SZGH - Servo Drive Manual
SZGH - Servo Drive Manual
SZGH - Servo Drive Manual
SZGH-Servo Driver
V1.1
-Catalog-
Chapter 1 Technical Specifications...................................................................... 1
Chapter 2 Checking & Installation..................................................................... 2
2.1 Checking Products.......................................................................................2
2.2 Conditions for Installation...........................................................................2
2.3 Direction & Distance...................................................................................3
2.4 Conditions for Installation of Servo Motors................................................4
2.4.1 Environmental Conditions................................................................. 4
2.4.2 Method of Installation........................................................................4
2.4.3 Notice for Install Motor..................................................................... 5
Chapter 3 Wiring................................................................................................... 6
3.1 Basic Wiring for Servo Driver.................................................................... 6
3.2 Wiring for Servo Drives.............................................................................. 7
3.3 Specificatons of Wiring..............................................................................8
3.4 Motor Terminal Layout............................................................................... 9
3.5 TB Terminal.............................................................................................. 11
3.6 Wiring for Mechanical Brake....................................................................11
Chapter 4 Connection.......................................................................................... 12
4.1 Connection of Position Control.............................................................. 12
4.2 Output Signals from Servo........................................................................ 13
4.2.1 Diagram of CN3 Terminal (DB25)..................................................13
4.2.2 Encoder Connector of CN1 Terminal Layout..................................14
4.2.3 RS485 Modbus Connector of CN2 Terminal Layout...................... 14
4.3 Principle of I/O Interface.........................................................................15
4.3.1 Input signal interface (EN, CW, CCW, INTH, MODE).................15
4.3.2 Output signal interface (ALM, SRDY, BRAKE, COIN, OZ)........16
4.3.3 Pulse Input Signal Interface............................................................16
Chapter 5 Parameter........................................................................................... 20
5.1 Parameter table.......................................................................................... 20
Chapter 6 Panel Operator/Digital Operator..................................................... 26
6.1 Panel Operator........................................................................................... 26
6.2 Display of Servo........................................................................................ 27
Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual-
Warning
Circuit & change components between entering shutting down the power supply and
stopping showing LED light of the Servo Driver.
Alert
Install the fan if the temperature around is too high while the Servo Driver is installed
in the Control Board
Confirm the quick stop function is available before operate Servo Driver.
Matching up machine to change the user parameter setting before machine performs.If
there is no according correct setting number,it could lead to out of control or
breakdown.
Safety Proceeding:
Safety proceeding in the covering letter discriminate between “Warning” & “Alert”.
Warning : Indicating the possibility dangerous situation. It could cause the death
or serious damage if being ignored.
Please read the user manual detail before using Servo Driver.
Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual-
First of all,thank you for using SZGH Servo Driver and Servo Motors.
SZGH Servo Driver can be controlled by CNC Controller or motion control card,
and provide excellent performance for a wide range of applications and different
Read this user manual before using SZGH Servo Driver.Contents of the
manual comprises:
strategy explanation.
situation and handle strategy,please put this user manual in safe place to read it
anytime.
P.S: The end user should own this user manual,in order to make the Servo
Ratio 1:5000
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5. Please do not beat the motor when installing or taking it apart. Otherwise
the shaft and the encoder of backside will be damaged.
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Chapter 3 Wiring
3.1 Basic Wiring for Servo Driver
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P.S.:1. Please pay attention to the NFB and the capacity of noise filter when using
multi-drives.
2. CN3 ->25 Pins (D-SUB)
3. CN2 -> 4 Pins (USB)
4. CN1> 15 Pins(D-SUB)/7Pin(D-SUB)
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3.5 TB Terminal
Name Sign Detail
Control circuit power r Connecting to external AC Power.
terminal
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Chapter 4 Connection
4.1 Connection of Position Control
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1) In order to ensure the transmission of pulses data right, signal input should
adopt differential drive mode.
2) With differential drive mode, adopt AM26LS31,MC3487 or RS422 driver.
3) When adopting single drive mode, according to pulse input circuit,the
current is 10~15mA,power need resistance to limit the current as max voltage is
25V. Experienced Data: VCC=24V,R=1.3~2k ; VCC=12V,R=510~820Ω;
VCC=5V, R=82~120Ω.The input signal line should be shielded twisted-pair in
order to reduce interference.
4) When adopt Single drive mode, external power is supplied by customer
owner. And please pay attention to the polarity of power is right.
5) Pulse input mode: Pulse Frequency ≤ 500KHz
Pulse mode CW CCW P14
Pulse+ PULS
0
Direction SIGN
PULS
CCW+CW 1
SIGN
PULS 2
A+B 90°
SIGN
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tl >1us >2.5us
trh <0.2us <0.3us
trl <0.2us <0.3us
ts >1us >2.5us
tqck >8us >10us
tqh >4us >5us
tql >4us >5us
tqrh <0.2us <0.3us
tqrl <0.2us <0.3us
tqs >1us >2.5us
Sequence Chart
CW+CCW(frequency ≤ 500kHz)
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Output signal uses difference driver AM26LS31, also named long line drive
output. The output signal line should be shielded twisted-pair in order to reduce
interference.
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Chapter 5 Parameter
5.1 Parameter table
Paramter Paranter Factory
P Paranter function
name range value
Servo soft
P0 User cannot change
version
Guard against mistaken or ill-
P1 Password purposed change of parameter 1~9999 1
It is invalidation If it is 9999
0:Posit finish
1:Invalid when pulse input
Coin output 2:Inner pulse finish
P2 0~5 0
mode 3: Power to P50
4:Speed>P53
5:Motor static
0:Display motor rotating speed
(r/min)
1:Display motor current(A)
2:Display motor torque(NM)
3:Display motor position
(0~9999)
4:Display count difference
5:Display low four bits of
First display pluse count (pulse)
P3 0~12 0
status 6:Display high four bits of
pluse count(x1000pulse)
7:Display straight line
speed(m/min)
8:Display input frequency(kHz)
9:Display input status
10:Display output status
11:Display Error N0.
12:No Display
Driver’s
P4 User cannot change
type
①The lower parameter value and
cut-off frequency are, the lower
motor noise is.
Speed
②Should minish this parameter
P5 examines 1~300 36
lowpass value as load is high
③Speed response is more rapid ,
as this parameter value is getting
biger
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0:Enable
Set SRV-ON
P6 1 : Disable, won’t examine SRV- 0~1 1
disable
ON input signal
0:Position control mode
1:JOG control mode
2:Speed control mode
3:Torque control mode
4: Position and speed control mode
Select (C-MODE select)
P7 control 5: inner pulse contol inner startup 0~10 0
mode 6:Null
7: CW,CCW control JOG mode
8 : Position control and power
control mode(C-MODE
select)
9: inner speed control
10: inner power control
①As this is bigger, response is
more rapid, and easy to
Current
produce vibration
P8 proportion 1~600 430
gain ②Commonly set to be zero except
very high response
frequency is needed
①The bigger gain is, the higher the
rigidity is.
Speed ② The smaller load is, the smaller
P9 proportion set value 1~400 80
gain ③Should set bigger paramter value
under the condition of no
vibration and noise
Forward As this is bigger, response is more
P10 feedback rapid, and easy to 1~400 100
gain produce vibration
1 As this is less motor will run
more stabily, but rigidity will
Speed and
become bad
P11 proportion 1~8000 100
2 As this is bigger, position
gain
control’s orientation will be
more rapidly
Position 1 Motor’s pulse number per
P12 order pulse rotate 1~30000 1
numerator 1 =10000x numerator /
denominator
Position
2 Electronic gear G= numerator /
P13 order pulse 1~30000 1
denominator
denominator
1/30000<G<30000
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0:Pulse+Sign
P14 Pulse mode 1:CW+CCW 0~2 0
2:A+B 90°
0:No change
Reverse
P15 speed order 1:Reverse 0~2 0
direction 2: Speed control direction by
CW/CCW
Servo alarm
P16 Servo alarm PER0-10 1~300% 200
percent
Orientation As difference count isn’t larger
P17 finish than this value, orientation will be 0~30000 2
range complete
Range of
As difference count is larger than
checking
P18 this value , alarm of 0~30000 30000
position
positioning will produce
error
Position 0:Enable
P19 error is 0~1 0
disable 1:Disable
Settint limit 0:Enable
P20 0~1 0
CW、CCW 1:Disable
Highest
1~800
P21 motor Set motor highest current 100
current x0.1A
Highest 1~800
P22 Set motor highest torque 100
motor torque x0.1Nm
Interior 0~±6000
P23 For JOG and speed mode 10
speed 1 r/min
Interior 0~±6000
P24 For JOG and speed mode 100
speed 2 r/min
0~±6000
r/min
Interior
P25 For JOG and speed mode P7=11 200
speed 3
0~
±32000
0~±6000
r/min
Interior
P26 For JOG and speed mode P7=11 500
speed 4
0~
±32000
Highest 0~6000
P27 Set motor highest rotate speed 3600
rotate speed r/min
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0~
P40 Inner pulse1 First segmeng pulse line 10000
±32000
0~
P41 Inner pulse2 Second segmeng pulse line 10000
±32000
0~
P42 Inner pulse3 Third segmeng pulse line 10000
±32000
1~
P43 Inner pulse4 Fourth segmeng pulse line 30000
±32000
P44 Null
P45 Null
0~
32000ms
P46 Inner time1 First segmeng time P7=11 500
0~
±32000
0~
32000ms
P47 Inner time 2 Second segmeng time P7=11 500
0~
±32000
0~
32000ms
P48 Inner time 3 Third segmeng time P7=11 500
0~
±32000
0~
32000ms
P49 Inner time 4 Fourth segmeng time P7=11 500
0~
±32000
Power
Output coin signal when this power
P50 control 0~100% 100
percent
percent
Check 0:Enable
P51 encode 1 : Disable, don’t check encode 0~1 0
signal signal input
History
1 ~ 10 : Display History alarm
P52 alarm 0~10 0
record record
Power on/off 0~
P53 On/off brake delay time 300
time 30000ms
0~500%
Analog
P7=11:
P54 valtage Input valtage= Vin*P54/100 100
percent 0~
±32000
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Communicat
P55 800、9600、14400、19200 9600
ion rate
Communicat
P56 ion station No be 85 and 170 0~255 1
P
Encode 1024 、 1000 、 2000 、 2048 、
P57 2500
number 2500、3000、5000、6000
Mode of 0:U、V、W signal
P58 0~1 0
encoder 1:No U、V、W signal
①The lower parameter value and
cut-off frequency are, the lower
motor noise is.
Speed
②Should minish this parameter
P59 examines 1~400 100
lowpass value as load is high
③Speed response is more rapid ,
as this parameter value is getting
biger
P.S.:
1. Must be sure to forbid the motor’s running as setting or changing
parameters.
2. The motor’s electrical wire must come away when changing the
parameter P35
3. Parameter P11 must be reasonably used with parameter P12、P13、P33
4. All parameter’s setting only need to press “Enter”and needn’t reboot, only
P34 parameter will be valid after reboot, but must operate parameter
read-in when save the parameter forever is needed.
5. Must wait for over 30 second after cut-off the driver’s electricity .
6. When servo driver is used for CNC system, Set Mothod of P12&P13 as
follow:
P12/P13 = Gear Raito * Pulse Equivalent*10000/ Lead of ball screw.
Noramlly the pulse equivalent of cnc system is 0.001mm.
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4) Press “Enter”key, confirm the number inputed and return. If not input System
password, the input number is disable and return to the status of boot-strap.
Note
When enter parameter P1 , it display 0,also donot display system password.
It is invalid and return displaying condition when user don’t input password
before alter parameter.
6.3.1 Input and Alter the password
On each boot and set parameter, system password must be input at first, the
parameter P1 is the password. Only when input correct password, we can set
parameters, otherwise we cannot change it.
If user want to alter password , we must firstly input old password, then set
parameter P1. If user forget system password, please contact with suppliers.
If password ,also P1, set to 9999 , it will no need to input password when
booting next time , and it can alter parameters direclty .
6.3.2 Write-in parameter
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As users need to save revised parameter for long time, he must operate write-
in parameter. Press and hold“Enter”for about three second, the parameter will be
written in the interior EEPROM. Write-in processes as follow
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Chapter 7 Debugging
ATTENTION:
Motor and driver must connect to GND, PE must connect GND with Motor.
Suggestions power drive provide by the isolated transformer for safely and
anti-interference.
Before power on, check all of connected wire are correctly.
After driver fault alarm, confirm if fault are settled before re-start.
Don’t touch motor and driver within 5 minutes after power off for prevent
shock?
It may high temperature after motor & driver running a long time for prevent
burns.
7.1 Working sequence
7.1.1 Typical Wiring for Motor and Main Circuit
Please make the connection of main circuit as following A&B wiring
diagram.
1) Input main power (220V/380V ) to RST and input control power to r t
ports through Electromagnetic Contactor , Noise filter & reactor .
2) After input power,delay about 1.5s,Servo Ready (SRDY) is valid,and then
driver can accept servo enable signal(EN),after detect EN is valid,Output of driver
is valid,motor is activated & be on power. When detect EN is invalid or servo
alarm,circuit of motor’s activate will be closed,motor is on free.
3) When Servo Enable & Power get through at same time,the circuit of
motor’s activate will be open after 1.5 seconds apprximately.
4) If turn on/off power frequently,it will damage Soft-start circuit & dynamic
braking circuit.The limitation of On/Off frequency is within 5 times per hour,30
times each day.If over-heated,it needs to more than 30minutes to coolant before
reboot.
Note: When input power, please pay more attention to the voltage of servo
driver & servo motor. Otherwise it will damage the devices.
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Alarm sequence during motor’s running: SRDY signal and servo enable
signal are ineffective at the same time, and the motor’s electromagnetic brake
signal is off 4ms later.
Power input
No electricity
Power on
Servo alarm 400ms
ON OFF
SRDY
ON OFF
Motor electricity state 300ms
Power on No electricity
Electromagnetic brake
ON 4ms OFF
Mechanical brake is used to lock the vertical or tilt table connecting motor, to
prevent motor from falling down after power-failure. The motor with brake
feature should be selected to achieve this function. This brake can only be used for
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keep the table, not for motor’s deceleration or machine’s stop. After connecting
with the required voltage, the internal brake will open, and the motor bearings can
rotate freely.
Using Driver BRAKE signal control intermediate relay, which is start braking
power by intermediate relay (Braking power provide by user). Brake signal are va
lid when delay time is P53 after drive motor power on; power off or alarm when B
RAKE signal auto shutdown, delay time is P53, power off power again.
When install the signal, brake power must have enough capacity, then it must
use free-wheeling diode as surge absorber.
Relay
Driver
BRK+ 24
Driver
BRK- 22
DC 12-24
7.3 Debugging
After connection is done well ,there are some points as follow need to be confir
med firstly before being on power.
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Motor start when input MODE is valid, Motor stop when input INTH (NC
singal) is valid , (When P30=1 or 2 , motor stop immediately).Speed is determined
by inputs of CW & CCW.Table as following:
MODE INTH CCW CW Speed
0 0
1 1 0 0 P23(max speed when Vin=10V)
1 1 0 1 P24
1 1 1 0 P25
1 1 1 1 P26
When P7=10,servo system is that motor stop when inner speed control torque
reach at P50. Speed is determined by CW & CCW.
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1 0 0 P23
1 0 1 P24
1 1 0 P25
1 1 1 P26
When P7=12 ,servo system is on inner speed control,motor stop when left or
right limitation is reached, motor stop or reverse when torque is reached during
moving. MODE is starting switch.
INTH Direction Stop after detected Speed
1 Direction of P23 CW P23
0 Direction of P24 CCW P24
When torque reached at the value of P50,when P44=0,motor stop,when
P44=1, motor turn reverse.
7.3.12 JOG Control with External Signal
When P7=7, servo system is JOG control with external input CW&CCW
signal.
When turn on input CW signal,motor run in positive direction; when turn off
CW, motor stop. The speed is determined by P23 & P31. When P31=1 or 2 , it ups
to the input signals of MODE & INTH .when MODE&INTH is valid,the speed is
set by P26.
When turn on input CCW signal,motor run in negative direction; when turn
off CCW, motor stop. The speed is determined by P23 & P31. When P31=1 or 2 ,
it ups to the input signals of MODE & INTH .when MODE&INTH is valid,the
speed is set by P26.
The acceleration constant is set by the parameter of P38,The deceleration
constant is set by the parameter of P39.
This control mode is similar to JOG control mode,only change Key in the
panel to External Signal.
7.4 Debugging
Suggestion no-load debugging firstly, then load debugging.
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The servo system applies feedback system of PID adjustment, current loop,
speed loop and position loop. The rule it obeys is: the inside of the ring, the need
to improve its ability of response. Or it will appear over-adjust or vibration. As the
current loop is enough to ensure its ability of response, usually it doesn’t need to
change. What should be adjusted are position loop and speed loop.
Speed Proportion Gain P9: bigger in its set value,bigger in gain,but louder in
noise ;normally the heavier the load,the bigger the value; under the condition of
no noise,the bigger , the better.
Current Proportion Gain P8: bigger in its set value,the faster in current gain;
when motor vibrate, we could increase P8; When use motor with small rotor
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inertia & over-heated,we can decease P8. Generally it doesn’t need to be adjusted
except special askes.
Position Loop Gain P11: bigger in its set value, the faster positioning , the
smaller follow deviation count, higher in gain ,but eailer to virbate & overshoot;
Smaller in its set value, more stable, but wores in gain.Without causing vibration
or noise on the mechanical system,the position loop gain value can be increased to
speed up response and shorten the positioning time.
Position Loop Feed Forward Gain P10: It can be used to reduce the track
error of position control and speed up the response. If the feed forward gain is too
large,it might cause speed overshoot and in position oscillations which result in
the repeated ON/OFF operation of the output contact INP(“In Position” Output
siganl ).
Speed Loop Feed Forward Gain P59: It can be used to increase gain &
rigidity ; if it is too large,it might cause vibration; the bigger the load,the smaller
the value. Without causing vibration,the bigger the better.
Knowledge of mechanical system’s rigidity:
● If the rigidity of the conveyors connected by belt is low, please use low
rigidity parameter;
● If the rigidity of the ball screw drove by gear box is medium, please use
medium rigidity parameter;
● If the rigidity of ball screw drove by servo motor is high, please use high
rigidity parameter.
The adjustment of servo depends on the system, which needs your careful
watching, thinking, then you can find suitable parameters.
NOTE:
1.If motor happen to screaming noise,it can increase the parameter of P8.
2. If it happen to screaming noise when moving ball screw,it can decrease the
parameter of P9.
3.When moving ball screw,it happen to vibration,it can decrease the parameter of
P10; when the vibration is too much,and decrease P10 doesn’t work,it can decrease the
parameter of P11.
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Position resolution (an impulse travel) ups to the stroke per turn on the servo
motor and encoder feedback pulses per turn Pt, which can be expressed with the
below formulation:
S
l
Pt
Equation,
Δl: A pulse travel(mm);
ΔS: Servo motor stroke per revolution(mm/r);
Pt : Encoder feedback pulses per revolution(pulse/r)。
The system has four multiplier circuit, so Pt =4×C,wherein, C refers to the
number of lines per revolution of encoder. In this system, C = 2500 lines / turn, so
Pt = 10000 pulses / turn.
A command pulse multiplies electronic gear ratio G and then it can be
transferred into position control pulse, so a command pulse stroke is expressed as
follows:
S * C
l
Pt
Command Pulse Divider numerator
Equation, G =
Command Pulse Divider denominator
When the drive is used for numerical control system, the parameters P12 and
P13 are calculated as follows:
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3) Adjustment method
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General load inertia should be less than 5 times of rotator inertia. If always
used for large load inertia, the motor may generate over-voltage of main circuit or
abnormal braking at the time of slowing down, and then the following methods
can be adopted:
Increase the acceleration and deceleration time. You can set a little too big
value firstly and then gradually reduce it to be an appropriate value.
Reduce the internal torque limit value and lower current limit.
Reduce the maximum motor speed.
Use motor with bigger power and inertia.
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As servo System produce alarm, don’t boot before clear up the alarm cause,
otherwise, it is easy to ruin servo System.
When need debug System as servo System doesn’t connect with servo main
power and servo System produces alarm P8, may press“Enter”key to enter servo
debug System.
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