3 6
58 031110160 WASHER, FLAT 8
59 502200990 BASE, SCRAPER 1
60 001521225 SOCKET HEAD BOLT 12X25 T 18
68 502403940 CHAIN COVER 2
82 020310080 NUT 4
83 030210250 WASHER, LOCK 4
MDR-9D — FRONT COVER ASSY.
FRONT COVER ASSY.
MDR-9D — FRONT COVER ASSY.
FRONT COVER ASSY.
13 031110160 WASHER, FLAT 4
14 502103800 FRONT COVER 1
16 001220820 BOLT 8X20 T 4
17 030208200 WASHER, LOCK 7
18 952401560 WASHER 8.5X20X3 7
20 502302490 CHECK COVER 1
21 001220815 BOLT 8X15 T 4
22 030208200 WASHER, LOCK 4
23 031108160 WASHER, FLAT 4
24 502302500 SUPPORT/COVER 1
25 001221020 BOLT 10X20 T 1
26 030210250 WASHER, LOCK 1
27 021110160 WASHER, FLAT 1
28 001220825 BOLT 8X25 T 3
30 502201830 BELT COVER 1
32 001221020 BOLT 10X20 T 2
33 030210250 WASHER, LOCK 2
34 031110160 WASHER, FLAT 2
35 001221015 BOLT 10X15 T 2
36 030210250 WASHER, LOCK 2
37 031110160 WASHER, FLAT 2
38 502010650 ELBOW 90 DEG. 1/4 2
39 407310670 TANK CAP D108-120, RUBBER 1
41 954403241 COCK PT 1/4, BH-1211 (AL) 2
65 001801050 BOLT 10X50 WHOLE THREAD 1
66 020310080 NUT
81 001211030 BOLT 10X30 H 4
82 020310080 NUT 4
83 030210250 WASHER, LOCK 4
84 502405920 PLATE, COVER SETTING 1
85 001221020 BOLT 10X20 T 2
86 030210250 WASHER, LOCK M10 2
87 031110160 WASHER, FLAT M10 2
100 959402990 ROPE 1
101 091005020 SCREW 5X20 1
102 020305040 NUT 1
103 030205130 WASHER, LOCK 1
104 031105080 WASHER, FLAT 2
105 025203020 SPLIT COTTER PIN 3X20 1
106 959403251 PLATE SPRING 2
107 502420150 SPACER 1
108 001200820 BOLT 8X20 2
109 030208200 WASHER, LOCK 2
110 031108160 WASHER, FLAT 2
MDR-9D — AXLE ASSY.
AXLE ASSY.
MDR-9D — AXLE ASSY.
AXLE ASSY.
1 502101570 DRUM 2
2 502202290 ROLLER SHAFT 2
3 044006309 BEARING 6309VV 4
4 952400940 SPACER 45605 4
5 502302420 BEARING COVER 2
6 060406010 OIL SEAL TC-689012 4
8 502200930 BRACKET/L 2
9 502302430 SPACER 2
11 502200940 BRACKET/R FRONT 1
12 502200950 BRACKET/R REAR 1
13 020130240 NUT M30, P2.0 4
14 030230750 WASHER, LOCK M30 4
15 502302440 GEAR 57 2
17 502303370 GEAR SHAFT 2
17 502338050 GEAR SHAFT 2
18 044006370 BEARING 6307VV 2
19 047910050 ROLLER BEARING NF307W 2
20 952401240 SPACER 35453 2
20 952406190 SPACER 35X45X3 S 2
22 502302460 COVER/GEAR SHAFT 2
23 060305010 OIL SEAL TB-55729 2
25 502402720 SPROCKET 15 2
26 951400090 KEY 10X8X33 2
27 020118150 NUT M18, P1.5 2
28 030218460 WASHER, LOCK M18 2
29 952400950 WASHER 19456 2
30 502305360 BLOCK 2
31 502303590 CYLINDER BLOCK 2
34 502402740 BRACKET COVER 2
35 001210820 BOLT 8X20 H 12
36 030208200 WASHER, LOCK 12
37 502403090 BEARING HOLDER 2
38 075080061 CHAIN RS80-61 1
39 502402920 TIGHTENER 1
MDR-9D — AXLE ASSY. (CONTINUED)
AXLE ASSY.
MDR-9D — AXLE ASSY. (CONTINUED)
AXLE ASSY.
40 502302480 TIGHTENER PLATE (SHAFT) 1
41 044006205 BEARING 6205VV 2
42 080100520 STOP RING R-52 1
43 001210820 BOLT 8X20 H 1
44 030208200 WASHER, LOCK 1
45 952400130 WASHER 9304 1
46 502402750 TIGHTENER PLATE HOLDER 1
48 502402760 FELT SEAL 6X8X1350 2
49 502402770 FELT SEAL 6X8X188 2
50 502402780 FELT SEAL 5X6X217 2
51 952401330 COLLAR 72803 2
52 060604030 OIL SEAL VC-45686 2
54 042006309 BEARING 6309ZZ 4
55 502408150 FELT RING 901027 4
61 351010050 GREASE FITTING A-MT6X1 2
MDR-9D — TRANSMISSION ASSY.
TRANSMISSION ASSY.
MDR-9D — TRANSMISSION ASSY.
TRANSMISSION ASSY.
1 502010530 GEAR CASE 1
2 502010540 COVER, GEAR CASE 1
3 501010410 PACKING, GEAR CASE COVER 1
5 031106100 WASHER, FLAT M6 6
6 501010420 SET BOLT, 87L-M12-/HST 4
7 501010430 TRANSMISSION 1515-522 1
8 501010440 OIL FILTER 1
9 501010450 PACKING/TRANSMISSION 1
11 030210250 WASHER, LOCK 4
12 020310080 NUT 4
14 501010460 PINION 15 1
15 951400100 KEY 5X5X35 1
16 952400130 WASHER 9304 1
17 001210820 BOLT 8X20 H 1
18 030208200 WASHER, LOCK 1
19 502303350 GEAR 80 1
20 502010570 DRIVE SHAFT 1
21 501010500 SPROKET 9 1
22 951400110 KEY 7X7X35 2
23 952400170 WASHER 19454 2
24 020118150 NUT M18, P1.5 2
25 030218460 WASHER, LOCK M18 2
26 042006207 BEARING 6207ZZ 1
27 042006306 BEARING 6306ZZ 1
28 080200350 STOP RING S-35 1
29 060303030 OIL SEAL TB-30428 1
30 501010520 BEARING COVER 1
31 001220825 BOLT 8X25 T 4
32 030208200 WASHER, LOCK 4
33 001211025 BOLT 10X25 H 4
34 030210250 WASHER, LOCK 4
36 502302530 FLANGE FAN 1
37 080100160 STOP RING R-16 1
38 502010590 KEY 5X5X22/4DK 1
39 502321570 RUBBER COUPLING 1
40 515447020 COUPLING PIN 6
41 099208012 SOCKET HEAD SCREW 8X12 T 2
63 502402800 LEVER 1
MDR-9D — HYDRAULIC OIL TANK ASSY.
HYDRAULIC OIL TANK ASSY.
MDR-9D — HYDRAULIC OIL TANK ASSY.
HYDRAULIC OIL TANK ASSY.
44 050200160 O-RING P-16 1
45 501010720 JOINT 3/4-16 1
46 501010590 JOINT 3/8 1
47 501010600 JOINT 1/4 1
48 502302850 OIL HOSE 3/8 320L 1
49 502302840 OIL HOSE 1/4 320L 1
50 502201000 OIL TANK 1
51 502010640 ELBOW 90 DEG. 3/8 1
52 502010650 ELBOW 90 DEG. 1/4 1
53 953405270 PLUG 1/4X14 13L 1
54 953405260 PACKING 1/4 (CU) 1
55 953405840 DRAIN PLUG M18 (H) 1
56 953400020 PACKING 19302 1
57 001221035 BOLT 10X35 T 4
58 030210250 WASHER, LOCK 4
59 031110160 WASHER, FLAT 4
60 959010110 LEVEL GAUGE/SP-1 W/P 1
61 952401960 COLLAR 11X30X16 1
MDR-9D — CLUTCH BOX ASSY.
CLUTCH BOX ASSY.
MDR-9D — CLUTCH BOX ASSY.
CLUTCH BOX ASSY.
1 502302610 CLUTCH PULLEY/IN 1
2 502302620 CLUTCH SHAFT/IN 1
3
* 502302630 CLUTCH SHAFT/OUT 1
4
* 040006205 BEARING 6205 5
5
* 040006202 BEARING 6202 1
6
* 501010800 CLUTCH SL1.2-20/OS225 1
7
* 080200250 STOP RING S-25 1
8
* 951400060 KEY 5X5X58 1
9
* 501010810 COLLAR 25322/BEARING 3
*
10 501010822 SPACER 0.8T/CLUTCH AR
10
* 501010823 SPACER 1.0T/CLUTCH AR
10
10
11
* 501010830 CLUTCH CASE 1
12
* 502910010 CLUTCH BOX ASSY. ................................... 1 ...... INCLUDES ITEMS W/
13
* 501010830 PACKING/BEARING HOLDER 2
*
14
* 060102010 OIL SEAL SB-25388 2
15
* 001520620 SOCKET HEAD BOLT 6X20 T 8
16
* 501010850 SHIFTER FORK 1
17
* 501010860 FORK BLOCK 2
18
* 001520625 SOCKET HEAD BOLT 6X25 T 2
19
* 501010870 SHIFTER SHAFT 1
20
* 050200110 O-RING P-11 2
21
* 501301160 COVER, CLUTCH CASE 1
22
* 501010890 PACKING, CLUTCH CASE 1
24
* 501010900 PLUG 3/4 1
25
* 501010910 PACKING 3/4 1
26
* 502302640 CLUTCH PULLEY/OUT 1
27 951400070 KEY 7X7X26 2
28 952400140 WASHER 13304 2
29 030212300 WASHER, LOCK M12 2
30 020312100 NUT 2
31 001221035 BOLT 10X35 T 4
32 030210250 WASHER, LOCK 4
33 952401860 WASHER 112545 4
34 953400270 PLUG 1/4X14 10L 2
34 953405270 PLUG 1/4X14 13L 2
MDR-9D — CLUTCH BOX ASSY. (CONTINUED)
CLUTCH BOX ASSY.
MDR-9D — CLUTCH BOX ASSY. (CONTINUED)
CLUTCH BOX ASSY.
35
36
* 953405260
502302650
PACKING 1/4 (CU)
CLUTCH LEVER
2
1
37
*
38
* 959402980
001521025
BALL GRIP 40D-M12
SOCKET HEAD BOLT 10X25 T
1
1
39
*
40
* 501010950 BEARING HOLDER 1
42
* 502302660
501402260
BEARING HOLDER/INPUT SIDE
SET BOLT, L50M12/CLUTCH
1
4
43#
* 501402400 TIGHTENER PULLEY 1
44# 501302160 TIGHTENER SUPPORT 1
45# 042006204 BEARING 6204ZZ 2
46# 952400930 COLLAR 20252 1
47# 080100470 STOP RING R-47 1
48# 952400130 WASHER 9304 1
49# 001200820 BOLT 8X20 1
50# 030208200 WASHER, LOCK 1
51# 001221035 BOLT 10X35 T 2
52# 030210250 WASHER, LOCK 2
53# 031110160 WASHER, FLAT 2
55 501910040 BELT TIGHTENER ASSY. ............................ 1 ...... INCLUDES ITEMS W/#
MDR-9D — VIBRATION CASE ASSY.
VIBRATION CASE ASSY.
MDR-9D — VIBRATION CASE ASSY.
VIBRATION CASE ASSY.
1 502302570 VIBRATING PULLEY 1
2 502201010 ROTARY SHAFT/L 1
3 502201020 ROTARY SHAFT/R 1
4-1 502302582 GEAR (DRIVE-1P) 1
4-2 502302581 GEAR 44 (DRIVEN-2P) 1
5 951400081 KEY 10X8X17 2
6 951400090 KEY 10X8X33 1
7 952400900 WASHER 13446 3
8 001211235 BOLT 12X35 H 3
9 030212300 WASHER, LOCK M12 3
10 502302590 ECCENTRIC ROTATOR 2
12 040006309 BEARING 6309 4
13 080101000 STOP RING R-100 2
14 080200450 STOP RING S-45 4
15 060106010 OIL SEAL SB-659013 1
15 060206020 OIL SEAL SC-659013 1
16 952400911 SPACER 801003 1
17 502100650 VIBRATING CASE 1
18 502302600 CASE COVER 1
21 502201030 GEAR COVER 1
23 953400270 PLUG 1/4X14 10L 2
23 953405270 PLUG 1/4X14 13L 2
24 953405260 PACKING 1/4 (CU) 2
26 031106100 WASHER, FLAT M6 8
27 001221445 BOLT 14X45 T 14
28 030214350 WASHER, LOCK M14 14
29 502403140 T-JOINT 1
30 502010860 NIPPLE PT1/4 1
31 070100360 V-BELT A-36 2
32 502402300 BREATHER 1
33 953405260 PACKING 1/4 (CU) 1
34 502303010 PACKING, VIBRATION CASE/A 1
35 502303020 PACKING, VIBRATION CASE/B 1
36 502305480 ECCENTRIC ROTATOR 2
MDR-9D — UPPER CONTROL HANDLE ASSY.
UPPER CONTROL HANDLE ASSY.
MDR-9D — UPPER CONTROL HANDLE ASSY.
1 502101480 BAR HANDLE, D.C./9D 1
13 501011090 TRAVELING LEVER 1
14 501011100 LINK 1
15 959402980 BALL GRIP 40D-M12 2
17 030206150 WASHER, LOCK M6 15
18 031106100 WASHER, FLAT M6 6
19 501011110 STEEL BALL 1
20 501011120 SPRING, 1.2X8X34 1
21 505422750 GUIDE 1
23 501011140 BUSH 8918, LINK 1
24 501011150 CONICAL SPRING WASHER 1
25 001200835 BOLT 8X35 1
26 020308060 NUT 1
27 031108160 WASHER, FLAT 1
29 501011162 ROD END PR6-209 3
30 502314420 CABLE ASSY./C2110 1
31 501011180 CLAMP HC-40 4
32 501203980 HANDLE, D.C. 1
34 001210615 BOLT 6X15 H 4
39 001210620 BOLT 6X20 H 2
40 501202200 LEVER COVER, D.C. 1
41 501011220 LEVER GUIDE 1
43 001210615 BOLT 6X15 H 4
44 031106100 WASHER, FLAT M6 4
48 501011310 VIBRATING LEVER 1
49 050200160 O-RING P-16 1
50 020312100 NUT 1
51 030212300 WASHER, LOCK M12 1
52 031112230 WASHER, FLAT M12 1
53 502314410 CABLE ASSY./C2550 1
60 001220615 BOLT 6X25 T 4
MDR-9D — UPPER CONTROL HANDLE ASSY. (CONTINUED)
MDR-9D — UPPER CONTROL HANDLE ASSY. (CONTINUED)
62 502010930 CLEVIS 1
63 502010940 CLEVIS PIN 1
97 501413650 TURN BUCKLE 1
98 501413660 ADJUST BOLT 1
99 020306050 NUT M6 1
100 022910090 NUT M6 (L) 1
101 501407790 HANDLE PIN, D.C. 1
102 501305190 ROD, D.C. 1
103 502416960 ROD-GUIDE 1
105 501407810 ROD SPRING, D.C. 1
106 501407820 NUT, D.C. 1
107 501416950 LINK, D.C. 1
108 099206008 SOCKET HEAD SCREW 6X8 T 1
109 501407840 LINK PIN, D.C., 6X28-23 1
110 031106100 WASHER, FLAT M6 2
112 501416970 LEVER, D.C. 1
113 001200830 BOLT 8X30 1
114 501407880 GUIDE ROLLER, D.C. 1
115 020308060 NUT 1
116 501407890 LEVER SPRING, D.C. 1
117 031108160 WASHER, FLAT 1
118 001220815 BOLT 8X15 T 1
119 502910020 HANDLE STOPPER 1
MDR-9D — LOWER CONTROL HANDLE ASSY.
LOWER CONTROL HANDLE ASSY.
MDR-9D — LOWER CONTROL HANDLE ASSY.
LOWER CONTROL HANDLE ASSY.
2 501302670 HANDLE BRACKET, RIGHT 1
3 501302680 HANDLE BRACKET, LEFT 1
4 501402860 BOLT 20X170 1
5 001221245 BOLT 12X45 T 4
6 020312100 NUT M12 4
7 030212300 WASHER, LOCK M12 4
8 031112230 WASHER, FLAT M12 4
9 501402870 HANDLE STOPPER 1
10 501402880 SPRING/HANDLE (1.4X18X44) 1
11 020310080 NUT 1
12 959010413 EYE NUT 1
28 020120160 NUT M20, P1.5 2
29 501011162 ROD END PR6-209 3
30 502314420 CABLE ASSY./C2110 1
31 501011180 CLAMP HC-40 4
34 001210615 BOLT 6X15 H 4
36 502402900 CABLE STOPPER 1
37 001221020 BOLT 10X20 T 1
38 030210250 WASHER, LOCK 1
39 001210620 BOLT 6X20 H 2
45 0830000010 COIL SPRING 1
46 020306050 NUT M6 4
47 031106100 WASHER, FLAT M6 2
56 502402890 CABLE STOPPER 1
57 001220820 BOLT 8X20 T 2
58 030208200 WASHER, LOCK 2
59 031108160 WASHER, FLAT 2
60 0012-20615 BOLT 6x15 T 4
64 351010050 GREASE FITTING A-MT6X1 1
76 001220620 BOLT 6X20 T 1
MDR-9D — BATTERY ASSY.
BATTERY ASSY.
MDR-9D — BATTERY ASSY.
BATTERY ASSY.
70 502215490 BATTERY BASE 1
71 001200815 BOLT 8X15 4
72 030208200 SW M8 4
73 502403310 BATTERY PROTECT 1
74 502403320 BOLT/BATTERY 2
75 020308060 NUT M8 4
76 030208200 WASHER, LOCK M8 2
77 031108160 WASHER, FLAT M8 2
78 607010030 BATTERY 12N24-3.26A19L 1
79 502301040 BATTERY CORD (+) 220 1
80 502301050 BATTERY CORD (-) 380 1
HATZ 1D81Z ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
HATZ 1D81Z ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
1 01249051 CRANKCASE ...................................... 1 ........ INCLUDES ITEMS W/
3 50249101 CYL. PIN 6/20 4 *
4* 03793900 NOZZLE 1
5* 03793800 BEARING BUSH 1
6* 03794000 PLUG 1..2
7* 03793700 MAIN BEARING 1
8* 04033700 MAIN BEARING -O.5 1
9 04000800 PLUG 1
*
10 50144300 STUD M 6X16 2
11* 03794510 STUD 1
12* 03794800 INTERMEDIATE PIECE 1
13* 50098300 STUD 8 X 20 2
14* 50325500 COVER 10 1
15* 50037800 STUD M 8 X 22 8
16* 50328200 STUD M 16 X 22 2
17* 04011650 THRUST PLATE 1
18 04069500 SHIM 1.05 0..4
19 04062010 HEX SCREW M 9 X 28 4
22 50357700 GRUB SCREW M 8 X 10 1
23 * 04087400 STUD M 6 X 22 1
25 * 04084500 SEALING RING 2
26 04084500 SEALING RING 2
HATZ 1D81Z ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS)
CRANKCASE ASSY.(EXTERNAL PARTS)

HATZ 1D81Z ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS)
CRANKCASE ASSY.(EXTERNAL PARTS)
1 03794100 WASHER 2
2 03794300 CAM FOLLOWER 2
3 93794201 CAM FOLLOW SPINDLE 2
4 50051000 ALLEN SCREW M 6 X 30 2
5 03795800 O-RING 12 X 18, 3 X 7.3 2
6 50329000 O-RING 9.5 X 2.5 3
7 03795100 O-RING 265 X 269, 4 X 3.6 1
8 01248810 PLATE 1
10 50417600 ALL. SCREW. M 8 X 25 Z4 22
11 03794900 HOUSING 1
12 03795000 SUCTION SIEVE 1
13 50327100 ALLEN SCREW M 6 X 50 2
14 01241700 OIL SUMP 1
15 50170900 WASHER, LOCK 6 12
16 50329100 ALLEN SCREW M 6 X 10 12
17 50001600 JOINT A22X27 2
18 50373100 DRAIN PLUG M 22 X 1.5 0..2
18 50140400 DRAIN PLUG 0..2
20 03794700 COVER 1
21 50328300 HEXAGON NUT M6 3
22 01321200 CLOS. SCREW + SIEVE 1
23 50286400 JOINT A 24 X 29 1
24 01321100 OIL RELIEF VALVE ASSY. ................... 1 ........ INCLUDES ITEMS W/#
25# OIL RELIEF VALVE .............................. 1 ........ CANNOT BE PURCHASED SEPARATELY
26# 50412900 O-RING 18 X 2 1
27 50062400 JOINT A10 X 13.5 2
28 50062300 CLOSING SCREW X 1 2
29 01241500 DIPSTICK ASSY .................................. 1 ........ INCLUDES ITEMS W/
30 *
DIPSTICK ............................................ 1 ........ CANNOT BE PURCHASED SEPARATELY
*
31 50359700 O-RING 20.29 X 2.62 2
*
32 50329200 O-RING 50X55X3 2
33 05068800 LUB. OIL FILT. HOUS. 1
34 50081200 WASHER, LOCK A6 4
35 50170600 ALLEN SCREW M 6 X 20 4
36 01480000 SUPRA OIL FILTER 1
37 01248900 COVER 1
38 04033401 COVER 1
39 04053210 SET SCREW M9 1
41 04024220 CAM FOLLOWER BRACK. 1
42 04062110 BOLT 1
43 04024301 CAM FOLLOWER T/U 1
44 50170800 ALLEN SCREW M 6 X 25 1
45 04045800 OIL SUMP 1
46 04046300 DRAIN EXTENSION 1
47 50001400 JOINT A 18 X 22 1
48 50044200 CLOS. SCREW M 18 X 1.5 1
49 50434300 STUD M 8 X 18 2
50 50050700 ALLEN SCREW M 6 X 16 8
52 50140400 DRAIN PLUG 1
53 04069500 SHIM 1.05 0..3
53 04069600 SHIM 1.2 0..3
54 04069800 SHIM 1.05 0..1
54 04069900 SHIM 1.20 0..1
55 04065400 CYLINDER HEAD BOLT 1
56 04084000 LIFTING SPRING 1
58 50139200 STUD M 6 X 16 2
59 05068900 GASKET 1
HATZ 1D81Z ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
HATZ 1D81Z ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
1 01269810 CRANKSHAFT ASSY. ................................ 1 ...... INCLUDES ITEMS W/
2 *
CRANKSHAFT ............................................. 1 ...... CANNOT BE PURCHASED SEPARATELY
3* 50087200 COVER 28 1
4* 03796000 COUNTER WEIGHT 1
5 50055000 ALLEN SCREW M 10 X 50 2
6 50362600 FITTING KEY A 6 X 4 X 32 1
7* 03796120 GEARWHEEL F. CRANKS 1
8 04000600 BUFFER RING 1
9 50224900 O-RING 123 X 2.5 1
10 01292100 BEARING FLANGE ASSY. ........................... 1 ...... INCLUDES ITEMS W/#
11# BEARING FLANGE ...................................... 1 ...... CANNOT BE PURCHASED SEPARATELY
12# 04006800 MAIN BEARING
13 04036100 MAIN BEARING -0.5 1
14# 50362700 OIL SEAL 62 X 90 X 10 1
15 50413600 WASHER 8
16 50364300 HEXAGON NUT 8
17 04023110 STUBSHAFT SAE W/KEY 1
18 01485500 STUBSHAFT SAE TAPER 1
19 04022910 STUBSHAFT ITALIA 1
20 05033200 STUBSHAFT ITALIA 23 1
21 03962700 FITTING KEY A6.35 X 63 1
22 50017800 WOODRUFF KEY 4 X 6.5 1
23 50414400 WEAR SLEEVE 62 X 12.7 0..1
24 01512001 KIT, CRANKSHAFT REPLACEMENT60-81 1
HATZ 1D81Z ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
HATZ 1D81Z ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
1 03796400 SHAFT 2
2 03796500 BUSH 2
3 01242000 GEARWHEEL 2
4 04099900 CAMSHAFT 1
7 01267300 SHAFT, PUMP SIDE ............................ 1 ........ INCLUDES ITEMS W/
8 01267200 SHAFT STARTER SIDE ...................... 1 ........ INCLUDES ITEMS W/# *
9 COUNTER BALANCE ......................... 1 ........ CANNOT BE PURCHASED SEPARATELY
*
10 50324900 WOODRUFF KEY 3 X 3.7 2
11 # PIN ....................................................... 2 ........ CANNOT BE PURCHASED SEPARATELY
*
12# COUNTER BALANCE ......................... 1 ........ CANNOT BE PURCHASED SEPARATELY
HATZ 1D81Z ENGINE — PISTON/RINGS ASSY.
PISTON/RINGS ASSY.
HATZ 1D81Z ENGINE — PISTON/RINGS ASSY.
PISTON/RINGS ASSY.
1 01243901 PISTON ASSY. STD. ................................ 1 .............. INCLUDES ITEMS W/
1 01313510 PISTON ASSY. OVERSIZED ................... 1 .............. INCLUDES ITEMS W/ *
2 01265101 *
PISTON ASSY. 100+0.5 ........................... 1 .............. INCLUDES ITEMS W/#
2 01265201 PISTON ASSY. 100+1.0 ........................... 1 .............. INCLUDES ITEMS W/#
2 01314610 PISTON ASSY. 100+0.5 .......................... 1 .............. INCLUDES ITEMS W/#
2 01314710 PISTON ASSY. 100+1.0 ........................... 1 .............. INCLUDES ITEMS W/#
3 #+ PISTON .................................................... 1 .............. CANNOT BE PURCHASED SEPARATELY
*
4 #+ 50353600 WRIST PIN 1
*
5 #+ 50020800 CIRCLIP 30 X 1.2 2
*
6 + 01247300 PISTON RING SET 100 1
*
7# 01264500 PISTON RING SET +0.5 1
7# 01265000 PISTON RING SET +1.0 1
8+ CYLINDER ............................................... 1 .............. CANNOT BE PURCHASED SEPARATELY
9 01508301 CYLINDER ASSY. W/ PISTON ............... 1 .............. INCLUDES ITEMS W/+
10 01244001 CONROD ASSY. ..................................... 1 .............. INCLUDES ITEMS W/%
11% CONROD ................................................. 1 .............. CANNOT BE PURCHASED SEPARATELY
12% 04032200 BUSH FOR CONROD 1
13% 04001800 CONROD SCREW 2
14 04001900 BIG END BEARING 1
15 04033100 ROD BEARING -0.5 1
HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.
K= HOT TEMPERATURE FELT 100g
CYLINDER HEAD ASSY.
1 01264810 CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/
1 01499610 CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/ *
2 *
CYLINDER HEAD ............................ 1 ........... CANNOT BE PURCHASED SEPARATELY
3* 04008710 VALVE GUIDE 2
4* 50038400 STUD M 8 X 35 1
5* 04068910 ROCKER SHAFT ASSY. “C” ............. 1 ........... INCLUDES ITEMS W/+
5 04068920 ROCKER SHAFT ASSY. ................... 1 ........... INCLUDES ITEMS W/+
6 04005001 VALVE INLET 1
6 04091001 VALVE INLET 1
7 04005101 VALVE EXHAUST 1
7 04091100 VALVE EXHAUST 1
8 04005201 WASHER 2
9 04005300 VALVE SPRING 2
10 04005401 CUP 2
11 03786300 VALVE COLLET 2
12 04003710 ROCKER INLET 1
13# ROCKER INLET ............................... 1 ........... CANNOT BE PURCHASED SEPARATELY
14% RATCHET WHEEL ........................... 1 ........... CANNOT BE PURCHASED SEPARATELY
15% 03778401 SPRING SHEET 1
16 + ROCKER SHAFT ............................. 1 ........... CANNOT BE PURCHASED SEPARATELY
17 50117200 CIRCLIP 1
18% 03365710 RATCHET F. DECOMPR. 1
19 03366001 SPRING 1
20 03783000 ADJUSTING SCREW 2
22# DOWEL PIN ..................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
23 50123800 BALL 7MM III 1
24 04004700 BUSH 1
25 04004800 PRESSURE SPRING 1
26 01245200 ADJUSTING SCREW 1
27 50001100 JOINT A 12 X 15.5 1
28 04048900 RUBBER RING 1
29 + 40022401 O-RING 8 X 2 GRAY 1..2
30 50034700 PIN 4 X 22 1
31 04009810 HANDLE 1
32 04004100 PIN 1
35 04068800 GASK. F. CYL. HEAD 0.5 0..1
36 04036800 GASK. F. CYL. HEAD 0.6 0..1
37 04036500 GASK. F. CYL. HEAD 0.7 0..1
38 04036600 GASK. F. CYL. HEAD 0.8 0..1
39 04002700 GASK. F. CYL. HEAD 0.9 0..1
40 04002800 GASK. F. CYL. HEAD 1.0 0..1
41 04002900 GASK. F. CYL. HEAD 1.1 0..1
42 04003000 GASK. F. CYL. HEAD 1.2 0..1
43 04003100 GASK. F. CYL. HEAD 1.3 0..1
44 04003200 CYL. HEAD SCREW 305 MM 2
45 04003300 CYL. HEAD SCREW 258 MM 2
46 04006111 VALVE COVER GASKET 16> 1
47 01245410 VALVE COVER 1
48 50081200 WASHER, LOCK A6 4
49 50170800 ALLEN SCREW M 6 X 25 4
50 04008100 LIFTING BRACKET 1
CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
51 50366300 ALLEN SCREW M 8X 20 2
52 50208500 WASHER, LOCK 8 2
53 01493200 DEVICE HOUSING .......................... 1 ........... INCLUDES ITEMS W/■
54■ HOUSING DEVICE BASE ................ 1 ........... CANNOT BE PURCHASED SEPARATELY
55■✓✢ 40081700 O-RING 12 X 16 X2 2
56■✓ CAP ................................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
57 01308300 CLOSING PLUG .............................. 1 ........... INCLUDES ITEMS W/✓
60 01269700 OIL PRESSURE PIPE 1 INCLUDES ITEMS W/5
61 03457500 DISC F. STUD 4
675 50330100 O-RING 4 X 1.2 2
68 01280600 OIL FILTER DEVICE ........................ 1 ........... INCLUDES ITEMS W/✪
69✪ 01275610 CLOSING PLUG ASSY 46MM ......... 1 ........... INCLUDES ITEMS W/✢
70✢ CLOSING PLUG .............................. 1 ........... CANNOT BE PURCHASED SEPARATELY
71✪ TUBE ................................................ 1 ........... CANNOT BE PURCHASED SEPARATELY
725 ROD .................................................. 1 ........... CANNOT BE PURCHASED SEPARATELY
74 04047920 INTERM. PIECE DECOMP. 1
75 50132000 ROLL PIN 4 X 16 1
76 04048220 DECOMPRESSION SHAFT “C” 1
77 50034500 ROLL PIN 4 X 14 1
78 04048110 INTERMEDIATE PIECE 1
79 03579800 RUBBER WASHER 1
80 04048000 WASHER 10.5 X 50 X 0.8 1
81 03778200 HANDLE 6 X 18 1
82 50132000 ROLL PIN 4 X 16 1
83 50405200 VALVE STEM SEAL CAP 2
85 01285010 ROCKER EXHAUST ........................ 1 ........... INCLUDES ITEMS W/#
86 50034600 ROLL PIN 4 X 18 1
88 03787300 SHIM 0.2 1
89 04097200 PRES. SPRING DECOMPR. 1
90 04038500 OIL RESTRICTOR VALVE ASSY. 1
90* 04104300 OIL RESTRICTOR VAVE 1
91* 01557600 GEARWHEEL F. DECOMPR. .......... 1 ........... INCLUDES ITEMS W/%
HATZ 1D81Z ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
HATZ 1D81Z ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
1 01244310 PUSHROD 2
2 50330200 O-RING 19 X 3N 2
3 04002500 PROTECTION TUBE 2
4 50347000 CIRCLIP AS 24 X 1.75 2
6 04002000 PRESSURE RING 2
7 50330300 O-RING 23 X 3 2
15 04007410 PLATE 1
16 50363100 ALLEN SCREW M 10 X 40 6
18 04007131 FLYWHEEL, ELECTRIC START 1
HATZ 1D81Z ENGINE — OIL PUMP ASSY.
OIL PUMP ASSY.
HATZ 1D81Z ENGINE — OIL PUMP ASSY.
OIL PUMP ASSY.
1 50328000 CTR. SUNK SCR.AM 6 X 16 5
2 03797412 COVER F. OIL PUMP 1
3 01242401 SPRING CAPSULE+BUSH 1
6 04063400 GOVERNOR SPRING 2.9 1
7 03798600 CUP 1
8 50334700 CIRCLIP5 1
9 03797600 BEARING BUSH 1
10 03797510 HOUSING 1
11 03797701 PLATE CENTRIF. WEIGHT 1
12 03798002 CENTRIFUGAL WEIGHT 1
13 03798102 CENTRIFUGAL WEIGHT 1
14 03797900 WASHER 1
15 03797801 PIN 1
16 50081200 WASHER, LOCK A6 5
17 50170800 ALLEN SCREW M 6 X 25 3
18 50051000 ALLEN SCREW M 6 X 30 2
19 50084901 PIN 8 X 12 2
20 03798720 GEARWHEEL 1
21 50260501 ROLL PIN 2 X 10 2
22 04046000 CIRCLIP 0.3
HATZ 1D81Z ENGINE — TIMING COVER ASSY.
TIMING COVER ASSY.
HATZ 1D81Z ENGINE — TIMING COVER ASSY.
TIMING COVER ASSY.
3# 05325600 COVER 50 1
6# 03797600 BEARING BUSH 1
7 50330400 O-RING 27 X 2N 1
8 04000400 COVER 1
9 50399000 CIRCLIP 32 X 1.2 1
11 50417400 ALLEN SCREW M 8 X 30 Z3 13
12 50329500 ALLEN SCREW M 12 X 40 1
17# 50364700 OIL SEAL 32 X 52 X 7 1
22 01281001 TIMING COVER ASSY. NO. 3 ............ 1 .......... INCLUDES ITEMS W/#
24# TIMING COVER ................................ 1 .......... CANNOT BE PURCHASED SEPARATELY
25# 04052400 NOZZLE 1
26 03797412 COVER F. OIL PUMP 1
HATZ 1D81Z ENGINE — FUEL DEVICE ASSY.
FUEL DEVICE ASSY.
HATZ 1D81Z ENGINE — FUEL DEVICE ASSY.
FUEL DEVICE ASSY.
1 50331500 ROLLER TAPPET CPL. 1
2 04000901 GUIDE 1
3 50050700 ALLEN SCREW M 6 X 16 1
4 50390200 O-RING 17 X 1.1 0..1
4 50363400 O-RING 17 X 1.2 0..1
5 04011700 PLATE 1
6 03209700 SHIM 0.3 0..1
7 04102400 SHIM 0.60/42.2 0..1
8 04102500 SHIM 0.90/42.2 0..1
9 04102600 SHIM 1.20/42.2 0..1
10 04071300 GASKET 0.2
10 04102200 GASKET INJECTION PUMP 0.2 0..2
10 04102300 GASKET INJECTION PUMP 0.3 0..2
11 50416200 INJECTION PUMP 1
15 01313600 FUEL PRESSURE PIPE 1
16 04025800 JOINT WASHER 1
16 40085001 INJECTOR SEAL 1
17 50415101 INJECTOR ........................................ 1 ........... INCLUDES ITEMS W/%
18% 50415200 NOZZLE DLLA 154PV3 1
19% INJECTOR ........................................ 1 ........... CANNOT BE PURCHASED SEPARATELY
20 03792400 FLANGE 1
21 04035700 WASHER 1
22 50000800 COPPER WASHER 2
24 50333400 BANJO UNION 1
25 50313000 BANJO BOLT M6 1
26 50038400 STUD M 8 X 35 1
27 50004600 SET SCREW AM 8 X 16 1
28 # 05035200 PRESSURE SPRING 1
*
29 # PIN .................................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
30* 01519500 PIST. + SPRG. EXT. FUEL ................ 1 ........... INCLUDES ITEMS W/
36# 50328900 O-RING 22 X 1.6 1 *
37# 04001410 CYL. F. EXTR. FUEL DEV. 1
38# 04001600 DISC. 1
39# 50330800 CLOS. SCREW M 16 X 1.5 1
40 50001100 JOINT A12 X 15.5 2
41 50015800 RING PIECE NW6 1
42 03662300 PIPE NIPPLE 1
43 04060400 FUEL HOSE 4.5 X 100 1
44 00805500 VENT VALVE 1
45 03807100 FUEL HOSE 4.5/150 1
45 04060200 FUEL HOSE 4.5 X 55 1
46 50157800 T-CONNECTION NW3 1
47 03902000 FUEL PIPE 390 1
48 05029600 FUEL HOSE 4.5/850 1
49 50279600 CONNECTING NIPPLE 1
50 50357200 HOSE CLIP 5SKZ 2
51 50399801 CLAMP 11.3 4
52 50399900 CLAMP 9.5 1
53 01459700 CLIP 1
60 01498902 PIST. + CYL. EXTR. FUEL ................ 1 ........... INCLUDES ITEMS W/#
HATZ 1D81Z ENGINE — AIR DUCTING ASSY.
AIR DUCTING ASSY.
HATZ 1D81Z ENGINE — AIR DUCTING ASSY.
AIR DUCTING ASSY.
1 01246220 COOLING AIR DUCT ASSY .......1 ................. INCLUDES ITEMS W/
2 *
COOLING AIR DUCT .................1 ................. CANNOT BE PURCHASED SEPARATELY
*
3 % 04007601 SEALING STRIP 32.2MM 2
*
4 % 04007720 SEALING STRIP 76MM 2
5* 01246411 COOLING AIR DUCT .................1 ................. INCLUDES ITEMS W/%
6% SIDE SHROUD ............................ 1 ................. CANNOT BE PURCHASED SEPARATELY
7 01246600 COOLING AIR DUCT ASSY. .......1 ................. INCLUDES ITEMS W/#
8# COOLING AIR DUCT .................1 ................. CANNOT BE PURCHASED SEPARATELY
9# 04007901 SEALING STRIP 413MM 1
10 50081200 WASHER, LOCK A6 15
11 50144400 HEXAGON NUT M6 4
12 50149100 ALLEN SCREW M6 X 12 12
13 50206300 ALLEN SCREW X 18 4
14 04008500 PARTING SHEET 1
15 50093700 WASHER, FLAT A13 6
16 50093600 HEXAGON NUT M12 6
17 50364900 STUD M12 X 40 2
18 50331400 STUD M12 X 35 4
19 04008211 INTERMED. HOUSING 1
20 50333500 HEXSCREW M 6 X 8 2
21 50334800 RUBBER SLEEVE 1
23* 50226000 GRUB SCREW M 8 X 6 4
24 03225504 NAME PLATE 1
25 40002500 POP RIVET 2.4 MM 4
28 04080400 COVER F. BLOW DUCTING 1
29 50170900 WASHER, LOCK 6 4
30 50177100 HEXSCREW M 6 X 16 2
HATZ 1D81Z ENGINE — BREATHER ASSY.
BREATHER ASSY.
HATZ 1D81Z ENGINE — BREATHER ASSY.
BREATHER ASSY.
1# THROTTLE ARM ............................. 1 ........... CANNOT BE PURCHASED SEPARATELY
2# THROTTLE LINKAGE ..................... 1 ........... CANNOT BE PURCHASED SEPARATELY
3 04000100 SHIM 1
4 50266100 CIRCLIP 6 2
5 04037500 LEVER 1
6# 50328701 ALLEN SCREW M 5 X 8 4
7 04000200 TENSION SPRING 1
8 01242810 GUIDE 1
9 03799010 THIGH SPRING 1
10 04052700 SPACER RING 1
11 50386100 O-RING 21 X 2 1
12 50129900 O-RING 32 X 37 X 2.5 1
13 01279210 STOP RING SPD. CONT. S 1
13 01302910 STOP RING SPD. CONT. C 1
14 03799210 FRICTION PLATE 1
15 50328300 HEXAGON NUT M6 3
16 03799400 GRUB SCREW 2
17 50144400 HEXAGON NUT M6 2
18 40021500 SEAL WIRE 0.5-0.3 2
19 40021400 LEAD SEAL 8MM 2
20 03888300 THROTTLE LEVER 1
21 03927300 SCREW M 6 X 32 1
22 50144500 WASHER, FLAT 6.4 1
23 50144400 HEXAGON NUT M6 1
24 01246801 GOVERNOR LEVER ASSY. ............. 1 ........... INCLUDES ITEMS W/#
26 50403500 GRUB SCREW M 8 X 20 1
37 01317000 BREATHER VALVE ASSY. ................ 1 ........... INCLUDES ITEMS W/%
38% 04080300 BREATHER CUP 1
39% 03568700 RUBBER DIAPHRAM 1
40% BREATHER ...................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
41% 04074700 BREATHER HOSE 1
42% 04074800 BREATHER HOSE 1
43 04080500 BUSH 2
44 50081200 WASHER, LOCK A6 2
45 50170700 ALLEN SCREW M 6 X 16 2
46% 04090500 CLIP 1
47 50411500 SET PIN 1
48 50405301 GRUB SCREW M 6 X 45 1
49* 05038000 HOSE 7 X 12 X 120 1
50* 50388300 HOSE CLAMP 1
51* 01475600 ADJUST. SCREW ID 1D81 .............. 1 ........... INCLUDES ITEMS W/
*
HATZ 1D81Z ENGINE — FUEL TANK ASSY.
FUEL TANK ASSY.
HATZ 1D81Z ENGINE — FUEL TANK ASSY.
FUEL TANK ASSY.
2 01494200 FUEL TANK ASSY ( 7 LTRS.) ................. 1 ............ INCLUDES ITEMS W/#
3 05097600 WASHER 12
4# 03981802 RUBBER WASHER 12
5# 03981701 BUSH 8.4 X 13 X 7.5 6
6# 03981900 RUBBER SHELL 6
7# FUEL TANK ............................................. 1 ............ CANNOT BE PURCHASED SEPARATELY
8 03989800 BUSH 8.5 X 20 X 49 2
9 50377001 STUD M 8 X 75 2
10# 50177500 ALLEN SCREW M 8 X 40 4
11# 50385800 CAP, FUEL TANK 1
12 03801200 FUEL HOSE 7/220 1
13 50478800 FUEL FILTER ......................................... 1 ............ REPLACES 40089401
14 50144400 HEXAGON NUT M6 1
15 50144500 WASHER, FLAT 6.4 1
16 03165500 PIPE CLIP 1
17 03493600 FUEL HOSE 7/330 1
18 50165500 HEXSCREW M 6 X 12 1
19 05031900 GUARD 1
20 50387300 SIEVE 1
21# 50001000 JOINT A 10 X 16 1
22# 50359800 HEXSCREW M 10 X 12 1
23# 05029200 BUSH 9 X 18 X 8 4
24 03663700 FUEL PIPE L W 4.5 X 50 1
25 01490300 PROTEC. GUARD TOP .......................... 1 ............ INCLUDES ITEMS W/%
26% FINGER GUARD .................................... 1 ............ CANNOT BE PURCHASED SEPARATELY
27% 04030901 SEALING STRIP 29 MM 1
28 03150900 CLAMP 1
29 01402200 GUARD 1
30# 50183000 ALLEN SCREW M 8 X 35 4
32 50208500 WASHER, LOCK 8 4
33 05045300 CLAMP 21 MM 1
34 05044001 HOSE 10/12 MM 1
*
35 05036900 HOSE CLIP 1
*
36 05043900 WATER SEPARATOR 1
*
37 50414800 CLOS. SCREW M 10 1
*
38 01519401 WATER SEPARATOR ............................. 1 ............ INCLUDES ITEMS W/
*
HATZ 1D81Z ENGINE — FUEL PUMP ASSY.
FUEL PUMP ASSY.
HATZ 1D81Z ENGINE — FUEL PUMP ASSY.
FUEL PUMP ASSY.
1 04011900 BUSH 1
2 03796400 SHAFT 1
3 04011801 LEVER F. FEED PUMP 1
4 04000800 PLUG 1
5 50331800 O-RING 1
6 50332301 FUEL FEED PUMP 1
7 50328300 HEXAGON NUT M6 3
8 50001200 JOINT A 14 X 18 4
9 50006400 BANJO BOLT A8 2
10 50015900 RING PIECE N W 8 1
11 01468801 FUEL PIPE 1
12 49062501 DIAPHRAM 1
HATZ 1D81Z ENGINE — AIR FILTER ASSY.
AIR FILTER ASSY.
L= SILICON SEALER
HATZ 1D81Z ENGINE — AIR FILTER ASSY.
AIR FILTER ASSY.
1 50038900 STUD M 8 X 60 2
2 04006300 GASKET 2
3 04006200 INSULATING FLANGE 1
4 04004312 AIRFILTER HOUSING 1
5 50095100 WASHER, LOCK A8 1
6 50398400 CYLINDER HEAD BOLT 1
7 01493000 AIR FILTER 1
8 01483400 RETAINING STRAP 1
9 50148100 WASHER, FLAT 8.4 2
11 50412000 CIRCLIP 10 X 1 1
12 05036400 CENTERING COVER 1
13 05039300 BUSH 33 X 35 X 23.5 1
14 03579400 SEALING RING 1
15 50062400 JOINT A 10 X 13.5 1
16 50062300 CLOSING SCREW M 10 X 1 1
34 01496800 COVER AIRFILTER ............................. 1 ........ INCLUDES ITEMS W/
35 04047701 SEALING STRIP LG 704 1 *
*
37 05039401 CLOSING CAP 1
*
36 CLOSING COVER ............................... 1 ........ CANNOT BE PURCHASED SEPARATELY
*
38 03814100 INSULATING DISC 1
39 05038700 WASHER 11 X 36 X 3 1
40 01490800 WING SCREW 1
41 01287900 GASKET AIRFILTER 1
42 04047300 INTERMEDIATE FLANGE 1
43 50395700 COVER 15 1
46 50411900 CLOSING PLUG 7 2
*
47 50120000 DISC A 6.4 2
48 40028300 HEXAGON NUT M 6 2
52 05033500 VALVE PLATE 1
53# 05044501 INDIC. PLATE 1
54# 05043601 RUBBER CAP 1
55# 05045600 SIGNAL RING 1
56# 05043700 ADAPTER 1
57 50173500 PIPE CLIP 1
58 50170900 WASHER, LOCK 6 1
59 50170600 ALLEN SCREW M 6 X 20 1
60 03961400 FUEL HOSE 3.51-50 2
61 05043800 HOSE 2 X 4 X 170 1
62 50159500 RING PIECE N W 4 4
63 50006200 BANJO BOLT A 4 1
64 50062400 JOINT A 10 X 13.5 2
65 50358400 STRAP 1
66 01499800 MAINT. INDICATOR ............................ 1 ........ INCLUDES ITEMS W/#
HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY.
EXHAUST SILENCER ASSY.
J= HOT TEMPERATURE PASTE
HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY.
EXHAUST SILENCER ASSY.
1 01498800 EXHAUST SILENCER S ASSY. ......... 1 .......... INCLUDES ITEMS W/
2 *
EXHAUST SILENCER ....................... 1 .......... CANNOT BE PURCHASED SEPARATELY
*
3 50404000 ALLEN SCREW M 8 X 30 3
*
6 01471110 GASKET SET EXHAUST SIL. 1
10 03877300 ELBOW 1
11 03877700 PIPE CLIP 52.5 1
12 50249500 HEX SCREW M 10 X 50 1
13 50145900 WASHER, FLAT 10.5 1
14 40028600 HEX NUT M 10 1
16 03997100 EXHAUST TUBE 1
18 01191901 MUFFLER GUARD ID 1
19 05034200 WASHER, LOCK 10
20 50255700 ALLEN SCREW M 6 X 12 5
HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY.
STARTER/ALTERNATOR ASSY.
HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY.
STARTER/ALTERNATOR ASSY.
1 50201200 STUD M 12 X 50 2
2 50353420 STARTER 12 V 10 TOOTH 1
3 50093700 WASHER, FLAT A 13 2
4 50380600 HEXAGON NUT M 12 2
5 01459700 CLIP 2
6 50149100 ALLEN SCREW M 6 X 12 2
7 50208500 WASHER, LOCK 8 4
8 50148000 HEXAGON NUT M 8 2
9 04021000 BUSH 6.3 X 12.15 X 5 2
10 50170700 ALLEN SCREW M 6 X 16 2
12 01439000 COIL WITH WIRE 12 V 1
13 50401200 ALLEN SCREW M 6 X 35 1
14 50165600 WASHER, LOCK 2
15 50236600 ALLEN SCREW M 6 X 25 1
16 01462800 ELECTRIC WIRE 1
17 04021100 PROTECT. ALTERNATOR 1
18 04009920 PARTING SHEET 1
19 50144500 WASHER, FLAT 6.4 1
21 50165500 HEXSCREW M 6 X 12 5
22 50170900 WASHER, LOCK 6 6
23 04021210 GEAR RING 123 TEETH 1
24 04020421 MAGNET SEGMENT 7
25 50397100 ALLEN SCREW M 4 X 10 14
26 01440300 SUPPORT 1
27 50165400 ALLEN SCREW M 8 X 16 2
28 01248121 REGULATOR 12 V 1
28 01425021 REGULATOR 24 V 1
29 01440100 FASTENING PLATE 1
30 50380800 CTR. SUNK SCREW M 6 X 10 2
31 50373700 PLUG SLEEVE HOUSING 1
32 50373600 PIN TERM. HOUSING 6 WAY 1
33 50216300 WASHER 5.3 2
34 50335700 HEXSCREW M 5 X 25 2
37 50358400 STRAP 4
38 01440200 SUPPORT 1
42 01470200 CLIP 2
44 01439400 WIRING HARNESS 1
46 40026600 PROTECTION CAP. RUBBER 1
47 50400300 HEXSCREW M 8 X 40 1
48 50179900 STAR WASHER 1..2
49 01430800 BATTERY CABLE PLUS 1
50 50023000 HEXAGON NUT M 8 3
51 50426900 SERRATED WASH. A 8.4 1
52 03814100 INSULATING DISC 2
53 50426800 TOOTH LOCK J 10.5 1
54 03814200 INSULATING TUBE 1
55 50016800 DISC 8.4 2
56 50275300 HEXSCREW M 8 X 35 1
57 01430900 BATTERY CABLE MINUS 1
58 01193401 ELECTRIC WIRE 1
HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY.
INSTRUMENT BOX ASSY.
HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY.
INSTRUMENT BOX ASSY.
1 50404900 IGNITION KEY 1
*
2 05126402 IGNITION SW. OUTER COVER 1
*
3 IGNITION SW. INNER FLANGE ...... 1 ........... CANNOT BE PURCHASED SEPARATELY
*
4 IGNITION LOCKNUT ....................... 1 ........... CANNOT BE PURCHASED SEPARATELY
*
5 IGNITION SWITCH .......................... 1 ........... CANNOT BE PURCHASED SEPARATELY
*
6 50404900 IGNITION SWITCH ASSY. CP .......... 1 ........... INCLUDES ITEMS W/
7 01558901 INSTR. BOX BOX 12/24 VDC 1 *
8 TBD MALE CABLE COUPLING 1
9 01433601 WIRING HARNESS 1
10 952404470 WASHER, FLAT M6 ZINC 3
11 030206150 WASHER, LOCK 6MM 3
12 011206020 HEX HEAD SCREW 6X20 3
13 012210015 BOLT 10X15 2
14 34581 BRACKET 1
HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.
LIFTING MAGNET/S TOP DEVICE ASSY.
HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.
LIFTING MAGNET/STOP DEVICE ASSY.
1 01254602 LEVER CPL. 1
2 50343300 O-RING 4.6 X 1.85 1
3 04021400 BUSH 1
4 04021800 SPRING 1
5 04021700 LEVER 1
6 50144500 WASHER, FLAT 6.4 1
7 50328300 HEXAGON NUT M 6 1
8 05015100 SUPPORT SOLENOID 1
9# BUSHING ......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
10# LINKAGE .......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
11 01515300 SHAFT + LEVER STOPMAG .......... 1 ........... INCLUDES ITEMS W/#
13 01515500 LIFTING MAGNET 12 V ................... 1 ........... INCLUDES ITEMS W/
14 05058400 CABLE HOLDER 1 *
*
15 STOP MAGNET ............................... 1 ........... CANNOT BE PURCHASED SEPARATELY
*
16 05023501 CONSOLE 1
17 50170900 WASHER, LOCK 6 2
18 50144400 HEXAGON NUT M 6 2
19 50216300 WASHER 5.3 3
20 50112600 ALLEN SCREW M 5 X 10 4
22 50366800 STUD M 6 X 12 2
23 50114300 DISC 6.4 2
24 40037300 CLAMP 8-12 2
25 03999001 FUEL HOSE 7/70 1
26 03996600 SHAFT 1
27 03565400 RUBBER SLEEVE 1
28 05069200 BUSH F. BELT TENSION 1
29 04021700 LEVER 1
30 50144500 WASHER 1
31 50328300 HEXAGON NUT M6 1
32 50248900 BELLOWS 1
*
Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS 5. Parts must be in new and resalable con- Multiquip reserves the right to quote and sell
Terms of payment for parts are net 10 days. dition, in the original Multiquip package (if direct to Government agencies, and to Original
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
FREIGHT POLICY clearly marked. our products as integral parts of their own
All parts orders will be shipped collect or 6. The following items are not returnable: products.
prepaid with the charges added to the invoice. SPECIAL EXPEDITING SERVICE
All shipments are F.O.B. point of origin. a. Obsolete parts. (If an item is in the
Multiquip’s responsibility ceases when a signed price book and shows as being re- A $35.00 surcharge will be added to the invoice
manifest has been obtained from the carrier, placed by another item, it is obsolete.) for special handling including bus shipments,
and any claim for shortage or damage must be b. Any parts with a limited shelf life insured parcel post or in cases where Multiquip
settled between the consignee and the carrier. (such as gaskets, seals, “O” rings, must personally deliver the parts to the carrier.
MINIMUM ORDER and other rubber parts) that were pur- LIMITATIONS OF SELLER’S LIABILITY
chased more than six months prior to Multiquip shall not be liable hereunder for
The minimum charge for orders from Mul- the return date.
tiquip is $15.00 net. Customers will be asked damages in excess of the purchase price of the
for instructions regarding handling of orders c. Any line item with an extended dealer item with respect to which damages are
not meeting this requirement. net price of less than $5.00. claimed, and in no event shall Multiquip be
d. Special order items. liable for loss of profit or good will or for any
RETURNED GOODS POLICY other special, consequential or incidental dam-
Return shipments will be accepted and credit e. Electrical components. ages.
will be allowed, subject to the following provi- f. Paint, chemicals, and lubricants. LIMITATION OFWARRANTIES
sions: g. Decals and paper products. No warranties, express or implied, are made
1. A Returned Material Authorization must h. Items purchased in kits. in connection with the sale of parts or trade
be approved by Multiquip prior to ship- accessories nor as to any engine not manufac-
ment. 7. The sender will be notified of any material
received that is not acceptable. tured by Multiquip. Such warranties made in
2. To obtain a Return Material Authorization, connection with the sale of new, complete units
a list must be provided to Multiquip Parts 8. Such material will be held for five working are made exclusively by a statement of war-
Sales that defines item numbers, quanti- days from notification, pending instruc- ranty packaged with such units, and Multiquip
ties, and descriptions of the items to be tions. If a reply is not received within five neither assumes nor authorizes any person to
returned. days, the material will be returned to the assume for it any other obligation or liability
sender at his expense. whatever in connection with the sale of its
a. The parts numbers and descriptions
must match the current parts price 9. Credit on returned parts will be issued at products. Apart from such written statement of
list. dealer net price at time of the original warranty, there are no warranties, express,
purchase, less a 15% restocking charge. implied or statutory, which extend beyond the
b. The list must be typed or computer description of the products on the face hereof.
generated. 10. In cases where an item is accepted, for
which the original purchase document
c. The list must state the reason(s) for can not be determined, the price will be
the return. based on the list price that was effective
d. The list must reference the sales twelve months prior to the RMA date.
order(s) or invoice(s) under which the 11. Credit issued will be applied to future
items were originally purchased. purchases only.
e. The list must include the name and PRICING AND REBATES
phone number of the person request-
ing the RMA. Prices are subject to change without prior
notice. Price changes are effective on a spe-
3. A copy of the Return Material Authoriza- cific date and all orders received on or after that
tion must accompany the return shipment. date will be billed at the revised price. Rebates
4. Freight is at the sender’s expense. All for price declines and added charges for price
parts must be returned freight prepaid to increases will not be made for stock on hand
Multiquip’s designated receiving point. at the time of any price change.
NOTE PAGE
OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
MULTIQUIP’S MAIN PHONE NUMBERS
800-421-1244 FAX: 310-537-3927
310-537-3700
PARTS DEPARTMENT
800-427-1244 FAX: 800-672-7877
310-537-3700 FAX: 310-637-3284
MAYCO PARTS
800-306-2926 FAX: 800-672-7877
310-537-3700 FAX: 310-637-3284
SERVICE DEPARTMENT
800-478-1244 FAX: 310-537-4259
310-537-3700
MQ POWER SERVICE DEPARTMENT
800-835-2551 FAX: 310-638-8046
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173
310-537-3700, EXT. 279
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: [email protected]
WWW: multiquip.com manufactured for Multiquip Inc.
Atlanta • Boise • Dallas • Houston • Newark by
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX MIKASA SANGYO CO., LTD. Tokyo, Japan

MDR 9D

Uploaded by

Copyright:

Available Formats

MDR 9D

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MDR 9D

Uploaded by

Copyright:

Available Formats

What are the main contact details provided for MultiQuip Inc?

What are the main contact details provided for MultiQuip Inc?

What are the main components/sections described in the manual?

What are the main components/sections described in the manual?

OPERATION AND PARTS MANUAL

MULTIQUIP INC.. PARTS DEPARTMENT:

FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS

This Owner's Manual has Engine exhaust gases contain poisonous

CAUTION: You CAN be injured if you

Accidental Starting Respiratory Hazard

ALWAYS place the engine ON/OFF switch in

Equipment Damage Messages

This vibratory roller, other

Figure 1. Operation and Safety Decals

Centrifugal Force 6,600 lbs. (3,000 kg)

Vibration Frequency 3,000 vpm

Traveling Speed (forward and reverse) 0 to 1.8 mph (0 to 3 km/hr)

Grade Ability 25°

Diameter x Width of Roller 18 x 27.6 in (457 x 700 cm)

Wheel Base 22.4 in (570 mm)

Side Road Clearance 10.8 in (274 mm)

Length (with Handle) 111.8 in (2,840 mm)

Width 31.3 in (795 mm )

Height 44.1 in (1,120 mm )

Total Weight 1,940 lbs. (880 kg)

Working Input Revolution 2,000 rpm

Continuous Rated Pressure 1,500 psi (105 kg/cm2)

Oil Tank Capacity 4 gallons (15 liters)

Water Tank Capacity 6 gallons (23 liters)

Working Ability 2,100 m2/hr

Table 2. ENGINE SPECIFICATIONS

Engine Max Output 15.0 H.P./3600 R.P.M.

Figure 2. MDR-9D Vibratory Roller Dimensions

TABLE 3. ROLLER DIMENSIONS

REF. DIMENSIONS REF. DIMENSIONS

A 111.8 in. (2.8 meters) F 22.4 in. (.57 meters)

B 88 in. (2.23 meters) G 18 in. (.457 meters)

C 46 in. (1.17 meters) H 15.5 in. (.382 meters)

D 45.9 in. (1.16 meters) I 5.4 in. (.137 meters)

E 11 in. (.279 meters)

Figure 3. Lifting The Roller

OPERATING ON SLOPES Figure 5. Recommended Slope

Figure 4. Recommended Slope NEVER! operate the roller on side

Figure 6. MDR-9D Vibratory Roller

Figure 7. HATZ 1D81Z Engine Components

2. Familiarize yourself with the operating

Figure 8. Oil Dipstick

Figure 12. Clutch Box Oil Level Check

CHEKCING THE V-BELT

Figure 13. Vibrator Oil Level Check

Figure 11. V-Belt Tension

Figure 14. Water Tank Check

CHECKING SCRAPER BAR

Figure 16. Speed Control Lever

Figure 18. Starting Handle Guide Sleeve

Figure 20. Travel Lever

3. The hydraulic brake is automatically engaged when the

Figure 22. Vibrator Lever (Body)

INSPECTION AND MAINTENANCE SERVICE TABLES TABLE 6. MDR-9D ENGINE CHECK