Hydrogen Production by PEM Water Electrolysis - A Review
Hydrogen Production by PEM Water Electrolysis - A Review
Hydrogen Production by PEM Water Electrolysis - A Review
a r t i c l e i n f o a b s t r a c t
Article history: Hydrogen is the most efficient energy carrier. Hydrogen can be obtained from different sources of raw
Received 9 January 2019 materials including water. Among many hydrogen production methods, eco-friendly and high purity of
Revised 15 March 2019 hydrogen can be obtained by water electrolysis. However, In terms of sustainability and environmental
Accepted 15 March 2019
impact, PEM water electrolysis was considered as most promising techniques for high pure efficient
Available online 29 March 2019
hydrogen production from renewable energy sources and emits only oxygen as byproduct without any
carbon emissions. Moreover, the produced hydrogen (H2) and oxygen (O2) directly used for fuel cell
Keywords:
and industrial applications. However, overall water splitting resulting in only 4% of global industrial
Hydrogen production
PEM water electrolysis
hydrogen being produced by electrolysis of water, mainly due to the economic issues. Nowadays,
Electrocatalysts increased the desire production of green hydrogen has increased the interest on PEM water electrolysis.
Hydrogen evolution reaction (HER) Thus the considerable research has been completed recently in the development of cost effective electro-
Oxygen evolution reaction (OER) catalysts for PEM water electrolysis. In this present review, we discussed about the recent developments
in the PEM water electrolysis including high performance low cost HER and OER electrocatalysts and
their challenges new and old related to electrocatalysts and PEM cell components also addressed. This
review will contribute further research improvements and a road map in order to support in developing
the PEM water electrolyser as a commercially feasible hydrogen production purpose.
Ó 2019 The Authors. Production and hosting by Elsevier B.V. on behalf of KeAi Communications Co., Ltd.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-
nd/4.0/).
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
2. Water electrolysis technologies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
3. Alkaline water electrolysis (AWE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
4. Solid oxide electrolysis (SOE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
5. Microbial electrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
6. PEM water electrolysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
6.1. Principle of PEM water electrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
6.2. Thermodynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
6.3. Faradaic efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
6.4. PEM water electrolysis cell components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
6.4.1. Membrane electrode assemblies (MEAs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
6.4.2. Current collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
6.4.3. Separator plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
6.5. Electrocatalysts for PEM water electrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
6.5.1. Electrocatalysts for hydrogen evolution reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
6.5.2. Electrocatalysts for oxygen evolution reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450
⇑ Corresponding author.
E-mail addresses: [email protected], [email protected] (V. Himabindu).
Peer review under responsibility of KeAi Communications Co., Ltd.
https://doi.org/10.1016/j.mset.2019.03.002
2589-2991/Ó 2019 The Authors. Production and hosting by Elsevier B.V. on behalf of KeAi Communications Co., Ltd.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
S. Shiva Kumar, V. Himabindu / Materials Science for Energy Technologies 2 (2019) 442–454 443
7. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
Conflict of interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
Appendix A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
Table 1
Various Hydrogen production methods along with their advantages, disadvantages efficiency and cost [Refs. [2,4,5]].
Table 2
Advantages and Disadvantages of different water electrolysis technologies.
of converted electrical energy into chemical energy. Typically, The theoretical volume of gas can be calculated by the Faraday’s
water electrolysis efficiency is calculated by the higher heating second low, based on the current density, electrolysis time and
value (HHV) of hydrogen. Since the electrolysis process water is electrode area by assuming a 100% Faradaic efficiency, as shown
supplied to the cell in liquid phase efficiency can be calculated in Eq. (7). When the practical amount produced in the experiment
by the following Eq. (5). can be measured by water-gas displacement method or gas chro-
matography analysis.
VTN
g¼ ð5Þ ! c
Vcell 103 ml tð60sÞ I s
V H2 ¼ VM ðlÞ ð7Þ
Where l min 2FðC:Þ
VTN = Thermo-neutral voltage Where VH2 indicates the yield of theoretical hydrogen, VM is the
Vcell = Cell voltage ideal gas expression VM ¼ Rð273þT
P
, R indicates the ideal gas con-
stant (0.082 l atm K1 mol1), T denotes the temperature, P means
Therefore, the water electrolyser efficiency can be calculated by
presser (atm), t is time (s), I is the applied current (A) and F indi-
any current density. Since operating the lower current densities at
cates the Faraday’s constant (96,485 C.mol1).
lower voltages, the electrolyser efficiency becomes higher [85].
In water electrolysis, faradaic efficiency is a one of the quantita- The major PEM water electrolysis cell components are mem-
brane electrode assemblies (MEAs), current collectors (gas diffu-
tive analysis which is useful for to determine the how many elec-
trons are transported in the external circuit to the surface of sion layers), and separator plates. Typical overview of PEM water
electrolysis cell assembly was shown in Fig. 6. However, heart of
electrode for conducting the electrochemical reaction either oxy-
gen evolution reaction (OER) or hydrogen evolution reaction the electrolysis cell is MEA which is separated the cell in to two
half cells (anode and cathode).
(HER) and other electrochemical reactions in the electrolytes.
Therefore, the faradaic efficiency can be defined as the ratio
between experimentally evolved volume of gas value (hydrogen 6.4.1. Membrane electrode assemblies (MEAs)
or oxygen) and theoretically calculated volume of gas value, as The membrane electrode assemblies are consisting of mem-
shown in Eq. (6) brane, ionomer solution and anode, cathode electrocatalysts which
is responsible 24% of overall cell cost (Fig. 7). Membrane is back
VH2 ðProducudÞ
gfaraday ¼ ð6Þ bone of the PEMWE cell, the most commonly used membranes
VH2 ðCalculatedÞ are Perfluorosulfonic acid polymer membranes such as NafionÒ,
Fig. 6. (a) Overview of typical PEM water electrolysier (b) PEM cell stack (c) Cell components; 1-Bipolar plate, 2-Anode current collector, 3-MEA, 4-Cathode current collector.
448 S. Shiva Kumar, V. Himabindu / Materials Science for Energy Technologies 2 (2019) 442–454
Fig. 7. Breakdown capital cost of PEM water electrolyser (13 kg day1), Reprinted from Ref. [2].
FumapemÒ, FlemionÒ, and AciplexÒ [83,86]. These membranes and separator plates. Therefore current collectors are plays a signif-
have unique properties such as high strength, high efficiency and icant role on overall mechanism of PEM water electrolysis and cell
high oxidative stability, dimensionally stabile with change of tem- efficiency. The current collectors have must be corrosion resis-
peratures, good durability and high proton conductivity. However, tance, good electrical conductivity due to the acidic environment,
currently NafionÒ membranes (NafionÒ 115, 117, and 212) are high over potential and presence of oxygen. The current collectors
mostly used in PEM water electrolysers because NafionÒ mem- also deliver good mechanical strength to the membrane. Moreover,
branes have tough advantages such as operating at higher current current collectors have an optimized porosity and pore volumes
densities (2 A/cm2), high durability, high proton conductivity and due to the produced gases are effectively expelled and water must
good mechanical stability [45]. Typically the membrane electrode be reaching the catalytic sites of electrode surface, therefore opti-
assemblies are fabricated by different methods, but most of mized current collectors are required, the optimized parameters
researchers are followed catalyst coated on membrane (CCM) of current collectors are described in Table 3. Typically in PEM
method, in this method the electrocatalyst slurry is directly coated water electrolysis pours titanium plates are using as promising
on the surface of membrane and then hot pressed at 120 °C tem- current collectors due to the these materials having unique proper-
perature with 60 kg cm2 pressure [166,167]. The electrocatalysts ties such as good electrical conductivity, mechanical stability and
are employed to promote the charge transfer kinetics in order to corrosion resistant under acidic medium [168]. The porous tita-
decrease the activation energy of water electrolysis method. nium plates act as current collectors and gas diffusion layer
The homogeneous electrocatalyst slurry was prepared by using (GDL) for both sides of the MEA and enclosed by bipolar plates fol-
appropriate amounts of electrocatalyst along with ionomer solu- lowed by gaskets. The current collectors were used to allow the
tion (eg. NafionÒ ionomer), isopropanol and water followed by son- electrical current to flow between the electrodes and bipolar plates
ication about 30 min. The addition of ionomer solution with ionic [87–89]. In many studies titanium grids/meshes/felts, carbon cur-
transport properties in the catalytic layers has two different on rent collectors and stainless steel grids are used, but the electro-
the electrodes in the PEM water electrolysis. The ionomer is pro- chemical performance is lower than pours titanium plates.
moting the proton transport from the electrode layers to the mem-
brane thus increasing the cell efficiency by decreasing the cell 6.4.3. Separator plates
ohmic losess. Further the ionomer solution act as a binder, which In typical PEM water electrolysis separator plates and current
is gives the dimensionally stable structure of the catalyst and pro- collectors are responsible for the 48% (Fig. 7) of overall cell cost
viding the mechanical stability subsequently durability of the elec- and a linear donor to the required cell voltage. Presently, the
trodes [57]. On the other hand with increasing the ionomer PEM water electrolysis separator plates made up titanium, stain-
content, it reduces the electrical conductivity due to the ionomer less steel and graphite but these materials were high cost and hav-
is electron resistant. Therefore, the optimization of the ionomer ing different operational drawbacks. This is under the drawbacks
content is necessary. also essential reduction of cost that the research and development
of the separator plates are facing the major challenges. Moreover,
the separator plates surface structure was more essential for the
6.4.2. Current collectors
PEM water electrolysis cell, they must be provision conduction
In PEM water electrolysis process water is pumping to the
path of pumping water and produced gases out of the electrolysis
anode size of the PEM cell where oxygen evolution reaction
cell [90–92]. Many electrolysers systems, different designs of sep-
accrues, the feed water travels through the separator plates and
arator plates are using for better performance however the straight
diffuses via current collectors. The feed water reaches the electrode
surface and the water molecule is decomposed into oxygen, pro-
tons and electrons. The oxygen was return to out of the cell Table 3
through electrode surface, current collectors then separator plates. Parameters of current collector for PEM water electrolysis [Ref. [3]].
The protons are moving from the anode electrode surface to cath- Current collector thickness 0.8–2 mm
ode side through the proton conducting membrane. The electrons Electrical Resistance 5–10 mO cm
are travelled from the current collectors, separator plates than Gas permeability 1 1013–1 1011 m2
moving to the cathode side, after reaching the electrode surface Porosity 20–50%
Pore size 5–30 mm
recombined with protons to gives the hydrogen. The obtained
Particle size 25–250 mm
hydrogen was leaving from the cell via cathode current collector
S. Shiva Kumar, V. Himabindu / Materials Science for Energy Technologies 2 (2019) 442–454 449
parallel flow field design was shown promising electrochemical costs by increasing the specific performance and durability of the
activity especially in PEM water electrolysis [169]. Typically tita- electrocatalysts. Although for economic viability it is necessary to
nium materials give outstanding strength, high thermal conductiv- decrease the Pt loading on carbon or to find out the alternative
ity, low permeability and low resistivity but anode side (oxygen) to Pt based electrocatalysts [100,101]. The electrochemical active
titanium material corrodes and grows inert oxide layer. Therefore surface area is generally developed by the dispersed carbon
decrease the performance of the electrolyser. To address these nanoparticles in order to enhance the surface area and thereby
issues and protect the titanium plates precious metal coatings decrease the Pt loadings [102,103]. The electrocatalyst was then
and alloys have been studied. This coating are drastically decreased hosted in gas diffusion electrodes based on large surface area cost
the corrosion rate but this extra process, precious coating materials effective electronic carriers such as carbon nanotubes/carbons
and also expensive base titanium. Therefore cost effective separa- black. Later on many researchers initiated to use of different car-
tor plates are still under challenges. bon blacks (CB) as support materials for platinum based catalyst
as a standard electrocatalyst towards the HER [57]. Though, the
lower Pt loading on carbons are still indicates the significant por-
6.5. Electrocatalysts for PEM water electrolysis
tion of the overall system value, mainly due to the performance
degradation or corrosion of the carbon support. Nowadays, cathode
Typically, in PEM water electrolysis noble metal based electro-
side metal loading were maintained approximately 0.5–1 mg cm2
catalysts are used such as Pt/Pd-based catalysts as cathode towards
and further decreases will be always needed for the potential val-
the hydrogen evolution reaction (HER) and RuO2/IrO2 catalysts as
ues reaching below 0.2 mg cm2. Further, Badwal et al. reported on
anode for oxygen evolution reaction (OER) [57,93–96]. The first
the development of PEM water electrolyser system for producing
PEM water electrolysis research article published by Russell
high pure oxygen and hydrogen. The electrolyser was operated at
et al., in the year of 1973 at general electric company using the
2 bar pressure with 75–85 °C temperature. The Nafion 112 and
PEM electrolysis cell. In this study experimental results have
115 membranes were used as electrolyte and Pt/C with loading
shown considerably efficient and the obtained performance of
of up to 0.4 mg cm2 and various noble metal catalysts with metal
1.88 Vat an operating current of 1 A cm2 and 2.24 V at 2 A cm2
loading of 0.2–0.4 mg cm2 were maintained for cathode and
with cell life of 15,000 h without any degradation performance
anode respectively [104]. Giddey et al. studied 20 wt% Pt/C as cath-
[57,97]. However, the cost of PEM electrolysis was high due to
ode electrode and Ir, Ru as anode electrocatalysts along with an
the use of expensive materials despite these drawbacks PEM elec-
electrode surface area of 50–150 cm2 coated on Nafion 115 mem-
trolysis has numerous advantages for example high operating cur-
brane. The noble metal loading varied between 0.2 and
rent densities, high purity of gases and high efficiency. Later on to
0.4 mg cm2 and operated the electrolyser at 20 bar pressure and
address these drawbacks several researchers much effort focused
at 70–80 °C temperature [105].
on inexpensive PEM electrolysis methods and developed many
Later on, several researchers have been developed various alter-
alternative electrocatalysts based on improving the efficiency and
native electrocatlysts and studied towards the hydrogen evolution
stability of the low cost Ru-based multi-metallic oxides also reduc-
reaction. For example, Hinnemann et al. studied MoS2 electrocata-
ing the usage of the high cost metals (Ir, Pt) using the alternative
lyst for the HER [106]. These studies have been carried out by fab-
active carbon supports have been developed and reported, as
ricating the MEA with MoS2/graphite and standard Pt, the obtained
shown in Fig. 8, which are discussed in the following paragraphs
results have demonstrated that MoS2 has an acceptable catalyst for
and some of the results have been summarized in Table 3.
HER, though potentially lower current densities (10 mA cm2 at
175 mV) than conventional Pt cathodes. Corrales-Sánchez et al.
6.5.1. Electrocatalysts for hydrogen evolution reaction reported the performance of three different types of MoS2-based
The challenges towards hydrogen evolution reaction (HER) in electrodes such as bare pristine MoS2, MoS2 mixed with commer-
PEM electrolysis were focused on to development of electrocata- cial conductive carbon, VulcanÒ XC72, and MoS2 on reduced gra-
lysts for the cathode. In most of the previous reports, typically plat- phene (MoS2/rGO) with the anode of IrO2. The obtained results of
inum (Pt) based materials have been used as a standard catalyst for the pristine MoS2 was shown worst performance the achieved cur-
the hydrogen evolution reaction [57,98,99] due to the Pt gives the rent density of approximately 0.02 A/cm2 at 1.9 V. Later, their best
excellent HER activity and exhibits outstanding stability in acidic performing MoS2/rGO electrode achieved a current density of
environment but highly dispersed carbon supported Pt-based 0.1 A cm2, while the best mixture of MoS2 and VulcanÒ (47 wt%
materials are currently benchmark catalysts for HER in PEM water MoS2) reached almost 0.3 A cm2 at 1.9 V. The MoS2 mixed carbon
electrolysis [57]. However, these platinum based catalysts are shown superior electrocatalytic performance towards the HER but
more expensive, therefore most of the research has been mainly only comparative to the other MoS2 electrocatalysts still not com-
focused on to decrease the cost of electrocatalysts and operational parable to Pt based catalysts [106]. Further in order to increase the
hydrogen production rates and current density recently Sarno M
et al. synthesized RuS2@MoS2 electrocatalyst and studied experi-
mentally for hydrogen evolution reaction. The synthesized RuS2@-
MoS2 catalyst revealed outstanding properties such as high
exchange current density, acceptable over potential and Volmer-
Tafel behavior (36 mV dec1). Because of high contact of RuS2
boundaries on the MoS2 with robust d character of RuS2 and elec-
trical conductivity of these two materials were grown together
which lead the responsible for the high production of hydrogen
yields (10.2 l/h) at an operated current density of 1.1 A cm2 with
utilization of 41.8 W power with 3.8 KWh/Nm3 of energy con-
sumption and 93% efficiency [107].
Nowadays Pd based electrocatalysts have shown increasing the
significant interest towards the hydrogen evolution reaction
Fig. 8. Number of scientific reports on OER and HER from 2005 to 2017 (Reprinted because, palladium which is earth abundant and low cost com-
from Ref. [153]). pared to platinum, also shows remarkable electrocatalytic activity
450 S. Shiva Kumar, V. Himabindu / Materials Science for Energy Technologies 2 (2019) 442–454
for several oxidation and reduction reactions [108–110]. For exam- enhance the stability of RuO2 [129–131]. Li, G. et al. prepared
ple, S.A. Grigoriev et al. has been experimentally studied Pd/ and experimentally studied bimetallic oxide of IrxRu1xO2 electro-
VulcanXC-72 and Pt/VulcanXC-72 for the HER, the attained results catalyst as the anode in PEM water electrolysis. From the electro-
of Pd/VulcanXC-72 has shown slightly less efficient than those chemical results, it was observed that the increased
obtained with Pt/VulcanXC-72 [111]. Pd activated carbon also electrochemical performance was achieved with the subsequent
tested for the HER with different weight loadings but unfortunately addition of RuO2, the cell voltage of 1.676 V at an operating current
the obtained performance has not compared with the conventional density of 1 A cm2. Meanwhile, the physicochemical studies
Pt electrodes. The Pd carbon nanotubes (Pd/CNTs) have also been demonstrated the increased surface area, pore volume and average
evaluated towards the HER though acceptable difference has not pore size of the electrocatalyst also with increasing the Ru concen-
obtained compared to Pt/CNTs [112,113]. Carbon nanotubes are tration in IrxRu1xO2 along with increased the rutile crystallinity
generally used as an electron carrier support material for noble [132]. Kalliopi M. Papazisi et al. synthesized IrxPt1xO2 electrocat-
metal catalysts since they are generally known as having superior alysts by modified Adams fusion method and studied electrochem-
electron conductivity and corrosion resistance than conventional ical performance and stability towards the OER. The attained
carbon blacks. Afterward, to better electrocatalytic activity and sta- results of IrxPt1xO2 electrocatalysts have been revealed the stable
bility, hetero atom (N, P, S and B) doped carbon nanoparticles have electro chemical activity towards the OER in PEM water electroly-
been wildly used as an electron carrier support material for noble sis. The electrochemical performance of IrxPt1xO2 along with their
metal electrodes in oxygen reduction reactions and hydrogen evo- durability and large surface area are quite advantageous for the
lution reactions [114–118]. Ramakrishna et al. studied palladium development of low cost electrocatalysts for OER [133]. However,
supported on N- doped CNTs electrocatalyst (Pd/N-CNTs) towards in order to reduce the cost and limited resources of Ir, it is required
the hydrogen evolution reaction and compared with commercial to reduce or replace the Ir usage in electrocatalysts by using the
Pt/C. The obtained Pd/N-CNTs results have shown comparable elec- other non-noble metal oxides. Therefore significant research
trocatalytic activity than commercial Pt/C towards the HER [100]. efforts focused at reducing noble metal content by mixing transi-
Shiva Kumar et al. reported experimental studies on phosphorus tion metal oxides with IrO2 and/or RuO2, such as TiO2 [134–137],
(P) doped graphene (Pd/PG) and P-doped carbon nanoparticles SnO2 [78,138], Ta2O5 [119,139], Nb2O5 [140], Sb2O5 [141], PbO2
(Pd/P-CNPs) for the HER and compared with the conventional Pt/ [142], MnO2 [143,144] and other mixed oxides also studied for
CB. The attained results have exhibited almost similar electro- OER [81,145–147], some of the experimental results have been dis-
chemical performance than conventional Pt/CB. Hence, Pd- based cussed following paragraphs and summarized in Table 4.
electrocatalysts can be used alternative to Pt-based catalysts for Vinod Kumar et al. A bimetallic RuxNb1xO2 electrocatalyst was
the HER [83,120]. synthesized by Adams, and hydrolysis methods also studies
In order to further reduce the cost of HER catalysts produced by towards OER. The Adams method found to be better mixture of
using the other carbon-supported electrocatalysts, especially those RuO2 with Nb2O5 and influenced the electrochemical properties.
only consist of earth abundant materials and low cost, such as A- The attained results have been demonstrated increased stability
Ni-C, Mo2C/CNTs, Ni2P/CNTs, Co-doped FeS2/CNTs, WO2/C nano- with the addition of 20% Nb2O5 to RuO2 in Adams method. Further
wires and CoFe nanoalloys encapsulated in N-doped graphene there is no improvement in electrocatalytic activity with increasing
etc., have been extensively studied in potential HER electrocata- the Nb2O5 content of above 20% owing to the dilution of active
lysts for alternative to Pt [121–126]. However, these carbon- material [148]. Ardizzone et al. experimentally studied nanostruc-
supported Pt free HER catalysts that have actually been tested in tured SnO2-IrO2-TaO5 oxides as a promising electrocatalyst for
PEM water electrolysis are rarely reported. In summary, in PEM OER. The SnO2-IrO2-TaO5 electrocatalyst has shown better electro
water electrolysis alternative to Pt-based catalysts for HER several analytical properties, the main role of tantalum for increasing the
electrocatalysts have been developed and studied towards the surface area with charge storage capacity and enhancing the elec-
HER. However, most of the catalysts belong to the main family of trical conductivity. Meanwhile SnO2-IrO2-Ta2O5 has shown better
metals with support of nano carbons have been developed. Among electrochemical performance towards the OER in acidic environ-
these catalysts MoSx and Pd-based nano carbons appears to be the ment [149]. Further, to reduce the noble metal content and
most capable electrocatalysts in terms of electro catalytic activity improve the stability Thomas Audichon et al. suggested trimetallic
and stability. Ru0.8Ir(0.2x)CexO2 electrocatalyst towards the OER. In this study,
effect of cerium (Ce) content in Ru0.8Ir(0.2x)CexO2 electrocatalyst
6.5.2. Electrocatalysts for oxygen evolution reaction was studied for determining the electrochemical performance
The state-of-the-art, metal oxides are used as an electrocata- and stability by cyclic voltammetry method in acidic medium.
lysts for oxygen evolution reaction (OER) in PEM water electrol- The attained results have shown the addition of cerium is not
yser. However, among these metal oxides IrO2 and RuO2 have effected on stability. Therefore, the addition of cerium only permits
shown higher metallic conductivity which is of 104 cm1 O1 also the reducing the Ir and Ru content without destroying the OER per-
in these oxides metal-metal distance value and the radius of the formance. Furthermore, the oxygen mobility in cerium crystallo-
cations are overlapping of the inner d-orbital is feasible, the elec- graphic nature may participate to enhancing the electrocatalytic
trons of d-orbitals in these d-bands are responsible for the electron activity of active sites [150].
conductivity [127]. Therefore RuO2 has shown the better OER per- Datta, M.K. et al. experimentally studied F doped Thin film
formance among the other metal oxides [57,76], Although RuO2 (Sn0.8Ir0.2) O2 electrocatalyst as an potential OER electrode in
more active than IrO2 but poor stability due to the corrosion from PEM water electrolysis. The electrocatalytic activity of F doped
the strong acidity at the perfluorosulfonic membrane and high Thin film (Sn0.8Ir0.2) O2 increased with increasing the F loading
anodic potential at OER, other hand IrO2 is most resistive material along with increased electrochemical performance such as polar-
to OER in acidic environment but lower performance [128]. To ization resistance, Tafel slope, efficiency and stability at an opti-
address these drawbacks with the purpose of to enhance the stabil- mum percentage of 10 wt% of F. The prepared (Sn0.8Ir0.2) O2:10F
ity with high efficiency and decreasing the cost, in these directions electrocatalyst showing remarkably similar electrochemical per-
researchers in the recent years initiated developing the different formance and improved stability compared to pure IrO2 [151].
substitute catalysts for the OER. When it comes to economic feasi- Furthermore, recent investigations by S.D. Ghadge et al. sug-
bility and better stability, need to be addition of IrO2 in order to gested one dimensional vertically aligned nanotubes of (Sn0.8Ir0.2)
S. Shiva Kumar, V. Himabindu / Materials Science for Energy Technologies 2 (2019) 442–454 451
Table 4
Historical Results of Different Electrocatalysts in PEM Water Electrolysis.
anode catalyst cathode catalyst anode loading (mg/cm2) cathode loading (mg/cm2) membrane Temp (°C) Voltage at 1 A/cm2 Ref.
Ir-Black 40% Pt/GNF 2.0 0.8 Nafion-115 90 1.67 [113]
Ir-Black 40% Pt/XC-72 2.0 0.8 Nafion-115 90 1.70 [113]
Ir-Black Pt40/Vulcan XC-72 2.4 0.7 Nafion-115 90 1.66 [72]
Ir-Black Pd40/Vulcan XC-72 2.4 0.7 Nafion-115 90 1.70 [72]
Ir-Black Pt-black 2.0 0.8 Nafion-117 90 1.71 [156]
IrO2 Pt-black 2.0 2.5 Nafion-115 80 1.60 [157]
RuO2 40% Pt/C 10 0.4 Nafion-115 – 1.88 [158]
RuO2 30% Pt/C 3.0 0.5 Nafion-112 80 1.65 [160]
RuO2 30% Pt/C 1.5 0.5 Nafion-1035 80 1.63 [159]
IrO2 30% Pt/C 1.5 0.5 Nafion-1035 80 1.67 [159]
IrO2 60% Pt/C 3.0 0.5 Nafion-115 80 1.58 [161]
IrO2 30% Pt/C 2.5 0.5 Nafion-115 80 1.7 [162]
Ir-Black Pt/CNT 2.4 – Nafion-115 90 1.72 [112]
Ru0.7Ir0.3O2 40% Pt/C 2.5 0.5 Nafion-117 80 1.70 [154]
IrO2/SnO2 40% Pt/C 1.5 0.5 Nafion-212 80 1.57 [155]
RuO2/SnO2 40% Pt/C 30. 0.6 Nafion-115 80 1.723 [155]
RuO2 40% Pt/C 3.0 0.6 Nafion-115 80 1.74 [155]
RuO2 30%Pd/N-CNT 3.0 0.7 Nafion-115 80 1.84 [100]
RuO2 30%Pd/P-CNPs 3.0 0.7 Nafion-115 80 2 [82]
RuO2 30%Pd/PG 3.0 0.7 Nafion-115 80 1.95 [120]
RuO2 30%Pd/PN-CNPs 3.0 0.7 Nafion-115 80 1.90 [163]
Ru0.8Pd0.2O2 30% Pt/CB 3.0 0.7 Nafion-115 80 2.03 [164]
Ir0.6Ru0.4O2 20% Pt/C 2.04 2.04 Nafion-115 80 1.56 [154]
RuO2 46% Pt/C 1.0 0.2 Nafion-117 80 1.68 [165]
Ru0.9Ir0.1O2 46% Pt/C 1.0 0.2 Nafion-117 80 1.75 [165]
Ru0.7Ir0.3O2 46% Pt/C 1.6 0.2 Nafion-117 80 1.80 [165]
Ru0.3Ir0.7O2 46% Pt/C 1.4 0.2 Nafion-117 80 1.74 [165]
IrO2 46% Pt/C 1.2 0.2 Nafion-117 80 1.80 [165]
O2:10F as a promising OER electrode for PEM water electrolysis. The Acknowledgements
synthesized Sn0.8Ir0.2O2:10F–NTs electrocatalyst exhibited better
electrochemical performance with significantly 2.5 times more elec- The authors are thankful to Bhabha Atomic Research Centre
trocatalytic activity compared to IrO2 and Sn0.8Ir0.2O2:10F – Thin (BARC), Board of Research in Nuclear Science (BRNS), Deportment
films electrocatalyst. Moreover, the synthesized Sn0.8Ir0.2O2:10F– of Atomic Energy, Government of India for providing financial
NTs exhibits outstanding electrochemical stability in the harsh assistance (Sanction order No. 2013/36/21/BRNS/1739).
acidic environment. Additionally, Sn0.8Ir0.2O2:10F–NTs electrocata-
lyst has shown higher mass (21.67 A g1), superior electrochemical
surface area (38.46 m2 g1), specific activity (0.005633 mA cm2), Conflict of interest
lower charge transfer resistance (R4.2 O cm2) and lower Tafel slop
(58.8 mV dec-1) compared to the as-synthesized IrO2 and Sn0.8Ir0.2- On behalf of all authors, the corresponding author states that
O2:10F -Thin film based electrocatalysts [152]. Finally conclude that, there is no conflict of interest.
mixed metal oxides are contributes to enhance the efficiency and
stability against corrosion and additionally they degreasing the cost
of electrocatalysts. Appendix A. Supplementary data
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